The Development of Reinforced Masonry
The Development of Reinforced Masonry
The Development of Reinforced Masonry
REINFORCED MASONRY
The Development of Reinforced Masonry
The reinforcement of masonry is not a new concept. In the 18th Century
external iron straps were commonly used in stonework. It was not until
1825 that the first use of reinforced brickwork was recorded. Sir Marc
Brunel used the technique in the construction of two caissons, one
either side of the River Thames for the WappingRotherhithe Tunnel.
The diameter of each caisson was 50 ft. and they were 42 ft. and 70 ft.
deep respectively. The walls consisted of two leaves of 9 in. brickwork
reinforced horizontally by iron hoops 9 in. wide and in. thick and
vertically by 1 in. diameter wrought iron bars. Brunel was impressed by
the structural performance of reinforced masonry and during the period
18361838 he carried out experiments on reinforced brickwork beams
and cantilevers. The most important of these tests was the "Nine Elms"
beam which had a clear span on 21 ft. 4 in.2, which is shown in Figure 1.
Tensile failure of the reinforcement occurred at a load of approximately
30 ton f. Further tests were carried out by Colonel Pasley in 18373. It is
interesting to note that this work predates the development of both
Portland cement and reinforced concrete. There were few other
significant uses of reinforced masonry in the 19th Century, with the
exception of a 100 ft. diameter 35 ft. high reservoir built in Georgetown,
USA, in 1853. This was used until 1897 and was eventually demolished in
19324.
At the turn of the Century, a number of reinforced brickwork buildings
were built by a French structural engineer, Paul Cottancin. Cottancin
had patented a method for reinforcing concrete in 1889, which
consisted of using mesh placed in thin (50 mm) slabs. These slabs were
supported by a triangulated system of ribs or, as they were known "spinal
stiffeners". His ideas for reinforced concrete soon developed and he also
began to reinforce brickwork walls and columns using the same principle
as for his slabs and ribs. Buildings constructed in this way include the
San Merino Pavilion for the 1900 Paris Exhibition, the Church of St Jean
de Montmarre and a fashionable house in the Avenue Rapp, Paris. Figure
2 illustrates a cross section through the Sidwell Street Methodist Church
in Exeter. The walls are of cavity construction, the cavity being 530 mm
wide; the bricks are 215 mm long x 73 mm deep x 75 mm thick, each
containing four perforations. Vertical wires pass through each of the
perforations and horizontal wires pass through each bed joint, the latter
being interwoven with the verticals. The external walls are joined in
places by cross ribs as indicated in Figure 3, and at these positions a
larger steel flat was used as vertical reinforcement. The walls support a
dome which consists of an inner dome of reinforced brickwork and an
outer dome of 50 mm thick reinforced concrete. The dome supports a
lantern tower and an ornate ventilator turret. The gallery consists of
References
1.
BEAMISH, R. Memoires of the life of Sir Marc Isambad Brunel.
London, Longman, Green, Longman and Roberts, 1862.
2. The Civil Engineer and Architects Journal, No 6, March 1938. p. 135.
3. PASLEY, R E. Civil Engineer. October 1937. p. 30.
4.
FILLIPI, H. Brick engineering. Volume III. Reinforced brick masonry
principles of design and construction. Brick Manufacturers Association
of America, 1933.
5.
BREBNER, A. Notes on Reinforced Brickwork. Technical Paper No. 38,
Volumes 1 and 2. Calcutta, Public Works Department, Government of
India, 1923.
6.
LORD BAKER OF WINDRUSH. Enterprise vs Beaurocracy. The
development of structural air raid precautions during the Second World
War. Pergamon Press, 1978.
7. KALGES, A P. Stahlton can open new $85 M market to clay. Brick and
Clay Record. 132(1), 80. 1958.
8. UNITED STATES PATENT OFFICE. Prestressed clay tile partition panels.
Patent No. 2781657 Robert B Taylor.
9. MEHTA, K A and FINCHER, D. Structural behaviour of pretensioned
prestressed masonry beams. Proceedings SIBMAC. Edited by H W H West
and K H Speed. British Ceramic Research Association, 1971.
10.
ROBSON, I .1, AMBROSE, R J, HULSE, R and MORTON, J. Posttensioned prestressed blockwork beams. Paper presented at 8th
International Loadbearing Brickwork Symposium, London, November 1983.
11.
GARWOOD, T G. The construction and test performance of four
prestressed brickwork beams. i.b.i.d.
12.
DRINKWATER, 1 P and BRADSHAWE, R E. Reinforced and prestressed
masonry in agriculture. Reinforced and prestressed masonry. Thomas
Telford Ltd, London, 1982.
13.
CURTIN, W G and PHIPPS, m E. Prestressed masonry diaphragm
walls. Proceedings 6th International Brick Masonry Conference, Rome,
1982, p. 971.
14.
CURTIN, W G, ADAM, S and SLOAN, M. The use of post-tensioned
brickwork and the SCD system. Proceedings of the British Ceramic
Society, 24 September 1975.
15.
CURTIN, W G, SHAW, G, BECK J and POPE, L S. Post-tensioned free
cantilever diaphragm wall project. Reinforced and prestressed masonry.
Thomas Telford Ltd, London, 1982.
16.
SHAW, G. Post-tensioned brickwork diaphragm subject to severe
mining settlement. Reinforced and prestressed masonry. Thomas Telford
Limited, London, 1982.
17.
FOSTER, D. Design of a prestressed brickwork water tank. S C P 9.
Structural Clay Products Limited, 1975.
18.
FOSTER, D. Reinforced brickwork box beams. S C P 3. Structural
Clay Products Limited, 1979.
19.
BRADSHAWE, R E, DRINKWATER, J P and BELL, S E. Reinforced
brickwork in the George Armitage Office Block, Robin Hood, Wakefield.
The Structural Engineer, 61A, No 8, August 1983.
20.
HANLON, J R G. Concrete masonry in New Zealand : Prestressed
concrete
masonry. Concrete, Volume 4, No 9, September 1970. pp. 356-358.
21.
MALLAGH, T J S. Prestressed brickwork silos. Reinforced and
prestressed masonry. Thomas Telford Limited, London, 1982.
22.
Post-tensioned brickwork. Clay Products Technical Bureau, Volume 9,
May 1966.
Plain Bars
1.5
Deformed Bars
2.0
1.8
2.5
The Code contains a note to the effect that these values may not be
applicable to reinforcement used solely to enhance lateral load resistance
of walls. This is for two reasons:
1. the shape, type and size of certain proprietary reinforcement will differ
12
13
design of many buildings. Case (b) will dominate in the situation where wind
load is the primary load. Case (c) considers the combination of all three
loads with reduced values of f applied to each due to the fact that it is
unlikely that extreme values for all three will occur simultaneously.
There are cases when it may be appropriate to either use different partial
safety factors to those recommended or in fact derive design loads in a
completely different way.
Serviceability limit state
When considering deflections, stresses or cracking, the values of mm should
be chosen as 1.5 and that of ms as 1.0.
Moments and forces in continuous members
In continuous members and their supports it is necessary to consider the
effects of
pattern loading. It is considered that an adequate assessment will be made
of the structure at the ultimate limit state if the two conditions below are
considered:
1. alternate spans loaded with maximum combination of dead + imposed
load (1.4 Gk + 1.6 Qk) and minimum dead load (0.9 Gk)
2. all spans loaded with maximum combination of dead and imposed load.
Design of reinforced masonry
Reinforced masonry subjected to bending
This section of the Code deals with the design of elements subjected only to
bending. Clearly this applies to a wide range of elements including beams,
slabs, retaining walls, buttresses and piers. The design approach may also
be applied to panel or cantilever watts reinforced primarily to resist wind
forces. Walls containing bed joint reinforcement to enhance lateral load
resistance should be designed following the recommendations of Appendix
A. In a few situations it may be appropriate to design a reinforced masonry
element as a two-way spanning slab using conventional yield-line analysis.
The designer may calculate deflections using the procedure described in
Appendix C to check that a member will not deflect excessively under
service loads. In many situations, however, it will be sufficient to limit the
ratio of the span to the effective depth. The same limiting values should
also ensure that cracking in service conditions will not be excessive,
although little research evidence is available on this topic. By designing
elements within the limiting ratios imposed by the simple sizing rules, it is
only necessary to determine that the design resistances exceed the design
forces or moments to ensure that there is an adequate factor of safety
against reaching the ultimate limit state.
14
16
A s f yz
ms
mm
Where
and:
z = d (1 0.5
As f y mm
)
bd f k ms
17
Md =
fk
mm
bt f (d 0.5t f )
18
V
bd
19
where =
As
bd
a
= the shear span/effective depth ratio
d
fv
mv
1 fv
, for
2 mv
short span lintels supporting masonry and for shallow depth beams (< 225
mm), shear reinforcement can be safely omitted. Masonry above a lintel will
tend to arch over the opening whilst for a shallow beam flexure will
generally be the critical design parameter. Shear failure of beams is very
rare and even for long spans or deep beams, nominal shear reinforcement
may not be required.
20
for some sections will be to increase the diameter of the main steel since
this may enable a higher characteristic shear strength to be used. Where,
f
however, v v , and it is not possible to adjust the section as previously
mv
described, shear reinforcement should be provided according to the
requirement:
Asv
sv
b (v
fv
mv
) ms
fy
sv
fy
21
22
Cracking
Am f k
then the
2
eccentricity of the load at a critical cross section is not likely to be great
enough to cause cracking due to flexural tension. In more lightly loaded
columns reinforcement may be provided to control cracking and this should
be provided in the same way as for beams.
23
reinforcement which are much below these values. However, there are a
number of situations where the size of the element may be fixed for other
than structural reasons and the area of steel supplied does not need to meet
such requirements. For example, low grouted cavity retaining walls have an
effective depth dictated by the thickness of the units used and the cavity
width but may be adequately reinforced using mesh which does not provide
an area in excess of the appropriate value above. It should be noted that
when considering the percentage of reinforcement in an element, this may
well relate to a locally reinforced section, for example, if some cores of an
otherwise unreinforced hollow blockwork wall are reinforced, then the
locally reinforced section should be considered for calculating the
proportion of reinforcement when designing for flexure or shear
Maximum size of reinforcement
The limiting sizes given are based on practical considerations. Most mortar
joints are designed as 10 mm thick and, therefore, to maintain some cover
above and below joint reinforcement, the 6 mm maximum is specified. In
most cores and cavities a 25 mm bar is the largest which can be
incorporated, particularly if the bars are to be lapped. In pocket type walls,
where the pockets can be made large enough, a 32 mm bar can be used.
These limitations are based on experience in the UK. In the USA and Canada
larger bars are commonly used, but are incorporated in very wide cavities or
cores (such as 300 mm wide concrete blocks) and reinforcement is often
spliced rather than lapped. Such a wide range of units is not available in the
UK.
Minimum area of secondary reinforcement in walls and slabs
Secondary reinforcement is required in walls and slabs to ensure monolithic
action. The minimum required is 0.05% of bd and can be provided in any of
the following ways:
1. proprietary bed joint reinforcement
2. light reinforcement (6 mm) in bed joints
3. reinforcement in bond beams in reinforced hollow blockwork
4. within the cavity of grouted cavity construction
(Note: in pocket type walls secondary reinforcement is usually omitted)
Such reinforcement can also perform a secondary function of controlling
movements in the masonry Particular attention should be paid to the
durability requirements of a section especially with respect to steel
embedded in mortar.
Spacing of main and secondary reinforcement
The minimum bar spacings are aimed primarily at allowing adequate room
for the concrete to flow around the bars and at obtaining adequate
compaction. Bars can be grouped in pairs either horizontally or vertically.
Bundling of bars is unlikely to be necessary since the percentage of steel
24
25
mortar and other debris prior to placing the concrete. Before the wall is
filled, the brickwork must either by replaced in the clean out holes or
temporary shuttering fixed to prevent the loss of infill concrete. The latter
technique provides a means of checking efficient filling at the base of the
wall.
The infilling concrete should not be placed until after three days have
elapsed since the brickwork was constructed - longer in adverse weather
conditions. The maximum height to be filled by this technique in one pour is
3 m, usually in two lifts. The concrete in each lift should be recompacted
after initial settlement due to water absorption by the masonry.
There are examples in the USA where extremely high pours (up to l0m) have
been carried out in a single lift, the mix containing a lot of cement and a
great deal of water. However, this is not usual and the practice
recommended above is similar to many American recommendations.
Reinforced hollow blockwork
There are essentially two techniques for filling the cores of hollow concrete
blocks, low lift and high lift grouting. In the low lift technique the cores are
filled as the work proceeds so that not more than a few courses of
blockwork are built up before filling. In the high lift technique the cores are
filled in lifts of up to 3 m, care being taken to ensure that the cores are
fully filled and that the pressure exerted by the infilling concrete does not
disrupt the wall.
Low lift
The reinforcing steel within the cores may be located by tying the main
steel to the distribution steel. If necessary the face shell of appropriate
blocks may be removed to facilitate the tying of vertical steel for laps and
so on. The use of plastic spacers which might tend to block up the cores
should be avoided. The general aspects applying to low lift grouted cavity
construction apply to this technique except that the maximum vertical
interval at which concrete is placed may be 900 mm.
High lift
In the high lift technique it is particularly important to ensure that all
mortar extrusions are removed from the core of the blocks.
This is commonly achieved by leaving clean out holes at the base of the
wall. Excess mortar is knocked off the side of the cores and is removed
through the holes in the base of the wall. Before filling with concrete these
holes need to be securely blocked to prevent the loss of the infilling
concrete.
The concrete itself may be placed by hand, skip or pump. Whichever
method is used, particular care should be taken with facing work to prevent
grout running down the face of the wall. The mixes specified in the Code
are such that they are intended to have a high level of workability and
27
28