Basics UFH Manual 2002

Pipe Systems
Basics UFH Manual 2002
Afripex (Pty) Ltd - Tel: 0861 444 333 - info@afripex.com - www.afripex.com

Mar. 2002
Wirsbo Underfloor Heating

System
Basic Manual
Contents
Page
Introduction...................................................................................................... 4
Chapter 1

General ............................................................................................................. 5
Comfortable...................................................................................................... 5
Energy efficient with low maintenance costs................................................ 6
Adaptable and easy to install.......................................................................... 6
Clean and healty environment........................................................................ 6
Complete design freedom............................................................................... 7
Chapter 2
Wirsbo-PEX pipes
The Wirsbo Underfloor Heating System ........................................................ 8
PE-X material.................................................................................................... 8
Marking and identification .............................................................................. 8
Oxygen barriers ............................................................................................... 8
Contraction in length ....................................................................................... 9
Storage ............................................................................................................. 9
Chapter 3
Design aspects
Concrete screeded floors ............................................................................... 10
In general......................................................................................................... 10
Embedded pipe loops tied to a reinforcement mesh .................................. 10
Embedded pipe loops fixed with plastic holder bands or clips .................. 11
Wooden suspended floors ............................................................................. 12
Floating floors ................................................................................................. 13
Floor covering materials ................................................................................ 14
Insulation requirements ................................................................................. 15
Compatibility with air conditioning and other heating systems................. 16
Floor temperature ........................................................................................... 16
Water temperature control ............................................................................. 17
Room temperature control............................................................................. 19
Response time................................................................................................. 19
Design and installation of the underfloor heating system .......................... 20
Loop configuration ......................................................................................... 20
Pipe size ........................................................................................................... 22
Pipe depth........................................................................................................ 23
Pipe pitch ......................................................................................................... 24
Forces of expansion and contraction ............................................................ 26
Location of the manifolds .............................................................................. 27
Chapter 4
Calculation methods
Practical issues................................................................................................ 28
Design criteria ................................................................................................. 28
Energy requirement (q-value)........................................................................ 29
Heat exchange coefficient, floors .................................................................. 31
Heat transfer value, floor covering................................................................ 32
Floor structure................................................................................................. 33
Water temperature .......................................................................................... 34
Water flow........................................................................................................ 34
Pressure drop .................................................................................................. 36
2 Wirsbo Underfloor Heating System Basic Manual
Page
Cont. Chapter 4
Calculation methods
Balancing of loops .......................................................................................... 37
Downward heat loss ....................................................................................... 38
Expansion volumes ........................................................................................ 38
Pump group..................................................................................................... 38
List of materials............................................................................................... 39
Chapter 5
Calculation example
An object of study........................................................................................... 40
Chapter 6
Installation
Installation and filling ..................................................................................... 47
Commissioning ............................................................................................... 47
Maintenance.................................................................................................... 49
Fault tracing..................................................................................................... 49
Troubleshooting: the most common problems ............................................ 50
Chapter 7
Technical data
Wirsbo-pePEX ................................................................................................. 51
Wirsbo-evalPEX............................................................................................... 51
Chapter 8
Diagrams and tables

Pressure drop nomogram .............................................................................. 52
Mean water temperature/heat loss ............................................................... 53
Material data ................................................................................................... 54
Chapter 9
Appendix
Downward heat loss calculations .................................................................. 57
Passive self-regulation ................................................................................... 59
Chapter 10
Forms ............................................................................................................... 60
Chapter 11
Symbol Definitions ......................................................................................... 63
Chapter 12
List of figures, tables and diagrams

Figures ............................................................................................................. 65
Tables................................................................................................................ 65
Diagrams ......................................................................................................... 66
Uponor Wirsbo AB, Sweden in March 2002.

Reprinting, copying or any kind of reproduction is allowed provided the
source of the material is mentioned.
Wirsbo Underfloor Heating System Basic Manual 3
Introduction
As early as 80 B.C. the Romans discovered that the best way to heat an
enclosed space was to introduce heat below the surface and let it radiate
upward through the structure. The concept remains just as true today. This
excellent heating method is called underfloor heating. The Romans used a
type of airborne underfloor heating, the hypocaust, a system where smoke
from a furnace chamber (the fuel was either charcoal or wood) was led through
chimneys under the building to heat the structure.
Figure 1 Hypocaust around 80 B.C.
Nowadays, of course, the hypocaust is no longer used. Underfloor heating

systems have gradually become more and more advanced. In the 1930s
systems were constructed using steel piping. Later still, in the 1960s and
1970s, they were made of copper. These performed reasonably well but proved
unreliable in the long-term. It was found that metal pipes were simply not
designed to withstand the stress forces imposed by a concrete slab. Therefore
systems using plastic piping were developed.
Today Wirsbo-PEX piping, made from cross-linked polyethylene makes
underfloor heating the perfect long-term solution for heating requirements.
Unlike its predecessors and some of its current competitors, Wirsbo-PEX
pipe products are designed to withstand the stresses placed upon underfloor
heating applications. So much so that the Wirsbo Underfloor Heating
System is proving its effectiveness worldwide in residential, commercial
and industrial applications.
This manual provides the basic information required for the design of
underfloor heating systems using Wirsbo-pePEX pipes. The purpose is to
familiarise technicians, engineers and other professionals with the specific
advantages of the Wirsbo Underfloor Heating System.
The material presented in this manual is sufficient for the complete
design of underfloor heating systems in individual apartments or normal-size
houses. Additional information for the selection of equipment used in larger
installations can be supplied by Wirsbo.
Designing and installing the Wirsbo Underfloor Heating System is
relatively simple. However, for the best results work should be carried
out by professionals.
Uponor Wirsbo AB
Chapter 1
General
Demographic studies indicate that nowadays people are spending more time
than ever before in the home environment, whether because of increased
leisure time, or because of the greater scope for working from home offered
by technological development. Home comfort is more important than ever
to both homeowner and building constructor alike and heating the home in
the best possible way is given top priority. This is where underfloor heating,
specifically the Wirsbo Underfloor Heating System, comes in.
Comfortable
Investigations show that the ideal

vertical room temperature distribution allowing for the greatest comfort
varies as shown in figure 2.
The most acceptable indoor climate is one in which the floor temperature ranges between 22-25C and
the head height temperature varies
from 19-20C. In other words people
feel most comfortable with their feet
a little warmer than their heads.
Underfloor heating is the heating
method that comes closest to producing an ideal room temperature
distribution (See fig. 3).
The entire floor surface area becomes a low temperature radiator, which
warms up the surfaces in a room, gives
a horizontal even temperature distribution and surrounds the body with
warmth. Heat loss, one of the primary
causes of physical discomfort, is reduced to a minimum. In particular, there
is no loss of heat owing to a cold floor
surface. Moreover air movement, without the need for air circulation, is
also at a low level, which helps prevent
heat escape.
Other forms of heating cannot
match this performance.
Figs. 4-7 below show that radiator, convection, forced air and ceiling
heating systems do not deliver sufficient warmth at or near floor level, whilst
in the case of forced air systems, excess warmth at head height is produced.
In addition, both radiator and convector heating systems create uneven pools
of warmth, which may cause discomfort, whilst forced air heating often leads
to an uneven temperature distribution.
Figure 2 Ideal heating temperature curve
Figure 3 Underfloor heating temperature

curve
Figure 4 Radiator heating temperature

curve (left) and figure 5 Convector
heating temperature curve (right)
Figure 6 Forced air temperature curve

(left) and figure 7 Ceiling heating
temperature curve (right)
Energy efficient with low

maintenance costs
Underfloor heating is the most efficient mode of heat delivery. It is designed to

give comfort at temperatures lower than those used in radiator and convector
systems because people and objects are warmed directly through the floor
(floor surface temperatures are generally designed to remain at or below
29C). Temperatures can be precisely controlled on a room-by-room basis. In
addition, because there are few moving parts, the only items that will ever need
service are simple and inexpensive to repair or replace.
Adaptable and easy to install
The Wirsbo Underfloor Heating System is adaptable to a variety of energy

sources: geothermal, wood, gas, oil, electricity, or solar power. As such it can
be converted to more cost-effective fuel sources as circumstances dictate.
Furthermore it adapts to practically all kinds of flooring and can also be
combined with other types of heating systems should the need arise. It
is also easy to install.
Clean and healthy

environment
Convector and forced air heating systems rely on air circulation for effect.
The Wirsbo Underfloor Heating System, meanwhile, allows for natural air
movement. Thus dust and other airborne particles such as pollen are not
spread so quickly through the home, making the house a healthier and
cleaner place to live in. Meanwhile there are no radiators to gather dirt or
cause injury, from scalding for example, and because the Wirsbo Underfloor
Heating System runs quietly there are no irritating or disturbing background
noises. Furthermore because the floor surface is warm, cleaning and drying
is made quick and easy, quick-drying floors being of particular benefit in
bathrooms and hallways.
Complete design freedom
With the heating system out of sight under the floor (and thus protected
from external damage), a room may be designed, decorated and furnished
to the architect or homeowners preference. There is more usable floor and
wall space, and there are no ugly heating grilles or bulky radiators to detract
from the appearance of the room. The Wirsbo Underfloor Heating System is
ideal for advanced interior design.
Chapter 2
Wirsbo-PEX pipes
The Wirsbo Underfloor
Heating System
The first Wirsbo-PEX pipe was produced in 1972. Since then both WirsbopePEX and Wirsbo-evalPEX have been specially designed and developed for
use in underfloor heating systems. Wirsbo can now offer a complete system
for underfloor heating, a system which includes a full range of pipes and
accessories carefully selected for optimum performance.
PE-X material
Wirsbo-PEX pipes are made of cross-linked high-density polyethylene in

accordance with the Engel process. Cross-linking is defined as a chemical
process where the two-dimensional structure of the polyethylene CH -chains is
changed into a three-dimensional structure in which chemical bonds connect
the CH-chains to each other. The new structure makes it impossible to melt or
dissolve the PE-X material without first destroying its structure.
Wirsbo-PEX material has features common to most plastics and some,
which are unique:
It is not affected by corrosion or erosion
It is not affected by additives in concrete
Weak thermal expansion forces will not cause cracks either in the PE-X
material or in the concrete in which it is laid.
It is crack-resistant in the case of scratches of up to a depth of 20%
of the wall thickness
It has very low frictional forces
It has a low weight
It is flexible enough to allow small bending radii
It is flexible at temperatures down to 40C
It has a flexibility, which will immediately absorb water hammer by 70%
It has a flexibility, which will absorb noise generated at any given point
within the pipe.
Marking and identification
Pipe manufacture, material properties and installation technique are approved

in accordance with various international standards.
In most cases it is possible to see the manufacturing standard used by
examining the pipe marking. In addition to the relevant standard, Wirsbo
pipes are marked with a type approval label and, depending on the type of
pipe, with the relevant production monitoring authority. They are also in
some cases marked with an indication of the maximum levels of pressure
and temperature permitted during use, and are always marked with the
product name, outer diameter, wall thickness, date of manufacture, and
continuous metre marks.
Oxygen barriers
Wirsbo-pePEX and Wirsbo-evalPEX pipes are coated with an extra plastic

layer, which serves as an oxygen diffusion barrier. The pe and eval stand
for two different oxygen diffusion techniques. In the case of Wirsbo-pePEX,
the product mainly used for underfloor heating, the layer consists of a special
low-temperature material with good elasticity. Wirsbo-pePEX pipes have
been specifically developed for use in installations which operate from low
temperatures up to a maximum temperature of 60C. Wirsbo-evalPEX pipes,
meanwhile, in common with Wirsbo-PEX pipes, are designed for use up to a
maximum operating temperature of 80C.
Regardless of the type of oxygen barrier being chosen, pipes are always
tested in accordance with the DIN 4726/4729 standards, which deal solely
with PEX pipes with oxygen diffusion barriers.
PE-X (Process
Engel)
Diffusion
barrier
Figure 8 Oxygen barrier on a WirsbopePEX pipe
PE-X
protection layer
Contraction in length
Note that the pipes can contract as much as 1.5% of their length owing
to temperature and pressure decrease after use. (See also next chapter).
However this should present no problem if one of Wirsbos approved fittings,
correctly mounted in accordance with manufacturers instructions, is used.
This will ensure that the pipes grip on the fitting remains stronger than
the contraction force.
Storage
Wirsbo-pePEX pipes are supplied from the factory in coils whilst WirsboevalPEX pipes are delivered in either coils or six metre lengths. The pipes are
packed in boxes or sheet-wrapped in black plastic. Installation instructions
and product information are included.
A set of special end plugs, which should be retained as long as possible
during installation to prevent dirt from accumulating in the pipes, is
also supplied.
Storing the pipe in the original packaging for as long as possible is
recommended.
Pipes should not be exposed to UV-radiation (sunlight). Oil-based
products, solvents, paints and tape should be prevented from coming into
contact with the surface of the pipe as the composition in these products may
have an adverse effect on the material.
Chapter 3
Design aspects
Concrete screeded floors
In concrete screeded floors or wet installations, the screed spreads the heat
out across the surface and thereby provides an even floor surface temperature.
When laying the concrete, any air pockets, especially around the pipes, must
be avoided because air is a poor thermal conductor. It is therefore important
to vibrate the concrete. Alternatively, to help prevent this problem, there are
concrete additives available on the market, which do not affect Wirsbo-pePEX
or Wirsbo-evalPEX pipes.
There are a number of ways of laying underfloor heating pipes in concrete
structures, ways which vary according to building construction standards and
practices. The methods below apply generally for installations in concrete
although it should be noted that other methods, which employ different types
of accessories for fixing the pipe before concreting, are to be found.
In general
Pipes are laid according to a desired layout plan

The minimum thickness of concrete covering over the pipes should
be 30 mm
The maximum advisable thickness of covering over the pipes is 70 mm
In larger installations, where there is a risk of external damage caused by
other construction workers or even vehicles, loops should be immediately
covered with concrete.
Embedded pipe loops tied to

a reinforcement mesh
A steel reinforcement mesh strengthening the floor structure offers an easy

and economic way of fixing the pipes according to the required layout
pattern.
Lay the reinforcement mesh on the whole floor area.
The maximum distance between fixing points to the mesh should be 750
mm. At bends this should be 300 mm.
Concrete
Figure 9 Concrete floor with insulation

underneath. The pipe loops are laid on a
mesh and fixed with tying wires before
concreting.
Insulation
Wirsbo-pePEX pipe with a pitch of 300 mm
Reinforcement mesh
Note: Ensure that the mesh is not laid directly on the insulation. The
mesh is normally intended to reinforce the concrete structure.
Tiles
Figure 10 Mortar screed on concrete.

Pipe loops laid on a mesh, fixed with
tying wires before concreting.
Mortar
Concrete
Reinforcement mesh
Here the pipe loops are set in mortar screed above concrete.
Embedded pipe loops fixed

with plastic holder bands or
clips
The plastic holder band is an accessory that can be supplied with or without
barbs. Holder bands with barbs or clips are suitable when the material beneath
is for example polystyrene panels. If the material beneath is concrete, use
holder bands without barbs and nail them to the concrete.
Lay the plastic holder bands across the pipe pattern. Snap the band
to the desired length.
The first holder band is laid approx. 300 mm from the wall in order to
allow room for the pipe to loop around.
The remaining holder bands are laid up to a maximum distance of 750 mm
from each other. Lay the last holder band 300 mm from the wall.
Concrete
Fig 11 Concrete floor on polystyrene

panel insulation. Pipe loops laid on
plastic holder bands with barbs or fixed
with clips.
Insulation
Holder band
Reinforcement mesh
Press the barbs into the polystyrene panel.

Snap the pipes into position.
The reinforcement mesh is then laid on top of the pipe loop.
If plastic clips are used:
Fix the pipes to the polystyrene panel with the clips.
The maximum distance between fixing points should be 750 mm. At
bends the maximum should be 300 mm.
Often clips are combined with plastic bands in order to make the installation
quick and easy.
Tiles
Figure 12 Pipe loops in screed. Loops

laid on plastic holder bands without
barbs.
Screed
Concrete
Holder band
Reinforcement mesh
Fix the plastic holder band without barbs to the concrete with steel nails.
Snap the pipes into position.
Wooden suspended floors
Wooden suspended floors do not conduct heat as efficiently as concrete.

Therefore in this type of installation heat diffusion plates are required in order
to achieve an even floor temperature.
Ensure that the wood is properly dried (maximum humidity content
10%).
The following guidelines are general and are based on a centre distance
between joists of 600 mm (they are also applicable to centre distances of
less than 600 mm).
Chipboard or
parquet
Figure 13 Cross section of pipe loops

with heat diffusion plates.
Insulation
Vapour barrier
under parquet
Wirsbo heat
diffusion plate
Battens minimum 22x95 mm

with a pitch of 150 mm
Wirsbo-pePEX pipe
20x2.0 mm
Floor joist
Nail battens measuring at least 22x95 mm using two nails to each joist
(use hot zinc coated nails preferably). The first batten should be nailed
approx. 50 mm from the outer wall so that the aluminium plate can be
positioned correctly.
Leave half the distance between the two last joists free of battens. Another
batten is then laid along the last joist by the cross wall. Ensure that there is
enough room left to allow for the positioning of the pipe loops .
Lay the heat diffusion plates starting from the outer wall. Leave 300
mm free from the cross wall in order to allow the pipe to loop around.
Cover as much as possible of the area with the diffusion plates (70-90%).
The diffusion plates can be divided and adapted to room length. The
gap between the plates should be at least 10 mm but not more than
100 mm.
Pin the plates onto the battens ensuring that the pipe grooves are in
alignment.
Position the pipes according to the layout pattern.
Lay a vapour barrier as required.
Mark the routing of the pipes in order to prevent accidental perforation
with screws.
The chipboard (minimum thickness of 22 mm) is then laid across
the battens in 600 mm sections and fixed with screws. Tongues and
grooves are glued.
When laminated parquet is laid directly without chipboard beneath, the
following should be observed:
The structure must be reinforced. The battens must be at least 28x70
mm. They should be laid allowing for a gap of 25-30 mm to the wall and
should be nailed to all the joists except for the last one. Then the ends of
the battens should be lifted whilst the pipe loops are slotted round and
underneath them before the nailing process is completed, the laminated
parquet is laid across the battened area.
Note that the battens should be nailed with hot zinc coated nails and that
every fourth batten only need be nailed.
Floating floors
Chipboard or
parquet
Figure 14 Cross section of a floating floor
Rag
paper
Vapour barrier
Wirsbo-pePEX pipe with

a pitch of 300 mm
Wirsbo heat
diffusion plate
Wirsbo polystyrene panels with grooves
On concrete floors it is possible to install underfloor heating using polystyrene

panels provided with grooves for the heat diffusion plates and the pipes. This
alternative can be used on all types of planed floors.
Prepare the floor (grind, fill etc.) according to the existing norms or
regulations regarding tolerance. Remove dust and dirt from the surface by,
for example, vaccum cleaning.
Concrete floors at ground level should be covered with an age-resistant
polyethylene sheet of 0.2 mm (vapour barrier).
Lay the polystyrene panels with regard to the relevant pipe pattern. The
positioning of the panels should be staggered in order to minimise material
waste and to prevent joins running in line across the floor.
Lay the diffusion plates in the grooves.
The plates can be divided and adapted to any length of room. The
gap between the plates should be at least 10 mm but not more than
100 mm.
Lay the pipes in the grooves in the diffusion plates.
Floor covering can be constructed in different ways:

When laying chipboard, board of at least 16 mm thickness should be used.
But note that with 30 mm thick polystyrene panels, the chipboard should
be at least 22 mm thick. All joints should be glued.
With parquet flooring either 22 mm floating laminated parquet or 14-15
mm laminated parquet may be used. But note that with 30 mm thick
polystyrene panels, 22 mm parquet should be used. Again all joints
should be glued.
Floor covering materials
The surface structure of the floor affects the heat radiation, whilst the floor
covering material and its thickness influence heat transmission. A thick
wall-to-wall carpet acts as an insulator, and thus a higher water temperature
is required to reach the same surface temperature as for a floor with a thinner
covering. On the other hand insulating covering materials provide a more
even floor temperature. Other covering materials, such as tiles, are good heat
conductors and require lower water temperatures.
Please note the following:
Floor cladding materials such as timber should have a moisture content
suitable for underfloor heating applications.
With parquet floors Wirsbo recommends a maximum floor temperature
of 27C.
To discover the extent of the effect which the covering material has on heat
transfer, the following formula can be used. A higher 1/R-value of the floor
material means that the heat transfer is more efficient.
Floor material coefficient
1
R
W/m2K
= Heat conductivity, W/mK

d = Thickness, m
Example:
What is the material coefficient of a floor covered with 14 mm (0.014 m)
thick parquet?
Parquet =
1
R
0.13 W/mK
0.13
10 W/m2K
0.014
Note that if tiles are included in the 30 mm pipe covering, calculate with
1/R =100. Otherwise proceed as in the above calculations.
Insulation requirements
Figure 15 Insulation of a building
There are a number of

aspects to be considered when it
comes to the
insulation of
a building.
General
aspects
related to
heating
systems but
also those
specifically
applying to underfloor heating systems
are as follows:
Floor structure insulation
Floor structure insulation is recommended in order to reduce unwanted heat
loss downwards. On the ground floor, such heat loss may cause problems
with the temperature control of the building. Insulation of a good quality
(lamda-value <0,04 W/m2,K) should be used.
Reduction of downward heat loss
In order to neutralise the downward heat loss from an underfloor heating
installation set in a concrete slab at ground level, the insulation thickness
has to be increased by 80 mm. This figure is the result of calculations based
on a household dimensioning heating demand of 50 W/m2 of floor area.
Calculations set out to reduce downward heat loss to a level of 10% of the
total dimensioning heating demand, the normal ratio of downward heat
loss in a well-insulated Scandinavian single-family house with no underfloor
heating (see appendix for further details). Where specific demands for
downward heat economy in other regions of the world differ, other targets
for heat reduction can be set.
Moisture preventing insulation
In order to ensure an acceptable moisture level in the concrete (<85%), the
temperature difference through the insulation beneath the concrete slab
must be roughly 40C. When calculated for a house with a dimensioning
heating demand of 50W/m2 of floor area, the thickness of the insulation
under the concrete slab should be 100 mm (calculations have been made for
a house with a width of 10 m).
Not exceeding a certain maximum moisture level in the concrete is essential
if the concrete is to be coated. This coating could be a carpet or a parquet
floor. If the relative moisture level reaches above 85%, this could result in
an unhealthy indoor climate.
A bigger house will preserve some of the heat as a hot spot under its
centre. In order to secure the temperature drop of 4C through the insulation,
the thickness of the insulation must be increased. If the width of the house is
20 m the insulation thickness must be 120 mm.
A bigger house will be difficult to insulate against higher moisture levels.
Here keeping the bare concrete floor or using floor tiles made of some natural
stone material is recommended.
Compatibility with air

conditioning and other
heating systems
Figure 16 Wirsbo Underfloor Heating can

be used with all energy sources
Underfloor heating can be combined with other systems such as airconditioning, radiators or floor convectors. These additional systems should
be set so that they do not interfere with the temperature control of the
underfloor heating. This means that, for instance air-conditioning should
operate at temperatures 2-3C lower than the room setting of the underfloor
heating. The floor temperature control of the underfloor heating system must
override the other systems in order to operate effectively.
Floor temperature
The human foot could be considered to be the bodys thermostat. In areas

with cold winters, human beings have been concerned about floor temperature
for many hundreds of years. This can be deduced from the use of early
rudimentary underfloor heating or from the use of covering materials with
high specific heat, such as wooden floors or carpets. One might say that the
design factor determining the surface temperature of a floor is the sensitivity
of the human foot. A basic temperature of 21C on the floors surface
produces a feeling of comfort.
According to the International Standards Association ISO 7730, the most
comfortable floor temperatures should range between 19-26C. However
systems may be designed to give a floor temperature of 29C where a
specific need arises, for example in the case of bathrooms or limited areas
adjacent to walls.
It is important that an underfloor heating system is designed to ensure that
the floor surface temperature does not exceed 29C. A higher temperature
will cause discomfort. Higher temperatures are a rare occurence in underfloor
heating systems and could well be considered a waste of energy.
It is also important to ensure that the heating effect is dimensioned so
that the temperature drop across the floor is no higher than 5C. A higher
temperature drop giving an uneven floor temperature could be perceived by
the human foot as uncomfortable.
Temperature profile across the floor surface
Figure 17 Illustration of floor surface

temperature
Note
Different floor covering materials have different temperature limitations.
For example, for parquet a maximum temperature of 27C is recommended.
See the section on floor covering materials above for further detail.
Water temperature control
There are different principles for controlling the water temperature in

underfloor heating.
Constant supply water temperature at constant flow
This technique is to be used only if the heated floor is used as a secondary
heating source. It will satisfy only the minimum basic heating demand.
Another heating system will have to control the room temperature. Under
these conditions a constant supply temperature will give a near constant floor
surface temperature. If the room is designed for a certain temperature the
supply water temperature must be set 2-3C below this level. Otherwise the
floor temperature can, in some situations, override the room temperature
control system.
Boiler
UFH
Figure 18 Principle diagram for

constant supply water temperature
Constant return water temperature at constant flow

To be used as above. If the room is designed for a certain temperature the
return water temperature must be set 8-10C below this.
Indoor temperature compensation of supply water temperature

at constant flow
Some experts on indoor climate control are of the opinion that an indoor
temperature control technique is the best technique to use. The reason for
this is the fact that most buildings have a very high thermal inertia. This
means that a quick change in the outdoor temperature will start only a very
slow change in the indoor temperature. It may take several days before the
indoor temperature changes. In other words an indoor temperature control
will harmonize with the thermal inertia of the house. In using this control
technique, the risks for above and below temperature peaks in the indoor
climate are minimized.
Outdoor temperature compensation of supply water temperature
at constant flow
Contrary to the above an outdoor temperature control is regarded by some
experts as the best technique. The reason for this is that it is possible then
to work with a pre-set supply water temperature curve as a function of the
outdoor temperature. The major advantage here is that when an increase in
the outdoor temperature occurs the control system will immediately lower
the supply water temperature, thus minimizing unwanted heat loss. On the
other hand a decrease in the outdoor temperature will always create an above
temperature peak in the indoor climate.
Variable flow at constant supply water temperature

Some experts consider that the techniques of indoor climate control using
a variable supply water flow at a constant temperature, are the first modern
temperature control techniques. Generally the heat output can be estimated
by measuring the difference between the supply and return temperatures of
the heating installation. A large temperature difference would then mean a
low heating output and a small temperature difference consequently would
mean a high heating output.
Constant floor surface temperature
The technique using a constant floor temperature is often used in places
where floor temperature is essential, such as in swimming baths, shower rooms
etc. The use of a constant floor temperature is to be seen only as part of an
indoor climate control system. Room temperature control will be regulated
by another heating system. Whatever the case, if the floor surface temperature
is higher than the pre-set room temperature, the heated floor will in some
instances override the indoor temperature control system.
Engineering principles and philosophies
As indicated in these differing examples of water temperature control
techniques, methods, in most cases have to be combined in order to give
good indoor climate control. Therefore it is of the utmost importance to
ensure that the correct unit is in control. There must be no surfaces producing
heat through radiation or convection, and thereby generating temperature
levels that will override the controlling unit. A classical mistake is to set
the temperature levels on the heating and cooling systems too close to each
other and to use them as two individually-working, not internally-connected,
control systems. In some cases the two systems can, like racehorses at the
finishing line, work against each other at full power. One way to avoid this is
to use an outdoor temperature control which, at a certain temperature level,
switches on one system whilst switching off the other.
Room temperature control
Room temperature control is required to achieve the best indoor climate

comfort. Different heat requirements exist within a building depending on
external factors (orientation of the building, wind etc.) or internal factors
(lights, open fire, time of occupancy etc.). Underfloor heating can cope with
all these requirements. Every room can be controlled accurately by means of
a room thermostat. However, in open-plan design, the different rooms can
be considered as one. Here Wirsbo recommends the use of only one room
thermostat to control the whole open space, the thermostat being installed in
the room with the highest heating demand. Normally this is the room with
the highest number of outer walls or windows.
On-off regulation
Wirsbo temperature controls normally work in accordance with an on-off
regulation philosophy. Assume for example that the room temperature is
somewhat lower than the thermostat setting. This will cause the thermostat
to call for heat. Using the on-off principle the thermostat will open and
call for heat for 5 minutes. After that it will close irrespective of the current
room temperature (within some limits). If the room temperature is still lower
than the pre-set level, the thermostat will open again after 5 minutes calling
for heat for a further five minutes. And so on. The idea behind this control
principle is to create as even a floor surface temperature as possible, an even
floor temperature giving a higher degree of comfort than an uneven one.
During the 5 minutes that the thermostat is open the water circulates at
high speed and fills the underfloor heating circuit completely with fresh
water at an even temperature.
Flow control
An underfloor heating installation can of course operate with a flow control. A
high flow will give a high heat output from the floor and a low flow will do the
opposite. However, this will give an uneven floor surface temperature.
Response time
Set
value
63%
Figure 19 Typical response time diagram.

Response time
Time
Different interrelated factors to do with climatic conditions and building

design, affect the response time of an underfloor heating installation.
Climatic conditions
Response times vary in accordance with the outside temperature. Heating
systems are designed to cope with temperatures during the coldest months
of the year. However, they are not designed to work properly only during
that period, because in the months before and after the cold season, there is a
capacity reserve which will speed up the response time.
Building design
The insulation in a building, the U-value, will complement the performance
of the underfloor heating system. If the structure is poorly insulated, resulting
in energy wastage, the response time will be affected by the heat loss.
The floor structure will also affect the response time. In houses with
concrete screeded floors, the screed will store energy, initially slowing response
time. In public buildings this storage effect can be used to save energy at night
or at weekends, a temperature drop being acceptable when the buildings are
not occupied. The system can, for example, be controlled by a seven-day timer
programmed to allow for system response. Houses with wooden suspended
floors or floating floors will, conversely, have a faster response time, since
wood has low thermal mass.
Design and installation of the

underfloor heating system
Correct design and installation are crucial to the satisfactory operation of the
system. Design features such as loop configuration, pipe size, pitch and depth
are fundamental, whilst other important aspects which affect the systems
performance are the calculated values, such as water temperature and required
flow rate. Finally a correct installation and a balancing of the pipe loops will
ensure an efficient performance.
Loop configuration
There are three main types of loop configuration for underfloor heating.
The choice of configuration depends on the construction techniques and
practices in different countries.
In general when pipe layout plans are being formulated, attention
should be paid to first routing the supply flow to the external walls or other
potentially cold areas.
Note that at this stage also, consideration should be given to ensuring
that the pipes do not run through the expansion joints incorporated in
the slab design.
The temperature drop in the pipe loops should be kept low, at approximately
5C, in order to avoid uneven floor temperature.
Configuration A
Temperature
variation on
the floor
surface
t = 5C
Figure 20 Configuration A, single
serpentine run
Configuration A is easy to install and gives a more even distribution of

heat over the floor surface. Temperature variations within small areas are
kept to a minimum.
The main advantage of configuration A is that it adapts to all kinds of floor
structures. It can also be easily modified for different energy requirements
by altering the pipe pitch.
Configuration A is suitable for most underfloor heating installations in the
home. In view of the relatively narrow bend radii, the use of a very flexible
pipe, such as Wirsbo-pePEX, is recommended.
Configuration B
Temperature
variation on
the floor
surface
t = 5C
Figure 21 Configuration B, supply and
return pipes in a parallel run
Characteristic for this configuration is that the supply and return pipes in the
loop layout run parallel to each other.
Configuration B provides an even mean temperature but higher temperature
variation within small areas. It is suitable for heating larger areas with a
higher heat demand, such as churches and hangars, or outdoor areas where
snow melting is required.
Configuration C
Temperature
variation on
the floor
surface
t = 5C
Figure 22 Configuration C, supply and

return pipes in a parallel run: helical
arrangement
This configuration is basically a variation of configuration B, but is shaped

as a spiral.
Configuration C is suitable for housing with a higher heat demand. It is
less suitable for installation in wooden floor structures.
This configuration overcomes the rigidity problem encountered in some
pipes since there are no sharp bends. It also allows the pipe to be laid at
a small pitch.
Pipe size
In this manual Wirsbo recommends the use of Wirsbo-pePEX 20x2.0 mm

pipe, which fulfils the requirements for most of the installations. However,
using other pipe dimensions might be considered, for example where there are
specific requirements for heat output and pressure drop. Practical aspects such
as how flexible the pipe is, can also determine the size.
Different pipe sizes require compensatory adjustment to the water
temperature. Diagram 1 across shows this relationship by means of a factor.
For example if a 15 mm pipe is to be used instead of a 20 mm pipe, the
water temperature has to be increased by a factor of 1.02, i.e. by 2%. It should
be borne in mind that in order to keep the water flow constant, the water
velocity must also be increased, and that this in turn will cause a substantial
increase in the pressure drop.
Relation factor
1.1
1.05
1.0
Diagram 1 Water temperature as a

function of pipe diameter
0.95
10
15
20
25
30
Pipe diameter, mm
25 W/m2
Pipe depth
50 W/m2
100 W/m2
The depth of the pipe is directly related to the water temperature. Diagram 2
below shows this relationship. In a system where the pipe is installed deeper
the water temperature must be set higher. However, in a deeper installation
the floor temperature will be more even.
In concrete, a depth of 30-70 mm is recommended. If the pipe is installed
too close to the surface of the concrete slab the floor temperature may
vary too much. On the other hand, if the pipe is installed deep within the
concrete slab, part of the heat energy will be stored. This situation will then
increase the response time.
Note
In installations where the material above the pipe has lower thermal
conductivity (wood), the pipe can be positioned closer to the surface.
When setting pipes in concrete it is important to prevent air pockets,
which can impair the transfer of heat to the concrete, from forming
around the pipes.
Relation factor
1.10
1.05
1.00
0.95

function of pipe depth
0.90
20
40
60
80
100
Pipe depth, mm
25 W/m2
Pipe pitch
50 W/m2
100 W/m2
From both an economic and a technical standpoint, a pipe pitch (the

centre distance between the respective pipe lengths in the loops) of 300
mm is the most suitable for the best underfloor heating system design
and installation. This pipe pitch is common in Scandinavian underfloor
heating installations.
One important factor determining the pipe pitch is the temperature
variation on the surface of the floor. Studies on human beings show that a
naked human foot cannot detect a temperature variation of less than 2C. A
pipe pitch of 300 mm for configuration A above, set in concrete at a pipe depth
of a minimum of 30 mm, keeps the temperature within the range where the
human foot cannot detect any variation in the floor temperature.
There are three main variables for the design of underfloor heating; heat
demand, water temperature and pipe pitch. Heat demand is of course the
determining variable. In order to simplify the design calculations, either water
temperature or pipe pitch can be kept constant.
Relation factor
1.8
1.6
1.4
1.2
1.0

function of pipe pitch
0.8
100
25 W/m2
500
1000
50 W/m2
Pipe pitch,
c/c mm
100 W/m2
a) Constant water temperature

If the supply water temperature is kept constant, there is a theoretical
implication that different pipe pitches will balance the temperature inequalities.
However, pitch modification will only succeed in altering temperatures to
a certain extent. Thus in houses with different floor structures, for example
with a concrete ground floor and a wooden suspended first floor, where the
difference in the water temperature required for each floor may be over 15C,
it is difficult to compensate for the difference solely by altering the pipe
pitch.Therefore systems with a water source at a constant temperature are
mainly used where a heated floor functions as a secondary system and/or where
supply water is only available at one temperature: for example when waste heat
sources or heat pumps are used for underfloor heating.
Not only is this principle limited in application, but also the technician
is greatly disadvantaged by having to deal with different pipe pitches during
installation. Another drawback meanwhile becomes obvious when a floor
covering is replaced by a different one, for instance with a change from tiles
to wall-to-wall carpet: the pipe pitch cannot be easily changed to compensate
the alteration in heat transfer.
b) Constant pipe pitch

Keeping the pipe pitch constant will necessitate different water supply
temperatures. However, the design work (drawings etc.) and the installation
will be easier. The installing technician has only one pipe pitch to work with
and the water temperature can be easily adjusted afterwards.
It should however be kept in mind that there are limitations on the water
temperature (see Floor temperature above and Water temperature chapter
4). In the cases where a higher temperature system might be installed, a
different pipe pitch and loop configuration must be considered.
When the circuit is designed with a pipe pitch other than 300 mm, the
water temperature must be altered in order to achieve the same heat output.
See diagram 3 above. For example if the pipe pitch is 400 mm instead of 300
mm, a water temperature increase of 10% would be required. A pipe pitch of
100 mm on the other hand would require a reduction of the water temperature
by just 10%. However, note that more pipes would then be required to cover
the same area, making the installation more costly.
Forces of expansion and

contraction
Expansion,
mm/m
25
20
15
10
5
Diagram 4 Thermal expansion,
longitudinal
20
40
60
80
100
Temperature, C
Thermal expansion
In underfloor heating installations where Wirsbo-pePEX 20x2.0 mm and
Wirsbo-evalPEX 25x2.3mm are used, the thermal expansion forces are
negligible. Longitudinal expansion cannot take place when Wirsbo pipes are
embedded in concrete although transversal expansion will result in a slight
increase in wall thickness. This means that the pipes will not damage concrete,
causing cracks for example, as in the case of metal pipe systems.
In general
The maximum force of expansion will occur when a fixed pipe is heated
to its maximum operating temperature of 95C. The maximum force of
contraction, on the other hand, will be the sum of the thermal contraction
and the longitudinal shrinkage of the pipe, when it has been installed in
a fixed position at the maximum operating temperature. The remaining
force of contraction in the pipe at installation temperature is caused by
longitudinal shrinkage when a fixed pipe has been under maximum operating
pressure and temperature for some time. For further information see table
10 in chapter 8.
Location of the manifolds
Careful consideration should be given to the location of the manifolds at

the initial stage of the project. Manifolds should be located as near to the
centre of the building as circumstances allow, so that the length of the
pipe running between the manifolds and the individual heating zones is
kept to a minimum. This will help to balance the system and improve the
temperature control of the individual rooms. They should also be positioned
so that maintenance can be easily carried out thus helping to minimize any
water damage during maintenance. The aesthetics are a minor issue since the
manifolds should be concealed, for example within walls.
Chapter 4
Calculation methods
Practical issues
A complete underfloor heating installation design includes:

Specification of the material required
A pipe layout drawing
Technical information regarding pressure drop, water temperature and
settings for balancing the pipe loops.
The design can be done manually (see calculation example in chapter 5).
The first step before beginning on the design and calculations is to check
that all necessary information is at hand. There should be:
A legible, simplified plan of the building, indicating the scale.
Details of the heat demand (W/m2).
An indication as to where the boiler is placed in the building and of the
location of risers or branches within the construction.
Practical items such as a measuring wheel, a device to measure distances in
drawings, and a template to draw the pipe loops.
The location of the manifolds should be given first priority, (see previous
chapter). Manifolds can be located in a wardrobe or a box-room, below
a sink or recessed in a wall with a cupboard cover. In public buildings
a lockable steel plate cabinet can be used. The principle is to assign one
pipe loop to each room. Larger rooms might require 2 or more loops. One
thermostat can control up to 5 loops and manifolds can serve as many as
10-12 loops. However, in normal-size houses it is more practical to limit
this figure to 6-8 loops.
With regard to the floor structure, applicable national regulations and
standards regarding drainage, vapour barriers etc. must be observed. In houses
built on a concrete slab the insulation should be increased by 80 mm in
order to reduce the downward heat loss. The thickness of the insulation must
be homogeneous over the whole area. Suspended floor structures should
also be insulated (for further details regarding insulation requirements,
see previous chapter).
In all cases instructions supplied by the manufacturer of the floor covering
material should be followed.
Design criteria
This manual assumes the following design criteria :

An inside air temperature of 20C
A heat requirement for the house <100 W/m2, excluding downward loss
(to limit the floor temperature to 29C)
A temperature drop across the pipe loop of approx. 5C
A loop configuration of type A (see previous chapter)
A pipe pitch of 300 mm
Pipe loops consisting of Wirsbo-pePEX pipes (20x2.0 mm)
Wirsbo-evalPEX pipes as supply pipes.
Energy requirement (q-value)
Climatic conditions and construction techniques in Scandinavia normally

require a maximum q-value of 50 W/m2 (heat flow density) in order to obtain
an indoor temperature of 20C. The low energy requirement is a result of
the excellent thermal insulation of Scandinavian buildings (triple-glazed
windows etc.). This can often be used in calculations in countries where
milder climates exist. However, it is nonetheless practical to calculate for
a q-value of 100 W/m2, which covers the energy requirement of most
applications and gives a floor temperature of 29C, the maximum comfortable
floor temperature.
Note that the relationship between q-value and floor temperature is
independent of any underfloor heating design variables such as water flow,
water temperature, pipe pitch, pipe depth, pipe size and loop configuration
(see section below entitled Heat exchange coefficient, floors).
Calculating for a q-value of 100 W/m2 as opposed to a q-value of 50
W/m2 does not influence the amount of material (the number of pipe loops)
required for the installation. This means that design work is made somewhat
easier because the list of materials required will be the same regardless of
the q-value. Rather the parameters that will vary according to the size of the
q-value are the water flow, which in turn determines the size of the supply
pipes, the pump size or the setting of the pump, and the water temperature,
which determines the supply water temperature setting.
The q-value is the result of the following calculation:
q -value =
P
Afloor
=
=
P
Afloor
W/m2
Heat requirement, W
Floor area, m2
In general P, the heat requirement, depends on the design of the building

itself and is required in calculations whatever the type of heating system
to be selected. As such it is a standard consideration in the design process.
However when discussing heating systems, it is useful to understand some
of the factors involved.
The general formula for calculating P is:
P = T x (Uc x Ac + Uf x Af + .... + Uw x Aw + V x Cp x x n x
1000
)W
3600
(c = ceiling, f = floor,....., w = wall)

T
Ti
To
Uc
Ac
V
Cp
=
=
=
=
=
=
=
Ti -To,C
Dimensioning indoor temperature , C
Dimensioning outdoor temperature, C
Overall heat transfer coefficient for surface c, W/m2 K
Area of surface c, m2
Volume of the air in the building/room, m3
Specific heat of air at constant pressure for 1 m3, kJ/ kg K approx
1.0 kJ/ kg K (1 J = 1 Ws)
= 1.20 kg/m3 for air at 20C
= Air exchange rate, times/hour
Example:
Calculate the q-value of the following house:

Given data:
Design criteria as above plus the following
Length
Width
Height
Afloor
V
n
Ti
To
=
=
=
=
=
=
=
=
10 m
10 m
2.5 m
10 x 10 = 100 m2
100 x 2.5 = 250 m3
0.5 times/hour
20C indoor
-20C outdoor
Uc
Uf
Uw
Uwindow
Udoor
Awindows
Adoors
=
=
=
=
=
=
=
0.2 W/m2K
0.3 W/m2K
0.3 W/m2K
2.0 W/m2K
1.0 W/m2K
25 m2
4 m2
Calculation:
P = (20 + 30 + 21.3 + 50 + 4 + 41.7 ) x 40 = 167 x 40 = 6680 W
(ceiling + floor + wall + windows + doors + ventilation) x temperature
difference
Uc x Ac
Uf x Af
Uw x Aw
Uwindows x Awindows
Udoor x Adoor
V x Cp x x 1000 x n
3600
q-value =
P
Afloor
=
=
=
=
=
0.2 x 100
0.3 x 100
0.3 x ((10+10+10+10) 2.5 - 25 - 4)
2.0 x 25
1.0 x 4
250 x 1.2 x 1000 x 0.5
=
3600
6680
100
67 W/m2
24.7%
12%
2.3%
Figure 23 Heat loss distribution
13%
18%
20
12.0%
30
18.0%
21.3 13.0%
50
30.0%
4
2.3%
41.7 24.7%
=
3600 100.0%
= 167
Comment:
30%
=
=
=
=
=
It is interesting to note the percentage

of heat loss in the house. The windows
account for only 8% of the total area
but are responsible for 30% of the
total heat loss.
Heat loss distribution may vary
depending on the type of heating
system used. For example radiator
and convection based systems have
the highest room temperature close to
the ceiling (see figure 4) thus causing
higher ventilation heat loss. This is
sometimes corrected by employing
an additional heat pump or heat exchanger to extract heat from the outgoing air.
Underfloor heating systems have a
greater heat loss in the floor structure
(see figure 3). This can be corrected
with additional insulation underneath
the floor (see section on insulation
requirements in previous chapter and
also section on downward heat loss
later in this chapter).
Heat exchange coefficient,

floors
The heat exchange coefficient of a floor, floor, is 10 - 12 W/m2K. floor has two
elements, radiation and convection, each one accounting for approximately
50% of the total floor.
The following formula can be used to calculate the mean floor surface
temperature:
T = tfloor - ti =
q - value
floor
Example:
Calculate the floor temperature of a house with a q-value of 63 W/m2.

Given data:
Design criteria as above plus the following:
q-value =
floor
=
ti
=
63 W/m2
11 W/m2K
20C
Calculation:
tfloor = 20 +
63
= 25.7C
11
(Note that this figure should not exceed the maximum floor temperature, see
section Floor temperature in previous chapter.)
T = (tfloor - ti) can be read in diagram 5 below. This diagram takes into
consideration the nature of the floor surface i.e. whether the surface is smooth
(tiles) or not (wall-to-wall carpet). The diagram for smooth surfaces is in line
with the standard DIN 4725. The temperature drop, T, is approximately
5.7C, which can be added to ti = 20C. Thus the floor temperature would
be 20 + 5.7 = 25.7C.
q, W/m2
floor surface
100
90
80
Example
70
T 5.7C
60
Smooth
surface
50
Rough
surface
40
30
20
10
0
Diagram 5 Heat exchange, floor surface
10 C
Heat transfer value, floor

covering
The type of floor covering material as well as its thickness will have an effect
on the temperature drop through this layer. The heat transfer value can be
calculated according to following formula:
1
R
R = heat conduction resistance, m2K/W

= thermal conductivity, W/mK
d = thickness, m
Example 1:
Calculate the heat transfer value 1/R for a parquet floor.
Given data:
= 0.13 W/m K
d = 13 mm
Calculation:
1
0.13
=
= 10 W/m2K
R
0.013
Temperature drop through floor covering

The temperature drop through the floor covering can be read from diagram
6 below.
1/R = 100 1/R = 25

q, W/m2
floor surface
1/R = 50
1/R = 15
1/R = 10
100
90
1/R = 7.5
80
Example
70
Tcovering 6.2C
60
50
40
30
20
10
Diagram 6 Temperature drop through

floor covering material
Tcovering
0
2
10 C
Example 2:
Calculate the temperature drop through a floor covering.
Given data:
Design criteria as above plus the folllowing:
1
= 10 W/m2K
R
q-value = 63 W/m2
Calculation:
The temperature drop through the floor covering at q-value = 63 W/m2
and 1/R = 10 W/m2K can be read from diagram 6 above. The temperature
drop is approximately 6.2C.
Floor structure
Underfloor heating pipes can be installed in different types of floor structures

as described in the sections at the beginning of the previous chapter.
The temperature drop through these floor structures can be read in
diagram 7 below, where:
Curve A applies for concrete screeded floors*
Curve B applies for floating floors with 16 mm chipboard **
Curve C applies for wooden suspended floors with 22 mm chipboard **
*) Concrete covering over the pipe 30 to 70 mm
**) 80 % of the floor area covered by aluminium heat diffusion plates
Example:
Determine the temperature drop
through a concrete screeded floor.
Given data:
Design criteria as above plus the
following:
Concrete floor covering = 40 mm
q-value = 63 W/m2
Solution:
From diagram 7, curve A, a temperature drop, Tstructure, of approximately
3.2C can be read.
q, W/m2 floor surface

100
A
90
80
70
60
50
40
30
20
Example
Diagram 7 Temperature drop in different
types of floor structure
Tstructure 3.2C
10
0
10
15
20
25
30 C
Tstructure
Water temperature
The temperature of the water in the underfloor heating pipes is determined

by the room temperature that must be obtained at a certain q-value. This
temperature is the mean water temperature.
Underfloor heating systems are normally designed for a temperature drop
across the pipe loop of 5C. This can be expressed as Tloop = tsupply - treturn =
5C. A low temperature drop through the pipe loop provides an even floor
temperature.
Tloop = 5C means that the supply water temperature is calculated by
adding 2.5C to the mean water temperature and the return water temperature
is calculated by subtracting 2.5C from the mean water temperature.
Example:
Calculate the mean, supply and return water temperature of a house.
Given data:
Tloop
= 5C
q-value = 63 W/m2
ti
= 20C
Type of floor covering =
Type of floor structure =
parquet, 13 mm thick
concrete screeded floor (covering over the
pipe, 40 mm)
Calculation:
Mean water temperature, tmean = ti + Ta + Tcovering + Tstructure
T= 5.7C, see diagram 5
Tcovering
= 6.2C, see diagram 6
Tstructure
= 3.2C, see diagram 7
tmean = 20 + 5.7 + 6.2 + 3.2 = 35.1C
Supply water temperature, tsupply = tmean + 2.5 = 35.1 + 2.5 = 37.6C
Return water temperature, treturn = tmean - 2.5 = 35.1 - 2.5 = 32.6C
Water flow
The water in the underfloor heating system must flow in order to convey heat
to the floor. The size of the water flow is determined by the amount of heat to
be conveyed and the designed water temperature drop.
The water flow for an installation can be calculated with the following
formula:
Q
P x 0.86
Twater x 3600
Q
=
P
=
T water =
Water flow, l/s

Heat requirement, W
tsupply - treturn,C
Example 1:
Calculate the water flow for the pump of the underfloor heating system
in a house.
Given data:
Heat requirement = 6304 W
Twater = 5C
Calculation:
Q =
6304 x 0.86
=
5 x 3600
0.30 l/s
Rooms will vary in size according to the interior design of a house. Heat
requirement will be proportional to the area of each room and pipe loops will
vary in length accordingly. Normally the room which is the largest will have
the highest flow. Heat requirement may also vary depending on the location of
the room and the number of outer doors and windows.
Example 2:
Calculate the water flow of the different rooms in a house.
Given data:
P
=
Twater =
Ahouse =
Aroom1 ...8 =
Proom1.....8 =
6304 W
5C
100 m2
20, 15, 12, 10, 15, 7, 8, 13 m2 ( 100 m2)
1260, 946, 756, 630, 946, 442, 504, 820 W ( = 6304 W)
Calculation:
Qroom1
Proom 1 x 0.86 1260 x 0.86

=
= 0.06 l/s
Twaterx 3600
5 x 3600
Qroom2.....8 = 0.045, 0.036, 0.03, 0.045, 0.021, 0.024, 0.039 l/s (= 0.24 l/s)
Note:
The minimum water velocity required in order to drive air bubbles varies
with the pipe size. In an underfloor heating system using a Wirsbo-pePEX
pipe of 20x2.0 mm, the water velocity must exceed 0.2 m/s. However, in a
house where there are small rooms requiring a low water flow, which results
in a low water velocity, special consideration should be given to the filling
instructions in chapter 6.
The water velocity can be calculated in the following way:
v
v
Q
Vpipe
Q
Vpipe
=
=
=
Water velocity, m/s

Water flow, l/s
Water volume per metre, l/m (0.197 l/m for Wirsbo-pePEX
20x2.0 mm; for other dimensions please see the Wirsbo-PEX
brochure)
Pressure drop
In order to dimension the pump capacity for the underfloor heating system,
information on total pressure drop and flow must be available. The water flow
can be obtained as shown in the section above.
The total pressure drop can be obtained by adding the pressure drop
across:
1.
2.
3.
4.
The underfloor heating pipe loop(s)

The manifold(s)
The supply and return pipes
The boiler, valves etc.
Example:
Calculate the required pump capacity for an underfloor heating installation
in a house.
Note:
The valve chart (diagram 8) used in calculation examples in this manual has
been invented purely to illustrate and simplify calculations. Thus it should
not be used for practical application.
For actual calculations it is essential to use the relevant diagrams for the
particular manifolds in use.
Given data:
Total water flow, Q = 0.3 l/s
Length of supply and return pipes, L = 10 m
Suitable pressure drop in supply and return pipes = 0.2 kPa/m
Water flow in the longest pipe loop = 0.06 l/s
Longest pipe loop length = 70 m
Calculation:
Pressure drop in the longest pipe loop can be read from diagram 9,
selecting parameters 0.06 l/s and 70 m = 0.085 x 70 = 5.95 kPa
Pressure drop in the valves (manifolds) can be read from diagram 8,
selecting parameter 0.06 l/s, valves fully open = 3.0 kPa (see note)
Pressure drop in the supply and return pipes is obtained by multiplying
10 m by 0.2 kPa/m = 2 kPa
The total pressure drop = 5.95 + 3.0 + 2.0 = 10.95 kPa
The required pump capacity data for this installation is: Q = 0.3 l/s
p = 10.95 kPa
Note that pressure drop in the boiler, valves etc is not included in
this calculation.
Turns counted from closed valves
kPA
1.0
1.5
2.0
2.5
3.0
3.5 4 5
50
40
30
20
10
5.0
4.0
3.0
2.0
Diagram 8 Manifold valve chart
1.0
0.01
0.02
0.03
0.04 0.05
0.1
0.2
l/s
Pressure drop including

supply and return valves
Balancing of loops
An installation with different pipe loop lengths and water flow requirements
will have different pressure drops for the different loops. In order to achieve an
even heat distribution between the rooms at the installation stage the pressure
drop in the different loops must be balanced (equalised).
In the Wirsbo Underfloor Heating System this can be done by means of
the lockshield valves in the return manifold.
Example:
Calculate the setting of the lockshield valves in the return manifold of a
Wirsbo Underfloor Heating System installation.
Given data:
Loop length in room 1....8 =
Qroom1.....8
70,
53,
42,
35,
53,
26,
30,
46 m
= 0.060, 0.045, 0.036, 0.030, 0.045, 0.021, 0.024, 0.039 l/s
Pressure drop loop 1.....8 =
5.25, 2.39,
1.30,
0.77,
2.39, 0.29 ,
0.45,
1.61 kPa
Calculation:
The longest loop (room 1) has a flow rate of 0.06 l/s. The pressure drop
across the manifold can be read from diagram 8. This is 3.0 kPa including the
pressure drop across the supply and return manifold with fully open valves.
The total pressure drop over the longest loop and the valves in the manifold
is then 5.25 + 3.0 = 8.25 kPa.
Room
no
1
2
3
4
5
6
7
8
Table 1 Valve settings
Length
loop
m
70
53
42
35
53
26
30
46
Flow
loop
l/s
0.06
0.045
0.036
0.03
0.045
0.021
0.024
0.039
Pressure Pressure
drop loop drop valve
kPa
kPa
5.25
3.0
2.39
1.75
1.30
1.1
0.77
<1.0
2.39
1.75
0.29
<1.0
0.45
<1.0
1.61
1.3
Sum
kPa
8.25
4.14
4.40
<1.77
4.14
<1.29
<1.45
2.91
Diff* Valve**
setting
3.0
5.86
6.95
7.48
5.86
7.96
7.80
6.64
5.0
3.0
2.7
2.5
3.0
2.2
2.3
2.8
*) Read off the highest value in the sum column. This is 8.25 kPa. Subtract the
relevant figures in the column Pressure drop loop from 8.25 kPa. This gives the
pressure difference.
**) The valve setting can be read in diagram 8. For room 1 the valve is completely
open i.e. 5 turns. For the other rooms the valve settings are obtained by using
the values in columns Flow loop and Diff. For instance for room 5 the loop
flow is 0.045 l/s and the pressure difference is 5.86 kPa and gives 3.0 turns from
the closed valve.
Downward heat loss
The downward heat loss in a house will increase when an underfloor heating
system is installed because the floor itself is warmer, unless extra insulation
in the floor structure is added.
The type of floor structure material and its thickness have an effect on
the heat loss. Another factor is the temperature difference (water temperature
minus underneath temperature) through the floor structure.
Normally, an additional floor insulation of 80 mm is sufficient to correct
the downward loss (see chapter 3 above). Further details can be found in
Chapter 9, Appendix.
Expansion volumes
In underfloor heating systems, the demands on expansion vessels do not

differ from other systems.
The water volume in the Wirsbo Underfloor Heating System can be
calculated as follows:
V = Vpipe x L
V = water volume in the underfloor heating pipe, l
Vpipe = approximately 0.2 l/m in Wirsbo-pePEX 20x2.0 mm
L = total pipe length, m = approx. 3.5 m/m2 at c/c 300 mm
The water volume per m2 according to the above figures will be approximately
0.7 l/m2. The water volume in supply pipes and boiler must be included when
selecting the expansion vessel.
The expansion coefficient of water is 1.8 x 10-4/K at 20C.
Pump group
Pump and shunt groups are normally required to provide the correct water
temperature and pressure in the underfloor heating system. Underfloor
heating systems operate with a low temperature drop and need to be adapted
to different heat sources.
The Wirsbo Underfloor Heating System can be provided with pump
and shunt groups.
List of materials
An accurate list of materials required for the Wirsbo Underfloor Heating system
should be made when designing the installation. The length and dimension of
supply pipes (Wirsbo-evalPEX) depend on the specific design of the building.
However the rest of the system can be estimated as follows:
Pipe loops
Tying wire
Pipe bend supports
Plastic pipe holder band
Pipe clips
Insulation band
Heat diffusion plates
Wirsbo polystyrene panels
Manifolds
Room temperature control
Table 2 Estimation values for accessories
Wirsbo-pePEX 20x2.0 mm. Theoretical

length 3.33 m/m2 (pitch 300 mm). Generally however 3.8 m/m2 are required, but
including the supply pipe from the manifold as well as wastage, approximately
4,2 m/m2 are needed
2 lengths/pipe metre (a pack contains 250
lengths)
2 supports/loop
2.2 bands/m2
2 clips/pipe metre (7 clips/m2 at c/c 300
mm)
For screeded floors. Should be fixed
around all walls and pillars before the
screed is poured
Approx. 2.5 lengths/m2. The plates are
1.15 m long and can be halved or
sectioned in 3 or 6 equal-size pieces
as appropriate. (One way of estimating
the number of plate lengths required is
to calculate how many 1/6 plates are
needed per pipe length.)
With grooves for the heat diffusion
plates and pipes. Size (where available)
1200x1200 mm = 1.44 m2 i e 0.7
panels/m2. Calculate for 10-20% wastage
Thickness 30 mm, 10 panels/package
A maximum of 10-12 loops/manifold.
Manifolds with two, three or four outlets
should be combined as required. When
using more than one manifold, it may
prove more cost-effective to wire between the manifolds rather than using
extra transformers.
For every manifold there should be:
- A pair of manifold brackets
- A pair of shut-off valves
- A pair of end caps
1 room thermostat/actuator, or in large
rooms with several loops a maximum of
5 actuators/room thermostat
1 actuator/loop
1 connection box/manifold (maximum 12
loops)
1 transformer/maximum 15 loops (actuators)
Chapter 5
Calculation example
An object of study
In the following example an underfloor heating installation will be installed

in the house shown below.
9.00
4.79 (4.20)
1.20
5.40
Living room 22.0
Bathroom
7.5
Bedroom 14.9
8.39
(7.80)
13.79
(13.20)
Bedroom 8.4
Living room 17.8
Bedroom 8.4
Kitchen 19.9
Hall
8.0
Laundry room
15.0
Figure 24 House: architects drawing
Bedroom 8.2
14.99 (14.40)
The material needed for the installation will be specified and the mean
water temperature, the set values for balancing the pipe loops and the pump
capacity will be calculated.
Note
It is important that the drawings of the house indicate the measurements,
especially if the drawings are to be photocopied or sent by telefax since this
type of equipment distorts the scale of the drawing.
The drawing should show the room layout of the house, preferably
on each floor level.
Given data:
Design criteria as in chapter 4 above plus the following:
Table 3 Design criteria
Heat requirement :
Area of the house:
Floor structure:
Method of fixing the pipes:
9950 W
133 m2 (habitable area)
Concrete
See chapter 3, Embedded pipe...
Room
L 11
L 12
L 13
L 14
L 15
L 16
L 17
L 21
L 22
L 23
Type
Living room
Bedroom
Bedroom
Bedroom
Kitchen
Hall
Living room
Laundry room
Bedroom
Bathroom
Table 4 Summary
Area, m2
22.0
8.4
8.4
8.2
19.9
8.0
17.8+2.5
15.0
14.9
7.5
133
Floor covering material

Parquet
Wall-to-wall carpet
Wall-to-wall carpet
Wall-to-wall carpet
Tiles
Tiles
Tiles
Tiles
Wall-to-wall carpet
Tiles
Calculation:
Figure 25 Simplified house drawing
Step 1 - Complete the drawings according to figures 25 and 26

In figure 25 the plan of the house has been cleared of unnecessary detail.
The basic structure of the heating installation is determined by the location
of the manifolds, which should be placed as centrally as possible, (see
chapter 3). Note that the supply piping can be located in the floor as well
as in the ceiling.
In figure 26 below the pipe loops have been drawn in. Note that the supply
flow is routed along the external walls of the house and that the pipe loops
run parallel to the longest side of the rooms in order to reduce the number of
bends. When drawing the pipe loops begin first in the areas farthest from the
manifolds, the better to avoid pipes crossing each other.
Routing the pipes through inner walls should be carefully considered with
regard to the construction of the house; where the pipes cannot pass through
load-bearing walls, the door opening offers an alternative.
Manifold No 1
connecting 7 loops
Manifold No 2
connecting 3 loops
Figure 26 House drawing with pipe loops

and manifolds
Very large rooms require more than one pipe loop in order to limit the
dimensioning pressure drop of the installation. On the other hand, it might
be convenient to combine the pipe loop of a very small room (<5 m2), with
low occupancy, with the pipe loop of an adjacent room. However bathrooms,
although of small size, should have a separate pipe loop.
Step 2 - Calculate the maximum mean water temperature, max
tmean
The q-value for the house will be as follows:

q-value =
P
Afloor
9950
133
75 W/m2
In order to find the room with the highest mean water temperature,
each room must be taken in turn. Reference in each case should be made
to diagram 10 in chapter 8.
Beginning with for example room L11, the living room with the parquet
floor, and referring to the left of the diagram, first find the required floor
surface temperature. Reading off the temperature drop for the q-value of
75 W/m2 for a smooth surface (parquet), which is 7C, and then adding
this to the designed room temperature of 20C, results in a mean floor
surface temperature of 27C.
Next, read off the temperature drop through the parquet in the centre
of the diagram. Parquet has an 1/R value of 10 m K/W (see previous
chapter Heat transfer value, floor covering). At q-value = 75 W/m2, the
temperature drop is 7.5C.
Next read off the temperature drop through the floor structure, which
is concrete (curve A) on the right of the diagram. At q-value = 75 W/m2,
the temperature drop is 4C.
Now calculate the mean water temperature for room L11. This will be:
tmean = 27+7.5+4 = 38.5C
Now the values for each room in turn must be calculated. The results
in this example are as follows:
Table 5 Mean temperature for each room
Room No
L11
L12
L13
L14
L15
L16
L17
L21
L22
L23
tmean C
38.5
43.3
43.3
43.3
32.8
32.8
32.8
32.8
43.3
32.8
From the table above the maximum mean water temperature of 43.3C
becomes apparent.
Step 3 Allow for the dimensioning water supply temperature
A figure of 2.5C must be added to the maximum mean water temperature

in order to obtain the dimensioning water supply for the pump (See previous
chapter Water temperature). Thus this temperature will be:
tmean + 2.5C = 45.8C
Step 4 - Calculate the total water flow
Using the formula in chapter 4, Water flow:

Q=
P x 0.86
9950 x 0.86
=
= 0.47 l/s
T x 3600
5 x 3600
The total water flow is 0.471 l/s.

Step 5 - Calculate the loop length for each room
Table 6 Loop length for each room
Room No
L11
L12
L13
L14
L15
L16
Area, m2
22.0
8.4
8.4
8.2
19.9
8.0
Loop length, m
75+13 = 88
29+10 = 39
29+7 = 36
28+10 = 38
68+1 = 69
27-2 = 25
L17
L21
L22
L23
17.8+2.5
15.0
14.9
7.5
133
69+1
51+1
51+4
26+9
=
=
=
=
70
52
55
35
507
Remarks/length from manifold

2 x 6.5m
2x5m
2 x 3.5 m
2x5m
2 x 0.5 m
Partially covered by another
loop
2 x 0.5 m
2 x 0.5 m
2x2m
2 x 4.5 m
The lengths of each loop are given above. Note that the total length of each
loop includes the length of pipe to and from the manifold. In room L11 for
example, this is 75 m + (2x6.5 m) = 88 m. This is in fact the longest loop.
However in this case, where the q-value is only 75 W/m2, the long loop length
should present no problem. Nonetheless it is most important to note that when
designing with 100 W/m2 and with Wirsbo-pePEX 20x2.0 mm, the maximum
loop length should not be greater than 80 m (approx. 23 m2).
Step 6 - Calculate the pressure drop in the longest pipe loop

The longest pipe loop is 88 m in room L11. The flow in this loop is :
FlowL11 =
PL11 x 086 22 x 75 x 0.86

=
= 0.078 l/s
T x 3600
5 x 3600
The pressure drop/m can be read in diagram 9 (chapter 8) for WirsbopePEX 20x2.0 mm. This is 0.14 kPa/m. The pressure drop over the loop
will thus be 0.14 x 88 = 12.3 kPa.
Step 7 - Calculate the pressure drop in the manifold
The highest flow through the manifold is 0.078 l/s. Looking at diagram 8
(chapter 4), the valve chart, with fully open valves the pressure drop will
be 5.2 kPa.
Step 8 - Calculate the pressure drop in the supply pipes
The length of the supply pipe to the manifold from the boiler is 8 m, (supply +
return = 8 x 2 = 16 m). The pressure drop/m is 0.2 kPa/m. The pressure drop
in the supply pipes will therefore be 16 x 0.2 = 3.2 kPa
Note
Select the supply pipes (Wirsbo-evalPEX) so that the pressure drop does
not exceed 0.2 kPa/m.
Compared to metal pipes, Wirsbo-evalPEX can be used at a higher
pressure drop/m since higher water velocity does not result in erosion or
noticeable noise.
Step 9 - Calculate the total pressure drop in the underfloor heating
installation
Using figures obtained in steps 6-8 above:

Pressure drop in the loop
Pressure drop in the manifold
Pressure drop in the supply pipes
12.3 kPa
5.2 kPa
3.2 kPa
20.7 kPa
The total pressure drop is 20.7 kPa.

Note that we are now in a position to summarise the data required for the
selection of the pump in this installation as follows:
Flow
Head pressure
Required water temperature
= 0.47 l/s
= 20.7 kPa
= 45.8 C
Step 10 - Balance the pressure drop of the pipe loops

When the balancing set values are calculated forms 1 and 2 should be used
(for copies see chapter 10).
a) Begin by filling the columns Loop No/Name, Loop length, Heat

requirement, Loop flow, Pressure drop: Pipe loop, Manifold and
Total (D=L+M) in form 1. Now Total flow and Max D can be filled
in. Fill in one form for each manifold.
b) Then calculate the value of the pressure drop (S) in the supply pipes from
the boiler to the manifolds for each manifold on form 2. The routing
of the supply pipes can be divided in sections as shown in the example.
Note that it is not necessarily the longest section of piping that has the
highest pressure drop.
c) Now fill in the calculated S-values in form 1 and calculate S + Max D.

Compare the value of S + Max D for each manifold, the highest value is the
Dimensioning Pressure Drop (A), in this example 18.80 kPa.
d) Next fill in this value in form 2. A is the minimum pressure available
for the selection of the pump. The flow available for the pump in this
example is 0.47 l/s.
e) Then calculate Diff A-S-L for each manifold in form 1. The Diff
A-S-L column provides the required pressure drop values for every loop in
order to balance the whole underfloor heating installation.
In order to obtain the correct pressure drop for every loop, the valves of the
return manifold must be set. The number of turns from closed position
can be read in diagram 8. In this example loop no L11 has the highest
pressure drop in the whole installation, thus the valve must be fully open:
i e 5 turns. The other loops are then adjusted and throttled, accordingly.
For instance, in loop no L14 the pressure drop must be 15.29 kPa. Insert
this value and the loop flow of 0.03 l/s in diagram 8. The setting 2.2 turns
can then be read off.
Repeat this procedure for all the loops in the installation.
Manual calculation, balancing set values

Basic
Project
Project No
Location
Designed by
Manifold:
Loop
No/Name
MH
Form 1
Date
1994-02-04
Page
M1
Heat requirement
W
Loop length
m
Loop flow
l/s
Pipe loop
(L)
Pressure drop
Manifold
(M) (5 turns) (D) = L + M
kPa
Diff
ASL
Turns
L11
88
1650
0.08
10.56
5.6
16.16
5.60
5.00
L12
39
630
0.03
0.90
0.9
1.80
15.26
2.20
L13
36
630
0.03
0.83
0.9
1.73
15.33
2.20
L14
38
620
0.03
0.87
0.9
1.77
15.29
2.20
L15
69
1490
0.07
6.90
4.2
11.10
9.26
3.30
L16
25
600
0.03
0.58
0.9
1.48
15.59
2.20
L17
70
1520
0.07
7.00
4.2
11.20
9.16
3.30
Figure 27 Form 1, filled according to the

calculation example
Total flow l/s
0.34
Supply pipes, kPa (S)
2.64
l/s
max D
16.16
S + Max D
18.80

Basic
Project
Project No
Location
Designed by
Manifold:
Loop
No/Name
Figure 28 Form 1 (continued), filled

according to the calculation example
MH
Form 1
Date
1994-02-04
Page
M1
Loop length
m
Heat requirement
W
Loop flow
l/s
Pipe loop
(L)
Pressure drop
Manifold
(M) (5 turns) (D) = L + M
kPa
Diff
ASL
Turns
L21
52
1125
0.05
2.86
2.2
5.06
14.96
2.65
L22
55
1125
0.05
3.03
2.2
5.23
14.80
2.65
L23
35
570
0.03
0.81
0.9
1.71
17.02
2.20
Total flow l/s
0.13
0.98
l/s
max D
5.23
S + Max D
6.21

Project
BASIC
Location
Designed by
MH
Project No
Date
1994-02-04
Page
Form 2
Supply piping
Valve
kPa
Flow
l/s
Length
m (x2)
Dimension
kPa/m
Pressure drop
kPa
M1T1
0.34
12
32x3.0
0.18
2.16
2.16
M2T1
0.13
25x2.3
0.10
0.50
0.50
T1B
0.47
40x3.7
0.12
0.48
0.48
From To
M1B
2.64
M2B
0.98
Pump data:
Dimensioning Pressure drop
Dimensioning Flow
Figure 29 Form 2, filled according to the

calculation example
Sum kPa
18.80
0.47
kPa
l/s
Step 11 - List the material for the installation

See Chapter 4 List of materials. In this case the following are required:
Pipes:
Wirsbo-pePEX 20x2.0 mm
540 m
507 m is the nominal pipe length according to the calculation. The standard
lengths are 60, 120, 240 and 480 m. A coil of 480 m and a coil of 60 m
cover installation requirements.
Table 7 Component list, total
Accessories:
Tying wires
Pipe bends supports
Insulation band (50 m/roll)
Manifolds 3RWG
Manifolds 2RWG
Manifold brackets
Shut-off valves
End caps
Room thermostats
Actuators
Connection box
Transformer
5
20
3
2
2
2
2
2
10
10
2
1
packs (507 x 2 / 250 = 4,056 packs)

rolls
pairs
pairs
pairs
pairs
pairs
Chapter 6
Installation
Installation and filling
Manifolds, pipes and fittings

Fix the manifold wall bracket on to the wall. Concealment in a cupboard
within a recess in the wall is possible, the installation depth required being
about 85mm.
Assemble the manifold and clamp it into position.
Mount a bend support on the supply pipe at the base of the wall beneath
the manifold leaving sufficient pipe length for connection to the manifold.
Connect the pipe to the manifold and set out the pipe loop in accordance with
the layout drawing. Pipe loops should be laid in an orderly manner for neat
installation. Mount a bend support on the return pipe in the same way as for
the supply pipe. Cut the pipe and connect it to the manifold.
Mark the loop number for identification purposes.
Note the precise length of each loop using the metre markings on the
pipe and compare with the layout drawing. A major deviation in length may
require an adjustment of the loop balance settings.
Filling
Fill the installation according to the following instructions:
1. Close all valves on the manifolds, both supply and return, as well as
shut-off valves.
2. Connect hoses to the two end caps on the manifolds. Connect one of the
hoses to the water mains. Run the other hose to a suitable drain.
3. Turn on the water from the mains. Open the end cap valves for the filling
and draining of the system.
4. Open the supply and return valves for one loop. Let the water flow through
the loop until all the air has been expelled. If the water does not flow
through the loop check to see that the pipe is not buckled.
5. Close both valves and repeat the cycle for the other loops, one by one,
until all the loops have been filled and bled of air.
6. Open all the valves and carry out pressure testing (3-4 bar). The pressure will
drop during the first hours but will then remain steady, as long as there are no
leaks and provided that the ambient temperature has been constant.
7. The floor can be finished (concreting, covering with chipboard, parquet
etc.) after a final inspection has been carried out to ensure that the
system is watertight.
Note:
There is a risk of frost damage to the system when temperatures are below
freezing.
Commissioning
Follow these instructions when starting up the system:

1. Once all the pipe loops have been filled, deaerated and pressure tested, close
all the loop valves and open the shut-off valves instead.
2. Fill the supply pipes and boiler with water and deaerate.Deaeration can
be carried out at the end caps of the manifolds (supply and return). In
houses with several storeys begin by deaerating the manifolds located
in the basement.
3. Open all the loops and check once more to ensure that they are bled
of air as described above. If there is still air in the loops repeat the
filling operation.
4. The system is normally put under a pressure of 0.5-1.5 bar. Start up the
pump and boiler. Open one loop in the manifold. The temperature should
now increase slowly. In a while you should be able to feel the hot water
reentering the manifold. Repeat the procedure with all the loops.
In large installations it is convenient to open one manifold and then
one loop in the manifold at a time. Normally every manifold should be
equipped with a shut-off valve.
5. Set the calculated throttling values on the lockshield valves (return valves)
for each loop. Count the number of turns from a closed valve (see also
chapter 4, Balancing of the loops). This operation is done by means of a
4 mm Allen key. If this procedure is not done thoroughly, the entire heat
demand of the house may be covered by just one or two loops.
6. In the case of manual control valves, the water temperature from the boiler
must be controlled in order to avoid excessive temperatures. This can be
done by an outdoor temperature sensor or by a centrally-located indoor
sensor and the relevant control equipment.
Since underfloor heating is a low-temperature system, the maximum water
temperature in wooden suspended floor structures need not be more than
about 55C. This should be even lower in concrete.
Where the supply water temperature is controlled by a central unit,
sensing for instance the outdoor temperature, set a flat response curve
on the panel in order to let the system operate within the required range
of the heating system.
7. When controlling room temperatures with room thermostats and actuators,
the supply water temperature can be kept at a constant level all year
round. The heat is sent out in pulses of 5-6 minutes only until the room
temperature setting has been reached.
8. It is important that the control equipment at the heat source and the room
thermostats work properly and are correctly set, particularly so when the
floor covering material is parquet.
Comments
A. Concrete slab
When the underfloor heating installation has been completed and provided
that the heat source is already installed, it is possible to run the whole system
at the time the concrete slab is poured. However note that until the concrete
has cured (this takes about 17 days in a one-family house), the maximum
water temperature should be 25C. After this period the underfloor heating
system can be run at the designed temperature.
B. Wooden suspended floor structure
In timber-built houses, local regulations or recommendations regarding
the moisture content of the timber should be observed. Manufacturers
instructions on moisture content in parquet flooring should also be followed.
An underfloor heating installation will help maintain the prescribed
moisture level.
According to SS-27 23 44 (Swedish Standard) the moisture content should
not exceed 10% either in the floor structure as a whole or in the parquet. See
chapter 3, Wooden suspended floors and Floor covering materials. (This
requirement is not just specific to underfloor heating installations.)
Maintenance
The Wirsbo Underfloor Heating System is in principle maintenance-free and

designed to work for many years.
There are however some aspects to consider:
1. The pressure in the heating system should be checked now and again. If
the pressure in the system is incorrect, check by means of the deaeration
valves that the system has been bled of air. A large air bubble can disturb
the circulation.
2. If the system still malfunctions, check for leakage. It may be necessary
to tighten couplings.
3. If necessary, the system may need refilling. If the pressure cannot be
maintained despite these measures, you must carry out more careful
fault tracing and if necessary call in experts to go through the entire
system.
When tracing a fault follow the procedures indicated below.
Fault tracing
1. Check that the installation has been carried out in accordance with
Wirsbos instructions. In particular the loops should have been laid
according to the drawing. The heat demand and the type of flooring
should also correspond to the drawing specifications.
2. Make sure that the installation has been properly marked. The loops
should have been clearly marked and should indicate which room they
serve, the better to prevent loops from becoming cross-connected to the
manifolds. Ensure that all loops are correctly connected.
3. Check that the hot water temperature to the manifold is correct.
If not, check the following:
The boiler has sufficient capacity
All valves are opened
The correct circulation pump has been selected and has been set for
the right curve
The control equipment for the supply water temperature is correctly
adjusted.
Note 1: In the event of long supply pipes running from the boiler to
the manifolds, it may be necessary to bypass the manifold so that water
circulates in the supply pipes.
Note 2: Concrete floors and walls consume a considerable amount of
heat whilst drying. Concrete floors should be allowed to cure before
heat is applied. Alternatively, the procedure outlined in the section on
commissioning above can be followed.
Note 3: When checking large installations, it is easier to deal with one
section at the time.
4. Ensure that the installation has been filled with water and deaerated
according to Wirsbos instructions.
Air in the loops is the most common cause of poor performance in a system.
That is why the filling instructions should be closely observed.
Note: It is almost impossible to deaerate the loops without shut-off
valves on the manifolds.
5. Make sure that the installation is correctly balanced.
Check once more that the heat demand, the loop length, the dimensions
and the layout of the supply pipes correspond with the drawing. If this
is not the case, new calculations should be made with corresponding
balancing adjustments.
Troubleshooting: the most

common problems
1: One of the rooms is cold

All the loops work satisfactorily. However one of the rooms is cold and the
return water temperature drop is too high.
If this is the case, the heat demand for this room is higher than calculated.
Check to see if the ventilation supply temperature is too high and if the
insulation of the room is sufficient. If neither is the case, and yet the problem
remains, open the return valve approx. 1/2 turn at a time.
If necessary increase the supply water temperature and rebalance the
loops. Also close the return valves for the rooms that are too warm, approx.
1/2 turn at a time.
2: The floors are cold
The floors are cold although the room temperature is correct. This means
that there is another source of heating in the house. If for example, the
heating system is a combination of underfloor heating and ventilation,
check the temperature of the air inflow. It should be 2-3C lower than the
desired room temperature.
If the room is heated by other heat sources (for example office machines,
lamps etc.) the room thermostat and actuator should be replaced by a manual
valve handle on the manifold, to give a constant flow through the loop.
3: The floor temperature in the room is too high
When the floor temperature in a room is too high, it means that the water
temperature in the loop is too high. One probable reason is that the valve
spindle on the supply manifold is not watertight.
Shut off the flow through the loop at the manifold. This can be done
by means of the manual valve handle or if the manifold is provided with
an actuator by disconnecting the auxiliary voltage to the actuator. Shut
off the return valve as well.
Disconnect the return pipe of the loop. If the supply valve is watertight
no water should come out of the pipe.
Note: When valve spindle failure occurs the whole supply manifold
should be replaced.
Chapter 7
Technical data
Wirsbo-pePEX
Special properties
The term Wirsbo-pePEX denotes Wirsbo-PEX pipes manufactured with
additional oxygen diffusion barriers of PVOH (polyvinyl alcohol).
In heating systems, oxygen molecules can penetrate the wall of the
pipe and oxygenate the water. Wirsbo-pePEX pipes are therefore provided
with diffusion barriers. The barrier, which is applied to the outside of the
Wirsbo-PEX pipe, consists of a PVOH layer with additional coatings of
polyethylene on either side. Between the layers is a very thin application of
glue. The polyethylene allows for a strong bond between the Wirsbo-PEX pipe
and a final protective layer of PEX material,which is applied to the outside of
the diffusion barrier. The combined thickness of the layers is 0.3 mm.
Wirsbo-pePEX pipe is oxygen-diffusion proof in accordance with DIN
4726.
Wirsbo-evalPEX
Special properties
The term Wirsbo-evalPEX denotes Wirsbo-PEX pipes supplied with an
additional diffusion barrier of EVOH, ethylvinyl alcohol plastic.
Here, a thin layer of modified polyethylene followed by an equally thin layer
of EVOH plastic is applied to the surface of Wirsbo-PEX pipes. The EVOH
plastic acts as the oxygen diffusion barrier, and the polyethylene improves the
adhesion of the pipe to the diffusion barrier. Wirsbo-evalPEX pipes are also
oxygen-diffusion proof in accordance with DIN 4726.
Chapter 8
Diagrams and tables
Water temperature: 40C
kPa/m
100.0
17x2.0 mm
20x2.0
25x2.3
32x2.9
40x3.7
12
50x4.6
10
63x5.8
75x6.8
90x8.2
7
110x10.0
6
10.0
5
4
3
2.5
2
1.7
5
1.5
1.0
1.2
5
1
m
/s
.6
0.1
.5
.4
.3
.25
.2
.15
0.01
.1
.07
.06
.05
.04
0.001
.03
.02
0.0001
0.001
0.01
0.1
Diagram 9 Pressure drop nomogram Wirsbo-pePEX and Wirsbo-evalPEX
1.0
10.0
100.0 1/s
10
20
30
40
50
60
70
80
90
100
Smooth surface
Rough surface
See chapter 4,
page 31
10
1/R=50
See chapter 4,
page 32
=10
=7.
1/R
10
Tcovering
1/R
1/R=
15
q, W/m2
floor surface
10
15
20
See chapter 4,
page 33
25
30 C
Tstructure
Diagram 10 Mean water temperature/heat loss
1/R=2
1/R=100
Material data
Material
Thermal
conductivity
W/mK
Mortar/Concrete
Cement Mortar
Compo Mortar
Lime Mortar
Screed
Concrete
1.2
1.0
0.9
1.9
0.9
2,000
1,800
1,700
2,500
2,300
1.0
1.0
1.0
1.7
0.60
0.50
0.70
0.60
0.48
0.57
0.66
0.47
1,700
1,500
2,000
1,500
800
1,000
1,200
800
~1.5
~1.9
1.05
2.1..3.5
0.2
2,500..2,800
1,350
0.8
0.8
1.0
Floor Finishes
Timber Boarding
Parquet Blocks
Vinyl Tiles
Marble
Carpet
Wall-to-wall Carpet
0.12
0.276
3.37
0.094
500
0.04
~2.4
0.9
Insulation
Glass Wool
Mineral Wool
Rock Wool
Polystyrene
Fibreglass
0.035
0.040
0.045
0.040
0.035
400
50..200
20-40
0.13
0.05
0.14
0.13
0.22
0.14
0.16
1,000
300
600
540
840
500
700
2.3
~1.0
Bricks/Blocks
Stock Brick
Clinker Brick
Perforated Brick
Face Brick
Concrete Block
Hollow Block
Light-weight Building slab
--Aerated concrete block
Floor Tiles
Cement Screed
Terrazzo Tile
Quarry Tile
Slate
Marble
PVC
Boards
Particle Board,
Chipboard
Plywood
Plasterboard
Wood,
Table 8 Material data
Specific Heat
Density
kJ/kgK
kg/m3
at 20C
cp
hard
soft
Pine
Oak
Continuation
Material
Thermal
conductivity
W/mK
Other
Snow
Specific Heat
Density
kJ/kgK
kg/m3
at 20C
Ice
Water
Freon, R12
Amonia
Glycol
Glass
Sand, (dry)
0.05
0.64
2.22
0.60
0.93
0.41
100
500
910
999
1160
2500
1500
2.1
4.18
1.05
4.73
2.40
0.84
0.8
Metal
Aluminium
Steel, 0.85% C
Copper
218
59
395
2700
7800
8920
0.89
0.46
0.39
Building units
U-value
W/m2K
Windows
Wood
Aluminium
Single glazing
Double glazing
Triple glazing
5
2.5
1.9
Single glazing
Double glazing
Triple glazing
5.8
3.4..4.3
2.7..3.5
Doors
External, Single
External, Double
Air gap
Table 9 Material data
1.3 without window

3.4
with window
0.7 without window
1.7
with window
Thickness,
Unventilated,
mm R-value, m2K/W
5
0.11
10
0.14
20
0.16
50-100
0.17
Table 10 Forces of expansion and

contraction
Dimension
mm
22x3.0
25x2.3
25x3.5
28x4.0
32x2.9
32x4.4
40x3.7
40x5.5
50x4.6
50x6.9
63x5.7
63x8.7
75x6.8
90x8.2
110x10.0
Max
force of
expans.
N
400
350
500
700
600
800
900
1,300
1,400
2,100
2,300
3,300
3,200
4,600
6,900
Max
force of
contrac.
N
650
550
800
1,100
1,000
1,300
1,500
2,100
2,300
3,400
3,800
5,400
5,300
7,500
11,300
Force of
contrac.
N
250
200
300
400
400
500
600
800
900
1,300
1,500
2,100
2,100
2,900
4,400
Chapter 9
Appendix
Downward heat loss
calculations
Calculation description
The main purpose of this chapter is to demonstrate the technique of
calculating the thickness of insulation necessary to limit the downward heat
loss through a concrete slab on the ground to a certain level. Calculations will
start with a house with no underfloor heating and will then show how much
insulation thickness must be added in order to keep the temperature under the
insulation at the same level but with underfloor heating. Calculations will be
made using the theory of heat transmission through parallel layers.
General assumptions
In order to perform the calculations certain general assumptions must be
made as follows:
The dimensioning heat demand is 50 W/m2 of heated floor area (Scandinavian standard).
The insulation thermal conductivity is 0.035 W/m,K.
The concrete thermal conductivity is 1.2 W/m,K.
The underfloor heating loops are laid within the concrete at a depth of 50
mm from the surface of the concrete.
The thickness of the concrete is 100 mm.
When no underfloor heating system is installed, the thickness of the
insulation under the concrete slab is 70 mm (Swedish Building Norms
1980, SBN 80).
The dimensioning heat loss is 10% or 5 W/m2 (Scandinavian standard
values).
The room temperature is 21C
The room has a parquet floor, which has a thickness of 14 mm.
Calculation 1
A concrete slab where no underfloor heating is installed.
Calculation of the temperature on the bottom surface of the insulation.
In this case we calculate the heat transmission from the floor surface
inside the house down to the bottom surface of the insulation layer under
the concrete slab. From the list of figures assumed in the list above we
have the following:
RT =
1
0.04 0.1
0.07
+
+
+
= 2.40
10
0.13 1.2 0.035
However
U=
1
R
thus U = 0.417
next, since q = 5W/m2, U = 0.417 W/m,K and T1=21C are now
given, the temperature on the bottom surface of the insulation can be
calculated. Using the equation q = U x (T1-T2) it could be calculated that
T2 is roughly 10C.
Result: The temperature on the bottom surface of the insulation under
the concrete slab is 10C.
Calculation 2
A concrete slab where underfloor heating is installed.
Calculation of the mean underfloor heating temperature.
When performing calculations on the heat transmission through the
concrete slab when underfloor heating is installed the calculation must be
made for either above or below the underfloor heating layer. In this calculation
we are searching for the mean water temperature in the underfloor heating
circuits. To be able to do this we will calculate as if there was a certain heat
generating layer within the concrete itself. The distance between this layer and
the top concrete surface is assumed to be 40 mm. This is the distance between
the centre line of the underfloor heating pipes and the top concrete surface.
Using the same technique as in Calculation 1 we get
RT =
1
0.014 0.04
+
+
= 0.23193
11
0.13
1.2
Thus U = 4.312. Using the equation q = U x (T1 - T2) where q = 50 W/m2,

U = 4.312 W/m,K and T2 = 21C we get T1 = 33.
Result: The mean water temperature in the underfloor heating circuits
is roughly 33C.
Calculation 3
A concrete slab where underfloor heating is installed
Calculation of the necessary thickness of the insulation under the
concrete slab.
In Calculation 1 we calculated the target temperature on the bottom
surface of the insulation under the concrete slab.
In Calculation 2 we calculated the temperature of the heat-generating
layer within the concrete slab.
In Calculation 3 we will calculate the thickness of the insulation under
the concrete slab necessary in order to achieve the target temperature on
the bottom surface of the insulation under the concrete slab. The distance
between the heat generating layer and the bottom surface of the concrete
slab is assumed to be 60 mm.
Using the equation q = U x (T1 - T2), where q = 5 W/m2, T1 = 33C

and T2 = 10C we get
U = 0.21739
Using the equation

U=
1
RT
we get the equation

1
=
U
4.6 =
0.06
X
+
1.2
0.035
Result: The result of equation 3, is that the necessary insulation thickness

is 160 mm, an increase in the insulation thickness of 90 mm when compared
to the case where no underfloor heating is installed.
These calculations are made for a well insulated house where the downward
heat loss may not be more than 10% of the total heating demand of the
house.
Conclusions
With a parquet floor of a thickness of 14 mm and with underfloor heating
installed in the concrete slab, the insulation thickness must be increased from
70 mm to 165 mm. The increase in insulation thickness depends on the
temperature of the underfloor heating, which in turn depends on the floor
material. Installing a tiled floor for example, where the tiles have a thermal
conductivity of = 1.2 W/m,K, will result in a necessary increase in the
insulation thickness from 70 mm to 130 mm.
In conclusion, with regard to the above calculation examples, one can
generally say that if the aim is to limit the downward heat loss to a level
of 10%, the installation of an underfloor heating system in a concrete
slab will necessitate an increase of approximately 80 mm in the thickness
of the insulation.
Note that any acceptance of a higher downward heat loss will reduce the
amount of additional insulation required.
Diagram 10 below shows the insulation thickness as a function of the ratio
of the downward heat loss to the total heat deamand of the house.
Thickness, mm
300
250
200
150
100
50
Diagram 10 Insulation thickness
10
15
20
Downward heat loss, %

0.035
Passive self-regulation
0.04
Although underfloor heating systems are used with temperature controls

of differing degrees of sophistication, the system will nonetheless provide
its own passive regulation.
Floor temperatures are set at levels slightly higher than those of air
temperatures. However a rise in the temperature of the air through the suns
warmth or an increase in the number of people in a room means that the
air will soon become as warm as the floor. As soon as this point is reached
the laws of physics dictate that there can be no further heat emission from
the floor. The effect is as if the system were to be shut down. The process is
rapid and precise. Heat emission from the floor will begin to decrease as soon
as the air temperature rises. Given an air temperature of 20C and a floor
temperature of 23C, heat emission from the floor will decrease by one third
for every degree of air temperature gain.
Chapter 10
Forms
Manual calculation, balancing set values/Manifold
Manual calculation, balancing set values/Supply piping
Loop
No/Name
Manifold
Total flow l/s
Heat requirement
W
Loop flow
l/s
l/s
Pipe loop
(L)
Page
Designed by
Loop length
m
Date
Location
S + Max D
max D
Pressure drop
Manifold
(M) (5 turns) (D) = L + M
Project No
Project
Diff
ASL
kPa
Turns
Form 1
Flow
l/s
kPa
l/s
Length
m (x2)
Dimension
Page
Designed by
Valve
kPa
Date
Location
Pump data:
Dimensioning Pressure drop
Dimensioning Flow
From To
Supply piping
Project No
Project
kPa/m
Pressure drop
kPa
Sum kPa
Form 2
Chapter 11
Symbol Definitions
Table 11 Symbol definitions
Symbol
Unit
Description
P
Proom 1
Proom 1....8
PL11
W
W
W
W
Heat requirement
Heat requirement for room 1
Heat requirement for room 1....8
Heat requirement for loop L11
Q
Qroom 1
Qroom 1....8
QL11
l/s
l/s
l/s
l/s
Water flow
Water flow for room 1
Water flow for room 1....8
Water flow in loop L11
q-value
q
W/m2
W/m2
Energy requirement
Heat exchange (load)
Afloor
Ac
Ahouse
Aroom 1
Aroom 1....8
m2
m2
m2
m2
m2
Floor area
Area of surface c
Floor area of the house
Floor area of room 1
Floor area of room 1....8
Uc
W/m2K
Uf
W/m2K
Overall heat-transfer coefficient for surface c

Overall heat-transfer coefficient for surface f
V
Vpipe
V
m3
l/m
l
Volume
Water volume per metre of the pipe
Water volume
Cp
kJ/kg K
Specific heat of air at constant pressure, approx. 1.0 kJ/kg K
kg/m3
times/hour
Air density, 1.2 kg/m3 at 20C

Air exchange rate
Ti
To
T
Twater
C
C
C
C
Indoor temperature
Outdoor temperature
Temperature difference (Ti -To)
Water temperature difference (supply
return)
T
Tcovering
C
C
Tstructure
Tloop
Tdown
Temperature difference (surface air)

Temperature difference over the floor
covering material
Temperature difference in the floor
structure
Temperature difference in the loop
(water temperature)
Temperature difference, downward,
through the floor construction
Table 11 Continuing symbol definitions
Symbol
Unit
Description
t
tfloor
tsupply
treturn
tmean
tunder
Tvent
C
C
C
C
C
C
C
Temperature difference
Floor temperature
Supply water temperature
Return water temperature
Mean water temperature
Temperature underneath
Air temperature difference in ventilation
ti
Air temperature indoors
R
1/R
d
floor
m2K/W
W/m2K
W/mK
m
W/m2 K
m/s
Heat conduction resistance

Heat transfer value
Thermal conductivity
Thickness
Heat exchange (emission) coefficient
from floor
Water velocity
p
L
Kv
kPa
m
Pressure drop
Pipe length
Kv-value, Flow through a valve at pressure drop of 1 bar.
Chapter 12
List of figures, tables and diagrams
Figures
Figure No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Tables
Table No.
1
2
3
4
5
6
7
8
9
10
11
11
Text
Page
Hypocaust ................................................................................... 4
Ideal heating temperature curve ............................................... 5
Underfloor heating temperature curve..................................... 5
Radiator heating temperature curve......................................... 6
Connector heating temperature curve...................................... 6
Forced air temperature curve .................................................... 6
Ceiling heating temperature curve ........................................... 6
Oxygen barrier............................................................................ 9
Concrete floor with insulation ..................................................10
Mortar screed on concrete........................................................ 11
Concrete floor on polystyrene.................................................. 11
Pipe loops in screed ................................................................. 12
Cross section of pipe loops with ............................................. 12
Cross section of a floating floor .............................................. 13
Insulation of a building ............................................................ 15
Wirsbo Underfloor Heating can .............................................. 16
Illustration of floor surface temperature ................................ 17
Principle diagram for constant ................................................ 17
Typical respons time diagram ..................................................19
Configuration A......................................................................... 21
Configuration B......................................................................... 21
Configuration C......................................................................... 22
Heat loss distribution ............................................................... 30
House: architects drawing....................................................... 40
Simplified house drawing........................................................ 41
House drawing with pipe loops .............................................. 42
Form 1 ....................................................................................... 45
Form 1 (continued) ................................................................... 45
Form 2 ....................................................................................... 46
Text
Page
Valve settings ............................................................................ 38

Estimation values for accessories........................................... 39
Design criteria........................................................................... 40
Summary................................................................................... 41
Mean temperature for each room ........................................... 43
Loop length for each room ...................................................... 43
Component list, total................................................................ 46
Material data ............................................................................. 54
Material data ............................................................................. 55
Forces of expansion and contraction..................................... 56
Symbol definitions ................................................................... 63
Continuing symbol definitions ................................................ 64
Diagrams
Diagram No. Text

1
2
3
4
5
6
7
8
9
10
11
Page
Water temperature as a function............................................. 23

Thermal expansion................................................................... 26
Heat exchange .......................................................................... 31
Temperature drop..................................................................... 32
Temperature drop..................................................................... 33
Manifold valve chart................................................................. 37
Pressure drop nomogram........................................................ 52
Mean water temperature/heat loss ......................................... 53
Insulation thickness .................................................................. 59
1142GB 02-03-2-M
Wirsbo-PEX is the registered Trade Mark of Uponor Wirsbo AB of Sweden. The

products described in this manual are generally protected by Letters Patent throughout
the world. In keeping with our policy of continuous improvement and development,
Wirsbo reserves the right to change specifications without prior notice.
Uponor Wirsbo AB
Box 101
SE-730 61 Virsbo
Sweden
Phone +46 223 380 00

Fax
+46 223 387 15
www.wirsbosystems.com

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Pipe Systems

Basics UFH Manual 2002

Afripex (Pty) Ltd - Tel: 0861 444 333 - info@afripex.com - www.afripex.com

Wirsbo Underfloor Heating

Afripex (Pty) Ltd - Tel: 0861 444 333 - info@afripex.com - www.afripex.com

Wirsbo Underfloor Heating

2 Wirsbo Underfloor Heating System Basic Manual

Afripex (Pty) Ltd - Tel: 0861 444 333 - info@afripex.com - www.afripex.com

Diagrams and tables

Symbol Definitions ......................................................................................... 63

List of figures, tables and diagrams

Uponor Wirsbo AB, Sweden in March 2002.

Wirsbo Underfloor Heating System Basic Manual 3

Afripex (Pty) Ltd - Tel: 0861 444 333 - info@afripex.com - www.afripex.com

Figure 1 Hypocaust around 80 B.C.

Nowadays, of course, the hypocaust is no longer used. Underfloor heating

Afripex (Pty) Ltd - Tel: 0861 444 333 - info@afripex.com - www.afripex.com

Investigations show that the ideal

Figure 2 Ideal heating temperature curve

Figure 3 Underfloor heating temperature

Wirsbo Underfloor Heating System Basic Manual 5

Afripex (Pty) Ltd - Tel: 0861 444 333 - info@afripex.com - www.afripex.com

Figure 4 Radiator heating temperature

Figure 6 Forced air temperature curve

Energy efficient with low

Underfloor heating is the most efficient mode of heat delivery. It is designed to

Adaptable and easy to install

The Wirsbo Underfloor Heating System is adaptable to a variety of energy

Clean and healthy

6 Wirsbo Underfloor Heating System Basic Manual

Afripex (Pty) Ltd - Tel: 0861 444 333 - info@afripex.com - www.afripex.com

Complete design freedom

Wirsbo Underfloor Heating System Basic Manual 7

Afripex (Pty) Ltd - Tel: 0861 444 333 - info@afripex.com - www.afripex.com

Wirsbo-PEX pipes are made of cross-linked high-density polyethylene in

Marking and identification

Pipe manufacture, material properties and installation technique are approved

Wirsbo-pePEX and Wirsbo-evalPEX pipes are coated with an extra plastic

8 Wirsbo Underfloor Heating System Basic Manual

Afripex (Pty) Ltd - Tel: 0861 444 333 - info@afripex.com - www.afripex.com

Figure 8 Oxygen barrier on a WirsbopePEX pipe

Wirsbo Underfloor Heating System Basic Manual 9

Afripex (Pty) Ltd - Tel: 0861 444 333 - info@afripex.com - www.afripex.com

Pipes are laid according to a desired layout plan

Embedded pipe loops tied to

A steel reinforcement mesh strengthening the floor structure offers an easy

Figure 9 Concrete floor with insulation

Wirsbo-pePEX pipe with a pitch of 300 mm

10 Wirsbo Underfloor Heating System Basic Manual

Afripex (Pty) Ltd - Tel: 0861 444 333 - info@afripex.com - www.afripex.com

Figure 10 Mortar screed on concrete.

Wirsbo-pePEX pipe with a pitch of 300 mm

Embedded pipe loops fixed

Fig 11 Concrete floor on polystyrene

Wirsbo-pePEX pipe with a pitch of 300 mm

Press the barbs into the polystyrene panel.

Wirsbo Underfloor Heating System Basic Manual 11

Afripex (Pty) Ltd - Tel: 0861 444 333 - info@afripex.com - www.afripex.com

Figure 12 Pipe loops in screed. Loops

Wirsbo-pePEX pipe with a pitch of 300 mm