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    Cutting Force Thrust Force

    Uploaded by

    pmagrawal
    This document contains multiple questions related to machining processes and calculations. It asks to: 1) Explain the differences between orthogonal and oblique machining, and describe the composition of 18-4-1 HSS tool material. 2) Discuss the consequences of allowing temperatures to rise too high during cutting. 3) Calculate cutting speeds, tool changes, tool life, cycle times, and cutting forces for different turning operations based on given process parameters and tool life equations. 4) Analyze location systems for workpieces and explain redundant location. 5) Determine maximum feed and cutting force based on motor power, efficiency, specific energy, depth of cut, and cutting speed.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Cutting Force Thrust Force

    Uploaded by

    pmagrawal
    38 views1 page
    This document contains multiple questions related to machining processes and calculations. It asks to: 1) Explain the differences between orthogonal and oblique machining, and describe the composition of 18-4-1 HSS tool material. 2) Discuss the consequences of allowing temperatures to rise too high during cutting. 3) Calculate cutting speeds, tool changes, tool life, cycle times, and cutting forces for different turning operations based on given process parameters and tool life equations. 4) Analyze location systems for workpieces and explain redundant location. 5) Determine maximum feed and cutting force based on motor power, efficiency, specific energy, depth of cut, and cutting speed.

    Original Description:

    Production Technology Sample Question Paper

    Original Title

    PT_SQP

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    This document contains multiple questions related to machining processes and calculations. It asks to: 1) Explain the differences between orthogonal and oblique machining, and describe the composition of 18-4-1 HSS tool material. 2) Discuss the consequences of allowing temperatures to rise too high during cutting. 3) Calculate cutting speeds, tool changes, tool life, cycle times, and cutting forces for different turning operations based on given process parameters and tool life equations. 4) Analyze location systems for workpieces and explain redundant location. 5) Determine maximum feed and cutting force based on motor power, efficiency, specific energy, depth of cut, and cutting speed.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    38 views1 page

    Cutting Force Thrust Force

    Uploaded by

    pmagrawal
    This document contains multiple questions related to machining processes and calculations. It asks to: 1) Explain the differences between orthogonal and oblique machining, and describe the composition of 18-4-1 HSS tool material. 2) Discuss the consequences of allowing temperatures to rise too high during cutting. 3) Calculate cutting speeds, tool changes, tool life, cycle times, and cutting forces for different turning operations based on given process parameters and tool life equations. 4) Analyze location systems for workpieces and explain redundant location. 5) Determine maximum feed and cutting force based on motor power, efficiency, specific energy, depth of cut, and cutting speed.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 1

    Q.

    1
    (a)

    (a)

    (b)

    (c)

    Q.2
    (a)

    (a)

    (b)

    (c)

    Answer the following questions:


    (i) Differentiate between orthogonal and oblique machining.
    (ii) What is an 18-4-1 HSS tool material composed of?
    (iii) Explain the consequences of allowing temperatures to rise to high levels in
    cutting.
    ---- OR ---Answer the following questions
    (i) Explain with neat sketches: (i) Flank wear (ii) Crater wear
    (ii) Why the percentage of the total cutting energy carried away by the chip increases
    with increasing cutting speed?
    (iii) Explain whether it is desirable to have a high or low (i) n value and (ii) C value
    in the Taylors tool-life equation.
    In a production turning operation, the steel component has a 110 mm diameter and is
    450 mm long. A feed of 0.3 mm/rev is used in the operation. If cutting speed = 120
    m/min, the tool must be changed every four pieces; but if cutting speed = 80 m/min,
    the tool can be used to produce 15 pieces between tool changes. A new batch for 20
    pieces has been received but the dimensions of the component have been changed. The
    new diameter is 90 mm, and the new length is 380 mm. The work material and tooling
    remain the same, and the feed and depth are also unchanged, so the Taylor tool life
    equation determined for the previous parts is valid for the new parts. Determine the
    cutting speed that will allow one cutting tool to be used for the entire batch
    A manufacturing engineer needs an estimate of the cutting force to estimate the loss of
    accuracy of a machining process due to deflection. The material has shear strength of
    200 MPa. The machining was carried out using a tool with 10 rake angle with a
    cutting speed of 120 m/min. The feed was 0.3 mm/rev and the depth of cut was 5.0
    mm. The chip from the process measured 0.75 mm thick. Estimate the cutting force
    assuming that Cutting force 2 Thrust force . Also Calculate the specific power.
    Answer the following questions.
    (i) Analyze the location system to be provided in case of: Long cylinder and Short
    cylinder.
    Evaluate the Degrees of freedom arrested in each case.
    (ii) Explain with the help of sketch the location system when two holes in a workpiece
    are to be used for location.
    ---- OR ---Answer the following questions.
    (i) Analyze the location system provided by Cylindrical locator and Conical locator.
    (ii) Explain with the help of sketch: Redundant location
    A high-speed steel tool is used to turn a steel workpiece that is 300 mm long and 80
    mm in diameter. The parameters in the Taylor equation are: n = 0.13 and C = 75 for a
    feed = 0.4 mm/rev. The operator and machine tool rate = Rs. 300 per hour, and the
    tooling cost per cutting edge = Rs. 40. It takes 2.0 min to load and unload the
    workpiece and 3.50 min to change tools. Determine (a) cutting speed for maximum
    production rate, (b) cutting speed for minimum cost. In each case, also determine the
    tool life in min and cycle time.
    In a turning operation on plain carbon steel, the cutting speed is set at 200 m/min and
    depth of cut = 6.0 mm. The lathe motor is rated at 20 kW, and its mechanical
    efficiency = 90%. If the specific energy for the cutting operation = 1.8 J/mm3,
    determine the maximum feed that can be set for this operation. What is the maximum
    cutting force in this case?
    1 of 2

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