Fuel Cell
Fuel Cell
Fuel Cell
Electric Current
e
Fuel In
Air In
H2O
H+
H2
H+
Excess
Fuel
Anode
Electrolyte
O2
Unused
Gases
H2O Out
Cathode
There are many types of fuel cells, but they all consist of
an anode, a cathode and an electrolyte that allows charges
to move between the two sides of the fuel cell. Electrons
are drawn from the anode to the cathode through an external circuit, producing direct current electricity. As the
main dierence among fuel cell types is the electrolyte,
fuel cells are classied by the type of electrolyte they use
followed by the dierence in startup time ranging from
1 second for proton exchange membrane fuel cells (PEM
fuel cells, or PEMFC) to 10 minutes for solid oxide fuel
cells (SOFC). Fuel cells come in a variety of sizes. Individual fuel cells produce relatively small electrical potentials, about 0.7 volts, so cells are stacked, or placed in
series, to increase the voltage and meet an applications
requirements.[3] In addition to electricity, fuel cells produce water, heat and, depending on the fuel source, very
small amounts of nitrogen dioxide and other emissions.
The energy eciency of a fuel cell is generally between
4060%, or up to 85% ecient in cogeneration if waste
heat is captured for use.
The rst fuel cells were invented in 1838. The rst commercial use of fuel cells came more than a century later
in NASA space programs to generate power for probes,
satellites and space capsules. Since then, fuel cells have
been used in many other applications. Fuel cells are used
for primary and backup power for commercial, industrial The fuel cell market is growing, and Pike Research has
and residential buildings and in remote or inaccessible ar- estimated that the stationary fuel cell market will reach
eas. They are also used to power fuel-cell vehicles, in- 50 GW by 2020.[4]
1
History
Anode
In 1939, British engineer Francis Thomas Bacon successfully developed a 5 kW stationary fuel cell. In 1955, W.
ions
Electrolyte ions
Load
ions
Thomas Grubb, a chemist working for the General Electric Company (GE), further modied the original fuel cell
Cathode
e
design by using a sulphonated polystyrene ion-exchange
membrane as the electrolyte. Three years later another
GE chemist, Leonard Niedrach, devised a way of deH2O
O2
positing platinum onto the membrane, which served as
catalyst for the necessary hydrogen oxidation and oxygen
reduction reactions. This became known as the GrubbNiedrach fuel cell.[10][11] GE went on to develop this A block diagram of a fuel cell
technology with NASA and McDonnell Aircraft, leading
to its use during Project Gemini. This was the rst com- The most important design features in a fuel cell are:
mercial use of a fuel cell. In 1959, a team led by Harry
The electrolyte substance. The electrolyte substance
Ihrig built a 15 kW fuel cell tractor for Allis-Chalmers,
+
2.1
electrons are forced to travel in an external circuit (supplying power) because the membrane is electrically insu The fuel that is used. The most common fuel is hy- lating. On the cathode catalyst, oxygen molecules react
drogen.
with the electrons (which have traveled through the external circuit) and protons to form water.
The anode catalyst breaks down the fuel into electrons and ions. The anode catalyst is usually made In addition to this pure hydrogen type, there are
hydrocarbon fuels for fuel cells, including diesel,
up of very ne platinum powder.
methanol (see: direct-methanol fuel cells and indirect
The cathode catalyst turns the ions into the waste methanol fuel cells) and chemical hydrides. The waste
chemicals like water or carbon dioxide. The cathode products with these types of fuel are carbon dioxide and
catalyst is often made up of nickel but it can also be water. When hydrogen is used, the CO2 is released when
methane from natural gas is combined with steam, in a
a nanomaterial-based catalyst.
process called steam methane reforming, to produce the
hydrogen. This can take place in a dierent location to
A typical fuel cell produces a voltage from 0.6 V to 0.7 V
the fuel cell, potentially allowing the hydrogen fuel cell to
at full rated load. Voltage decreases as current increases,
be used indoorsfor example, in fork lifts.
due to several factors:
Proton exchange membrane fuel cell
Activation loss
At the anode, a
platinum catalyst
causes the
hydrogen to split
into positive
hydrogen ions
(protons) and
negatively charged
electrons.
Backing layers
Oxidant
Hydrogen
Oxidant ow eld
gas
Hydrogen
The polymer electrolyte
ow eld
membrane (PEM) allows
Unused
Water
fuel
To deliver the desired amount of energy, the fuel cells
Cathode
Anode
can be combined in series to yield higher voltage, and in
(positive)
(negative)
At the cathode, the electrons
Polymer
4 and positively charged
electrolyte
parallel to allow a higher current to be supplied. Such
hydrogen ions combine with
membrane
oxygen to form water, which
ows out of the cell.
a design is called a fuel cell stack. The cell surface area
can also be increased, to allow higher current from each
cell. Within the stack, reactant gases must be distributed Construction of a high-temperature PEMFC: Bipolar plate
uniformly over each of the cells to maximize the power as electrode with in-milled gas channel structure, fabricated
from conductive composites (enhanced with graphite, carbon
output.[15][16][17]
2.1
Condensation of water produced by a PEMFC on the air channel wall. The gold wire around the cell ensures the collection of
electric current.[21]
2
5. the necessary hardware.[22]
The materials used for dierent parts of the fuel cells differ by type. The bipolar plates may be made of dierent
types of materials, such as, metal, coated metal, graphite,
exible graphite, CC composite, carbonpolymer composites etc.[23] The membrane electrode assembly (MEA)
is referred as the heart of the PEMFC and is usually made
of a proton exchange membrane sandwiched between two
catalyst-coated carbon papers. Platinum and/or similar
type of noble metals are usually used as the catalyst for
PEMFC. The electrolyte could be a polymer membrane.
2.1.1
Costs. In 2013, the Department of Energy estimated that 80-kW automotive fuel cell system costs
of US$67 per kilowatt could be achieved, assuming volume production of 100,000 automotive units
per year and US$55 per kilowatt could be achieved,
assuming volume production of 500,000 units per
year.[24] In 2008, professor Jeremy P. Meyers estimated that cost reductions over a production rampup period will take about 20 years after fuel-cell cars
are introduced before they will be able to compete
commercially with current market technologies, including gasoline internal combustion engines.[25]
Many companies are working on techniques to reduce cost in a variety of ways including reducing
the amount of platinum needed in each individual
cell. Ballard Power Systems has experimented with
a catalyst enhanced with carbon silk, which allows a
30% reduction (1 mg/cm to 0.7 mg/cm) in platinum usage without reduction in performance.[26]
Monash University, Melbourne uses PEDOT as a
cathode.[27] A 2011 published study[28] documented
the rst metal-free electrocatalyst using relatively inexpensive doped carbon nanotubes, which are less
than 1% the cost of platinum and are of equal or
superior performance.
Water and air management[29] (in PEMFCs). In
this type of fuel cell, the membrane must be hydrated, requiring water to be evaporated at precisely
the same rate that it is produced. If water is evaporated too quickly, the membrane dries, resistance
across it increases, and eventually it will crack, creating a gas short circuit where hydrogen and oxygen combine directly, generating heat that will damage the fuel cell. If the water is evaporated too
slowly, the electrodes will ood, preventing the reactants from reaching the catalyst and stopping the
reaction. Methods to manage water in cells are being developed like electroosmotic pumps focusing
on ow control. Just as in a combustion engine, a
steady ratio between the reactant and oxygen is necessary to keep the fuel cell operating eciently.
2.3
5
They replaced the commonly used YSZ electrolyte with
a CGO (cerium gadolinium oxide) electrolyte. The lower
operating temperature allows them to use stainless steel
instead of ceramic as the cell substrate, which reduces
cost and start-up time of the system.[41]
2.3.2 Hydrogen-Oxygen Fuel Cell (Bacon Cell)
The Hydrogen-Oxygen Fuel Cell was designed and rst
demonstrated publicly by Bacon in the year 1959. It was
used as a primary source of electrical energy in the Apollo
space program.[42] The cell consists of two porous carbon electrodes impregnated with a suitable catalyst such
as Pt, Ag, CoO, etc. The space between the two electrodes is lled with a concentrated solution of KOH or
NaOH which serves as an electrolyte. 2H2 gas and O2
gas are bubbled into the electrolyte through the porous
carbon electrodes. Thus the overall reaction involves the
combination of hydrogen gas and oxygen gas to form water. The cell runs continuously until the reactants supply
is exhausted. This type of cell operates eciently in the
temperature range 343 K to 413 K and provides a potential of about 0.9 V.[43]
2.3.3 MCFC
Main article: Molten carbonate fuel cell
Molten carbonate fuel cells (MCFCs) require a high operating temperature, 650 C (1,200 F), similar to SOFCs.
MCFCs use lithium potassium carbonate salt as an electrolyte, and this salt liquees at high temperatures, allowing for the movement of charge within the cell in this
Challenges exist in SOFC systems due to their high opcase, negative carbonate ions.[44]
erating temperatures. One such challenge is the potential for carbon dust to build up on the anode, which slows Like SOFCs, MCFCs are capable of converting fossil fuel
down the internal reforming process. Research to address to a hydrogen-rich gas in the anode, eliminating the need
this carbon coking issue at the University of Pennsylva- to produce hydrogen externally. The reforming process
nia has shown that the use of copper-based cermet (heat- creates CO2 emissions. MCFC-compatible fuels include
resistant materials made of ceramic and metal) can re- natural gas, biogas and gas produced from coal. The hyduce coking and the loss of performance.[40] Another dis- drogen in the gas reacts with carbonate ions from the
advantage of SOFC systems is slow start-up time, mak- electrolyte to produce water, carbon dioxide, electrons
ing SOFCs less useful for mobile applications. Despite and small amounts of other chemicals. The electrons
these disadvantages, a high operating temperature pro- travel through an external circuit creating electricity and
vides an advantage by removing the need for a precious return to the cathode. There, oxygen from the air and
metal catalyst like platinum, thereby reducing cost. Addi- carbon dioxide recycled from the anode react with the
tionally, waste heat from SOFC systems may be captured electrons to form carbonate ions that replenish the elec[44]
and reused, increasing the theoretical overall eciency to trolyte, completing the circuit. The chemical reactions
for an MCFC system can be expressed as follows:[45]
as high as 80%85%.[34]
The high operating temperature is largely due to the physAnode Reaction: CO3 2 + H2 H2 O + CO2
ical properties of the YSZ electrolyte. As temperature de+ 2e
creases, so does the ionic conductivity of YSZ. Therefore,
Cathode Reaction: CO2 + O2 + 2e CO3 2
to obtain optimum performance of the fuel cell, a high opOverall Cell Reaction: H2 + O2 H2 O
erating temperature is required. According to their website, Ceres Power, a UK SOFC fuel cell manufacturer, has
developed a method of reducing the operating tempera- As with SOFCs, MCFC disadvantages include slow startture of their SOFC system to 500600 degrees Celsius. up times because of their high operating temperature.
This makes MCFC systems not suitable for mobile applications, and this technology will most likely be used
for stationary fuel cell purposes. The main challenge of
MCFC technology is the cells short life span. The hightemperature and carbonate electrolyte lead to corrosion
of the anode and cathode. These factors accelerate the
degradation of MCFC components, decreasing the durability and cell life. Researchers are addressing this problem by exploring corrosion-resistant materials for components as well as fuel cell designs that may increase cell
life without decreasing performance.[34]
MCFCs hold several advantages over other fuel cell technologies, including their resistance to impurities. They
are not prone to carbon coking, which refers to carbon build-up on the anode that results in reduced performance by slowing down the internal fuel reforming process. Therefore, carbon-rich fuels like gases made from
coal are compatible with the system. The Department of
Energy claims that coal, itself, might even be a fuel option in the future, assuming the system can be made resistant to impurities such as sulfur and particulates that result from converting coal into hydrogen.[34] MCFCs also
have relatively high eciencies. They can reach a fuel-toelectricity eciency of 50%, considerably higher than the
3742% eciency of a phosphoric acid fuel cell plant.
Eciencies can be as high as 65% when the fuel cell is
paired with a turbine, and 85% if heat is captured and
used in a Combined Heat and Power (CHP) system.[44]
FuelCell Energy, a Connecticut-based fuel cell manufacturer, develops and sells MCFC fuel cells. The company
says that their MCFC products range from 300 kW to 2.8
MW systems that achieve 47% electrical eciency and
can utilize CHP technology to obtain higher overall eciencies. One product, the DFC-ERG, is combined with
a gas turbine and, according to the company, it achieves
an electrical eciency of 65%.[46]
2.4
2.5
catalyst lowers the activation energy required, allowing the reaction to proceed more quickly or at
a lower temperature. In a fuel cell, the catalyst facilitates the reaction of oxygen and hydrogen. It is
usually made of platinum powder very thinly coated
onto carbon paper or cloth. The catalyst is rough
and porous so the maximum surface area of the platinum can be exposed to the hydrogen or oxygen.
The platinum-coated side of the catalyst faces the
membrane in the fuel cell.[49]
Cathode: The electrode at which reduction (a gain
of electrons) occurs. For fuel cells and other galvanic cells, the cathode is the positive terminal;
for electrolytic cells (where electrolysis occurs), the
cathode is the negative terminal.[49]
Electrolyte: A substance that conducts charged ions
from one electrode to the other in a fuel cell, battery,
or electrolyzer.[49]
Fuel Cell Stack: Individual fuel cells connected in a
series. Fuel cells are stacked to increase voltage.[49]
Matrix: something within or from which something
else originates, develops, or takes form.[51]
Membrane: The separating layer in a fuel cell that
acts as electrolyte (an ion-exchanger) as well as a
barrier lm separating the gases in the anode and
cathode compartments of the fuel cell.[49]
Molten Carbonate Fuel Cell (MCFC): A type of
fuel cell that contains a molten carbonate electrolyte.
Carbonate ions (CO3 2 ) are transported from the
cathode to the anode. Operating temperatures are
typically near 650 C.[49]
Phosphoric acid fuel cell (PAFC): A type of fuel
cell in which the electrolyte consists of concentrated
phosphoric acid (H3 PO4 ). Protons (H+) are transported from the anode to the cathode. The operating
temperature range is generally 160220 C.[49]
Polymer Electrolyte Membrane (PEM): A fuel
cell incorporating a solid polymer membrane used
as its electrolyte. Protons (H+) are transported from
the anode to the cathode. The operating temperature range is generally 60100 C.[49]
Solid Oxide Fuel Cell (SOFC): A type of fuel cell
in which the electrolyte is a solid, nonporous metal
oxide, typically zirconium oxide (ZrO2 ) treated with
Y2 O3 , and O2 is transported from the cathode to
the anode. Any CO in the reformate gas is oxidized
to CO2 at the anode. Temperatures of operation are
typically 8001,000 C.[49]
Solution: a: an act or the process by which a
solid, liquid, or gaseous substance is homogeneously
mixed with a liquid or sometimes a gas or solid, b : a
7
homogeneous mixture formed by this process; espe- It is also important to take losses due to fuel produccially : a single-phase liquid system, c : the condition tion, transportation, and storage into account. Fuel cell
of being dissolved[52]
vehicles running on compressed hydrogen may have a
power-plant-to-wheel eciency of 22% if the hydrogen
gas, and 17% if it is stored as
For more information see Glossary of fuel cell terms is stored as high-pressure
liquid hydrogen.[60] Fuel cells cannot store energy like a
battery,[61] except as hydrogen, but in some applications,
such as stand-alone power plants based on discontinuous
2.6 Theoretical maximum eciency
sources such as solar or wind power, they are combined
The energy eciency of a system or device that converts with electrolyzers and storage systems to form an energy
energy is measured by the ratio of the amount of use- storage system. Most hydrogen, however, is produced by
ful energy put out by the system (output energy) to the steam methane reforming, and so most hydrogen produc[62]
total amount of energy that is put in (input energy) or tion emits carbon dioxide. The overall eciency (elecby useful output energy as a percentage of the total in- tricity to hydrogen and back to electricity) of such plants
put energy. In the case of fuel cells, useful output energy (known as round-trip eciency), using pure hydrogen and
is measured in electrical energy produced by the system. pure oxygen can be from 35 up to 50 percent, depend[63]
Input energy is the energy stored in the fuel. According ing on gas density and other conditions. While a much
to the U.S. Department of Energy, fuel cells are gener- cheaper leadacid battery might return about 90%, the
ally between 4060% energy ecient.[53] This is higher electrolyzer/fuel cell system can store indenite quantithan some other systems for energy generation. For ex- ties of hydrogen, and is therefore better suited for longample, the typical internal combustion engine of a car term storage.
is about 25% energy ecient.[54] In combined heat and Solid-oxide fuel cells produce exothermic heat from the
power (CHP) systems, the heat produced by the fuel cell recombination of the oxygen and hydrogen. The ceramic
is captured and put to use, increasing the eciency of the can run as hot as 800 degrees Celsius. This heat can
system to up to 8590%.[34]
be captured and used to heat water in a micro combined
The theoretical maximum eciency of any type of power heat and power (m-CHP) application. When the heat is
generation system is never reached in practice, and it does captured, total eciency can reach 8090% at the unit,
not consider other steps in power generation, such as pro- but does not consider production and distribution losses.
duction, transportation and storage of fuel and conver- CHP units are being developed today for the European
sion of the electricity into mechanical power. However, home market.
this calculation allows the comparison of dierent types Professor Jeremy P. Meyers, in the Electrochemical Soof power generation. The maximum theoretical energy ciety journal Interface in 2008, wrote, While fuel cells
eciency of a fuel cell is 83%, operating at low power are ecient relative to combustion engines, they are not
density and using pure hydrogen and oxygen as reactants as ecient as batteries, due primarily to the ineciency
(assuming no heat recapture)[55] According to the World of the oxygen reduction reaction (and ... the oxygen
Energy Council, this compares with a maximum theoreti- evolution reaction, should the hydrogen be formed by
cal eciency of 58% for internal combustion engines.[55] electrolysis of water).... [T]hey make the most sense
While these eciencies are not approached in most real for operation disconnected from the grid, or when fuel
world applications, high-temperature fuel cells (solid ox- can be provided continuously. For applications that reide fuel cells or molten carbonate fuel cells) can theoret- quire frequent and relatively rapid start-ups ... where
ically be combined with gas turbines to allow stationary zero emissions are a requirement, as in enclosed spaces
fuel cells to come closer to the theoretical limit. A gas tur- such as warehouses, and where hydrogen is considered
bine would capture heat from the fuel cell and turn it into an acceptable reactant, a [PEM fuel cell] is becoming
mechanical energy to increase the fuel cells operational an increasingly attractive choice [if exchanging battereciency. This solution has been predicted to increase ies is inconvenient]".[25] In 2013 military organisations
total eciency to as much as 70%.[56]
are evaluating fuel cells to signicantly reduce the battery weight carried by soldiers.[64]
2.7
In practice
3 Applications
3.1 Power
Stationary fuel cells are used for commercial, industrial
and residential primary and backup power generation.
Fuel cells are very useful as power sources in remote locations, such as spacecraft, remote weather stations, large
3 APPLICATIONS
3.2 Cogeneration
Combined heat and power (CHP) fuel cell systems, including Micro combined heat and power (MicroCHP)
systems are used to generate both electricity and heat for
homes (see home fuel cell), oce building and factories.
The system generates constant electric power (selling excess power back to the grid when it is not consumed),
Type 212 submarine with fuel cell propulsion of the German and at the same time produces hot air and water from
the waste heat. As the result CHP systems have the poNavy in dry dock
tential to save primary energy as they can make use of
waste heat which is generally rejected by thermal energy conversion systems.[73] A typical capacity range of
home fuel cell is 13 kW / 48 kW .[74][75] CHP systems linked to absorption chillers use their waste heat for
[76]
parks, communications centers, rural locations including refrigeration.
research stations, and in certain military applications. A The waste heat from fuel cells can be diverted during the
fuel cell system running on hydrogen can be compact summer directly into the ground providing further cooland lightweight, and have no major moving parts. Be- ing while the waste heat during winter can be pumped
cause fuel cells have no moving parts and do not involve directly into the building. The University of Minnesota
combustion, in ideal conditions they can achieve up to owns the patent rights to this type of system[77][78]
99.9999% reliability.[65] This equates to less than one
Co-generation systems can reach 85% eciency (40
minute of downtime in a six-year period.[65]
60% electric + remainder as thermal).[34] PhosphoricSince fuel cell electrolyzer systems do not store fuel in acid fuel cells (PAFC) comprise the largest segment of
themselves, but rather rely on external storage units, they existing CHP products worldwide and can provide comcan be successfully applied in large-scale energy storage, bined eciencies close to 90%.[79][80] Molten Carbonrural areas being one example.[66] There are many dif- ate (MCFC) and Solid Oxide Fuel Cells (SOFC) are also
ferent types of stationary fuel cells so eciencies vary, used for combined heat and power generation and have
but most are between 40% and 60% energy ecient.[34] electrical energy eciences around 60%.[81] DisadvanHowever, when the fuel cells waste heat is used to tages of co-generation systems include slow ramping up
heat a building in a cogeneration system this eciency and down rates, high cost and short lifetime.[82][83] Also
can increase to 85%.[34] This is signicantly more e- their need to have a hot water storage tank to smooth out
cient than traditional coal power plants, which are only the thermal heat production was a serious disadvantage in
about one third energy ecient.[67] Assuming production the domestic market place where space in domestic propat scale, fuel cells could save 2040% on energy costs erties is at a great premium.[84]
when used in cogeneration systems.[68] Fuel cells are also
Delta-ee consultants stated in 2013 that with 64% of
much cleaner than traditional power generation; a fuel
global sales the fuel cell micro-combined heat and power
cell power plant using natural gas as a hydrogen source
passed the conventional systems in sales in 2012.[64]
would create less than one ounce of pollution (other than
The Japanese ENE FARM project will pass 100,000
CO2 ) for every 1,000 kWh produced, compared to 25
FC mCHP systems in 2014, 34.213 PEMFC and 2.224
pounds of pollutants generated by conventional combusSOFC were installed in the period 2012-2014, 30,000
tion systems.[69] Fuel Cells also produce 97% less nitrounits on LNG and 6,000 on LPG.[85]
gen oxide emissions than conventional coal-red power
plants.
One such pilot program is operating on Stuart Island
in Washington State. There the Stuart Island Energy
Initiative[70] has built a complete, closed-loop system: Solar panels power an electrolyzer, which makes hydrogen.
The hydrogen is stored in a 500-U.S.-gallon (1,900 L)
tank at 200 pounds per square inch (1,400 kPa), and runs
a ReliOn fuel cell to provide full electric back-up to the
o-the-grid residence. Another closed system loop was
unveiled in late 2011 in Hempstead, NY.[71]
Fuel cells can be used with low-quality gas from landlls
or waste-water treatment plants to generate power and
lower methane emissions. A 2.8 MW fuel cell plant in
California is said to be the largest of the type.[72]
3.3.1 Automobiles
As of 2014, two Fuel cell vehicles have been introduced for commercial lease and sale in limited quantities: the Toyota Mirai and the Hyundai ix35 FCEV. Additional demonstration models include the Honda FCX
Clarity, and Mercedes-Benz F-Cell.[86] As of June 2011
3.3
9
bility of over 120,000 km (75,000 mi) with less than 10%
degradation.[88] In a Well-to-Wheels simulation analysis, that did not address the economics and market constraints, General Motors and its partners estimated that
per mile traveled, a fuel cell electric vehicle running on
compressed gaseous hydrogen produced from natural gas
could use about 40% less energy and emit 45% less greenhouse gasses than an internal combustion vehicle.[91] A
lead engineer from the Department of Energy whose
team is testing fuel cell cars said in 2011 that the potential appeal is that these are full-function vehicles with no
limitations on range or refueling rate so they are a direct
replacement for any vehicle. For instance, if you drive a
full sized SUV and pull a boat up into the mountains, you
can do that with this technology and you can't with current battery-only vehicles, which are more geared toward
city driving.[92]
Some experts believe, however, that fuel cell cars
will never become economically competitive with other
technologies[93][94] or that it will take decades for them
to become protable.[95][96] In July 2011, the chairman
and CEO of General Motors, Daniel Akerson, stated that
while the cost of hydrogen fuel cell cars is decreasing:
The car is still too expensive and probably won't be practical until the 2020-plus period, I don't know.[97]
10
3 APPLICATIONS
Buses
in Whistler, Canada; San Francisco, United States; Hamburg, Germany; Shanghai, China; London, England; So
Paulo, Brazil; as well as several others.[118] The Fuel Cell
Bus Club is a global cooperative eort in trial fuel cell
buses. Notable Projects Include:
12 Fuel cell buses are being deployed in the Oakland
and San Francisco Bay area of California.[118]
Daimler AG, with thirty-six experimental buses
powered by Ballard Power Systems fuel cells completed a successful three-year trial, in eleven cities,
in January 2007.[119][120]
A eet of Thor buses with UTC Power fuel cells was
deployed in California, operated by SunLine Transit
Agency.[121]
The rst Brazilian hydrogen fuel cell bus prototype in
Brazil was deployed in So Paulo. The bus was manufactured in Caxias do Sul and the hydrogen fuel will be
produced in So Bernardo do Campo from water through
electrolysis. The program, called "nibus Brasileiro
a Hidrognio" (Brazilian Hydrogen Autobus), includes
three additional buses.[122][123]
3.3.3 Forklifts
A fuel cell forklift (also called a fuel cell lift truck) is a fuel
cell powered industrial forklift truck used to lift and transport materials. In 2013 there were over 4,000 fuel cell
forklifts used in material handling in the US,[124] of which
only 500 received funding from DOE (2012).[125][126]
The global market is 1 million fork lifts per year.[127]
Fuel cell eets are operated by various companies, including Sysco Foods, FedEx Freight, GENCO (at Wegmans,
Coca-Cola, Kimberly Clark, and Whole Foods), and HE-B Grocers.[128] Europe demonstrated 30 Fuel cell forklifts with Hylift and extended it with HyLIFT-EUROPE
to 200 units,[129] with other projects in France [130][131]
and Austria.[132] Pike Research stated in 2011 that fuelcell-powered forklifts will be the largest driver of hydrogen fuel demand by 2020.[133]
3.4
11
hydrogen run motorcycle called the ENV (Emission Neutral Vehicle). The motorcycle holds enough fuel to run
for four hours, and to travel 160 km (100 mi) in an urban
area, at a top speed of 80 km/h (50 mph).[137] In 2004
Honda developed a fuel-cell motorcycle that utilized the
Honda FC Stack.[138][139]
Other examples of motorbikes[140] and bicycles[141] that
use hydrogen fuel cells include the Taiwanese company APFCTs scooter[142] using the fueling system from
Italys Acta SpA[143] and the Suzuki Burgman scooter
The worlds rst certied Fuel Cell Boat (HYDRA), in
with an IE fuel cell that received EU Whole Vehicle Type Leipzig/Germany
[144]
Approval in 2011.
Suzuki Motor Corp. and IE have
announced a joint venture to accelerate the commercialization of zero-emission vehicles.[145]
3.3.7 Submarines
3.3.5
Airplanes
Boeing researchers and industry partners throughout Europe conducted experimental ight tests in February 2008
of a manned airplane powered only by a fuel cell and
lightweight batteries. The fuel cell demonstrator airplane, as it was called, used a proton exchange membrane (PEM) fuel cell/lithium-ion battery hybrid system to power an electric motor, which was coupled to
a conventional propeller.[146] In 2003, the worlds rst
propeller-driven airplane to be powered entirely by a fuel
cell was own. The fuel cell was a unique FlatStackTM
stack design, which allowed the fuel cell to be integrated
3.4
with the aerodynamic surfaces of the plane.[147]
There have been several fuel-cell-powered unmanned
aerial vehicles (UAV). A Horizon fuel cell UAV set the
record distance own for a small UAV in 2007.[148] The
military is especially interested in this application because of the low noise, low thermal signature and ability
to attain high altitude. In 2009 the Naval Research Laboratorys (NRLs) Ion Tiger utilized a hydrogen-powered
fuel cell and ew for 23 hours and 17 minutes.[149] Fuel
cells are also being used to provide auxiliary power in aircraft, replacing fossil fuel generators that were previously
used to start the engines and power on board electrical
needs.[150] Fuel cells can help airplanes reduce CO2 and
other pollutant emissions and noise.
3.3.6
Boats
The worlds rst fuel-cell boat HYDRA used an AFC system with 6.5 kW net output. Iceland has committed to
converting its vast shing eet to use fuel cells to provide
auxiliary power by 2015 and, eventually, to provide primary power in its boats. Amsterdam recently introduced
its rst fuel-cell-powered boat that ferries people around
the citys famous and beautiful canals.[151]
12
Breathalyzers, where the amount of voltage generated by a fuel cell is used to determine the concentration of fuel (alcohol) in the sample.[163]
Carbon monoxide detector, electrochemical sensor.
3.6
Fueling stations
In 2012, fuel cell industry revenues exceeded $1 billion market value worldwide, with Asian pacic counMain articles: Hydrogen station and Hydrogen highway
There were over 85 hydrogen refueling stations in the tries shipping more than 3/4 of the fuel cell systems
worldwide.[170] However, as of October 2013, no public
company in the industry had yet become protable.[171]
There were 140,000 fuel cell stacks shipped globally in
2010, up from 11 thousand shipments in 2007, and from
2011 to 2012 worldwide fuel cell shipments had an annual growth rate of 85%.[172] Tanaka Kikinzoku Kogyo
K.K. expanded its production facilities for fuel cell catalysts in 2013 to meet anticipated demand as the Japanese
ENE Farm scheme expects to install 50,000 units in
2013[173] and the company is experiencing rapid market
growth.[174][175]
U.S. in 2010.[164]
As of June 2012 California had 23 hydrogen refueling
stations in operation.[164][165] Honda announced plans in
March 2011 to open the rst station that would generate
hydrogen through solar-powered renewable electrolysis.
13
the price of fuel, maintenance, and hardware.[178][179]
7 References
5
See also
Alkaline Anion Exchange Membrane Fuel Cells
Bio-nano generator
Cryptophane
Energy development
Fuel Cell Development Information Center
Fuel Cells and Hydrogen Joint Technology Initiative
(in Europe)
14
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drogen refuelling stations
18
EXTERNAL LINKS
8 Further reading
Vielstich, W., et al, ed. (2009). Handbook of fuel
cells: advances in electrocatalysis, materials, diagnostics and durability. Hoboken: John Wiley and
Sons.
Gregor Hoogers (2003). Fuel Cell Technology
Handbook. CRC Press.
James Larminie; Andrew Dicks (2003). Fuel Cell
Systems Explained (Second ed.). Hoboken: John
Wiley and Sons.
Subash C. Singhal; Kevin Kendall (2003). High
Temperature Solid Oxide Fuel Cells-Fundamentals,
Design and Applications. Elsevier Academic Press.
Frano Barbir (2005). PEM Fuel Cells-Theory and
Practice. Elsevier Academic Press.
[177] Solid State Energy Conversion Alliance SECA Cost Reduction. U.S. Dept. of Energy, 31 January 2011, accessed 1 August 2011
[178] Lower & Lock-In Energy Costs. Bloom Energy, accessed 3 August 2011
Noriko Hikosaka Behling (2012). Fuel Cells: Current Technology Challenges and Future Research
Needs (First ed.). Elsevier Academic Press.
9 External links
Fuel Cell Today Market-based intelligence on the
fuel cell industry
Fuel starvation in a hydrogen fuel cell animation
19
DoITPoMS Teaching and Learning Package- Fuel
Cells
Solar Hydrogen Fuel Cell Water Heating
Fuel Cell Technology One for the Future
20
10
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