Product Catalogue 2009: Welding and Cutting Equipment
Product Catalogue 2009: Welding and Cutting Equipment
Product Catalogue 2009: Welding and Cutting Equipment
Contents
Page No.
Arc Equipment
MMA-AC
- Transweld 400
...
- THH630
...
- RS400 /RS400E
...
...
- LHJ425/750
...
- OrigoArc 150/200
...
- MG320
...
- LFD 1500/3000
...
...
- CaddyArc251i A32/A34
...
...
- 653CVCC
...
...
...
- Migmatic 250
...
- Smashweld 4000T
...
- LAB4000
...
- AutoK400/600
...
10
...
11
- SCR 400(S)
...
12
...
13
MMA-DC
MIG/MAG
(i)
Page No.
- Aristo Mig U4000i / U5000i/5000i
...
14
...
15
...
16
- MIG Torches
...
17
...
18
- CaddyTig 1500i/2200iTA33/TA34
...
18
- OrigoTig3001i TA23/TA24
...
19
...
20
...
21
...
22
...
23
...
24
TIG Torches
...
25
...
26
- PowerCut 650/875/1250/1500/1300/1600
...
26
...
27
- SAW Tractor LW
...
27
DCTIG
AC/DC TIG
SAW
(ii)
Page No.
...
28
Welding Automation
...
29
...
29
...
29
...
30
Tractor Automats:
- Miggytrac
...
31
- Railtrac
...
32
...
33
- Rollerbeds / Positioners
...
34
...
35
...
36
- Range of Robots
...
37
...
38
- Combirex CXL-P
...
39
- E-vent
...
39
- Eagle
...
39
- SuprarexSXE-P1 /SXE-P2/SXE-P3
...
40
- Numorex NXB
...
41
- TelerexTXB
...
41
- Alpharex
...
41
Cutting Systems
Profile Cutting Machines
(iii)
Page No.
Cutting Processes
- Oxy-fuel / Plasma / Precision Plasma Cutting
...
42
...
43
- Marking
...
43
Environment
...
43
...
44
...
45
...
45
...
45
...
45
...
45
...
45
...
45
...
45
...
45
...
46
Welding Accessories
- Welding Curtain (DIN Standard) Dark Red, Green Transparent, Dark Green
(iv)
TRANSWELD 400
Welding Transformer for Shop and Site Application
Transweld 400
415 / 2 Lines of 3, 50
80
50 - 400
300
H
Natural Air
600 x 410 x 720
115
THH 630
Welding Transformer for Industrial and Fematic Welding
THH 630
415 / 2 Lines of 3, 50
73 - 80
90 - 630
500
H
Forced Air
820 x 675 x 1050
210
RS 400 / RS 400E
The All Purpose Thyristorised MMA Welding Rectifier
RS 400
RS 400E
Mains supply, Ph x V, Hz
Open circuit voltage, VDC (Max)
Welding current range, A
Class of insulation
Type of cooling
Dimensions, l x w x h, mm
Weight, Kg
3 x 415 10%, 50
90
10 - 400
H
Forced Air
825 x 695 x 1070
195
3 x 415 10%, 50
90
10 - 400
H
Forced Air
695 x 675 x 870
200
Mains supply, Ph x V, Hz
Open circuit voltage, VDC (Max)
Welding current range, A
Output at 60% duty cycle, A
Class of insulation
Type of cooling
Dimensions, l x w x h, mm
Weight, Kg
3 x 41510%, 50
100
10 - 400
400
H
Forced Air
675 x 350 x 690
130
LHJ 425
LHJ 750
Mains supply, Ph x V, Hz
3 x 415, 50
3 x 415, 50
76
87
55 - 425
80 - 750
300
600
Class of insulation
Type of cooling
Forced Air
Forced Air
Dimensions, l x w x h, mm
Weight, Kg
185
225
Mains supply, Ph x V, Hz
1 x 23010%, 50
1 x 23010%, 50
Fuse (slow), A
16
16
60 - 75
60 - 75
4 - 150
5 - 180
110
140
Enclosure class
IP 23C
IP 23C
Application class
Standards of compliance
Dimensions, l x w x h, mm
Weight, Kg
6.9
MG320
Motor Generator Set
KW / RPM
14 / 2900
Star / Delta
30 - 320
V 100
A
A
A
A
250
300
315
50
Drip Proof IP - 22
B
mm
Kg
mm
1.5 to 6.0
320
840 x 612 x 935
LFD 1500/3000
Multi-operator power source
Technical Specifications
Rectifier
Input
Rated Output @ 60% duty cycle
Power Factor
Welding Line voltage - selectable
Weight
Dimensions, d x w x h, mm
Control Unit
Setting Range
Enclosure
LFD 1500
LFD 3000
3 x 415V 50 Hz
87 KVA
1500A
0.93
50 - 60 V
540 Kg
1020 x 870 x 1434
RC 500
6-593
IP 22
3 x 415V 50 Hz
163 KVA
3000A
0.95
50 - 60 V
720 kg
1020 x 870 x 1434
RC 500
6-593
IP 22
Arc 4001i
Mains supply, Ph x V, Hz
Fuse (slow), A
Open circuit voltage, VDC (Max)
Welding current range, A
Output at 60% duty cycle, A
Type of cooling
Enclosure class
Application class
3 x 40010%, 50
20
91
16 - 400
320
Forced Air
IP 23
S
Standards of compliance
Dimensions, l x w x h, mm
Weight, Kg
Mains supply,
Fuse (slow), A
Open circuit voltage, VDC (Max)
Welding current range, A (TIG/MMA)
Output at 60% duty cycle, A
Enclosure class
Application class
Standards of compliance
Dimensions, l x w x h, mm
Weight, Kg
3 x 400 V, 50 Hz
16
78
4 - 250 / 3 - 250
190
IP 23
S
IEC 60974 -1 / -10
418 x 188 x 208
10.5
Mains supply, Ph x V, Hz
Fuse (slow), A
Open circuit voltage, VDC
Welding current range, A
Output at 60% duty cycle, A
Type of cooling
Enclosure class
Application class
Standards of compliance
Dimensions, l x w x h, mm
Weight, Kg
3 x 40010%, 50
25
56
20 - 400
310
Forced Air
IP 23
S
EN 60974 -1/-10
1310 x 800 x 780
157
3 x 40010%, 50
50
56
20 - 650
490
Forced Air
IP 23
S
EN 60974 -1/-10
1310 x 800 x 780
223
3 x 40010%, 50
63
56
20 - 800
630
Forced Air
IP 23
S
EN 60974 -1/-10
1310 x 800 x 780
245
Special CVCC variants of the above are available in the 400 / 500 / 650A segment.
653 cvcc
Power Sources for MIG/MAG, SAW, MMA Welding and Arc Gouging
653 cvcc
Mains supply, Ph x V, Hz
Open circuit voltage, VDC (Max)
Welding current range, A
Output at 60% duty cycle, A
Output at 100% duty cycle, A
Type of cooling
Dimensions, l x w x h, mm
Weight, Kg
3 x 40010%, 50
59
50 - 750
750
600
Forced Air
819 x 483 x 622
240
EDW 350
Engine
Make
Model
No. of cylinders
Type of cooling
Starter
Battery capacity, Ah
Governor
Power at 1500 rpm, BHP
Fuel
Fuel tank volume, ltr
Fuel consumption, ltr/hr
Cummins
S3.8G4
4
Water
12V Lucas
120
Mechanical
58
Diesel
80
4.5
Welding Output
Open circuit voltage, VDC
Welding current range, A
Output at 60% duty cycle, A
Electrode type
Electrode size, mm
90
10 - 350
300
All including cellulosic
4.0 / continuous
90
10 - 400 / 10 - 500
400
All including cellulosic
5.0 / continuous
Auxiliary Output
3Ph supply, kVA, V/Ph, Hz
1Ph supply, kVA, V/Ph, Hz
7.5, 415 / 3, 50
2.5, 230 / 1, 50
10, 415 / 3, 50
5, 230 / 1, 50
Size
Dimensions, l x w x h, mm
Weight approximate, Kg
Undercarriage with tow bar
Noise Level
DB at 1 m distance
Compliance
75
CPCB
75
CPCB
Power Source
Mains supply, Ph x V, Hz
Open circuit voltage, VDC (Max) / steps
Welding current range, A
Output at 60% duty cycle, A
No. of inductance outlets
Spot / interval welding time, sec
Type of cooling
Dimensions, l x w x h, mm
Weight, Kg
Wire Feeder (Enclosed)
3 x 415, 50
16 - 37 / 10
30 - 250
190
2
0.2 - 2
Forced Air
840 x 375 x 736
90
1.5 - 22
0.8 - 1.2 / MS
Migmatic 250
Power Source for MIG / MAG Welding
Migmatic 250
Power Source
Mains supply, Ph x V, Hz
Open circuit voltage, VDC (Max) / steps
Welding current range, A
Output at 60% duty cycle, A
Type of cooling
Dimensions, l x w x h, mm
Weight, Kg
Wire Feeder
Wire feed speed, m/min
Wire diameter, mm / type
Weight, Kg
Migmatic 250
3 x 415, 50
16 - 34 / 10
30 - 250
250
Forced Air
620 x 390 x 580
78
Migmatic
1.5 - 22
0.8 - 1.2 / MS
6
Smashweld 4000T
All Purpose Semi-Automatic Welding Equipment
Smashweld 4000T
Power Source
Mains supply, Ph x V, Hz
Open circuit voltage, VDC (Max) / steps
Welding current range, A
Output at 60% duty cycle, A
Type of cooling
Dimensions, l x w x h, mm
Weight, Kg
Smashweld 4000T
3 x 415, 50
18 - 45 / 20
20 - 400
270
Forced Air
530 x 980 x 850
78
Wire Feeder
Wire feed speed, m/min
Wire diameter, mm / type
Weight, Kg
Servo - III
1 - 22
0.6 - 1.2 / MS, Al, FC
11
LAB 4000
Heavy Duty Semi-Automatic MIG / MAG Welding Equipment
LAB 4000
Power Source
Main supply, Ph x V, Hz
Open circuit voltage, VDC (Max) / steps
Welding current range, A
Output at 60% duty cycle, A
Type of cooling
Dimensions, l x w x h, mm
Weight, Kg
LAB 4000
3 x 415, 50
17 - 44 / stepless
40 - 360
320
Forced Air
885 x 505 x 1065
153
Wire Feeder
Wire feed speed, m/min
Wire diameter, mm / type
Weight, Kg
Servo - III
1 - 22
0.6 - 1.2 / MS, Al, FC
11
Auto K 400
Auto K 600
Power Source
Mains supply, Ph x V, Hz
3 x 41510%, 50
3 x 41510%, 50
55
68
60 - 400
60 - 600
400
600
310
470
Stepless
Stepless
RCU-AUTO K 400
RCU-AUTO K 400
Type of cooling
Forced Air
Forced Air
Dimensions, l x w x h, mm
Weight, Kg
122
160
Wire Feeder
Servo - I
Servo - II
Drive system
DC motor
DC motor
Speed control
Stepless
Stepless
Length, m (Standard)
Length, m (Optional)
10 / 15 / 20
10 / 15 / 20 / 30
1.5 - 19 m/min
1.5 - 19 m/min
0.8 - 1.2
0.8 - 1.6
Weight, Kg
10
Technical Data
Power Source
Mains supply, Ph x V, Hz
Open circuit voltage, VDC (Max
Welding current range, A
Output at 60% duty cycle, A
Output at 100% duty cycle, A
Adjustment of welding current
Type of cooling
Dimensions, l x w x h, mm
Weight, Kg
Remote Current Regulator type
Synergic Pendant
Wire and gas combinations
for operation in the synergic mode
3 x 41510%, 50
55
60 - 400
400
310
Stepless
Forced Air
930 x 480 x 800
115
DIGITAL
3 x 415 50 Hz
64
60 - 600
600
470
Stepless
Forced Air
675 x 455 x 850
180
Wire
Fe
SS
Al
Wire Dia
0.8 / 1.2 / 1.6
0.8 / 1.2 / 1.6
0.9 / 1.2 / 1.6
9
Servo - I
DC motor
Stepless
2-roll quick changeover type
4-roll drive optional
5
1.5 - 19 m/min
0.8 - 1.2
MS / Al / FC
7
11
Gas
CO2
Argon Mix
Argon
9
Servo - II
DC motor
Stepless
2-roll quick changeover type
4-roll drive optional
5
1.5 - 19 m/min
0.8 - 1.6
MS / Al / FC
5 kg
SCR 400(S)
MIG / MAG Welding units for Shipyard
Light weight and compact wire feeder for reaching all locations
Technical Data
SCR 400(S)
Power Source
Mains supply, Ph x V, Hz
3 x 415 10%, 50
400
Dimensions, l x w x h, mm
Weight, Kg
149
Servo
Weight, Kg
11
Technical Data
MIG C3000i
MIG 3001i
MIG 4001i
Mains voltage V, Hz
400, 3-50 / 60
4-300, 50/60
400, 3-50/60
Fuse, slow A
16
16
20
4x2.5
4x2.5
4x4
16-300
16-300
20-400
MMA
TIG
4-300
4-400
300/29V
300/29,0
400/34
240/26V
240/28,0
250/26.5
200/24V
200/24,0
250/26.5
70-80
67
91
30
30
60
Control voltage V. Hz
42. 50/60
42, 50/60
42, 50/60
Dimensions lxwxh, mm
625x410x420
652x249x423
652x249x423
714x249x693
714x249x693
Weight
38
33
43.5
53.5
63.5
Insulation class
Enclosure class
IP 23C
IP 23
IP 23
Application class
Standards
CoolMidi 1800
16-400
Wire feeder
CoolMidi 1000
CoolMidi 1000
External 4-roll
Built-in 4-roll
External 4-roll
0.8-25.0 m/min
0.6-1.2mm
upto 1.6mm
upto 2.4mm
MA 23 / 24
MA 23 / 24
U6 / U8
U6 / U8
Panels
MA6
13
MIG/MAG
Mig U4000i
Power Source
Mains supply, Ph x V, Hz
3 x 40010%, 50
3 x 40010%, 50
80
80
16 - 400 / 4 - 400#
16 - 500 / 4 - 500#
320
500
250
400
Type of cooling
Forced Air
Forced Air
Enclosure class
IP 23
IP 23
Application class
Standards of compliance
IEC/EN 60974 -1
IEC/EN 60974 -1
Dimensions, l x w x h, mm
Weight, Kg
61 / 81*
69 / 89* / 71
Cooling Unit*
Cooling power, W**
2500*
2500*
Coolant
50% glycol*
50% glycol*
5.5*
5.5*
2*
2*
14
Mains supply, Ph x V, Hz
1 x 42, 50
1 x 42, 50
Drive system
4-Roll Drive
4-Roll Drive
Length of interconnection, m
1.7/5/10/15/25/35
1.7/5/10/15/25/35
330 / 440*
330 / 440*
0.8 - 25
0.8 - 25
Wire type
MS / Al / FC
MS / Al / FC
Wire diameter, mm
0.6 - 1.6
0.6 - 2.4
Enclosure class
IP23
IP23
Standards of compliance
Dimensions, l x w x h, mm
Weight, Kg
17.5
22.5
5**
5**
Applies to water cooled models Aristo Feed 3004w / 4804w only, which are suitable for Aristo Mig
4000iw / 5000iw only
**
MA23
2/4 Stroke
Gas pre / post flow
Digital V/A meters
Gas purge / wire inching
Memory 3 set
QSet TM
Crater filling
Creep start
Pre-programmed synergic lines
X
X
X
X
X
15
MA24
X
X
X
X
X
X
X
X
X
Mains supply, Ph x V, Hz
1 x 42, 50
1 x 42, 50
Drive system
4-Roll Drive
4-Roll Drive
Length of interconnection, m
1.7/5/10/15/25/35
1.7/5/10/15/25/35
330 / 440**
330 / 440**
0.8 - 25
0.8 - 25
Wire type
MS / Al / FC
MS / Al / FC
Wire diameter, mm
0.6 - 1.6
0.6 - 2.4
Enclosure class
IP23
IP23
Standards of compliance
Dimensions, l x w x h, mm
Weight, Kg
17.5
22.5
5*
5*
Applies to water cooled models Aristo Feed 3004w/4804w only, which are suitable for Aristo Mig 4000iw/5000iw only.
AristoTM U6
QSetTM
2/4 stroke
Crater filling
Creep start, Hot start and
adjustable burn-back time
Gas pre/post flow
Digital V/A meters
Pre-programmed synergic lines
Gas purge / wire inching
Memory 255 set
Memory 255 set
Pulse / synergic pulse
Create synergic lines
X
X
X
X
X
X
X
X
X
X
# Can also be used with Aristo Mig 4000i / 5000i without TIG functionalities
16
AristoTM U8
X
X
X
X
X
X (>100)
X
X
X
X
Heavy-duty construction.
Ergonomically designed handle.
All torches come with EURO connection as standard.
All torches come with 50 swan neck as standard.
Straight neck and 60 swan neck available optionally.
360 swiveling facility.
Wide range of wear parts e.g. liners, contact tips and gas nozzles
available for welding in all positions.
Conforms to international standard IEC/EN 60974-7.
Technical Data
PSF 250
PSF 305
PSF 405
PSF 505
Type of cooling
Wire diameter, mm
Wire type
Rating, A @ % duty cycle
Length, m
Weight, Kg
Air/Gas
0.6 - 1.0
MS/Al/FC
250@60%
3/4.5
1.8/2.5
Air/Gas
0.8 - 1.2
MS/Al/FC
315@60%
3/4.5
2.5/3.3
Air/Gas
0.8 - 1.6
MS/Al/FC
380@60%
3/4.5
3.1/4.2
Air/Gas
1.0 - 2.4
MS/Al/FC
475@60%
3/4.5
3.9/5.3
Technical Data
PSF 410w
PSF 510w
Type of cooling
Wire diameter, mm
Wire type
Rating, A @ % duty cycle
Length, m
Weight, Kg
Water
0.8 - 1.6
MS/Al/FC
400@100%
3/4.5
3.0/3.9
Water
1.0 - 2.4
MS/Al/FC
500@100%
3/4.5
3.3/4.0
17
Mains supply, Ph x V, Hz
Open circuit voltage, VDC (Max)
Welding current range, A
Output at 60% duty cycle, A
Output at 100% duty cycle, A
Class of insulation
Type of cooling
Dimensions, l x w x h, mm
Weight, Kg
3 x 41510%, 50
100
10 - 400
400
310
H
Forced Air
675 x 350 x 690
155
Mains supply,
Fuse (slow), A
Open circuit voltage, VDC (Max)
Welding current range, A (TIG/MMA)
Output at 60% duty cycle, A
Enclosure class
Application class
Standards of compliance
Dimensions, l x w x h, mm
Weight, Kg
1 x 230 V, 50 Hz
16
72
4 - 150 / 3 - 150
120
IP 23
S
IEC 60974 -1 / -10
488 x 188 x 208
9.2
1 x 230 V, 50 Hz
16
72
4 - 220 / 3 - 220
150
IP23
S
IEC 60974 -1 / -10
488 x 188 x 208
9.4
18
Inverter power sources for MMA, DC TIG (TA23) and also DC Pulse
TIG (TA24) with excellent welding output.
Robust and compact construction.
Digital display of the welding parameters.
2 job memories (TA24).
All positional welding.
Burns MMA electrodes of any class of size up to 5.0 mm.
Trolley, remote hand / foot control optional.
Technical Data
Power Source
Mains supply, Ph x V, Hz
Open circuit voltage, VDC (Max)
Welding current range, A (TIG)
Welding current range, A (MMA)
Output at 60% duty cycle, A
Output at 100% duty cycle, A
Type of cooling
Enclosure class
Application class
Dimensions, l x w x h, mm
Weight, Kg
Standards of compliance
Tig 3001i
3 x 40010%, 50
67
4 - 300
16 - 300
240
200
Forced Air
IP 23
S
652 X 249 X 423
30
IEC/EN 60974 -1/-3
IEC/EN 60974 -10
TA24
HF / Lift Arc
2/4
0 - 10
0 - 10
0-5
0 - 25
4 - 300
0.001 - 2.5
CoolMidi 1000
50% water /
50% ethylene glycol
1100
5
4
690 x 245 x 300
14/19
IEC/EN 60974 -2/-10
Control Panel
TIG start mode
2/4 Stroke
Slope up, sec
Slope down, sec
Gas pre-flow, sec
Gas post-flow, sec
Pulse / background current, A
Pulse / background time, sec
Cooling Unit
Coolant type
Cooling power, W*
Coolant volume, ltr
Max flow, ltr/min
Dimensions, l x w x h, mm
Weight (empty), Kg
Standards of compliance
19
Power Source
Mains supply, Ph x V, Hz
Open circuit voltage, VDC (Max)
Welding current range, A (TIG)
Welding current range, A (MMA)
Output at 60% duty cycle, A
Output at 100% duty cycle, A
Type of cooling
Enclosure class
Application class
Dimensions, l x w x h, mm
Tig 4000i
3 x 40010%, 50
90
4 - 400
16 - 400
320
250
Forced Air
IP 23
S
625 x 394 x 476
625 x 394 x 776*
59 / 79*
IEC/EN 60974 -1/-10
Tig 4000i
3 x 40010%, 50
90
4 - 400
16 - 400
320
250
Forced Air
IP 23
S
625 x 394 x 476
625 x 394 x 776*
59 / 79*
IEC/EN 60974 -1/-10
50% water /
50% ethylene glycol
2500
5.5
2
TA4
HF / Lift Arc
2/4
0-5
0 - 10
0-5
5 - 25
---
50% water /
50% ethylene glycol
2500
5.5
2
TA6
HF / Lift Arc
2/4
0-5
0 - 10
0-5
5 - 25
4 - 400
0.001 - 0.1
Weight, Kg
Standards of compliance
Cooling Unit*
Coolant type
Cooling power, W**
Coolant volume, ltr
Max flow, ltr/min
Control Panel
TIG start mode
2/4 Stroke
Slope up, sec
Slope down, sec
Gas pre-flow, sec
Gas post-flow, sec
Pulse / background current, A
Pulse / background time, sec
* Applies to water cooled models Aristo Tig 4000iw TA4 / TA6 only
** At 40 Deg C temperature difference and flow rate 1.5 ltr/min
20
Heavy-duty power sources for MMA, AC/DC TIG and DC Pulse TIG.
with high quality welding output.
Robust construction and proven design.
Square wave AC output gives superior welding with improved
cleaning.
AC wave balance control - allows adjustment from maximum
cleaning to maximum penetration.
Arc force control fine-tunes the arc for stick welding from soft to a
high penetration, digging arc.
Complete solid-state design with no mechanical contactor, which
eliminates output drift as well as lowers maintenance and promotes
long life.
Adjustable pre-flow and post-flow gas control - protects weld area
and extends tungsten life.
Protected against overhearing and overcurrent.
Technical Data
Heliarc 252
Heliarc 352
2/3 x 40010%, 50
2/3 x 40010%, 50
79
79
5 - 320
3 - 380
250
350
Type of cooling
Forced Air
Forced Air
Dimensions, l x w x h, mm
Weight, Kg
180
214
HW-26
HW-26
HW-18
HW-18
3.8 / 7.6
3.8 / 7.6
FC-5B EHD
FC-5B EHD
TC-2B
TC-2B
Digital Meter
Optional
Standard
Optional
Optional
Optional
Optional
Optional
Optional
Cooling Unit
WC-8C
WC-8C
21
Power Source
Mains supply, Ph x V, Hz
Open circuit voltage, VDC (Max)
Welding current range, A (TIG)
Welding current range, A (MMA)
Output at 60% duty cycle, A
Type of cooling
Enclosure class
Application class
Dimensions, l x w x h, mm
Weight, Kg
Standards of compliance
Tig 2200i
1 x 23010%, 50
64
4 - 220
16 - 160
150
Forced Air
IP 23
S
418 X 188 X 345
15
IEC/EN 60974 -1/-3
IEC/EN 60974 -10
TA33
HF / Lift Arc
2/4
0 - 10
0 - 10
Preset
0 - 10
---1-5
CoolMini
50% water, 50%
mono ethylene glycol
780
2.2
2
407 x 188 x 151
4.5
IEC/EN 60974 -2/-10
Tig 2200i
1 x 23010%, 50
64
4 - 220
16 - 160
150
Forced Air
IP 23
S
418 X 188 X 345
15
IEC/EN 60974 -1/-3
IEC/EN 60974 -10
TA34
HF / Lift Arc
2/4
0 - 10
0 - 10
Preset
5 - 25
0.01 - 2.5
10 - 150
50 - 98
-CoolMini
50% water, 50%
mono ethylene glycol
780
2.2
2
407 x 188 x 151
4.5
IEC/EN 60974 -2/10
Control Panel
TIG start mode
2/4 Stroke
Slope up, sec
Slope down, sec
Gas pre-flow, sec
Gas post-flow, sec
Pulse frequency DC, sec
Frequency AC, Hz
AC balance, %
Plate thickness, mm
Cooling Unit
Coolant type
Cooling power, W*
Coolant volume, ltr
Max flow, ltr/min
Dimensions, l x w x h, mm
Weight (empty), Kg
Standards of compliance
22
Mains supply, Ph x V, Hz
Open circuit voltage, V (Max)
Welding current range, A (TIG)
Welding current range, A (MMA)
Output at 60% duty cycle, A
Output at 100% duty cycle, A
Type of cooling
Enclosure class
Application class
Dimensions, l x w x h, mm
Weight, Kg
Standards of compliance
TIG start mode
2/4 Stroke
Slope up, sec
Slope down, sec
Gas pre-flow, sec
Gas post-flow, sec
Pulse / background current, A
Pulse / background time, sec
AC balance, %
AC frequency, Hz
Electrode preheating
Cooling Unit
Coolant type
Cooling power, W*
Coolant volume, ltr
Max flow, ltr/min
Dimensions, l x w x h, mm
Weight (empty), Kg
Standards of compliance
3 x 40010%, 50
64
4 - 300
16 - 300
240
200
Forced Air
IP 23C
S
652 X 412 X 423
42
IEC/EN 60974 -1 / -3 / -10
HF / Lift Arc
2/4
0 - 10
0 - 10
0-5
5 - 25
4 - 300
0.01 - 2.5
50 - 98
10 - 152
1 - 100
CoolMidi 1800
50% water / 50% ethylene glycol
1700
4.2
4
710 x 385 x 208
19
IEC/EN 60974 -2 / -10
23
Mains supply, Ph x V, Hz
Open circuit voltage, V (Max)
Welding current range, A (TIG)
Welding current range, A (MMA)
Output at 60% duty cycle, A
Output at 100% duty cycle, A
Type of cooling
Enclosure class
Application class
Dimensions, l x w x h, mm
Weight, Kg
Standards of compliance
TIG start mode
2/4 Stroke
Slope up, sec
Slope down, sec
Gas pre-flow, sec
Gas post-flow, sec
Pulse / background current, A
Pulse / background time, sec
AC balance, %
AC frequency, Hz
Electrode preheating
Cooling Unit
Coolant type
Cooling power, W*
Coolant volume, ltr
Max flow, ltr/min
3 x 40010%, 50
83
4 - 430
16 - 430
400
310
Forced Air
IP 23
S
625 x 394 x 776
95
IEC/EN 60974 -1 / -2 / -3 / -10
HF / Lift Arc
2/4
0 - 10
0 - 10
0-5
5 - 25
4 - 430
0.01 - 2.5
50 - 98
10 - 152
1 - 100
Built-in
50% water / 50% mono ethylene glycol
2000
5.5
2
24
Technical Data
Type of cooling
Connection
Size of TIG rod, mm
Rating, A@% duty cycle
Length, m
TXH 150 /
TXH 150r /
TXH 150V
TXH 200 /
TXH 200r /
TXH 200V
Air / Gas
OKC 25 / 50
1.0 - 3.2
150 @ 35%
4/8
Air / Gas
OKC 50
1.0 - 4.0
200 @ 35%
4/8
Technical Data
TXH 250w /
TXH 250wr
TXH 400wr
TXH 400w /
TXH 400w HD /
Type of cooling
Connection
Size of TIG rod, mm
Rating, A@% duty cycle
Length, m
Water
OKC 50
1.0 - 3.2
250 @ 60%
4/8
Water
OKC 50
1.0 - 4.8
400 @ 35%
4/8
Water
OKC 50
1.0 - 4.8
430 @ 35%
4/8
25
LPH 35 / 50 / 80 / 120
Rugged Power Sources for Air Plasma Cutting
LPH 35
LPH 50
LPH 80
LPH 120
3x415, 50
295
3x415, 50
320
-4.5 - 7
12/15*
IP23
3x415, 50
310
-4.5 - 7
25/35*
IP23
Forced Air
760x390x845
131
PT-27/7.6
3x415, 50
310
-4.5 - 7
35/45*
IP23
Forced Air
760x390x845
167
PT-25/7.6
3.5 - 7
8/12*
IP23
Forced Air
610x255x515
52
PT-30KK/4
680x325x515
89
PT-27/7.6
PC-650
PC-875
PC-1250
PC-1500***
1x230*, 50
290
40 @ 40%
118/5.5
15.9/19**
Forced Air
483x318x416
24
PT-31XLPC
7.6/15.2
3x400, 50
275
60@ 60%
150/5.2
22/32**
Forced Air
516x275x409
39.5
PT-32EH
7.6/15.2
3x400, 50
278 (typical)
70 @ 100%
165/5.5
32/38**
Forced Air
800x318x419
39
PT-32EH
7.6/15.2
3x400, 50
278
90 @ 60%
165/5.5
38/45**
Forced Air
800x318x419
42.7
PT-32EH
7.6/15.2
26
Heavy-duty design ensures stable wire feeding and good welding output.
CPRA 800(S)
CPRA 1200(S)
Power Source
Mains supply, Ph x V, Hz
3 x 415, 50
3 x 415, 50
22 - 55
30 - 60
800
1000
Type of cooling
Forced Air
Forced Air
Dimensions, l x w x h, mm
Weight, Kg
325
375
Welding Head
SAW Tractor LW
SAW Tractor LW
0.3 - 18
0.3 - 18
200 - 1200
200 - 1200
Vertical adjustment, mm
100
100
180
180
0.15 - 15
0.15 - 15
350
350
Dimensions, l x w x h, mm
* Standard / Optional
* CPRA 1200 (T) is a New fully Thyristorised Version.
27
28
Welding Automation
Thyristorised SAW Power Sources - DC
LAF 635 / 1000 / 1000M / 1250 / 1250M / 1600 / 1600M
LAF 635
LAF 1000
LAF 1000M
LAF1250M
LAF 1250M
LAF 1600M
LAF 1600M
400/50-60
800/44
630/44
50/17-630/44
30/21-800/44
54
150
0.84
0.90
400/415
400/50-60
1000/44
800/44
50/17-1000/45
40/22-1000/45
52
145
0.84
0.95
400/415/500
400/50-60
1250/44
60/17-1250/44
40/22-1250/44
51
220
0.87
0.92
400/415/500
440
400/440/550
IP 23
646x552x1090
330
400/50-60
1250/44
60/17-1250/44
40/22-1250/44
51
220
0.87
0.92
230/400/415/
500
230/400/440/
550
IP 23
774x598x1428
490
400/50-60
1600/44
40/22-1600/46
54
220
0.86
0.87
400/415/500
IP 23
670x490x1090
260
400/50-60
1000/44
800/44
50/17-1000/45
40/22-1000/45
52
145
0.84
0.95
230/400/415/
500
230/400/440/
550
IP 23
646x552x1090
330
400/50-60
1600/44
40/22-1600/46
54
220
0.86
0.87
230/400/415/
500
230/400/440/
550
IP 23
774x598x1428
585
Voltage, 3 ph 60 Hz, V
Endosure class, protection
External dimensions, LxWxH, mm
Weight, kg
400/440/550
IP 23
774x598x1428
490
800
1250
300/28-800/44 400/28-1250/44
71
72
0.86
0.86
0.75
0.76
400/440/550
400/440/550
400/415/500
400/415/500
IP 23
774x598x1228
495
IP 23
74x598x1228
608
IP 23
355x210x164
42 (AC)/50-60
5.5
900
29
400/440/550
IP 23
774x598x1428
585
A21 PRC welding head has a weaving movement and arc voltage control,
which produces higher productivity and better welding quality, particularly
when welding thick-walled tubes.
A21 PRD 100 welding head is designed for high precision, and quality. It
is a TIG welding head for tubes with an outer diameter of 100 mm or
higher. Due to compact design and low profile it requires only 73 mm
clearance around the tube. This is water-cooled welding head usable up
to 400A.
A21 PRD 160 is a water-cooled flexible pipe-welding head for pipes with
an outer diameter of 160 mm or more. It consists of an articulated carriage
that travels around the pipe on a rack adapted to match the diameter of
the pipe. To ensure maximum flexibility it is built in modular form.
A21 POC 12-60 is a welding head for tube-to-tube sheet TIG welding. It is
a precision-built, robust and versatile welding head 12 to 60 (93) mm outer
tube diameter. It has a very high centering accuracy and centering mandrels
are available for inner tube diameters from 10 mm.
30
0.15-1.2
36-46
20
7
266x257x267
Miggytrac 2000
It is a small, compact, motor-operated trolley designed for the
mechanisation of GMAW, gas metal arc welding, in particular.
The permanent magnet built-in magnet, which can be switched
on/off, holds the tractor in the correct position on the work-piece.
Travel speed, m/min
Weldilng speed, m/min
Control voltage, V, AC
Max power consumption, W
Intermittent welding range, cm
Crater fill duration, s
Weight, kg
External dimensions, LxWxH, mm
2.5
0.15-1.5
36-42
25
1-99
0-9.9
8.5
400x340x370
Miggytrac 3000
It is a small, compact, motor-powered tractor with four wheel
drive, integrated wire feed and water-cooled welding torch,
designed for horizontal MIG/MAG welding of plates and beams.
The carriage follows the weld joint by one front and one rear
guide and wheel.
Travel speed, m/min
Welding speed, m/min
Control voltage, V, AC
Max power consumption, W
Intermittent welding range, cm
Crater fill duration, cm
Weight, kg
External dimensions, LxWxH, mm
2.5
0.15-1.5
36-46
80
1-99
0-9.9
17
370x400-530x520
31
Railtrac FR1000
Railtrac FR1000, Flexi Return, for welding and outing with automatic return.
Railtrac FWR1000
Railtract FWR1000, Flexi Weaver Return, for oscillated welding with automatic return.
Railtrac FW1000/FW1000 L
Railtract FW1000, Flexi Weaver, for oscillated welding. The Railtrac FW 1000 can be
delivered in a "FW1000 L" version if the welding process need to be done with a lower
welding speed than with FW1000.
o
2
0.1-1.5
1-80
7-50
80
36-46
0-9.9
25 (+-12.5)
6-99
7
The track for all the above models of Railtrac are made of Aluminium and can be either extended or cut to get the required length.
32
800
0.2-9.0
0.1-1.7
594x686x956
47
A2 Multitrac with
A2/A6 Process Controller PEH
The A2 Multitrac with the A2/A6 process controller PEH is
available for both SAW and the GMAW. If the SAW-version is
chosen, the A2 Multitrac is capable of working with single or twin
wire.
Wire , unall, solid
1.6-4.0
2x1.2-2.5
0.8-1.6
0.8-1.6
Wire , SS
1.6-4.0
2x1.2-2.5
0.8-1.6
0.8-1.6
1.2-1.6
1.0-2.0
1.6-4.0
1.2-2.4
1.2-2.4
Wire , AI
Wire , CW
Wire feed, m/min
0.2-9
0.2-9
0.2-16
2.0-25
0.1-1.7
0.1-1.7
0.1-1.7
0.1-1.73
External dimensions,
870x400
870x400
870x400
870x400
x830
x830
x830
x830
47
47
43
43
LxWxH, mm
Weight, kg
A6 Mastertrac
It is a heavy-duty self-propelled, fourwheel drive, automatic
welding machine. The advanced electronic control provides high
precision and the digital display enables all the welding
parameters to be preset accurately. It can be used for SAW as
well as for GMAW.
Max load at 100%
ditu cycle, A
1500
600
1500
2x1500
Wirediameter, mm
Wire lead, m/min
3.0-6.0
1.0-3.2
2x2.0-3.0
2x3.0-6.0
0.2-4.0
0.8-16.6
0.2-4.0
0.2-4.0
0.1-2.0
0.1-2.0
0.1-2.0
0.1-2.0
External dimensions,
1410x750
1410x750
1410x750
1410x990
x850
x850
x850
x850
LxWxH, mm
33
Roller Beds
Esab offers a wide range of roller beds with capacity varying
from 5 - 250 tons. The roller beds have mechanical adjustment
for circular work-pieces and self-aligning roller beds, which
automatically adapt o the roller bed diameter. These roller beds
are designed to operate in combination with A2/A6 automatic
welding equipment and Esabs columns and booms.
Positioners
Esab offers a comprehensive range of positioners for automatic
welding. These very versatile welding tools enable welding to be
carried out in the optimum positions to benefit the quality of the
work. The positioners can be integrated with A2/A6 automatic
welding equipment.
34
35
Pre-program Offline
New programs can be created, programs can be stimulated or
robots can be pre-programmed for a specific functionality.
36
Range of Robots
IRB 140
ABB's fastest and smallest arm-based industrial robot.
Highly flexible with slim wrist, 6-axis robot able to reach
into narrow, small spaces. Easy-to-mount equipment.
Robust and compact. The standard IRB 140 can be
mounted at any angle without modification for optimum
reach and efficiency. Load capacity: 5 kg; supplementary
load is: 1.5 kg; reach: 0.81 meters.
IRB 1400
Robust, well-proven, 6 axis, arm-based
industrial robot with a large installed
base. Well-balanced arm construction,
plus maintenance-free gearboxes and
cabling, reducing noise levels and
maintenance requirements. Load
capacity: 5 kg; reach: 1.44 meters.
IRB 2400L
Slim yet robust arm-based, 6-axis robot. All the
IRB 2400 industrial robots are ideal for arcwelding applications. Features unlimited axis
6. IRB 2400L load capacity is 7 kg; reach 1.8
meters. IRB 2400/10 load capacity is 10 kg;
reach 1.5 meters. IRB 2400/16 load capacity;
16 kg; reach: 1.5 meters.
IRB 4400
Compact, versatile robot with medium to
heavy handling capacity. The B-axis robot
can handle loads up to 60 kg, or up to 45
kg at very high speeds. Reach: 1.96 meters.
37
Cutting Systems
Profile Cutting Machines
Ultrarex UXC
ULTRAREX UXC is a
cantilever maching with
coordinate drive system
ideal for production
systems with plate widths of
up to 2m. The machine is
equipped with a 1:1 photoelectric tracing head and
allows for facilitated
processing of scribed paper
templates or scan drawings.
Ultrarex UXL-P
ULTRAREX UXL-P is a multipurpose CN-controlled portal
machine designed for
restricted working areas,
which can be used for both
Operating speeds up to
20 m / min
Ultrarex UXD-P
ULTRAREX UXD-P provides
for flexibility and versatibility.
This is an extremely
productive CN-controlled
portal machine and allows for
both plasma and oxy-fuel
cutting. The low dead weight
and the high stiffness of the
machine ensure rapid
accelration and deceleration two considerable factors for
high-quality cutting processes.
38
Combirex CXL-P
The solid COMBIREX CXL-P
can be fitted with up to four
cutting tools - both plasma
and oxy-fuel cutting torches.
Due to its special design, the
machine is remarkably
versatile and flexible. Its
modular concept renders
COMBIREX CXL-P fit for
future production challenges.
E-Vent
E-Vent is a new type of
plasma cutting system with
NC control and software,
especially designed as an
integrated solution for
automated production
processes in the fields of
heating ventilation air
conditioning and insulation.
Can be installed and
commissioned in only one
day.
ESAB plasma for cutting of
steel plates (even
galvanized), stainless steel
and aluminium smooth and
dross-free*
* depending on material
High cutting speed of up to
20 m/ min
Maximum cutting range of
up to 2,000 x 8,000 mm
Maximum cutting thickness
8 mm
Eagle
The versatile EAGLE portal
cutting machine is perfectly
adapted to ESAB precision
plasma systems and is
available for numerous plate
sizes. The entire design
combines many functions and
features optimized efficiency
as well as an improved plate
handling. It is distinguished by
up-to-date design and the
integration of advanced
technologies while combining
high productivity, extraordinary accuracy and progressive process integration with
39
Suprarex SXE-P1
SUPRAREX SXE-P1 is a
high-performance heavy-load
portal machine with CNC and
a modular design perfectly
meeting most various client's
requirements. The machine
provides driving precision
and a strong beam design.
This gives the machine
flexibility to adapt the different
processes of oxy-fuel cutting,
plasma cutting and marking.
Operating speeds up to
24 m/min
Cutting widths up to
3,700 mm
Up to 6 yool carriages
Areas of application:
oxy-fuel cutting, plasma
cutting, marking tools for
fully automated processes
positioning, automatic
ignition, automatic height
control, automatic gas
adjustment and regulation
Automatic functions:
automatic tool carriage
Suprarex SXE-P2
SUPRAREX SXE-P2 is
based on the same modular
functional concept and was
extended on this basis. The
advantages of this machine
are its flexibility for solutions
regarding specialized client's
requirements.
Suprarex SXE-P3
SUPRAREX SXE-P3 is the
ideal choice for cutting widths
of up to 7,200 mm. The
strong beam design is
suitable for all conventional
cutting processes, in
particular also for oxyfuel
cutting. This machine has
been designed for multi-shift
40
SXE-P2 is recommended
for specialized tools, in
particular bevelling units.
Cutting width up to 4,700
mm
Up to 8 tool carriages
Numorex NXB
NUMOREX, which can be
fitted with highly advanced
cutting tools, is remarkably
versatile and flexible
Maintenance-free, brushless
motors in combination with
hgihly dynamic planet gears
smoothly drive lonitudinal and
transversal axles. They
provide an absolute guiding
accuracy and exact
positiioning as well as high
accelration values.
Operating speeds of up to
25 m/min
Machines size up to 8,000
mm
Heavy-load tool carriages
automatic multiple-tool/
process carriage, plasma
VBA, triple oxyfuel cutting
torch units
Machine size up to
32,000 mm
Specialized tools:
Vacublast jet, grinding
devices, plasma marking
systems, plasma and/or
oxy-fuel bevelling units
application, 3 kW, 4 kW or
5 kW CO2 lasers are used.
ALPHAREX is not only
capable of cutting sheet
material, but also of thick
structural steel plates,
stainless steel and aluminum.
Constant cutting quality
over the entire working
area
Cutting widths of up to
5,000 mm; 25 mm cutting
thickness for structural
steel
Bevel cutting
High dynamics and speed,
since all movements are
performed by the cutting
head
Optimum adaptation of the
entire system
Telerex TXB
With regard to size and
capacity, TELEREX roundsoff the ESAB product range
towards the high end, The
leading and most efficient
system in the field of large
cutting systems, which is
used in the shipbuilding
industry, for bridge
construction and in pressure
vessel production meets the
requirements of highest
precision, productivity and
economic efficiency.
Alpharex
ALPHAREX laser cutting
systems are equipped with
laser resonators and optics
from Trumpf, the leading
provider of laser technology,
Depending on the area of
41
Cutting Processes
Oxy-fuel Cutting
Oxy-fuel cutting is the flame
cutting process most
frequently used for cutting
structural steel and large
plates. Oxy-fuel gases are
used for cutting low-a loy
steels with thicknesses
between 3 mm and 600 mm.
ESAB has gained
comprehensive experience
for this process in the
industry.
On this basis, ESAB carries
on its development efforts
and continuously brings
improvements to market
maturity.
CoolJet torches cool the
cutting chamber during
cutting and thus ensure
and extended service life
of wear parts.
Flame control and
monitoring of cutting
process.
The "cutting parameters"
option of the ESAB Vision
control system exactly
adjusts all data relevant to
thicknesses of up to 160 mm
can be cut.
Plasma Cutting
A plasma cutting process is
suitable for conductive metals
and allows for highest cutting
speeds. If efficient energy
sources of up to 1,000 amps
are used, metals with
42
Laser Cutting
The 3 kW, 4kW or 5 kW CO2
laser cutting system is a very
flexible tool. The significant
advantages are cutting of
thicknesses up to 25 mm.
Waterjet Cutting
Cutting with a high-pressure
waterjet is an alternative to
conventional thermal cutting
processes. By adding
abrasive substances to the
Bevel Cutting
ESAB has developed a large
number of tools for bevel
preparation:
Triple oxy-fuel cutting torch
units for V, X, Y, and K-cuts
in structural steel with
thicknesses of up to 75mm
Marking
ESAB has introduced
marking systems for the most
different tasks of line and text
marking on the market. The
automation of these marking
applications has significant
advantages for work
processes and reduces cost.
Plasma marking for line
widths between 0.6 mm
and 3 mm. The largest
advantage is the marking
speed of up to 18 m/min, a
Pneumatic signing is an
alternative marking method
if the plate concerned is to
be drilled subsequently
(pneumatic hammer
device).
Environment
ESAB have supplied
environmentally compatible
flue gas and dust filter
systems for many years.
ESAB offer complete turnkey
43
Columbus Software
In the increasingly complex
surroundings of a demanding
production environments it is
essential to have an efficient
2D programming system.
44
COLUMBUS is a proven
software package with a
modular structure for 2D
cutting which consistently
adapts to your individual
cutting requirements.
Welding Accessories
HC 600
600A Electrode Holder
Armour
Hand Shield
Armour 600
600A Fully Insulated
Electrode Holder
Armour
Head Shield
Armour 600
600A Earth Clamp
45
Apart from these basic training programs, tailor-made courses are offered to suit corporate needs.
The welding institute over a period of time has earned public recognition and appreciation for the
following:
46