Vibrating Screen QAP-17
Vibrating Screen QAP-17
Vibrating Screen QAP-17
Page 1 of 3
QUALITY CONTROL PLAN FOR VIBRATING BANANA SCREEN ASSEMBLY
QCP No : QCP/FLS-17 A R(2)
PART: PEDESTAL , BACK PLATE,LIFTING BEAMS, DRIVE BEAMDECK SUPPORT FRAME Date : 17/12/2016
STAGE INSPECTION CHARACTERISTIC / QUANTUM REFERENCE ACCEPTANCE FORMAT OF INSPECTION BY
Remarks
SL.NO. METHOD OF CHECK OF CHECK DOCUMENT NORMS RECORD Supplier FLS
1 Raw Material
1.1 Plates 1) Verification of Mill TC for 100%
As per material As per material spec / QSE Manufacturer's test
Corelation of plate detials ,chemical W R
spec./As per drawing SOP 7134 certificates
Mechanical & other parameters.
(or)
2) Check Test ( If Mill TC is not 100%
As per material Manufacturer's test
available / No Co -relation between As per material spec. W W/R
spec./As per drawing certificates
Mill TC & Plate)
3) Raw Material Dimensions 100% As per Mill Tc As per Rolling Tolerance Inspection report W W
5) UT on plates - 16 Tk & above 100% SA 578 level B SA 578 level B Inspection report W R
2 In Process
2.1 Marking and Cutting 1) Orientation 100% As per Drawing As per Drawing Inspection report W R
2) Dimensions 100% As per Drawing As per Drawing Inspection report W R
3) Stop/Starts to be in accordance with QSE SOP 7134 / QSE SOP 7134 / AS/NZS
100% Inspection report W W
clause 5.8.4 of AS 1554.5 - 2011 AS/NZS 1554.5 1554.5
5) Weld joint configuration 100% As per Drawing As per Drawing Inspection report W R/W
2.7 Rubber Lagging 1) Material Test Certificate 100% As per Drawing AS per Drawing Test Certificate R R
2) Shore Hardness 100% As per Drawing AS per Drawing Test Certificate W H
No puncture or Un bonding
Random IS 4682-1 Inspection report
of rubber allowed.
3) Spark Test W H
7a) Welding electrode / Pre heating requirement shall be as per drg requirement / WPS requirement.
b) Use of Temperary attachment shall be minimised & Arc strike at outside area of the weld shall be minimised.
c) Proper weld sequence shall be followed.
8 a) All Machine / Drilling activities shall be done after completion of welding.
b) Match Drilling shall be done wherever required or as per drawing Requirement.
9 a) Mating components dimension / fitment to be checked before assembly.
1. Read this QCP along wth PO,Drawing and Relavent Engineering Documents.
3) Raw Material Dimensions 100% As per Mill Tc As per Rolling Tolerance Inspection report W W
5) UT on plates - 16 Tk & above 100% SA 578 level B SA 578 level B Inspection report W W
2 In Process
QSE SOP 7134 / QSE SOP 7134 / AS/NZS
2.1 Welding 1) Verification of WPS,PQR & WPQ 100% Inspection report W R
AS/NZS 1554.5 1554.5
3) Stop/Starts to be in accordance with QSE SOP 7134 / QSE SOP 7134 / AS/NZS
100% Inspection report W W
clause 5.8.4 of AS 1554.5 - 2011 AS/NZS 1554.5 1554.5
2.2 Fitup 1) Marking and Cutting 100% As per Drawing As per Drawing Inspection report W R
* - All Machining Shall be Completed using CNC machines unless otherwise approved by FLS Engineering.
Rubber strip addesion 100% As per Drawing No peal off Inspection report W W
Notes:
1. All materials shall be new and unused, free from rust and excessive mill scale (Refer SOP 7134).
2. Cutting of all beams and columns to be done with cold cut saw no oxy fuel cutting.
3. All cut edges to be ground with 2mm radius, all flame cut edges to be minimum class 1 cut and ground to remove all notches and scale,
only oxy propane to be used for cutting (no acetylene permitted)
4) Even UT checked at Mill itself & specified in MILL TC, Once again UT shall be carried out by Supplier and Random plates will be witnessed by FLS - QC.
5a) If additional Joint provided ,approval to be obtained from FLS Engg. and those welds to be UT and MT Tested.
b) In case of any difference in interpretation of UT results and or any doubt in evaluation and or any Constraints in carrying out UT due to geographical Positioning
of joints ,RT of the joints shall be done for which acceptance criteria shall be ASME SEC VIII Div 1 ,Clause UV-51.
6) a) Weld procedure ( WPS & PQR ) shall be as per SOP 7134.
b) Qualified welder only shall be used.
7a) Welding electrode / Pre heating requirement shall be as per drg requirement / WPS requirement.
b) Use of Temperary attachment shall be minimised & Arc strike at outside area of the weld shall be minimised.
c) Proper weld sequence shall be followed.
8 a) All Machine / Drilling activities shall be done after completion of welding.
b) Match Drilling shall be done wherever required or as per drawing Requirement.
9 a) Mating components dimension / fitment to be checked before assembly.
1. Read this QCP along wth PO,Drawing and Relavent Engineering Documents.
SL.NO. STAGE INSPECTION CHARACTERISTIC / QUANTUM REFERENCE ACCEPTANCE FORMAT OF INSPECTION BY Remarks
METHOD OF CHECK OF CHECK DOCUMENT NORMS RECORD FLS Customer
1 Document Verification :
Earlier stage Reports Verification
(i) Verification / review of manufacturer's As per material As per material spec./As Manufactuer TC /
b)Through Inward 100% W/R R
Test Certificate or Lab test reports spec./As per drawing per drawing Lab Test reports
(ii) Verification / Review of Dimensional As per material As per material spec./As Inspection Report /
100% W/R R
reports spec./As per drawing per drawing Dimensions Report
3.2 Fixing of Hucking Bolts (i) orientation of Hucking bolts 100% As per Drawing As Per Drawing Inspection Report W R
4 Final Assembly Inspection (i) Water Level 100% As per drawing As per drawing Inspection Report W W
(ii) BOM Verification as per GA
100% As per drawing As per drawing Inspection Report W W
Drawings.
(iii) GA Orientation 100% As per drawing As per drawing Inspection Report W W
Inspection Report
(iv) GA Dimensions 100% As per drawing As per drawing & QSE FORM W W
8028
(v) Torque Tightening of Fastners 100% As per drawing As per drawing Inspection Report W W
5 No-Load Run test (i) Direction of Rotation 100% As per drawing As per drawing Inspection report H H
(ii) RPM 100% As per drawing As per drawing Inspection report H H
(iii) Vibration Amplitude As per QSE form
100% As per drawing As per drawing H H
8029
(iv) Noise Level 100% As per drawing As per drawing Inspection report H H
(v) Current Reading 100% As per drawing As per drawing Inspection report H H
6 Painting
a) RPO application on machined (i) Visual Painting report
100% As per Drawing As per Drawing H R
Surfaces QSE Form 8030
(ii) DFT As per customer As per customer Painting report
b) Painting 100% H R
requirement requirement QSE Form 8030
Note:-
1. Read this QCP along wth PO ,drawing and relavent Engineering Document - QSE SOP 7133 and QSE SOP 7152