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    ITP Forklift

    Uploaded by

    Aris
    This inspection and test plan outlines the procedures and requirements for inspecting and testing a forklift. It includes 6 main activities: 1) document review, 2) physical forklift inspection, 3) recertification actions if needed, 4) functional testing, 5) load testing if required, and 6) reporting. Each activity consists of multiple inspections, tests, or documents that will be reviewed, verified, and approved at various stages to ensure the forklift meets specifications before issue of an operating permit.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    ITP Forklift

    Uploaded by

    Aris
    337 views3 pages
    This inspection and test plan outlines the procedures and requirements for inspecting and testing a forklift. It includes 6 main activities: 1) document review, 2) physical forklift inspection, 3) recertification actions if needed, 4) functional testing, 5) load testing if required, and 6) reporting. Each activity consists of multiple inspections, tests, or documents that will be reviewed, verified, and approved at various stages to ensure the forklift meets specifications before issue of an operating permit.

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    ITP

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    © © All Rights Reserved

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    This inspection and test plan outlines the procedures and requirements for inspecting and testing a forklift. It includes 6 main activities: 1) document review, 2) physical forklift inspection, 3) recertification actions if needed, 4) functional testing, 5) load testing if required, and 6) reporting. Each activity consists of multiple inspections, tests, or documents that will be reviewed, verified, and approved at various stages to ensure the forklift meets specifications before issue of an operating permit.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    337 views3 pages

    ITP Forklift

    Uploaded by

    Aris
    This inspection and test plan outlines the procedures and requirements for inspecting and testing a forklift. It includes 6 main activities: 1) document review, 2) physical forklift inspection, 3) recertification actions if needed, 4) functional testing, 5) load testing if required, and 6) reporting. Each activity consists of multiple inspections, tests, or documents that will be reviewed, verified, and approved at various stages to ensure the forklift meets specifications before issue of an operating permit.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    INSPECTION AND TEST PLAN1, 2 )

    PROJECT

    USER

    LOCATION

    PJIT

    AR
    A
    W
    S

    NO.

    ACTIVITY

    : Approval Required
    : Actual Inspection
    : Witness Inspection
    : Operation Surveillance/Provide

    REFERENCE DOCUMENT

    M
    R
    T/C
    H

    : Monitoring
    : Review of Document
    : Test Certification Required
    : Hold Point

    VERIFIED DOCUMENT

    V
    1
    2

    : Verification
    : 100%
    : 10%

    ACCEPTANCE CRITERIA

    INSPECTION LEVEL
    TOTAL

    PJIT

    MIGAS

    R1

    R1

    R1

    R1

    R1

    R1

    1. DOCUMENT REVIEW
    1

    OWNER QA/QC Procedure

    Inspection Certificate & Operating Permit


    of Facility of Forklift Base Support
    Forklift Manufacturer's Data Report &
    Forklift Manual
    Installation Document of Forklift Support

    4
    5
    6

    - Manual Books
    - ASME B 56.1

    - Design, Fabrication,
    Installation & Inspection
    Procedure & Document
    - NDT Procedure
    - Forklift Manufacturer Data
    Report & Forklift Manual
    - Inspection, Maintenance,
    Repair & History Record

    - Inspection Procedure
    - Manual Book, Specification &
    Regulation

    Previous Inspection Report & MIGAS


    Operating Permit Certificate
    Forklift Repair & History Report

    PHYSICAL FORKLIFT INSPECTION (PCI)


    1 Structural Component

    - Inspection Procedure
    - Manual Books
    - ASME B 56.1

    - Inspection Procedure
    - Inspection Report

    - Inspection Procedure
    - Manual Book, Specification &
    Regulation

    Hydraulic & Electrical Components

    Lifting Chain

    Fork & Mast

    Welding & Bolting Connections

    Non Destructive Testing (NDT)

    Prime Mover

    Cabin and Overhead Guard

    Safety Devices

    S/AR

    10

    PCI Overall Comment

    Page 1 of 3

    INSPECTION AND TEST PLAN1, 2 )


    PROJECT

    USER

    LOCATION

    PJIT

    AR
    A
    W
    S

    NO.
    3

    ACTIVITY
    Recertification Action
    1 Repair Procedure

    : Approval Required
    : Actual Inspection
    : Witness Inspection
    : Operation Surveillance/Provide

    REFERENCE DOCUMENT

    - Inspection Procedure
    - Manual Books
    - Regulation of Minister of Manpower
    Departement No. Per.05/MEN/1985
    - ASME B 56.1

    M
    R
    T/C
    H

    : Monitoring
    : Review of Document
    : Test Certification Required
    : Hold Point

    VERIFIED DOCUMENT

    - Inspection Procedure
    - Rectification Procedure
    - Inspection Report

    V
    1
    2

    : Verification
    : 100%
    : 10%

    ACCEPTANCE CRITERIA

    - Inspection Procedure
    - Manual Book, Specification &
    Regulation

    INSPECTION LEVEL
    TOTAL

    PJIT

    MIGAS

    S/AR

    R1

    Repair Activity

    Inspection

    Non Destructive Testing (NDT)

    Resume of Rectification Action

    S/AR

    R1

    FUNCTIONAL TESTING
    1 Functional Testing Procedure

    - Inspection Procedure
    - Manual Books
    - ASME B 56.1

    - Inspection Procedure
    - Functional Testing Procedure
    - Inspection Report

    - Inspection Procedure
    - Manual Book, Specification &
    Regulation

    Functional Testing Execution

    Post Functional Testing Inspection

    Functional Testing Release Note

    S/AR

    AR

    AR

    S/AR

    AR

    LOAD TESTING ( If Required )


    1 Load Testing Procedure/Sequence
    2

    Load Testing Execution

    Post Inspection of Load Testing

    Load Testing Release Note

    - Inspection Procedure
    - Manual Books
    - ASME B 56.1

    - Inspection Procedure
    - Load Testing Procedure
    - Inspection Report

    - Inspection Procedure
    - Manual Book, Specification &
    Regulation

    Page 2 of 3

    INSPECTION AND TEST PLAN1, 2 )


    PROJECT

    USER

    LOCATION

    PJIT

    AR
    A
    W
    S

    NO.
    6

    ACTIVITY

    : Approval Required
    : Actual Inspection
    : Witness Inspection
    : Operation Surveillance/Provide

    REFERENCE DOCUMENT

    M
    R
    T/C
    H

    : Monitoring
    : Review of Document
    : Test Certification Required
    : Hold Point

    VERIFIED DOCUMENT

    V
    1
    2

    : Verification
    : 100%
    : 10%

    ACCEPTANCE CRITERIA

    INSPECTION LEVEL
    TOTAL

    PJIT

    MIGAS

    REPORTING
    1

    Final Inspection Report


    Inspection Certificate

    - Inspection Procedure
    - Manual Books
    - ASME B 56.1

    - Inspection Report
    - Inspection Certificate
    - New Load Chart & Table
    - Any Recommendations

    - Inspection Procedure
    - Manual Book, Specification &
    Regulation

    Report Handling to MIGAS

    MIGAS Operating Permit

    S/AR

    Note
    1 : This ITP is the minimum requirement, and for practical implementation, it shall be added necessarily in accordance with the actual Forklift type, model and or the contract requirement.
    2 : Regularly, this ITP will be reviewed and evaluated for a new revision by the team formed by MIGAS.

    Page 3 of 3

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