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Product Catalogue 2009: Welding and Cutting Equipment

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Product Catalogue 2009

Welding and Cutting


Equipment

Contents
Page No.

Arc Equipment

MMA-AC
- Transweld 400

...

- THH630

...

- RS400 /RS400E

...

- EasyWeld SSR 400 / 600

...

- LHJ425/750

...

- OrigoArc 150/200

...

- MG320

...

- LFD 1500/3000

...

- Origo Arc 4001i A22 / A24

...

- CaddyArc251i A32/A34

...

- OrigoArc 410C / 650C / 810C

...

- 653CVCC

...

...

- Power Compact 255

...

- Migmatic 250

...

- Smashweld 4000T

...

- LAB4000

...

- AutoK400/600

...

10

- Auto K 400/600 Synergic

...

11

- SCR 400(S)

...

12

- Origo Mig C3000i / Mig 3001i / 4001i

...

13

MMA-DC

Engine Driven Welder


- EDW350/400/500 2x300

MIG/MAG

(i)

Page No.
- Aristo Mig U4000i / U5000i/5000i

...

14

- Origo Feed 3004 / 4804 MA23 / MA24

...

15

- Aristo Feed 3004 / 4804 U6 / U8

...

16

- MIG Torches

...

17

- EasyWeld SSR 400-T/400 T -pulse

...

18

- CaddyTig 1500i/2200iTA33/TA34

...

18

- OrigoTig3001i TA23/TA24

...

19

- Aristo Tig 4000i TA4 / TA6

...

20

- Heliarc 252 / 352 AC/DC

...

21

- Caddy Tig 2200i AC/DC, TA33 /TA34AC/DC

...

22

- Origo Tig 3000i AC/DC, TA24 AC/DC

...

23

- OrigoTig 4300iwAC/DC, TA24 AC/DC

...

24

TIG Torches

...

25

Air Plasma Cutting


- LPH35/50/80/120

...

26

- PowerCut 650/875/1250/1500/1300/1600

...

26

- CPRA 800(S) / 1200(S) / 1200(T)

...

27

- SAW Tractor LW

...

27

DCTIG

AC/DC TIG

SAW

(ii)

Page No.

Industrial Gas Equipment

Regulators / Blow Pipes / Flash Back Arrestors /


Small Cutting Machines / Tips and Nozzles / Hoses

...

28

Welding Automation

Thyristorised SAW Power Sources DC

...

29

Thyristorised SAW Power Sources AC

...

29

A2 / A6 Process Controller PEH

...

29

Orbital TIG Welding

...

30

Tractor Automats:
- Miggytrac

...

31

- Railtrac

...

32

- Trippletrac / Multitrac / Mastertrac

...

33

- Rollerbeds / Positioners

...

34

- Friction Stir Welding

...

35

- Robotics for Arc Welding

...

36

- Range of Robots

...

37

- Ultrarex UXC / UXL-P / UXD-P

...

38

- Combirex CXL-P

...

39

- E-vent

...

39

- Eagle

...

39

- SuprarexSXE-P1 /SXE-P2/SXE-P3

...

40

- Numorex NXB

...

41

- TelerexTXB

...

41

- Alpharex

...

41

Cutting Systems
Profile Cutting Machines

(iii)

Page No.

Cutting Processes
- Oxy-fuel / Plasma / Precision Plasma Cutting

...

42

- Laser / Waterjet / Bevel Cutting

...

43

- Marking

...

43

Environment

...

43

Control Systems & Software

...

44

- Electrode Holder HC 600

...

45

- Electrode Holder Fully Insulated Armour 600

...

45

- Armour Earth Clamp 600

...

45

- Armour Hand Shield

...

45

- Armour Head Shield

...

45

- Welding Cable Al 70 / 120 sq mm / Std & 40 FR

...

45

- Welding Cable Cu 35 / 50 / 70 / 95 / 120 sq mm

...

45

- EyeTech Auto Darkening Helmet (DIN Standard)

...

45

...

45

...

46

Welding Accessories

- Welding Curtain (DIN Standard) Dark Red, Green Transparent, Dark Green

The Esab Welding Institute

(iv)

TRANSWELD 400
Welding Transformer for Shop and Site Application

Natural air cooled for increased safety of the transformer.


Horizontal shunt core design ensures longer operational life of the
shunt-core moving mechanism.
Well-spaced coils for adequate airflow to the transformer ensures
longer service life.
Robust and compact construction to withstand rough handling at
sites.
Ideal for TIG welding with optional TIG attachments.
Technical Data

Transweld 400

Mains supply, V/Ph, Hz


Open circuit voltage, VAC (Max)
Welding current range, A
Output at 60% duty cycle, A
Class of insulation
Type of cooling
Dimensions, l x w x h, mm
Weight, Kg

415 / 2 Lines of 3, 50
80
50 - 400
300
H
Natural Air
600 x 410 x 720
115

THH 630
Welding Transformer for Industrial and Fematic Welding

Heavy-duty fan cooled welding transformers for MMA welding with


basic, rutile and high recovery electrodes.
Horizontal shunt core design ensures longer operational life of the
shunt-core moving mechanism.
Well-spaced coils for adequate airflow to the transformer ensures
longer service life.
Robust construction and rubber wheels for easy mobility.
Ideal for TIG welding with optional TIG attachments.
Technical Data

THH 630

Mains supply, V/Ph, Hz


Open circuit voltage, VAC (Max)
Welding current range, A
Output at 60% duty cycle, A
Class of insulation
Type of cooling
Dimensions, l x w x h, mm
Weight, Kg

415 / 2 Lines of 3, 50
73 - 80
90 - 630
500
H
Forced Air
820 x 675 x 1050
210

RS 400 / RS 400E
The All Purpose Thyristorised MMA Welding Rectifier

Reliable and high performance tyristorised MMA welding rectifier


for projects, construction and pipe welding.

Built-in Hot Start facility for easy arc striking.

Burns all types of electrodes including cellulosic.

Suitable for long lead welding with any type of electrode.

Robust construction with large rubber wheels - ideal for site


applications.

Remote Control to adjust welding current during welding.

Ideal for TIG welding with optional TIG attachments.


Technical Data

RS 400

RS 400E

Mains supply, Ph x V, Hz
Open circuit voltage, VDC (Max)
Welding current range, A
Class of insulation
Type of cooling
Dimensions, l x w x h, mm
Weight, Kg

3 x 415 10%, 50
90
10 - 400
H
Forced Air
825 x 695 x 1070
195

3 x 415 10%, 50
90
10 - 400
H
Forced Air
695 x 675 x 870
200

EasyWeld SSR 400 / 600


Fully Thyristorised Heavy Duty Thyristorised MMA Welding Rectifier

Heavy-duty thyristorised rectifiers for shop and site use.


Hex phase rectification ensures excellent welding output.
Hot Start, prevention against electrode freezing and protection
against HF interference.
True vertical welding characteristics.
Remote Control to adjust welding current during welding.
Ideal for TIG welding with optional TIG attachments.
Technical Data

EasyWeld SSR 400

Mains supply, Ph x V, Hz
Open circuit voltage, VDC (Max)
Welding current range, A
Output at 60% duty cycle, A
Class of insulation
Type of cooling
Dimensions, l x w x h, mm
Weight, Kg

3 x 41510%, 50
100
10 - 400
400
H
Forced Air
675 x 350 x 690
130

EasyWeld SSR 600


3 x 41510%, 50
100
10 - 600
600
H
Forced Air
675 x 455 x 850
155

LHJ 425 / 750


Heavy Duty MMA Welding Rectifiers for Welding and Gouging

Heavy-duty MMA welding rectifiers for MMA welding with


electrodes of any class and arc gouging (LHJ 750).
Stepless adjustment of welding current by hand crank.
Fan cooled for optimum cooling of the power source.
Rugged construction - body made of powder-coated
steel to suit all weather application.
Large rubber wheels and handle - easy maneuverability.
Suitable for Scratch TIG.
Technical Data

LHJ 425

LHJ 750

Mains supply, Ph x V, Hz

3 x 415, 50

3 x 415, 50

Open circuit voltage, VDC (Max)

76

87

Welding current range, A

55 - 425

80 - 750

Output at 60% duty cycle, A

300

600

Class of insulation

Type of cooling

Forced Air

Forced Air

Dimensions, l x w x h, mm

780 x 950 x 870

780 x 950 x 870

Weight, Kg

185

225

Origo Arc 150 / 200


Single Phase Portable Inverters for MMA Welding

Burns 2.5/3.15 mm electrodes of any class continuously.


Practical and rugged design - convenient to use.
Can be used with longer input supply cable - provides a
larger area of operation.
Suitable for Scratch TIG.
Technical Data

Origo Arc 150

Origo Arc 200

Mains supply, Ph x V, Hz

1 x 23010%, 50

1 x 23010%, 50

Fuse (slow), A

16

16

Open circuit voltage, VDC (Max)

60 - 75

60 - 75

Welding current range, A

4 - 150

5 - 180

Output at 60% duty cycle, A

110

140

Enclosure class

IP 23C

IP 23C

Application class

Standards of compliance
Dimensions, l x w x h, mm

IEC 60974-1, EN50199


380 x 180 x 300

IEC 60974-1, EN50199


380 x 180 x 300

Weight, Kg

6.9

MG320
Motor Generator Set

Lower power rating


Higher rated current at 100% duty cycle
Higher OCV
Overload and single phase protection
Ammeter
Remote control option
Induction Motor
Power Rating / Speed
Start method
Generator
Welding current range
Open circuit voltage (max.)
Welding Current
100% duty cycle
60% duty cycle
55% duty cycle
Recommended switch fuse rating
Enclosure
Insulation Class
General
Dia. of coated electrode used
Net Weight
Dimension l*w*h

KW / RPM

14 / 2900
Star / Delta

30 - 320
V 100

A
A
A
A

250
300
315
50
Drip Proof IP - 22
B

mm
Kg
mm

1.5 to 6.0
320
840 x 612 x 935

LFD 1500/3000
Multi-operator power source

For indoor and site use


Portable regulater Recode.

Technical Specifications
Rectifier
Input
Rated Output @ 60% duty cycle
Power Factor
Welding Line voltage - selectable
Weight
Dimensions, d x w x h, mm
Control Unit
Setting Range
Enclosure

LFD 1500

LFD 3000

3 x 415V 50 Hz
87 KVA
1500A
0.93
50 - 60 V
540 Kg
1020 x 870 x 1434
RC 500
6-593
IP 22

3 x 415V 50 Hz
163 KVA
3000A
0.95
50 - 60 V
720 kg
1020 x 870 x 1434
RC 500
6-593
IP 22

Arc 4001i A22 / A24


Heavy Duty Inverters for MMA Welding

Burns up to 6.3 mm electrodes of any class.


Basic control Panel A22 and advanced control
panel A24 with digital display and finer controls.
Adjustable arc-force and hot start options available.
Dust filter and laquered electronics - increased reliability.
Suitable for Scratch TIG.
Technical Data

Arc 4001i

Mains supply, Ph x V, Hz
Fuse (slow), A
Open circuit voltage, VDC (Max)
Welding current range, A
Output at 60% duty cycle, A
Type of cooling
Enclosure class
Application class

3 x 40010%, 50
20
91
16 - 400
320
Forced Air
IP 23
S

Standards of compliance

IEC/EN 60974 -1/-10

Dimensions, l x w x h, mm
Weight, Kg

652 x 249 x 423


40

Caddy Arc 251i A32 / A34


Portable inverter power sources for MMA Welding

Burns up to 4.0 mm electrodes of any class continuously.


Rugged design - impact resistant polymer design.
Built-in PFC to eliminate harmonics, digital display, Arc Plus II
regulator common in A32 / A34 control panel.
Adjustable arc force, hot start and 2 job memories (A34).
Handles 100m long mains cable.
LiveTIG Start for smooth and safe operation in TIG.
Technical Data

Caddy Arc 251i

Mains supply,
Fuse (slow), A
Open circuit voltage, VDC (Max)
Welding current range, A (TIG/MMA)
Output at 60% duty cycle, A
Enclosure class
Application class
Standards of compliance
Dimensions, l x w x h, mm
Weight, Kg

3 x 400 V, 50 Hz
16
78
4 - 250 / 3 - 250
190
IP 23
S
IEC 60974 -1 / -10
418 x 188 x 208
10.5

Origo Arc 410c / 650c / 810c


Chopper Based DC Power Sources for MMAW / CAG / GTAW

Robust construction to handle tough working conditions.


Built-in arc force, hot start and anti stick functions.
Burns electrodes of any class including cellulosic.
Stepless welding current control and optional remote.
Mains voltage compensation - stable welding.
Digital VA meter to display the welding parameters
(optional for Origo Arc 410c).
Technical Data

Origo Arc 410c

Origo Arc 650c

Origo Arc 810c

Mains supply, Ph x V, Hz
Fuse (slow), A
Open circuit voltage, VDC
Welding current range, A
Output at 60% duty cycle, A
Type of cooling
Enclosure class
Application class
Standards of compliance
Dimensions, l x w x h, mm
Weight, Kg

3 x 40010%, 50
25
56
20 - 400
310
Forced Air
IP 23
S
EN 60974 -1/-10
1310 x 800 x 780
157

3 x 40010%, 50
50
56
20 - 650
490
Forced Air
IP 23
S
EN 60974 -1/-10
1310 x 800 x 780
223

3 x 40010%, 50
63
56
20 - 800
630
Forced Air
IP 23
S
EN 60974 -1/-10
1310 x 800 x 780
245

Special CVCC variants of the above are available in the 400 / 500 / 650A segment.

653 cvcc
Power Sources for MIG/MAG, SAW, MMA Welding and Arc Gouging

Multi-process thyristorised welding power sources suitable for heavy


duty welding applications.
MIG/MAG welding of all metals with 0.6 - 2.4 mm MS/Al/FC wire
and suitable wire feeder.
Control PCBs are housed suitably to protect from dust and dirt and
permit longer operational life.
Optional pulsing option available.
Wide choice of functionalities with wire feeders MIG 4HD, Dura Drive
4-30 and Dura Drive 4-48.
Technical Data

653 cvcc

Mains supply, Ph x V, Hz
Open circuit voltage, VDC (Max)
Welding current range, A
Output at 60% duty cycle, A
Output at 100% duty cycle, A
Type of cooling
Dimensions, l x w x h, mm
Weight, Kg

3 x 40010%, 50
59
50 - 750
750
600
Forced Air
819 x 483 x 622
240

EDW 350 / 400 / 500


Engine Driven Welder + Power Unit

Diesel engine driven welding units for MMA welding and


auxiliary power supply unit.
MMA welding with any class of electrode including cellulosic
with long lead.
Remote control unit is provided as standard to adjust welding
parameters, while welding in progress.
Highly efficient and powerful engine to work under any climatic
conditions.
Needs minimum maintenance except regular wear-parts.
Technical Data

EDW 350

EDW 400 / 500

Engine
Make
Model
No. of cylinders
Type of cooling
Starter
Battery capacity, Ah
Governor
Power at 1500 rpm, BHP
Fuel
Fuel tank volume, ltr
Fuel consumption, ltr/hr

Mahindra & Mahindra


3305GM
3
Water
12V Lucas
75
Mechanical
30
Diesel
75
3.2

Cummins
S3.8G4
4
Water
12V Lucas
120
Mechanical
58
Diesel
80
4.5

Welding Output
Open circuit voltage, VDC
Welding current range, A
Output at 60% duty cycle, A
Electrode type
Electrode size, mm

90
10 - 350
300
All including cellulosic
4.0 / continuous

90
10 - 400 / 10 - 500
400
All including cellulosic
5.0 / continuous

Auxiliary Output
3Ph supply, kVA, V/Ph, Hz
1Ph supply, kVA, V/Ph, Hz

7.5, 415 / 3, 50
2.5, 230 / 1, 50

10, 415 / 3, 50
5, 230 / 1, 50

Size
Dimensions, l x w x h, mm
Weight approximate, Kg
Undercarriage with tow bar

2600 x 1030 x 1800


900
2 wheels as standard

2900 x 1400 x 2010


1250
2 wheels as standard

Noise Level
DB at 1 m distance
Compliance

75
CPCB

75
CPCB

Also available EDW 2 x 300 dual

Power Compact 255


Compact MIG / MAG Welding Package

Compact MIG/MAG packages with enclosed wire feeder.


Spot, stitch and continuous welding operations.
Adjustable burn back control
Ideal for thin sheet fabrication and automotive industry.
Technical Data

Power Compact 255

Power Source
Mains supply, Ph x V, Hz
Open circuit voltage, VDC (Max) / steps
Welding current range, A
Output at 60% duty cycle, A
No. of inductance outlets
Spot / interval welding time, sec
Type of cooling
Dimensions, l x w x h, mm
Weight, Kg
Wire Feeder (Enclosed)

3 x 415, 50
16 - 37 / 10
30 - 250
190
2
0.2 - 2
Forced Air
840 x 375 x 736
90

Wire feed speed, m/min


Wire diameter, mm / type

1.5 - 22
0.8 - 1.2 / MS

Migmatic 250
Power Source for MIG / MAG Welding

Heavy-duty design for high quality of welding.


Digital V/A meters for display of welding parameters.
Spot and stitch welding timer.
Ideal for sheet metal and automotive industry.
Technical Data

Migmatic 250

Power Source
Mains supply, Ph x V, Hz
Open circuit voltage, VDC (Max) / steps
Welding current range, A
Output at 60% duty cycle, A
Type of cooling
Dimensions, l x w x h, mm
Weight, Kg
Wire Feeder
Wire feed speed, m/min
Wire diameter, mm / type
Weight, Kg

Migmatic 250
3 x 415, 50
16 - 34 / 10
30 - 250
250
Forced Air
620 x 390 x 580
78
Migmatic
1.5 - 22
0.8 - 1.2 / MS
6

Smashweld 4000T
All Purpose Semi-Automatic Welding Equipment

MIG/MAG welding on all metals including Al and Cu.


Rubber wheels and gas cylinder base.
Digital V/A Meter to display welding parameters.
Variable inductance to minimize spatter.
Technical Data

Smashweld 4000T

Power Source
Mains supply, Ph x V, Hz
Open circuit voltage, VDC (Max) / steps
Welding current range, A
Output at 60% duty cycle, A
Type of cooling
Dimensions, l x w x h, mm
Weight, Kg

Smashweld 4000T
3 x 415, 50
18 - 45 / 20
20 - 400
270
Forced Air
530 x 980 x 850
78

Wire Feeder
Wire feed speed, m/min
Wire diameter, mm / type
Weight, Kg

Servo - III
1 - 22
0.6 - 1.2 / MS, Al, FC
11

LAB 4000
Heavy Duty Semi-Automatic MIG / MAG Welding Equipment

MIG/MAG welding on all metals including Al and Cu.


Rubber wheels and gas cylinder base.
Digital V/A Meter to display welding parameters.
Stepless adjustment of welding current.
Variable inductance to minimize spatter.
Technical Data

LAB 4000

Power Source
Main supply, Ph x V, Hz
Open circuit voltage, VDC (Max) / steps
Welding current range, A
Output at 60% duty cycle, A
Type of cooling
Dimensions, l x w x h, mm
Weight, Kg

LAB 4000
3 x 415, 50
17 - 44 / stepless
40 - 360
320
Forced Air
885 x 505 x 1065
153

Wire Feeder
Wire feed speed, m/min
Wire diameter, mm / type
Weight, Kg

Servo - III
1 - 22
0.6 - 1.2 / MS, Al, FC
11

Auto K 400 / 600


Thyristorised Power Sources for MIG / MAG Welding

Heavy-duty thyritorised welding power sources for high quality


manual or mechanized MIG/MAG welding output.
Hex phase rectification gives almost ripple free welding output
free from spatter.
Stick-out control eliminates demand for operator's skill.
Fresh Tip Treatment (FTT) control eliminates formation of
globules at the wire tip during weld stop condition.
Fresh Arc Start (FAS) control instantaneously enhances the
arc-striking rate for better arc striking.
Self hold circuitry with crater control module.
Pre-flow of shielding gas with burn-back control for optimum
utilizations.
An ideal choice for MIG/MAG welding application with
enhanced productivity and quality.
Technical Data

Auto K 400

Auto K 600

Power Source
Mains supply, Ph x V, Hz

3 x 41510%, 50

3 x 41510%, 50

Open circuit voltage, VDC (Max)

55

68

Welding current range, A

60 - 400

60 - 600

Output at 60% duty cycle, A

400

600

Output at 100% duty cycle, A

310

470

Adjustment of welding current

Stepless

Stepless

Remote current regulator type

RCU-AUTO K 400

RCU-AUTO K 400

Type of cooling

Forced Air

Forced Air

Dimensions, l x w x h, mm

675 x 350 x 690

617 x 455 x 850

Weight, Kg

122

160

Wire Feeder

Servo - I

Servo - II

Drive system

DC motor

DC motor

Speed control

Stepless

Stepless

Wire feed mechanism

Double roll quick


changeover type

Double roll quick


changeover type

Length, m (Standard)

Length, m (Optional)

10 / 15 / 20

10 / 15 / 20 / 30

Wire feed speed, m/min

1.5 - 19 m/min

1.5 - 19 m/min

Wire diameter, mm / type

0.8 - 1.2

0.8 - 1.6

Weight, Kg

10

Auto K 400 / 600 Synergic


Thyristorised Power Sources with Synergic Feature for MIG / MAG

Synergic feature coupled with the features of standard Auto


K 400 / 600 to operate in manual / synergic mode.

Software based auto selection of parameters using inputs of


wire diameter, material and shielding gas.

User settable non-volatile and editable job memories.

Separate adjustment for crater.

LCD display for welding parameters.

Mounted on rubberized wheels for better mobility along with


gas cylinder base.

Technical Data
Power Source
Mains supply, Ph x V, Hz
Open circuit voltage, VDC (Max
Welding current range, A
Output at 60% duty cycle, A
Output at 100% duty cycle, A
Adjustment of welding current
Type of cooling
Dimensions, l x w x h, mm
Weight, Kg
Remote Current Regulator type
Synergic Pendant
Wire and gas combinations
for operation in the synergic mode

No. of job memories (User-defined)


Wire Feeder
Drive system
Speed control
Wire feed mechanism
Length of interconnection, mtr
Wire feed speed, m/min
Wire diameter, mm
Wire type
Weight, Kg
* Auto K 600 Synergic is a 600A Model

Auto K 400 Synergic

Auto K 600 Synergic

3 x 41510%, 50
55
60 - 400
400
310
Stepless
Forced Air
930 x 480 x 800
115
DIGITAL

3 x 415 50 Hz
64
60 - 600
600
470
Stepless
Forced Air
675 x 455 x 850
180

Wire
Fe
SS
Al

Wire Dia
0.8 / 1.2 / 1.6
0.8 / 1.2 / 1.6
0.9 / 1.2 / 1.6

9
Servo - I
DC motor
Stepless
2-roll quick changeover type
4-roll drive optional
5
1.5 - 19 m/min
0.8 - 1.2
MS / Al / FC
7

11

Gas
CO2
Argon Mix
Argon
9
Servo - II
DC motor
Stepless
2-roll quick changeover type
4-roll drive optional
5
1.5 - 19 m/min
0.8 - 1.6
MS / Al / FC
5 kg

SCR 400(S)
MIG / MAG Welding units for Shipyard

Heavy-duty thyristorised power sources designed specially to meet


the welding applications for shipyards.

Wire feeder interconnection up to 50m possible

Suitable for all types of wires - Solid/flux-cored

Light weight and compact wire feeder for reaching all locations

Standard 2-roll quick changeover mechanism or optional 4-roll drive

Outstanding welding performance.

Technical Data

SCR 400(S)

Power Source
Mains supply, Ph x V, Hz

3 x 415 10%, 50

Welding current - Max, A

400

Dimensions, l x w x h, mm

710 x 435 x 760

Weight, Kg

149

Wire Feeder Type

Servo

Wire feed mechanism

2-roll quick changeover type


4-roll drive optional

Weight, Kg

11

MIG C3000i MA6


MIG 3001i/4001i

Lower power rating


Higher rated current at 100% duty cycle
Higher OCV
Overload and single phase protection
Ammeter
Remote control option

Technical Data

MIG C3000i

MIG 3001i

MIG 4001i

Mains voltage V, Hz

400, 3-50 / 60

4-300, 50/60

400, 3-50/60

Fuse, slow A

16

16

20

Mains cable, mm2

4x2.5

4x2.5

4x4

Setting range A MIG / MAG

16-300

16-300

20-400

MMA

TIG

4-300

4-400

35% duty cycle A/V

300/29V

300/29,0

400/34

60% duty cycle A/V

240/26V

240/28,0

250/26.5

100% duty cycle A/V

200/24V

200/24,0

250/26.5

Open circuit voltage V

70-80

67

91

Open circuit power W

30

30

60

Control voltage V. Hz

42. 50/60

42, 50/60

42, 50/60

Dimensions lxwxh, mm

625x410x420

652x249x423

652x249x423

with cooling unit lxwxh. mm

714x249x693

714x249x693

Weight

38

33

43.5

with cooling unit kg

53.5

63.5

Insulation class

Enclosure class

IP 23C

IP 23

IP 23

Application class

Standards

IEC/EN 60974-1,-10 IEC/EN 60974-1,-10 IEC/EN 60974-1,-10

Water colling unit

CoolMidi 1800

16-400

Permitted load MIG / MAG at

Wire feeder

CoolMidi 1000

CoolMidi 1000
External 4-roll

Built-in 4-roll

External 4-roll

0.8-25.0 m/min

Feed 3004/Feed 4804 Feed 3004/Feed 4804

0.6-1.2mm

upto 1.6mm

upto 2.4mm

MA 23 / 24

MA 23 / 24

U6 / U8

U6 / U8

Panels
MA6

13

Aristo Mig U4000i / U5000i / 5000i


Heavy-duty Multi-process Inverter Power Sources for
(Pulse / Synergic / Non-Pulse), MMA Welding and Arc Gouging

MIG/MAG

Inverter power source for applications demanding high level of


performance.
Robust construction, body made of aluminium to prevent corrosion
and handle tough working environments.
Both Cooling Fan and Pump function on demand, extremely low
no-load power consumption.
Communication system is based on CAN-bus for efficient control
with minimization of cables.
Dust filter to handle tough and dirty working environment and avoid
grinding dust and metal particles inside the chassis of the power
source.
Suitable for both manual and mechanized applications with
outstanding welding characteristics.
Technical Data

Mig U4000i

Mig U5000i / Mig5000i

Power Source
Mains supply, Ph x V, Hz

3 x 40010%, 50

3 x 40010%, 50

Open circuit voltage, VDC (Max)

80

80

Welding current range, A

16 - 400 / 4 - 400#

16 - 500 / 4 - 500#

Output at 60% duty cycle, A

320

500

Output at 100% duty cycle, A

250

400

Type of cooling

Forced Air

Forced Air

Enclosure class

IP 23

IP 23

Application class

Standards of compliance

IEC/EN 60974 -1

IEC/EN 60974 -1

IEC/EN 60974 -10

IEC/EN 60974 -10

Dimensions, l x w x h, mm
Weight, Kg

625 x 394 x 476

625 x 394 x 476 / 496

625 x 394 x 776*

625 x 394 x 776*

61 / 81*

69 / 89* / 71

Cooling Unit*
Cooling power, W**

2500*

2500*

Coolant

50% water and

50% water and

50% glycol*

50% glycol*

Coolant quantity, ltr

5.5*

5.5*

Maximum water flow, ltr/min

2*

2*

# Current range for TIG


* Applies to water cooled models Aristo Mig 4000iw / 5000iw only
** At 40 Deg C temperature difference and flow rate 1.5 ltr/min
U Version is Universal having HH TIG Functions

14

Aristo Feed 3004 / 4804 MA23


Aristo Feed 3004 / 4804 MA24
Wire Feeders for Aristo Mig 4000i / 5000i

Heavy-duty construction with 4-roll drive.


All feed rollers are geared and grooved for maximum grip and positive
force to facilitate better feeding.
Digital V/A meter for displaying welding parameters.
Remote control available optionally.
Fully enclosed wire spool to protect the wire spool.
Technical Data

Aristo Feed 3004

Aristo Feed 4804

Mains supply, Ph x V, Hz

1 x 42, 50

1 x 42, 50

Drive system

4-Roll Drive

4-Roll Drive

Length of interconnection, m

1.7/5/10/15/25/35

1.7/5/10/15/25/35

Max. diameter of wire spool, mm

330 / 440*

330 / 440*

Wire feed speed, m/min

0.8 - 25

0.8 - 25

Wire type

MS / Al / FC

MS / Al / FC

Wire diameter, mm

0.6 - 1.6

0.6 - 2.4

Enclosure class

IP23

IP23

Standards of compliance

IEC/EN 60974 -5/-10

IEC/EN 60974 -5/10

Dimensions, l x w x h, mm

690 x 275 x 420

690 x 275 x 420

Weight, Kg

17.5

22.5

Coolant - max pressure, bar

5**

5**

Applies to water cooled models Aristo Feed 3004w / 4804w only, which are suitable for Aristo Mig
4000iw / 5000iw only

**

With additional bobbin adapter

Panel (MMC) functions

MA23

2/4 Stroke
Gas pre / post flow
Digital V/A meters
Gas purge / wire inching
Memory 3 set
QSet TM
Crater filling
Creep start
Pre-programmed synergic lines

X
X
X
X
X

15

MA24
X
X
X
X
X
X
X
X
X

Aristo Feed 3004 / 4804 U6


Aristo Feed 3004 / 4804 M0 + Aristo Pendant U8
Wire Feeders for Aristo Mig U4000i / U5000i

Heavy-duty construction with 4-roll drive.


All feed rollers are geared and grooved for maximum grip and positive
force to facilitate better feeding.
Digital V/A meter for displaying welding parameters.
Remote control available optionally.
Fully enclosed wire spool to protect the wire spool.
Technical Data

Aristo Feed 3004

Aristo Feed 4804

Mains supply, Ph x V, Hz

1 x 42, 50

1 x 42, 50

Drive system

4-Roll Drive

4-Roll Drive

Length of interconnection, m

1.7/5/10/15/25/35

1.7/5/10/15/25/35

Max. diameter of wire spool, mm

330 / 440**

330 / 440**

Wire feed speed, m/min

0.8 - 25

0.8 - 25

Wire type

MS / Al / FC

MS / Al / FC

Wire diameter, mm

0.6 - 1.6

0.6 - 2.4

Enclosure class

IP23

IP23

Standards of compliance

IEC/EN 60974 -5/-10

IEC/EN 60974 -5/-10

Dimensions, l x w x h, mm

690 x 275 x 420

690 x 275 x 420

Weight, Kg

17.5

22.5

Coolant - max pressure, bar

5*

5*

Applies to water cooled models Aristo Feed 3004w/4804w only, which are suitable for Aristo Mig 4000iw/5000iw only.

** With additional bobbin adapter.

Panel (MMC) functions

AristoTM U6

QSetTM
2/4 stroke
Crater filling
Creep start, Hot start and
adjustable burn-back time
Gas pre/post flow
Digital V/A meters
Pre-programmed synergic lines
Gas purge / wire inching
Memory 255 set
Memory 255 set
Pulse / synergic pulse
Create synergic lines

X
X
X
X
X
X
X
X
X
X

# Can also be used with Aristo Mig 4000i / 5000i without TIG functionalities

16

AristoTM U8
X
X
X
X
X
X (>100)
X
X
X
X

MIG Torches - Air / Water Cooled


PSF 250 / 305 / 405 / 505 3/4.5m Air Cooled
PSF 410w / 510w 3/4.5m Water Cooled

Heavy-duty construction.
Ergonomically designed handle.
All torches come with EURO connection as standard.
All torches come with 50 swan neck as standard.
Straight neck and 60 swan neck available optionally.
360 swiveling facility.
Wide range of wear parts e.g. liners, contact tips and gas nozzles
available for welding in all positions.
Conforms to international standard IEC/EN 60974-7.

Technical Data

PSF 250

PSF 305

PSF 405

PSF 505

Type of cooling
Wire diameter, mm
Wire type
Rating, A @ % duty cycle
Length, m
Weight, Kg

Air/Gas
0.6 - 1.0
MS/Al/FC
250@60%
3/4.5
1.8/2.5

Air/Gas
0.8 - 1.2
MS/Al/FC
315@60%
3/4.5
2.5/3.3

Air/Gas
0.8 - 1.6
MS/Al/FC
380@60%
3/4.5
3.1/4.2

Air/Gas
1.0 - 2.4
MS/Al/FC
475@60%
3/4.5
3.9/5.3

Technical Data

PSF 410w

PSF 510w

Type of cooling
Wire diameter, mm
Wire type
Rating, A @ % duty cycle
Length, m
Weight, Kg

Water
0.8 - 1.6
MS/Al/FC
400@100%
3/4.5
3.0/3.9

Water
1.0 - 2.4
MS/Al/FC
500@100%
3/4.5
3.3/4.0

17

EasyWeld SSR 400-T


Thyristorised Power Source for DC TIG and MMA

Robust and compact construction.


Outstanding welding characteristics in TIG / MMA.
Hex-phase rectification gives almost ripple free output.
Suitable for all positional welding.
True vertical welding characteristics.
Built-in HF for smooth start in TIG.
Higher OCV for better arc striking.
Heavy-duty design, suitable for manual well as mechanized TIG applications of any kind.
Built-in hot start and anti-stick in MMA improves droplet separation from the electrode and
improves weldability.
Remote control for adjustment of welding current while welding in progress.
Technical Data

EasyWeld SSR 400-T

Mains supply, Ph x V, Hz
Open circuit voltage, VDC (Max)
Welding current range, A
Output at 60% duty cycle, A
Output at 100% duty cycle, A
Class of insulation
Type of cooling
Dimensions, l x w x h, mm
Weight, Kg

3 x 41510%, 50
100
10 - 400
400
310
H
Forced Air
675 x 350 x 690
155

New SSR 400-T Pulse comes with pendant for pulsing

Caddy Tig 1500i / 2200i TA33 / TA34


Single Phase Portable Inverters for DC TIG / Pulse TIG / MMA Welding

Rugged design - impact resistant polymer design.


Built-in PFC to counter harmonics, Arc Plus II regulator for smooth
output, handles 100m long mains cable.
TIG - Start by HF/Lift Arc, up/down slope, pre/post gas.
TA33 - Auto set of parameters based on plate thickness
TA34 - Manually set pulse parameters in TIG.
Technical Data

Caddy Tig 1500i

Caddy Tig 2200i

Mains supply,
Fuse (slow), A
Open circuit voltage, VDC (Max)
Welding current range, A (TIG/MMA)
Output at 60% duty cycle, A
Enclosure class
Application class
Standards of compliance
Dimensions, l x w x h, mm
Weight, Kg

1 x 230 V, 50 Hz
16
72
4 - 150 / 3 - 150
120
IP 23
S
IEC 60974 -1 / -10
488 x 188 x 208
9.2

1 x 230 V, 50 Hz
16
72
4 - 220 / 3 - 220
150
IP23
S
IEC 60974 -1 / -10
488 x 188 x 208
9.4

18

Origo Tig 3001i TA24


Inverter Power Sources for DC TIG / Pulse TIG / MMA

Inverter power sources for MMA, DC TIG (TA23) and also DC Pulse
TIG (TA24) with excellent welding output.
Robust and compact construction.
Digital display of the welding parameters.
2 job memories (TA24).
All positional welding.
Burns MMA electrodes of any class of size up to 5.0 mm.
Trolley, remote hand / foot control optional.
Technical Data

Tig 3001i (TA24)

Power Source
Mains supply, Ph x V, Hz
Open circuit voltage, VDC (Max)
Welding current range, A (TIG)
Welding current range, A (MMA)
Output at 60% duty cycle, A
Output at 100% duty cycle, A
Type of cooling
Enclosure class
Application class
Dimensions, l x w x h, mm
Weight, Kg
Standards of compliance

Tig 3001i
3 x 40010%, 50
67
4 - 300
16 - 300
240
200
Forced Air
IP 23
S
652 X 249 X 423
30
IEC/EN 60974 -1/-3
IEC/EN 60974 -10
TA24
HF / Lift Arc
2/4
0 - 10
0 - 10
0-5
0 - 25
4 - 300
0.001 - 2.5
CoolMidi 1000
50% water /
50% ethylene glycol
1100
5
4
690 x 245 x 300
14/19
IEC/EN 60974 -2/-10

Control Panel
TIG start mode
2/4 Stroke
Slope up, sec
Slope down, sec
Gas pre-flow, sec
Gas post-flow, sec
Pulse / background current, A
Pulse / background time, sec
Cooling Unit
Coolant type
Cooling power, W*
Coolant volume, ltr
Max flow, ltr/min
Dimensions, l x w x h, mm
Weight (empty), Kg
Standards of compliance

* At 40 Deg C temperature difference and flow rate 1.5 ltr/min

19

Aristo Tig 4000i TA4 / TA6


Inverter Power Sources for DC TIG / Pulse TIG / MMA

Heavy-duty power sources for MMA, DC TIG (TA4) and also DC


Pulse TIG (TA6) with excellent welding output.
Robust and compact construction.
Dust filter to withstand tough working environment.
10 job memories (TA6).
Welding thin sheets using pulse TIG (TA6).
All positional welding with high efficiency and quality.
Suitable for manual and mechanized TIG applications.
Burns MMA electrodes of any class of size up to 6.3 mm.
Trolley, remote hand / foot control optional.
Technical Data

Tig 4000i (TA4)

Tig 4000i (TA6)

Power Source
Mains supply, Ph x V, Hz
Open circuit voltage, VDC (Max)
Welding current range, A (TIG)
Welding current range, A (MMA)
Output at 60% duty cycle, A
Output at 100% duty cycle, A
Type of cooling
Enclosure class
Application class
Dimensions, l x w x h, mm

Tig 4000i
3 x 40010%, 50
90
4 - 400
16 - 400
320
250
Forced Air
IP 23
S
625 x 394 x 476
625 x 394 x 776*
59 / 79*
IEC/EN 60974 -1/-10

Tig 4000i
3 x 40010%, 50
90
4 - 400
16 - 400
320
250
Forced Air
IP 23
S
625 x 394 x 476
625 x 394 x 776*
59 / 79*
IEC/EN 60974 -1/-10

50% water /
50% ethylene glycol
2500
5.5
2
TA4
HF / Lift Arc
2/4
0-5
0 - 10
0-5
5 - 25
---

50% water /
50% ethylene glycol
2500
5.5
2
TA6
HF / Lift Arc
2/4
0-5
0 - 10
0-5
5 - 25
4 - 400
0.001 - 0.1

Weight, Kg
Standards of compliance
Cooling Unit*
Coolant type
Cooling power, W**
Coolant volume, ltr
Max flow, ltr/min
Control Panel
TIG start mode
2/4 Stroke
Slope up, sec
Slope down, sec
Gas pre-flow, sec
Gas post-flow, sec
Pulse / background current, A
Pulse / background time, sec

* Applies to water cooled models Aristo Tig 4000iw TA4 / TA6 only
** At 40 Deg C temperature difference and flow rate 1.5 ltr/min

20

Heliarc 252 / 352 AC/DC


Thyristorised Power Sources for AC/DC TIG / DC Pulse TIG / MMA

Heavy-duty power sources for MMA, AC/DC TIG and DC Pulse TIG.
with high quality welding output.
Robust construction and proven design.
Square wave AC output gives superior welding with improved
cleaning.
AC wave balance control - allows adjustment from maximum
cleaning to maximum penetration.
Arc force control fine-tunes the arc for stick welding from soft to a
high penetration, digging arc.
Complete solid-state design with no mechanical contactor, which
eliminates output drift as well as lowers maintenance and promotes
long life.
Adjustable pre-flow and post-flow gas control - protects weld area
and extends tungsten life.
Protected against overhearing and overcurrent.
Technical Data

Heliarc 252

Heliarc 352

Mains supply, Ph/L x V, Hz

2/3 x 40010%, 50

2/3 x 40010%, 50

Open circuit voltage, V (Max)

79

79

Welding current range, A

5 - 320

3 - 380

Output at 40% duty cycle, A

250

350

Type of cooling

Forced Air

Forced Air

Dimensions, l x w x h, mm

823 x 463 x 635

823 x 463 x 635

Weight, Kg

180

214

TIG torch, air cooled

HW-26

HW-26

TIG torch, water cooled

HW-18

HW-18

Torch length, HW-26/18, m

3.8 / 7.6

3.8 / 7.6

Foot switch, TIG

FC-5B EHD

FC-5B EHD

Torch control, TIG

TC-2B

TC-2B

Digital Meter

Optional

Standard

Pulse control kit

Optional

Optional

Slope control kit

Optional

Optional

Power factor correction kit

Optional

Optional

Cooling Unit

WC-8C

WC-8C

Trolley with 2-cylinder rack

TR-23A Truck Kit

TR-23A Truck Kit

21

Caddy Tig 2200i AC/DC, TA33 / TA34 AC/DC


Inverter Power Sources for AC/DC TIG / DC Pulse TIG / MMA

Portable power sources with wide functionalities.


Digital display, 2 job memories.
TA33 - parameters adjusted based on plate thickness.
TA34 - manually adjust all parameters.
Burns MMA electrodes of any class of size up to 4.0 mm.
Trolley and remote control available optionally.
Technical Data

Tig 2200i AC/DC


(TA33 AC/DC)

Tig 2200i AC/DC


(TA34 AC/DC)

Power Source
Mains supply, Ph x V, Hz
Open circuit voltage, VDC (Max)
Welding current range, A (TIG)
Welding current range, A (MMA)
Output at 60% duty cycle, A
Type of cooling
Enclosure class
Application class
Dimensions, l x w x h, mm
Weight, Kg
Standards of compliance

Tig 2200i
1 x 23010%, 50
64
4 - 220
16 - 160
150
Forced Air
IP 23
S
418 X 188 X 345
15
IEC/EN 60974 -1/-3
IEC/EN 60974 -10
TA33
HF / Lift Arc
2/4
0 - 10
0 - 10
Preset
0 - 10
---1-5
CoolMini
50% water, 50%
mono ethylene glycol
780
2.2
2
407 x 188 x 151
4.5
IEC/EN 60974 -2/-10

Tig 2200i
1 x 23010%, 50
64
4 - 220
16 - 160
150
Forced Air
IP 23
S
418 X 188 X 345
15
IEC/EN 60974 -1/-3
IEC/EN 60974 -10
TA34
HF / Lift Arc
2/4
0 - 10
0 - 10
Preset
5 - 25
0.01 - 2.5
10 - 150
50 - 98
-CoolMini
50% water, 50%
mono ethylene glycol
780
2.2
2
407 x 188 x 151
4.5
IEC/EN 60974 -2/10

Control Panel
TIG start mode
2/4 Stroke
Slope up, sec
Slope down, sec
Gas pre-flow, sec
Gas post-flow, sec
Pulse frequency DC, sec
Frequency AC, Hz
AC balance, %
Plate thickness, mm
Cooling Unit
Coolant type
Cooling power, W*
Coolant volume, ltr
Max flow, ltr/min
Dimensions, l x w x h, mm
Weight (empty), Kg
Standards of compliance

* At 40 Deg C temperature difference and flow rate 1.0 ltr/min

22

Origo Tig 3000i AC/DC, TA24 AC/DC


Inverter Power Sources for AC/DC TIG / DC Pulse TIG / MMA

Designed to weld any metal e.g. aluminium, copper,


stainless steel and its alloys with high performance.
Digital display, 2 job memories.
QWave - High performance AC welding with low noise.
Electrode preheating - excellent arc start and extended
electrode life-time.
Energy save made - cooling fan and pump on demand.
Burns MMA electrodes of any class of size up to 5.0 mm.
Trolley, remote hand / foot control optional.
Technical Data

Tig 3000i AC/DC, TA24 AC/DC

Mains supply, Ph x V, Hz
Open circuit voltage, V (Max)
Welding current range, A (TIG)
Welding current range, A (MMA)
Output at 60% duty cycle, A
Output at 100% duty cycle, A
Type of cooling
Enclosure class
Application class
Dimensions, l x w x h, mm
Weight, Kg
Standards of compliance
TIG start mode
2/4 Stroke
Slope up, sec
Slope down, sec
Gas pre-flow, sec
Gas post-flow, sec
Pulse / background current, A
Pulse / background time, sec
AC balance, %
AC frequency, Hz
Electrode preheating
Cooling Unit
Coolant type
Cooling power, W*
Coolant volume, ltr
Max flow, ltr/min
Dimensions, l x w x h, mm
Weight (empty), Kg
Standards of compliance

3 x 40010%, 50
64
4 - 300
16 - 300
240
200
Forced Air
IP 23C
S
652 X 412 X 423
42
IEC/EN 60974 -1 / -3 / -10
HF / Lift Arc
2/4
0 - 10
0 - 10
0-5
5 - 25
4 - 300
0.01 - 2.5
50 - 98
10 - 152
1 - 100
CoolMidi 1800
50% water / 50% ethylene glycol
1700
4.2
4
710 x 385 x 208
19
IEC/EN 60974 -2 / -10

* At 40 Deg C temperature difference and flow rate 1.5 ltr/min

23

Origo Tig 4300iw AC/DC, TA24 AC/DC


Heavy-duty Inverter Power Sources for Manual / Mechanized TIG (AC/DC TIG / DC
Pulse TIG) and MMA Welding

Designed to weld any metal e.g. aluminium, magnesium,


copper and its alloys, MS and SS with high performance.
Robust construction, Digital display, 2 job memories.
QWave - High performance AC welding with low noise.
Electrode preheating - excellent arc start and extended
electrode life-time.
VRD - Voltage Reduction Device, safety feature in MMA.
Energy save made - cooling fan and pump on demand.
Burns MMA electrodes of any class of size up to 6.3 mm.
Arc force, hot start, polarity switch for welding in MMA.
Trolley and remote hand / foot control optional.
Technical Data

Tig 4300iw AC/DC, TA24 AC/DC

Mains supply, Ph x V, Hz
Open circuit voltage, V (Max)
Welding current range, A (TIG)
Welding current range, A (MMA)
Output at 60% duty cycle, A
Output at 100% duty cycle, A
Type of cooling
Enclosure class
Application class
Dimensions, l x w x h, mm
Weight, Kg
Standards of compliance
TIG start mode
2/4 Stroke
Slope up, sec
Slope down, sec
Gas pre-flow, sec
Gas post-flow, sec
Pulse / background current, A
Pulse / background time, sec
AC balance, %
AC frequency, Hz
Electrode preheating
Cooling Unit
Coolant type
Cooling power, W*
Coolant volume, ltr
Max flow, ltr/min

3 x 40010%, 50
83
4 - 430
16 - 430
400
310
Forced Air
IP 23
S
625 x 394 x 776
95
IEC/EN 60974 -1 / -2 / -3 / -10
HF / Lift Arc
2/4
0 - 10
0 - 10
0-5
5 - 25
4 - 430
0.01 - 2.5
50 - 98
10 - 152
1 - 100
Built-in
50% water / 50% mono ethylene glycol
2000
5.5
2

* At 40 Deg C temperature difference and flow rate 1.0 ltr/min

24

TIG Torches - Air / Water Cooled


TXH 150/200 4/8m Air Cooled
TXH 250w/400w/400w HD 4/8m Water Cooled
TXH 150r/200r 4/8m Air Cooled with Remote Functions
TXH 250w/400w/400w HD 4/8m Water Cooled with Remote Functions
TXH 150V/200V 4/8m Air Cooled for Scratch TIG

Rugged construction - trouble free operation with minimum maintenance.

Ergonomically designed handle.

Effective cooling system.

All torches come with OKC connection as standard.

TXH 150r/200r/250wr/400wr/400wr HD TIG


torches available with remote control for
CAN-bus based TIG machines i.e. for
Caddy Tig 2200i AC/DC, Origo Tig 3000i,
Origo Tig 3000i AC/DC, Aristo Tig 4000i and
Origo Tig 4300iw AC/DC.

Gas valve mounted TIG torches TXH 150V/


200V for scratch TIG using rectifiers.

Wide range of wear parts e.g. collet, collet


body, nozzle, and gas lens available for
welding in all positions.

All the TIG torches conform to international


standard IEC/EN 60974-7.

Technical Data

Type of cooling
Connection
Size of TIG rod, mm
Rating, A@% duty cycle
Length, m

TXH 150 /
TXH 150r /
TXH 150V

TXH 200 /
TXH 200r /
TXH 200V

Air / Gas
OKC 25 / 50
1.0 - 3.2
150 @ 35%
4/8

Air / Gas
OKC 50
1.0 - 4.0
200 @ 35%
4/8

Technical Data

TXH 250w /
TXH 250wr

TXH 400wr
TXH 400w /

TXH 400w HD /

Type of cooling
Connection
Size of TIG rod, mm
Rating, A@% duty cycle
Length, m

Water
OKC 50
1.0 - 3.2
250 @ 60%
4/8

Water
OKC 50
1.0 - 4.8
400 @ 35%
4/8

Water
OKC 50
1.0 - 4.8
430 @ 35%
4/8

25

LPH 35 / 50 / 80 / 120
Rugged Power Sources for Air Plasma Cutting

Faster and economical on Al, SS and CS below 20 mm.


Cutting can be done from gauge thickness to thick plates.
Very safe and convenient.
No distortion even on sheets below 6 mm.
Light weight torches make cutting effortless.
Circle and profile cutting attachments available optionally.
Technical Data

LPH 35

LPH 50

LPH 80

LPH 120

Mains supply, PhxV, Hz


OCV, VDC (Max)
Output@% duty cycle, A
Pressure, bar
Cutting capacity, mm
Enclosure class
Type of cooling
Dimensions, lxwxh, mm
Weight, Kg
Torch/length, m

3x415, 50
295

3x415, 50
320
-4.5 - 7
12/15*
IP23

3x415, 50
310
-4.5 - 7
25/35*
IP23
Forced Air
760x390x845
131
PT-27/7.6

3x415, 50
310
-4.5 - 7
35/45*
IP23
Forced Air
760x390x845
167
PT-25/7.6

3.5 - 7
8/12*
IP23
Forced Air
610x255x515
52
PT-30KK/4

680x325x515
89
PT-27/7.6

* Quality cut / sever capacity

PowerCut 650 / 875 / 1250 / 1500


Inverter Power Sources for Air Plasma Cutting

Inverter based power source, excellent cutting output.


Robust and compact construction.
Cuts thin sheets of gauge thickness to thick plates.
Cutting packages with mechanized cutting torch also available for
PC-875, PC-1250 and PC-1500.
Circle and profile cutting attachments available optionally.
Technical Data

PC-650

PC-875

PC-1250

PC-1500***

Mains supply, PhxV, Hz


OCV, VDC (Max)
Output@% duty cycle, A
Air supply, ltr/min / bar
Cutting capacity, mm
Type of cooling
Dimensions, lxwxh, mm
Weight, Kg
Manual cutting torch
Torch length, m

1x230*, 50
290
40 @ 40%
118/5.5
15.9/19**
Forced Air
483x318x416
24
PT-31XLPC
7.6/15.2

3x400, 50
275
60@ 60%
150/5.2
22/32**
Forced Air
516x275x409
39.5
PT-32EH
7.6/15.2

3x400, 50
278 (typical)
70 @ 100%
165/5.5
32/38**
Forced Air
800x318x419
39
PT-32EH
7.6/15.2

3x400, 50
278
90 @ 60%
165/5.5
38/45**
Forced Air
800x318x419
42.7
PT-32EH
7.6/15.2

* Also available in 3 x 400V version


** Quality cut / sever capacity
*** PC 1300 / PC 1600 are new version with no HF interference for CNC application.

26

CPRA 800(S) / 1200(S)


Power Sources for SAW

Rugged construction with sheet metal body, mounted on


rubberized wheels.
Heavy-duty construction, designed for continuous applications
up to 1000 Amps.
4-step voltage control in coarse and fine mode.
Mains voltage compensation ensures minimal fluctuation in arc voltage.
Built-in protection against thermal overloading.
Power and control units are housed separately for the easy of servicing.

SAW Tractor LW - Tractor Mounted Welding Head

Heavy-duty design ensures stable wire feeding and good welding output.

Available in standard tractor mountable version and


optional boom mountable version.

Nozzle designed suitably for a no. of applications e.g.


linear / fillet welding etc.

User-friendly control panel with controls within easy reach


of operator, for adjustment of parameters, while welding
in progress.

Creep feed start for non-explosive and smooth start of


the welding.
Technical Data

CPRA 800(S)

CPRA 1200(S)

Power Source
Mains supply, Ph x V, Hz

3 x 415, 50

3 x 415, 50

Open circuit voltage, VDC

22 - 55

30 - 60

Output at 100% duty cycle, A

800

1000

Type of cooling

Forced Air

Forced Air

Dimensions, l x w x h, mm

960 x 760 x 880

1000 x 800 x 900

Weight, Kg

325

375

Welding Head

SAW Tractor LW

SAW Tractor LW

Wire (single) diameter range, mm

2.4 - 5.0 / 6.3*

2.4 - 5.0 / 6.3*

Wire feed speed, m/min

0.3 - 18

0.3 - 18

Welding current range, A

200 - 1200

200 - 1200

Vertical adjustment, mm

100

100

Swivel arrangement, degree

180

180

Speed range of tractor, m/min

0.15 - 15

0.15 - 15

Wheel center of tractor, mm

350

350

Dimensions, l x w x h, mm

1368 x 410 x 1145

1368 x 410 x 1145

* Standard / Optional
* CPRA 1200 (T) is a New fully Thyristorised Version.

27

Industrial Gas Equipments

Single Stage Regulators

Double Stage Regulators

Cutting / Heating Blowpipes

Nozzles and Tips

Small Cutting Machines (PUG / PUG NM)

Flash Back Arrestors (Acetylene / Oxygen)

Dura Hose Blue/Red - 5/8/10 mm


Blue - Oxygen / Red - Acetylene

28

Welding Automation
Thyristorised SAW Power Sources - DC
LAF 635 / 1000 / 1000M / 1250 / 1250M / 1600 / 1600M

Excellent welding characteristics throughout the


entire current and voltage.
Good arc stability at low as well as high voltages.

Mains supply, V/Hz


Max output at 60% duly cycle, A
Max output at 100% duty cycle, A
Setting range, A/V, MIG/MAG
Setting range, A/V, SAW
Open circuit voltage, V
No load power, W
Efficiency at max current
Power factor at max current
Voltage, 3 ph 60 Hz, V

LAF 635

LAF 1000

LAF 1000M

LAF1250M

LAF 1250M

LAF 1600M

LAF 1600M

400/50-60
800/44
630/44
50/17-630/44
30/21-800/44
54
150
0.84
0.90
400/415

400/50-60
1000/44
800/44
50/17-1000/45
40/22-1000/45
52
145
0.84
0.95
400/415/500

400/50-60
1250/44
60/17-1250/44
40/22-1250/44
51
220
0.87
0.92
400/415/500

440

400/440/550
IP 23
646x552x1090
330

400/50-60
1250/44
60/17-1250/44
40/22-1250/44
51
220
0.87
0.92
230/400/415/
500
230/400/440/
550
IP 23
774x598x1428
490

400/50-60
1600/44
40/22-1600/46
54
220
0.86
0.87
400/415/500

IP 23
670x490x1090
260

400/50-60
1000/44
800/44
50/17-1000/45
40/22-1000/45
52
145
0.84
0.95
230/400/415/
500
230/400/440/
550
IP 23
646x552x1090
330

400/50-60
1600/44
40/22-1600/46
54
220
0.86
0.87
230/400/415/
500
230/400/440/
550
IP 23
774x598x1428
585

Voltage, 3 ph 60 Hz, V
Endosure class, protection
External dimensions, LxWxH, mm
Weight, kg

400/440/550
IP 23
774x598x1428
490

Thyristorised SAW Power Sources - AC


TAF 800 / 1250

Heavy-duty thyristorised AC power sources with square wave output.


Excellent arc ignition characteristics and good welding properties.
Ideal for SAW.
TAF 800
TAF 1250

Max output at 100% doty cycle, A


Setting range, A/V
Open circuit voltage, V
Efficiency at max current
Power factor at max current
Voltage, 1 ph 50 Hz, V
Voltage, 1 ph 60 Hz, V
Enclose class, protection
External dimensions, LxWxH, mm
Weight kg

800
1250
300/28-800/44 400/28-1250/44
71
72
0.86
0.86
0.75

0.76

400/440/550

400/440/550

400/415/500

400/415/500

IP 23
774x598x1228
495

IP 23
74x598x1228
608

A2/A6 Process Controller PEH

Control boxes usable for SAW and GMAW


together with A2/A6 automatic welding
machines.
Adaptable to LAF/TAF series of power
sources, technical specifications as under.

Enclosure class, protection


External dimensions, LxWxH, mm
Mains supply, V/Hz
Weight, kg
Max power consumption, VA

IP 23
355x210x164
42 (AC)/50-60
5.5
900

29

400/440/550
IP 23
774x598x1428
585

Orbital TIG Welding


A21 PRB/PRC/PRD 100/PRD 160/ POC 12-60, Aristo Mech Tig 4000iw
The ESAB welding program for mechanised tube welding is based on the TIG welding method
with a non-consumable tungsten electrode. To further improve weld quality and decrease costs,
ESAB have developed microprocessor controlled power sources for orbital TIG welding, the
Aristo MechTig 4000iw with control boxes Aristo MechControl 2 and 4.
A21 PRB welding head is compact and easy to use as a result of its unique
pincer action, which reduces setting-up times to a minimum. The welding
head is positioned and secured around the tube with great accuracy in
seconds. The PRB welding heads are available in three sizes for tubes
with outer diameters of 17 to 170 mm.

A21 PRC welding head has a weaving movement and arc voltage control,
which produces higher productivity and better welding quality, particularly
when welding thick-walled tubes.

A21 PRD 100 welding head is designed for high precision, and quality. It
is a TIG welding head for tubes with an outer diameter of 100 mm or
higher. Due to compact design and low profile it requires only 73 mm
clearance around the tube. This is water-cooled welding head usable up
to 400A.

A21 PRD 160 is a water-cooled flexible pipe-welding head for pipes with
an outer diameter of 160 mm or more. It consists of an articulated carriage
that travels around the pipe on a rack adapted to match the diameter of
the pipe. To ensure maximum flexibility it is built in modular form.

A21 POC 12-60 is a welding head for tube-to-tube sheet TIG welding. It is
a precision-built, robust and versatile welding head 12 to 60 (93) mm outer
tube diameter. It has a very high centering accuracy and centering mandrels
are available for inner tube diameters from 10 mm.

Aristo MechTig 4000iw is designed to work together with the Aristo


MechControl 2 and 4. This is a 400A heavy-duty inverter based power
source having compact design with outstanding welding characteristics.
Connection cables up to 8m provide a working range of 16m.

30

Tractor Automats - Miggytrac


Miggytrac 1001
It is a compact motor powered tractor into which a standard ESAB
welding torch can be attached. It is mounted on four driving
wheels together with the magnet ensuring stable operation. The
magnet holds the tractor in the correct position on the work-piece,
even if it is bent or angled.
Welding speed, m/min
Control voltage, V, AC
Power, W
Weight, kg
External dimensions, LxWxH, mm

0.15-1.2
36-46
20
7
266x257x267

Miggytrac 2000
It is a small, compact, motor-operated trolley designed for the
mechanisation of GMAW, gas metal arc welding, in particular.
The permanent magnet built-in magnet, which can be switched
on/off, holds the tractor in the correct position on the work-piece.
Travel speed, m/min
Weldilng speed, m/min
Control voltage, V, AC
Max power consumption, W
Intermittent welding range, cm
Crater fill duration, s
Weight, kg
External dimensions, LxWxH, mm

2.5
0.15-1.5
36-42
25
1-99
0-9.9
8.5
400x340x370

Miggytrac 3000
It is a small, compact, motor-powered tractor with four wheel
drive, integrated wire feed and water-cooled welding torch,
designed for horizontal MIG/MAG welding of plates and beams.
The carriage follows the weld joint by one front and one rear
guide and wheel.
Travel speed, m/min
Welding speed, m/min
Control voltage, V, AC
Max power consumption, W
Intermittent welding range, cm
Crater fill duration, cm
Weight, kg
External dimensions, LxWxH, mm

2.5
0.15-1.5
36-46
80
1-99
0-9.9
17
370x400-530x520

31

Tractor Automats - Railtrac


Railtrac F1000
Railtrac F1000, Flexi, for welding and thermal cutting.

Welds and cuts in all positions on magnetic and non-magnetic materials

Quick assembly and easy operation

Programmable with five programs

Calibrated setting values in cm, mm and sec

Programmable "backfill" for crater filling

Railtrac FR1000
Railtrac FR1000, Flexi Return, for welding and outing with automatic return.

Welds and cuts in all positions on magnetic and non-magnetic materials

Quick set-up and easy operation

Programmable with five programs

Calibrated setting values in mm, cm and sec

Programmable "backfill" for crater filling

Railtrac FWR1000
Railtract FWR1000, Flexi Weaver Return, for oscillated welding with automatic return.

Welds in all positions on magnetic and non-magnetic materials

Quick set-up and easy operation

Programmable with five programs

Calibrated setting values in mm, cm and sec

Programmable "backfill" for crater filling

Railtrac FW1000/FW1000 L
Railtract FW1000, Flexi Weaver, for oscillated welding. The Railtrac FW 1000 can be
delivered in a "FW1000 L" version if the welding process need to be done with a lower
welding speed than with FW1000.
o

Welds and outs in all positions on magnetic and non-magnetic materials

Quick set-up and easy operation

Programmable with five programs

Railtrac BV1000 / BVR1000


Railtrac BV1000 and BVR1000 are two automatic units for mechanising the repair and hardfacing
of rail pro?les smoothly and efficiently. The equipment can be assembled, and controlled quickly
and easily by one person. Learning to use it is easy and extremely fast.
Rail length, m
Welding speed, m/min
Weaving range, mm
Weaving speed, mm/s
Max power consumption, W
Control voltage, V, AC
Crater fill duration, s
Zero-line shift, mm
Programmable edge length, cm
Weight, kg

2
0.1-1.5
1-80
7-50
80
36-46
0-9.9
25 (+-12.5)
6-99
7

The track for all the above models of Railtrac are made of Aluminium and can be either extended or cut to get the required length.

32

Tractor Automats - Trippletrac / Multitrac / Mastertac


A2 Trippletrac
It is a three-wheeled tractor carriage steers with the front wheel.
It is used for internal circumferential welding of large cylindrical
objects due to its clever design with a steering wheel. The tractor
can be equipped with A2-A6 Process Controller PEH or A2
Welding Controller PEI.
Max load at 100% duty cycle, A
Wire feed max, m/min
Travel speed, m/min
External dimensions, LxWxH, mm
Weight, excl wire and flux, kg

800
0.2-9.0
0.1-1.7
594x686x956
47

A2 Multitrac with
A2/A6 Process Controller PEH
The A2 Multitrac with the A2/A6 process controller PEH is
available for both SAW and the GMAW. If the SAW-version is
chosen, the A2 Multitrac is capable of working with single or twin
wire.
Wire , unall, solid

1.6-4.0

2x1.2-2.5

0.8-1.6

0.8-1.6

Wire , SS

1.6-4.0

2x1.2-2.5

0.8-1.6

0.8-1.6

1.2-1.6

1.0-2.0

1.6-4.0

1.2-2.4

1.2-2.4

Wire , AI
Wire , CW
Wire feed, m/min

0.2-9

0.2-9

0.2-16

2.0-25

Travel speed, m/min

0.1-1.7

0.1-1.7

0.1-1.7

0.1-1.73

External dimensions,

870x400

870x400

870x400

870x400

x830

x830

x830

x830

47

47

43

43

LxWxH, mm
Weight, kg

A6 Mastertrac
It is a heavy-duty self-propelled, fourwheel drive, automatic
welding machine. The advanced electronic control provides high
precision and the digital display enables all the welding
parameters to be preset accurately. It can be used for SAW as
well as for GMAW.
Max load at 100%
ditu cycle, A

1500

600

1500

2x1500

Wirediameter, mm
Wire lead, m/min

3.0-6.0

1.0-3.2

2x2.0-3.0

2x3.0-6.0

0.2-4.0

0.8-16.6

0.2-4.0

0.2-4.0

Travel speed, m/min

0.1-2.0

0.1-2.0

0.1-2.0

0.1-2.0

External dimensions,

1410x750

1410x750

1410x750

1410x990

x850

x850

x850

x850

LxWxH, mm

33

Roller Beds
Esab offers a wide range of roller beds with capacity varying
from 5 - 250 tons. The roller beds have mechanical adjustment
for circular work-pieces and self-aligning roller beds, which
automatically adapt o the roller bed diameter. These roller beds
are designed to operate in combination with A2/A6 automatic
welding equipment and Esabs columns and booms.

Positioners
Esab offers a comprehensive range of positioners for automatic
welding. These very versatile welding tools enable welding to be
carried out in the optimum positions to benefit the quality of the
work. The positioners can be integrated with A2/A6 automatic
welding equipment.

34

Friction Stir Welding


Legio Friction Stir Welder
The LEGIO combines the latest technology with proven quality. The
modular system makes it possible to assemble welding stations to suit
the most varied Friction Stir Welding applications.
The LEGIO system consists of five basic designs in a series of seven
sizes, covering a welding depth of 1.2 mm (.045 in) to 60 mm (2.4 in).
These basic types can be supplemented with different types of equipment to suit the most varied production needs and give maximum flexibility to any production line.
The versatile Legio family includes linear motion with single or dual (over /under) heads, with or
without tables. Dual axis (x-y) model is available with or without table. Tables include a whole
pattern for attaching fixtures.
Legio includes ESAB HMI control specifically designed for the Friction Stir Welding. It is a closed
loop welding control, with ability to control Z-axis either by pressure or by position. PC network
connections and data transfer are available optionally.

Friction Stir Welding


Super Stir Friction Stir Welder
The SuperStir program includes a variety of machines developed from
a standarized SuperStir base unit having working ranges of 0.5x1.5m
(19.7x59in) up to 10x20m (33x66 ft) within the same concept.
This includes customized models of various designs for specific customer
requirements in different production areas.
These different designs are used worldwide in R&D centers for joining of extrusions to panels, in
production of pressure vessels as well as small parts for the automotive and electronic industries.

35

Robotics for Arc Welding


Esab offers a wide range of automated welding solutions using a
range of robots from ABB. Robotics can provide a cost-effective
and modular solution for a variety of welding applications with
increased productivity. The various advantages of using robotics
are:

Built on an Open Structure


The robots are equipped with a wide range of universal
communications interfaces, configurable from S4Cplus, the
robot's controller. They can be connected to a PC for servicing
purposes or the factory data network using one or two Ethernet
links. The robots controller contains the standard field-buses and
serial-channels for interfaces with a wide range of power sources
and distributed devices.

Flexibility - Develop Custom Functionality


Using the arc-welding software ArcWave the robots can be
configured. For advanced and critical welding applications
customized functionality can be configured using RAPID, the high
level programming language from ABB.

Pre-program Offline
New programs can be created, programs can be stimulated or
robots can be pre-programmed for a specific functionality.

Position Anywhere - Portability


The robots can be mounted on a wall or inverted from gantries,
columns with booms and elevators for heavy-duty welding,
allowing for a wide variety of working range capabilities. Workpiece positioners with one or two axis can also be added to this
to increasing the flexibility in positioning.

High Level of Accuracy


The software is designed to achieve high-level accuracy to
maintain the quality in the welding applications.

36

Range of Robots

IRB 140
ABB's fastest and smallest arm-based industrial robot.
Highly flexible with slim wrist, 6-axis robot able to reach
into narrow, small spaces. Easy-to-mount equipment.
Robust and compact. The standard IRB 140 can be
mounted at any angle without modification for optimum
reach and efficiency. Load capacity: 5 kg; supplementary
load is: 1.5 kg; reach: 0.81 meters.

IRB 1400
Robust, well-proven, 6 axis, arm-based
industrial robot with a large installed
base. Well-balanced arm construction,
plus maintenance-free gearboxes and
cabling, reducing noise levels and
maintenance requirements. Load
capacity: 5 kg; reach: 1.44 meters.

IRB 2400L
Slim yet robust arm-based, 6-axis robot. All the
IRB 2400 industrial robots are ideal for arcwelding applications. Features unlimited axis
6. IRB 2400L load capacity is 7 kg; reach 1.8
meters. IRB 2400/10 load capacity is 10 kg;
reach 1.5 meters. IRB 2400/16 load capacity;
16 kg; reach: 1.5 meters.

IRB 4400
Compact, versatile robot with medium to
heavy handling capacity. The B-axis robot
can handle loads up to 60 kg, or up to 45
kg at very high speeds. Reach: 1.96 meters.

37

Cutting Systems
Profile Cutting Machines
Ultrarex UXC
ULTRAREX UXC is a
cantilever maching with
coordinate drive system
ideal for production
systems with plate widths of
up to 2m. The machine is
equipped with a 1:1 photoelectric tracing head and
allows for facilitated
processing of scribed paper
templates or scan drawings.

 Easy installation and


operation
 An oxy-fuel cutting torch
and/or a small plasma unit
of 50 - 100 amps can be
installed.
 Expansion options from
optical control to comprehensive numerical control.

Ultrarex UXL-P
ULTRAREX UXL-P is a multipurpose CN-controlled portal
machine designed for
restricted working areas,
which can be used for both

plasma and oxy fuel cutting.


 Cutting width up to 2 m
 Oxy-fuel cutting up to 50
mm material thickness

 Plasma system up to 100 A


 Installation of 2 automatic
torch carriages possible
 Integrated functions such
as capacitive height control
automatic ignition and hole
piercing for working
convenience and optimum
cutting quality.
 Efficient work preparation
by ESAB Vision control,
high dimensional accuracy
and exact repeatability.

 Operating speeds up to
20 m / min

 Double rack and pinion


drive for highly precise
cutting

Ultrarex UXD-P
ULTRAREX UXD-P provides
for flexibility and versatibility.
This is an extremely
productive CN-controlled
portal machine and allows for
both plasma and oxy-fuel
cutting. The low dead weight
and the high stiffness of the
machine ensure rapid
accelration and deceleration two considerable factors for
high-quality cutting processes.

 Cutting width up to 2.5 m


 Plasma and/or oxy-fuel
cutting applications
 Up to two torch carriages
can be used fully automatically

38

Combirex CXL-P
The solid COMBIREX CXL-P
can be fitted with up to four
cutting tools - both plasma
and oxy-fuel cutting torches.
Due to its special design, the
machine is remarkably
versatile and flexible. Its
modular concept renders
COMBIREX CXL-P fit for
future production challenges.

 Modular design with


versatile CNC system.
 Three sizes available
(2,500, 3,000, 3,500 mm)
 Runway rail extension up to
18m
 Plasma and/or oxy-fuel
cutting

E-Vent
E-Vent is a new type of
plasma cutting system with
NC control and software,
especially designed as an
integrated solution for
automated production
processes in the fields of
heating ventilation air
conditioning and insulation.
 Can be installed and
commissioned in only one
day.
 ESAB plasma for cutting of
steel plates (even
galvanized), stainless steel
and aluminium smooth and
dross-free*

* depending on material
 High cutting speed of up to
20 m/ min
 Maximum cutting range of
up to 2,000 x 8,000 mm
 Maximum cutting thickness
8 mm

 Extensive software with


many industry-specific
functions
 Optional connecton to
networks

Eagle
The versatile EAGLE portal
cutting machine is perfectly
adapted to ESAB precision
plasma systems and is
available for numerous plate
sizes. The entire design
combines many functions and
features optimized efficiency
as well as an improved plate
handling. It is distinguished by
up-to-date design and the
integration of advanced
technologies while combining
high productivity, extraordinary accuracy and progressive process integration with

39

highest cutting quality in a


cutting thickness range from
0.75 to 30 mm.
 Cutting widths up to
3,000 mm
 Pre-selection of cutting
parameters via data base in
compliance with plate
thickness
 Operating speed up to
35 m/min
 Optimum dynamical values

Suprarex SXE-P1
SUPRAREX SXE-P1 is a
high-performance heavy-load
portal machine with CNC and
a modular design perfectly
meeting most various client's
requirements. The machine
provides driving precision
and a strong beam design.
This gives the machine
flexibility to adapt the different
processes of oxy-fuel cutting,
plasma cutting and marking.

 Operating speeds up to
24 m/min
 Cutting widths up to
3,700 mm
 Up to 6 yool carriages
 Areas of application:
oxy-fuel cutting, plasma
cutting, marking tools for
fully automated processes

positioning, automatic
ignition, automatic height
control, automatic gas
adjustment and regulation

 Automatic functions:
automatic tool carriage

Suprarex SXE-P2
SUPRAREX SXE-P2 is
based on the same modular
functional concept and was
extended on this basis. The
advantages of this machine
are its flexibility for solutions
regarding specialized client's
requirements.

Suprarex SXE-P3
SUPRAREX SXE-P3 is the
ideal choice for cutting widths
of up to 7,200 mm. The
strong beam design is
suitable for all conventional
cutting processes, in
particular also for oxyfuel
cutting. This machine has
been designed for multi-shift

service, requiring only a


minimum of operation and
ensuring a high degree of
availability.
 Cutting widths ofup to
7,200 mm
 Up to 12 tool carriages

40

 SXE-P2 is recommended
for specialized tools, in
particular bevelling units.
 Cutting width up to 4,700
mm
 Up to 8 tool carriages

Numorex NXB
NUMOREX, which can be
fitted with highly advanced
cutting tools, is remarkably
versatile and flexible
Maintenance-free, brushless
motors in combination with
hgihly dynamic planet gears
smoothly drive lonitudinal and
transversal axles. They
provide an absolute guiding
accuracy and exact
positiioning as well as high
accelration values.

 Operating speeds of up to
25 m/min
 Machines size up to 8,000
mm
 Heavy-load tool carriages
automatic multiple-tool/
process carriage, plasma
VBA, triple oxyfuel cutting
torch units

 The large number of


TELEREX portal cutting
machines succesfully
commissioned worldwide
emphasizes this
achievement.

 Machine size up to
32,000 mm
 Specialized tools:
Vacublast jet, grinding
devices, plasma marking
systems, plasma and/or
oxy-fuel bevelling units

application, 3 kW, 4 kW or
5 kW CO2 lasers are used.
ALPHAREX is not only
capable of cutting sheet
material, but also of thick
structural steel plates,
stainless steel and aluminum.
 Constant cutting quality
over the entire working
area
 Cutting widths of up to
5,000 mm; 25 mm cutting
thickness for structural
steel

 Bevel cutting
 High dynamics and speed,
since all movements are
performed by the cutting
head
 Optimum adaptation of the
entire system

Telerex TXB
With regard to size and
capacity, TELEREX roundsoff the ESAB product range
towards the high end, The
leading and most efficient
system in the field of large
cutting systems, which is
used in the shipbuilding
industry, for bridge
construction and in pressure
vessel production meets the
requirements of highest
precision, productivity and
economic efficiency.

Alpharex
ALPHAREX laser cutting
systems are equipped with
laser resonators and optics
from Trumpf, the leading
provider of laser technology,
Depending on the area of

41

Cutting Processes
Oxy-fuel Cutting
Oxy-fuel cutting is the flame
cutting process most
frequently used for cutting
structural steel and large
plates. Oxy-fuel gases are
used for cutting low-a loy
steels with thicknesses
between 3 mm and 600 mm.
ESAB has gained
comprehensive experience
for this process in the
industry.
On this basis, ESAB carries
on its development efforts
and continuously brings

improvements to market
maturity.
 CoolJet torches cool the
cutting chamber during
cutting and thus ensure
and extended service life
of wear parts.
 Flame control and
monitoring of cutting
process.
 The "cutting parameters"
option of the ESAB Vision
control system exactly
adjusts all data relevant to

cutting in accordance with


the given plate thickness.

thicknesses of up to 160 mm
can be cut.

The design philosophy


behind is oriented towards
manless operation to the
largest possible extent, with
control of all cutting
parameters by the automated
files of the ESAB Vision
control system.
Targets are:
 Cutting quality independent
of operator
 Constantly high-quality
work pieces
 Shortened setting times
between different orders
 Optimum relation between
cutting quality and cost

Plasma Cutting
A plasma cutting process is
suitable for conductive metals
and allows for highest cutting
speeds. If efficient energy
sources of up to 1,000 amps
are used, metals with

For more than 40 years


ESABB has been a pioneer
in plasma technology. Many
thousands of ESAB plasma
systems have been
commissioned all over the
world. Our extensive product
and accessories ranges
transport our expertise
directly to the client and
provide clients with highest
cutting quality at the lowest
possible cost.

Precision Plasma Cutting


ESAB Precision Plasma
Cutting produces excellent
cutting qualities and an
extremely high degree of
accuracy for cutting
thicknesses of up to 30 mm.
The generated plasma jet
provides absolute precision,
narrowest cutting joints, low
angular deviation and

minimum distortion due to


heat.
The low consumption of wear
parts and the long service life
of the system furthermore
reduce operating cost. One
single plasma torch is used
for marking and cutting. This
additionally lowers cost and
increases the accuracy
between the two processes.

42

Laser Cutting
The 3 kW, 4kW or 5 kW CO2
laser cutting system is a very
flexible tool. The significant
advantages are cutting of
thicknesses up to 25 mm.

marking with the same tool,


high process speed, narrow
cutting joint, minimum
distortion due to heat and
extremely high accuracy.

Waterjet Cutting
Cutting with a high-pressure
waterjet is an alternative to
conventional thermal cutting
processes. By adding
abrasive substances to the

cutting jet, many materials,


also non-metal, may be cut
with excellent precision.

Bevel Cutting
ESAB has developed a large
number of tools for bevel
preparation:
Triple oxy-fuel cutting torch
units for V, X, Y, and K-cuts
in structural steel with
thicknesses of up to 75mm

VBA-Wrist is a rapid bevel


cutting tool for accurate Vcuts of +-50.
Laser bevelling allows for
precise bevel cuts due to
the high laser beam quality

Marking
ESAB has introduced
marking systems for the most
different tasks of line and text
marking on the market. The
automation of these marking
applications has significant
advantages for work
processes and reduces cost.
Plasma marking for line
widths between 0.6 mm
and 3 mm. The largest
advantage is the marking
speed of up to 18 m/min, a

short start-up time and


permanent metal marking.
Inkjet marking represents
the most rapid marking
solution and is capable of
line, text and bar code
marking in manifold
shapes and sizes.
Pen marking is used on
polished aluminum and
stainless steel surfaces if
the surface is to remain
unaffected.

Pneumatic signing is an
alternative marking method
if the plate concerned is to
be drilled subsequently
(pneumatic hammer
device).

Environment
ESAB have supplied
environmentally compatible
flue gas and dust filter
systems for many years.
ESAB offer complete turnkey

plants with integrated cutting


tables for flame cutting,
submerged and dry plasma
cutting.

43

For automatic loading and


unloading, a specialized
conveyor technology is
offered.

Control Systems and Software


ESAB Vision Controllers
The ESAB Vision product
family comprises of various
numerical control systems. All
cutting parameters are set
and controlled by the NC
control.

The control systems have


interactive fault diagnostics
which can be linked to
remote systems to aid trouble
shooting.
The bus connection system
reduces cabling and conduit
requirements eliminating
sources of electrical
interference while aiding the
ease of upgrading equipment
at a later date.

The numerical control


systems from ESAB are
efficient, function-oriented
and easy to operate.
Integrated cutting data base
for fully automated production
cycles.
Dynamic speed regulation for
optimum cutting results
Fixed program library

Columbus Software
In the increasingly complex
surroundings of a demanding
production environments it is
essential to have an efficient
2D programming system.

44

COLUMBUS is a proven
software package with a
modular structure for 2D
cutting which consistently
adapts to your individual
cutting requirements.

Welding Accessories

HC 600
600A Electrode Holder

Armour
Hand Shield

Armour 600
600A Fully Insulated
Electrode Holder

Armour
Head Shield

Auto Darkening Helmet


(DIN Standard) - EyeTech

Armour 600
600A Earth Clamp

Welding Cable - STD / HOFR


Al - 70 / 120 sq mm
Cu - 35 / 50 / 70 / 95 / 120

Weld Curtain (DIN Standard) - Dark Red,


Green Transparent, Dark Green

45

The Esab Welding Institute


ESAB GLOBAL is an acknowledged world leader in welding,
cutting and working environment and has a global policy in
place stressing the importance of training.
ESAB INDIA as a member of the group runs a full-fledged
training institute for welding education and safety at Taratala,
Kolkata that is popularly known as "THE ESAB WELDING
INSTITUTE".
The fully updated facility is open to public and offers training
in three distinct areas and follows a training calendar through
the year:

Engineers/Supervisors Training Program


Welders Training Program
Technical Services

Apart from these basic training programs, tailor-made courses are offered to suit corporate needs.
The welding institute over a period of time has earned public recognition and appreciation for the
following:

Many successful candidates working in Gulf-Countries/ Canada


3 months crash course on ARGON/TIG welding
Training of all with or without previous welding knowledge
Expertise on pipe construction
Training on all common materials: M.S/S.S/ /AL/Cu etc.
Certification recognised by the trade

Other courses are

Engineers/Supervisors Training Program


Welders Training Program/Weld Inspection Course
Technical Services/Marine Engineer's Welding Course

For further details please contact:


Manager
The Esab Welding Institute
P-41, Taratala Road
Kolkata - 700088
Tel : +91 - 33 - 24014517 Extn. 218
+91 - 33 - 24019381 (D)
+91 - 9331936163
Fax : +91 - 33 - 24014427

46

ESAB INDIA LIMITED


Registered and Head Office
Plot No. 13, 3rd Main Road, Industrial Estate,
Ambattur, Chennai - 600058
Tel : 044-42281100
Fax : 044-42281107
Equipment Factories
Taratala, Kolkata and Irungattukottai, Chennai
Divisional Sales:
Email: equipment.sales@esab.co.in
Central Regional Office
No. 218, Ashirvad
South Ambazari Road
Bajaj Nagar, Nagpur 440010
Tel
(0712) 222 9547 / 48
Fax
(0712) 222 9549
Email
eqptsales.cr@esab.co.in
Eastern Regional Office
P41 Taratala Road
Kolkata 700088
Tel
(033) 2401 9671
Fax
(033) 2401 4427
Email
eqptsales.er@esab.co.in

Western Regional Office


501/502, 5th Floor, Sagar Tech-B
Andheri Kurla Road, Saki Naka
Andheri East, Mumbai 400072
Tel
(022) 2851 7386
Fax
(022) 2852 4974
Email
eqptsales.wr@esab.co.in

Northern Regional Office


71/1 Najafgarh Road
New Delhi 110015
Tel
(011) 4142 7091
Fax
(011) 4142 7099
Email
eqptsales.nr@esab.co.in

Southern Regional Office


Karamuttu Centre, 6th Floor,New No. 634,
Anna Salai, Nandanam, Chennai 60035
Tel
(044) 4204 0294 / 95
Fax
(044) 4204 0289
Email
eqptsales.sr@esab.co.in

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