Sources

WELDING POWER SOURCES
AC ARC WELDERS
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AIR COOLED RED & TPA SERIES
AC ARC WELDERS
PRINT
RED SERIES
ROCKETARC
MODELS: RED 403 & RED 503
SCOPE AND APPLICATIONS

Extensively used for light, medium and heavy purpose structural work,
machine building and fabrication work.
These machines are also used as power sources for Gas Tungsten Arc
Welding (GTAW) of aluminium, magnesium and their alloys.
MMA
AC TIG
MMA
AC TIG
SALIENT FEATURES
Welding current regulation by modern moving core magnetic shunt
design
Stepless, smooth and infinitely variable current regulation
Adjustment of welding current possible even while welding is in
progress; this enables fine current control
Open circuit voltage of 80 V enables welding with all types of special
electrodes including low hydrogen type for AC application
Special design excellent dynamic characteristics ensuring smooth
and optimum metal transfer
Convenient and easily manoeuvrable from job to job for rugged welding applications
Higher OCV enables use of longer welding cables without problem of
welding lead resistance drop
TPA SERIES
MODELS: TPA 303 & TPA 403

ROCKETARC TPA series air cooled AC arc welders are three phase
machines extensively used as power sources for most of the manual
metal arc welding jobs.
AC arc welders are extensively used today as power sources for most
of the manual metal arc welding jobs with bare rods and coated electrodes. Typical examples are light, medium and heavy sructural work
machine building and fabrication work.
SALIENT FEATURES
Welding current regulation by modern moving core magnetic shunt
design
Stepless, smooth and infinitely variable current regulation
Adjustment of welding current possible even while welding is in
progress; enables fine current control
Open-delta connection design enables transfermation of 3 phase input
into single phase output
Adequate open circuit voltage for all general purpose AC and AC/DC
electrodes
Compact in size and lightweight
Convenient and easily manoeuvrable from job to job
Indias Welding Power House

ADOR WELDING LIMITED
Cont...
AC ARC WELDERS
HOME
AIR COOLED RED & TPA SERIES
AC Arc Welders (Cont...)
PRINT
SPECIFICATIONS
TECH. SPECS.
UNIT
RED 403
RED 503
TPA 303
TPA 403
V
No.
Hz
380/415
380/415
50
50
380/415
3
50
380/415
3
50
KVA
A
19
80
24
100
12
55
15
80
KVAr
10
V
V
A
80
22-36
60-400
80
23-40
80-500
66
22-32
40-300
66
22-36
60-400
300
400
225
300
A
A
230
400
300
500
175
300
230
400
mm
mm
2
6.3
2.5
6.3
2
5
2
6.3
Class
mm
mm
mm
720
460
750
745
500
780
720
500
800
720
500
800
kg
110
132
125
163
3500107
3500108
3500114
3500115
INPUT
Primary voltage
Phase
Frequency
Input Power
@ 100% duty cycle
Recommended fuses (delayed action)
Recommended capacitor for
power factor correction
2 lines of 3 phase
OUTPUT
Open circuit voltage
Operating arc voltage
Welding current range
Maximum continuous hand welding
current @ 60% duty cycle
Maximum continuous automatic
welding current @ 100% duty cycle
Maximum intermittent welding current
Welding electrode range:
Minimum
Maximum
GENERAL
Type of Cooling
Insulation
Dimensions (approx.):
Length
Width
Height
Weight
ORDERING CODE
Forced Air Cooled

F
A
...Back

AC ARC WELDERS
HOME
E-SERIES WELDING TRANSFORMERS
E-Series Welding Transformers
PRINT
E-RANGE AC ARC WELDERS

E-WELMAC - 150/190/151/191

Ensures smooth and uninterrupted arc resulting in dependable
welding
Welder friendly. Offers higher metal recovery due to lesser
spatter
Ensures fine control of welding current to minimise the heat input
to the job which reduces HAZ
Saves electrical energy while the equipment is not in use, due to
low no load losses
Can be conveniently used at the workplace
MMA
SALIENT FEATURES
Reliable. Dynamic output characteristics throughout the entire welding
range
Infinitely variable current regulation through sturdy and smooth
moving core mechanism
Adjustment of welding current is possible while welding is in progress
Transformers with Natural and Forced Air cooling
Power On/Off switch
Compact and lightweight
SPECIFICATIONS
MODEL
UNIT
E-WELMAC 150
E-WELMAC 190
E-WELMAC 151
E-WELMAC 191
Volts
No.
Hz
230 V
1
50
230 V
1
50
400
1(2 Lines of 3 Phase)
50
400
1(2 Lines of 3 Phase)
50
KVA
Volts
Amps
50
40 to 150 Amps
50
40 to 190 Amps
50
40 to 150 Amps
50
40 to 190 Amps
(In Two Ranges)
Amps
Amps
Amps
mm
150
90
70
2-4
190
110
90
2-5
150
90
70
2-4
190
110
90
2-5
INPUT
Input Supply:
Voltage
Phases
Frequency
Input Power @ 100 %
duty cycle
OUTPUT
Open Circuit Voltage
(Maximum)
Welding Current
Range
Current:
@20% duty cycle
@60% duty cycle
@100% duty cycle
Welding Electrode range
GENERAL
Cooling
Insulation
Length
Width
Height
Weight
ORDERING CODE
Type
---------------Natural Air Cooled--------------(With 4 Fan)
---------------Forced Air Cooled---------------
Class
mm
mm
mm
Kg.
405
260
380
34
370
310
510
39
385
310
510
36
425
345
560
40
No.
3580202
3580203
3580204
3580205

AC ARC WELDERS
HOME
E-SERIES WELDING TRANSFORMERS
E-Series Welding Transformers
PRINT
E-RANGE AC ARC WELDERS
DOUBLE MUSTANG / DOUBLE RACER/DOUBLE HORSE/

DOUBLE STALLION

Ensures smooth and uninterrupted arc resulting in dependable
welding
Welder friendly. Offers higher metal recovery due to
lesser spatter
Ensures fine control of welding current to minimise the
heat input to the job which reduces HAZ
Eliminates the usage of cumbersome fan failure protection
and enhances the service life of the equipment
Saves electrical energy while the equipment is not in use,
due to low no load losses
Can be conveniently used at the workplace
TIG
MMA
SALIENT FEATURES
Reliable. Dynamic output characteristics throughout the entire welding
range
Infinitely variable current regulation through sturdy and smooth moving
core mechanism
Adjustment of welding current is possible while welding is in progress
Natural air cooled transformers
Power On/Off switch
Compact and lightweight
SPECIFICATIONS
INPUT
Primary Voltage
Phases
UNIT
DOUBLE MUSTANG DOUBLE RACER
DOUBLE HORSE
DOUBLE STALLION
V
No.
230/400
415
415
415
1
1
1
1
(...........................2 Lines of 3 Phase AC..............................)
Hz
50
50
50 50
KVA
V
A
13
20
26
32.8
66
80
80
80
35 - 250
50-300
60-400
80-500
(..................Single Range Control.........................................)
Frequency
OUTPUT
Ratings at 60% duty cycle
Welding Current Range
Maximum intermittent
welding current
Maximum continuous
welding current
at 60% duty cycle
Maximum automatic
welding current
at 100% duty cycle
250
300
400
(....................at 35% duty cycle....................)
500
190
225
300
375
150
175
230
300
GENERAL SPECIFICATIONS
Type of Cooling
Insulation
Recommended electrode
size/range
Overall dimensions:
Length
Width
Height
Weight (approx.)
ORDERING CODE
Class
(..............................Natural Air Cooled...................................)

H
H
mm
2.5
mm
mm
mm
Kgs.
No
590
425
660
92
3580209
(.................2 650
475
700
120
3580111

6.3.......................)
650
500
725
140
3580104
650
550
755
170
3580131
WELDING MOTOR GENERATOR
HOME
MOTOR GENERATOR SUPERGEN
Welding Motor Generator
PRINT
SUPERGEN SERIES
MODEL: SUPERGEN 320
Its guaranteed to make it easy for you to change over from low quality
welding rectifiers... and get consistent high quality minimum ripple welding.
Reliability guaranteed with robust design
Easy mobility, totally enclosed, dust-proof cabinet. Ideal for project
sites/open yards
Versatile & compact - 70% of conventional weight. Remote controlled,
protects against single phasing/overload.
Higher constant open circuit voltage guarantees excellent welding
performance even with long cables upto 100 mtrs
Knocks out the rest in both FEATURES and COST
MMA
DC TIG
SALIENT FEATURES
Constant current despite long cable length (100 mtr.)

Low power consumption reduction in energy bill by 30%. Savings
upto Rs. 46, 000 in a year
Brushless technology eliminates frequent maintenance and
downtime costs
Class F provides longer service life
Totally enclosed body prevents entry of dirt and dust inside winding
ideal for site conditions
SPECIFICATIONS
TECH. SPECS.
UNIT
SUPERGEN 320
Volts
No.
Hz
Kw/HP
rpm
415
3
50
13.5/18
3000
Star/Delta starter
TP/40
Machine provided with built-in single
phasing, under voltage (340 V), over voltage (480 V)
and thermal protection
Volts
Amps
100
35-320
Amps
Amps
mm
320
250
2.5 - 6.3
Class
Type
Type
Class
mm3
Kgs
F
Fan cooled
Totally enclosed
IP44 (Excluding fan side)
1065x540x840
265
INPUT
Voltage
Phase
Frequency
Power
Speed (synchronous)
Starting
Recommended switch fuse rating
Protection to machine
OUTPUT
Welding current:
@ 60% duty cycle
@ 100% duty cycle
Welding electrode range
GENERAL
Insulation
Cooling
Enclosure
Protection
Dimensions (LxWxH)
Weight
ORDERING CODE
OPTIONAL ACCESSORIES
Welding accessories
Ammeter Voltmeter attachment
3100105
Model
WAC-400
DPAV 400

Ordering Code
6400114
6400151
DIESEL ENGINE DRIVEN WELDING SETS
SUPER CHALLENGER SERIES ED SETS
Diesel Engine Driven Welding Sets
HOME
PRINT
SUPERCHALLENGER SERIES
MODELS : SC 300, SC 400, SC 500

Engine Driven DC Arc Welder, it is specially developed to meet the
stringent demands of quality welding in assembly work, repair
maintenance and pipe welding applications.
Especially useful in remote areas, it can also be used as a standby
welding set in fabrication shops. Suitable for welding of steel, stainless
steel, cast iron and weldable non-ferrous metals with electrodes of 2.5
mm to 5 mm diameters. Engine and Welding Generator is monoblock
which is mounted on two wheeled trolly with the help of antivibration
mountings.
SALIENT FEATURES
Versatile applications, including cross-country and inplant pipe & tube
welding. Ideal for fabrication, repair and maintenance
Highly reliable, even in most hostile site conditions
Big savings in fuel and longer runs before next refuelling
Specially proven with Cellulosic and other special types of electrodes
Wide range of auxiliary power sources available with selected models
Selected models meet Euro emission standards
MMA
DC TIG
Cont...

DIESEL ENGINE DRIVEN WELDING SETS
SUPER CHALLENGER SERIES ED SETS
HOME
Diesel Engine Driven Welding Sets (Cont...)
PRINT
SPECIFICATIONS
TECH. SPECS.
UNIT
SC 300
SC 400
SC 500
WELDING GENERATOR
TYPE
BRUSHLESS
BRUSHLESS
BRUSHLESS

Max. hand welding current
Max.handweldingcurrent@60%dutycycle
Max.handWeldingcurrent@100%dutycycle
Diameter of coated electrode
Generally conforms to
Speed
Insulation
Warranty for generator
Amps
Amps
Amps
Amps
Volts
mm
IS
RPM
Type
Yr
40-300
300
300
230
90/40 (Max./Min.)
2 to 6.3
2635
1800
F
1
50-400
400
400
310
100/45 (Max./Min.)
2 to 6.3
2635
1800
F
1
50-500
500
500
400
100/45 (Max./Min.)
2 to 6.3
2635
1800
F
1
Type
SIMPSON
S217
2
Water Cooled
23 at 1800rpm
IS:10002
90
Electric
3.3
35
Provided
with
auto shut
*
off device for low lub
oil pressure & high
cylinder temp.
SIMPSON
S433
4
Water Cooled
47.5
IS:10002
90
Electric
4.5
70
Provided
with
auto shut
*
oil pressure & high
cylinder temp.
SIMPSON
S433
4
Water Cooled
47.5
IS:10002
90
Electric
4.5
70
Provided
with
auto shut
*
oil pressure & high
cylinder temp.
ENGINE
Make
Type
Cylinder
Engine cooling
Engine rating
Conforms to
Noise Level (at 7 mtrs.)
Starting (12 V)
Fuel consumption
Fuel tank capacity
Engine safety protections
*Optional supply at extra price
Nos.
Type
BHP
dBA
Type
Ltrs/hr.
Ltrs
AUXILIARY POWER SOURCE

Rating
Voltage
Phases
MCCB rating
KVA
Volts
No
Amps
10 KVA
415 V
3
15
and
3 KVA
240 V
1
15
GENERAL
Dimensions, Weight & Mounting Details:
Length
Width
Height
Weight (net)
mm
mm
mm
Kgs
Length
Width
Height
Weight (net)
mm
mm
mm
Kgs
Length
Width
Height
Weight (net)
mm
mm
mm
Kgs
Mandatory Engine maintenance kit
Welding accessories
Amp/Volt meter attachment
Spark arrestor
ORDERING CODE
Skid mounted set
Wheel/Trailor mounted set
Skid mounted
1650
740
1315
700
2 Trailor mounted
2600
1400
1950
850
4W, Trailor mounted
Skid mounted
2000
740
1250
1025
2W, Trailor mounted
2950
1400
1850
1175
4W, Trailor mounted
3400
1400
1850
1275
Skid mounted
2000
740
1250
1050
2W, Trailor mounted
2950
1400
1850
1200
4W, Trailor mounted
3400
1400
1850
1300
Yes
WAC-400
DPAV 400
Yes
Yes
WAC-400
DPAV 600
Yes
Yes
WAC-600
DPAV 800
Yes
3310126
3310127
3310203
3310204
3310206
3310205
...Back

WELDING RECTIFIER SETS
HOME
ENERGY EFFICIENT
Welding Rectifier Sets - Energy Efficient Type
PRINT
ENERGY EFFICIENT WELDING RECTIFIER

MODEL: POWERCON 400

This energy efficient welding rectifier is a fully electronically regulated
transformer-rectifier unit suitable for all types of SMAW & DC TIG Welding
including cross country applicaitons.
DC TIG
MMA
SALIENT FEATURES
Immune to +10% and -15% voltage fluctuation. Output current
variation +1%. Constant current characteristics. Stepless current
variation through remote control
Energy efficient welding rectifier
Single phasing, short circuit, thermal overload, under voltage
and over voltage protection which protects equipment against
abnormal service conditions
Well-protected from supply spikes improves operational
reliability
Welding rectifier suitable for 6010 &7018 type electrodes can be
used for cross-country pipeline welding
Current ranges are specially useful for thin sheet welding. They are
also very effective power sources for perfect welding in the higher range
Adjustable Arc Force control
Ideally suited for site fabrication with long welding cables
SPECIFICATIONS
TECH. SPECS.
UNIT
POWERCON 400
Volts (AC)
No.
Hz
Volts (AC)
KVA
Type/A
415, +10%, 15%

3
50
355 460
14
TP 35
Amps
V
V
10 400
78
20 36
Amps
400
Amps
310
Class
Type
Type
H
Forced Air
IP23
mm
mm
mm
kg
790
585
770
125
MODEL
ORDERING CODE
INPUT
Voltage
Phase
Frequency
Operating input voltage range
Input power @ 100% duty cycle
Recommended switch fuse/rating
OUTPUT
Arc voltage range
Max. continuous hand
welding current
@ 60% duty cycle
Max. automic welding current
@ 100% duty cycle
GENERAL
Insulation
Cooling
Protection
Dimensions (approx.)
Length
Width
Height
Weight
SPECIFICATION
Power Source
Welding Accessories
Powercon 400
3450101
MODEL
CODE NO.
WAC400
6400114

HOME
INVERTER BASED
Welding Rectifier Sets - Inverter Based
PRINT
CHAMP SERIES
MODEL: CHAMP 150

Higher OCV - easy arc strike/restrike. Excellent welding performance
even with long cables
Better voltage range - 185-265 V makes it immune to voltage
fluctuations
No Load Power <50W makes it the ideal saver on idle time power
consumption
Low current - can operate down to 5 Amps; ideal for TIG welding
applications
TIG welding possible with Lift Arc Technique
DC TIG
MMA
SALIENT FEATURES
Large Input Supply Voltage Range. A unique feature essential for the
Indian environment
Better Cooling Efficiency
Class H - Insulation
Guaranteed X-ray quality welding
Low Power Consumption - saves 33% on power bills
Ideal for repair work and welding in difficult applications
Inbuilt HOT start facilities
SPECIFICATIONS
TECH. SPECS.
INPUT
Input Supply:
Voltage
Phase
Frequency
Recommended Input Fuse
(Slowblow)
Max. Input
@ 100% duty cycle
@ 60% duty cycle
@ 20% duty cycle
OUTPUT
@ 20% duty cycle
@ 60% duty cycle
@ 100% duty cycle
GENERAL
Protection
Cooling
Insulation
Length
Width
Height
Weight
SPECIFICATION
Power Source
TIG Torch
Welding Accessories
UNIT
CHAMP 150
Volts
No.
Hz
230,+15%,-20%
1
50/60
Amps
SP-20
KVA
KVA
KVA
3.0
3.9
6.2
Volts+/-5%
Amps
Amps
Amps
Amps
88
5-150
150
100
80
Class
Type
Class
IP 23
Forced Air
H
mm
mm
mm
kg
MODEL
Champ 150
355
120
240
6
ORDERING CODE
3440115
HIPROTIG-151-TV-4
WAM
0150102324
3704103

HOME
INVERTER BASED
Welding Rectifier Sets - Inverter Based
PRINT
CHAMP SERIES
MODEL: CHAMP 220/350

Higher OCV - easy arc strike/restrike. Excellent welding performance
even with long cables (upto 100m)
Better voltage range - 355-455 V makes it immune to voltage
fluctuations
No Load Power <100W makes it the ideal saver on idle time power
consumption
Low current - can operate down to 5 Amps; ideal for TIG welding
applications
MMA
DC TIG
SALIENT FEATURES
Large Input Supply Voltage Range with In-built under/over voltage,
single phase protections - A unique feature essential for the Indian
environment
Better Cooling Efficiency
Class H - Insulation
Guaranteed X-ray quality welding
Low Power Consumption - saves 33% on power bills
Ideal for repair work and welding in difficult applications
Arc force control and Inbuilt HOT start facilities provided as a
standard feature
SPECIFICATIONS
TECH. SPECS.
INPUT
Input Supply:
Voltage
Phase
Frequency
Recommended Input Fuse
(Slowblow)
Max. Input
@ 100% duty cycle
OUTPUT
@ 35% duty cycle
@ 60% duty cycle
@ 100% duty cycle
GENERAL
Protection
Cooling
Insulation
Length
Width
Height
Weight
Welding accessories
ORDERING CODE
Code No.
UNIT
CHAMP 220
CHAMP 350
Volts
No.
Hz
415,+10%,-15%
3
50/60
415,+10%,-15%
3
50/60
Amps
10
16
KVA
4.4
8.0
Volts+/-5%
Amps
Amps
Amps
Amps
75
5-220
220
170
130
75
5-350
350
267
207
Class
Type
Class
IP23
Forced Air
H
IP23
Forced Air
H
mm
mm
mm
kg
495
235
445
20
590
235
365
27.5
WAC-230
WAC-400
6400113
6400114

HOME
THYRISTORISED
Welding Rectifier Sets-Thyristorised
PRINT
THYROLUXE SERIES
MODELS: THYROLUXE 401/600
The thyristor controlled welding rectifiers are fully electronically

regulated transformer-rectifier units suitable for Manual Metal Arc
Welding process. It can also be used for DC TIG welding by connecting
a suitable TIG control unit.
MMA
DC TIG
SALIENT FEATURES
Thyristorised control, immune to +10% and -15% voltage fluctuation.
Output current variation +1%. Constant current characteristics.
Stepless current variation through remote control
High OCV for ease in arc start/restart. Inbuilt Booster circuit which
saves power
Excellent dynamic characteristics help in stable arc; good welding over the
entire range
Single phasing, short circuit, thermal overload, under voltage and
over voltage protection which protects equipment against abnormal
service conditions
Compact equipment hence easily manoeuvrable
Fan cooling which assures complete cooling of power components
Current ranges 10-400A (Thyroluxe 401) and 20-600 (Thyroluxe
600) are specially useful for thin sheet welding. They are also very effective
power sources for perfect welding in the higher range
In built HOT start/Antistick and self controlled arc force dynamics
provided as a standard feature
SPECIFICATIONS
TECH. SPECS.
INPUT
Voltage
Phase
Frequency
Operating input voltage range
Max. input power @60% duty cycle
Recommended switch fuse/rating
OUTPUT
Arc voltage range
Max. continuous hand
welding current
@ 60% duty cycle
Max. automatic welding current
@ 100% duty cycle
GENERAL
Insulation
Cooling
Protection
Dimensions (approx.)
Length
Width
Height
Weight
ORDERING CODE
OPTIONAL ACCESSORIE
Welding accessories
UNIT
Volts (AC)
No.
Hz
Volts (AC)
KVA
Type/A
THYROLUXE 401
VALUE
415 +10%, 15%
3
50
355460
23.5
TP35
THYROLUXE 600
VALUE
415 +10%, 10%
3
50
355460
40
TP60
Amps
V
V
10400
100
2036
20600
100
2144
Amps
400
600
Amps
310
465
Class
Type
Type
F
Forced Air
IP 23
H
Forced Air
IP 23
mm
mm
mm
kg
790
585
810
160
3440105
930
685
937
240
3440106
WAC-400
WAC-600

MIG/MAG WELDING OUTFITS
HOME
MAXIMIG SERIES
MIG/MAG Welding Outfits
PRINT
MAXIMIG SERIES
MODELS: MAXIMIG 250/251 CD
SALIENT FEATURES
Choice of workhorse machines with proven economy
Dependable thyristorised wirefeeder system ensures long,
uninterrupted welding
MMA
DC TIG
User friendly 2 track /4 track operation for zero defect GMA

welding
Higher arc time increases productivity
Integrated spot welding facility
Higher weld-metal deposition rates
Good and consistent weld quality with low hydrogen content
Can be used for welding a wide range of metals like carbon
steels, stainless steels, aluminium and its alloys, etc.,
provided appropriate consumables are used.
SPECIFICATIONS
TECH. SPECS.
UNIT
MODEL
MAXIMIG-250 AUTO CD
MAXIMIG - 251
MAXIMIG - 251 CD
VALUE
VALUE
CVR - 251
CVR - 251 CD
415 +/ 10%
3
50
415 +/ 10%
3
50
10
7
TP/20
10
7
TP/20
Constant Potential
16-36
Constant Potential
16-36
Amps/V
Amps/V
Sec.
250/26.5
195/23.75
1 - 5 (approx.)
250/26.5
195/23.75
1 - 5 (approx.)
Class
mm3
Kgs
F
775 x 390 x 730
107
F
975 x 485 x 840
123
FEEDLITE-20 (FD)/(FE)
BUILT-IN WIREFEEDER
0.8 - 1.2
1.2
1.2
Permanent Magnet DC Motor
42 Volt/60 Watt
2-Roll Quick Release
1.2 - 18
0.8 - 1.2
1.2
1.2
42 Volt/60 Watt
1.2 - 18
mm3
490 x 180 x310
-----
Kg.
8.5
-----
UNIT
POWER SOURCE
INPUT
Voltage
Phase
Frequency
Rating:
@ 60% duty cycle
@ 100% duty cycle
V-AC
Nos.
Hz
KVA
KVA
Type/Amps
OUTPUT
Static characteristics
Open circuit voltage range
Maximum welding current/load voltage:
@ 60% duty cycle
@ 100% duty cycle
Tack weld time range
Type
V-DC
GENERAL
Insulation
Dimensions (approx.) L x W x H:
Weight
WIREFEEDER
Wire diameter:
Mild steel
Stainless steel
Aluminium
Wire drive motor
Drive system
Wirefeed speed
Length x Width x Height
Weight (approx.) without
spool and cable assly.
MODEL
mm
mm
mm
Type
Type
mtr./min
Note: Wirefeeder with (FD) are with AWL torch connector. Wirefeeder with (FE) are with Euro torch connector.
Cont...

HOME
MAXIMIG SERIES
MIG/MAG Welding Outfits (Cont...)
TORCH
MODEL
PRINT
LMG-250(S)
MTG-250
LMG-250(E)
Maximum current capacity

@ 60% duty cycle:
Under CO2
Amps
250
Under MIG
Amps
200
Cable length
Mtrs.
3
Cooling
Type
Gas
Suitable for wire size:
Hard wires (steel)
mm
0.8 - 1.2
Soft wires (aluminium)
mm
1.2
Note: 1. LMG torches are with co-axial cables.
2. Torches with (E) are with Euro connector. Other torches are with AOL connector.
MTG-250 (E)
250
200
3
Gas
0.8 - 1.2
1.2
ORDERING INFORMATION
MODEL
MAXI MIG
MAXI MIG
MAXI MIG
MAXI MIG
251 A
251 B
251 C
251 D
POWER SOURCE
CVR-251
CVR-251
CVR-251
CVR-251
WIREFEEDER
FEEDLITE 20 (FE)
FEEDLITE 20 (FD)
FEEDLITE 20 (FE)
FEEDLITE 20 (FD)
TORCH
MTG-250 (E)
MTG-250
HI-PRO-250 (E)
HI-PRO-250 (S)
CODE
3720207
3720208
3720209
3720210
MODEL
MAXI MIG
MAXI MIG
MAXI MIG
MAXI MIG
251
251
251
251
CD A
CD B
CD C
CD D
POWER SOURCE
CVR-251 CD
CVR-251 CD
CVR-251 CD
CVR-251 CD
WIREFEEDER
BUILT - IN
BUILT - IN
BUILT - IN
BUILT - IN
TORCH
MTG-250 (E)
MTG-250
HI-PRO-250 (E)
HI-PRO-250 (S)
CODE
3720220
3720221
3720222
3720223
In view of continuous development, Advani-Oerlikon Limited reserves the right to modify/change the design and/or the specifications
without any prior notice.
Backed by our dedicated

customer care package.
Contact Authorised Distributor:
...Back

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MAXIMIG SERIES
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MAXIMIG SERIES
MODELS: MAXIMIG 251 AUTO CD
SALIENT FEATURES
Specifically designed for auto ancillaries for productive and quality

welds in a variety of components like load body, fuel tank supports,
engine bracket for two wheelers and sheet metal components upto
2mm thick
MIG/MAG
User friendly features like pre-weld selection of OCV from the chart
on the front panel and gas flow rate to ensure zero defect GMAW
welding
Dependable thyristorised wire feeding system with quick change
type mechanism ensures long uninterrupted defect-free welding
Lightweight and ergonomically designed swivelling handle, reduces
operator fatigue and increases productivity
MAXIMIG series power sources are reliable workhorses with high
mean time between failures
SPECIFICATIONS
TECH. SPECS.
POWER SOURCE
INPUT
Supply Voltage
Phases
Frequency
Rated Input Power
OUTPUT
Characteristics
No. of steps
Max. current
Max. continuous welding
current
GENERAL
Class of Insulation
Protection
Cooling
Dimensions (Approx) :
Length
Width
Height
Weight
WIREFEEDER
Wire dia range
Wire drive motor
Drive system
Wirefeed speed
UNIT
MAXIMIG-251 AUTO CD
CVR-251 AUTO CD
V
No.
Hz
KVA
A
415
3
50
7.6
TP20
Type
V
No.
A
.....................Constant potential....................
19.535.7
16
250
210
Class
Class
Type
H
IP 23
........................... Forced air ......................
mm
mm
mm
Kg.
700
550
815
93
Built-in
0.81.0
42 Volt
1.218
Type
Type
mtr./min
Cont...

HOME
MAXIMIG SERIES
TORCH
MODEL
PRINT
HI-PRO-250(S)
HI-PRO-250(E)

@ 60% duty cycle:
Under CO2
Amps
250
Under MIG
Amps
200
Cable length
Mtrs.
3
Cooling
Type
Gas
Hard wires (steel)
mm
0.8 1.2
Soft wires (aluminium)
mm
1.2
Note: 1. HI-PRO torches are with co-axial cables. 2. Torches with (E) are with Euro connector. Other torches are with AWL connector.
Set of welding accessories
MTG-250
MTG-250 (E)
250
200
3
Gas
0.8 1.2
1.2
MAC 230 SPL
MIG/MAG WELDING OUTFIT COMBINATIONS ORDERING CODE

SR. NO.
01
02
03
04
MODEL
Maximig 251 Auto CD A
Maximig 251 Auto CD B
Maximig 251 Auto CD C
Maximig 251 Auto CD D
POWER SOURCE
CVR-251 Auto CD
CVR-251 Auto CD
CVR-251 Auto CD
CVR-251 Auto CD
TORCH
(BUILT-IN WIREFEEDER)
MTG-250(E)
MTG-250
HI-PRO-250E
HI-PRO-250S
PRODUCT CODE
3720241
3720242
3720243
3720244
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RANGER SERIES
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RANGER SERIES
MODELS: RANGER 400/600
All-position welding is possible

Higher weld-metal deposition rates
Low distortion
Good and consistent weld quality with low hydrogen content
No stub-end loss as with stick electrodes
Low inventory of consumables because of unique burn-off
characteristics of wires which permit each wire size to be used over a
wide range of currents
Higher arc time since no time is lost in changing electrodes,
deslagging (except with some fluxcored wires) or weld cleaning.
Hence more productivity
Can be used for welding a wide range of metals like carbon steels,
stainless steels, aluminium and its alloys, etc., provided appropriate
consumables are used
MIG/MAG
SALIENT FEATURES
Sturdy, compact and 100% dependable, portable power source

A wirefeeder half the normal weight of the conventional one,
minimises welder fatigue
Added operator safety because of low voltage supply to wirefeeder
from the source
Uninterrupted on-the-job control of welding current & voltage through
handy remote
Crater current control mechanism
SPECIFICATIONS
TECH. SPECS.
INPUT
POWER SOURCE
Supply Voltage
Phases
Frequency
Input Power:
@ 60% duty cycle
@ 100% duty cycle
OUTPUT
Characteristics
No. of steps
Max. welding current/load voltage:
@ 60% duty cycle
@ 100% duty cycle
Tack weld time range
GENERAL
Class of insulation
Type of current control
Current/voltage control
2 Track/4 Track
Cooling
Dimensions (Approx) :
Length
Width
Height
Weight
UNIT
RANGER 400
(Thyristorised)
RANGER 600
(Thyristorised)
V
No.
Hz
TCVR-400
415
3
50
TCVR- 600
415
3
50
KVA
KVA
A
23
19.5
TP-32
40
31.7
TP-60
Type
V
No.
A
A/V
A/V
Sec.
Class
Type
Type
mm
mm
mm
Kg.
............................Constant potential..........................
55 (max.)
65 (max.)
Stepless
Stepless
50-400
60-600
400/34
310/29.5
1 5
600/44
465/37
1 5
H
H
.....................Through remote control unit ...................
..................................Provided ..................................
................................ Forced air .................................
790
585
810
145
950
500
850
245
Cont...

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RANGER SERIES
PRINT
WIREFEEDER
MODEL FEEDLITE-20 (FD)/(FE) FEEDLITE-20 (PD)/(PE) FEEDLITE-40 (FD)/(FE)
Wire Diameter:
Mild Steel mm
Stainless Steel
Aluminium
Wire drive motor
0.8 1.6
mm
mm
Type
0.8 1.6
1.2 1.6
1.2 1.6
Permanent magnet
DC motor 42 V/60 W
0.8 1.6
1.2 1.6
1.2 1.6
Printed Circuit
DC motor 18V/65W
1.2 1.6
1.2 1.6
1.2 1.6
Permanent magnet
DC motor 42 V/90 W
1.2 1.6
1.2 1.6
Permanent magnet
DC motor 42 V/90 W
Type
2-Roll quick release
mtr./min.
mm3
1.2 18
500 x 180 x 310
1.2 18
500 x 180 x 310
1.2 18
500 x 180 x 310
1.2 8.0
500 x 180 x 310
Kg.
9
2
9
2
8
4
8
4
Drive System
Wire feed speed
Dimensions (Approx): LxWxH
Weight(Approx)without
spool and cable assly.
Wire net drive
FEEDLITE-40 (FE) H
Note: Wire feeder with (FD) are with AWL connector. Wirefeeder with (FE) are with Euro torch connector.
TORCH
MODEL
HI-PRO-400(E)/HI-PRO-400(S)
MTG 600(E)/MTG 600
BBG B60-3(E)
@ 60% duty cycle:
Under CO2
Amps
400
500
600
Under MIG
Amps
320
350
475
Cable length
Mtrs.
3
3
3
Cable
Type
Co-axial
Co-axial
Cooling Type
Gas
Gas
Gas
Hard wires (steel)
mm
0.8,1.6
0.8,1.2,1.6,2.0
0.8,1.2,1.6,2.4,2.8
Soft wires (Alu.)
mm
1.2,1.6
1.2,1.6
1.2,1.6
Note: Torches (E) are with Euro connector. Torches (S) are with AWL connector.
ALL MODELS OF
PRODUCT
RANGER 400/RANGER 600
CODE
Set of welding accessories 400 A capacity
MAC 400
6400141
Set of welding accessories 600 A capacity
MAC 600
6400143
Set of welders accessories
WAM
3704103
MIG welding accessories
MWA1
3706103
MWA1
MWA2
MWAII
3706104
MIG/MAG WELDING OUTFIT COMBINATIONS ORDERING CODE
Model
Power Source
Wirefeeder
Torch
Code
RANGER 400A
TCVR - 400
FEEDLITE 20 (FE)
HI-PRO 400 (E)
3710103
RANGER 400B
TCVR - 400
FEEDLITE 20 (FD)
HI-PRO 400 (S)
3710102
RANGER 400C
TCVR - 400
FEEDLITE 40 (FE)
HI-PRO 400 (E)
3710104
RANGER 400D
TCVR - 400
FEEDLITE 40 (FD)
HI-PRO 400 (S)
3710105
RANGER 400E
TCVR - 400
FEEDLITE 20 (PE)
HI-PRO 400 (E)
3710118
RANGER 400F
TCVR - 400
FEEDLITE 20 (PD)
HI-PRO 400 (S)
3710119
RANGER 600A
TCVR - 600
FEEDLITE 40 (FE) H
BBG B60-3(E)
3710106
RANGER 600B
TCVR - 600
FEEDLITE 40 (FE)
MTG 600 (E)
3710107
RANGER 600C
TCVR - 600
FEEDLITE 40 (FE)
BBG B60-3(E)
3710108
RANGER 600D
TCVR - 600
FEEDLITE 40 (FD)
MTG 600
3710109
...Back

TIG WELDING OUTFITS
HOME
INVERTER BASED
TIG Welding Outfits-Inverter Based
PRINT
CHAMPTIG SERIES
MODEL: CHAMPTIG 220
SALIENT FEATURES
High Class invertor technology - constant current characteristics,

irrespective of arc length variation
Large input supply voltage range with built-in under/over voltage, single
phase protections - an essential feature in hostile Indian conditions
High efficiency - 80% against the conventional machine efficiency of 60%
Class H insulation
Smooth and stable arc with minimum spatter - excellent weld characteristics
Low power consumption - saves power bills by 33%
Light compact and portable for greater flexibility in welding operations.
Can be easily carried close to various welding areas on sites or shopfloors
SPECIFICATIONS
TECH. SPECS.
INPUT
I/P SUPPLY VOLTAGE
PHASE
FREQUENCY
RATING
@ 35% DC
@ 60% DC
@ 100% DC
OUTPUT
OCV
WELDING CURRENT RANGE
MAX. CONTS. HAND WELDING CURRENT
@35 % DC
@60 % DC
@100% DC
SPOT / PULSE TIG PARAMETERS
UPSLOPE TIME
DOWNSLOPE TIME
PREFLOW TIME
POSTFLOW TIME
BACKGROUND CURRENT
PEAK CURRENT TIME
BACKGROUND CURRENT TIME
SPOT TIME
GENERAL
INSULATION
COOLING
PROTECTION
OVER ALL DIMENSIONS
LENGHT
WIDTH
HEIGHT
WEIGHT
TIG TORCH-BTG-21T-4
TIG TORCH-BTG-21T-8
SET OF TUNGSTEN ELECTRODES: TE-20
PRESSURE REGULATOR CUM FLOWMETER: PRF-AT
SET OF WELDERS ACCESSORIES: WAT
STANDARD SET OF MMA WELDING ACCESSORIES
ORDERING CODE
TORCH
MAX.CURRENT CARRYING CAPACITY
@ 60% DUTY CYCLE
@100% DUTY CYCLE
COOLING
SUITABLE FOR ELECTRODE DIA
UNIT
CHAMPTIG 220
V
NO.
HZ
355 - 455
3
50/60
KVA
KVA
KVA
8.4
6.0
4.4
V
AMP
75
5 - 220
AMP
AMP
AMP
SEC
SEC
SEC
SEC
AMP
SEC
SEC
SEC
220
170
130
STD SCOPE
0.1 - 10
0.1 - 10
0.1 - 5
0.1 - 20
5 - 220
0.1 - 2.5
0.1- 2.5
1-10
CLASS
TYPE
CLASS
H
FORCED AIR
IP 23
MM
MM
MM
KG
495
235
440
25
CODE NOS.
CHAMPTIG 220
MODEL
AMPS DC
AMPS AC
AMPS DC
AMPS AC
TYPE
MM
0150102221
0150102222
3802101
6400170
6400101
6400113
3800315
BTG-21T-4/
BTG-21T-8
200
150
150
115
GAS
1.6, 2.4, 3.2
MMA
DC TIG
FEATURES & BENEFITS

1. Invertor Technology
a) Constant current characteristics - within +/- 1%,irrespective of arc length
variation
b) Stepless current variation
c) Excellent welding characteristics & performance over the entire range.
d) Smooth and stable arc with minimum spatter.
2. Higher Efficiency & Power Factor
a) Greater than 80% against conventional machines efficiency of 60%.
b) No Power factor correction capacitor required as power factor is > 0.9
3. Low Power Consumption
a) No load power < 100 Watts.
b) Saves power bills by 33%.
4. Large Input Supply Voltage Range with built-in under/over voltage, single
phase protections - A unique features essential for Indian environment
a) Immune to input voltage fluctuations (355 - 455 Volts).
5. Higher OCV
a) Easy arc strike / restrike.
b) Excellent welding performance even with long welding cables (>50 mtrs.)
6. ClassH insulation
7. Welding Current Variation by Local or my using Remote Control Potentiometer
8. Light Weight - 1/8th of Conventional Machine
9. Compact Size - 1/6th of Conventional Machine makes it easy to handle,
ergonomic & portable.
10. Digital Panel Meter - for easy presetting of welding current
11. Arc force control potentiometer for easy arc striking
12. Built in TIG Spot and Pulsed TIG welding facility
13. Complete TIG cycle includes independent setting of:
a) Gas Preflow
b) Current upslope
c) Welding current
d) Current downslope
e) Gas postflow time
f) TIG Spot welding time
g) Pulse parameters
14. Manufacturing facility for assembly / sub-assembly of invertor-based machines
ensures off the shelf availability of all spare parts at competitive prices.
Note: Torch to be ordered seperately code nos. specified in optional

accessories

TIG WELDING OUTFITS
ADORTIG SERIES CONTROL UNITS
TIG Welding Outfits
HOME
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ADORTIG SERIES Control Units

MODELS: ADORTIG AD-25/30, D-30

Tungsten Inert Gas (TIG), also known as Gas Tungsten Arc Welding
(GTAW), is an arc welding process that uses on inert gas (either Argon,
Helium or gas mixtures) to protect the weld zone from the atmosphere.
The heat required for effective welding is provided by an electric arc
which is struck between a non-consumable tungsten electrode and
the job. The power to the arc is supplied by an AC, DC or AC/DC
power source having constant current characteristics (drooping
characteristics). High frequency voltage is superimposed on the welding
current to provide contact-free arc striking and arc stability (especially
in AC TIG).
AC/DC TIG
CONTROL OUTFITS
Ador Weldings standard ADORTIG control outfits are available for
AC/DC or DC applications. These are meant to be connected to any
suitable AC or DC power source (depending on welding application
and model selected) with constant current or drooping outfit
characteristics.
SALIENT FEATURES
Basic Control Units
Light compact and portable for greater flexibility in welding operations. Can be easily carried close to various welding areas on sites
or shopfloors
Torches switch operations through electro-magnetic relay circuitry
controls gas pre-flow (to ensure perfect shielding of weld joint while
starting), high frequency initiation (for easy, contactless, arc start)
and gas post-flow (for complete protection of weld pool and Tungsten electrode till they cool down)
Light torch, four track operation of torch switch minimises operator
fatigue since the torch switch needs to be continuously pressed while
welding
Operator safety ensured since control circuitry operates on low voltage (24 volts). Minimal danger of electrical shock
Gas flow control through solenoid valve for economy in consumption
of costly Argon gas. Automatic H.F. cut-off after arc ignition during
DC TIG welding through 4 track operation
In case of water cooled units (300 amps and above), a water pressure switch protects the expensive TIG torch from damage in case
of pump failure or inadequate water supply
Indicating lamps on front panel for gas and power
Cont...

TIG WELDING OUTFITS
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ADORTIG SERIES CONTROL UNITS
TIG Welding Outfits (Cont...)
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ADORTIG SERIES Control Units

MODELS: ADORTIG AD-25/30, D-30
SPECIFICATIONS
UNIT
H.F. UNIT
H.F. 25/30
(AC/DC UNITS)
INPUT
Input Supply
Voltage
Phase
Frequency
OUTPUT
Max. cont. welding current:
@60% duty cycle (AC/DC)
@100% duty cycle (AC/DC)
GENERAL
Filter capacitor
Length
Width
Height
Weight
TORCH
Max.Current Carrying Capacity
@ 60% duty cycle
@ 100% duty cycle
Cable Length
Cooling
Electrode Capacity
AUX. UNIT
AU 25/30 C
V
No.
Hz
(from
AU-25/30 C)
230
1
50
230
1
50
A
A
250/300
180/230
250/300
180/230
Inbuilt
500
453
227
28
1200
460
830
118
mm
mm
mm
kg
Amps AC
Amps DC
Amps AC
Amps DC
Mtrs.
Type
mm
(DC UNITS)
H.F. UNIT
H.F. 25/30
INPUT
Input Supply
Voltage
V
Phase
No.
Frequency
Hz
OUTPUT
Max.cont.welding current:
@60% duty cycle (DC)
A
@100% duty cycle (DC)
A
GENERAL
Length
mm
Width
mm
Height
mm
Weight
kg
NOTE: Duty Cycle is based on 5 min. cycle time.
TORCH
UNIT
Max.Current Carrying Capacity
@ 60% duty cycle
Amps AC
Amps DC
@ 100% duty cycle
Amps AC
Amps DC
Cable Length
Mtrs.
Cooling
Type
Electrode Capacity
mm
OPTIONAL ACCESSORIES :
ADORTIG AD 25/30
Model
TE-30
TAC-300
TAC-301
PRF-AT
HIPRO TIG 300-4/8

270
300
200
230
4/8
Water
1.6, 2.4, 3.2, 4.0
UNIT
Set of Tungsten electrodes

Set of Welding Accessories
Set of welding cable
Pressure regulator cum
flowmeter for argon gas
ORDERING CODE
Model
ADORTIG AD-25/30 with HIPRO TIG 300-4
ADORTIG AD-25/30 with HIPRO TIG 300-8
ADORTIG D-30 with HIPRO TIG 300-4
ADORTIG D-30 with HIPRO TIG 300-4
AC/DC CONTROL OUTFITS

ADORTIG AD-25/30
DC CONTROL OUTFITS
ADORTIG D-30
AUX. UNIT
AU 30C
(From
AU-30 C)
230
1
50
230
1
50
300
230
300
230
500
453
227
28
1200
460
830
105
Product code
3802102
3803103
3806102
6400170
HIPRO TIG 300-4/8

270
300
200
230
4/8
Water
1.6, 2.4, 3.2, 4.0
ADORTIG D-30
Model
TE-30
TAC-300
TAC-301
PRF-AT
Product code
3802102
3803103
3805102
6400170
Code No.
3800102
3800115
3800105
380011
...Back

TIG WELDING OUTFITS
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DC & AC/DC TIG CONTROL UNITS
TIG Welding Outfits
PRINT
DC & AC/DC TIG Control Unit

MODELS: HF 2000/2000AD
SALIENT FEATURES
Portable
DC TIG
Built in high frequency
AC TIG
HF on/off switch to prevent high frequency interference

(operation in DC mode only)
Auto H.F. shut off after arc strikes (in DC mode only)/Arc does
not strike in 10 secs.
Built-in Preflow/Postflow facility
Gas flow through Solenoid valve for economy in consumption
of costly Argon gas
SPECIFICATIONS
TECH. SPECS.
INPUT
I/P Supply Voltage
Phase
Frequency
OUTPUT
Welding Current DC
@60% Duty Cycle
@100% Duty Cycle
Welding Current AC
@60% Duty Cycle
@100% Duty Cycle
Gas Preflow Time
Gas Postflow Time
GENERAL
Torch Switch
Arc Striking
DIMENSIONS
Length
Width
Height
Weight (With capacitor bank)
(Only for HF 2000 AD)
UNIT
HF 2000
VALUE
HF2000 AD
VALUE
V
No.
Hz
230
1
50
230
1
50
Amps
Amps
200
150
200
150
Amps
Amps
Sec.
Sec.
0.15
130
150
110
0.15
130
Type
Type
2T/4T
HF/Touch
2T/4T
HF/Touch (DC Only)
mm
mm
mm
kg.
440
165
315
10
560
290
438
25
TORCH
Max. Current Carrying Capacity
@ 60% Duty Cycle
@ 100% Duty Cycle
Cable Length
Cooling
Suitable for Electrode Dia
HI-PRO TIG 201-4/

HI-PRO TIG 201-8
Amps DC
Amps AC
Amps DC
Amps AC
Mtr.
Type
mm
200
150
150
115
4/8
Gas
1.6, 2.4, 3.2
ORDERING CODE
HF 2000 with HI-PRO TIG 201-4
HF 2000 with HI-PRO TIG 201-8
HF 2000 AD with HI-PRO TIG 201-4
HF 2000 AD with HI-PRO TIG 201-8
3800110
3800111
3800112
3800117

SUBMERGED ARC WELDING OUTFITS
HOME
MAESTRO SERIES
Submerged ARC Welding Outfits
PRINT
MAESTRO SERIES
MODELS: PS 600/PS 800/PS 1000/PS 1200
SALIENT FEATURES
Perfectly matched power sources and welding heads
Boom mounted head comes with a choice of manual, semimotorised and fully motorised cross slides
Programmed sequential operations of Power source, Wire Feed
and Carriage through built-in solid state circuitry
Twin Wire attachment is optionally available - helps to achieve
20-30% higher weld deposition rates
Fillet welding attachment (optional) - enhances usability and
shopfloor productivity
SAW
SPECIFICATIONS
TECH. SPECS.
UNIT
PS 600
PS 800
PS 1000
PS 1200
Volts.
No.
Hz
KVA
Type/Amps
415
3
50
36.5
TP-60
415
3
50
45
TP-60
415
3
50
57
TP-80
415
3
50
68
TP-100
Type
A
Volts
Volts
CP
600
20-65
17-54
CP
800
35-63
29-54
CP
1000
35-63
29-54
CP
1200
35-63
29-54
Amps
Amps
600
465
800
650
1000
800
1200
1000
Class
Type
mm
mm
mm
kg
H
Forced Air
920
685
940
255
H
Forced Air
1225
800
900
350
H
Forced Air
1225
800
900
365
H
Forced Air
1225
800
900
390
WH-I5
(Tractor Mounted)
WH-I5-01
(Boom Mounted)
WH-I5-02
(Boom Mounted)
WH-I5-03
(Boom Mounted)
A. POWER SOURCES
INPUT
Voltage
Phase
Frequency
(KVA rating) @ 60% duty cycle
Recommended Fuse rating
OUTPUT
Static characteristics
Welding current (upto)
Open circuit voltage range (max.)
Open circuit range (actual)
Max. welding current:
@ 60% duty cycle
@ 100% duty cycle
GENERAL
Insulation
Cooling
Dimensions (approx.): Length
Width
Height
Weight
B. WELDING HEAD
Max. Welding Current @ 60% duty cycle
A
@ 100% duty cycle
A
Recommended power source (CP Type)
Model
Wire Diameter: - Single wire
mm
- Twin wire
mm
Speed range: - Wire feed
mtr/min
- Carriage
mtr/min
Input to control unit
Range of adjustment:#
Vertical (Z)
mm
Horizontal (X)
mm
(Transverse to travel direction)
Horizontal (Y)
mm
(In direction of travel) Maximum Swivel:
Transverse to head travel
deg
Parallel to hand travel
deg
Horizontal swing
deg
Standard bore for spool
Weight of the spool (Max.)
kg
Flux Hopper capacity (approx.)
kg
1500
1250
0.1 to 1.5
180 (100+80*)
140
1500
1500
1250
1250
PS600/PS800/PS1000/PS1200
2, 2.5, 3, 4, 5
2 & 2.5 (optional)
0.5 to 4.0
42 V from the power source
1500
1250
180 (100+80*)
140
100 (Motorised)
100 (Motorised)
100 (Motorised)
100 (Motorised)
140
140 (Manual)
100 (Motorised)
45
30
270
285-315 (adjustable)
25
10/7
mm
Dimensions (approx): Length

Height
Width
mm
mm
mm
1400
805
450
1400
875
650
1400
875
650
1400
875
650
Total Weight (Without Flux and Wire)
kg
80
90
100
105
*80 mm adjustment for welding head.

# Range of adjustment: The 3 axes of the welding head are defined as: X-Axis - Horizontal Axis, transverse to direction of Boom travel
Y-Axis - Horizontal Axis, along the direction of Boom travel Z-Axis - Vertical Axis, perpendicular to direction of Boom travel
Cont...

SUBMERGED ARC WELDING OUTFITS
MAESTRO SERIES
Submerged ARC Welding Outfits (Cont...)
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OPTIONAL EXTRAS
TWIN WIRE ATTACHMENT
Twin Wire Attachment is available for the Tractor type as well as Boom Mounted type Welding Heads. This arrangement
consists of one set each of wire drive roll and nozzle for 2 mm and 2.5 mm size wires to feed two wires in tandem and
increase deposition rates substantially. This arrangement is ideal for applications like cladding of hard surfacing as well as for
filling weld metal in extra large edge preparation grooves. Twin 2.5 mm wires can deliver upto 20% higher deposition rates
than a single 5 mm diameter wire at the same welding current and arc voltage parameters
FILLET WELDING ATTACHMENT
To enhance the usability of the SAW outfit, a Fillet Welding Attachment can be provided for increased shopfloor productivity
SPOTLIGHT PROJECTOR
This facility is especially useful for welding operations inside cylindrical jobs where a light source is
required to examine seams
Set of welders accessories

Model: WAS
Set of welding cables
Model: SAC
Spot light projector
Model: SLP
Filler welding attachment
Model: FWA
Twin wire attachment
Model: TWA
CODE NOS.
MAESTRO 600
600-01
600-02
600-03
MAESTRO 800
800-01
800-02
800-03
MAESTRO 1000
1000-01
1000-02
1000-03
MAESTRO 1200
1200-01
1200-02
1200-03
3604101
3604101
3604101
3604101
3601101
3601105
3601106
3601104
3603101
3603101
3603101
3603101
3602101
3602101
3602101
3602101
3602103
3602103
3602103
3602103
ORDERING CODES
SUBARC OUTFIT
Maestro
Maestro
Maestro
Maestro
Maestro
Maestro
Maestro
Maestro
Maestro
Maestro
Maestro
Maestro
Maestro
Maestro
Maestro
Maestro
600
600-01
600-02
600-03
800
800-01
800-02
800-03
1000
1000-01
1000-02
1000-03
1200
1200-01
1200-02
1200-03
PRODUCT CODE
POWER SOURCE
3600401
3600402
3600403
3600404
3600405
3600406
3600407
3600408
3600409
3600410
3600411
3600412
3600413
3600414
3600415
3600416
PS 600
PS 600
PS 600
PS 600
PS 800
PS 800
PS 800
PS 800
PS 1000
PS 1000
PS 1000
PS 1000
PS 1200
PS 1200
PS 1200
PS 1200
WELDING HEAD
WH-15
WH-15-01
WH-15-02
WH-15-03
WH-15
WH-15-01
WH-15-02
WH-15-03
WH-15
WH-15-01
WH-15-02
WH-15-03
WH-15
WH-15-01
WH-15-02
WH-15-03
...Back


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