RSU
RSU
RSU
SECTION
RSU
REAR SUSPENSION
RSU
CONTENTS
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) AIR BAG and SEAT BELT PRE-TENSIONER .................................................................. 3
Precautions for Rear Suspension ............................ 3
PREPARATION ........................................................... 4
Commercial Service Tools ........................................ 4
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 5
NVH Troubleshooting Chart ..................................... 5
CAN COMMUNICATION ............................................ 6
System Description .................................................. 6
TROUBLE DIAGNOSIS .............................................. 7
How to Perform Trouble Diagnoses for Quick and
Accurate Repair ....................................................... 7
INTRODUCTION ................................................... 7
CLARIFY CONCERN ............................................ 7
WORK FLOW ........................................................ 8
Component Parts and Harness Connector Location..... 9
Wiring Diagram A/SUSP ............................... 10
Basic Inspection ..................................................... 12
AIR HOSES ......................................................... 12
POWER SYSTEM TERMINAL LOOSENESS
AND BATTERY INSPECTION ............................ 12
CK SUSP INDICATOR LAMP INSPECTION ...... 12
CK SUSP Indicator Lamp Timing ........................... 12
Control Unit Input/Output Signal Standard ............. 12
CONSULT-II Function (AIR LEVELIZER) ............... 13
CONSULT-II BASIC OPERATION PROCEDURE
... 13
WORK SUPPORT ............................................... 14
SELF-DIAGNOSIS .............................................. 14
DATA MONITOR ................................................. 15
ACTIVE TEST ..................................................... 16
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ....................................................................... 17
Height Sensor System Inspection .......................... 17
Exhaust Valve Solenoid System Inspection ........... 19
Compressor Motor, Compressor Motor Relay and
Circuit Inspection .................................................... 20
RSU-1
2005 Armada
REMOVAL ........................................................... 39
INSTALLATION .................................................... 40
Inspection ............................................................... 40
STABILIZER BAR ..................................................... 41
Removal and Installation ........................................ 41
REMOVAL ........................................................... 41
INSTALLATION .................................................... 41
Inspection ............................................................... 41
REAR LOAD LEVELING AIR SUSPENSION COMPRESSOR ASSEMBLY ............................................ 42
Removal and Installation ........................................ 42
REMOVAL ........................................................... 42
INSTALLATION .................................................... 43
RSU-2
2005 Armada
PRECAUTIONS
PRECAUTIONS
PFP:00001
Precautions for Supplemental Restraint System (SRS) AIR BAG and SEAT
BELT PRE-TENSIONER
EES002YS
The Supplemental Restraint System such as AIR BAG and SEAT BELT PRE-TENSIONER, used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front C
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Manual.
D
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer.
RSU
Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
F
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
G
EES002YT
When installing the rubber bushings, the final tightening must be done under unladen condition and with
the tires on level ground. Oil will shorten the life of the rubber bushings, so wipe off any spilled oil immediately.
Unladen condition means the fuel tank, engine coolant and lubricants are at the full specification. The
spare tire, jack, hand tools, and mats are in their designated positions.
After installing suspension components, check the wheel alignment.
Caulking nuts are not reusable. Always use new caulking nuts for installation. New caulking nuts are preoiled, do not apply any additional lubrication.
RSU-3
2005 Armada
PREPARATION
PREPARATION
Commercial Service Tools
PFP:00002
EES002YU
Tool name
Description
Power tool
PBIC0190E
RSU-4
2005 Armada
Shake
Vibration
Shimmy
Shudder
RSU-5
FRONT SUSPENSION
TIRES
ROAD WHEEL
DRIVE SHAFT
BRAKES
STEERING
FRONT AXLE
DIFFERENTIAL
PROPELLER SHAFT
Noise
Suspension looseness
Parts interference
RSU-26
RSU-27
RSU-25
RSU-26
RSU-25
Reference page
Spring fatigue
Symptom
Shock absorber deformation, damage or deflection
Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
: Applicable
2005 Armada
RSU
CAN COMMUNICATION
CAN COMMUNICATION
System Description
PFP:23710
EES002YW
RSU-6
2005 Armada
TROUBLE DIAGNOSIS
TROUBLE DIAGNOSIS
How to Perform Trouble Diagnoses for Quick and Accurate Repair
PFP:00000
A
EES002YX
INTRODUCTION
The rear load leveling air suspension system uses an electronic control unit to control major functions. The control unit accepts input signals from the height sensor and controls compressor and exhaust
valve operation.
It is much more difficult to diagnose a rear load leveling air suspension system problem that occurs intermittently rather than continuously. Most intermittent problems are caused by poor electrical
connections or faulty wiring. In this case, careful checking of suspicious circuits may help prevent the replacement of good parts.
SEF233G
Before undertaking actual checks, take just a few minutes to talk with
a customer who approaches with an air suspension system complaint. The customer is a very good source of information on such
problems, especially intermittent ones. Through discussion with the
customer, find out what symptoms are present and under what conditions they occur.
Start your diagnosis by looking for basic mechanical problems first.
This is one of the best ways to troubleshoot concerns on an air suspension system equipped vehicle. Also check related Service Bulletins for information.
RSU
H
SEF234G
CLARIFY CONCERN
A customer's description of a vehicle concern may vary depending on the individual. It is important to clarify the customer's concern.
Ask the customer about what symptoms are present under what
conditions. Use this information to reproduce the symptom.
L
SBR339B
RSU-7
2005 Armada
TROUBLE DIAGNOSIS
WORK FLOW
WEIA0077E
RSU-8
2005 Armada
TROUBLE DIAGNOSIS
Component Parts and Harness Connector Location
EES002YY
RSU
L
LEIA0127E
Front
1.
2.
3.
4.
5.
6.
7.
Generator E205
(View from under vehicle)
8.
RSU-9
2005 Armada
TROUBLE DIAGNOSIS
Wiring Diagram A/SUSP
EES002YZ
WEWA0026E
RSU-10
2005 Armada
TROUBLE DIAGNOSIS
RSU
WEWA0027E
RSU-11
2005 Armada
TROUBLE DIAGNOSIS
Basic Inspection
EES002Z0
AIR HOSES
1.
2.
Check for pinched or damaged air hoses between the suspension air reservoir and each load leveling rear
air suspension shock absorber. Reposition, repair or replace hoses as necessary.
Check the air hose connections at the suspension air reservoir and at the shock absorbers for leaks. If
connections are leaking, repair or replace hoses as necessary.
3.
Make sure the CK SUSP indicator lamp turns on for approximately 2 seconds when the ignition switch is
turned ON. If it does not, check the combination meter. Refer to DI-5, "COMBINATION METERS" .
Make sure the lamp turns off approximately 2 seconds after the ignition switch is turned ON. If the lamp
does not turn off, conduct self-diagnosis of the suspension control unit. Refer to RSU-14, "SELF-DIAGNOSIS" .
After conducting the self-diagnosis, be sure to erase the error memory. Refer to RSU-13, "CONSULT-II
Function (AIR LEVELIZER)" .
EES002Z1
CK SUSP
indicator lamp
Remarks
Ignition switch ON
Condition
X: ON
: OFF
Item
Voltage (V)
(Approx.)
Condition
1 (V)
3 (W)
5 (R)
Reference voltage
6 (G/R)
Ignition power
7 (W/L)
Battery power
Diagnostic K-line
8 (G/W)
Ground
9 (SB)
EES002Z2
Battery voltage
Ignition switch ON or START
0.2V - 4.8V
5V
Battery voltage
Battery voltage
10 (BR)
Warning lamp
14 (L)
15 (BR/W)
16 (B)
Engine running
0V
): Wire color
RSU-12
2005 Armada
TROUBLE DIAGNOSIS
CONSULT-II Function (AIR LEVELIZER)
EES002Z3
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
AIR LEVELIZER
diagnostic mode
Description
WORK SUPPORT
Supports inspections and adjustments. Commands are transmitted to the suspension control unit for
setting the status suitable for required operation, input/output signals are received from the suspension control unit and received data is displayed.
SELF-DIAG RESULTS
DATA MONITOR
ACTIVE TEST
ECU PART NUMBER
RSU
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-II CONVERTER to the
data link connector.
3. Turn ignition switch ON.
I
BBIA0369E
4.
M
BCIA0029E
5.
BCIA0030E
RSU-13
2005 Armada
TROUBLE DIAGNOSIS
6.
BCIA0031E
WORK SUPPORT
Operation Procedure
1.
2.
3.
4.
5.
6.
Description
This mode allows the vehicle height to be set to vehicle height specification within tolerance.
The initialization value and flag can be set in the suspension control unit in this mode.
This mode clears the initialization flag and value in the suspension control unit.
SELF-DIAGNOSIS
Description
If an error is detected in the system, perform self-diagnosis as follows:
Operation Procedure
1.
2.
3.
4.
5.
6.
7.
8.
9.
RSU-14
2005 Armada
TROUBLE DIAGNOSIS
CAUTION:
If the error memory is not erased, re-conduct the operation from step 7.
10. For the final inspection, start and run the vehicle for approximately 1 minute and confirm that the CK
SUSP indicator lamp is off.
Exhaust solenoid
[C1803]
Check system
1. Driving transistor for compressor relay is off and monitor voltage continues high level for more than 10 seconds.
2. Driving transistor for compressor relay is on and monitor voltage continues low level for more than 5 seconds.
1. Driving transistor for exhaust solenoid is off and monitor voltage continues high level for more than 10 seconds.
2. Driving transistor for exhaust solenoid is on and monitor voltage continues low level for more than 5 seconds.
Sensor 5V trouble
[C1807]
DATA MONITOR
Operation Procedure
1.
2.
3.
4.
RSU
After turning OFF the ignition switch, connect CONSULT-II and the CONSULT-II CONVERTER to the data
link connector.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.
Touch "START (NISSAN BASED VHCL)", "AIR LEVELIZER", "DATA MONITOR" in order on the CONSULT-II screen.
If "AIR LEVELIZER" is not indicated, go to GI-39, "CONSULT-II Data Link Connector (DLC) Circuit" .
CAUTION:
When "START (NISSAN BASED VHCL)" is touched immediately after starting the engine or turning
on the ignition switch, "AIR LEVELIZER" might not be displayed in the "SELECT SYSTEM" screen.
In this case, repeat the operation from step 2.
Return to the "SELECT MONITOR ITEM" screen, and touch "ALL ITEMS" or "SELECTION FROM
MENU". Refer to the following information.
When "START" is touched, the data monitor screen is displayed.
RSU-15
2005 Armada
TROUBLE DIAGNOSIS
Display Item List
Data monitor item selection
Test Item
ALL
SIGNALS
SELECTION
FROM MENU
HEIGT SEN
HEIGT CALC
COMPRESSOR
EXH SOLENOID
ACG L
X: Applicable
: Not applicable
ACTIVE TEST
CAUTION:
Operation Procedure
1.
2.
3.
4.
5.
6.
7.
8.
Connect the CONSULT-II and CONSULT-II CONVERTER to the data link connector and start the engine.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.
Touch "START (NISSAN BASED VHCL)" on the display screen.
Touch "AIR LEVELIZER".
If "AIR LEVELIZER" is not indicated, go to GI-39, "CONSULT-II Data Link Connector (DLC) Circuit" .
Touch "ACTIVE TEST".
The "SELECT TEST ITEM" screen is displayed.
Touch necessary test item.
With the "MAIN SIGNALS" display highlighted, touch "START".
The active test screen will be displayed.
Description
COMPRESSOR
OFF/ON
EXHAUST SOLENOID
OFF/ON
WARNING LAMP
OFF/ON
CAUTION:
The "COMPRESSOR" active test will remain ON until it is turned off using CONSULT-II. Allowing the
compressor to run for an extended period of time may cause damage to air suspension system components due to excessive pressure in the air suspension system.
NOTE:
"TEST IS STOPPED" is displayed approximately 10 seconds after operation starts for all active test items
except "COMPRESSOR".
RSU-16
2005 Armada
PFP:00000
A
EES002Z4
INSPECTION PROCEDURE
Self-diagnosis results
C1801
C1806
C1807
RSU
0.2V - 4.8V
OK or NG
OK
>> Inspection End.
NG
>> GO TO 3.
3. CONNECTOR INSPECTION
I
RSU-17
2005 Armada
: Approx. 5V
WEIA0084E
4.
5.
OK or NG
OK
>> GO TO 5.
NG
>> Repair the circuit.
WEIA0085E
WEIA0086E
3.
OK or NG
OK
>> Replace the height sensor. Refer to RSU-44, "HEIGHT
SENSOR" .
NG
>> Repair the circuit.
WEIA0087E
RSU-18
2005 Armada
EES002Z5
INSPECTION PROCEDURE
C1803
C1805
Load vehicle to standard laden condition (with driver, front passenger, 2 passengers in second row seats
and no cargo).
2. Conduct active test of "COMPRESSOR" to raise vehicle ride height to +20mm.
CAUTION:
The "COMPRESSOR" active test will remain ON until it is turned off using CONSULT-II. Allowing
the compressor to run for an extended period of time may cause damage to air suspension system components due to excessive pressure in the air suspension system.
3. Return the rear load leveling air suspension system to normal operating mode.
4. Check self-diagnostic results.
Is code C1805 displayed again?
YES >> GO TO 3.
NO
>> Inspection End.
3. CONNECTOR INSPECTION
RSU
1. Disconnect suspension control unit connector B3 and suspension air compressor C9.
2. Check the terminals for deformation, disconnection, looseness or damage.
OK or NG
OK
>> If code C1805 was retrieved during self-diagnosis, GO TO 4. If code C1803 was retrieved during
self-diagnosis, GO TO 6.
NG
>> Repair or replace as necessary.
Inspect for pinched or damaged air hoses between the suspension air reservoir and each load leveling rear air
suspension shock absorber.
OK or NG
OK
>> GO TO 5.
NG
>> Repair or replace as necessary.
RSU-19
2005 Armada
: Approx. 12V
WEIA0088E
4.
Check resistance between suspension air compressor connector C9 terminal 1 (B) and ground.
Continuity should exist.
OK or NG
OK
>> Replace the suspension control unit. Refer to RSU-46,
"CONTROL UNIT" .
NG
>> Repair the circuit.
WEIA0089E
EES002Z6
INSPECTION PROCEDURE
RSU-20
2005 Armada
1.
Load vehicle to standard laden condition (with driver, front passenger, 2 passengers in second row seats
and no cargo).
2. Conduct active test of "EXHAUST SOLENOID" to lower vehicle ride height to -20mm.
3. Return the rear load leveling air suspension system to normal operating mode.
4. Check self-diagnostic results.
Is code C1804 or C1808 displayed again?
YES >> GO TO 3.
NO
>> Inspection End.
3. CONNECTOR INSPECTION
1. Disconnect suspension control unit connector B3 and suspension air compressor C9.
RSU
2. Check the terminals for deformation, disconnection, looseness or damage.
OK or NG
OK
>> If code C1804 or C1808 was retrieved during self-diagnosis, GO TO 4. If code C1802 was F
retrieved during self-diagnosis, GO TO 6.
NG
>> Repair or replace as necessary.
Inspect for pinched or damaged air hoses between the suspension air reservoir and each load leveling rear air
suspension shock absorber.
OK or NG
OK
>> GO TO 5.
NG
>> Repair or replace as necessary.
OK or NG
OK
>> GO TO 6.
NG
>> Replace the suspension air compressor. Refer to RSU42, "REAR LOAD LEVELING AIR SUSPENSION COMPRESSOR ASSEMBLY" .
M
WEIA0066E
RSU-21
2005 Armada
: Approx. 12V
WEIA0090E
4.
Check resistance between suspension air compressor connector C9 terminal 1 (B) and ground.
Continuity should exist.
OK or NG
OK
>> Replace the suspension control unit. Refer to RSU-46,
"CONTROL UNIT" .
NG
>> Repair the circuit.
WEIA0091E
RSU-22
2005 Armada
PFP:99999
A
EES002Z7
2. CHECK FUSES
Check that the following fuses are not blown.
Unit
RSU
Terminals
Signal name
6
Suspension control unit
Compressor motor relay
Combination meter
29 (10A)
Battery power
g (30A)
24
14 (10A)
Battery power
19 (10A)
OK or NG
OK
>> GO TO 3.
NG
>> If fuse is blown, be sure to eliminate cause of blown fuse before installing new fuse. Refer to PG4, "POWER SUPPLY ROUTING CIRCUIT" .
1.
2.
: Approx. 12V
WEIA0069E
3.
OK or NG
OK
>> GO TO 4.
NG
>> Repair the circuit.
WEIA0070E
RSU-23
2005 Armada
: Approx. 12V
OK or NG
OK
>> Replace the suspension control unit. Refer to RSU-46,
"CONTROL UNIT" .
NG
>> Repair the circuit.
WEIA0071E
EES002Z8
RSU-24
2005 Armada
PFP:55020
A
EES002Z9
RSU
WEIA0092E
RSU-25
2005 Armada
2.
3.
4.
7.
Stabilizer bar
5.
Connecting rod
6.
Knuckle
8.
Bushing
9.
LEIA0072E
1.
2.
Shock absorber, RH
3.
Height sensor
4.
5.
Shock absorber, LH
6.
EES002ZA
Check all of the component mountings for any excessive looseness, or back lash. Check the components for
any excessive wear, damage, or abnormal conditions. Repair or replace the components as necessary.
SHOCK ABSORBER INSPECTION (WITH AND WITHOUT THE AIR LEVELING SYSTEM)
For vehicles without the rear load leveling air suspension system, check the shock absorbers for any oil
leaks or damage, and replace as necessary.
For vehicles with the rear load leveling air suspension system, check the shock absorbers for any air
leaks or damage, and replace as necessary.
For vehicles with the rear load leveling air suspension system, check the hoses for any air leaks or damage, and replace as necessary.
RSU-26
2005 Armada
EES002ZB
RSU
WEIA0102E
1.
4.
2.
3.
PRELIMINARY INSPECTION
WARNING:
Always adjust the alignment with the vehicle on a flat surface. Use CONSULT-II "EXHAUST SOLENOID" active test to release the air pressure from the rear load leveling air suspension system.
NOTE:
If alignment is out of specification, inspect and replace any damaged or worn rear suspension parts before
making any adjustments.
1. Check and adjust the wheel alignment with the vehicle under unladen conditions. Unladen conditions
means that the fuel, coolant, and lubricant are full; and that the spare tire, jack, hand tools and mats are in
their designated positions.
2. Check the tires for incorrect air pressure and excessive wear.
3. Check the wheels for runout and damage.
4. Check the wheel bearing axial end play.
Axial end play
5.
6.
7.
8.
2.
Check the shock absorbers. Refer to RSU-26, "SHOCK ABSORBER INSPECTION (WITH AND WITHOUT THE AIR LEVELING SYSTEM)" .
Check each mounting point of the suspension components for any excessive looseness or damage.
Check each link, arm, and the rear suspension member for any damage.
Check the vehicle height. Refer to RSU-48, "Wheelarch Height (Unladen*1 )" .
If vehicle height is not within 10 mm (0.39 in) of the specification, perform the control unit initialization
procedure. Refer to RSU-46, "Initialization Procedure" .
A Four-Wheel Thrust Alignment should be performed.
This type of alignment is recommended for any NISSAN vehicle.
The four-wheel thrust process helps ensure that the vehicle is properly aligned and the steering wheel
is centered.
The alignment machine itself should be capable of accepting any NISSAN vehicle.
The alignment machine should be checked to ensure that it is level.
Make sure the alignment machine is properly calibrated.
: 0 mm (0 in)
RSU-27
2005 Armada
Your alignment machine should be regularly calibrated in order to give correct information.
Check with the manufacturer of your specific alignment machine for their recommended Service/Calibration Schedule.
CAMBER
1.
Measure camber of both the right and left wheels with a suitable
alignment gauge and adjust as necessary to specification.
Camber
SRA096A
2.
3.
TOE-IN
1.
2.
Bounce the rear of the vehicle up and down two to three times to stabilize the vehicle height. Refer to
RSU-48, "Wheelarch Height (Unladen*1 )" .
Push the vehicle straight ahead about 5 m (16 ft).
RSU-28
2005 Armada
4.
Put a mark on the base line of the tread (rear side) of both of the
tires at the same height as the center of the hub. This will be the
measuring points.
Measure the distance A (rear side) across from tire to tire.
C
SFA614B
5.
6.
Push the vehicle slowly ahead to rotate the wheels 180 (a half
turn).
If the wheels are rotated more than 180 (a half turn), then
repeat the above steps. Never push the vehicle backward.
Measure the distance B (front side) across from tire to tire.
Total toe-in
RSU
G
SFA234AC
7.
8.
If the toe-in is outside the specified value, adjust the toe-in using
the adjusting bolt in the rear lower link.
CAUTION:
Be sure to adjust equally on RH and LH sides using the
adjusting bolt.
NOTE:
Toe changes about 1.5 mm (0.059 in) [one side] with each graduation of the adjusting bolt.
Tighten the adjusting bolt nuts to specification.
LEIA0009E
RSU-29
2005 Armada
PFP:55501
EES002ZC
WEIA0092E
RSU-30
2005 Armada
2.
3.
4.
Stabilizer bar
5.
Connecting rod
6.
7.
Knuckle
8.
Bushing
9.
RSU
L
LEIA0072E
1.
2.
Shock absorber, RH
3.
Height sensor
4.
5.
Shock absorber, LH
6.
REMOVAL
1.
2.
3.
If equipped with rear load leveling air suspension system, use CONSULT-II EXHAUST SOLENOID
active test to release the air pressure from the rear load leveling air suspension system.
If equipped with the rear load leveling air suspension system, disconnect the electrical connectors for the
height sensor and the rear load leveling air suspension compressor assembly.
If equipped with the rear load leveling air suspension system, unclip the rubber cover to access the rear
load leveling air suspension compressor assembly.
RSU-31
2005 Armada
LEIA0077E
14. Remove both of the rear lower link outer bolts and lower the jack to remove the rear coil springs.
15. Remove the two bolts to disconnect the seat belt latch anchor
from the rear suspension member.
16. Disconnect both of the connecting rods from the rear stabilizer
bar.
17. Set a suitable jack under the rear suspension member.
18. Remove the six rear suspension member bolts.
19. Slowly lower the jack to remove the rear suspension member,
suspension arm, front and rear lower links and stabilizer bar as
an assembly.
20. If necessary, remove the suspension arm, spare tire bracket,
height sensor, rear load leveling air suspension hoses, stabilizer
bar, and front and rear lower links from the rear suspension member.
LEIA0075E
RSU-32
2005 Armada
D
LEIA0083E
RSU
When installing the upper and lower rubber seats for the rear
coil springs, the arrow embossed on the rubber seats must point
out toward the wheel and tire assembly.
LEIA0076E
To connect the rear load leveling air suspension hoses, the lock
ring must be fully seated in the fitting. Insert the hose B into the
lock ring A until the lock ring A is touching the hose B as
shown. Pull on the hose to check that it is securely inserted.
K
LEIA0078E
Perform final tightening of nuts and bolts for the links (rubber bushing) under unladen condition (unladen
condition means that the fuel tank, engine coolant and lubricants are at the full specification, and the
spare tire, jack, hand tools, and mats are in their designated positions) with the tires on level ground.
Check the wheel alignment. Refer to RSU-27, "Wheel Alignment Inspection" .
RSU-33
2005 Armada
SHOCK ABSORBER
SHOCK ABSORBER
Removal and Installation
PFP:56210
EES002ZD
REMOVAL
1.
2.
Remove the wheel and tire assembly using power tool. Refer to WT-7, "Rotation" .
If equipped with the rear load leveling air suspension system, use CONSULT-II "EXHAUST SOLENOID"
active test to release the air pressure from the rear load leveling air suspension system.
3.
LEIA0081E
4.
5.
Remove the shock absorber upper and lower end bolts using
power tool.
Remove the shock absorber.
CAUTION:
If equipped with the rear load leveling air suspension system, do not damage the rubber boot on the shock absorber.
LEIA0082E
INSTALLATION
Installation is in the reverse order of removal.
Inspection
EES002ZE
RSU-34
2005 Armada
SUSPENSION ARM
SUSPENSION ARM
Removal and Installation
PFP:55501
A
EES002ZF
REMOVAL
1.
2.
3.
Remove the rear suspension member assembly using power tool. Refer to RSU-30, "REAR SUSPENSION MEMBER" .
NOTE:
It is necessary to remove the rear suspension member to remove the front upper bolt from the suspension
arm.
Remove the shock absorber upper end bolt.
Remove the suspension arm upper nuts and bolts on the suspension member side using power tool.
RSU
LEIA0082E
4.
5.
6.
Remove the suspension arm pinch bolt and nut on the knuckle
side using power tool.
Disconnect the suspension arm from the knuckle using a soft
hammer.
CAUTION:
Do not damage the ball joint with the soft hammer.
Remove the suspension arm.
M
LEIA0087E
INSTALLATION
Installation is in the reverse order of removal.
Perform final tightening of nuts and bolts for the links (rubber bushing) under unladen condition (unladen
condition means that the fuel tank, engine coolant and lubricants are at the full specification, and the
spare tire, jack, hand tools, and mats are in their designated positions) with the tires on level ground.
RSU-35
2005 Armada
SUSPENSION ARM
Inspection
EES002ZG
SFA858A
RSU-36
2005 Armada
PFP:55110
A
EES002ZH
REMOVAL
1.
2.
3.
4.
RSU
I
LEIA0082E
5.
6.
7.
Remove the front lower link pinch bolt and nut on the knuckle
side using power tool.
Disconnect the front lower link from the knuckle using a soft
hammer.
CAUTION:
Do not damage the ball joint with the soft hammer.
Remove the front lower link.
LEIA0086E
Check front lower link and bushing for any deformation, crack, or damage. Replace if necessary.
INSTALLATION
Installation is in the reverse order of removal.
Perform final tightening of nuts and bolts for the links (rubber bushing) under unladen condition (unladen
condition means that the fuel tank, engine coolant and lubricants are at the full specification, and the
spare tire, jack, hand tools, and mats are in their designated positions) with the tires on level ground.
RSU-37
2005 Armada
EES002ZI
SFA858A
RSU-38
2005 Armada
PFP:551B0
A
EES002ZJ
REMOVAL
1.
2.
3.
Remove the wheel and tire assembly using power tool. Refer to WT-7, "Rotation" .
If equipped with rear load leveling air suspension system, use CONSULT-II EXHAUST SOLENOID
active test to release the air pressure from the rear load leveling air suspension system.
If equipped with the rear load leveling air suspension system, for
removing the LH rear lower link and coil spring, remove the
height sensor arm bracket bolt from the rear lower link.
RSU
LEIA0080E
4.
Set a suitable jack to relieve the coil spring tension and support
the rear lower link.
G
I
LEIA0077E
5.
Loosen the rear lower link adjusting bolt and nut connected to
the rear suspension member, using power tool.
LEIA0009E
6.
Remove the rear lower link bolt and nut from the knuckle using
power tool.
LEIA0077E
7.
Slowly lower the suitable jack to release the coil spring tension. Then remove the upper rubber seat, coil
spring and lower rubber seat from the rear lower link.
RSU-39
2005 Armada
Remove the rear lower link adjusting bolt and nut from the rear
suspension member using power tool, then remove the rear
lower link.
LEIA0009E
INSTALLATION
Installation is in the reverse order of removal.
When installing the upper and lower rubber seats for the rear
coil springs, the arrow embossed on the rubber seats must point
out toward the wheel and tire assembly.
After installing the rear lower link and coil spring, check the
wheel alignment and adjust if necessary. Refer to RSU-27,
"Wheel Alignment Inspection" .
LEIA0076E
Inspection
EES002ZK
RSU-40
2005 Armada
STABILIZER BAR
STABILIZER BAR
Removal and Installation
PFP:56230
A
EES002ZL
REMOVAL
1.
LEIA0088E
2.
3.
Remove the stabilizer bar clamps using power tool, and remove
the stabilizer bar bushings.
Remove the stabilizer bar.
RSU
H
LEIA0089E
INSTALLATION
Install the stabilizer bar with the ball joint sockets properly
aligned.
Install the stabilizer bar bushing and clamp so they are positioned inside of the sideslip prevention clamp on the stabilizer
bar.
SFA449BB
Inspection
EES002ZM
Check stabilizer bar for any deformation, cracks, or damage and replace if necessary.
Check rubber bushings for deterioration, or cracks and replace if necessary.
RSU-41
2005 Armada
PFP:53400
EES002ZN
LEIA0072E
1.
2.
Shock absorber, RH
3.
Height sensor
4.
5.
Shock absorber, LH
6.
REMOVAL
1.
2.
3.
4.
Use CONSULT-II "EXHAUST SOLENOID" active test to release the air pressure from the rear load leveling air suspension system.
Disconnect the electrical connectors for the rear load leveling air suspension compressor assembly.
Unclip the rubber cover to access the rear load leveling air suspension compressor assembly.
Disconnect the rear load leveling air suspension hoses at the
rear load leveling air suspension compressor assembly.
To disconnect the hoses, push in on the lock ring using a suitable tool and pull the hose out.
LEIA0074E
RSU-42
2005 Armada
Remove the four bolts that mount the rear load leveling air suspension compressor assembly to the underbody.
C
LEIA0090E
INSTALLATION
Installation is in the reverse order of removal.
To connect the rear load leveling air suspension hoses, the lock
ring must be fully seated in the fitting. Insert the hose B into the
lock ring A until the lock ring A is touching the hose B as
shown. Pull on the hose to check that it is securely inserted.
RSU
LEIA0078E
RSU-43
2005 Armada
HEIGHT SENSOR
HEIGHT SENSOR
Removal and Installation
PFP:53820
EES002ZO
LEIA0072E
1.
2.
Shock absorber, RH
3.
Height sensor
4.
5.
Shock absorber, LH
6.
REMOVAL
1.
2.
3.
4.
Use CONSULT-II "EXHAUST SOLENOID" active test to release the air pressure from the rear load leveling air suspension system.
Disconnect the electrical connector for the height sensor.
Remove the two height sensor bolts and height sensor arm
bracket bolt.
Remove the height sensor.
LEIA0080E
RSU-44
2005 Armada
HEIGHT SENSOR
INSTALLATION
A
Check the vehicle height. Refer to RSU-48, "Wheelarch Height (Unladen*1 )" . If vehicle height is not
within 10 mm (0.39 in) of the specification, perform the initialization procedure. Refer to RSU-46, "Initialization Procedure" .
RSU
RSU-45
2005 Armada
CONTROL UNIT
CONTROL UNIT
Removal and Installation
PFP:47850
EES002ZP
REMOVAL
1.
2.
3.
4.
Remove the rear LH interior trim panel. Refer to EI-32, "BODY SIDE TRIM" .
Disconnect the battery negative terminal.
Disconnect the suspension control unit electrical connector.
Remove the two bolts and remove the suspension control unit.
LEIA0100E
INSTALLATION
Installation is in the reverse order of removal.
Suspension control unit bolts
Initialization Procedure
1.
2.
3.
4.
EES002ZQ
If control unit has been replaced, proceed to step 2. If control unit has not been replaced, use CONSULTII CLEAR HEIGHT INI work support function to clear initialization flag and value. The CK SUSP warning
lamp should illuminate. Using CONSULT-II EXHAUST SOLENOID active test, release the air pressure
from the rear load leveling air suspension system.
Roll vehicle forward and backward.
Use CONSULT-II ADJUST HEIGHT INI work support function to set initialization condition.
Confirm that CK SUSP warning lamp is OFF.
RSU-46
2005 Armada
PFP:00030
EES002ZR
Applied model
Camber
Degree minute (decimal degree)
Minimum
- 0 25 (- 0.4)
- 1 0 (- 1)
Nominal
0 5 (0.1)
- 0 30 (- 0.5)
Maximum
0 35 (0.6)
0 0 (0)
Cross camber
RSU
SFA234AC
Distance (A - B)
Minimum
0 mm (0 in)
Nominal
Maximum
Cross toe
Total toe-in
Angle (left side and right side)
Degree minute (decimal degree)
Minimum
- 0 5' (- 0.8)
0 0' (0)
Nominal
0 2' (0.03)
0 7' (0.11)
Maximum
0 9' (0.14)
0 14' (0.22)
Cross toe
*1: Fuel tank, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
Ball Joint
EES002ZS
SFA858A
Turning torque B
0 mm (0 in)
RSU-47
2005 Armada
EES002ZT
Unit: mm (in)
LEIA0085E
Suspension type
Applied model
Tire size
4x2
4x2
4x4
265/70R18
285/70R17
265/70R18
285/70R17
265/70R18
285/70R17
265/70R18
285/70R17
Front wheelarch
height (Hf)
917
(36.10)
918
(36.14)
935
(36.81)
936
(36.85)
916
(36.06)
917
(36.10)
935
(36.81)
936
(36.85)
Rear wheelarch
height (Hr)
916
(36.06)
917
(36.10)
936
(36.85)
937
(36.89)
937
(36.89)
938
(36.93)
957
(36.68)
958
(37.72)
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: Verify the vehicle height. If vehicle height is not within 10 mm (0.39 in) of the specification, perform the control unit initialization procedure. Refer to RSU-46, "Initialization Procedure" .
RSU-48
2005 Armada