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World Leader In Gas Detection And Sensor Technology

http://www.rkiinstruments.com/
 Disclosure

This manual is intended to aid customers and specifiers of gas detection systems in the design and selection of
an RKI gas monitoring system. It is not intended to cover every possible gas detection application or situation. It
is the responsibility of the user of this manual to determine the applicability of the offered information to their spe-
cific application. For assistance in the use of this manual, or in the selection and design of a gas monitoring sys-
tem, please feel free to contact RKI Systems Applications Engineering at (800) 754-5165.

This manual has a Publication Date of March 12, 1999, and is the Copyright (1999) of RKI Instruments, Inc. of
Hayward CA. No part of it may be duplicated or copied in any form without prior written consent of RKI
Instruments, Inc., except as necessary to help the user to specify or select RKI gas monitoring equipment for their
own use or for the use of their customers or clients.

Disclaimer: RKI Instruments, Inc. believes the information in this publication, and the information or assistance
offered by RKI Systems Applications Engineering, to be accurate to the best of our knowledge. RKI makes no war-
ranty and accepts no liability with respect to the accuracy of the information in this manual or of information from
RKI personnel regarding use of this manual or of design or selection of a gas monitoring system. User accepts
complete responsibility and liability to determine the applicability of the information disseminated by RKI for their
own situation, and to make their own investigation and determination of the proper system for their use. User
specifically releases RKI Instruments, Inc. from any liability arising from any claims (from user, user's affiliation or
employees, agents, contractors, or clients) resulting from the use of this manual, or of information offered by RKI.

RKI Instruments, Inc. Fixed Systems Engineering Manual (800)754-5165

 Table of Contents
1.0 Introduction

1.1 Who is RKI Instruments? .............................................................................................................1

1.2 Purpose Of This Manual ..............................................................................................................2
1.3 History of Gas Detection ..............................................................................................................3
1.4 Reasons For Detecting Gas .........................................................................................................4

1.4.1 Flammable gas detection for worker and plant safety: ................................................4
1.4.2 Oxygen detection for worker safety: .............................................................................4
1.4.3 Toxic gas monitoring: ....................................................................................................4
1.4.4 Duct or Tool Monitoring: ................................................................................................4
1.4.5 Many other applications: ...............................................................................................4

1.5 RKI / Riken Benefits .....................................................................................................................5

1.5.1 Hydrogen Detection .......................................................................................................5

1.5.2 Silane Detection ..............................................................................................................5
1.5.3 NF3 Detection .................................................................................................................5
1.54 TEOS ...............................................................................................................................5
1.5.5 Detection Capability and Ranges ....................................................................................5
1.5.6 Long Life Sensors ..........................................................................................................5
1.5.7 No Zero Drift ....................................................................................................................6
1.5.8 Long Calibration Frequency ...........................................................................................6
1.5.9 Speed of Response ........................................................................................................6
1.5.10 Accuracy .........................................................................................................................6
1.5.11 Maintenance ....................................................................................................................6
1.5.12 Manufacturing Capability .................................................................................................6

2.0 Gas Detection Basics

2.1 Combustible Gas and Explosive Limits ........................................................................................7

Chart 1 - Common Combustible Gas LEL’s and UEL’s ..................................................7
2.2 Why Is the LEL Important in Combustible Gas Detection? ..........................................................7
2.3 Toxic Gas Threshold Limit Values ................................................................................................8
Chart 2 - Common Toxic Gas TLV’s ................................................................................8
2.4 Oxygen Deficiency .......................................................................................................................8
2.5 Relationship Between ppm and % Volume ..................................................................................9
2.6 Flash Point ...................................................................................................................................9
2.7 Vapor Density ...............................................................................................................................9
2.8 Sample Draw vs. Diffusion .........................................................................................................10
2.9 Sample Draw Tubing Lengths ....................................................................................................10

3.0 Sensing Technologies Offered By RKI

3.1 Catalytic (for LEL level detection of flammable gases and vapors): ........................................12
3.2 Catalytic with molecular sieve (for Hydrogen specific LEL level detection): ..............................12
3.3 Solid State (for ppm level detection of hydrocarbons): ..............................................................12
3.4 Solid State with molecular sieve (Hydrogen specific, 0-2000 ppm): ..........................................12
3.5 Galvanic cell (for Oxygen detection): .........................................................................................13
3.6 Electrochemical sensors (for ppm level detection of many toxic gases): ..................................13
3.7 Ionization Chamber (for SiO2 and other particulate detection): .................................................13
3.8 Pyrolyzer with Electrochemical sensor (For ppm level detection of NF3, R-123, and others): .13
3.9 Pyrolyzer with Ionization chamber (for ppm level detection of TEOS, TEOA, TMP, TMB): .......14
3.10 Infrared Sensor (NDIR): .............................................................................................................14
3.11 Thermal Conductivity (for volume % detection of Methane or Hydrogen): ................................14
3.12 Paper Tape Method: ...................................................................................................................15
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 Table of Contents
4.0 RKI Product Overview

4.1 List of Detectable Gases ............................................................................................................16

4.1.1 LDL ................................................................................................................................16
4.1.2 TLV / TWA .....................................................................................................................16

4.2 Components of a Gas Monitoring System:.................................................................................17

4.2.1 Sensor ...........................................................................................................................17

4.2.2 Transmitter ....................................................................................................................17
4.2.3 Controller .......................................................................................................................17

4.3 Component Descriptions ............................................................................................................18

4.3.1 Sensors and Transmitters ............................................................................................18

4.3.1.1 Oxygen sensor, sensor/J-box, and sensor/amp/J-box ..................................18

4.3.1.2 LEL sensor, sensor/J-box, and sensor/Amp/J-box .......................................18
4.3.1.3 H2S sensor assy, sensor/Amp/J-Box, and low cost version .........................19
4.3.1.4 CO sensor assy, sensor/Amp/J-box, and low cost version ...........................19
4.3.1.5 PPM Hydrocarbon Solid State sensor, sensor/J-box, and
sensor/transmitter/J-box assemblies. ............................................................20
4.3.1.6 GD-K8A & GD-K8A4X ...................................................................................20
4.3.1.7 GD-K7D2 .......................................................................................................21
4.3.1.8 GD-K8DG, GD-S8DG (Pyrolyzer assemblies) .............................................21
4.3.1.9 Model 35-3000RK(A) sample draw ..............................................................21
4.3.1.10 Explosionproof Sample draw, Models GD-D8, GD-D8V ...............................21

4.3.2 “Stand Alone” Units : .....................................................................................................22

4.3.2.1 Eclipse for LEL, H2S, CO, Oxygen ...............................................................22

4.3.2.2 GD-K11D, GD-V11D ......................................................................................22
4.3.2.3 GD-K11DG, GD-S11DG ................................................................................22
4.3.2.4 GD-K12D .......................................................................................................23
4.3.2.5 FP-250A, FP-250FL, and FP-260 Paper tape machines ..............................23
4.3.2.6 RI-255 refrigerant monitor .............................................................................23
4.3.2.7 Model PS2 .....................................................................................................23

4.3.3 Controllers : ...................................................................................................................24

4.3.3.1 Beacon 100: ................................................................................................24

4.3.3.2 Beacon 800: .................................................................................................24
4.3.3.3 Pioneer-4W ...................................................................................................24
4.3.3.4 Pioneer-16R ..................................................................................................25
4.3.3.5 RM-580 Modules ...........................................................................................25
4.3.3.6 Model RM-570 housings for RM-580 modules ............................................25
4.3.3.7 BL-7000, 16 channel controller ....................................................................25
4.3.3.8 Self Contained, or “Stand Alone” Controllers ...............................................26

4.4 Approvals ...................................................................................................................................26

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 Table of Contents
5.0 Sensors / Transmitters Detail ...............................................................................................27

Sensor / transmitters for O2 / LEL Combustibles / H2S / CO

GD-K7D2
GD-D8DG for TEOS; GD-K8DG for NF3
Silane Detection
Semiconductor processing gases

6.0 Stand Alone Units Detail ........................................................................................................28

Eclipse
GD-K11D
GD-K11DG for NF3 / GD-S11DG for TEOS / GD-S11DG forTEOA
GD-K12D
FP-250A
FP-250FL
FP-260
RI-255
PS 2

7.0 Controllers Detail ....................................................................................................................29

Beacon 100
Beacon 800
Pioneer 4W
Pioneer 16R
RM-580 series
RM-570-12R
BL-7000

8.0 Wiring Detail ............................................................................................................................30

8.1 Wiring Guidelines for RKI Fixed Controllers and for Sensor or Sensor/Transmitter...................31
8.2 Wiring conductor quantities, and pump requirements:................................................................32
8.3 Wiring sizes required for different distances from sensor to controller:......................................33

9.0 Accessories .............................................................................................................................34

9.1 Air Aspirated Sample draw , Part number 30-0951RK (for LEL or
ppm Hydrocarbons, or ppm H2) .................................................................................................34
9.2 J-Tube assy for wet samples, Part number 33-0401RK ............................................................34
9.3 Standby battery / charger assembly, Part number 49-8101RK .................................................34

10.0 Application Worksheet ...............................................................................................................35

10.1 Description and Explanation of Importance: ...........................................................................35

10.2 How to fill out Applications Work sheet: .....................................................................................35

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 Table of Contents
11.0 Steps To Selecting A Gas Detection System........................................................................36

11.1 Define the problem: Which gases need to be detected and at what range?.............................36

11.2 Define the area to be monitored: ................................................................................................36

11.3 Define the area the controller will be installed, and what action the controller must take:.........36

11.4 How to determine the quantity of sensors needed and sensor placement:................................36

11.4.1 How much area can one sensor cover? ........................................................................36

11.4.2 Sensor spacing for indoor applications..........................................................................36
11.4.3 Sensor spacing for outdoor applications........................................................................37
11.4.4 Other considerations or guidelines.................................................................................37

11.5 Define what type of system is needed:.......................................................................................38

11.5.1 Sensor / Transmitter Questions:.....................................................................................38

11.5.2 Controller Questions: .....................................................................................................38

11.6 How to select the proper system for your use: ...........................................................................38

11.7 Product Selection charts .............................................................................................................40

11.8 Other considerations: ..................................................................................................................41

11.8.1 Calibration Kit:................................................................................................................41

11.8.2 Battery Backup:..............................................................................................................41
11.8.3 Remote horns or lights:..................................................................................................41
11.8.3.1 Red Rotating Beacon:....................................................................................41
11.8.3.2 AC Vibratory Horn:.........................................................................................41

11.9 Custom Systems:........................................................................................................................41

11.10 Ordering the system: ..................................................................................................................42

11.10.1 Distribution:.....................................................................................................................42
11.10.2 RKI direct:.......................................................................................................................42

11.11 Taking delivery of the system:.....................................................................................................42

11.11.1 Installation of the system:...............................................................................................42

11.11.2 Startup of the system: ..................................................................................................42
11.11.3 Maintaining the system: ................................................................................................42

12.0 Pricing Guide...........................................................................................................................43

13.0 Interference Charts .................................................................................................................55

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 1.0 Introduction

1.1 Who is RKI Instruments?

RKI Instruments, Inc. (RKI) is an innovative gas detection company located in Hayward, California. RKI
began in August of 1994 with the belief that distributors and customers deserve a permanent reliable
source for advanced gas detection instruments and sensors.

RKI is partnered with Riken Keiki Company, Ltd., the world leader in gas detection and sensor technolo-
gies. Celebrating their 60th year in business, Riken has over 150,000 points of detection world wide in the
semiconductor industry alone. RKI is the exclusive North American supplier of Riken products, old and
new.

RKI is also known for our unique product development. Through ingenuity and years of industry experi-
ence, we have developed our own line of gas detection instruments and accessories to complement the
Riken product line. All of RKI developed products are centered around Riken’s long lasting field proven
sensors.

The EAGLE™ is RKI’s initial and most popular product. It is the most versatile portable instrument in the
industry detecting the widest range of toxic gases. Following the design and developmental breakthrough
of the EAGLE, RKI successfully introduced seven more instruments and controllers:

Beacon 100 Eclipse Pioneer 4W RM-580-12R

Beacon 800 PS 2 Pioneer 16R

Within four short years, our success in product development and importing Riken’s products drove the
company’s annual sales from $800 thousand to $6.5 million. RKI’s explosive growth is attributed to our
seasoned professionals. The average RKI employee has at least 11 years of gas detection experience and
our company’s top five executives combined industry experience totals more than 70 years.

This combination of quality products and knowledgeable, supportive people provides you with the tremen-
dous ability and opportunity to confidently face almost any gas monitoring application. Our policy is to pro-
vide strong, quick support to our customers and outlets, and to stand fully behind our products.

Who is RKI Instruments? RKI is gas detection for life.

RKI Instruments, Inc. Fixed Systems Engineering Manual (800)754-5165

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 1.0 Introduction

1.2 Purpose Of This Manual

The intended purpose of this manual is to provide a guide to assist users and specifiers of gas monitoring
systems in the selection of the proper RKI gas monitoring system for their use. RKI supplies a wide vari-
ety of gas monitors, capable of solving a wide variety of different applications. This manual describes many
of the systems and systems components available from RKI. This manual is not intended to be a com-
plete guide or provide a solution to every possible gas detection situation. For assistance with the use of
this manual, or for help with your particular situation or needs, please feel free to contact RKI Systems
Applications Engineering.

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 1.0 Introduction

1.3 History of Gas Detection

Attempts at gas detection started in coal mines, where the hazards of explosive atmospheres, Oxygen
deficiency, and toxic gases were responsible for a high mortality rate among miners. Open flame lamps
were used as the earliest warning method—they burned brightly in the presence of combustibles or dimly
in a low-Oxygen environment—but too often they ignited explosive atmospheres.

Caged birds (the origin of the phrase “canary in a coal mine”) were also tried as a means of early warn-
ing. Some species of small birds would collapse in Oxygen-deficient or toxic conditions sooner than
humans; the condition of the bird indicated the need to evacuate. This approach also had drawbacks;
some birds were not as sensitive to these conditions as humans, again resulting in miner deaths.

In 1925 Dr. Jiro Tsuji of the Physical and Chemical Research Institute in Japan developed an interferom-
eter; an “explosive meter” based on light-wave interference. This invention was the cornerstone achieve-
ment in modern gas detection, combining accuracy, safety, and reliability. Dr. Tsuji later founded Riken
Keiki Co., Ltd, a world leader in all types of gas detection.

In the USA, the catalytic combustion gas sensor, and the first gas meter, (the J-W gas indicator) was devel-
oped in 1927 by Dr. Oliver W. Johnson. This research and instrument development was sponsored by
Standard Oil. In 1926 there were several explosions of ships tanks, and it was recognized that some
method of testing for this hazard was badly needed.

Since the early years, gas detection technology has advanced tremendously. Riken Keiki has always
maintained their leadership in this industry by remaining on the forefront of sensor research and instru-
ment development.

RKI Instruments, Inc. Fixed Systems Engineering Manual (800)754-5165

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 1.0 Introduction

1.4 Reasons For Detecting Gas

Gas Detection is often necessary or desirable for a number of reasons. The use of a gas monitoring sys-
tem, with appropriate action taken if dangerous levels of gases are detected, can help to prevent an explo-
sion or can help to prevent worker injury or exposure to toxic gases. Action can be taken, and initiated
automatically by the gas monitor, to help prevent the gas level from rising further. Such action could be
the automatic shutoff of gas valves, turning on a ventilation fan, shutting down a process, or audible and
visual alarms to alert and evacuate personnel. In some situations, the gas monitor is used for process con-
trol. RKI gas monitors are generally intended for worker and plant safety, and are not intended for process
control use where high levels of gases or vapors may be present all the time. Some examples of common
gas monitoring applications are as follows:

1.4.1 Flammable gas detection for worker and plant safety:

Flammable gases and vapors pose a threat of explosion, which can maim or kill personnel and
cause property damage. Typically first alarm levels are set to 10% LEL (this is 10% of the amount
of gas necessary to cause an explosion, and is the OSHA mandated first alarm level). If gas
sources are automatically shut off, or ventilation fans turned on, it can prevent the gas level from
reaching a potentially flammable level.

1.4.2 Oxygen detection for worker safety:

The Oxygen level in normal fresh air is approximately 21% Volume. Reduced Oxygen levels can
cause dizziness in workers and potential passing out. If levels are too low it can cause serious
brain damage or death. In some working or underground environments, low Oxygen conditions
can be formed either by displacement of the Oxygen by another gas, or by consumption of the
Oxygen in the area by a chemical or biological process. An Oxygen monitor can help to prevent
injury or death by providing an early warning of reduced Oxygen concentration. Typically a low
Oxygen alarm is triggered if the Oxygen level drops below 19.5% Volume (the OSHA mandated
level), and personnel can be evacuated until the problem is properly investigated and resolved.

1.4.3 Toxic gas monitoring:

Toxic gases such as H2S or CO can be present in refinery or petrochemical applications, parking
garages, and many other situations. Monitoring of these gases, and appropriate action taken if
alarm levels are exceeded, can help to prevent injury or death. In Semiconductor plants, and many
other plants and factories, often (toxic) gases are used in a process or can be generated by a
process. Monitoring of these gases can help to alert personnel to potentially dangerous situations.

1.4.4 Duct or Tool Monitoring:

In Semiconductor plants, many highly toxic and flammable gases are used in the manufacturing
processes. Gas cabinets, valve manifold boxes, and semiconductor fabrication tools, are gener-
ally heavily ventilated with ducts drawing air away from these devices. Gas monitoring of the
exhaust ducts can provide an early indication of a leak prior to its entering the general work space
where it could endanger worker health.

1.4.5 Many other applications:

Many plants, factories, tunnels, parking garages, underground vaults, storage facilities, and a wide
variety of other situations, have the potential for having dangerous gases or vapors present. RKI
offers a wide selection of equipment to enable us to solve almost any gas monitoring safety relat-
ed application.

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 1.0 Introduction

1.5 RKI / Riken Benefits

Riken Keiki Co. Ltd. is over 55 years old and has more experience with semiconductor gas monitoring than
any other company. A large staff of engineers and scientists constantly develops new techniques of gas
detection, and also improves existing techniques. They have developed gas monitoring technology that
is unique to solve specific application problems for the semiconductor industry. Here are a few examples:

1.5.1 Hydrogen Detection

For Hydrogen detection in semiconductor applications, Riken has developed a unique hydrogen
specific solid state sensor. It has a very sensitive range of 0-2000 ppm for hydrogen, and the sen-
sor has a molecular sieve to make it very specific to just hydrogen. In other words, you will not
get interferences or false alarms from any other gases such as IPA, which historically can cause
a problem in semiconductor plants. We believe no other manufacturer offers specificity like this.

1.5.2 Silane Detection

Detection of Silane gas leaks can be hampered by the fact that if the leak is substantial, the silane
gas spontaneously combusts upon contact with air. Sensors that are looking for Silane gas can-
not detect the gas after it burns, and there have been serious fires at semiconductor plants due to
this. To solve this problem, we offer a unique detector/transmitter that has two different types of
sensors in it. It has a conventional electrochemical silane sensor, and it also contains a special
ionization chamber that detects the SiO2 particulates produced from combustion of SiH4. No
other manufacturer offers this capability.

1.5.3 NF3 Detection

For Nitrogen Trifluoride detection we utilize a pyrolyzer heater to break down the NF3 to be detect-
ed as NO2. Our field proven pyrolyzer works extremely well and the replaceable heater element
has a life of at least two years. We have thousands of these in operation worldwide, and we feel
there is no other similar system on the market that approaches the reliability of our Pyrolyzer.

1.54 TEOS

We offer a unique TEOS monitor that has no interferences from IPA or other commonly troublsome
interference gases. Out TEOS detector utilizes a pyrolyzer to convert the TEOS to SiO2 then an
ionization chamber to detect the SiO2 particulates. This provides a trouble-free (no interference)
detector for TEOS.

1.5.5 Detection Capability and Ranges

Compare our detection capability and ranges to those of other manufacturers, and you will find
that we offer the best selection of gases and ranges in the industry for semiconductor gas moni-
toring.

1.5.6 Long Life Sensors

Long life, stable sensors are our strongest point. Our sensors are all built and tested under rigid
conditions. Excellent design and quality control assures that our sensors will easily last over two
years, and it is not uncommon for them to last more than 3 or 4 years in some cases. As a result,
your sensor replacement costs will be low with our equipment.

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 1.0 Introduction

1.5.7 No Zero Drift

Zero drift can cause costly false alarms. Our systems, and our new GD-K11D detector/transmit-
ter, contain unique electronics and software that effectively eliminates zero drift. Our monitors can
determine the difference between long or short term zero drift of the sensor, and an actual gas sig-
nal, and they eliminate drift. This means that whether you use our systems complete, or use our
transmitters to tie into a PLC system, you will not have false alarms caused by zero drift.

1.5.8 Long Calibration Frequency

The high stability of our sensors means that calibration is required only every 6 months. This
again helps to keep maintenance costs as low as possible.

1.5.9 Speed of Response

Our systems provide extremely fast response. For most gases, T60 response time is less than 10
seconds. We recommend the use of sample draw detectors for most semiconductor applications.
Since the sample is drawn in and forced directly onto the sensor, the response is very quick; gen-
erally faster than using a diffusion sensor. Especially for gases that are strongly absorptive, (such
as HF, HCl, and F2), diffusion sensors from other manufacturers generally have low sensitivity and
slow response to such gases.

1.5.10 Accuracy

Our sample drawing heads provide higher field accuracy than most diffusion techniques can.
When a diffusion sensor is calibrated, it must be either lowered into a container of gas sample, or
a gas sample can be flowed onto it by placing a test cup over the sensor. The first of these meth-
ods is stagnant and depends on the gas molecules diffusing to the sensor. The second method
actually forces the gas onto the sensor, which causes a different reading than using the first
method. Also, if gas is flowed onto a sensor face, the velocity and angle of the flow are critical in
determining the sensor signal output. So, when you install a diffusion sensor into a room, the sig-
nal from the sensor will depend on the placement of the sensor and the gas flow velocities across
it’s face. Likewise, for a sensor installed into a duct or other enclosed compartment, the speed
and direction of the airflow can greatly affect the signal output from the sensor. Since our sample
draw heads always present the gas to the sensor in the same way, both during calibration and
actual use, there is no concern of the external airflows affecting the accuracy.

1.5.11 Maintenance

Our new GD-K11D sensor/transmitter is designed so that maintenance is very quick. The sensor
can be replaced in less than one minute without the use of any tools. The pump also can be
replaced in less than one minute. Both the sensor and the pump are designed for long life so a
minimum of servicing will be required.

1.5.12 Manufacturing Capability

Riken has enormous sensor manufacturing and test capability, making approx. 50,000 sensors
per year of all types. Also, since the company has over 600 employees, we generally can get you
what you need, when you need it.

RKI Instruments, Inc. Fixed Systems Engineering Manual (800)754-5165

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 2.0 Gas Detection Basics

The gas detection industry, like many other technical industries, uses some terms and abbreviations that require
some familiarity with basic concepts. The following sections divide gas detection into three broad areas:
Combustible Gas, Toxic Gas, and Oxygen Deficiency. In addition, several properties of gases and vapors are dis-
cussed to give the reader a general background on gas nature to assist in evaluating gas or vapor monitoring appli-
cations.

2.1 Combustible Gas and Explosive Limits

The primary risk associated with combustible gases and vapors is the possibility of explosions. Explosion,
like fire, requires three elements: fuel, Oxygen, and an ignition source. Each combustible gas or vapor will
ignite only within a specific range of fuel/Oxygen mixtures. Too little or too much gas will not ignite—these
conditions are defined as the Lower Explosive Limit (LEL) and the Upper Explosive Limit (UEL). Any
amount of gas between the two limits is explosive. It is important to note that each gas has its own LEL
and UEL, as shown in chart 1. The gas concentrations are shown by percent of total volume, with the bal-
ance as normal air.

Chart 1 - Common Combustible Gas LEL’s and UEL’s

Combustible Gas/Vapor LEL UEL

Acetone (CH3)2CO 2.15% 13.0%
Benzene C6H6 1.2% 8.0%
Butadiene C4H6 1.1% 12.5%
Butane C4H10 1.5% 8.5%
iso-Butane C4H10 1.8% 8.5%
Ethane C2H6 3.0% 15.5%
Ethyl Alcohol CH2H5OH 3.3% 19.0%
Ethyl Ether (C2H5)2O 1.7% 36.0%
Hexane C6H14 1.1% 7.5%
Hydrogen H2 4.0% 75.6%
Isopropyl Alcohol (IPA) (CH3)2CHOH 2.0% 12.7%
Methane CH4 5.0% 15.0%
Methyl Alcohol CH3OH 6.0% 36.0%
Methyl Ethyl Ketone MEK 1.8% 11.5%
Pentane C5H12 1.5% 7.8%
Propane C3H8 2.0% 9.5%
Toluene C6H5CH3 1.2% 7.0%

Between these two limits explosions can occur under some conditions, with the maximum explosive ener-
gy available at approximately the midpoint. Note that these limits are sometimes referred to as LFL(Lower
Flammable Limit) and UFL (Upper Flammable Limit). These limits are empirically determine, and various
authorities sometimes quote slightly different figures, based on slightly different experimental procedures.

2.2 Why Is the LEL Important in Combustible Gas Detection?

In environments with combustible gas hazards, it is important to know long before the gas concentration
reaches the LEL. Typical safety standards require that a gas detection unit give warnings at 10 - 20% of
the LEL. Do not confuse the alarm level with the volume of gas required to reach the LEL. For example:
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Methane has an LEL of 5% by volume in air. For a gas detector to give an alarm at 10% of the LEL, it must
trigger when it detects 0.5% by volume. The detector for this application would most likely be calibrated
for the range from 0% to 5% gas by volume, but display the reading as 0 - 100% LEL.

2.3 Toxic Gas Threshold Limit Values

The primary risk associated with toxic gas is the possibility of poisoning, which can result in chronic health
problems, disability, or death. The American Conference of Governmental and Industrial Hygienists
(ACGIH) has gathered data on the physical effects of a wide range of toxic gases, and those data are used
to determine the Threshold Limit Values (TWA & STEL). The TWA is the concentration at which the gas
becomes harmful to human health over long term exposure (8-hour workday). The ACGIH has also stat-
ed short-term exposure limits (STEL) for 15-minute periods for some gases. It is important to note that
these values are different for each gas, and are expressed in parts per million (PPM), as shown in Chart
2.

Chart 2 - Common Toxic Gas TLV’s

Gas TWA STEL

Ammonia NH3 25.0 ppm 35 ppm
Arsine AsH3 0.05 -
Benzene C6H6 0.5 2.5
Bromine Br2 0.1 0.2
Diborane B2H6 0.1 -
Carbon Monoxide CO 25 -
Chlorine Cl2 0.5 1.0
Hydrogen Sulfide H2S 10 15
Methyl Alcohol CH3OH 200 250
Nitrogen Dioxide NO2 3.0 5.0
Nitric Oxide NO 25 -
Phosphine PH3 0.3 1.0
Silane SiH4 5.0 -
Sulfur Dioxide SO2 2.0 5.0
Toluene C6H5CH3 50 -

These TLV Values cannot be determined experimentally on humans, so they are deduced by long term
experience and tests on animals. The published values are under constant review and are subject to
change as further experience indicates. They generally are conservative.

2.4 Oxygen Deficiency

The primary risks in environments deficient in Oxygen are poor performance and judgment, physical
impairment, unconsciousness, and death. The normal level of Oxygen in the atmosphere is 20.9% by vol-
ume. Lower amounts of Oxygen cause progressively worse symptoms. Most safety authorities mandate a
minimum safe Oxygen level of 19.5% by volume, providing a safe level of Oxygen if evacuation becomes
necessary.

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2.5 Relationship Between ppm and % Volume

Gas and vapor levels are often given in terms of ppm (parts per million), or as % volume. Please note the
following physical relationship between these two:

1 ppm = .0001 % Volume

10 ppm = .001 % Volume
100 ppm = .01 % Volume
1,000 ppm = .1 % Volume
10,000 ppm = 1 % Volume
100,000 ppm = 10 % Volume
1,000,000 ppm = 100 % Volume

2.6 Flash Point

All liquids do not vaporize into gaseous form as readily as others. There are many flammable compounds
that exist only in gas form at normal atmospheric temperatures and pressures. Some examples of these
are natural gas (Methane) or propane. If these gases are pressurized, they can be changed into their liq-
uid state. Many other substances such as gasoline or other liquid fuels, or solvents, may be in liquid form
at normal atmospheric temperatures and pressures. These liquids will evaporate into a vapor if left in the
open air, and some will evaporate faster than others. The “Flash Point” is the temperature that is neces-
sary for a given liquid to reach in order for it to evaporate sufficient vapor to cause a flammable concen-
tration at atmospheric pressures. For example, gasoline has a relatively low flash point, which enables it
to vaporize and explode in the engine cylinder. Diesel fuel, on the other hand, has a relatively high flash
point (over 100 degrees F), so it will not produce combustible levels of vapor until it is heated above this
temperature. To emphasize this, imagine if you had a bucket of gasoline and a bucket of diesel fuel, both
at about 60 degrees F, and you measured the air space immediately above the liquid in the buckets with
an LEL meter. The gasoline would cause a reading of over 100% LEL, indicating that if a match were lit in
this space, there likely would be an explosion. The diesel head space however, would likely read less than
5% or 10% of the LEL, indicating that if a match were lit directly above this fuel it would not ignite.

It is important to consider the Flash Point when considering the potential hazard of a flammable liquid. For
example, many jet fuels have a flash point of over 100 to 150 degrees F. If these liquids are spilled onto a
cold cement floor in cold weather, they may pose a danger from a ppm hydrocarbon breathing standpoint,
but they will not pose any immediate flammable hazard (unless and until they are heated to temperatures
above their Flash Point).

2.7 Vapor Density

Not all gases or vapors weigh the same as air. Every gas has a “Vapor Density” or just “Density” , which
is a physical constant of its weight in relationship to air. Therefore, air has a density of 1.0. Gases that are
lighter than air have a density of less than 1.0, and gases that are heavier than air have a density greater
than 1.0. Those lighter than air will tend to rise and those heavier than air will tend to sink or remain near
the floor. The vapor density should be considered when evaluating sensor locations. For example, gaso-
line and Propane have a vapor density greater than 1.0, indicating they are heavier than air. Sensors for
these gases should be located near the floor in order to provide the earliest warning of detection. On the
other hand, Methane and Hydrogen have vapor densities less than 1.0, indicating they are lighter than air.
Sensors for Methane and Hydrogen therefore should be located near the ceiling for best results.

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2.8 Sample Draw vs. Diffusion

RKI offers both sample draw and diffusion sensors for many toxic gases. A diffusion sensor assembly is a
sensor that has its working surface open to the surrounding environment, and the gas migrates to the sen-
sor by gaseous diffusion. A sample draw sensor has a pump or aspirator to draw the sample from the test
space and blow it into the sensor sample chamber. In general, it is better to use diffusion sensors for mon-
itoring of room air conditions, and sample draw sensors whenever the test space is inside a duct or other
not easily accessible space.

Some manufacturers suggest the use of diffusion sensors even in duct mounting applications. RKI strong-
ly recommends the use of only sample draw assemblies in these applications. Tests have proven that dif-
fusion is not assure or as accurate as the use of a sample drawing sensor/transmitter, since the flow
effects of the air blowing in the duct can greatly influence the output of the sensor. The diffusion sensor
reading can be in excess of 60% low at lower flow rates for some gases. For a sample draw sensor / trans-
mitter, the gas always blows onto the sensor at the same rate and direction as used during initial calibra-
tion, providing superior accuracy and performance over a diffusion sensor. This situation is more pro-
nounced for difficult-to-detect gases such as HCl, HF, and BCl3.

2.9 Sample Draw Tubing Lengths

When using a sample draw system, it is important to keep the sample lines as short as possible and to
use proper tubing type. In general, for toxic gases, Teflon (PTFE) tubing must be used to avoid excessive
absorption of the test sample into the tubing. Some gases are more easily absorbed than others.
Recommended maximum tubing lengths for different gases are provided in the “Recommended Tubing
Type and Lengths” chart on the following page. These lengths are intended to be guidelines and can be
exceeded by short distances without much loss in reading. In general though, short sample lines will pro-
vide readings that are more accurate and also provide faster response.

Tubing lengths: It is imperative that all sample tube lengths be kept as short as possible. This is important
because short tubes provide the fastest response time, and also because some gases become absorbed
in the tubing and so cannot travel through long lengths. Monitors should be placed as close as possible to
the sample point so sample lines can be kept short as possible. Since some gases are more readily
absorbed than others, we recommend the following as the maximum sample lengths:

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Recommended Tubing Type and Lengths Chart

Max Tubing
Gas Type Tubing Material
Length

Most easily absorbed gases (Critical) Teflon (PTFE)

1 HCl, HF, O3, SiH 2Cl2 (DCS), BCl3, TEOA, POCl3, ClF3, 5 meters I.D. 4 mm
WF6, BF3, NH3 O.D. 6 mm
Teflon (PTFE)
Easily absorbed gases
2 10 meters I.D. 4 mm
Cl2, HBr, F2, TEOS, TMB, NF3
O.D. 6 mm
Teflon (PTFE)
Almost no absorption
3 30 meters I.D. 4 mm
Hydride gases such as SiH4, PH3, AsH3, etc., N 2O
O.D. 6 mm
Not Important
No Absorbtion
4 30 meters I.D. 4 mm
H2, CO, O 2
O.D. 6 mm

Filter Types:

Millipore: Gas types 1 and 2 above must use Millipore filter.

Balston: Gas types 3 and 4 above should use the Balston filter. Note that it is OK also for them
to use the Millipore filter. These gases can use either one because there is not any worry about
absorption into the filter for these gases. It is recommended to use the Balston though since it
has more surface area and so will last longer if used in a dusty environment.

Note that filters are generally installed close to the instrument in an area that is accessible for
future maintenance.

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3.1 Catalytic (for LEL level detection of flammable gases and vapors):

A catalytic combustion sensor is typically used in situations where detection of flammable gases or vapors
is required. The standard range of detection is 0-100% LEL, where “LEL” (Lower Explosive Level) is the
minimum amount of the target gas or vapor that is needed to form a flammable condition in air. Catalytic
combustion sensors consist of two small coils of wire. One coil (the “active” coil) is treated with a catalyst
such as platinum or palladium, that help to initiate the burning reaction of flammable gases and vapors at
concentrations lower than would normally burn. The second coil is treated with a non-catalytic coating, and
it operates as a “reference” to counteract for the effects of temperature and thermal conductivity that would
otherwise cause the sensor to be less accurate. Both coils are heated by passing a current through them.
When the hot active coil encounters even small concentrations of flammable gases or vapors, it causes
these to oxidize (burn). The heat of this combustion at the coil causes the temperature of the coil to
increase, which in turn causes the resistance of the wire to increase. The circuitry measures the resistance
change of the active coil, and interprets this signal as a measured amount of gas or vapor, based on the
calibration of the system.

The catalytic sensor generally can respond to practically all flammable gases or vapors, allowing it to be
calibrated to represent the danger present in a wide variety of applications. Catalytic sensors should not
be used in applications where they will be exposed to known catalytic poisons such as Silicone vapors,
lead vapors, chlorinated or fluorinated hydrocarbons, and to some degree, high or continuous H2S con-
centrations.

Catalytic sensors require Oxygen to operate. Oxygen concentrations of 10% or higher are generally con-
sidered necessary and sufficient to provide full LEL response on a catalytic sensor. However, significant
LEL response can still be obtained for lower levels of combustibles (10% LEL) at levels even as low as
2% Oxygen for some flammables.

3.2 Catalytic with molecular sieve (for Hydrogen specific LEL level detection):

RKI offers a very special Catalytic sensor for Hydrogen detection. This sensor is coated with a molecular
sieve that significantly reduces the response from any other flammable gases or vapors. In particular, the
response to IPA is practically eliminated. This sensor was developed for Semiconductor manufacturing
applications where Hydrogen is desired to be detected, but where IPA is often used as a cleaning agent.

3.3 Solid State (for ppm level detection of hydrocarbons):

Solid State sensors can be used for low level (ppm level) detection of many solvent vapors or gases. A
typical Solid State sensor consists of a heated element with a metal oxide coating. The metal oxide elec-
trical resistance decreases when it comes in contact with certain gases, by the gases displacing Oxygen
molecules within the metal oxide. The amount of resistance change is greater when the target gas con-
centration becomes greater. This type of sensor is not specific to any particular gas, but is a general
hydrocarbon sensor. It should only be used when the only gas present besides fresh air is the gas you
wish to detect. It can also be useful as a general hydrocarbon leak detector, for storage facilities of a wide
variety of solvents or chemicals. The ppm level detection ability of the solid state sensor can provide detec-
tion of unsafe breathing levels of some solvents and gases, (as opposed to the much higher LEL levels
normally detected by a catalytic sensor).

The Solid State sensor requires Oxygen in order to operate properly.

3.4 Solid State with molecular sieve (Hydrogen specific, 0-2000 ppm):

RKI offers a very special proprietary Solid State sensor for Hydrogen detection applications where even a
very small leak needs to be detected. This sensor has a molecular Sieve coating on the sensing element,
and this prevents any other gases from having an interference effect on the sensor. This sensor is typi-
cally used to detect Hydrogen over a range of 0-2000 ppm, with no response caused by IPA or other gases
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or solvents. This sensor does require an air background for proper operation. This Hydrogen ppm sensor
is particularly useful in Semiconductor Fab applications, where is can reliably detect leaks 20 times small-
er than a catalytic sensor.

3.5 Galvanic cell (for Oxygen detection):

The Galvanic Oxygen sensor is an electrochemical cell with a gel electrolyte and two electrodes. A mem-
brane allows atmospheric contact with one electrode. Both electrodes are connected to an external meter
or IC. Since normal atmosphere contains 20.9% Oxygen, a galvanic cell is always encountering Oxygen,
and producing a voltage corresponding to the Oxygen level. An increase in Oxygen at the electrode caus-
es increased electrochemical activity in the cell, producing a higher output voltage. Similarly, a decrease
in the Oxygen that contacts the electrode will decrease the electrochemical activity, producing a lower out-
put voltage. The output voltage is continuously measured, and voltage changes due to increases and
decreases in Oxygen can be used to switch relays or other alarms.

Galvanic Oxygen sensors require periodic calibration and replacement, due to consumption of the elec-
trode or drying out of the electrolyte.

3.6 Electrochemical sensors (for ppm level detection of many toxic gases):

The Electrochemical sensor offers reliable, accurate detection of a wide variety of toxic gases. The sen-
sor contains an electrolyte, and electrodes (Counter, working, and reference electrodes). The electrodes
are connected to a power supply and supporting electronic amplifier. A gas permeable membrane allows
the sampled atmosphere to enter the cell. Toxic gas in the sample causes an electrolytic chemical reac-
tion, allowing current to flow between the working and counter electrodes. The current flow is proportion-
al to the gas concentration, and is measured and interpreted by the supporting electronics to provide read-
ings and alarms.

RKI offers many different electrochemical sensors for different gases. The chemistry of the sensor deter-
mines what gases it will respond to, so different electrode materials and different electrolytes are utilized
to create a wide variety of sensor offerings. Although sensors can be highly sensitive to the target gas or
target family of gases, they are not completely specific for an individual gas, so consideration must be
given to any other possible interfering gases that may be present in the test area or sample stream. Later
in this manual are provided typical "interference gas" charts to help determine the suitability of a sensor
for a particular application.

3.7 Ionization Chamber (for SiO 2 and other particulate detection):

An Ionization Chamber can be used to detect the "presence" of some gases. An ionization chamber oper-
ates similarly to a smoke detector, in that it detects the presence of smoke particles, and is not actually
measuring gas. Some gases like Silane will spontaneously combust when exposed to air in certain con-
centrations. Although Silane gas can be detected with an Electrochemical sensor, if the concentration is
too high (above 15 to 20 ppm), it may spontaneously combust and there will be no actual gas left to detect.
In this case, the Ionization Chamber method can be used to detect the smoke residue from the burning of
the gas. In an ionization chamber, typically the sample is passed over a small radioactive source. The
radioactivity "ionizes" the particles, and the level of ionization is measured by a sensor which can be cal-
ibrated to represent a known gas concentration. (For Silane detection, RKI offers a combination transmit-
ter that has both an ionization chamber and an Electrochemical sensor, for sure detection of silane
whether it has burned or not).

3.8 Pyrolyzer with Electrochemical sensor (For ppm level detection of NF3, R-123, and others):

Some gases cannot be readily detected due to their chemical nature not being conducive to creating a
chemical reaction within an Electrochemical sensor. In some cases, if these gases are superheated, it will

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chemically break down (or burn) the gas into smaller compounds or other constituents which may be more
readily detectable. A pyrolyzer is a heated chamber which the sample is passed through to be "pyrolyzed"
or converted by the extreme heat. A pyrolyzer is not actually a detector, but is a sample conditioner, and
it is used to treat the sample before it enters a detector. For NF3 detection, the pyrolyzer breaks down the
NF3 in air to form other compounds such as NO and NO2. RKI utilizes a pyrolyzer in conjunction with an
NO2 sensor for very reliable detection of NF3. This same method can be used for detection of certain
refrigerants such as R-123, which produces HF after being pyrolyzed, and the HF can be detected with an
electrochemical sensor.

3.9 Pyrolyzer with Ionization chamber (for ppm level detection of TEOS, TEOA, TMP, TMB):

Another combination detection technique is to use a pyrolyzer in conjunction with an Ionization chamber.
Gases such as TEOS are not easily detected at low levels by other methods, but if the TEOS is passed
through a hot pyrolyzer, it will burn and create SiO2 particulate, which is a smoke that can then be detect-
ed by an ionization chamber, as described above.

3.10 Infrared Sensor (NDIR):

Most gases will absorb infrared (IR) light over certain wavelengths. The wavelengths absorbed by a par-
ticular gas, and the intensity of the absorption , are very distinct for each gas, sort of like a "fingerprint" for
the gas. An Infrared gas sensor makes use of this physical aspect of gases. An infrared sensor typically
consists of a chamber which the sample gas is passed through. At one end of the chamber there is an IR
source, which is a amp bulb or heater which produces IR energy. At the other end of the chamber is an IR
detector element. This IR detector measures the amount of IR energy that reaches it, and produces a sig-
nal output proportional to the amount of this energy. Generally there is an IR filter in the IR path, which
allows the detector only to look at a particular wavelength region of IR energy. If gas which absorbs this
particular wavelength or IR energy is present in the sample flowing through the detection chamber, it will
reduce the amount of IR energy that reaches the detector. The measuring circuit compares this IR ener-
gy to the energy that is present when fresh air is in the chamber (or when the IR source is turned off), and
interprets the signal and processes it as a measured reading of the detected gas.

3.11 Thermal Conductivity (for volume % detection of Methane or Hydrogen):

Every gas has a physical constant known as its "Thermal Conductivity” (or TC). This is a measure of the
ability of the gas to carry heat away from a hot object. Some gases, such as Hydrogen, have a great
capacity for transferring heat, and so have a high thermal conductivity. If the thermal conductivity of a gas
is different than that of air, either higher or lower, then this physical aspect of the gas can be used to detect
it. A TC sensor consists of two small elements of wire that are heated by passing a current through them.
One of the elements (the active) is placed in the gas stream, and the other (the reference) is sealed so
that the gas sample does not contact it. When the active comes in contact with a gas concentration that
has a TC that is different than air, it will cause the element to either cool down or heat up. This tempera-
ture change of the element changes the electrical resistance of the element, which is then measured by
the supporting circuit and interpreted as a known gas reading.

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3.12 Paper Tape Method:

A "Paper Tape" is a tape material that is impregnated with certain chemicals that sensitize it and cause it
to change color when it becomes exposed to specific gases. The chemically treated paper tape is fed
through a chamber where it is exposed to the sampled atmosphere. If the target gas is present in the sam-
ple, it causes the tape to darken, or "stain". The tape is exposed to the sample for a specific amount of
time, and then the stain darkness is measured with a photocell. The stain darkness is proportional to the
gas concentration present, and the photocell signal interprets this to provide a reading of the gas level.

RKI utilizes the paper tape method for detecting very low levels of certain gases. It can be highly specific
for the target gas, and can provide very low level, specific detection of certain gases that no other method
can achieve. The paper tape method is used in our models FP-250 and FP-260 series instruments for
detection of many toxics including many metallo-organics, Formaldehyde, H2S, Hydrazine, Phosgene,
and many semiconductor gases.

In a paper tape machine, the tape is automatically advanced periodically, so that the gas sample can be
exposed to a new section of tape. Tape cassettes generally hold enough tape to last about 30 days.

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 4.0 RKI Product Overview

4.1 List of Detectable Gases

The following is a partial list of gases which RKI Instruments can provide detectors for. Please keep in mind
this is only a partial list, so if you do not see the particular gas or vapor that you need detected, please
contact RKI for assistance in selecting the proper sensor type.

There are some terms used on this list that may need explanation. Please note the following:

4.1.1 LDL
The Term “LDL” means “Lower Detectable Limit”. This is the lowest concentration that the sensor
can reasonably and reliably detect.

4.1.2 TLV / TWA

On the TLV/TWA column for some gases the chart lists HCL, HF, or NO2 before the gas concen-
tration. This means that the target gas is converted to HCL, HF, or NO2 in order to be detected.
Some gases are very unstable in air, and they will spontaneously convert to another gas such
as HCL or HF upon contact with air and moisture. In these cases then, the presence of the target
gas can be detected by the presence of the gas it has been converted to.

List of Detectable Gases

(See List Of Detectable Gases on the following page)

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 L I S T O F D E T E C T A B L E G A S E S
Chemical Chemical
Detectable Gas Symbol Measuring Range LDL TLV/TWA Detectable Gas Symbol Measuring Range LDL TLV/TWA
Acetic Acid CH 3 COOH 0 ~ 30 ppm 1.5 ppm 10 ppm Isopropyl Alcohol (IPA) CH3CHOHCH3 0 ~ 2000 ppm 25.0 ppm 400 ppm
Ammonia NH3 0 ~ 75 ppm 3.75 ppm 25 ppm Molybdenum Fluoride MoF4 0 ~ 9 ppm 0.45 ppm HF 3 ppm
Antimony Pentachloride SbCl5 0 ~ 15 ppm 0.75 ppm HCl 5 ppm Molybdenum Hexafluoride MoF6 0 ~ 9 ppm 0.45 ppm HF 3 ppm
Arsenic Pentachloride AsCl5 0 ~ 15 ppm 0.1 ppm HCl 5 ppm Molybdenum Pentachloride MoCl5 0 ~ 15 ppm 0.1 ppm HCl 5 ppm
Arsenic Pentafluoride AsF5 0 ~ 9 ppm 0.45 ppm HF 3 ppm Nitric Acid HNO3 0 ~ 20 ppm 1.0 ppm 2 ppm
Arsenic Trichloride AsCl3 0 ~ 15 ppm 0.1 ppm HCl 5 ppm Nitric Oxide NO 0 ~ 100 ppm 5.0 ppm 25 ppm
Arsenic Trifluoride AsF3 0 ~ 9 ppm 0.45 ppm HF 3 ppm Nitrogen Dioxide NO2 0 ~ 15 ppm 0.75 ppm 2 ppm
Arsine AsH3 0 ~ 0.2 ppm 0.01 ppm 0.05 ppm Nitrogen Trifluoride NF3 0 ~ 30 ppm 1.5 ppm 10 ppm
Arsine AsH3 0 ~ 1 ppm 0.05 ppm 0.05 ppm Nitrogen Tetroxide N2O4 0 ~ 15 ppm 0.75 ppm NO2 3 ppm
Boron Trichloride BCl3 0 ~ 15 ppm 0.75 ppm HCl 5 ppm Oxygen O2 0 ~ 25 % 0.1 % VOL -
Boron Trifluoride BF3 0 ~ 9 ppm 0.45 ppm HF 3 ppm
Ozone O3 0 ~ 1 ppm 0.05 ppm 0.1 ppm
Bromine Br2 0 ~ 1 ppm 0.05 ppm 0.1 ppm
Phosgene COCl2 0 ~ 3 ppm 0.2 ppm 0.1 ppm
Carbon Dioxide CO 2 0 ~ 2000 ppm 30.0 ppm 5000 ppm
Phosphine PH3 0 ~ 1 ppm 0.05 ppm 0.3 ppm
Carbon Dioxide CO 2 0 ~ 20 % 500.0 ppm 5000 ppm
Phosphorus Oxychloride POCl3 0 ~ 15 ppm 0.75 ppm HCl 5 ppm
Carbon Monoxide CO 0 ~ 300 ppm 6.0 ppm 25 ppm
Phosphorus Pentafluoride PF5 0 ~ 9 ppm 0.45 ppm HF 3 ppm
Carbon Tetrachloride CCl 4 0 ~ 30 ppm 1.8 ppm 5 ppm
Phosphorus Trichloride PCl3 0 ~ 15 ppm 0.75 ppm HCl 5 ppm
Chlorine Cl2 0 ~ 3.0 ppm 0.09 ppm 0.5 ppm
Phosphorus Trifluoride PF3 0 ~ 9 ppm 0.45 ppm HF 3 ppm
Chlorine Trifluoride ClF3 0 ~ 1 ppm 0.05 ppm 0.1 ppm
Silane SiH4 0 ~ 15 ppm 0.75 ppm 5 ppm
Chlorofluorocarbons CFC’s 0 ~ 5000 ppm 25.0 ppm -
Silicon Tetrachloride SiCl4 0 ~ 15 ppm 0.75 ppm HCl 5 ppm
Combustibles N/A 0 ~ 100 % LEL - -
Silcon Tetrafluoride SiF4 0 ~ 9 ppm 0.45 ppm HF 3 ppm
Diborane B2H6 0 ~ 0.3 ppm 0.018 ppm 0.1 ppm
Sulfur Dioxide SO2 0 ~ 30 ppm 0.9 ppm 2 ppm
Dichlorosilane DCS 0 ~ 15 ppm 0.75 ppm HCl 5 ppm
Sulfur Tetrafluoride SF4 0 ~ 9 ppm 0.45 ppm HF 3 ppm
Disilane Si2H6 0 ~ 15 ppm 0.75 ppm 5 ppm
Tantalum Fluoride TaF5 0 ~ 9 ppm 0.45 ppm HF 3 ppm
Fluorine F2 0 ~ 5 ppm 0.18 ppm 1 ppm
Tertiary Butyl Arsine TBA 0 ~ 150 ppb 2.5 ppb 50 ppb
Germane GeH4 0 ~ 2 ppm 0.1 ppm 0.2 ppm
Tertiary Butyl Phosphine TBP 0 ~ 500 ppb 10.0 ppb 300 ppb
Germanium Trichloride GeCl3 0 ~ 15 ppm 0.1 ppm HCl 5 ppm
Tetraethyl Orthosilicate TEOS 0 ~ 15 ppm 2.0 ppm 10 ppm
Hydrazine N2H4 0 ~ 10 ppm 0.5 ppm 0.1 ppm
Hydrogen H2 0 ~ 2000 ppm 25.0 ppm LEL=4% Vol Tin Tetrachloride SnCl4 0 ~ 15 ppm 0.75 ppm HCl 5 ppm

Hydrogen Bromide HBr 0 ~ 9 ppm 0.45 ppm 3 ppm Titanium Fluoride TiF4 0 ~ 9 ppm 0.45 ppm HF 3 ppm

Hydrogen Chloride HCl 0 ~ 5 ppm 0.09 ppm 5 ppm Titanium Tetrachloride TiCl4 0 ~ 15 ppm 0.75 ppm HCl 5 ppm

Hydrogen Chloride HCl 0 ~ 15 ppm 0.09 ppm 5 ppm Trichlorosilane SiHCl3 0 ~ 15 ppm 0.75 ppm HCl 5 ppm

Hydrogen Cyanide HCN 0 ~ 30 ppm 1.5 ppm STEL C4.7 ppm Trimethoxyboron TMB 100 ~ 500 ppm 100.0 ppm -

Hydrogen Fluoride HF 0 ~ 9 ppm 0.45 ppm 3 ppm Trimethoxy Phosphate P(OCH3)3 0 ~ 15 ppm 0.75 ppm 2 ppm

Hydrogen Selenide H2Se 0 ~ 0.2 ppm 0.01 ppm 0.05 ppm Tungsten Hexafluoride WF6 0 ~ 9 ppm 0.45 ppm HF 3 ppm
Hydrogen Sulfide H2S 0 ~ 30 ppm 1.5 ppm 10 ppm Tungsten Hexachloride WCl6 0 ~ 15 ppm 0.75 ppm HCl 5 ppm
Hydrogen Sulfide H2S 0 ~ 100 ppm 2.0 ppm 10 ppm 1,1,1-Trichloroethane C2H3Cl3 0 ~ 2000 ppm 25.0 ppm 350 ppm
Iodine I2 0 ~ 1 ppm 0.05 ppm 0.1 ppm Vinyl Chloride Monomer CH2CHCl 0 ~ 15 ppm 0.25 ppm 5 ppm

RKI Instruments Inc. • Hayward, CA • (800)RKI-5165 • (510)441-5650 fax • Subsidiary of Riken Keiki Co., Ltd. • To k y o , J a p a n
 4.0 RKI Product Overview

4.2 Components of a Gas Monitoring System:

A gas monitoring system consists of 3 parts: the sensor, transmitter, and controller.

4.2.1 Sensor

The sensor is the actual device that is sensing the gas. Many sensor types are described in the
previous section on “Sensing Technologies Offered by RKI” of this manual. Sensors typically last
2 to 4 years, but can last longer or shorter time depending on the nature of the application. Solid
State sensors, and Infrared sensors, typically last much longer and it is not uncommon for them
to last for 5 to 10 years or more.

4.2.2 Transmitter

Most sensors require a transmitter to amplify the sensor signal, and to convert the gas sensor sig-
nals into a standardized output, such as 4-20 mA, for transmitting the signal to a controller. The
transmitter is usually in close proximity to the sensor, and zero and span adjustments must be
done at the transmitter. Note that some sensors and controllers do not require the use of a trans-
mitter for LEL or Oxygen detection (Beacon 100, Pioneer, RM-580), and also one is not needed
for short distance wiring of H2S or CO sensors for the Beacon 100. All RKI transmitters are oper-
ated from 24 VDC, and utilize either 2 or 3 wires. In general, even if a sensor can be used with-
out a transmitter, use of a transmitter is often preferred for distances over 300’ to 500’ to simplify
the calibration effort. In general, even if a sensor can be used without a transmitter, use of a
transmitter is often preferred for distances of 300’ to 500’ to simplify the calibration effort.

4.2.3 Controller

The controller is the device that receives and interprets the signals from the sensors and/or sen-
sor/transmitters. The controller typically provides a readout of the gas concentration, audible and
visual alarms for dangerous gas levels, and generally alarm relays for activating an external alarm
or other action. RKI has a wide variety of controllers available. We have them for just one sensor,
4 sensors, 8 sensors, and rack or wall mounting systems for 12 to 16 sensors. Additional con-
trollers can be added to provide hundreds of points of detection.

In some applications it is preferred to send the transmitter signal (such as 4-20 mA) directly into a
PLC (Programmable Logic Controller) or other similar control device. In this case, the alarm con-
ditions and relays are activated by the PLC and the use of a “Gas Detection” controller supplied
by RKI is not necessary.

Note: RKI offers a category of instruments called “Stand Alone” units. This is a single point gas monitor that
includes the sensor and transmitter or sensor and controller in one enclosure.(In this case no additional transmit -
ter is needed). This typically also has a readout of the gas concentration and the sensor/controllers also include
alarm(s) with relays. Use of this type of unit is very convenient in situations where only one gas and one location
needs to be monitored, since wiring and installation costs are reduced. This style also has a 4-20 mAor other out -
put, so that it can be connected to a controller or PLC, if desired.

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4.3 Component Descriptions

This section includes a brief overview of system components offered by RKI. For more detailed informa-
tion please go to the RKI Product Detail section.

4.3.1 Sensors and Transmitters

4.3.1.1 Oxygen sensor, sensor/J-box, and sensor/amp/J-box

Oxygen sensor only, part number 65-2503RK, consists of an Oxygen sensor cemented
into an aluminum shell. The shell has 3/4” conduit threads on the wiring end, and two
wires protrude from that end for connection to a monitor or transmitter. This Oxygen sen-
sor assembly contains an internal I.S. Barrier (Intrinsically Safe Barrier) so it can be safe-
ly used in a hazardous area when connected to an explosionproof junction box and appro-
priate conduit. (This part number does not include a junction box, and is generally sold
only for direct connection to a Beacon 100, or as a replacement sensor only). This sensor
can be wired directly to the Beacon 100, Pioneer series, RM-580 series, and BL-7000
series, without the use of a transmitter.

Oxygen sensor and junction box, part number 65-2502RK, consists of the above men-
tioned Oxygen sensor supplied with an explosionproof electrical junction box. This assem-
bly is generally what should be ordered if the sensor is intended to be installed remotely
from the controller (even by only a few feet). This assembly can be used with the Beacon
100, Pioneer series, RM-580 series, and BL-7000 series.

Oxygen sensor, junction box, and 4-20 ma transmitter, (assembly part number 65-
2504RK), consists of the above Oxygen sensor connected to an explosionproof electrical
junction box that contains a 4-20 mA amplifier /transmitter. The installer would wire this
transmitter (2 wires needed) to a controller that can accept the 4-20 mAsignal. Any of the
RKI controllers can accept this assembly. (In particular, the Beacon 800 must utilize 4-20
mA transmitter inputs).

Oxygen sensor, housing, and 4-20 mAtransmitter (assembly part number ____________)
is a low cost version of the Oxygen transmitter. It is supplied in a plastic housing (NOT
Explosionproof), and can be used in most non hazardous locations. Since it has a 4-20
mAoutput, it can be used with the Beacon 800 or any of the RKI controllers. (This assem-
bly was not yet available at the time of the printing of this manual.)

4.3.1.2 LEL sensor, sensor/J-box, and sensor/Amp/J-box

LEL sensor only, part number 61-0140RK, consists of a catalytic LEL sensor cemented
into a stainless steel shell. The shell has 1/2” conduit threads on the wiring end, and four
wires protrude from that end for connection to a monitor or transmitter. The working end
is covered with a flame arrestor to assure explosionproof integrity, so it can be safely used
in a hazardous area when connected to an explosionproof junction box and appropriate
conduit. The flame arrestor is surrounded by a bell shaped “Rain Shield” to help keep rain
from directly impinging onto it in outdoor applications. The flame arrestor is also coated
with a proprietary patented water repellent coating. (This part number does not include a
junction box, and is generally sold only for direct connection to a Beacon 100, or as a
replacement sensor only). This sensor can be wired directly to the Beacon 100, Pioneer
series, RM-580 series, and BL-7000 series, without the use of a transmitter.

LEL sensor only, part number NC-6241, consists of the above sensor but without the rain
shield. This assembly has 1/2” NPT threads on both the wiring end and the sensing end,
and is useful for screwing into pipes or ducts.
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LEL sensor and junction box, part number 61-1000RK, consists of the above mentioned
LEL sensor (61-0140RK) supplied with an explosionproof electrical junction box. This
assembly is generally what should be ordered if the sensor is intended to be installed
remotely from the controller (even by only a few feet). This assembly can be used with the
Beacon 100, Pioneer series, RM-580 series, and BL-7000 series.

LEL sensor, junction box, and 4-20 mA transmitter, (assembly part number 65-2400RK),
consists of the above LEL sensor (61-0140RK) connected to an explosionproof electrical
junction box that contains a 4-20 mA amplifier /transmitter. The installer would wire this
transmitter (3 wires needed) to a controller that can accept the 4-20 mA signal. Any of the
RKI controllers can accept this assembly. (In particular, the Beacon 800 must utilize 4-20
mA transmitter inputs).

Note: A special LEL catalytic sensor for Hydrogen specific detection only (with molecular
sieve) is available in the same configurations as above. It has the following configurations:

61-0156RK - 1/2” NPT Hydrogen sensor only, 1/2” NPT mounting.

61-0157RK - 1/2” NPT Hydrogen sensor with rain shield.
61-1010RK - 1/2” NPT H2 sensor w/rain shield and junction box.
65-2450RK - 1/2” NPT H2 sensor w/rain shield, J-Box, and linearizing 4-20 mA
transmitter.

4.3.1.3 H2S sensor assy, sensor/Amp/J-Box, and low cost version

H2S sensor assy, part number 65-2423RK, consists of a stainless steel housing and flame
arrestor assembly, with an electrochemical H2S sensor and a preamplifier inside. The pre-
amplifier enhances the small signal from the sensor, and converts it to a more robust sig-
nal for noise reduction. This assembly is designed for use in explosionproof environments,
when connected to an appropriate junction box and conduit. This assembly can be con-
nected directly only to the Beacon 100. (All other uses require the 4-20 mA transmitter).

H2S sensor, junction box, and 4-20 mA transmitter, (assembly part number 65-2422RK),
consists of the above H2S sensor connected to an explosionproof electrical junction box
that contains a 4-20 mA amplifier /transmitter. The installer would wire this transmitter (2
wires needed) to a controller that can accept the 4-20 mA signal. Any of the RKI con-
trollers can accept this assembly.

H2S sensor, housing, and 4-20 mA transmitter (assembly part number 65-2424RK) is a
low cost H2S sensor/transmitter assembly. It is supplied in a plastic housing (NOT
Explosionproof), and can be used in most non hazardous location applications. The sen-
sor is connected directly to a 4-20 mA transmitter also located inside the plastic enclosure.
Calibration is performed at the transmitter assembly. Since it has a 4-20 mA output, it can
be used with any of the RKI controllers.

4.3.1.4 CO sensor assy, sensor/Amp/J-box, and low cost version

CO sensor assy, part number 65-2433RK, consists of a stainless steel housing and flame
arrestor assembly, with an electrochemical CO sensor and a preamplifier inside. The pre-
amplifier enhances the small signal from the sensor, and converts it to a more robust sig-
nal for noise reduction. This assembly is designed for use in explosionproof environments,
when connected to an appropriate junction box and conduit. This assembly can be con-
nected directly only to the Beacon 100. (All other uses require the 4-20 mA transmitter).

CO sensor, junction box, and 4-20 mA transmitter, (assembly part number 65-2432RK),
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CO sensor, junction box, and 4-20 ma transmitter, (assembly part number 65-2432RK),
consists of the above H2S sensor connected to an explosionproof electrical junction box
that contains a 4-20 mA amplifier /transmitter. The installer would wire this transmitter (2
wires needed) to a controller that can accept the 4-20 mAsignal. Any of the RKI controllers
can accept this assembly.

CO sensor, housing, and 4-20 mAtransmitter (assembly part number 65-2434RK) is a low
cost CO sensor/transmitter assy. It is supplied in a plastic housing (NOT Explosionproof),
and can be used in most non hazardous location applications. The sensor is connected
directly to a 4-20 ma transmitter also located inside the plastic enclosure. Calibration is
performed at the transmitter assembly. Since it has a 4-20 mA output, it can be used with
any of the RKI controllers. This assembly is ideal for parking garage applications.

4.3.1.5 PPM Hydrocarbon Solid State sensor, sensor/J-box, and sensor/transmitter/J-box

assemblies.

Solid State sensor (part no 61-2000RK) is a diffusion sensor useful for ppm level detec-
tion of various hydrocarbon and solvent vapors. A typical range is 0-500 ppm hexane, for
general solvent and fuel vapor detection. This is a general purpose sensor, and is not spe-
cific to any particular gas. It should only be used in applications where the only gases pre-
sent besides fresh air are the gases desired to be detected. This sensor is of the 1/2” NPT
mounting style. It would not be ordered under this part number except as a replacement,
or an application where no junction box is desired. This sensor is of explosionproof con-
struction, and it has a rain shield and flame arrestor with water resistant coating. It is also
available with 1/2” NPT threads on the sensing end. This sensor can be wired directly to
the Model RM-580or BL-7000 series, and requires a 4-20 ma transmitter to connect to any
other controller. For direct connection to the RM-580 or BL-7000 this sensor requires 3
wires.

Solid State sensor/junction box (part no 61-2001RK) is the same sensor as listed directly
above supplied with an explosionproof junction box for ease in mounting. This sensor can
only be connected directly to the Model RM-580 or BL-7000 series. All other controllers
require use of a remote transmitter with it.

Solid State sensor/J-box/transmitter assy (part no 65-2460RK) consists of the solid state
hydrocarbon sensor, and a junction box with a 4-20 mA transmitter inside it. This is a 24
volt 3 wire transmitter. This assembly is used for ppm detection of hydrocarbons and can
be connected to the Beacon 100, Pioneer, and Beacon 800 controllers.

Note: A special solid state sensor for specific Hydrogen only ppm level detection (with
molecular sieve) is available in the same configurations as above. The standard range of
detection is 0-2000 ppm. It has the following configurations:

61-0160RK - 1/2” NPT Hydrogen sensor only, with 1/2” NPT mounting.
61-0162RK - 1/2” NPT Hydrogen sensor with rain shield.
61-1050RK - 1/2” NPT H2 sensor w/rain shield and junction box.
62-2440RK - 1/2” NPT H2 sensor w/rain shield, J-Box, and linearizing 4-20 ma
transmitter.

4.3.1.6 GD-K8A & GD-K8A4X

The GD-K8A is a diffusion assembly for electrochemical sensor detection of toxic gases.
There are many different sensors that can be used in this assembly, making it useful for
a wide range of toxic gas detection applications. The electrochemical sensors used typi-
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cally have lives of 2 to 4 years or more, and can be calibrated at 6 month intervals. The
sensor signals are converted to a 4-20 mAsignal for transmission to a controller (24 VDC,
2 wire loop). The housing of the GD-K8A is an indoor metal enclosure with a hinged door,
and is not appropriate for outdoor use or for corrosive environments. Please refer to the
back of the GD-K7D2 brochure in this manual to see the list of gases that this assy can
be supplied to detect.

The GD-K8A4X is similar to the GD-K8A listed above, except it is repackaged into a
NEMA 4X enclosure for use in wet or corrosive environments.

4.3.1.7 GD-K7D2

The GD-K7D2 is RKI’s workhorse sample draw assembly for use with a wide variety of
Electrochemical sensors for toxic gas detection. It is designed for simple servicing in that
the sensor and pump can be easily replaced in less than one minute each. The GD-K7D
is normally supplied with a 115 VAC pump, which requires local AC power, and the sen-
sor signal output is 4-20 mA(24 VDC, 2 wire loop). An optional 24 VDC pump is available.
Please refer to the back of the GD-K7D2 brochure in section H4 to see the list of gases
that this assy can be supplied to detect.

4.3.1.8 GD-K8DG, GD-S8DG (Pyrolyzer assemblies)

The GD-K8DG is a special sample drawing sensor/transmitter assy that has a pyrolyzer
to condition the sample. This device is typically used for detection of NF3, where the
pyrolyzer breaks down the NF3 into smaller chemical constituents, and then detects it with
an electrochemical sensor as NO2. This is the most reliable method available to detect
NF3. This assembly requires 115 VAC local power to power the pump and pyrolyzer (24
VDC version also available). The sensor signal is converted to a 2 wire 4-20 mA signal.

The GD-S8DG is another special sample drawing sensor/transmitter assy that has a
pyrolyzer to condition the sample. This device is typically used for detection of TEOS,
TEOA, TMB and TMP, where the pyrolyzer actually burns the target gas and converts it
into Si02 particulate (smoke), and the SiO2 is then detected with an ionization chamber.
This is the most reliable method available to detect certain gases, and can achieve lower
levels of detection with fewer interferences than most other methods. This assembly
requires 115 VAC local power to power the pump and pyrolyzer (24 VDC version also
available). The sensor signal is converted to a 2 wire 4-20 mA signal.

4.3.1.9 Model 35-3000RK(A) sample draw

The Model 35-3000RK is a sample draw assembly for LEL or Oxygen, packaged in a
NEMA 4X enclosure. It contains an internal 24 VDC pump, and has a flowmeter visible
through the hinged front door. This assembly can be supplied with direct connection LEL
and Oxygen sensors, for use with the Beacon 100, and the Pioneer series. Those moni-
tors provide a 24 VDC output connection to power the pump.

Model 35-3000RKA is similar to the non “A” version described above, except the “A” ver-
sion is supplied with a 4-20 mA transmitter. This assembly can be provided with LEL,
Oxygen, H2S, or CO sensors.

4.3.1.10 Explosionproof Sample draw, Models GD-D8, GD-D8V

For explosionproof applications where a sample draw system must be used, RKI offers
the GD-D8 series of sensor heads. These assemblies contain a 115VAC pump for con-
tinuous sample draw, and the pump and sensor are contained within an explosionproof
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enclosure. These assemblies do not have remote transmitter ability, but only work for
direct connection sensors. The following versions are available:

GD-D8 : This assembly is used for LELdetection and comes with an internal catalytic sen-
sor. This can be either a general purpose hydrocarbon LEL sensor, or it can be a
Hydrogen specific catalytic sensor.

GD-D8V : This assembly is used for ppm detection and comes with an internal solid state
sensor. This can be either a general purpose hydrocarbon ppm sensor, or it can be a
Hydrogen specific solid state sensor.

4.3.2 “Stand Alone” Units :

RKI offers a number of “Stand Alone” units. These instruments are complete monitors containing
sensors, transmitters, readouts, signal output (typically 4-20 mA), and sometimes also alarm lev-
els with relays. These transmitters can be used by themselves with no additional equipment need-
ed, or they may be used for local readout and control but still be connected to a central controller
or PLC.

4.3.2.1 Eclipse for LEL, H2S, CO, Oxygen

The Eclipse is a “Smart” sensor/transmitter assy that can be used for LEL, Oxygen, H2S,
or CO detection (one gas per Eclipse unit). It uses the 4 basic sensors listed first in items
1 through 4 above. It is housed in an explosionproof junction box, and its electronics
sends a 4-20 mA signal to a controller or PLC. The Eclipse has a readout so the user can
view the gas levels at the transmitter. It also has “NIC” capability (Non Intrusive
Calibration”), which means that it can be calibrated from the outside without the need to
open up the housing. Using a Patent Pending technology, the Eclipse utilizes a light sen-
sor for zero and span access. No tools are required. This Model is especially useful in haz-
ardous locations due to its simple “Non Intrusive” calibration process. Note that the
Eclipse does NOT have alarm levels or relays.

4.3.2.2 GD-K11D, GD-V11D

The GD-K11D is a self-contained sample drawing gas monitor that utilizes various
Electrochemical sensors for detection of a wide variety of toxic gases. The instrument con-
tains special circuitry and software that automatically counteracts for all reasonable sen-
sor or electronics drift, preventing false alarms caused by drift. Designed so that the sen-
sor and pump can be changed out in less than one minute each, this instrument is
extremely reliable and easy to maintain. Long life sensors operate for 2 to 4 years or more,
and 6 months is typical between calibrations. This instrument is intended for indoor use
and is housed in an indoor metal housing with a hinged door. The GD-K11D has a digital
readout of gas concentration, and it contains one adjustable alarm level with relay. It has
a variety of signal outputs available, including 4-20 mA, twisted pair communications (RS-
485/232) between many units, and Lonworks tm Spread Spectrum transmission on the AC
power line.

The GD-V11D is for Hydrogen specific detection. It has all the features mentioned just
above for the GD-K11D, except that it does not use an electrochemical sensor, but instead
uses the 0-2000 ppm Hydrogen specific solid state sensor with molecular sieve.

4.3.2.3 GD-K11DG, GD-S11DG

These instruments have all the features of the GD-K11D series listed above, except they
also utilize a pyrolyzer heater unit for detection of specific gases as follows:
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The GD-K11DG-NF3 is used is used for detection of NF3. It contains a pyrolyzer and an
electrochemical sensor.

The GD-S11DG can be used for TEOS, TEOA, TMB, and TMP detection. It uses a
pyrolyzer and an ionization chamber for detection of these compounds.

4.3.2.4 GD-K77D

The GD-K77D is similar to the GD-K11D above, except it is the next generation. It is
housed in a narrow profile metal housing for minimum use of wall space (indoor use only).
It too is designed so that sensor or pump can be changed in less than one minute. It also
has additional sensor intelligence such that the sensor can be calibrated separately from
the unit, and then plugged into the unit and have the unit read the calibration back and
adjust itself. Signal outputs are the same as on the GD-K11D.

4.3.2.5 FP-250A, FP-250FL, and FP-260 Paper tape machines

RKI offers 3 paper tape machines that can be used for detection of special gases or at
levels not easily achievable by some other detection method. The paper tape machines
are all sample draw type, and utilize a paper tape cassette that must be replaced every
30 days. These instruments have a readout of gas concentration, an alarm with relay and
audible alarm, and a 4-20 mA output of the gas concentration. The tape is read on a cycli-
cal basis, and the reading is then updated at the end of each cycle. The cycle length
depends on the gas and range being monitored, but is typically 30 to 60 seconds.This
instrument can be used for a wide variety of toxic and metallo-organic gases; please see
the backs of their brochures for some of the available gases and ranges. These instru-
ments are considered as “semiportables”. They are benchtop type monitors that must be
plugged into 115 VAC for operation, but they are lightweight enough so that they can be
unplugged and carried to another location if desired. They are designed for continuous
use. The differences among the 3 available versions are as follows:

The FP-250A is the original design and it has a wider variety of tapes available for it, so it
has a wider selection of gases available. The tape access is on the side of the unit.

The FP-250FL is a special version intended for detection of formaldehyde only. It is unique
and is one of the few methods available for accurate low level specific detection of
formaldehyde. The detection cycle is 15 minutes.

The FP-260 is a newer design and it utilizes a lower cost cassette tape than the FP-250A.
The FP-260 tape is similar to a VCR tape, and it loads from the top, making it easier to
permanently mount into a cabinet if desired.

4.3.2.6 RI-255 refrigerant monitor

The RI-255 contains a sample drawing Infrared sensor for use to detect refrigerants, nor-
mally over a range of 0-5000 ppm. It is housed in an indoor use wall mounting metal
enclosure, and it operates from 115 VAC. It has a digital readout of gas concentration, an
adjustable audible alarm, and an alarm relay. It also has a 4-20 mA output if it is desired
to connect it to a central controller or PLC.

4.3.2.7 Model PS2

The Model PS2 is a low cost monitor for simple applications of gas or vapor monitoring.
It does not have a readout, and it does not have a 4-20 mA output, so it cannot be tied
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into a central controller. The PS2 is a self contained go/no-go type monitor, which can be
set to alarm if particular gas levels are exceeded. It has an audible alarm, and 2 alarm
relays. It is housed in a plastic wall mounting indoor enclosure, and operates from either
115 VAC or 24 VDC. The sensor is prewired to the PS2 on a 30 foot cable. The sensor is
not considered explosionproof so should not be considered for use in a hazardous area.
Two different sensors are available; one for LEL levels and one for ppm levels of hydro-
carbons or solvent vapors.

The sensor used in the PS2 is a non-specific solid state sensor. It will respond to many
different gases and vapors and should only be used where the only gas present besides
fresh air is the gas you wish to detect. The PS2 is most appropriate and a great low cost
solution for monitoring of Hydrogen levels in battery storage areas, and for detection of
safe breathing levels of solvent vapors in workspaces or storage areas.

4.3.3 Controllers :

RKI offers a wide variety of controllers for readout and alarming of the gas detection signals. This
includes single channel controllers and multipoint controllers to handle any number of points. To
select the best controller for your application, you should consider the number of detection points
needed, the type of sensors desired, and the distances between sensors. Some applications
require the gas signals to all be readable from a single controller location. In other cases it might
be better to utilize more than one controller, located in different parts of a building, to help reduce
wiring and installation costs. A brief description of each controller is provided below. For more
detailed information on each controller, please see the controller detail section of this manual.

4.3.3.1 Beacon 100:

This is a simple but very flexible low cost controller for use when just one sensor (one gas)
needs to be detected. It is in a wall mounting NEMA 4X housing. The sensor can be con-
nected either directly at the controller or it may be wired remotely. Sensors for LEL,
Oxygen, H2S, or CO may be wired directly to the controller, or any of RKI’s many 4-20 mA
signal input sensor/transmitters can be connected. The Beacon 100 has 3 adjustable
alarm levels with relays, plus a fail or malfunction relay.

4.3.3.2 Beacon 800:

This is a powerful, compact, user friendly controller that can handle up to 8 channels of 4-
20 mAsignal input. Each channel has two alarm levels with dedicated relays, and there is
also a common set of relays for alarm and fail. It has options available such as heavy duty
relays (30 Amps) for fan control, and individual signal outputs (4-20 mA or 1-5 VDC). The
Beacon 800 is an excellent controller to use anytime 3 to 8 points of detection are need-
ed, and it is especially well suited for CO monitoring in parking garages.

4.3.3.3 Pioneer-4W

The Pioneer-4W is a versatile NEMA 4X wall mounting controller that will handle up to 4
points of detection. It can accept sensors for LEL or Oxygen wired directly, and all other
gases must use a 4-20 mA transmitter. Each active channel utilizes a plug-in analyzer
card. This card has terminals for all the wiring connections associated with that channel.
The same card is used no matter what gas is being detected. Each channel has 3 alarm
levels with relays, plus there are common relays for the 3 alarm levels and fail. The
Pioneer-4W is very flexible and is a good choice when 2, 3, or 4 points of detection are
needed.

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4.3.3.4 Pioneer-16R

The Pioneer is also available in a 16 channel rack mounting version. Installing in a 19”
Electronics rack, and measuring just 7” high, it can handle a lot of channels in a small
space. It uses the same plug-in analyzer card as described above for the Pioneer-4W. It
can accept sensors for LEL and Oxygen directly wired without the use of a 4-20 mA trans-
mitter, or it can accept any 4-20 mA transmitter.

4.3.3.5 RM-580 Modules

The Model RM-580 series consists of plug-in analyzer cards and a housing to plug them
into. (The housings are called Model 570 controllers, and they are described directly
below). The RM-580 analyzer cards each handle one sensor, and different cards exist for
different styles of sensor input. All cards have a brilliant 3 color LED readout that can eas-
ily be read and understood from across a room. Each channel has two alarm levels with
relays. LEL sensors, Oxygen sensors, and ppm Hydrocarbon or Hydrogen (Solid State)
sensors can be directly wired to the RM-580 controller; all other gases utilize a 4-20 mA
transmitter.

4.3.3.6 Model RM-570 housings for RM-580 modules

There are many different sizes and styles of housings available for the RM-580 cards. The
housings contain the power supply and all the terminal connections. Versions that have
provision for more than one plug-in analyzer card also contain a separate plug in card
called the TAN-580, which has a common buzzer, reset switch, and alarm relay terminals.
The housing options are as follows:

RM-570-W : Various sizes of wall mounting enclosures are available, to handle up to 4, 6,

9, or 12 channels (sensors). These sheet metal enclosures are intended for indoor use.
Each active channel must have one RM-580 analyzer card plugged into it. Power is 115
VAC or optionally 24 VDC.

RM-570-12R : Also available is a rack mounting controller housing for the Model RM-580.
This housing installs into a standard 19” electronics rack, and can handle up to 12 chan-
nels of gas detection. Power is 115 VAC.

570-SR : For applications where just one point of gas detection is needed, we offer a com-
pact panel mounting single channel case. This is ideal for installation into process equip-
ment. Please note that a separate reset button must be utilized if latching alarms are
desired, and 24 VDC power must be supplied to the enclosure to power the module.
Wiring terminals are provided on the rear of the enclosure.

570-TM : For open chassis installations, the TM-570 can be used. This is a surface mount-
ing holder for 1 analyzer card. It requires 24 VDC for power, and a separately mounted
reset button if latching alarms are desired. Wiring terminals are provided on the front of
the base of the unit.

4.3.3.7 BL-7000, 16 channel controller

The Model BL-7000 is a wall mounting controller capable of handling up to 16 sensor

inputs. It can accept the same sensor inputs as the Model RM-580, which is that LEL sen-
sors, Oxygen sensors, and ppm Hydrocarbon or Hydrogen (Solid State) sensors can be
directly wired to the BL-7000 controller; all other gases utilize a 4-20 mA transmitter. The
BL-7000 has a large color touch panel screen for displaying the status in several different
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ways. It also can provide a history exposure graph display of the past 8 hours; a very use-
ful feature for analysis in an alarm situation. The BL-7000 utilizes 4 separate plug-in cards
that handle up to 4 sensors each. Sensors connected to a card must all be of the same
technology, (such as 4 electrochemical, 4 catalytic, 4 solid state, etc.). Card types can be
either all the same or mixed in the same BL-7000. Cards do not need to be ordered sep-
arately, but the desired types must be specified when ordering. The BL-7000 can be
ordered with either one or two relays per channel.

4.3.3.8 Self Contained, or “Stand Alone” Controllers

RKI offers several “Stand Alone” controllers, which handle just one sensor and the sensor
is included inside the instrument. These instruments are already described in the previous
section on “Stand Alone Controller/Transmitters”. These instruments are often good choic-
es for applications where just one point of detection is needed.

4.4 Approvals

In some applications it is necessary to have certain "Approvals" or "Classifications" in order to satisfy cer-
tain jurisdiction requirements from fire departments, local governments, etc. Typically, the requirement will
be to have the equipment certified by an independent third party that it satisfies certain electrical safety
design criteria, or that it is suitable for use in the intended environment. Examples of approval agencies
are CSA, UL, or FM. There are many other recognized agencies also, and typically they test to the crite-
ria stipulated by one of these 3 agencies. Not all applications require approvals, but for the ones that do
it is important to consider what approvals are needed and to select equipment that has these approvals.

Some of the RKI equipment has certain approvals. At the time of this writing many additional RKI con-
trollers and sensor/transmitters are undergoing testing by a third party to the CSA and UL standards. If
your application requires approvals, please check with RKI for confirmation of which equipment has com-
pleted the approvals, and for assistance in selecting the proper equipment.

RKI Instruments, Inc. Fixed Systems Engineering Manual (800)754-5165

26
 5.0 Sensors / Transmitters Detail

This section provides detailed information on each system component. Where appropriate, this section will include
a brochure or specification sheet, outline and mounting dimension diagram, and wiring diagram. At the end of this
section are wiring requirements for each sensor and controller.

Sensors / Transmitters

RKI Instruments, Inc. Fixed Systems Engineering Manual (800)754-5165

27
 A Cleanup. 1/22/99
2.80
3/4 NPT .10
Female .75

3.65

7.9 max

J BOX

Oxygen
Detector

TOLERANCES: (IF NOT STATED)

.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 94 544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.
TITLE:OUTLINE & MOUNTING, J-BOX WITH OXYGEN SENSOR
MATERIAL:N/A

FINISH:N/A DRAWN BY: PART NUMBER: REVISION:

MF 65-2502RK-R01 A
SCALE:1:1 APPROVED BY: DATE: 2/18/97 PAGE 1 OF 1
 0 Release. 1/22/99

Green (-)
Controller Oxygen
Detector Terminals
White (+)

J-box

Terminal Strip

White
Detector Wires
Green

Oxygen Detector

TOLERANCES: (IF NOT STATED)

.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 94 5 44
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.
TITLE:
MATERIAL:N/A Wiring Diagram, Conduit Mtg Oxygen Detector, Generic

FINISH:N/A DRAWN BY: PART NUMBER: REVISION:

MF 65-2502RK-R03 0
SCALE:1:1 APPROVED BY: DATE: 1/22/99 PAGE 1 OF 1
 B Corrected lid height. 1/21/99

5.2
Ø .25 Mouting Holes (2X)
2.75 3/4 Conduit Hub
3.94

5.46
6.1

8.1 max

2.7 max

1.1
TOLERANCES: (IF NOT STATED)
.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 9 4 54 4
ALL DIMENSIONS IN INCHES UNLESS
NOTES: OTHERWISE STATED.
1. .X = +/- .02 TITLE:
MATERIAL:N/A Outline and mounting, conduit mounting oxygen detector/
xmtr
FINISH:N/A DRAWN BY: PART NUMBER: REVISION:
MF 65-2504RK-R01 B
SCALE: 1:2 APPROVED BY: DATE:1/28/97 PAGE 1 OF 1
 A Added controller/recording device detail. 1/21/99

B Corrected Orientation of Transmitter 7/29/99

Not
Used

FACTORY SET POT.

Controller or
FB Recording Device

TP +
TP
BATT 4/20 24V

ZERO
JUMPER BLOCK
INSTALLED TO SPAN + 24 VDC
OXYGEN SELECT
HEADER. OXY
TOXIC OXY
RD BK W G
TOXIC
4 - 20 mA In (FB)

Green White

TOLERANCES: (IF NOT STATED)

.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 9 4544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.

TITLE: WIRING, CONDUIT MTG OXYGEN SENSOR/

Oxygen Detector, MATERIAL: N/A XMTR, GENERIC
Factory Wired
FINISH: N/A DRAWN BY: PART NUMBER: REVISION:
MF/CW 65-2504RK-R03 B
SCALE: N/A APPROVED BY: DATE: 1/28/97 PAGE 1 OF 1
 A Cleanup. 1/22/99

3/4 NPT 2.70

Female

3.65

7.50 max

J BOX

3/4 x 1/2 Reducing

BUSHING.

COMBUSTIBLES
SENSOR.

.75
TOLERANCES: (IF NOT STATED)
.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 94 5 44
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.
TITLE:OUTLINE & MOUNTING, J-BOX WITH LEL SENSOR
MATERIAL:N/A

FINISH:N/A DRAWN BY: PART NUMBER: REVISION:

SH 61-1000RK-R01 A
SCALE:1:1 APPROVED BY: DATE:9/13/96 PAGE 1 OF 1
 0 Release. 1/22/99

Red

White
Controller LEL
Gree Detector
n Terminals
Black

J- box

Termi nal Strip

Blac k
Green Detector Wir es
Whi te
Red

LEL Detector

TOLERANCES: (IF NOT STATED)

.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 9 4 5 4 4
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.
TITLE:
MATERIAL:N/A Wiring Diagram,1/2 NPT LEL Dete cto r, Gene ric

FINISH:N/A DRAWN BY: PART NUMBER: REVISION:

MF 61-1000RK-R02 0
SCALE: 3:4 APPROVED BY: DATE: 1/22/99 PAGE 1 OF 1
 A Correc ted lid height . 1/21/99

5.2 Ø .25 Mo utin g Holes (2X)

2.75 3/4 Conduit Hub
3.94

5.46
6.1
7.7 max

2.3 max

1.1

TOLERANCES: (IF NOT STATED)

.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instr ume nts, Inc.
NOTES: Hayward, CA 94544
1. .X = +/- .02 ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.

Outline & Mounting Dimensions, LEL

TITLE:
MATERIAL: N/A. Transmiter
FINISH: N/A. DRAWN BY: PART NUMBER: REVISION:
MF 65-2400RK-R02 A
SCALE: 1:2 APPROVED BY: DATE: 11/24/98 PAGE 1 OF 1
 0 Release. 1/21/99

- (DC Ground)

TERMINAL BLOCK
+ 24 VDC

FACTORY SET POTS 4 - 20 mA In (FB)

J-BOX
Controller or
Recording Device

P/N 57-1050RK
REV. 0
AMPLIFIER

POWER/SIG
GND

24V
TP +
4-20

RED

SENSOR
WHT

GRN

BLK
SPAN ZERO
TP

RED
WHITE

TEST POINTS
100 - 500 mV range

JUMPER PINS FOR

FACTORY USE ONLY
3/4" X 1/2" REDUCER
SPAN POT BLACK
ZERO POT
GREEN
COMBUSTIBLE DETECTOR

TOLERANCES: (IF NOT STATED)

.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 94544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.

TITLE: Component Location/Wiring Diagram,

MATERIAL: N/A. LEL Transmitter, Generic
FINISH: N/A. DRAWN BY: PART NUMBER: REVISION:
MF 65-2400RK-R03 0
SCALE: None. APPROVED BY: DATE: 1/21/99 PAGE 1 OF 1
 A Corrected lid height. 1/21/99

5.2
Ø .25 Mou ting Hol es (2X)
2.75 3/4 Con du it Hu b
3.94

5.46
6.1

8.3 max

2.85 max

1.1
TOLERANCES: (IF NOT STATED)
.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instr ume nts, Inc.
Hayward, CA 94 5 44
ALL DIMENSIONS IN INCHES UNLESS
NOTES: OTHERWISE STATED.
1. .X = +/- .02 TITLE:
MATERIAL:N/A Outline and mounting, conduit mounting H2S detector/xmtr

FINISH:N/A DRAWN BY: PART NUMBER: REVISION:

MF 65-2422RK-R01 A
SCALE: 1:2 APPROVED BY: DATE: 11/25/98 PAGE 1 OF 1
 0 Release. 1/21/99

A Corrected Orientation of Transmitter 7/29/99

Not Used

Factory Set Pot.

FB

TP +
TP
BATT 4/20 24V
Toxics Amplifier
Assembly.
ZERO

SPAN + 24 VDC
Jumper Block Installed TOXIC OXY
To Toxic Select Header. OXY
TOXIC RD BK W G
4 - 20 mA In (FB)

Controller or
Recording Device

BLACK RED

TOLERANCES: (IF NOT STATED)

.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 9 4544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.
H2S Detector,
Factory Wired TITLE: Wiring, H2S sensor/xmtr, Generic
MATERIAL: N/A

FINISH: N/A DRAWN BY: PART NUMBER: REVISION:

MF/CW 65-2422RK-R02 A
SCALE: None APPROVED BY: DATE: 1/21/99 PAGE 1 OF 1
 A Corrected lid height. 1/21/99

5.2
Ø .25 Mouting Holes (2X)
2.75 3/4 Conduit Hub
3.94

5.46
6.1

8.3 max

2.85 max

1.1
TOLERANCES: (IF NOT STATED)
.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 94 5 44
ALL DIMENSIONS IN INCHES UNLESS
NOTES: OTHERWISE STATED.
1. .X = +/- .02 TITLE:
MATERIAL:N/A Outline and mounting, conduit mounting CO detector/xmtr

FINISH:N/A DRAWN BY: PART NUMBER: REVISION:

MF 65-2432RK-R01 A
SCALE: 1:2 APPROVED BY: DATE: 11/25/98 PAGE 1 OF 1
 Specifications

65-2434RK Series Detector/Transmitter

for Carbon Monoxide

Minimum Operating Voltage 18 VDC

Maximum Operating Voltage 30 VDC

Maximum Current Draw 25 ma (2 wire system)

Signal Output 4 ma at 0 ppm CO

20 ma at 500 ppm CO

Response Time 30 seconds to 90% of concentration

Operating Environment:
Location Nema 4X enclosure
Temperature 0 to 120 degrees F
Humidity 0-99% RH, non condensing

Housing Plastic, ABS, Gasketted, with screw cover.

Dimensions 2.5”W x 4.0” H x 1.5” D.
Mounting by 2 screws through housing holes. Wiring
through cable grip on case bottom.
Sensor
Type Electrochemical
Life Expectancy 2 -3 years normal service

Controls:
Zero Sets transmitter output to 4 ma with zero
output from CO sensor.
Span Sets transmitter output to 20 ma with
500 ppm output from CO sensor.
Tools needed Screwdriver and voltmeter used to make
adjustments. Calibration gas needed to calibrate.

Calibration frequency Recommended 6 to 12 months.

Specifications subject to change specs date 11/10/98

 0 Release. 1/21/99

A Corrected Orientation of Transmitter 7/29/99

Not Used

Factory Set Pot.

FB

TP +
TP
BATT 4/20 24V
Toxics Amplifier
Assembly.
ZERO

SPAN + 24 VDC
Jumper Block Installed TOXIC OXY
To Toxic Select Header. OXY
TOXIC RD BK W G
4 - 20 mA In (FB)

Controller or
Recording Device

BLACK RED

TOLERANCES: (IF NOT STATED)

.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 9 4544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.
CO Detector, TITLE: Wiring, CO sensor/xmtr, Generic
Factory Wired MATERIAL: N/A

FINISH: N/A DRAWN BY: PART NUMBER: REVISION:

MF/CW 65-2432RK-R03 A
SCALE: None APPROVED BY: DATE: 1/21/99 PAGE 1 OF 1
 0 Release. 12/2/98

2.52
1.50 .54 1.42

CO Sensor
.24

3.39
3.86

Ø .160 mounting hole, 2X

Accessable With Lid
removed.

Cable Bushing
.80 max

TOLERANCES: (IF NOT STATED)

.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 94544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.

TITLE:Outline & Mounting Dimensions, NEMA 4X

MATERIAL: N/A. CO Transmitter.
FINISH: N/A. DRAWN BY: PART NUMBER: REVISION:
MF 65-2434RK-R01 0
SCALE: 1:1 APPROVED BY: DATE: 12/2/98 PAGE 1 OF 1
 0 Release. 1/22/99

Carbon Monoxide
Transmitter 65-2434RK
Shown w/o Lid

Controller or
Recording Device

+ 24 VDC

4 - 20 mA In (FB)

TOLERANCES: (IF NOT STATED)

.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 94544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.

TITLE:
MATERIAL: N/A Wiring, NEMA 4X CO transmitter, Generic
FINISH: N/A DRAWN BY: PART NUMBER: REVISION:
MF 65-2434RK-R03 0
SCALE: 1:1 APPROVED BY: DATE: 1/22/99 PAGE 1 OF 1
 1.69
3.94

.32

9.49 7.87 8.937

3.150 .71

.25 max 1.69

Cable Bushing for
.35 - .43 Dia. Cable
Ø .23, 3X

TOLERANCES: (IF NOT STATED)

.X ------------- +/- .020
.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 94544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.

TITLE: Outline & Mounting Dimensions, GD-K8A

MATERIAL: N/A

FINISH: N/A DRAWN BY: PART NUMBER: REVISION:

MF GD-K8A-R01 0
SCALE: 1:2 APPROVED BY: DATE: 1/21/99 PAGE 1 OF 1
 Specifications

35-3000RK Series Sample Draw Accessory

for RKI Instruments Fixed Gas Detection Systems
Description : The RKI Sample Draw Accessory for Fixed Systems is an assembly which contains
an internal pump to draw a sample from a remote location and to pass this sample
over a gas sensor. The accessory has a flowmeter with adjustable flow, and contains a
low flow alarm.

Power : 115 VAC or 230 VAC, or 24 VDC (please specify desired voltage. Note
that 24 vdc unit can be driven from RKI Pioneer controller).

Environmental : Nema-4X enclosure, Waterproof, Weather resistant.

Physical : 8.5” high” x 7” wide x 4.5” deep. Wall mounting grey fiberglass with
hinged cover.

Flow rate: 1.2 SCFH nominal.

Pump type : AC Vibratory pump.

Indicators : Flowmeter : Visible through front cover window.

Low Flow : Visual red LED indicator, plus interuption of gas

sensor signal to controller. (Interuption can be
disabled if desired.)

Pilot : Green Pilot light .

Audible Alarm: Audible alarm for low flow available as an option.

Sensor types : Directly connects to RKI sensors for LEL or ppm Hydrocarbons, Oxygen,
H2S, or CO. Also can be used with 4-20 ma transmitter for these gases.

Controls: Flow adjustment screw.

Fittings : Accepts 1/4” rigid tubing.

Dust filter : Internal dust filter provided.

Specifications subject to change without notice. Specs date 11/5/96

 7.75 MAX
6.50
1.13 Ø .30 x .50 (4X) MOUNTING
.40 4.00
FITTING FOR 1/4" O.D. TUBING

Pilot Fail

Sample Drawing
Gas Detector
Assembly
.75
35-3000RK

8.50

8.88

5.00
RKI INSTRUMENTS, INC.
Hayward, CA, USA

2.10 2.35

4.30

1.26 1.66

.17
TOLERANCE S: (IF NOT STATED)
.X-------------- +/- .020
.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 94544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWIS E STATED.
TITLE: OUTLINE AND MOUNTING, 35-3000RK
MATERIAL: N/A

FINISH: N/A DRAWN BY: JH PART NUMBER: REVISION:

35-3000RK-R01 0
SCALE: 2:5 APPROVED BY: DATE: 1/12/99 PAGE 1 OF 1
 0 Release. 1/21/99

LEL Sample Draw Housing

PRESSURE
SWITCH
PUMP ASSY. INTERNALLY
INTERNALLY WIRED.
WIRED.
PUMP PSW

P- AMP
_+
RD WHT GRN BLK GND 24V 4/20
AMP
PCB IN SINGLE
POINT SAMPLE

LEL/ O2
DRAWING
DETECTOR ASSY.

H N CGND RD WHT GRN BLK GND 24V 4/20 + _

115VAC LEL/ O2 AMP P- AMP

BLACK
NOT
USED GREEN
ON THIS
WHITE
VERSION
. RED

LEL DETECTOR
IN SAMPLE
CHAMBER.
(INTERNALLY
WIRED.)

Red
Controller LEL White
Detector Terminals Green
Black

Controller Terminals - (DC Ground)

Or Power Supply
+ 24 VDC

TOLERANCES: (IF NOT STATED)

.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 94544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.
TITLE:
MATERIAL:N/A Field Wiring, 35-3000RK-LEL, 24VDC Powered, Generic

FINISH:N/A DRAWN BY: PART NUMBER: REVISION:

MF 35-3000RK-LEL-R05 0
SCALE:NONE APPROVED BY: DATE: 1/21/99 PAGE 1 OF1
 0 Release. 1/22/99

Oxygen Sample Draw Housing

PRESSURE
SWITCH
PUMP ASSY. INTERNALLY
INTERNALLY WIRED.
WIRED.
PUMP PSW

To oxygen
sensor

P- AMP
_
+
PCB IN SINGLE POINT

RD WHT GRN BLK GND 24V 4/20

SAMPLE DRAWING

AMP
DETECTOR ASSY.

Green

LEL/ O2
White

H N CGND RD WHT GRN BLK GND 24V 4/20 + _

115VAC LEL/ O2 AMP P- AMP

NOT USED
ON THIS
VERSION.

Controller Oxygen White (+)

Detector Terminals Green (-)

Controller Terminals - (DC Ground)

Or Power Supply
+ 24 VDC

TOLERANCES: (IF NOT STATED)

.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 9 4 54 4
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.
TITLE:
MATERIAL:N/A Field wiring , 35-3000RK-OXY, 24VDC Powered, Generic

FINISH:N/A DRAWN BY: PART NUMBER: REVISION:

MF 35-3000RK-OXY-R01 0
SCALE:NONE APPROVED BY: DATE: 1/22/99 PAGE 1 OF1
 2.76 6.02

ADJ.
FLOW

FLOW METER WIND OW

.59 1.57

ID CARD HOLDER
6.46
GAS NAME CARD 7.5 MAX 1.97
HOLDER
1.38
GAS DETECTOR MODEL GD-K7D
1.54

.36

Gas Inlet, for ø 4 x 6

mm PTFE tube

Gas Exhaust, for

ø 4 x 6 mm tube

Cable
bushing

TYPICAL MULTIPOINT 3.15, TYPICAL

INSTALLATION

1.57

1.97

1.54

3 #10 screws recommended

for mounting

TOLERANCES: (IF NOT STATED)

.X ------------- +/-
.XX ----------- +/-
.XXX --------- +/-
.020
.010
.005
RKI Instruments, Inc.
Hayward, CA 94544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.
TITLE: OUTLINE AND MOUNTING, GD-K7D
MATERIAL: N/A

FINISH: N/A DRAWN BY: JH PART NUMBER: REVISION:

GD-K7D-R01 0
SCALE: 1:3 APPROVED BY: DATE: 1/11/99 PAGE 1 OF 1
 9.21

8.61 Ø .31, 4X
.39 5.91 5.94

4.45

15.94 15.16 13.50

FLOW

GAS DETECTOR MODE L GD-K8DG

RIKEN KEIKI

4.02
Fitting for 4 x 6 mm PTFE
tubing, 2X Cable Bushing For .32 - .47 Diameter
Cable

Exhaust

1.97 1.91
1.18 Inlet

2.60
1.65
4.02

6.18 Blind Cap

8.03

TOLERANCES: (IF NOT STATED)

.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 94544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.
TITLE: OUTLINE AND MOUNTING, GD-K8DG/GD-S8DG
MATERIAL: N/A

FINISH: N/A DRAWN BY: PART NUMBER: REVISION:

JH GD-K8DG-R01 0
SCALE: 1:4 APPROVED BY: DATE: 1/13/99 PAGE 1 OF 1
 6.0 Stand Alone Units Detail

Stand Alone Units

RKI Instruments, Inc. Fixed Systems Engineering Manual (800)754-5165

28
 Ø .25 Mounting Holes (2X)

3/4 Conduit Hub 5.2

4.60 2.75

6.1 5.46
7.7 max

2.3 max

1.1

TOLERANCES: (IF NOT STATED)

.X-------------- +/- .020
.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Inst rument s, Inc.
Hayward, CA 94544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.
TITLE: OUTLINE AND MOUNTING, ECLIPSE, LEL
MATERIAL: N/A

FINISH: N/A DRAWN BY: JH PART NUMBER: REVISION:

65-2600RK-R01 0
SCALE: 1:2 APPROVED BY: DATE: 1/6/99 PAGE 1 OF 1
 0 Release. 1/14/99

Black

Green
White
Red
SENSOR
WIRING
LEL

BLK
ECLIPSE HS/
GRN CO

WHT BLK
24 VDC
IN RED RED

FB + -
LEL Detector,
Factory Wired

Interconnect PCB

Controller or
Recording Device

- (DC Ground)

+ 24 VDC

4 - 20 mA In (FB)

TOLERANCES: (IF NOT STATED)

.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 94544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.

TITLE: WIRING, ECLIPSE, LEL

MATERIAL: N/A

FINISH: N/A DRAWN BY: PART NUMBER: REVISION:

65-2600RK-R02 0
SCALE: NONE APPROVED BY: DATE: 1/14/99 PAGE 1 OF 1
 Ø.25 Mounting Hole (2X)
3/4 Conduit Hub
5.2
4.60
2.75

6.1
5.46

8.3 max

2.85 max

1.1

TOLERANCES: (IF NOT STATED)

.X-------------- +/- .020
.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 94544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.
TITLE: OUTLINE AND MOUNTING, ECLIPSE, H2S
MATERIAL: N/A

FINISH: N/A DRAWN BY: JH PART NUMBER: REVISION:

65-2602RK-R01 0
SCALE: 1:2 APPROVED BY: DATE: 1/6/99 PAGE 1 OF 1
 0 Release. 1/14/99

Blac k
Red
SENSOR
WIRING
LEL

BLK
ECLIPSE HS/
GRN CO

WHT BLK
24 VDC
IN RED RED

FB + -

H2S Detector,
Fact ory Wired
Interc onnec t PCB

Con tr ol ler or
Rec or di ng Device

- (DC Gro und)

+ 24 VDC

4 - 20 mA In (FB)

TOLERANCES: (IF NOT STATED)

.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 94544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.

MATERIAL: N/A
TITLE: WIRING, ECLIPSE, H2S

FINISH: N/A DRAWN BY: JH PART NUMBER: REVISION:

65-2602RK-R02 0
SCALE: NONE APPROVED BY: DATE: 1/14/99 PAGE 1 OF 1
 Ø.25 Mounting Hole (2X)
3/4 Conduit Hub
5.2
4.60
2.75

6.1
5.46

8.3 max

2.85 max

1.1

TOLERANCES: (IF NOT STATED)

.X-------------- +/- .020
.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 94544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.
TITLE: OUTLINE AND MOUNTING, ECLIPSE, CO
MATERIAL: N/A

FINISH: N/A DRAWN BY: JH PART NUMBER: REVISION:

65-2603RK-R01 0
SCALE: 1:2 APPROVED BY: DATE: 1/6/99 PAGE 1 OF 1
 0 Release. 1/14/99

Blac k
Red
SENSOR
WIRING
LEL
BLK
ECLIPSE HS/
GRN CO

WHT BLK
24 VDC
IN RED RED

FB + -

CO Detector,
Factory Wired
Interconnect PCB

Controller or
Recording Device

- (DC Grou nd)

+ 24 VDC

4 - 20 mA In (FB)

TOLERANCES: (IF NOT STATED)

.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instrument s, Inc.
Hayward , CA 94544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.

TITLE: WIRING, ECLIPSE, CO

MATERIAL: N/A

FINISH: N/A DRAWN BY: JH PART NUMBER: REVISION:

65-2603RK-R02 0
SCALE: NONE APPROVED BY: DATE: 1/14/99 PAGE 1 OF 1
 Ø .25 MOUNTING HOLES (2X)
3/4 CONDUIT ENTRY
5.2
4.60 2.75

6.1 5.46
8.1 max

2.7 max

1.1

TOLERANCES: (IF NOT STATED)

.X-------------- +/- .020
.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 94544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.
TITLE: OUTLINE AND MOUNTING, ECLIPSE, 02
MATERIAL: N/A

FINISH: N/A DRAWN BY: JH PART NUMBER: REVISION:

65-2601RK-R01 0
SCALE: 1:2 APPROVED BY: DATE: 1/6/99 PAGE 1 OF 1
 8.19
.453 7.283
Ø .30, 4X
.472

4.09
1.18

9.84 9.055

GAS DETECTOR MODEL GD-K11D

.453 7.283
.60 max 8.39

TOLERANCES: (IF NOT STATED)

.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instrument s, Inc.
Hayward , CA 94544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.
TITLE: OUTLINE AND MOUNTING, GD-K11D
MATERIAL: N/A

FINISH: N/A DRAWN BY: JH PART NUMBER: REVISION:

GD-K11D-R01 0
SCALE: 1:3 APPROVED BY: DATE: 1/11/99 PAGE 1 OF 1
 12.20

11.81
Ø .31, 4X
.39 5.91 5.94

4.45

15.94 15.16 13.50

FLOW

GAS DETECTOR MODE L GD-K11DG

RIKEN KEIKI

Inlet Fitting For 4 x 6 mm

Cable Bushing, 5X PTFE Tubing
4.13
Exhaust Fitting For 4 x 6
mm PTFE Tubing

TOLERANCES: (IF NOT STATED)

.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 94544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.
TITLE:
MATERIAL: N/A OUTLINE AND MOUNTING, GD-K11DG/GD-S11DG

FINISH: N/A DRAWN BY: PART NUMBER: REVISION:

JH GD-K11DG-R01 0
SCALE: 1:4 APPROVED BY: DATE: 1/13/98 PAGE 1 OF 1
 7.0 Controllers Detail

Controllers

RKI Instruments, Inc. Fixed Systems Engineering Manual (800)754-5165

29
 7.2
4.00 MTG
.30 X .50 SLOTS (4X) MOUNTING
1.7

DOOR LATCHES
8.5
8.88 MTG

1.9 3.03
3/4 CONDUIT HUB (2X)

4.5
1.83

TOLERANCES: (IF NOT STATED)

.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 94 544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.
TITLE: OUTLINE & MOUNTING, BEACON 100
MATERIAL:N/A

FINISH:N/A DRAWN BY: PART NUMBER: REVISION:

SH 72-2101RK-R01 0
SCALE:.33 :1 APPROVED BY: DATE:8/20/98 PAGE 1 OF1
 0 Release. 1/20/99

HOT H
AC POWER IN
115 VAC, 50/60 HZ AC POWER
(SEE MANUAL FOR NEUTRAL N INPUT
230 VAC CONNECTION)

GROUND G
+ + 12 VDC
12 VDC STANDBY INPUT
POWER IN - -

24 VDC OUT, 100 mA - - 24 VDC

MAXIMUM. OUT.
+ +
BUZZER INTERNALLY -
WIRED. BUZZER
+
RESET SWITCH
INTERNALLY WIRED. RESET

CONTACT RATING OF 12 AMPS

RESISTIVE AT 120VAC FOR EACH
AL ARM DEVICE POWER SET OF AL ARM RELAY CONTACTS.

NO
FAI L AL ARM COM FAI L
DEVICE NC
AL ARM 1 NO
DEVICE COM AL ARM 1
TYPICAL ALAR M NC
WIRING SHOWN NO
AL ARM 2
DEVICE COM AL ARM 2
NC
AL ARM 3 NO
DEVICE COM AL ARM 3
NC
1 RED (24V)
SEE MANUAL FOR DETECTOR 2 WHT (4-20)
WIRING. 3 GRN
4 BLK (GND)
SEE MANUAL FOR DETECTOR 5 OX+
WIRING. 6 OX-
+ 4-20mA
RECORDING
DEVICE, 350 OHM - OUT
IMPEDANCE MAX

TOLERANCES: (IF NOT STATED)

.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Inst rument s, Inc.
Hayward , CA 94544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.

TITLE:
MATERIAL: N/A General Wiring Diagram, Beacon 100
FINISH: N/A DRAWN BY: PART NUMBER: REVISION:
MF 72-2101RK-R03 0
SCALE: N/A APPROVED BY: DATE: 1/20/99 PAGE 1 OF 1
 0 Release. 7/1/98

10.50
Ø .31 x .50 slot, 4X
8.00

ALARM 2 FAIL

ALARM 1 PILOT

12.94

13.39 12.50
Door Latch

BEACON 800
GAS MONITOR
RKI INSTRUMENTS, INC.

RESET

3/4" Conduit Hub, 4X

6.25

TOLERANCES: (IF NOT STATED)

.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 9 45 44
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.
TITLE:
MATERIAL: N/A. Outline & Mounting Dimensions, Beacon 800

FINISH: N/A. DRAWN BY: PART NUMBER: REVISION:

MF 72-2108RK-R01 0
SCALE: 1 : 3.3 APPROVED BY: DATE: 7/1/98 PAGE 1 OF 1
 B Corrected battery wiring. 5/17/99

Common Alarm Relay Wiring Line (Hot)

Typical Wiring Shown 115 VAC
Neutral
ALARM DEVICE Ground
POWER
24 VDC
Battery +

Alarm Devices

Communication
See Manual

Reset Switch
(factory wired)
Buzzer
(factory wired)

Detector Wiring

Individual Alarm Relay Wiring

Alarm 1 Terminal Strip for

Channels 1 - 4. Typical Wiring
Shown.

Contact Rating of 10 Amps

Resistive at 250 VAC for
Each Set of Alarm Relay
2 wire 4 - 20 mA Contacts.
FB (4 - 20 mA)
Transmitter Terminals,
+ 24 VDC Typical

- (DC Ground) 3 wire 4 - 20 mA

ALARM DEVICE
POWER
FB (4 - 20 mA) Transmiter Terminals,
Typical
+ 24 VDC

Alarm Devices

TOLERANCES: (IF NOT STATED)

.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 94544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.

TITLE: General Wiring Diagram, Beacon 800

MATERIAL: N/A

FINISH: N/A DRAWN BY: PART NUMBER: REVISION:

MF 72-2108RK-R02 B
SCALE: N/A APPROVED BY: DATE: 10/7/98 PAGE 1 OF 1
 10.91
10.50
Ø .31 x .50 slot, 4X
8.00

PILOT FAIL

ALARM 3

12.50 ALARM 2

ALARM 1

PIONEER
14.14 12.94 GAS MONITOR
Door Latch

13.39

RKI INSTRUMENTS, INC.

RESET

3/4" Conduit Hub, 4X

6.25

TOLERANCES: (IF NOT STATED)

.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 94544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.
TITLE: OUTLINE AND MOUNTING DIMENSIONS, PIONEER-4W
MATERIAL: N/A

FINISH: N/A DRAWN BY: JH PART NUMBER: REVISION:

72-2040RK-R01 0
SCALE: 1:4 APPROVED BY: DATE: 1/5/99 PAGE 1 OF 1
 0 Release. 1/21/99

ALARM DEVICE POWER

Module Card Wiring
Typical Of 4
ALARM 1 18 NO
DEVICE Individual Alarm 1
17 COM
16 NC

ALARM 2 15 NO
Typical Individual DEVICE 14 COM Individual Alarm 2
Alarm Wiring Shown 13 NC
ALARM 3 12 NO
DEVICE 11 COM Individual Alarm 3
10 NC
+ 9 Rec Out + 4 - 20 mA Out
Recording
Device
8 Rec Out - (0 - 1 V Optional)
-
7 Gnd
4 - 20 mA 6 24V
Transmtter In 5 4 - 20 (FB)
4 RED
Combustible/ 3 WHT
Oxygen Sensor In 2 GRN
1 BLK

AC Power Wiring Expansion Wiring

Ground Expansion
115 VAC In
(See Manual Neutral
for 230 VAC)
Hot GND
SDA
SCLK

ALARM DEVICE POWER

Common Terminal Wiring

7 NO ALARM 3
Common Common
Alarm 2 Alarm 3

Not Used 1 8 COM DEVICE

+ 2
RS 485 9 NC
3 10 NO ALARM 2
Shield 4 11COM DEVICE
RS 232 RX 5
12 NC
TX 6 Typical Common
Alarm Wiring Shown
Common Common

7 NO
Alarm 1

+ ALARM 1
24 VDC In 1 8 COM DEVICE
2 9 NC
Buzzer, + 3 10 NO
Internally Wired 4
Fail

11COM FAIL ALARM

Reset Switch, 5
12 NC DEVICE
Internally Wired 6

TOLERANCES: (IF NOT STATED)

.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 94544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.

TITLE:
MATERIAL: N/A
General Wiring Diagram, Pioneer-4W
FINISH: N/A DRAWN BY: PART NUMBER: REVISION:
MF 72-2040RK-R02 0
SCALE: none APPROVED BY: DATE: 1/21/99 PAGE 1 OF 1
 17.20

11.94

Ø .28 x .43 long, 4X

Ø .20, 4X

18.94
18.31

CHANNEL S 1 - 4 CHANNEL S 9 - 12

P ILOT FAI L ALARM 1 ALARM 2 ALARM 3

6.90 3.98
4.49
EN TER UP/YES DOWN/ ESC APE
NO

RESET

PIONEER-16R CHANNEL S 5 - 8 CHANNEL S 13 - 16

16 POINT GAS MONITOR

1.48
.37

TOLERANCES: (IF NOT STATED)

.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 94544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.
TITLE: OUTLINE AND MOUNTING, PIONEER-16R
MATERIAL: N/A

FINISH: N/A DRAWN BY: JH PART NUMBER: REVISION:

72-2016RK-R01 0
SCALE: 1:4 APPROVED BY: DATE: 1/8/99 PAGE 1 OF 1
 0 Release. 1/21/99

ALARM DEVICE POWER Module Card Wiring

Typical Of 16

ALARM 1 18 NO
DEVICE Individual Alarm 1
17 COM
16 NC

ALARM 2 15 NO
Typical Individual DEVICE 14 COM Individual Alarm 2
Alarm Wiring Shown 13 NC
ALARM 3 12 NO
DEVICE 11 COM Individual Alarm 3
10 NC

Recording
+ 9 Rec Out + 4 - 20 mA Out
Device
8 Rec Out - (0 - 1 V Optional)
-
7 Gnd
4 - 20 mA 6 24V
Transmtter In 5 4 - 20 (FB)
4 RED

Combustible/ 3 WHT
Oxygen Sensor In 2 GRN
1 BLK

Power I/O Card Wiring

ALM 3 ALM 2 ALM 1 FAIL
RE-
RS485 STBY BUZ SET C C C C
Expansion RS 232
N O N N O N N O N N O N 115 VAC
-+ -+ + - T R O M C O M C O M C O M C H N G

- XT R
X
D D HOT
115 VAC IN
RS 232 (See Manual
GND SCLK NEUTRAL
SDA for 230 VAC In)
GROU ND

Reset Switch
(optional)
ALARM DEVICE
POWER

+
Buzzer
(optional)

11 - 20 VDC
Standby Power ALARM 3 ALARM 2 ALARM 1 FAIL
DEVICE DEVICE DEVICE ALARM
DEVICE

Typical Common
RS 485 Alarm Wiring Shown

TOLERANCES: (IF NOT STATED)

.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 94544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.

TITLE:
MATERIAL: N/A
General Wiring Diagram, Pioneer-16R
FINISH: N/A DRAWN BY: PART NUMBER: REVISION:
MF 72-2016RK-R02 0
SCALE: none APPROVED BY: DATE: 1/21/99 PAGE 1 OF 1
 Ø .39, 2X

W 6.70
P 6.30
6.18

FUSE

FUSE

10.63 ON
PUMP

OFF

POWER
ON

11.42 OFF

12.20

.39, 2X Ø 1.06 knockout on

bottom of case, 6X
Ø .87 knockout on
bottom of case

Type W P

04W 10.16 7.00

06W 12.99 9.84

09W 17.24 14.41

12W 21.50 18.66

TOLERANCES: (IF NOT STATED)

.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 9 45 44
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.
TITLE: OUTLINE AND MOUNTING, RM-570-XXW
MATERIAL: N/A

FINISH: N/A DRAWN BY: PART NUMBER: REVISION:

RM-570-R01 0
SCALE: 1:4 APPROVED BY: DATE: 1/6/99 PAGE 1 OF 1
 P1 Preliminary release. 7/27/98

Channel Channel Channel Channel

12 11 2 1 AC Power
1 1 1 Hot
2 2 2 Neutral
3 Ground (E)
Detector 3 3
Terminals
(see below) 4 4
5 5
6 6
E E
7 7
Alarm 1 Contacts
8 8
4
9 9
Alarm 2 Contacts 5 + 24 VDC In (optional)
10 10
6
11 11
Trouble Contacts E Ground (E)
12 12
7
4 - 20 mA + 13 13
Recorder Output 8
14 14
9
Common Alarm 1 Contacts
10
11
Common Trouble Contacts
12
13
Reset
14

1 Rear View of 570-12RB

2

3
Jumper
4
Detector Head 4-20 mA + 5
Detector Head 4-20 mA - 6
E
7
8
9
10
11
12
13 TOLERANCES: (IF NOT STATED)

14
.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 94544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.
Typical Detector Wiring w/EC-582
Indicator Alarm Unit TITLE: Wiring diagram, general, 570-12R
MATERIAL: N/A
(see EC-582 manual for additional
wiring schemes)
FINISH: N/A DRAWN BY: PART NUMBER: REVISION:
B MF 570-12RB-R01
SCALE: N/A APPROVED BY: DATE: 7/27/98 PAGE 1 OF 1
 19.29 12.99
18.11 1.77
16.93

MULTI GAS MONITOR

POWER

WARNING

ALARM

TROUBLE

11.77
9.98

6.71

BL-7000
RIKEN KEIKI

1.79

Ø .39, 6X Ø 1.33 wire entry on

bottom of case, 8X

TOLERANCES: (IF NOT STATED)

.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 94544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.
TITLE:
MATERIAL: N/A Outline & Mounting Dimensions, BL-7000 Wall Mounting

FINISH: N/A DRAWN BY: PART NUMBER: REVISION:

JH BL-7000-R01 0
SCALE: 1:4 APPROVED BY: DATE: 1/11/99 PAGE 1 OF 1
 18.90 12.80

18.11 1.77

16.93

1.97 MULTI GAS MONITOR

PO WER

WAR NING

ALARM

TROUBLE

11.77 5.91

1.97
BL-7000
RIKEN KEIKI

.24, 8X
.96 Ø 1.33 wire entry on
bottom of case, 8X

TOLERANCES: (IF NOT STATED)

.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 94544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.
TITLE:
MATERIAL: N/A OUTLINE AND MOUNTING, BL-7000, PANEL / RACK MOUNTING

FINISH: N/A DRAWN BY: JH PART NUMBER: REVISION:

BL-7000-R02 0
SCALE: 1:4 APPROVED BY: DATE: 1/11/99 PAGE 1 OF 1
 8.0 Wiring Detail

Wiring

RKI Instruments, Inc. Fixed Systems Engineering Manual (800)754-5165

30
 8.0 Wiring Detail

8.1 Wiring Guidelines for RKI Fixed Controllers and for Sensor or Sensor/Transmitter
Connections

The following guidelines represent the conductor quantities and minimum wire sizes that should be used
for wiring sensors or sensor/transmitters to the RKI fixed controllers for gas detection. Please note the fol-
lowing:

8.1.1 Use either the sizes listed below or larger (never smaller).

8.1.2 Wiring cables should either be shielded or be installed inside a conduit.

8.1.3 All 4-20 mA signal wiring must use shielded twisted pair signal cables.

8.1.4 Please note that for assemblies with 115 VAC required for the pump, it is assumed that AC power
will be obtained locally, and these wires are not counted in the column 2 wire count.

8.1.5 For assemblies with 24 VDC pumps, it is assumed that the pump power will be obtained from the
controller, and so these wires (2) are included in column 2 wire count.

RKI Instruments, Inc. Fixed Systems Engineering Manual (800)754-5165

31
 8.0 Wiring Detail

8.2 Wiring conductor quantities, and pump requirements:

# wires needed Maximum wire

Instrument or transmitter from sensor to size for terminals Pump Power Required
controller (AWG)
LEL sensor only 4
LEL sensor/transmitter 3 14
Oxygen sensor only 2
Oxygen sensor/transmitter 2 14
CO sensor only 2
CO sensor/transmitter 2 14
H2S sensor only 2
H2S sensor/transmitter 2 14
Solid State sensor 3
Solid state sensor/transmitter 3 14
Eclipse transmitters 3 14
GD-K8A 2 14
GD-K7D2 2 14 115 VAC
GD-K8DG/S8DG 2 14 115 VAC
35-3000RK-LEL 6 16 24 VDC
35-3000RK-OXY 4 16 24 VDC
35-3000RK-LEL/O 8 16 24 VDC
GD-D8 4 14 115 VAC
GD-D8V 3 14 115 VAC
GD-K11D/V11D/K11DG/S11DG 2 14 115 VAC
GD-K77D 3 or 4 14 24 VDC
PS2 14
Beacon 100 14
Beacon 800 14
Pioneer 4W 12
Pioneer 16R 12
RM-570-W, SR-570, TM-570 14
RM-570-12R 14
BL-7000 14

RKI Instruments, Inc. Fixed Systems Engineering Manual (800)754-5165

32
 8.0 Wiring Detail

8.3 Wiring sizes required for different distances from sensor to controller:

Wire size Wire size Wire size

Sensor or Sensor/Transmitter
up to 2500 feet up to 5000 feet up to 8000 ft
LEL sensor only 18 16 14
LEL sensor/transmitter 18 16 14
Oxygen sensor only 18 18 16
Oxygen sensor/transmitter 18 18 16
CO sensor only 18 18 16
CO sensor/transmitter 18 18 16
H2S sensor only 18 18 16
H2S sensor/transmitter 18 18 16
Solid State sensor 18 16 14
Solid state sensor/transmitter 18 16 14
Eclipse for LEL 18 16 14
Eclipse for OXY/CO/H2S 18 18 16
GD-K8A 18 18 16
GD-K7D2 18 18 16
GD-K8DG/S8DG 18 18 16
35-3000RK-LEL 18 16 N/A
35-3000RK-OXY 18 18 16
35-3000RK-LEL/O 18 16 N/A
GD-D8 18 16 14
GD-D8V 18 16 14
GD-K11D/V11D/K11DG/S11DG 18 18 16
GD-K77D 18 18 16

RKI Instruments, Inc. Fixed Systems Engineering Manual (800)754-5165

33
 9.0 Accessories

9.1 Air Aspirated Sample draw , Part number 30-0951RK

(for LEL or ppm Hydrocarbons, or ppm H2)

RKI offers an air aspirated sample draw that can be used with our 1/2” NPT style sensors (available for
LEL or ppm hydrocarbons, or ppm H2 detection). This assembly can be used when the gas stream to be
monitored is wet or has the likelihood of condensation forming in the sample line. The air aspirator requires
a compressed air source (10 to 300 PSI), and it utilizes an air driven aspirator pump to draw sample into
the detection chamber. If liquid is drawn into the chamber, it is sucked out through the aspirator and so it
cannot accumulate in the chamber. This assembly consists of a sensor chamber, air aspirator, pressure
regulator, and flowmeter. Tube fittings are provided for connection of the sample inlet, compressed air inlet,
and exhaust. Note that sensor and junction box must be purchased separately.

9.2 J-Tube assy for wet samples, Part number 33-0401RK

A J-tube is a tube shaped like a “J” that can be used in conjunction with a self draining moisture trap
(included) to provide continuous self draining of a sample line. The bottom of the “J” remains filled with liq-
uid which prevents air from being sucked through the “J” and into the gas monitor. This is a useful acces-
sory to use with sample draw systems where the samples will contain moisture or condensation. The J-
Tube assembly must be used in conjunction with a self draining bowl type moisture trap, which is includ-
ed along with the J-Tube assembly as part of part #33-0401RK.

9.3 Standby battery / charger assembly, Part number 49-8101RK

RKI offers a standby battery assembly for connection to controllers which accept a 12 VDC input. This
assembly is housed in a NEMA-4X plastic wall mounting enclosure. It is powered by 115 VAC, and con-
tains a trickle charger and a 12 AMP - hour gel cell battery. This will provide approximately 4 to 20 hours
of standby operation, depending on which system it is connected to and what sensors are utilized.
Terminals are provided for 115 VAC input wiring and for 12 VDC output wiring.

RKI Instruments, Inc. Fixed Systems Engineering Manual (800)754-5165

34
 0 Release. 10/30/98
5.0 max

To Detector Head Inlet To Sampling Area

1/4 O.D. Tube fitting, Inlet

1/4 O.D. Tube Fitting, Exhaust

7.1 max
Water Trap

Flexible Tubing, Cut

to Required Length

J-Tube w/Mounting Bracket

Anti Siphon Hole

5.75

.25 5.25 Ø .169, 4X

36.00

2.00

1.00 .50
Mounting Bracket Is .104 Thick

Drain

TOLERANCES: (IF NOT STATED)

.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 94544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.

Component Location/Mounting Dimensions, J-

TITLE:
MATERIAL: N/A
Tube Assy w/Water Trap
FINISH: N/A DRAWN BY: PART NUMBER: REVISION:
B MF 33-0401RK-R01 0
SCALE: 1:3 APPROVED BY: DATE: 10/30/98 PAGE 1 OF 1
 A Corrected typo in title. 3/4/99

4.00 max

9.50 max 1.25

Screw Onto Combustible
Sensor

8.20 max

- +

1/4 O.D. Tube

Sample Inlet Fitting

Aspirator/Sample
Exhaust
(1/8 NPT female)
1/4 O.D. Tube Compressed Air Inlet
Fitting
TOLERANCES: (IF NOT STATED)
.XX ----------- +/- .010
.XXX --------- +/- .005
RKI Instruments, Inc.
Hayward, CA 94544
ALL DIMENSIONS IN INCHES UNLESS
OTHERWISE STATED.

TITLE: Outline & Mounting Dimensions, LEL

MATERIAL: N/A. Aspirator Sample Draw Adapter
FINISH: N/A. DRAWN BY: PART NUMBER: REVISION:
MF 30-0951RK-R02 A
SCALE: none. APPROVED BY: DATE: 1/20/99 PAGE 1 OF 1
 0 Release. 3/4/99

Ø .31 x .50 slot, 4X 3/4" Conduit Hub

9.31

.41 8.50 Mounting Foot,

4X

.78

Vent

Battery Charger

10.94 10.50
12 Volt Battery

Interconnect
Terminal Strip

Terminal Strip
Cover

6.00

NOTE: Housing depth is 6.4" including mounting feet.

DO NOT SCALE DRAWING All Dimensions In Inches Unless
Deburr Break Edges .010 R Otherwise Noted. RKI Instruments, Inc.
Hayward, CA 94544
Tolerances & Finishes Unless MATERIAL: N/A.
Otherwise Noted:
.XX ± .010 Angles ± 0° 30' Outline & Mounting Dimensions/
TITLE:
.XXX ± .005 Conc. .010 TIR
FINISH: N/A. Component Location, 12 VDC Standby
125
Fractions ± .015 Finish DRAWN PART NUMBER: REVISION:
Finish for O-ring Grooves, 3 BY: MF 49-8101RK-R01 0
Sides 32 SCALE: 1:2 APPROVED BY: DATE: 3/4/99 PAGE 1 OF 1
 0 Release. 3/4/99

12 VDC Standby Battery

Internally Factory Wired Interconnect

Terminal Strip

H N
AC Power
G - +
Battery
115 VAC 12 VDC

Controller
(Such as Pioneer or Beacon 100)

+ 12 VDC IN
H N G Terminals
115 VAC -

DO NOT SCALE DRAWING All Dimensions In Inches Unless

Deburr Break Edges .010 R Otherwise Noted. RKI Instruments, Inc.
Hayward, CA 94544
Tolerances & Finishes Unless MATERIAL: N/A.
Otherwise Noted:
.XX ± .010 Angles ± 0° 30' TITLE:
.XXX ± .005 Conc. .010 TIR
FINISH: N/A. External Wiring, 12 VDC Standby
125
Fractions ± .015 Finish DRAWN PART NUMBER: REVISION:
Finish for O-ring Grooves, 3 BY: MF 49-8101RK-R02 0
Sides 32 SCALE: None. APPROVED BY: DATE: 3/4/99 PAGE 1 OF 1
 10.0 Application Worksheet

10.1 Description and Explanation of Importance:

The Applications Work sheet is a guide which compiles all of the information normally necessary to con-
sider to select and design a gas monitoring system. The Work sheet questions will help define the appli-
cation parameters so that the pertinent considerations can be included. Please take care to fill out the
Applications Work sheet completely and accurately. Feel free to contact RKI if you need assistance or
have any questions regarding the work sheet or how to consider the information on it. When contacting
RKI for assistance, please first fill out the work sheet as much as you can and Fax it to RKI at (510) 441-
5650 prior to calling so that the RKI Systems Applications Engineers can best serve you.

10.2 How to fill out Applications Work sheet:

Please make a copy of the Applications Worksheets in this manual, and return the originals to the binder
for later use. The work sheet consists of 4 parts:

10.2.1 Customer information, description of the general application, and what gases and ranges you
need to detect. Please fill this information in carefully since it is critical in helping to select the prop-
er system.

10.2.2 Conditions at the sensor location. Please describe the environmental conditions at the sensing
location. The work sheet asks questions and has blanks to fill in the appropriate information. The
information on this sheet will assist both you and RKI to select the most appropriate sensor solu-
tion for your application.

10.2.3 Conditions at the controller. Please decide where you would like the controller to be installed. In
many cases the controller is not located in the same area as the sensor, so it is important to eval-
uate the conditions where the controller will be located to select an appropriate controller.

10.2.4 Sketch a drawing of the area to be monitored on the graph paper section of the Work sheet.
Include dimensions of the area to be monitored (estimate if necessary), and include the location
of the equipment, tank, piping, etc. , that is the possible source of the gas leak. This sketch will
help to select the best location for the gas sensors, and the number of gas sensors.

When the work sheet is completed to the best of your ability, Fax it to RKI Instruments Fixed
Systems Applications Engineering at (510) 441-5650 (or your local distributor) for assistance
selecting and pricing the best system for your use.

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35
 Page 1 of 4

Engineered Systems Application Worksheet

Customer Information
Name:___________________________________ Title: ____________________
Company: _____________________________________________________________
Address: _____________________________________________________________
City: ______________________________ State: ______ Zip: _______________
Phone: ______________________________ Fax: _________________________
E-mail:_____________________________________________________________

Application
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________

Target Gas Range Alarm Set Points Notes

Low Mid High
1.
2.
3.
4.
5.
6.
7.
8.
9.
10

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 Page 2 of 4

Conditions at Controller
(Please use a separate sheet for each type of controller, application or location)

Location:______________________________________ Location # _______________

Number of detectors in system: ______________________________________________
Describe Controller Site:________________________________________________________
__________________________________________________________________________
__________________________________________________________________________

Location: Indoor:____________________ Outdoor:__________________________

Wall Mount:________Rack Mount:__________Panel Mount:_____________

Temperature: Minimum:___________Maximum:____________Cycle:_____________________
Humidity: %RH:______________Condensing:_________Non-condensing:_________
Hazard Rating: Hazardous__________Non Hazardous_______Restricted access:_________
XP Rating: __________Class:___________Division:______Group:_______
3rd Party Approval Needed (Y/N):________FM/UL/CSA/Other:__________
Dust/Mists:__________________________________________________________________
Corrosives:_________________________________________________________________
Vibration:___________________________________________________________________
Splash/Washdown:___________________________________________________________
Interferences: Radio:________________________ EMI:________________________

Available utilities: Electrical: Volts AC:_______ Volts DC:_______ Hertz:________

Replacing existing equipment?: (Yes/No) If yes, explain why:

__________________________________________________________________________
__________________________________________________________________________

Operate other equipment? ___________________ Special Relays?____________________

Options / Accessories: Back-Up Power Supply: ____________________________

Repeater Display: _________________________________
Relays:___________Alarm Delay Needed? (Y/N):__________
Alarms: Audible:_____________ Visual:_______
Data Logging:_____________________________________
Spare Parts: ______________________________________
Calibration Kit:_____________________________________
Training:__________________________________________
Start-Up Service: _________________________________
Service Contract: _________________________________

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 Page 3 of 4

Conditions at Detector / Transmitter:

(Please use a separate sheet for each type of detector, application, or location)
Location:______________________________________ Location # _________________
Target Gas:_________________________________________________________________
Describe Detector / Transmitter Site:______________________________________________
__________________________________________________________________________
__________________________________________________________________________
Location: Indoor:____________________ Outdoor:__________________________
Inaccessible (Yes/No)_______ Duct or Vessel (Yes/No):______________
Temperature: Minimum:___________Maximum:____________Cycle:________________
Humidity: %RH:______________Condensing:_________Non-condensing:________
Pressure/Velocity: CFM: ________PSIG:_______Positive Pr:_______Negative Pr:_________
Combustibles: ___________________________________________________________
Hazard Rating: Hazardous:________Non-Hazardous:________Restricted Access:_______
XP Rating:_________Class:________Division:________Group:_________
3rd Party Approval Req’d (Yes/No):________FM/UL/CSA/Other:_________
Dust / Mists: ________________________________________________________________
Corrosives: ________________________________________________________________
Vibration: ________________________________________________________________
Splash/Washdown:___________________________________________________________
Interference: Radio:_______________________ EMI:________________________
Poisons:____________________________________________________
Available utilities: Electrical: Volts AC:_______ Volts DC:_______ Hertz:________
Compressed Air: PSIG:__________ Volume:________ Filtered:______
Signal Required: 4-20 mA:__________RS-232:_______ RS-485:________ Other:________
Replacing existing equipment?: (Yes/No) If yes, explain why:
__________________________________________________________________________
__________________________________________________________________________
Options / Accessories: Splash Guard: _________________________________
Filter: Hydrophobic:__________ Particulate:_________
Sample-Draw Adapter: Comp. Air/Elect. Pump
Sample Conditioning: Heated/Cooled
Alarms: Audible:_____________ Visual:_______
Display:__________________________________________
Spare Parts:_______________________________________
Start-Up Service: _________________________________
Service Contract: _________________________________

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 Page 4 of 4

Sketch:
(Please include rough dimensions, note significant features and equipment, suggested sampling sites, etc.)

(800)754-5165 RKI Instruments, Inc.

 11.0 Steps To Selecting A Gas Detection System

This section describes the steps to follow to evaluate a gas monitoring application, and to select the best system
for the application. The first 4 steps pertain to filling out the applications survey sheets. The remaining steps assist
you in evaluating the information, making the equipment selection, and considering any other options or equipment
that you may need.

11.1 Define the problem: Which gases need to be detected and at what range?

List the gas or gases that you need to detect (the “target” gas or gases), and over what ranges you need
to detect them. What is the reason for detecting these gases? Is it to prevent explosion? To prevent
asphyxiation? To prevent employee exposure to potentially toxic gases or vapors? To control a process?
At what gas levels do you wish to take action, and what is the action that needs to be taken?

11.2 Define the area to be monitored:

The area to be monitored must be examined carefully and the questions on the applications survey must
be carefully considered and answered. This will assist you and RKI Systems Applications Engineers to
make the most informed selection of the proper equipment to solve your gas monitoring application. What
is the classification of the area? Do the sensors need to be explosionproof? Intrinsically safe? Weather
resistant? Corrosion resistant?

11.3 Define the area the controller will be installed, and what action the controller must take:

The site where the controller will be installed must be carefully considered, and the questions regarding
this area answered on the applications survey. Also consider what action or information you will expect the
controller to provide to you, if any, and if you might possibly need to expand the system in the future. This
will help you and RKI to select the most appropriate controller for your needs.

11.4 How to determine the quantity of sensors needed and sensor placement:

Please consider the guidelines below, and draw your proposed sensor locations on the Applications
Work sheet sketch graph paper. Fax it to RKI for review or assistance.

11.4.1 How much area can one sensor cover?

Consider that a sensor operates similarly to a person’s nose. A nose can only sense what is
immediately surrounding it. If there is a skunk 10 feet away, but with a strong wind blowing the
smell away from you, you may not smell the skunk, or at least not smell it very strongly. On the
other hand, if you are downwind of the skunk, even 100 feet away, you likely will smell it. If you
are indoors with the skunk, the vapors can travel quite a distance to cover the entire room.
Depending on ventilation patterns, the smell may be worse in some areas than others.

Gases behave much the same as the skunk odor. The key is to locate the sensors as close as
practical to the likely leak source or sources. If the gas could come from almost anywhere in a
building, such as for CO monitoring in a parking garage, then it is necessary to spread sensors
around the entire garage to get full coverage. In another example, if you are monitoring a 100’ by
100’ room for flammables, but the only possible source of flammables is a tank in one corner, then
it is necessary to monitor the tank in the corner but not necessarily other areas of the room.

11.4.2 Sensor spacing for indoor applications

For applications where the gases could exist anywhere in the facility, a decision must be made
how far apart to place the sensors and how many sensors should be used. There is no fixed
answer to this that is correct for all applications, but an industry guideline is to space the sensors
approximately 40 to 50 feet apart for indoor applications. Your decision must be based on your
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36
 11.0 Steps To Selecting A Gas Detection System

careful evaluation of the hazard from the gases, and an assessment of the ventilation patterns
inside the facility. Practicality and cost must also be considered. For example, if monitoring a 1
mile tunnel for CO levels, it would probably be considered excessive to place sensors every 50
feet, and a much wider spacing would likely be used. For typical indoor applications though, the
40 to 50 foot guideline is a good starting point. If spacing the sensors 50 feet apart, then you would
also space the sensors 25 feet away from the wall. Using the sketch of the area to be monitored
in the Applications Work sheet, mark the proposed sensor locations by spacing them an appro-
priate amount apart.

11.4.3 Sensor spacing for outdoor applications

Outdoor applications will be very susceptible to wind conditions, and good coverage of a point
source leak, such as a propane tank or valves, cannot be done with just one sensor. If the tank or
valves cannot be enclosed or shrouded somehow, then sensors should be placed as close as
practical to the possible leak source, and multiple sensors should be used to provide good cover-
age for all typical wind directions. If monitoring a valve jungle, for example, it may be possible to
place a shroud covering the valves, and then monitor inside the shroud with just one sensor. The
shroud will help to shield the vapors from the wind and help to contain them for detection.

In open air monitoring outdoors where the vapors could be coming from many sources or direc-
tions, such as a refinery, then the decision of how many sensors are needed can be made simi-
larly to the indoor guidelines given above, except that a closer spacing of 30 to 40 feet between
sensors is recommended. In all cases, sensor count can be reduced if the possible leak sources
are known and the sensors can be concentrated closer to the leaks.

11.4.4 Other considerations or guidelines

In deciding sensor count and location, please consider the following:

11.4.4.1 Locate sensors strategically so they will be in the most likely path of a gas leak. Carefully
evaluate possible leak sources and ventilation flow of the area to be monitored.

11.4.4.2 Consider the density of the gas. Gases that are lighter than air will rise, so sensors for
these should be located near the ceiling . Heavier than air gases or vapors will tend to
remain near the floor so sensors for these should be located near the floor.

11.4.4.3 Flash Point : Consider that flammable substances with high flash points (higher than typ-
ical normal room temperature of 60 to 70 degrees F) will not have much vapor present if
the surrounding area is cold. Liquids with high flash points are not capable of producing a
flammable level of vapor at cold temperatures, unless the liquid is heated. Sensors must
be located as close as possible to the leak source of these liquids in order to detect them.

11.4.4.4 Temperature: Consider the temperature of the area to be monitored. Gas detection sen-
sors have certain temperature limits that cannot be exceeded. If the area is too hot for the
sensor, you should consider using a sample drawing type sensor to allow the sample to
cool before being exposed to the sensor. If the hot vapors being monitored have a flash
point temperature higher than the ambient conditions, then the sample cannot be cooled
below this or condensation of the vapors will occur in the sample tubing. In this sort of
application, please consult the factory for another solution such as a heated sampling
system or other device.

11.4.4.5 Wet areas: If the area is wet, please take care to select sensors (and controllers) that are
intended for wet areas. Install sensors facing downward so they can shed the water or
rain. If using a sample draw system, install appropriate water traps or hydrophobic filters.
If possible, install detectors where exposure to splashing will be minimized.
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37
 11.0 Steps To Selecting A Gas Detection System

If monitoring a trench that could periodically get filled with water, mount the detector high
enough in the trench so that it cannot get flooded. If this is not possible, consider use of
a sample draw head with a floating sample inlet.

11.4.4.6 Vibration: Install detectors where they will be free from vibration. Heavy or constant vibra-
tion can shorten the life of a sensor.

11.4.4.7 Dust or dirty areas: If area to be monitored is especially dirty or dusty, select sensors or
filters that will prevent the dust or dirt from clogging the sensor. Consult RKI for assistance
with these areas.

11.4.4.8 Maintenance: When selecting sensor locations, keep in mind that sensors must be acces-
sible for maintenance. Do not install in difficult to reach areas. If this is not possible, then
consider use of a sample draw detector head, so that the sample tube only is run to the
inaccessible area, and the sensor can be located in an easy access location.

11.4.4.9 For location of toxic gas sensors to protect workers, consider the location of the workers
in relation to the source of the toxic gases. Locate the sensors between these two to pro-
vide an early warning of rising gas levels.

11.4.4.10 Physical protection: Do not install sensors where they may be physically hit or abused,
blocked by mud or other debris, painted over, or subject to steam or hosing down.

11.5 Define what type of system is needed :

Using the information provided in Sections 1 through 4 above on the applications survey, you are now
ready to define what type of system is needed. Most of the definition will be obvious from the applications
survey. You now must define the following:

11.5.1 Sensor / Transmitter Questions:

How many sensors are needed for each gas type?
Sample draw or diffusion sensors?
Is sample conditioning necessary, and if so what type of conditioning?
Select the most appropriate sensor technology.
Is a local readout or local relays a requirement?
Are non intrusive calibration heads a requirement?

11.5.2 Controller Questions:

Is a central controller necessary?
Wall mounting or rack mounting controller?
How many alarm points are needed?
Are relays needed for the alarm points? If so what amperage is needed?
What action is intended to take place if an alarm occurs and how will that action happen?

11.6 How to select the proper system for your use:

Now that you have defined the number of points, the sensor and controller locations, and what the system
needs to do, you can select the proper sensors and controller for your application.

11.6.1 Select the proper sensor/transmitter type from the RKI Product Overview section of this manual.
Select by gas type, and by environmental conditions (for example whether the sensor needs to be
explosionproof or not). If you cannot find one that suits your needs, please contact RKI for assis-
tance.
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38
 11.0 Steps To Selecting A Gas Detection System

11.6.2 Once you have determined how many detection points are required, you can select the appropri-
ate controller for your use. Select the controller from the RKI Product Overview of this manual, or
from the “Product Selection Chart” at the end of this section. If you are anticipating expansion in
the future, you may want to select a controller that has capability of adding a few points. Other
things to consider are the number and location of the controllers. For example, if you need 8 points
of detection, but their locations are spread throughout the plant, you might wish to consider using
two 4 point controllers located at different ends of the plant to save on wiring costs. (If you need
all the readouts at one location, then you would not consider two four point controllers).

Another thing to consider in selecting the controller is what action is required from the controller.
If you need alarm levels, relays, or 4-20 mAoutput terminals, then select a controller that provides
these functions.

Finally, consider the environmental conditions at the controller location(s). Select a controller that
meets these conditions.

11.6.3 Discuss application with RKI: Consult RKI Applications Engineering to review the application and
the sensor and controller selection.

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39
 11.0 Steps To Selecting A Gas Detection System

11.7 Product Selection charts

As a useful guide to help you select the most appropriate system for your use, this section includes selec-
tion charts describing the appropriate controller possibilities based on the number of sensors needed.

To use the following charts, first decide how many sensors are needed, considering possible future expan-
sion, and then turn to the selection chart for that number of sensing heads. The charts provide a con-
densed description of features for each unit, to aid you in selecting the one which best suits your applica-
tion

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40
1 Point of Detection
What are
your general installation
requirements?

Classified Areas Panel, Wall or DIN Economical for PPM or LEL

Indoor / Outdoor
Class I, Div 1, Groups B,C,D Rail Mounted Hydrocarbons (No Display)

ECLIPSE BEACON 100 RM580: SR570/TM570 PS 2

Explosion Proof,Class I Div

Enclosure Wall Mounting, NEMA
1 Group B,C,D. Water tight Sheet Metal, Plug in ABS Plastic, Indoor
4X, Grey Polycarbonate
cast Aluminum w/ Oring, Single Case Housing
Epoxy Coating
Hinged Cover

24 VDC From
Power 115 VAC,12 Vdc 24 VDC, 115 VAC
Controller or External 24 VDC
Battery Backup Available 48 VDC optional
Power Supply

3 Color ( Green, Orange,

Alarms 4-20ma Signal provided 3 Alarm Levels, 1 Fault
Red) LED Bar graph Display 2 Alarm Levels
to a PLC or Controller Level, Audible & Visual 2 Alarm Levels, 1 Fault Visual & Audible
for Alarms Alarm Delay Available Alarm Delay Available

Sensor Catalytic, RKI complete range of RKI complete range of

Metal Oxide
Electrochemical, Detection, Diffusion or Detection, Diffusion or
Diffusion
Galvanic Sample Draw Sample Draw

Output 4-20mA DC 4-20mA DC 4-20mA DC

LEL version has Auto Zero Function

Other
UL Classification Peak Hold Function
Zero Suppression
Low Flow Alarm
2 - 8 Points of Detection
What are
your general installation
requirements?

Indoor / Outdoor Indoor / Outdoor Indoor Wall Mounted

Pioneer 4W Beacon 800 RM-580: 04WB / 06WB

Channel Capacity 4 8 4, 6

Wall Mounting, NEMA 4X, Grey Wall Mounting, NEMA 4X, Grey Sheet Metal,
Enclosure
Polycarbonate, Hinged Cover Polycarbonate, Hinged Cover Indoor Wall Mount Cabinet

90-132 VAC 1 amp 115 VAC, 12 VDC

180-265 VAC .5 amp Battery Backup Available AC 100/115 or
Power
20-60 VDC, 12 VDC (optional) 24 VDC Provided to Operate AC 200/230
Battery Backup Available Other Accessories

3 Color (Green, Orange, Red)

3 Alarm Levels, 1 Fault Level, 2 Alarm Levels, 1 Fault Level,
Alarms LED Bar graph Display, 2 Alarm
Audible & Visual, Alarm Delay Alarm Delay
Levels, 1 Fault Level

RKI complete range of Detection, RKI complete range of Detection, RKI complete range of Detection,
Sensor
Diffusion or Sample Draw Diffusion or Sample Draw Diffusion or Sample Draw

4-20mA DC 4-20mA DC optional

Output 4-20mA DC
(0 -1 VDC optional) 1-5 VDC optional

Heavy Duty Relay Card Auto Zero Function, Peak Hold,

Other
4 ea @ 30 Amps Low Flow Alarm, Zero Suppression
9-16 Points of Detection
What are
your general installation
requirements?

Indoor Wall & Rack Mount Indoor Rack Mount Indoor Wall Mount

RM580 : 09WB / 12WB

Pioneer 16R BL-7000
570-12R

Channel Capacity 9, 12 16 16

Sheet Metal, Wall Mounted Cabinet

Enclosure 570-12R - Black Anodized 19” Standard 19” Rack Mount Sheet Metal Wall Mounted Cabinet
Rack Mount. Up to 12 Channels

115 VAC, 24 VDC 115 VAC, 12 VDC

100-120 VAc
Power 230VAC Optional 230 VAC Optional
200-240 VAC
Battery Backup Available Battery Backup Available

3 Color Bar graph 3 Alarm Levels, 1 Fault Level

(Green, Orange, Red) 2 Alarm Levels, 1 Fault Level
Alarms with 2 Alarm Levels, 1 Fault Level,
Audible & Visual
Audible & Visual
Alarm Delay Available Alarm Delay Available

RKI complete range of Detection, RKI complete range of Detection, RKI complete range of Detection,
Sensor
Diffusion or Sample Draw Diffusion or Sample Draw Diffusion or Sample Draw

4-20mA DC Separate outputs 4-20mA or 0-1 VDC Separate outputs 4-20 mA DC Separate Outputs for Each
Output
for Each Channel for Each Channel Channel.

Multiplex & Spread Spectrum

Communication available.
Auto Zero Function,
Touch screen operation, multifunction
Other Peak Hold Function Zero Correction Functions
screen by LCD graphics display.
Low Flow Alarm, Zero Suppression
Screen can be remote from the main con-
trol unit. Zero correction functions.
 Detector Assemblies
Standard Diffusion Detector Sample Draw Detector
Measurable Gases Sensor Part #
Range Assembly Assembly
Acetic Acid CH3COOH 0 ~ 30 ppm - GD-K34PF ES-733PXB-CH3COOH
Ammonia NH3 0 ~ 75 ppm GD-K8A-NH3 GD-K7D2 / GD-K11D / GD-K77D* ES-23R-NH3
Ammonia NH3 0 ~ 1 ppm - FP-250A Paper Tape
Antimony Pentachloride SbCl5 0 ~ 15 ppm GD-K8A-SBCL5 GD-K7D2 / GD-K11D / GD-K77D* ES-K233-SBCL5
Arsenic Pentafluoride AsF5 0 ~ 9 ppm - GD-K7D2 / GD-K11D / GD-K77D* ES-K233-SBCL5
Arsine AsH3 0 ~ 0.2 ppm - GD-K7D2 / GD-K11D / GD-K77D* ES-23AHS-ASH3
Boron Trichloride BCl3 0 ~ 15 ppm GD-K8A-BCL3 GD-K7D2 / GD-K11D / GD-K77D* ES-K233-BCL3
Boron Trifloride BF3 0 ~ 9 ppm - GD-K7D2 / GD-K11D / GD-K77D* ES-K233-BF3
Bromine Br2 0 ~ 1 ppm GD-K8A-BR2 GD-K7D2 / GD-K11D / GD-K77D* ES-K233-BR2
Carbon Tetrachloride CCl4 0 ~ 30 ppm - GD-K8DT-CCL4 ES-K233-CCL4
Carbon Monoxide CO 0 ~ 150 ppm GD-K8A-CO GD-K7D2 / GD-K11D / GD-K77D* ES-23-CO
Carbon Monoxide (XP) CO 0 ~ 300 ppm 65-2432RK - 65-2433RK
Chlorine Cl2 0 ~ 3 ppm GD-K8A-CL2 GD-K7D2 / GD-K11D / GD-K77D* ES-K233-CL2
Chlorine Trifluoride ClF3 0 ~ 1 ppm - GD-K7D2 / GD-K11D / GD-K77D* ES-K233-CLF3
Combustibles (XP) LEL 0 ~ 100 % GD-A8 GD-D8 HW-6211
Combustibles (XP) LEL 0 ~ 100 % 61-1000RK 61-0140RK
Combustibles LEL 0 ~ 100 % - 35-3000RK-LEL 61-0145RK
Combustibles (4-20mA) (XP) LEL 0 ~ 100 % 65-2400RK - 61-0140RK
Combustibles (various) PPM 0 ~ 500 ppm - GD-A8V VARIOUS
Diborane B2H6 0 ~ 0.3 ppm GD-K8A-B2H6 GD-K7D2 / GD-K11D / GD-K77D* ES-23AH-B2H6
Dichlorosilane DCS 0 ~ 15 ppm GD-K8A-DCS GD-K7D2 / GD-K11D / GD-K77D* ES-K233-DCS
Disilane Si2H6 0 ~ 15 ppm GD-K8A-SI2H6 GD-K7D2 / GD-K11D / GD-K77D* ES-23AH-SI2H6
Fluorine F2 0 ~ 3 ppm - GD-K7D2 / GD-K11D / GD-K77D* ES-K233-F2
Formaldehyde HCHO 0 1 ppm - FP-250FL Paper Tape
Germane GeH4 0 ~ 2 ppm - GD-K35PN-GEH4 ES-1131AXJ-GEH4
Hexane C6H14 0 ~ 500 ppm 65-2450RK GD-D8V 61-2000RK
Hydrazine N2H4 0 ~ 10 ppm - GD-K34PN-N2H4 ES-731AX-N2H4
Hydrazine N2H4 0 ~ 1 ppm - FP-250A Paper Tape
Hydrogen H2 0 ~ 2000 ppm GD-A8V-H2 GD-D8V-H2 SG-8541-H2
Hydrogen (Direct) H2 0 ~ 2000 ppm 61-1050RK 61-0160
Hydrogen (4-20mA) H2 0 ~ 2000 ppm 65-2440RK 61-0160
Hydrogen Bromide HBr 0 ~ 9 ppm - GD-K7D2 / GD-K11D / GD-K77D* ES-23E-HBR
Hydrogen Chloride HCl 0 ~ 15 ppm - GD-K7D2 / GD-K11D / GD-K77D* ES-K233-HCL
Hydrogen Chloride HCl 0 ~ 15 ppm GD-K8A-HCL ES-23AH-HCL
Hydrogen Cyanide HCN 0 ~ 30 ppm - GD-K35PN ES-1131AX-HCN
Hydrogen Cyanide HCN 0 ~ 30 ppm GD-K8A-HCN GD-K7D2 / GD-K11D / GD-K77D* ES-23DH-HCN
Hydrogen Fluoride HF 0 ~ 9 ppm - GD-K7D2 / GD-K11D / GD-K77D* ES-K233-HF
Hydrogen Selenide H2Se 0 ~ 0.2 ppm - GD-K35PN-H2SE ES-1131AXJ-H2SE
Hydrogen Sulfide H2S 0 ~ 1 ppm - GD-K7D2 / GD-K11D / GD-K77D* ES-23AH-H2S
Hydrogen Sulfide H2S 0 ~ 100 ppm 65-2422RK - 65-2423RK
Iodine I2 0 ~ 1 ppm - GD-K7D2 / GD-K11D / GD-K77D* ES-K233-I2
Isopropyl Alcohol (IPA) CH3CHOHCH3 0 ~ 2000 ppm GD-A8V GD-D8V SG-8521-IPA
Molybdenum Fluoride MoF4 0 ~ 9 ppm - GD-K7D2 / GD-K11D / GD-K77D* ES-K233-MOF4
Nitric Acid HNO3 0 ~ 20 ppm - GD-K34PF ES-733PXB-HNO3
Nitric Oxide NO 0 ~ 100 ppm - GD-K7D2 / GD-K11D / GD-K77D* ES-23A-NO
Nitrogen Dioxide NO2 0 ~ 15 ppm GD-K8A-NO2 GD-K7D2 / GD-K11D / GD-K77D* ES-23AH-NO2
Nitrogen Trifluoride NF3 0 ~ 30 ppm - GD-K8DG ES-K233-NF3
Nitrogen Tetraoxide N2O4 0 ~ 15 ppm - GD-K7D2 / GD-K11D / GD-K77D* ES-23AH-N2O4

RKI Instruments, Inc. Fixed Systems Engineering Manual (800)754-5165

 Detector Assemblies
Standard Diffusion Detector Sample Draw Detector
Measurable Gases Sensor Part #
Range Assembly Assembly
Oxygen (4-20mA) O2 0 ~ 25 % 65-2504RK - 65-2503RK
Oxygen (Direct) O2 0 ~ 25 % - 35-3000RK-OXY 65-0601RK
Oxygen (Direct) O2 0 ~ 25 % 65-2502RK - 65-2503RK
Ozone O3 0 ~ 1 ppm GD-K8A-O3 GD-K7D2 / GD-K11D / GD-K77D* ES-K239-03
Phosphine PH3 0 ~ 1 ppm GD-K8A-PH3 GD-K7D2 / GD-K11D / GD-K77D* ES-23AH-PH3
Phosgene POCl3 0 ~ 300 ppb - FP-250APaper Tape 65-FT-008
Phosphorus Pentafluoride PF5 0 ~ 9 ppm - GD-K7D2 / GD-K11D / GD-K77D* ES-K233-PF5
Phosphorus Trichloride PCl3 0 ~ 15 ppm GD-K8A-PCL3 GD-K7D2 / GD-K11D / GD-K77D* ES-K233-PCL3
Phosphorus Trifluoride PF3 0 ~ 9 ppm - GD-K7D2 / GD-K11D / GD-K77D* ES-K233-PF3
Silane SiH4 0 ~ 15 ppm GD-K8A-SIH4 GD-K7D2 / GD-K11D / GD-K77D* ES-23DH-SIH4**
Silicon Tetrachloride SiCl4 0 ~ 15 ppm GD-K8A-SICL4 GD-K7D2 / GD-K11D / GD-K77D* ES-K233-SICL4
Silicon Tetrafluoride SiF4 0 ~ 9 ppm - GD-K7D2 / GD-K11D / GD-K77D* ES-K233-SIF4
Sulfur Dioxide SO2 0 ~ 30 ppm GS-K8A-SO2 GD-K7D2 / GD-K11D / GD-K77D* ES-23E-SO2
Sulfur Tetrafluoride SF4 0 ~ 9 ppm - GD-K7D2 / GD-K11D / GD-K77D* ES-K233-SF4
Tantalum Fluoride TaF5 0 ~ 9 ppm - GD-K7D2 / GD-K11D / GD-K77D* ES-K233-TAF5
Tetraethyl Orthosilicate TEOS 0 ~ 15 ppm - GD-S8DG-TEOS SS-1921-TEOS
GD-K7D2 / GD-K11D / GD-K77D*
Tin Tetrachloride SnCl4 0 ~ 15 ppm ES-K233-SNCL4
GD-S8DG-SNCL4
Titanium Fluoride TiF4 0 ~ 9 ppm - GD-K7D2 / GD-K11D / GD-K77D* ES-K233-TIF4
GD-K7D2 / GD-K11D / GD-K77D*
Titanium Tetrachloride TiCl4 0 ~ 15 ppm ES-K233-TICL4
GD-S8DG-TICL4
GD-K7D2 / GD-K11D / GD-K77D*
Trichlorosilane TCS 0 ~ 15 ppm ES-K233-TCS
GD-S8DG-TCS
Trimethoxyboron TMB 0 ~ 500 ppm - GD-S8DG SS-1921-TMB
Trimethoxy Phosphate TMP 0 ~ 15 ppm - GD-S8DG-TMP SS-1921-TMP
Tungsten Hexafluoride WF6 0 ~ 9 ppm - GD-K7D2 / GD-K11D / GD-K77D* ES-K233-WF6
1,1,1-Trichloroethane C2H3Cl3 0 ~ 2000 ppm GD-A8V - SG-8523

NOTE: RKI can detect many gases and ranges not listed on this sheet. Inquire at the factory for gases not found.

* NOTE: GD-K77D uses a different series sensor than listed on this chart. Sensors for GD-K77D
start with “ESM-”. Sensor interference gas charts are the same for “ES-” sensors and “ESM-”
sensors. GD-K77D smart sensors / transmitters will be available in winter of 1999.

** NOTE: For Silane scrubbers or other Silane detection applications where Hydrogen is present, specify ES-23AH-SIH4
sensor.

RKI Instruments, Inc. Fixed Systems Engineering Manual (800)754-5165

 11.0 Steps To Selecting A Gas Detection System

11.8 Other considerations:

Are there any special conditions or additional equipment that need to be care of? Please consider these
now. Some examples of this may be the following:

11.8.1 Calibration Kit:

It is recommended that all systems be calibrated when first installed, and then at a minimum of 3
to 6 month intervals thereafter. RKI can supply a calibration kit for most systems. A calibration kit
normally consists of cylinder(s) of appropriate calibration gas, a valve or regulator, tubing, and a
test cup to apply the gas to the sensor. It is generally recommended that you purchase a calibra-
tion kit with your system. Since there are numerous combinations of systems and gases, please
consult RKI for selection of the appropriate Calibration Kit for your use.

11.8.2 Battery Backup:

Some critical applications require a battery backup system, or a UPS (Uninterruptible Power
Supply) for their gas monitor. If you need this, it can be provided by RKI or it can be purchased
from some other source. UPS systems for computers are readily available from many sources and
are reasonably priced. RKI offers a battery backup (12 Amp Hours) in a NEMA 4X enclosure that
can also be used. Battery backups are generally connected to the 12VDC or 24 VDC input power
terminals on the controllers. A UPS system is normally connected to the 115 VAC terminals on the
controller. In either case, the backup power automatically takes over should the primary power fail
to the unit.

If you need backup power, please consider how long you need the backup to operate the system,
and what peripherals you want the backup to also operate, if any, such as horns or lights. Contact
RKI with this information for assistance selecting an appropriate backup.

11.8.3 Remote horns or lights:

Most RKI Controllers have an audible alarm and alarm LED’s as part of the controller. In many
cases it is desired to also have a remote or louder audible alarm or alarm light. RKI can supply a
variety of remote horns or lights for warning of personnel to a gas alarm situation. The most com-
mon of these are as follows:

11.8.3.1 Red Rotating Beacon:

This beacon is powered by 115 VAC, and is effective at attracting attention even in noisy
or outdoor areas. This Beacon is RKI Part number 51-0055RK.

11.8.3.2 AC Vibratory Horn:

This is a very loud and obnoxious vibratory horn (100db at 10 feet) for use in outdoor
areas, high noise areas, or other areas where an unmistakable noisemaker is desired.
This horn is RKI Part number 52-0002RK.

11.9 Custom Systems:

RKI has many other systems, sensors, and solutions to gas monitoring applications. We also can design
custom systems if one of our standard ones will not do the job. Please feel free to contact RKI Systems
Applications Engineering at (800) 754-5165 to discuss your application.

RKI Instruments, Inc. Fixed Systems Engineering Manual (800)754-5165

41
 11.0 Steps To Selecting A Gas Detection System

11.10 Ordering the system:

Now that the system selection has been made, you may order the system in one of several ways. Ballpark
pricing is provided in the pricing section of this manual, but please note that prices are subject to change
without notice so may have changed since the printing of this manual. For current pricing, please contact
RKI, the RKI distributor in your area, or the RKI Rep for your area. If you have any question who to con-
tact, please contact RKI.

11.10.1 Distribution:
RKI has a distribution network for our products in most areas. If there is an active RKI Fixed
System Distributor in your area, and you have received this manual from one of them, then your
order should also be placed with them.

11.10.2 RKI direct:

If there is no active RKI Fixed Systems Distributor or Rep in your area, then you should contact
RKI at (800) 754-5165 (or Fax RKI at (510) 441-5650) to place your order.

11.10.3 RKI also has regional factory representatives that provide technical assistance to our distributors
and customers to help with the selection of the proper equipment. Orders may be placed with the
factory representatives for forwarding to RKI or may be sent directly to RKI instead.

11.11 Taking delivery of the system:

11.11.1 Installation of the system:

System should be installed by a qualified electrician technician, and in conformance with all local
building codes, electrical codes, and fire codes. Follow the installation instructions provided in the
instruction manual for wiring information, and system operation. Take care to make connections to
the proper terminals, and do not apply power to the system until all wiring is completed.

11.11.2 Startup of the system:

Once power is applied, allow the system to warm up, and then check the system for proper oper-
ation of gas sensors and alarms. Confirm operation of all peripheral devices such as fans or horns.
Confirm calibration of the system with use of a calibration gas source. Calibration gases are avail-
able from RKI. If you require assistance with startup of the system, RKI can provide field service
for startup and training at reasonable prices, from either the factory direct, or from one of our ser-
vice centers or distributors. Please contact RKI Instruments Field Service at (800) 754-5165.

11.11.3 Maintaining the system:

Once the system is installed and operating, it is very important to service and maintain the sys-
tem. The system must be calibrated periodically. The necessary frequency of calibration varies
from application to application, and needs to be determined from actual use. In benign applica-
tions where the sensor will encounter gas very infrequently, the sensors will likely hold up better
than in corrosive or wet environments or areas where frequent or high exposures are common.
Typically, calibrations can be done on 3 to 6 month intervals, but some applications may require it
more frequently. Calibration can be performed either by your own trained personnel, or RKI can
provide routine calibration and maintenance service at reasonable cost.

Other than routine calibration, some systems may also require periodic filter replacement, pump
replacement, or replacement of other expendable parts such as batteries or absorbent cartridges.
Please follow the recommendations in the instruction manual.

RKI Instruments, Inc. Fixed Systems Engineering Manual (800)754-5165

42
 12.0 Pricing Guide

The following pages represent RKI Instruments fixed systems pricing at the time this manual was last updated.
Since prices are subject to change without notice, use the price list included with this manual only as a guide
towards system pricing or component selection. For current pricing, assistance pricing out a system, or for a firm
quotation on equipment, please contact RKI Instruments Systems Applications at (800) 754-5165, or your local RKI
fixed systems distributor or representative.

Pricing Guide

RKI Instruments, Inc. Fixed Systems Engineering Manual (800)754-5165

43
 Fixed Systems
Beacon 100
ORDERING INFORMATION: When ordering a Beacon 100 system please specify the following components:
1) Controller
2) Detector Assembly (one only)
NOTE: The Beacon 100 can accept sensors for LEL combustibles / Oxygen / Hydrogen Sulfide / or Carbon
Monoxide directly (no 4-20 mA transmitter needed). All other gases require a 4-20 mA transmitter.

Part# Description Suggested Retail

Controller
72-2101RK Beacon 100, single channel controller (no sensor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$745.00

Detector Assemblies
61-0140RK LEL combustible sensor only, for Beacon 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200.00
61-1000RK LEL sensor with explosion proof J-box (no transmitter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250.00
65-2400RK LEL sensor / transmitter / J-box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .485.00
61-1001RK Hydrogen (H2) specific (LEL) sensor with J-box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .350.00
65-2440RK Hydrogen (H2) specific sensor / amplifier / J-box / 0-2000 ppm, 4-20 mA . . . . . . . . . . . . . . . . . .750.00
65-2460RK PPM Hydrocarbon sensor,MOS, (0-500 ppm typical) w/linearizing amplifier & explosion proof J-box .750.00
65-2503RK Oxygen (O2) sensor only, for Beacon 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180.00
65-2502RK Oxygen (O2) sensor with explosion proof J-box and I. S. barrier . . . . . . . . . . . . . . . . . . . . . . . . . .250.00
65-2504RK Oxygen (O2) sensor / transmitter / J-box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .450.00
65-2423RK Hydrogen Sulfide (H2S) sensor for Beacon 100, direct connection (no transmitter, no J-box) . . . . . .350.00
65-2424RK Hydrogen Sulfide (H2S) sensor / transmitter in plastic enclosure (not explosion proof) . . . . . . . . . . .295.00
65-2422RK Hydrogen Sulfide (H2S) sensor / transmitter / explosionproof J-box . . . . . . . . . . . . . . . . . . . . . . .550.00
65-2433RK Carbon Monoxide (CO) sensor only, for Beacon 100, direct connection (no transmitter, no J-box) . . .350.00
65-2434RK Carbon Monoxide (CO) sensor / transmitter in plastic enclosure (not explosion proof) . . . . . . . . . . .295.00
65-2432RK Carbon Monoxide (CO) sensor / transmitter / explosionproof J-box . . . . . . . . . . . . . . . . . . . . . . . .550.00
GD-K7D2-xxx Electrochemical sample draw detector assembly, for toxic gases . . . . . . . . . . . . . . . . . . . . . . . .1,700.00
GD-K8A-xxx Electrochemical diffusion detector assembly, for toxic gases . . . . . . . . . . . . . . . . . . . . . . . . . . .1,100.00
18-0400RK Explosion proof junction box for sensor connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70.00

NOTE 1: The suffix of the detector assembly part numbers with ‘-xxx’ denote the chemical symbol for a specified gas.
NOTE 2: All explosion proof J-Box assemblies are Class I, Division 1, Groups B C & D
NOTE 3: Fixed system pricing is for equipment only and does not include factory start-up or training. Please
contact RKI for quotation if factory start-up or training is needed.
NOTE 4: Please contact RKI if you would like assistance with pricing or configuring a system quotation.
NOTE 5: See Sensor Selection Chart on page 62 for available gases for the GD-K7D2 and GD-K8A.

RKI Instruments, Inc. Preliminary Price List 7/22/99 (800)754-5165

44
 Fixed Systems
Beacon 800
ORDERING INFORMATION: When ordering a Beacon 800 system please specify the following
components:
1) Controller
2) Detector Assemblies (up to 8)
3) Any options desired such as heavy duty relay board or individual recorder output
board.
NOTE: All sensors connected to the Beacon 800 must use a 4-20 mA transmitter.
Part# Description Suggested Retail
Controller
72-2108RK Beacon 800, eight channel controller (no sensors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,995.00

Detector Assemblies
65-2400RK LEL combustible sensor / transmitter / explosion proof junction box . . . . . . . . . . . . . . . . . . . . . . .485.00
65-2450RK Hydrogen (H2) specific, LEL sensor / transmitter / J-box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .535.00
65-2440RK Hydrogen (H2) specific sensor / amplifier / J-Box, 0 - 2000 ppm, 4-20 mA . . . . . . . . . . . . . . . . .750.00
65-2460RK PPM Hydrocarbon sensor,MOS, (0-500 ppm typical) w/linearizing amplifier & explosion proof J-box .750.00
65-2504RK Oxygen (O2) sensor / transmitter / explosion proof junction box . . . . . . . . . . . . . . . . . . . . . . . . . .450.00
65-2422RK Hydrogen Sulfide (H2S) sensor / transmitter / explosion proof junction box . . . . . . . . . . . . . . . . . .550.00
65-2424RK Hydrogen Sulfide (H2S) sensor / transmitter in plastic enclosure (not explosion proof) . . . . . . . . . . .295.00
65-2432RK Carbon Monoxide (CO) sensor / transmitter / explosion proof junction box . . . . . . . . . . . . . . . . . . .550.00
65-2434RK Carbon Monoxide (CO) sensor / transmitter in plastic enclosure (not explosion proof) . . . . . . . . . . .295.00
GD-K7D2-xxx Electrochemical sample draw detector assembly, for toxic gases . . . . . . . . . . . . . . . . . . . . . . . .1,700.00
GD-K8A-xxx Electrochemical diffusion detector assembly, for toxic gases . . . . . . . . . . . . . . . . . . . . . . . . . . .1,100.00
GD-K8DG-NF3 Electrochemical / pyrolitic sample draw detector assembly for Nitrogen Trifluoride (NF3) detection .2,950.00
GD-K35PN-HCN Electrochemical sample draw for Hydrogen Cyanide (HCN) detection 0-30 ppm . . . . . . . . . . . . .2,300.00

Options (These items are factory installed and must be ordered with the instrument)
75-0005RK Heavy duty relay board, 4 relays at 30 amps, added to Beacon 800 . . . . . . . . . . . . . . . . . . . . . .200.00
75-0004RK Recorder output board, 8 outputs, 4-20 mA or 1-5 VDC, added to Beacon 800 . . . . . . . . . . . . . .280.00
75-0006RK Relay board and recorder output board, added to Beacon 800 . . . . . . . . . . . . . . . . . . . . . . . . . .480.00
NOTE 1: The suffix of the detector assembly part numbers with ‘-xxx’ denote the chemical symbol for a specified gas.
NOTE 2: All explosion proof J-Box assemblies are Class I, Division 1, Groups B C & D
NOTE 3: Fixed system pricing is for equipment only and does not include factory start-up or training. Please
contact RKI for quotation if factory start-up or training is needed.
NOTE 4: Please contact RKI if you would like assistance with pricing or configuring a system quotation.
NOTE 5: See Sensor Selection Chart on page 62 for available gases for the GD-K7D2 and GD-K8A.

RKI Instruments, Inc. Preliminary Price List 7/22/99 (800)754-5165

45
 Fixed Systems
Pioneer 4W & Pioneer 16R

ORDERING INFORMATION: When ordering a Pioneer system

please specify the following components:
1) Controller Housing
2) Module Analyzer Cards (specify
one card for each point)
3) Detector Assemblies

Part# Description Suggested Retail

Controller Housing
72-2040RK Pioneer - 4W, Four channel wall mount controller in NEMA-4X housing . . . . . . . . . . . . . . . . . .$1,200.00
72-2016RK Pioneer 16R, 16 channel rack mount controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2,400.00

Module Analyzer Card

57-0004RK Module Analyzer Card, (1 analyzer card per active channel is needed) . . . . . . . . . . . . . . . . . . . . .225.00

Detector Assemblies
61-1000RK LEL sensor with explosion proof J-Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250.00
65-2400RK LEL sensor/transmitter with explosion proof J-Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .485.00
65-2450RK Hydrogen (H2) specific, LEL sensor / transmitter / J-box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .535.00
65-2440RK Hydrogen (H2) specific sensor / amp / J-Box, 0 - 2000 ppm, 4-20 mA . . . . . . . . . . . . . . . . . . . .750.00
65-2460RK PPM Hydrocarbon sensor,MOS, (0-500 ppm typical) w/linearizing amplifier & explosion proof J-box .750.00
65-2502RK Oxygen (O2) sensor/housing/, with explosion proof J-Box and intrinsically safe barrier . . . . . . . . . . .250.00
65-2504RK Oxygen (O2) sensor/housing/transmitter (4-20 mA), w/explosion proof J-Box and I.S. barrier . . . . . .450.00
65-2432RK Carbon Monoxide (CO) sensor/transmitter (4-20 mA), new style, with explosion proof J-Box . . . . . .550.00
65-2434RK Carbon Monoxide (CO) sensor / transmitter in plastic enclosure (not explosion proof) . . . . . . . . . . .295.00
65-2422RK Hydrogen Sulfide (H2S) sensor/transmitter (4-20 mA), new style, with explosion proof J-Box . . . . . .550.00
65-2424RK Hydrogen Sulfide (H2S) sensor / transmitter in plastic enclosure (not explosion proof) . . . . . . . . . .295.00

GD-K7D2-xxx Electrochemical sample draw detector assembly, for toxic gases . . . . . . . . . . . . . . . . . . . . . . . .1,700.00
GD-K8A-xxx Electrochemical diffusion detector assembly, for toxic gases . . . . . . . . . . . . . . . . . . . . . . . . . . .1,100.00
GD-K8DG-NF3 Electrochemical / pyrolytic sample draw detector assembly, for Nitrogen Trifluoride NF3 detection .2,950.00
GD-K35PN-HCN Electrochemical sample draw detector assembly, for Hydrogen Cyanide (HCN) detection,0-30ppm .2,300.00
GD-S8DG-xxx Ionization chamber / pyrolytic sample draw detector assembly . . . . . . . . . . . . . . . . . . . . . . . . .2,950.00

Replacement Sensors Only

61-0140RK LEL combustible sensor only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200.00
65-2503RK Oxygen (O2) sensor only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180.00
65-2402RK Carbon Monoxide (CO) sensor only, plug-in type, CT-7 style . . . . . . . . . . . . . . . . . . . . . . . . . . . .175.00
65-2411RK Hydrogen Sulfide (H2S) sensor only, plug-in type, CT-7 style . . . . . . . . . . . . . . . . . . . . . . . . . . .175.00
ES-XXXX-Gas Toxic sensor for GD-K7D or GD-K8A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .440.00

NOTE 1: The suffix of the detector assembly part numbers with ‘-xxx’ denote the chemical symbol for a specified gas.

NOTE 2: All explosion proof J-Box assemblies are Class I, Division 1, Groups B C & D

NOTE 3: Fixed system pricing is for equipment only and does not include factory start-up or training. Please
contact RKI for quotation if factory start-up or training is needed.

NOTE 4: Please contact RKI if you would like assistance with pricing or configuring a system quotation.
NOTE 5: See Sensor Selection Chart on page 62 for available gases for the GD-K7D2 and GD-K8A.

RKI Instruments, Inc. Preliminary Price List 7/22/99 (800)754-5165

46
 Fixed Systems
RM-580 & RM-570-12R
ORDERING INFORMATION: When ordering a RM-580 or
RM-570-12R system please specify the
following components:
1) Controller
2) Display Modules
3) Detector / Transmitter Assemblies

Part # Description Suggested Retail

Controllers
570-SR Single-channel case panel mounting (not wall mounting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$200.00
570-04WB 4 - Channel wall mounting housing with buzzer module . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,495.00
570-06WB 6 - Channel wall mounting housing with buzzer module . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,650.00
570-09WB 9 - Channel wall mounting housing with buzzer module . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2,250.00
570-12WB 12 - Channel wall mounting housing with buzzer module . . . . . . . . . . . . . . . . . . . . . . . . . . . .2,395.00
570-12R 12 - Channel 19” rack mounting controller with buzzer module . . . . . . . . . . . . . . . . . . . . . . . .2,395.00

Display Modules
OX-581 Oxygen (O2) module, 0 - 25 % volume range, direct connect (600 m max distance, no transmitter) .595.00
GP-581(NPT) Catalytic detection of combustibles, % LEL range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .595.00
NC-581(NPT) Catalytic detection, ppm range only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .595.00
NC-581W(NPT) Catalytic detection, dual range, % LEL and ppm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .660.00
EC-582 Electrochemical detection of toxic gases, ppm range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .595.00
GH-581 Semiconductor detection of toxics or combustibles, ppm range . . . . . . . . . . . . . . . . . . . . . . . . . .595.00
EC-582S Silane (SiH4) module, ec & smoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .795.00
TAN-580 Buzzer / relay module (included with all multichannel controllers) . . . . . . . . . . . . . . . . . . . . . . . .350.00

Detector Assemblies
61-1000RK LEL sensor with explosion proof J-Box, (use with GP-581 NPT module for LEL, NC-581WNPT
for LEL / PPM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250.00
61-1001RK Hydrogen (H2) specific (LEL) sensor with J-box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .350.00
GD-A8 Diffusion detector assembly, 0 - 100% LEL, plug - in style (use with GP-581 module) . . . . . . . . . .550.00
GD-D8 Sample draw detector assembly, 0 - 100% LEL, (use with GP-581 module for LEL) . . . . . . . . . .1,100.00
61-1050RK Hydrogen (H2) specific sensor / J-box, 0-2000 ppm (use with GH-581-H2 module) . . . . . . . . . . .450.00
61-2001RK PPM Hydrocarbons, MOS (0-500 ppm Hexane typical), 1/2” NPT, w / J-Box . . . . . . . . . . . . . . . . .300.00
GD-A8V Diffusion detector assembly, ppm range detection of toxics or combustibles
(use with GH-581 module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .550.00
GD-D8V Sample draw detector assembly, ppm range detection of toxics or combustibles
(use with GH-581 module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,100.00
65-2502RK Oxygen (O2) sensor/housing/, with explosion proof J-Box and intrinsically safe barrier,
(use with OX-581 module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250.00
65-2422RK Hydrogen Sulfide (H2S) sensor/transmitter (4-20), new style with explosion proof J-Box,
(use with EC-582 module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .550.00
65-2432RK Carbon Monoxide (CO) sensor/transmitter (4-20), new style with explosion proof J-Box,
(use with EC-582 module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .550.00
GD-K7D2-xxx Electrochemical sample draw detector assembly, (use with EC-582 module) . . . . . . . . . . . . . . .1,700.00
GD-K8A-xxx Electrochemical diffusion detector assembly, (use with EC-582 module) . . . . . . . . . . . . . . . . . .1,100.00
GD-K8DG-xxx Electrochemical / pyrolytic sample draw detector assembly, (use with EC-582 module) . . . . . . . .2,950.00
GD-K35PN-HCN Electrochemical sample draw detector assembly, for Hydrogen Cyanide (use with EC-582 module) 2,300.00
GD-S8DG-xxx Ionization chamber sample draw detector assembly, (use with EC-582 module) . . . . . . . . . . . . .2,950.00
GD-SK34PN-SiH4 Silane (SiH4) head, with EC & ionization chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2,800.00

NOTE 1: The suffix of the detector assembly part numbers with ‘-xxx’ denote the chemical symbol for a specified gas.
NOTE 2: Fixed system pricing is for equipment only and does not include factory start-up or training. Please
contact RKI for quotation if factory start-up or training is needed.
NOTE 3: Please contact RKI if you would like assistance with pricing or configuring a system quotation.

RKI Instruments, Inc. Preliminary Price List 7/22/99 (800)754-5165

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 Fixed Systems
BL-7000 Multi-Channel Work Station
ORDERING INFORMATION: When ordering a BL-7000 system please specify the following
components:

1) Base Unit - which includes Box, display, CPU, relay output & power supply
(accepts up to 16 channels)
2) Amplifier Units (4 points per unit, included with base unit price)
3) Detector / Transmitter Assemblies
Part # Description Suggested Retail
Base Unit
BL-7000-CD1 Color base unit (1 relay per channel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$6,200.00
BL-7000-CD2 Color base unit (2 relays per channel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6,800.00

Amplifier Unit (4 Included with base unit. Listed here for reference only)
BL-7000-CP Amplifier unit (4 points per unit), for catalytic sensors (GD-A8/D8 type) . . . . . . . . . . . . . . . . . . .1,300.00
BL-7000-NC Amplifier unit (4 points per unit), for catalytic sensors (61-1000RK or 61-1010RK type . . . . . . .1,300.00
BL-7000-GH Amplifier unit (4 points per unit), for semiconductor sensors . . . . . . . . . . . . . . . . . . . . . . . . . .1,300.00
BL-7000-EC Amplifier unit (4 points per unit), for electrochemical sensors . . . . . . . . . . . . . . . . . . . . . . . . . .1,300.00
BL-7000-OX Amplifier unit (4 points per unit), for Oxygen sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,300.00
BL-7000-CU Amplifier unit (4 points per unit), for miscellaneous 4-20 mA inputs . . . . . . . . . . . . . . . . . . . . .1,300.00

Optional Features
BL-7000-PU Power output unit for pumps for 16 channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .700.00
BL-NET Multiplex transmission unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,900.00
BL-7000-RY16 Relay output unit, 16 channel, (included with BL-7000 base unit) . . . . . . . . . . . . . . . . . . . . . .1,000.00
BL-7000-A016 Analog output unit, 4-20 mA, for 16 channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,500.00
BL-7000-D032 Digital output unit, on / off signal, 32 each . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,000.00

Detector Assemblies
61-1000RK LEL diffusion sensor with explosion proof J-Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250.00
61-1001RK Hydrogen (H2) specific (LEL) sensor with J-box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .350.00
GD-A8 Diffusion detector assembly, 0 - 100% LEL (plug - in style) . . . . . . . . . . . . . . . . . . . . . . . . . . . .550.00
GD-D8 Sample draw detection assy, 0-100% LEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,100.00
61-1050RK Hydrogen (H2) specific sensor / J-box, 0-2000 ppm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .450.00
61-2001RK PPM Hydrocarbons, MOS (0-500 ppm Hexane typical), 1/2” NPT, w / J-Box . . . . . . . . . . . . . . . . .300.00
GD-A8V Diffusion detector assembly, ppm range detection of toxics or combustibles (plug - in style) . . . . . . .550.00
GD-D8V Sample draw detector assembly, ppm range detection of toxics or combustibles . . . . . . . . . . . . .1,100.00
65-2502RK Oxygen (O2) sensor/housing, with explosion proof J-box and I.S. barrier . . . . . . . . . . . . . . . . . . . .250.00
65-2504RK Oxygen (O2) sensor/housing/amplifier, with explosion proof J-Box and 4-20 mA transmitter . . . . . . .450.00
65-2422RK Hydrogen Sulfide (H2S) sensor/transmitter (4-20), type S, with explosion proof J-Box . . . . . . . . . . .550.00
65-2432RK Carbon Monoxide (CO) sensor/transmitter (4-20), type S, with explosion proof J-Box . . . . . . . . . . .550.00
GD-K7D2-xxx Sample draw detector assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,700.00
GD-K8A-xxx Electrochemical diffusion detector assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,100.00
GD-K8DG-xxx Electrochemical / pyrolytic sample draw detector assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .2,950.00
GD-K35PN-HCN Electrochemical sample draw detector assembly for Hydrogen Cyanide (HCN) . . . . . . . . . . . . . .2,300.00
GD-S8DG-xxx Ionization chamber sample draw detector assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2,950.00

NOTE 1: The suffix of the detector assembly part numbers with ‘-xxx’ denote the chemical symbol for a specified gas.
NOTE 2: Fixed system pricing is for equipment only and does not include factory start-up or training. Please
contact RKI for quotation if factory start-up or training is needed.
NOTE 3: Please contact RKI if you would like assistance with pricing or configuring a system quotation.

RKI Instruments, Inc. Preliminary Price List 7/22/99 (800)754-5165

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 Fixed Systems

Eclipse™ NIC Smart Transmitter

ORDERING INFORMATION: All Eclipse pricing includes the sensor and explosion proof housing.

Part# Description Suggested Retail

65-2600RK Eclipse sensor / transmitter for LEL combustible . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$995.00
65-2601RK Eclipse sensor /transmitter for Oxygen (O2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .995.00
65-2602RK Eclipse sensor / transmitter for Hydrogen Sulfide (H2S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,095.00
65-2603RK Eclipse sensor / transmitter for Carbon Monoxide (CO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,095.00

Replacement Sensors Only

61-0140RK LEL combustible sensor only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200.00
65-2503RK Oxygen (O2) sensor only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180.00
65-2402RK Carbon Monoxide (CO) sensor only, plug-in type, CT-7 style . . . . . . . . . . . . . . . . . . . . . . . . . . . .175.00
65-2411RK Hydrogen Sulfide (H2S) sensor only, plug-in type, CT-7 style . . . . . . . . . . . . . . . . . . . . . . . . . . .175.00

PS 2 Single Point Stand Alone Monitor

ORDERING INFORMATION: The PS 2 is provided as standard with the sensor on a 30’ cable. Both
24VDC powered or 115 VAC powered versions are available, and the 115 VAC version is supplied
with a 6’ power cord.

Part# Description Suggested Retail

73-1020RK-01 PS 2 for LEL detection, 24 VDC powered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .425.00
73-1020RK-02 PS 2 for PPM detection, 24 VDC powered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .425.00
73-1021RK-01 PS 2 for LEL detection, 115 VAC powered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .435.00
73-1021RK-02 PS 2 for PPM detection, 115 VAC powered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .435.00

RI-255 Refrigerants & IPA

ORDERING INFORMATION: The RI-255 is a fixed monitor / transmitter for detection of many different refrigerants and for IPA.
Please specify exactly which refrigerant or compound you intend to use it for when placing an order. It is currently available for
R-12, R-113, R-114, R-23, R-32, R-134A, R-152A, R-22, R-123, R-141B, R-142B, R-502, R-503, and IPA.

Part# Description Suggested Retail

RI-255-XXX Model RI-255 stand alone monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4,300.00

RI-215 Series IR CO2 Monitors

Part# Description Suggested Retail
RI-215A Model RI-215A IR diffusion detector head for CO2, 0 - 2000 ppm, (0-10,000 ppm
optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .850.00
RI-215D Model RI215D IR sample draw detector head for CO2, 0 - 2000 ppm, (0-10,000 ppm
optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,895.00

RKI Instruments, Inc. Preliminary Price List 7/22/99 (800)754-5165

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 Fixed Systems

GD-K8A Diffusion Sensor / Transmitter For Toxic Gases

ORDERING INFORMATION: When ordering, designate -XXX as the gas desired to be detected.

Part# Description Suggested Retail

GD-K8A-XXX Sensor / tranmitter for toxic gas detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,100.00

NOTE: The following gases can be detected with the GD-K8A series: AsH3, BCl3, Br2, Cl2, ClO2, CO, DCS, HBr, HCl, HCN,
NH3, NO, NO2, O3, PCl3, PH3, Si2H2, TCS.

GD-K7D2 Sample Drawing Sensor / Transmitter For Toxic Gases

ORDERING INFORMATION: When ordering, designate -XXX as the gas desired to be detected.

Part# Description Suggested Retail

GD-K7D2-XXX Sensor / transmitter for gas detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,700.00

NOTE: The following gases can be detected with the GD-K7D2 and GD-K11D series; AsH3, B2H6, BCl3, BF3, Cl2, ClO2,
ClF3, CO, DCS, F2, HBr, HCl, HCN, HF, H2Se, H2S, I2, NH3, NO, NO2, N2O4, O3, PH3, SiF4, SiH4, SO2, Si2H2, TCS, WF6.

RKI Instruments, Inc. Preliminary Price List 7/22/99 (800)754-5165

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 Fixed Systems

GD-K11D Series Smart Transmitters / Stand Alone Toxic Monitor

ORDERING INFORMATION: When ordering, please designate -XXX as the gas desired to be detect-
ed. For example GD-K11D-NH3 is for Ammonia (NH3).

Part# Description Suggested Retail

GD-K11D-XXX GD-K11D Monitor (for EC sensors) with readout & relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2,400.00
GD-V11D-H2 GD-V11D Monitor for Hydrogen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2,400.00
GD-F11A-02 GD-F11A Monitor for Oxygen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2,400.00
GD-K11DG-NF3 GD-K11DG Monitor for Nitrogen Trifluoride (NF3) with pyrolyzer . . . . . . . . . . . . . . . . . . . . . . .3,590.00
GD-S11DG-XXX GD-S11DG Monitor for TEOS or TEOA with pyrolyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3,590.00

GD-K77D Sample Drawing Sensor / Transmitter With Display

And Alarm Relays For Toxic Gases

ORDERING INFORMATION: When ordering, designate -XXX as the gas desired to be detected.

Part# Description Suggested Retail

GD-K77D-XXX GD-K77D Sensor / transmitter for gas detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,975.00

NOTE: The following gases can be detected with the GD-K7D2, GD-K77D, and GD-K11D series; AsH3, B2H6, BCl3, BF3, Cl2,
ClO2, ClF3, CO, DCS, F2, HBr, HCl, HCN, HF, H2Se, H2S, I2, NH3, NO, NO2, N2O4, O3, PH3, SiF4, SiH4, SO2, Si2H2, TCS,
WF6.

RKI Instruments, Inc. Preliminary Price List 7/22/99 (800)754-5165

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 Fixed Systems
Paper Tape Monitors
ORDERING INFORMATION: When ordering a Paper Tape system please specify the following
components:
1) Paper tape machine (specify gas and range)
2) Replacement tape (specify gas and range)

Part # Description Suggested Retail

FP-250A Model FP-250A paper tape machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4,950.00

Replacement Parts
65-FT-001 Tape FT-001 for AsH 3, PH 3, H2S, Si2H6, TBP, TBA, TRIES, Cupra Select . . . . . . . . . . . . . . . . . .160.00
65-FT-002 Tape FT-002 for SiH4, B2H6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160.00
65-FT-003 Tape FT-003 for Cl 2, RuO4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160.00
65-FT-004 Tape FT-004 for HCl (0 - 1000 ppb), VCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160.00
65-FT-005 Tape FT-005 for HCl (0 - 5 ppm), HBr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160.00
65-FT-006 Tape FT-006 for HF, Acetic Acid, ClF3, TEASAT, F-TRIES, Hhfac . . . . . . . . . . . . . . . . . . . . . . . . .240.00
65-FT-008 Tape FT-008 for COCl 2 (Phosgene) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160.00
65-FT-009 Tape FT-009 for NH 3 (0 - 1 ppm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160.00
65-FT-010 Tape FT-010 for NH 3 (0 - 6 ppm) Hydrazine (N2H4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160.00
81-0900RK Gas check card, set of 6, (specify gas & range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40.00

Part # Description Suggested Retail

FP-250FL Model FP-250FL paper tape machine for Formaldehyde. . . . . . . . . . . . . . . . . . . . . . . . . . . . .5,295.00

Replacement Parts
65-FT-111 Tape FT-111 for Formaldehyde . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170.00

Part # Description Suggested Retail

FP-260 Model FP-260 paper tape machine for . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4,595.00

Replacement Parts
65-FV-001 Tape FV-001 for Cupra Select, AsH3, PH3, SiH6, H2S, H2Se . . . . . . . . . . . . . . . . . . . . . . . . . . .75.00
65-FV-002 Tape FV-002 for SiH 4, B2H6, DMAH, (C 2H7AL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75.00
65-FV-006 Tape FV-006 for Hhfac . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75.00
65-FV-015 Tape FV-015 for RuO 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75.00
65-FV-108 Tape FV-108 for COCl 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75.00
65-FV-203 Tape FV-203 for Cl 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75.00

Part # Description Suggested Retail

FP-250AGZ Model FP-250AGZ Paper tape monitor with pyrolyzer for specialty gases C4F6, C5F8, C4F8 . . .14,500.00

Replacement Parts
65-FT-017 Tape FT-017 for C4F6, C5F8, C4F8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160.00

RKI Instruments, Inc. Preliminary Price List 7/22/99 (800)754-5165

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 Fixed Systems
Fixed Systems Replacement Parts and Accessories
Part # Description Suggested Retail

30-0951RK Air aspirated sample draw, for use with 1/2” NPT style sensor, for LEL/PPM . . . . . . . . . . . . . . . . .375.00
(Sensor assembly sold separately)
33-0401RK Water Trap assembly with “J” - tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .375.00
35-3000RK-LEL LEL sample draw accessory in NEMA 4X enclosure, includes sensor (no transmitter), 24 VDC . . .1,100.00
35-3000RK-LEL/O LEL / Oxygen sample draw accessory in NEMA 4X enclosure, includes LEL & Oxygen sensor . . . . .1,400.00
(no transmitter)
35-3000RK-OXY Oxygen sample drawing accessory in NEMA 4X enclosure, includes sensor, 24VDC . . . . . . . . . . .1,100.00
(no transmitter)
47-1010RK Power cord, 115 VAC, 8 feet, SJO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14.00
49-8101RK Standby battery assembly, 12 VDC, 12 AMP hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .600.00
49-8102RK Standby battery assembly, 24 VDC, 12 AMP hours, for Beacon 800 . . . . . . . . . . . . . . . . . . . . . .600.00
51-0055RK Red Rotating beacon, 115 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .295.00
52-0002RK Horn, 115 VAC vibratory, 100 db @ 10 feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160.00
ES-23PX-NH3 Sensor, Ammonia (NH3), (old style) 0 - 75 ppm range, for GD-K8A, GD-K7D/2 . . . . . . . . . . . . . .440.00
ES-23R-NH3 Sensor, Ammonia (NH3), (new style) 0 - 75 ppm range, (higher range optional) for GD-K8A,
GD-K7D/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .440.00
ES-23AH-ASH3 Sensor, Arsine (AsH3) 0 - 1.00 ppm range, for GD-K8A, GD-K7D/2 . . . . . . . . . . . . . . . . . . . . . .440.00
ES-23AHS-ASH3 Sensor, Arsine (AsH3) 0 - 0.200 ppm range, for GD-K8A, GD-K7D/2 . . . . . . . . . . . . . . . . . . . . .440.00
ES-K233-BR2 Sensor, Bromine (Br2) 0 - 1.00 ppm range, for GD-K8A, GD-K7D/2 . . . . . . . . . . . . . . . . . . . . . .440.00
ES-1531-CO Sensor, Carbon Monoxide (CO) 0 - 300 ppm range, for CT-7 style . . . . . . . . . . . . . . . . . . . . . . . .175.00
ES-K233-CL2 Sensor, Chlorine (Cl2) 0 - 3.00 ppm range, for GD-K8A, GD-K7D/2 . . . . . . . . . . . . . . . . . . . . . .440.00
ES-23AH-CL2 Sensor, Chlorine Dioxide (ClO2), 0 - 1.00 ppm range (higher range optional),
for GD-K8A, GD-K7D/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .440.00
ES-K233-CLF3 Sensor, Chlorine Trifluoride (ClF3) 0 - 1 ppm range, for GD-K7D/2 . . . . . . . . . . . . . . . . . . . . . . .440.00
ES-K233-DCS Sensor, Dichlorosilane (DCS) 0 - 3 ppm range, for GD-K8A, GD-K7D/2 . . . . . . . . . . . . . . . . . . . .440.00
ES-23AH-B2H6 Sensor, Diborane (B2H6) 0 - 30 ppm range, for GD-K8A, GD-K7D/2 . . . . . . . . . . . . . . . . . . . . .440.00
ES-K233-F2 Sensor, Fluorine (F2) 0 - 5.00 ppm range, for GD-K8A, GD-K7D/2 . . . . . . . . . . . . . . . . . . . . . . .440.00
ES-23E-HBR Sensor, Hydrogen Bromide (HBr) 0 - 9.00 ppm range, for GD-K8A, GD-K7D/2 . . . . . . . . . . . . . . .440.00
ES-K233-HCL Sensor, Hydrogen Chloride (HCl) 0 - 15 ppm range, for GD-K7D/2 (not for diffusion use) . . . . . . . .440.00
ES-23E-HCL Sensor, Hydrogen Chloride (HCl) 0 - 15 ppm range, for GD-K8A (for diffusion use) . . . . . . . . . . . .440.00
ES-23DH-HCN Sensor, Hydrogen Cyanide (HCN) 0 - 30 ppm range, for GD-K8A, GD-K7D/2 . . . . . . . . . . . . . . . .440.00
ES-1131AX-HCN Sensor, Hydrogen Cyanide (HCN) 0 - 30 ppm range, for GD-K35PN . . . . . . . . . . . . . . . . . . . .1,200.00
ES-K233-HF Sensor, Hydrogen Fluoride (HF) 0 - 9.00 ppm range, for GD-K8A, GD-K7D/2 . . . . . . . . . . . . . . . .440.00
ES-23AH-H2S Sensor, Hydrogen Sulfide (H2S) 0 - 1.00 ppm range, for GD-K8A, GD-K7D/2 . . . . . . . . . . . . . . .440.00
ES-1537-H2S Sensor, Hydrogen Sulfide (H2S), 0 - 100 ppm range, for CT-7 style . . . . . . . . . . . . . . . . . . . . . .175.00
61-0140RK Sensor, LEL, 1/2” NPT, (NC-6241) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200.00
61-0145RK Sensor, LEL, plug-in, (NC-6240) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200.00
61-0155RK Sensor, LEL H2 only, plug-in, (NC-6244) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250.00
ES-23AH-NO2 Sensor, Nitrogen Dioxide (NO2) 0 - 15 ppm range, for GD-K8A, GD-K7D/2 . . . . . . . . . . . . . . . . .440.00
ES-23A-NO Sensor, Nitric Oxide (NO) 0 - 100 ppm range, for GD-K8A, GD-K7D/2 . . . . . . . . . . . . . . . . . . . .440.00
65-0601RK Sensor, Oxygen (O2), for sample draw systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140.00
65-2503RK Sensor, Oxygen (O2), conduit mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180.00
ES-K239-O3 Sensor, Ozone (O3) 0 - 1.00 ppm range, for GD-K8A, GD-K7D/2 . . . . . . . . . . . . . . . . . . . . . . . .440.00
ES-23AH-O3 Sensor, Ozone (O3) 0 - 5.00 ppm range, for GD-K8A, GD-K7D/2 . . . . . . . . . . . . . . . . . . . . . . . .440.00
ES-23AH-PH3 Sensor, Phosphine (PH3) 0 - 1.00 ppm range, for GD-K8A, GD-K7D/2 . . . . . . . . . . . . . . . . . . . .440.00
61-0160RK Sensor, PPM H2 only, plug-in, (SG-8546) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .325.00
61-0165RK Sensor, PPM H2 only, 1/2” NPT, (SG-8541) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .325.00
ES-23AH-SIH4 Sensor, Silane (SiH4) 0 - 15 ppm range, for GD-K8A, GD-K7D/2 (no H2 response) . . . . . . . . . . . .440.00
ES-23DH-SiH4 Sensor, Silane (SiH4) 0 - 15 ppm range, for GD-K8A, GD-K7D/2 (with H2 response) . . . . . . . . . . .440.00
ES-23E-SO2 Sensor, Sulfur Dioxide (SO2) 0 - 30 ppm range, for GD-K8A, GD-K7D/2 . . . . . . . . . . . . . . . . . . .440.00

ES-K233-WF6 Sensor, Tungsten Hexafluoride (WF6) 0 - 9 ppm range for GD-K7D/2 . . . . . . . . . . . . . . . . . . . . .440.00
81-1112RK-01 Cal cup with diffuser holes, for 1/2” NPT sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38.00
81-1116RK Splash guard for CT-7 style sensor assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70.00

RKI Instruments, Inc. Preliminary Price List 7/22/99 (800)754-5165

53
 Fixed Systems
Field Service Rates
RKI Instruments offers the following field service rates for servicing our equip-
ment at the customers site. Field service rates can be applied to start-up, calibra-
tion, troubleshooting, or training. Please note that these rates are broken into
several different categories as follows:

Hourly Rate:
$65 per person per hour. This rate is intended for regularly scheduled
work, or short term scheduled work. These rates apply during normal
working hours only, Monday through Friday. In order for these rates to
apply, at least one day’s prior notice for the service must be given. A 4
hour minimum generally applies, plus travel time and expenses, if any,
will be added to the bill. (Hourly rates only apply to customers within
reasonable driving distance from RKI or one of our service centers).
Overtime (hours outside of normal working hours, 8-5pm) are billed at $95 per hour.

Daily Rate:
$500 per person per day for 8 hours. Additional hours at $95 per hour. These rates apply to normal working
days (Monday through Friday, except holidays), and at least one days prior notice must be given.

Weekend and Evening Rates:

$750 per person per day for 8 hours (or $95 per hour; 4 hour minimum billing). Additional overtime hours
(over 8) at $120 per hour. At least one days prior notice must be given.

Emergencies:
Emergency service is any service call that does not fall under one of the categories above; any service that can-
not be scheduled with at least one day prior notice, or that is needed on a normal holiday. Rates for emergency
service are $1000 per person per day, (or $130 per hour; 4 hour minimum billing). Additional overtime hours
(over 8) are $150 per hour.

In addition to the above rates, travel time, if applicable, will be billed at 1/2 the applicable hourly rate. Travel expenses, including
airfare and hotel, if any, will also be added to the invoice. Also, any parts used such as replacement sensors, calibration gas, etc,
will be added to the invoice. Please
contact RKI Instruments, Inc. at
(800)754-5165 to arrange field ser-
vice or training.

RKI Instruments, Inc. Preliminary Price List 7/22/99 (800)754-5165

54
 13.0 Interference Charts

Most sensors will respond to families of gases, such as flammables, or acid gases, or hydrides, that have a chem-
istry that behaves similarly on the sensor. In addition, they may respond to other gases that are outside the intend-
ed family of gases, and may be considered as an "Interfering Gas". Careful evaluation of a detection area or sam-
ple stream must be done to determine if there will be any other gases present besides the one(s) that you wish
to detect, and if these other gases may cause an unwanted signal on the sensor.

Interference charts for several of RKI's most common sensor types appear on the following pages. These charts
show the sensor type, the gas the sensor was calibrated to, the "interference" gas and concentration applied, and
the response obtained, if any. Examination of these charts can be very useful in determining if a particular sensor
type will perform adequately in a given application.

RKI Instruments, Inc. Fixed Systems Engineering Manual (800)754-5165

55
RKI Instruments, Inc. Standard Gas Interferences Sensor Type:ES-733PX
Calibrated To:CH3COOH
Acetic Acid

Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Acetone (CH3)2CO 1% vol. 0.0
Carbon Dioxide CO2 2000 8.0
Chlorine Cl2 1.0 10.0
Ethanol C2H5OH 1% vol. 0.0
Freon 14 CF4 1% vol. 0.0
Freon 116 CF3-CF3 1% vol. 0.0
Fluorine F2 5.0 12.0
Hydrogen H2 5% vol. -3.0
Hydrogen Chloride HCl 10.0 30.0
I.P.A. (CH3)2CHOH 1% vol. 0.0
Methane CH4 10% vol. 0.0
Methanol CH3OH 1% vol. 0.0
Methyl Acetate CH3COOCH3 5,000.0 0.0
n-Butyl Acetate CH3COO(CH2)3CH3 5,000.0 0.0
Nitric Oxide NO 100.0 0.0
Nitrogen Dioxide NO2 7.7 3.0
Nitrogen Trifluoride NF3 50.0 0.0

Applies to:
GD-K34 Series
Sample Draw Detector 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-23R
(New Style)
Calibrated To: NH3
0 - 75 ppm
Ammonia

Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Arsine AsH3 0.51 (-) 0.1
Carbon Dioxide CO2 2500ppm @ 3 min. (-)0.4
16% vol. @ 20 min. 1.2
Carbon Monoxide CO 100.00 0.00
Diborane B2H6 5.34 0.90
Diethyl Triamine H2N(CH2CH2NH)2H 30.00 0.00
Ethylamine (CH3)2NH 30.00 23.00
Hydrogen H2 2% vol. @ 3 min. 1.80
99.9% vol. @ 8 hours 73.20
Hydrogen Chloride HCl 20.00 (-)10.0
Hydrogen Sulfide H 2S 33.00 1.60
I.P.A. (CH3)2CHOH 1% vol. 1.00
Nitrogen Dioxide NO2 96.00 (-)43.7
Phosphine PH3 0.59 (-)0.1
Silane SiH4 13.90 (-)0.2
Sulfur Dioxide SO2 52.00 (-)17.0

Applies to:
Eagle, Fixed Systems
8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-23PX
(Old Style)
Calibrated To: NH3
Ammonia
Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Acetic Acid CH3C00H 30.0 -24.0
Acetone (CH3)2CH 1% vol. 0.0
Carbon Dioxide CO2 1.6% vol. -8.0
Carbon Monoxide CO 300.0 0.0
Carbon Tetrafluoride CF4 1% vol. 0.0
Chlorine Cl2 2.7 -3.0
Ethanol C2H5OH 1% vol. 0.0
Fluorine F2 5.0 -10.0
Hexafluroethane R-116 C 2 F6 1% vol. 0.0
Hydrogen H2 5% vol. 3.0
Hydrogen Chloride HCl 9.0 -21.0
Hydrogen Cyanide HCN 10.0 0.0
Hydrogen Fluoride HF 6.0 -34.0
Hydrogen Sulfide H2S 30.0 0.0
I.P.A. (CH3)2CHOH 1.0% vol. 0.0
IsoButane C4H10 1% vol. 0.0
Methane CH4 10% vol. 0.0
Methanol CH3OH 1% vol. 0.0
Nitric Acid HN03 9.0 -9.0
Nitric Oxide NO 100.0 0.0
Nitrogen Dioxide NO2 7.7 -3.0
Nitrogen Trifluoride NF3 50.0 0.0
Ozone O3 10.0 -3.0
Phosphoric Acid H3PO4 50.0 -0.3

Applies to:
Eagle, Fixed Systems 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-1131AXJ
Calibrated To: AsH3
Arsine

Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Ammonia NH3 50.00 0.00
Carbon Dioxide CO2 1% 0.00
Chlorine Cl2 1.00 0.00
Ethanol C2H5OH 1% 0.00
Hydrogen H2 1.00 0.10
Hydrogen Chloride HCl 1.00 0.16
I.P.A. (CH3)2CHOH 1.0% 0.00
Methanol CH3OH 1% 0.00
Nitric Oxide NO 2.00 0.12
Nitrogen Dioxide NO2 4.00 0.14
Sulfur Dioxide SO2 2.00 0.16
Toluene C6H5CH3 1.0% 0.01

Applies to:
Fixed Systems 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-23AH
Calibrated To: AsH3
Arsine

Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Acetone (CH3)2CO 1.2% vol. 0.0
Ammonia NH3 150.0 0.0
Butyl Acid CH3COO(CH2)3CH3 1% vol. 0.0
Chlorine Cl2 1.0 -0.7
Fluorine F2 3.0 0.0
Hydrogen H2 1% vol. 0.1
Hydrogen Cyanide HCN 10.0 0.09
Hydrogen Sulfide H2 S 1.0 0.6
I.P.A. (CH3)2CHOH 1% vol. 0.0
Nitric Oxide NO 8.0 -0.5
Sulfur Dioxide SO2 5.0 0.07
Toluene C6H5CH3 1% vol. 0.0
Trichloroethylene CHCl:CCl2 1% vol. 0.0
Xylene C6H4(CH3)3 .4% vol. 0.0

Applies to:
Eagle, Fixed Systems 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-23AHS
Calibrated To: AsH3
0-0.2 PPM
Arsine
Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Acetone (CH3)2CO 1% vol. 0.006
Acetylene C2H2 4.300 0.050
Carbon Dioxide CO2 99.8% vol. 0.013
Carbon Monoxide CO 300.000 0.018
Chlorine Cl2 0.250 -0.050
Diborane B2H6 0.670 0.050
Disilane Si2H6 0.140 0.050
Ethylene C2H4 .17% vol. 0.050
Germanium Tetrahydride GeH4 0.180 0.050
Hydrogen H2 .8 % vol. 0.050
Hydrogen Bromide HBr 1.500 0.050
Hydrogen Chloride HCl 1.400 0.050
Hydrogen Fluoride HF 8.300 0.050
Hydrogen Selenide SeH2 0.059 0.050
Hydrogen Sulfide H2S 0.060 0.050
I.P.A. (CH3)2CHOH 1% vol. 0.008
Methanol CH3OH 1% vol. 0.002
Nitric Oxide NO 15.000 0.050
Nitrogen Dioxide NO2 0.290 -0.050
Ozone O3 0.240 0.050
Phosphine Ph3 0.034 0.050
Silane SiH4 0.300 0.050
Sulfur Dioxide SO2 0.400 0.050
Toluene C7H8 1% vol. 0.009

Applies to:
Eagle, Fixed Systems 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-K233
Calibrated To: Br2
Bromine

Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Acetic Acid CH3C00H 100.0 16.5
Ammonia NH3 39.4 0.0
Carbon Dioxide CO2 1% vol. 0.0
Carbon Monoxide CO 286.6 0.0
Chlorine Cl2 1.0 1.0
Chlorine Trifluoride ClF3 1.0 0.9
Ethanol C2H5OH 10% vol. 0.0
Fluorine F2 2.0 1.3
Hydrogen H2 99.9% vol. 0.0
Hydrogen Bromide HBr 5.6 0.2
Hydrogen Chloride HCl 3.0 2.0
Hydrogen Cyanide HCN 20.0 -0.4
Hydrogen Fluoride HF 6.0 4.6
Hydrogen Sulfide H2S 32.8 -0.1
Iodine I2 1.0 0.8
I.P.A. (CH3)2CHOH 3% vol. 0.0
Methane CH4 99.9% vol. 0.0
Methanol CH3OH 10% vol. 0.0
Nitric Acid HN03 5.0 1.7
Nitrogen Dioxide NO2 101.0 3.0
Ozone O3 5.0 3.5
Phosgene COCl2 1.0 0.0
Phosphine PH3 1.1 0.0
Sulfur Dioxide SO2 10.0 2.0

Applies to:
Eagle, Fixed Systems 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-031 with
filter
Calibrated To: CO
Carbon Monoxide
Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Acetone (CH3)2CO 2.6% vol. 23.0
Acetylene C2H2 83.8 106.0
Ammonia NH3 242.6 no influence
Carbon Dioxide CO2 51.2% vol. 8.0
Chlorine Cl2 8.0 no influence
Ethanol C2H5OH .47% vol. 24.0

Peak 227ppm
Ethylene C2H4 1,020.0 2 minutes 194ppm
(Freon 113) 1,1,2 Trichlorotri- 3 minute value
fluoroethane CCl2F-CClF2 1,000.0 1 ppm
3 minute value
Freon 141b 1,000.0 1 ppm
Hydrogen H2 477.1 128.0
Hydrogen Chloride HCl 4.2 no influence
I.P.A. (CH3)2CHOH .55% vol. 304.0
Peak 15ppm
Nitric Oxide NO 20.3 2 minutes 8ppm
Nitrogen Dioxide NO2 20.9 -25.0
Nitrogen Trifluoride NF3 20.0 no influence
Phosphine PH3 0.5 4.0
Sulfur Dioxide SO2 50.8 68.0

Applies to:
GX-94, CO-94, Gaswatch 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-031
without filter
Calibrated To: CO
Carbon Monoxide
Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Acetone (CH3)2CO no data no data
Acetylene C2H2 100.0 139.0
Ammonia NH3 no data no data
Carbon Dioxide CO2 no data no data
Chlorine Cl2 no data no data
Ethanol C2H5OH no data no data
Peak 353 ppm
Ethylene C2H4 2,000.0 2 minutes -37ppm
(Freon 113) 1,1,2 Trichlorotri-
fluoroethane CCl2F-CClF2 no data no data
Freon 141b no data no data
Peak 67ppm
Hydrogen H2 780.0 2 minutes -28ppm
Hydrogen Chloride HCl no data no data
I.P.A. (CH3)2CHOH no data no data
Peak 12ppm
Nitric Oxide NO 10.1 2 minutes -3ppm
Nitrogen Dioxide NO2 101.0 -473.0
Nitrogen Trifluoride NF3 no data no data
Phosphine PH3 no data no data
Sulfur Dioxide SO2 50.6 201.0

Applies to:
GX-94, CO-94, Gaswatch 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-23
Calibrated To: CO
Carbon Monoxide

Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Carbon Dioxide CO2 5% 1.00
Ethane C2H6 62.00 1.00
Ethylene C2H4 10.00 1.00
Hydrogen H2 50.00 1.00
Hydrogen Sulfide H2S 20.00 0.00
IsoButane C4H10 1% 0.00
Methane CH4 5% 0.00
Nitric Oxide NO 25.00 54.00
Nitrogen Dioxide NO2 10.00 -3.00
Propylene C3H6 10.00 1.00
Sulfur Dioxide SO2 21.00 0.00

Applies to:
Fixed Systems, 0-150ppm 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-81
Calibrated To: CO
Carbon Monoxide

Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Acetylene C2H2 10.0 1.0
Benzene C6H6 1% vol. 1.0
Carbon Dioxide CO2 no response 1.0
Carbon Monoxide CO 1.0 1.0
Chlorine Cl2 no response 1.0
Ethane C2H6 no response 1.0
Ethylene C2H4 10.0 1.0
Hexane C6H14 3% vol. 1.0
Hydrogen H2 30.0 1.0
IsoButane C4H10 no response 1.0
Methane CH4 no response 1.0
Methanol CH3OH 0.4 1.0
Nitric Oxide NO 0.2 1.0
Nitrogen Dioxide NO2 no response 1.0
Pentane C5H12 2% vol. 1.0
Sulfur Dioxide SO2 2.0 1.0
Toluene C7H8 5% vol. 1.0
Xylene C8H10 1% vol. 1.0

Applies to:
GX-82(A), 86(A), 91B series, Eagle, Fixed Systems X-P (Old Style) 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-K233
Calibrated To: Cl2
Chlorine

Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Acetic Acid CH3C00H 100.0 16.5
Ammonia NH3 39.4 0.0
Bromine Br2 1.0 1.0
Carbon Dioxide CO2 1.0% vol. 0.0
Carbon Monoxide CO 286.6 0.0
Chlorine Trifluoride C1F3 1.0 0.9
Ethanol C2H3OH 10% vol. 0.0
Fluorine F2 2.0 1.3
Hydrogen H2 99.9% vol. 0.0
Hydrogen Bromide HBr 5.6 0.2
Hydrogen Chloride HC1 3.0 2.0
Hydrogen Cyanide HCN 20.0 -0.4
Hydrogen Fluoride HF 6.0 4.6
Hydrogen Sulfide H2S 32.8 -0.1
I.P.A. (CH3)2CHOH 3.0% vol. 0.0
Iodine I2 1.0 0.8
Methane CH4 99.9% vol. 0.0
Methanol CH3OH 10% vol. 0.0
Nitric Acid HN03 5.0 1.7
Nitrogen Dioxide NO2 101.0 3.0
Ozone O3 5.0 3.5
Phosgene COC12 1.0 0.0
Phosphine PH3 1.1 0.0
Sulfur Dioxide SO2 10.0 2.0

Applies to:
Eagle, Fixed Systems 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-K233
Calibrated To: ClF3
Chlorine Trifluoride

Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Acetic Acid CH3C00H 100.0 19.5
Ammonia NH3 39.4 0.0
Bromine Br2 1.0 1.2
Carbon Dioxide CO2 1% vol. 0.0
Carbon Monoxide CO 286.6 0.0
Chlorine Cl2 1.0 1.2
Ethanol C2H5OH 10% vol. 0.0
Fluorine F2 2.0 1.5
Hydrogen H2 99.9% vol. 0.0
Hydrogen Bromide HBr 5.6 0.2
Hydrogen Chloride HCl 3.0 2.4
Hydrogen Cyanide HCN 20.0 -0.5
Hydrogen Fluoride HF 6.0 5.5
Hydrogen Sulfide H2S 32.8 -0.1
I.P.A. (CH3)2CHOH 3% vol. 0.0
Iodine I2 1.0 1.0
Methane CH4 99.9% vol. 0.0
Methanol CH3OH 10% vol. 0.0
Nitric Acid HN03 5.0 2.0
Nitrogen Dioxide NO2 101.0 3.5
Ozone O3 5.0 4.1
Phosgene COCl2 1.0 0.0
Phosphine PH3 1.1 0.0
Sulfur Dioxide SO2 10.0 2.4

2.0

Applies to:
Eagle and Fixed Systems 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-731AXH
Calibrated To: B2H6
Diborane

Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Acetone (CH3)2CO 1% vol. 0.0
Ammonia NH3 156.0 0.0
Butyl Acid CH3COO(CH2)3CH3 1% vol. 0.0
Xylene C6H4(CH3)3 1% vol. 0.0
Chlorine Cl2 1.0 -12.6
Ethanol C2H5OH 1% vol. 0.0
Fluorine F2 3.0 -3.1
Hydrogen H2 1% vol. 6.0
Hydrogen Chloride HCl 6.0 0.0
Hydrogen Cyanide HCN 10.0 0.0
Hydrogen Sulfide H2 S 1.0 8.4
I.P.A. (CH3)2CHOH 1% vol. 0.0
Methanol CH3OH 1% vol. 0.0
Nitric Oxide NO 5.0 -1.7
Nitrogen Dioxide NO2 5.0 -21.0
Nitrogen Trifluoride NF3 18.8 0.0
Sulfur Dioxide SO2 5.0 2.1
Toluene C6H5CH3 1% vol. 0.0
Trichloroethylene CHCl=CCl2 1% vol. 0.0

Applies to:
GD-K34 series 8/19/99
 Standard Gas Interferences Sensor Type: ES-731AXY
Calibrated To: B2H6
Diborane

Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Acetylene C2H2 126.00 0.00
Ammonia NH3 39.60 0.15
Arsine AsH3 0.80 0.35
Bromine Br2 0.70 0.98
Carbon Tetrafluoride CF4 1% 0.02
Chlorine Cl2 1.00 -0.65
Disilane Si2H6 0.30 0.11
Ethanol C2H5OH 1% 0.00
Fluorine F2 5.00 -0.89
Germanium Tetrahydride GeH4 1.99 0.23
Hydrogen H2 2% 0.05
Hydrogen Chloride HCl 8.00 0.12
Hydrogen Fluoride HF 6.00 0.00
Hydrogen Sulfide H2S 0.80 0.28
I.P.A. (CH3)2CHOH 1.0% 0.02
Methanol CH3OH 1% -0.02
Nitric Acid HN03 20.00 -0.08
Nitric Oxide NO 103.00 -0.15
Nitrogen Dioxide NO2 4.16 -0.13
Nitrogen Trifluoride NF3 103.00 -0.02
Nitrous Oxide N2O 20.00 0.02
Phosphine PH3 1.00 0.78
Silane SiH4 5.00 0.18
Sulfur Dioxide SO2 1.99 0.18

Applies to:
GD-K34 Series 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-23AH
Calibrated To: Si2H6
Disilane

Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Acetone (CH3)2CO 1.2% vol. 0.0
Ammonia NH3 150.0 0.0
Butyl Acid CH3COO(CH2)3CH3 1% vol. 0.0
Xylene C6H4(CH3)3 .4% vol. 0.0
Arsine AsH3 1.04 4.9
Ethanol C2H5OH 1% vol. 0.0
Chlorine Cl2 2.0 -6.2
Diborane B2H6 1.0 0.4
Ethyl Acetate CH3CO2H5 0.4% vol. 0.4
Fluorine F2 3.0 -0.4
Hydrogen H2 1% vol. 0.8
Hydrogen Chloride HCl 1.0 0.9
Hydrogen Cyanide HCN 10.0 0.8
Hydrogen Fluoride HF 6.0 0.7
Hydrogen Sulfide H2 S 1.0 4.1
I.P.A. (CH3)2CHOH 1% vol. 0.0
Nitric Acid HN03 10.0 -1.4
Phosphine PH3 0.5 4.4
Silane SiH4 8.0 3.3
Sulfur Dioxide SO2 5.0 0.4
Toluene C6H5CH3 1% vol. 0.0
Trichloroethylene CHCl:CCl2 1% vol. 0.0

Applies to:
Eagle, Fixed Systems 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-K233
Calibrated To: F2
Fluorine

Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Acetic Acid CH3C00H 100.0 25.3
Ammonia NH3 39.4 0.0
Bromine Br2 1.0 1.5
Carbon Dioxide CO2 1.0% vol. 0.0
Carbon Monoxide CO 286.6 0.0
Chlorine Cl2 1.0 1.6
Chlorine Trifluoride ClF3 1.0 1.3
Ethanol C2H5OH 10.0% vol. 0.0
Hydrogen H2 99.9% vol. 0.0
Hydrogen Bromide HBr 5.6 0.2
Hydrogen Chloride HCl 3.0 3.1
Hydrogen Cyanide HCN 20.0 -0.6
Hydrogen Fluoride HF 6.0 7.1
Hydrogen Sulfide H2S 32.8 -0.1
I.P.A. (CH3)2CHOH 3.0% vol. 0.0
Iodine I2 1.0 1.3
Methane CH4 99.9% vol. 0.0
Methanol CH3OH 10.0% vol. 0.0
Nitric Acid HN03 5.0 2.6
Nitrogen Dioxide NO2 101.0 4.6
Ozone O3 5.0 5.3
Phosgene COCl2 1.0 0.0
Phosphine PH3 1.1 0.0
Sulfur Dioxide SO2 10.0 3.1

Applies to:
Eagle, Fixed Systems 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-1131AXJ
Calibrated To: GeH4
Germanium Tetrahydride

Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Ammonia NH3 50.00 0.00
Carbon Dioxide CO2 1% 0.00
Chlorine Cl2 1.00 0.14
Ethanol C2H5OH 1% 0.00
Hydrogen H2 1% 0.45
Hydrogen Chloride HCl 1.00 0.73
I.P.A. (CH3)2CHOH 1% 0.00
Methanol CH3OH 1% 0.00
Nitric Oxide NO 2.00 0.55
Nitrogen Dioxide NO2 4.00 0.64
Sulfur Dioxide SO2 2.00 0.73
Toluene C6H5CH3 1.0% 0.05

Applies to:
Fixed Systems 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-23E
Calibrated To: HBr
Hydrogen Bromide

Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Acetylene C2H2 210.0 7.6
Acetone (CH3)2CO 2.07% vol. 2.0
Arsine AsH3 0.14 0.8
Carbon Dioxide CO2 99.9% vol. 0.0
Carbon Monoxide CO 287.0 0.2
Chlorine Cl2 10.0 -0.2
Diborane B2H6 5.4 0.8
Disilane Si2H6 7.8 5.7
Ethylene C2H4 1,020.0 6.1
Fluorine F2 15.0 -3.7
Germanium Tetrahydride GeH4 1.6 0.6
Hydrogen H2 2.03% vol. 0.5
Hydrogen Chloride HCl 5.0 6.0
Hydrogen Fluoride HF 10.0 0.5
Hydrogen Selenide SeH2 1.0 7.2
Hydrogen Sulfide H2 S 2.6 0.3
I.P.A. (CH3)2CHOH 1.51% vol. 0.3
Methanol CH3OH 5.18% vol. 0.2
Nitric Oxide NO 20.0 5.0
Nitrogen Dioxide NO2 16.7 1.6
Ozone O3 6.0 -0.9
Phosphine PH3 1.0 6.4
Silane SiH4 14.1 2.4
Sulfur Dioxide SO2 10.0 2.7
Toluene C6H5CH3 0.75% vol. 2.5

Applies to:
Eagle, Fixed Systems 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-K233
Calibrated To: HCl
Hydrogen Chloride

Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Acetic Acid CH3C00H 100.0 25.1
Ammonia NH3 39.4 0.0
Bromine Br2 1.0 1.6
Carbon Dioxide CO2 1.0% vol 0.0
Carbon Monoxide CO 286.6 0.0
Chlorine Cl2 1.0 1.6
Chlorine Trifluoride ClF3 1.0 1.4
Ethanol C2H5OH 10.0% vol 0.0
Fluorine F2 2.0 2.1
Hydrogen H2 99.9% vol 0.0
Hydrogen Bromide HBr 5.6 0.3
Hydrogen Cyanide HCN 20.0 -0.6
Hydrogen Fluoride HF 6.0 7.0
Hydrogen Sulfide H2 S 32.8 -0.1
I.P.A. (CH3)2CHOH 3.0% vol 0.0
Iodine I2 1.0 1.3
Methane CH4 99.9% vol 0.0
Methanol CH3OH 10.0% vol 0.0
Nitric Acid HN03 5.0 2.6
Nitrogen Dioxide NO2 101.0 3.9
Ozone O3 5.0 5.3
Phosgene COCl2 1.0 0.0
Phosphine PH3 1.1 0.0
Sulfur Dioxide SO2 10.0 3.2

Applies to:
Eagle, Fixed Systems 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-1131AX
Calibrated To: HCN
Hydrogen Cyanide

Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Acetone (CH3)2CO 1% vol. 0.0
Carbon Monoxide CO 25% vol. 10.0
Chlorine Cl2 10.00 0.0
Ethanol C2H5OH 1% vol. 0.0
Hydrogen H2 1% vol. 10.0
Hydrogen Sulfide H2 S 0.10 10.0
Methanol CH3OH 1% vol. 0.0
Trichloroethylene C2HCl3 1% vol. 0.0

Applies to:
GD-K35PN 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-K233
Calibrated To: HF
Hydrogen Fluoride

Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Acetic Acid CH3C00H 100.0 21.5
Ammonia NH3 39.4 0.0
Bromine Br2 1.0 1.3
Carbon Dioxide CO2 1.0% vol. 0.0
Carbon Monoxide CO 286.6 0.0
Chlorine Cl2 1.0 1.3
Chlorine Trifluoride ClF3 1.0 1.1
Ethanol C2H5OH 10.0% vol. 0.0
Fluorine F2 2.0 1.7
Hydrogen H2 99.9% vol. 0.0
Hydrogen Bromide HBr 5.6 0.2
Hydrogen Chloride HCl 3.0 2.6
Hydrogen Cyanide HCN 20.0 -0.5
Hydrogen Sulfide H2S 32.8 -0.1
I.P.A. (CH3)2CHOH 3.0% vol. 0.0
Iodine I2 1.0 1.1
Methane CH4 99.9% vol. 0.0
Methanol CH3OH 10.0% vol. 0.0
Nitric Acid HN03 5.0 2.2
Nitrogen Dioxide NO2 101.0 3.9
Ozone O3 5.0 4.5
Phosgene COCl2 1.0 0.0
Phosphine PH3 1.1 0.0
Sulfur Dioxide SO2 10.0 2.6

Applies to:
Eagle, Fixed Systems 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-23EHI
Calibrated To: HI
Hydrogen Iodide

Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Acetylene C2H2 210.0 5.0
Acetone (CH3)2CO 2.07% vol. 1.3
Arsine AsH3 0.14 0.6
Carbon Dioxide CO2 99.9% vol. 0.0
Carbon Monoxide CO 287.0 0.1
Chlorine Cl2 10.0 -0.1
Diborane B2H6 5.4 0.6
Disilane Si2H6 15.6 7.4
Ethylene C2H4 1,020.0 4.0
Fluorine F2 15.0 -2.4
Germanium Tetrahydride GeH4 1.6 0.4
Hydrogen H2 2.03% vol. 0.3
Hydrogen Bromide HBr 7.9 5.4
Hydrogen Chloride HCl 8.0 6.2
Hydrogen Fluoride HF 10.0 0.3
Hydrogen Selenide SeH2 1.0 4.7
Hydrogen Sulfide H2S 2.6 0.2
I.P.A. (CH3)2CHOH 1.51% vol. 0.1
Methanol CH3OH 5.18% vol. 0.1
Nitric Oxide NO 98.4 16.6
Nitrogen Dioxide NO2 16.7 1.0
Ozone O3 6.0 -0.6
Phosphine PH3 1.0 4.1
Silane SiH4 14.1 1.6
Sulfur Dioxide SO2 50.7 7.5
Toluene C6H5CH3 .75% vol. 1.6

Applies to:
Eagle, Fixed Systems 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-037
Calibrated To: H2S
Hydrogen Sulfide

Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Acetone (CH3)2CO 2.6% vol. 1.0
Peak 10 ppm
Acetylene C2H2 1,048.0 2 minutes 7 ppm
Ammonia NH3 242.6 0.0
Carbon Dioxide CO2 51.2% vol. 0.0
Carbon Monoxide CO 1,992.0 7.0
Chlorine Cl2 8.0 0.0
Ethanol C2H5OH .47% vol. 24.0
Ethylene C2H4 1,020.0 1.0
(Freon 113) 1,1,2 Trichlorotri-
fluoroethane CCl2F-CClF2 1,000.0 3 minutes 0 ppm
Freon 141b 1,000.0 3 minutes 0 ppm
Hydrogen H2 2% vol. 20.0
Hydrogen Chloride HCl 4.2 0.0
I.P.A. (CH3)2CHOH 2% vol. 8.0
Methanol CH3OH 5.4% vol. 48.0
Peak 0 ppm
Nitric Oxide NO 20.3 2 minutes 0 ppm
Nitrogen Dioxide NO2 20.9 -2.0
Nitrogen Trifluoride NF3 20.0 0.0
Phosphine PH3 0.04 0.0
Sulfur Dioxide SO2 50.8 11.0

Applies to:
GX-94, HS-94, Gaswatch 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-87A
Calibrated To: H2S
Hydrogen Sulfide

Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Acetylene C2H2 50.0 1.0
Benzene C6H6 no response 1.0
Carbon Dioxide CO2 no response 1.0
Carbon Monoxide CO 800.0 1.0
Chlorine Cl2 no response 1.0
Ethane C2H6 no response 1.0
Ethylene C2H4 600.0 1.0
Hexane C6H14 no response 1.0
Hydrogen H2 1,500.0 1.0
IsoButane C4H10 no response 1.0
Methane CH4 no response 1.0
Methanol CH3OH 500.0 1.0
Nitric Oxide NO 20.0 1.0
Nitrogen Dioxide NO2 33.0 1.0
Pentane C5H12 no response 1.0
Propylene C3H6 1,000.0 1.0
Sulfur Dioxide SO2 7.0 1.0
Toluene C7H8 no response 1.0
Xylene C8H10 no response 1.0

Applies to:
GS-82(A), 86(A) 91B series, Eagle, Fixed Systems X-P (Old Style) 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-K233
Calibrated To: I2
Iodine

Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Acetic Acid CH3C00H 100.0 19.6
Ammonia NH3 39.4 0.0
Bromine Br2 1.0 1.2
Carbon Dioxide CO2 1% vol. 0.0
Carbon Monoxide CO 286.6 0.0
Chlorine Cl2 1.0 1.2
Chlorine Trifluoride ClF3 1.0 1.2
Ethanol C2H5OH 10% vol. 0.0
Fluorine F2 2.0 1.5
Hydrogen H2 99.9% vol. 0.0
Hydrogen Bromide HBr 5.6 0.2
Hydrogen Chloride HCl 3.0 2.4
Hydrogen Cyanide HCN 20.0 -0.5
Hydrogen Fluoride HF 6.0 5.5
Hydrogen Sulfide H2S 32.8 -0.1
I.P.A. (CH3)2CHOH 3% vol. 0.0
Methane CH4 99.9% vol. 0.0
Methanol CH3OH 10% vol. 0.0
Nitric Acid HN03 5.0 2.0
Nitrogen Dioxide NO2 101.0 3.6
Ozone O3 5.0 4.2
Phosgene COCl2 1.0 0.0
Phosphine PH3 1.1 0.0
Sulfur Dioxide SO2 10.0 3.1

Applies to:
Eagle, Fixed Systems 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-733PXB
Calibrated To: HNO3
Nitric Acid

Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Acetic Acid CH3C00H 30.0 23.8
Acetone (CH3)2CO 1% vol. 0.0
Ammonia NH3 25.0 -5.3
Arsine AsH3 1.0 0.0
Bromine Br2 0.5 1.1
Carbon Dioxide CO2 1.6% vol. 7.9
Carbon Monoxide CO 300.0 0.0
Carbon Tetrafluoride CF4 1% vol. 0.0
Chlorine Cl2 2.7 11.6
Diborane B2H6 10.0 0.0
Disilane Si2H6 10.0 0.0
Ethanol C2H5OH 1% vol. 0.0
Fluorine F2 5.0 10.6
Hexafluroethane R-116 C2F6 1% vol. 0.0
Hydrogen H2 5% vol. -2.6
Hydrogen Bromide HBr 10.0 0.0
Hydrogen Chloride HCl 9.0 21.2
Hydrogen Cyanide HCN 10.0 0.0
Hydrogen Fluoride HF 6.0 15.9
Hydrogen Sulfide H2 S 30.0 0.0
I.P.A. (CH3)2CHOH 1% vol. 0.0
IsoButane C4H10 1% vol. 0.0
Methane CH4 10% vol. 0.0
Methanol CH3OH 1% vol. 0.0
Nitric Oxide NO 100.0 0.0
Nitrogen Dioxide NO2 7.7 2.6
Nitrogen Trifluoride NF3 50.0 0.0
Ozone O3 5.0 6.4
Phosphine PH3 1.0 0.0
Phosphoric Acid H3PO4 50.0 0.26
Silane SiH4 10.0 0.0

Applies to:
GD-K34 Series
Detector Assembly 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-23A
Calibrated To: NO
Nitric Oxide

Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Acetylene C2H2 100.0 50.0
Acetone (CH3)2CO 6.1% vol. 50.0
Ammonia NH3 2.5% vol. 50.0
Bromine Br2 -8.7 50.0
Carbon Dioxide CO2 no response no response
Carbon Monoxide CO .29% vol. 50.0
Chlorine Cl2 -11.0 50.0
Ethylene C2H4 .12% vol. 50.0
Fluorine F2 -24.0 50.0
Hydrogen H2 1.7% vol. 50.0
Hydrogen Bromide HBr 5.4 50.0
Hydrogen Chloride HCl 3.1 50.0
Hydrogen Cyanide HCN 120.0 50.0
Hydrogen Sulfide H 2S 0.43 50.0
Iodine I2 5.4 50.0
-3.6 50.0
I.P.A. (CH3)2CHOH 7% vol. 50.0
Methanol CH3OH 5% vol. 50.0
Nitrogen Dioxide NO2 36.0 50.0
Nitrogen Trifluoride NF3 1.5% vol. 50.0
Ozone O3 -28.0 50.0
Sulfur Dioxide SO2 39.0 50.0
Toluene C6H5CH3 46% vol. 50.0

Applies to:
Eagle, Fixed Systems 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-23AH
Calibrated To: NO2
Nitrogen Dioxide

Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Acetone (CH3)2CO 1% vol. 0.0
Ammonia NH3 50.0 0.0
Chlorine Cl2 0.5 0.9
Ethanol C2H5OH 1% vol. 0.0
Fluorine F2 5.0 3.7
Hydrogen H2 2% vol. -1.2
Hydrogen Chloride HCl 4.4 -0.6
Hydrogen Fluoride HF 6.0 0.2
Hydrogen Sulfide H2 S 1.2 -1.7
I.P.A. (CH3)2CHOH 1% vol. 0.0
Nitric Oxide NO 103.0 4.0
Nitrogen Trifluoride NF3 20.0 0.0
Ozone O3 1.5 4.2
Sulfur Dioxide SO2 15.9 0.0
Toluene C6H5CH3 1% vol. 0.0
Trichloroethylene CHCl:CCl2 1% vol. 0.0

Applies to:
Eagle, Fixed Systems 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-23AH-NO2
Calibrated To: NF3
Nitrogen Trifluoride

Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Ammonia NH3 242.6 0.0
Carbon Dioxide CO2 2,435.0 0.0
Chlorine Cl2 2.0 0.1
Hydrogen H2 5,000.0 0.1
Hydrogen Chloride HCl 13.5 1.7
Hydrogen Fluoride HF 6.0 0.0
I.P.A. (CH3)2CHOH 5,000.0 6.0
Methane CH4 5,000.0 0.0
Nitric Oxide NO 101.6 0.0
Nitrogen Dioxide NO2 104.6 6.3
Ozone O3 2.2 0.0

Applies to:
GD-K8DG / GD-K11DG 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-K233
ES-K239
Calibrated To: O3
Ozone
Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Acetic Acid CH3C00H 100.0 22.7
Ammonia NH3 39.4 0.0
Bromine Br2 1.0 1.5
Carbon Dioxide CO2 1.0% vol. 0.0
Carbon Monoxide CO 286.6 0.0
Chlorine Cl2 1.0 1.5
Chlorine Trifluoride ClF3 1.0 1.3
Ethanol C2H5OH 10.0% vol. 0.0
Fluorine F2 2.0 1.9
Hydrogen H2 99.9% vol. 0.0
Hydrogen Bromide HBr 5.6 0.2
Hydrogen Chloride HCl 3.0 2.7
Hydrogen Cyanide HCN 20.0 -0.5
Hydrogen Fluoride HF 6.0 6.3
Hydrogen Sulfide H2S 32.8 -0.1
I.P.A. (CH3)2CHOH 3.0% vol 0.0
Iodine I2 1.0 1.2
Methane CH4 99.9% vol. 0.0
Methanol CH3OH 10.0% vol. 0.0
Nitric Acid HN03 5.0 2.3
Nitrogen Dioxide NO2 101.0 4.1
Phosgene COCl2 1.0 0.0
Phosphine PH3 1.1 0.0
Sulfur Dioxide SO2 10.0 2.9

Applies to:
Eagle, Fixed Systems 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-23AH
Calibrated To: PH3
Phosphine

Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Acetone (CH3)2CO 1.2% vol. 0.0
Ammonia NH3 150.0 0.0
Arsine AsH3 1.0 0.47
Butyl Acid CH3COO(CH2)3CH3 1.0% vol. 0.0
Chlorine Cl2 1.0 -0.6
Diborane B2H6 10.0 0.38
Disilane Si2H6 1.0 0.06
Fluorine F2 3.0 0.0
Hydrogen H2 1% vol. 0.09
Hydrogen Chloride HCl 1.0 0.1
Hydrogen Cyanide HCN 10.0 0.08
Hydrogen Selenide SeH2 0.1 0.21
Hydrogen Sulfide H2 S 1.0 0.5
I.P.A. (CH3)2CHOH 1.0% vol. 0.0
Nitric Oxide NO 8.0 -0.4
Silane SiH4 1.0 0.05
Sulfur Dioxide SO2 5.0 0.06
Toluene C6H5CH3 1.0% vol. 0.0
Trichloroethylene CHCl:CCl2 1% vol. 0.0
Xylene C6H4(CH3)3 0.4% vol. 0.0

Applies to:
Eagle, Fixed Systems 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-23AH
Calibrated To: SiH4
Silane

Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Acetone (CH3)2CO 1.2% vol. 0.0
Ammonia NH3 150.0 0.0
Arsine AsH3 1.04 11.9
Butyl Acid CH3COO(CH2)3CH3 1.0% vol. 0.0
Chlorine Cl2 2.0 -15.0
Diborane B2H6 1.0 1.0
Disilane Si2H6 3.3 8.0
Ethanol C2H5OH 1.0% vol. 0.0
Ethyl Acetate CH3CO2H5 0.4% vol. 1.0
Fluorine F2 3.0 -1.0
Hydrogen H2 1% vol. 2.0
Hydrogen Chloride HCl 20.0 1.0
Hydrogen Cyanide HCN 10.0 2.0
Hydrogen Fluoride HF 6.0 1.8
Hydrogen Sulfide H2S 1.0 10.0
I.P.A. (CH3)2CHOH 1.0% vol. 0.0
Nitric Acid HN03 10.0 -3.3
Phosphine PH3 0.5 10.6
Sulfur Dioxide SO2 5.0 1.0
Toluene C6H5CH3 1.0% vol. 0.0
Trichloroethylene CHCl:CCl2 1% vol. 0.0
Xylene C6H4(CH3)3 0.4% vol. 0.0

Applies to:
Eagle, Fixed Systems 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-23A
Calibrated To: SO2
Sulfur Dioxide
(Without filter)
Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Acetone (CH3)2CO 8.2% vol. 15.0
Acetylene C2H2 140.0 15.0
Ammonia NH3 2.9% vol. 15.0
Bromine Br2 -13.0 15.0
Carbon Dioxide CO2 no response no response
Carbon Monoxide CO 0.37% vol. 15.0
Chlorine Cl2 -17.0 15.0
Ethylene C2H4 0.16% vol. 15.0
Fluorine F2 -39.0 15.0
Hydrogen H2 2.0% vol. 15.0
Hydrogen Bromide HBr 7.6 15.0
Hydrogen Chloride HCl 5.1 15.0
Hydrogen Cyanide HCN 200.0 15.0
Hydrogen Sulfide H2S 0.56 15.0
I.P.A. (CH3)2CHOH 11.0% vol. 15.0
Iodine I2 8.8 15.0
-5.6 15.0
Methanol CH3OH 8.9% vol. 15.0
Nitric Oxide NO 65.0 15.0
Nitrogen Dioxide NO2 59.0 15.0
Nitrogen Trifluoride NF3 1.9% vol. 15.0
Ozone O3 -45.0 15.0
Toluene C6H5CH3 74% vol. 15.0

Applies to:
Eagle, Fixed Systems 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: ES-88A
without filter
Calibrated To: SO2
Sulfur Dioxide
Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Acetic Acid CH3C00H 50.0 0.0
Acetylene C2H2 25.0 9.0
Acetone (CH3)2CO 2.8% vol. 3.7
Ammonia NH3 253.5 0.0
Bromine Br2 3.0 0.0
Carbon Dioxide CO2 99.9% vol. 0.0
Carbon Monoxide CO 297.8 0.0
Chlorine Cl2 2.0 1.1
Ethylene C2H4 100.0 0.0
Fluorine F2 15.0 1.0
Hydrogen H2 1.993% vol. 12.6
Hydrogen Bromide HBr 18.0 4.6
Hydrogen Chloride HCl 11.0 22.3
Hydrogen Cyanide HCN 20.0 5.4
Hydrogen Fluoride HF 6.0 0.0
Hydrogen Sulfide H2S 4.5 15.3
Iodine I2 8.0 5.4
I.P.A. (CH3)2CHOH 2.6% vol. 7.2
Methanol CH3OH 7.3% vol. 8.2
Nitric Oxide NO 101.2 33.4
Nitrogen Dioxide NO2 99.2 21.2
Nitrogen Trifluoride NF3 16.5 0.0
Ozone O3 2.7 0.0
Toluene C6H5CH3 1.3% vol. 0.0

Applies to:
GX-82(A), 86(A), 91B series 8/19/99
RKI Instruments, Inc. Standard Gas Interferences Sensor Type: GD-S8DG
Calibrated To: TEOS
Tetraethyl Orthosilicate

Concentration Reading
Gas Name Gas Formula Applied (PPM) (PPM)
Acetaldehyde CH3CHO 4% vol. 4.3
100.0 0.0
Ammonia NH3 150.0 0.0
Arsine AsH3 0.15 2.5
Carbon Dioxide CO2 5,000.0 0.0
Carbon Monoxide CO 150.0 0.0
Chlorine Cl2 2.7 0.0
Diborane B2H6 0.1 0.0
Disilane Si2H6 2.0 8.0
Ethanol C2H5OH 3.3% vol. 3.5
1,000.0 0.0
Hydrogen H2 4% vol. 0.0
Hydrogen Bromide HBr 10.0 0.0
Hydrogen Fluoride HF 6.0 0.0
I.P.A. (CH3)2CHOH 2% vol. 3.5
5,000.0 0.0
IsoButane C4H10 1.8% vol. 0.0
Methane CH4 5% vol. 0.0
Methanol CH3OH 5.5% vol. 3.5
1,000.0 0.0
Phosphine PH3 0.3 7.5
(R-113)
1,1,2 Trichlorotrifluroethane R-113 1,000.0 4.0
Silane SiH4 10.0 10.0
Trimethyl Phosphate TMP 6.0 6.0
Trimethyl Phosphite TMP1 10.0 10.0
Trimethyl Borate TMB 200.0 7.0
Triethyl Borate TEB 600.0 3.0
Tertiary Butyl Phosphine TBP 0.3 6.0
Tertiary Butyl Arsine TBA 6.0 6.0
Toluene C7H8 1.2% vol. 3.5
1,000.0 0.0

Applies to:
Fixed Systems, Pyrolyzer Ionization Chamber
8/19/99