Capcost 2008
Capcost 2008
Capcost 2008
Unit Number
100
CEPCI
500
Edit Equipment
Remove All Equipment
User Added Equipment
Total Bare Module Cost
Name
Totals
Utility Used
Efficiency
Actual Usage
Add Materials
Material Name
Classification
Propylene
Raw Material
Price ($/kg)
$
0.32
Flowrate (kg/h)
1234.00
Annual Cost
$
endClassification
$
$
Economic Options
Cost of Land $
1,250,000
Taxation Rate
42%
10%
Salvage Value
custom
Working Capital $
FCIL $
330,000
-
1.18
0.50
function
CSGRC
3,286,191
COM
material
material
1.23
2.76
COMd $
4,042,015
0.10
0.10
0.10
10
Construction period
60%
40%
material
material
3,286,191
endMaterial
3,286,191
(2.00)
(4.00)
(6.00)
(8.00)
(10.00)
(12.00)
(14.00)
(16.00)
-1
10
11
Generate CFD
(14.09)
(23.44)
10.00%
#DIV/0!
Undefined
Undefined
12
Year
0
1
2
3
4
5
6
7
8
9
10
11
Investment
1.25
0.33
dk
FCIL-Sdk
COMd
(R-COMd-dk)*(1-t)+dk
0.00
0.00
-
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
4.04
4.04
4.04
4.04
4.04
4.04
4.04
4.04
4.04
4.04
(2.34)
(2.34)
(2.34)
(2.34)
(2.34)
(2.34)
(2.34)
(2.34)
(2.34)
(2.34)
Cash Flow
(Non-discounted)
(1.25)
(0.33)
(2.34)
(2.34)
(2.34)
(2.34)
(2.34)
(2.34)
(2.34)
(2.34)
(2.34)
(0.76)
Cash Flow
(discounted)
(1.25)
(0.30)
(1.94)
(1.76)
(1.60)
(1.46)
(1.32)
(1.20)
(1.09)
(0.99)
(0.90)
(0.27)
FCIL
Price of Product
Working Capital
Income Tax Rate*
Interest Rate*
Raw Material Price
Salvage Value
Lower Limit
-20%
-10%
-50%
-20%
-10%
-10%
-80%
Upper Limit
30%
10%
10%
20%
20%
15%
20%
Base Value
$
$
$
330,000
42%
10%
3,286,191
0
Bins
0
1
2
3
4
5
6
7
8
9
10
1000
-172.9
186.4
Upper Value
-172.9
-137.0
-101.0
-65.1
-29.2
6.7
42.7
78.6
114.5
150.5
186.4
# points/bin
0
5
22
74
156
232
235
156
99
19
2
Cumulative
0
5
27
101
257
489
724
880
979
998
1000
Low NPV
High NPV
750
500
250
0
-200.0
-150.0
-100.0
-50.0
0.0
50.0
100.0
150.0
200.0
250.0
0.00
0.27
Bins
0
1
2
3
4
5
6
7
8
9
10
Upper
0.00
0.03
0.05
0.08
0.11
0.13
0.16
0.19
0.21
0.24
0.27
#/bin
0
63
68
126
140
169
159
108
68
29
3
Cumulative
0
63
131
257
397
566
725
833
901
930
933
1000
750
500
250
0
0.00
0.05
0.10
0.15
0.20
0.25
0.30
DCFROR
Bins
0
1
2
3
4
5
6
7
8
9
10
2.8
30.7
Upper
2.8
5.6
8.4
11.2
14.0
16.7
19.5
22.3
25.1
27.9
30.7
#/bin
0
263
321
163
82
56
35
24
0
6
6
Cumulative
0
263
584
747
829
885
920
944
944
950
956
1000
Low DPBP
High DPBP
750
500
250
0
0.0
5.0
10.0
15.0
20.0
DPBP (years)
25.0
30.0
35.0
-213.33
533.67
Upper Value
-213.33
-138.63
-63.93
10.77
85.47
160.17
234.87
309.57
384.27
458.97
533.67
# points/bin
0
4
20
54
124
195
228
173
118
69
15
Cumulativive
0
4
24
78
202
397
625
798
916
985
1000
1000
750
500
250
0
-300.00
-200.00
-100.00
0.00
100.00
200.00
300.00
400.00
500.00
600.00
Bins
0
1
2
3
4
5
6
7
8
9
10
-14%
44%
Upper Value
-14%
-8%
-2%
4%
10%
15%
21%
27%
33%
39%
44%
# points/bin
0
5
37
100
193
228
210
130
65
27
5
Cumulative
0
5
42
142
335
563
773
903
968
995
1000
1000
Low ROROI
High ROROI
750
500
250
0
-20%
-10%
0%
10%
ROROI
20%
30%
40%
50%
1.9
10.1
Upper
1.9
2.7
3.6
4.4
5.2
6.0
6.9
7.7
8.5
9.3
10.1
#/bin
0
214
314
155
109
70
32
16
37
12
2
Cumulative
0
214
528
683
792
862
894
910
947
959
961
1000
750
500
250
0
1.0
2.0
3.0
4.0
5.0
6.0
PBP (years)
7.0
8.0
9.0
10.0
11.0
Update Preferences
8322
Cost ($/GJ)
Common Utilities
Electricity (110V - 440V)
Cooling Water (30C to 45C)
Refrigerated Water (15C to 25C)
16.8
0.354
4.43
13.28
14.19
17.7
Fuels
Fuel Oil (no. 2)
Natural Gas
Coal (FOB mine mouth)
14.2
11.1
1.72
Thermal Systems
Moderately High (up to 330C)
High (up to 400C)
Very High (up to 600C)
12.33
13
13.88
Refrigeration
Moderately Low (5C)
Low (-20C)
Very low (-50C)
4.43
7.89
13.11
Power Preference
kilowatts
1 kW / kW
Pressure Preference
barg
1 barg / barg
3.6 (MJ/h) / kW
Length Preference
meters
1 m/m
Area Preference
square meters
1 m^2 / m^2
Volume Preference
cubic meters
1 m^3/m^3
1 m^3 / m^3
Cost Preference
$/kg
1 kg / kg
Flowrate Preference
kg/h
1 kg / kg
1 GJ / GJ
Cost ($/tonne)
Waste Disposal (solid and liquid)
Non-Hazardous
Hazardous
36
200
Cost ($/GJ)
9.83
Equipment Effeciencies
Pump Efficiency
Drive Efficiency
Fan Efficiency
Furnace Efficiency
Turbine Efficiency
70%
90%
70%
90%
65%
Process Equipment
Operators per shift per equipment
Cost of Labor (per operator/year) $
52,900
Miscellaneous Numebrs
Solids Handling Coefficient
1.00
Blender Data
Blender Type
Kneader
Ribbon
Rotary
K1
K2
K3
Vmin(m3)
Vmax(m3)
5.0141
4.1366
4.1366
-0.4133
-0.4928
-0.4928
0.3224
0.0070
0.0070
0.14
0.70
0.70
3
11
11
FBM
1.5
1.5
1.5
Centrifuge Data
Centrifuge Type
Auto Batch Seperator
Centrifugal Seperator
Oscillating Screen
Solid Bowl w/o Motor
K1
K2
K3
Dmin(m)
Dmax(m)
4.7681
4.3612
4.8600
4.9697
-0.0260
-0.1236
-0.6660
0.1689
0.0240
-0.0049
0.1063
0.0038
0.50
0.50
0.50
0.30
1.70
1.00
1.10
2.00
2.2891
2.2891
5.0355
2.2891
1.3604
1.3604
-1.8002
1.3604
FBM
1.5
1.5
1.5
1.5
K3
FBMCS
FBMSS
FBMNi
-0.1027
-0.1027
0.8253
-0.1027
2.7
3.8
2.4
3.4
5.8
8.0
5.0
7.0
11.5
15.9
9.9
13.9
FBM
W min(kW) W max(kW)
450
450
18
450
3000
3000
950
3000
Conveyor Data
Conveyor Type
Apron
Belt
Pneumatic
Screw
K1
K2
K3
Amin(m2)
Amax(m2)
3.9255
4.0637
4.6616
3.6062
-0.4961
-0.7416
-0.6795
-0.7341
0.1506
0.1550
0.0638
0.1982
1.00
0.50
0.75
0.50
15.00
325.00
65.00
30.00
2
2
2
2
Crystallizer Data
Crystallizer Type
Batch
K1
K2
K3
Vmin(m3)
Vmax(m3)
4.5097
-0.8269
0.1344
1.50
30.00
FBM
1.5
Drive Data
Electric Drives
Explosion Proof
Totally Enclosed
Open/Drip Proof
Non-Electric Drives
Gas Turbine
Steam Turbine
Internal Combustion
K1
K2
K3
FBM
2.4604
1.956
2.9508
1.4191
1.7142
1.0688
-0.1798
-0.2282
-0.1315
1.5
1.5
1.5
W min(kW) W max(kW)
75
75
75
2600
2600
2600
K1
K2
K3
FBM
-21.7702
2.6259
2.7635
13.2175
1.4398
0.8574
-1.5279
-0.1776
-0.0098
3.5
3.5
2.0
W min(kW) W max(kW)
7500
70
10
23000
7500
10000
FBM
Dryer Data
Dryer Type
Drum
Rotary, Gas Fired
Tray
K1
K2
K3
Amin(m2)
Amax(m2)
4.5472
3.5645
3.6951
-0.7269
0.1118
-0.4558
0.1340
-0.0777
-0.1248
0.50
5.00
1.80
50.00
100.00
20.00
1.5
1.5
1.5
K1
K2
K3
4.5007
3.6298
4.1520
-0.5818
-0.4991
-0.5299
0.0813
0.0411
0.0171
0.08
0.06
0.10
350.00
200.00
50.00
1.5
1.5
3.6298
3.6298
-0.4991
-0.4991
0.0411
0.0411
0.06
0.06
200.00
200.00
1.5
1.5
K2
K3
FBMCS
FBMfiberglass
FBMSS
FBMNi
C2
C3
Vmin(m3/s)
Vmax(m3/s)
Pmax(barg)
0.4477
0.3090
0.4722
0.3414
2.7
2.7
2.7
2.7
5.0
5.0
5.0
5.0
5.8
5.8
5.8
5.8
11.5
11.5
11.5
11.5
Threshold
0.01
0.01
0.04
0.04
C1
-0.3533
-0.0734
-0.3375
-0.1373
0.00
0.00
0.00
0.00
0.209
0.209
0.209
0.209
-0.033
-0.033
-0.033
-0.033
1
1
1
1
100
100
100
100
0.16
0.16
0.16
0.16
FBM
C1
C2
C3
0.1405
0.1017
-0.2698
-0.1957
0.1293
0.09403
3.5391
3.3471
3.0414
3.1761
Vmin(m3/s) Vmax(m3/s)
FBM
Filter Data
Filter Type
Bent
Cartridge
Disc and Drum
Gravity
Leaf
Pan
Plate and Frame
Table
Tube
K1
K2
K3
Amin(m2)
Amax(m2)
5.1055
3.2107
4.8123
4.2756
3.8187
4.8123
4.2756
5.1055
5.1055
-0.5001
-0.2403
-0.7142
-0.6480
-0.3765
-0.7142
-0.6480
-0.5001
-0.5001
0.0001
0.0027
0.0420
0.0714
0.0176
0.0420
0.0714
0.0001
0.0001
0.90
15.00
0.90
0.50
0.60
0.90
0.50
0.90
0.90
115.00
200.00
300.00
80.00
235.00
300.00
80.00
115.00
115.00
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
K1
K2
K3
Qmin(kW)
3.068
2.3859
0.6597
0.9721
0.0194
-0.0206
3000
3000
Non-reactive Heaters
Process Heater
K1
K2
K3
Qmin(kW)
7.3488
-1.1666
0.2028
1000
K1
K2
K3
Qmin(kW)
2.0829
1.1979
2.2628
6.9617
0.9074
1.4782
0.8581
-1.48
-0.0243
-0.0958
0.0003
0.3161
650
650
650
1200
Qmax(kW) Pmax(barg)
100000
100000
200
200
CS
2.13
2.13
Alloy Steel
2.51
2.51
SS
2.81
2.81
200
Qmax(kW) Pmax(barg)
10750
10750
10750
9400
200
200
200
40
C1
C2
C3
0.1347
-0.2368
0.1021
C1
C2
C3
-0.0163
-0.0163
-0.0163
2.5941
0.0569
0.0569
0.0569
-4.2348
-0.0088
-0.0088
-0.0088
1.7224
CS
2.13
Fbm
2.17
2.17
2.17
2.2
Alloy Steel
2.51
SS
2.81
1.000
0.00184
FT3
3.35E-06
Evaporator Data
Evaporator Types
Forced Circulation
Falling Film
Agitated (Scraped Wall)
Short Tube
Long Tube
K1
K2
K3
Amin(m2)
Amax(m2)
Pmax(barg)
C1
C2
C3
5.0238
3.9119
5
5.2366
4.642
0.3475
0.8627
0.149
-0.6572
0.3698
0.0703
-0.0088
-0.0134
0.35
0.0025
5
50
0.5
10
100
1000
500
5
100
10000
150
150
150
150
150
0.1578
0.1578
0.1578
0.1578
0.1578
-0.2992
-0.2992
-0.2992
-0.2992
-0.2992
0.1413
0.1413
0.1413
0.1413
0.1413
K1
K2
K3
C1
C2
C3
B1
B2
Amin(m2)
Amax(m2)
Pmax(barg)
3.3444
0.2745
-0.0472
10
300
0.0783
1.74
1.55
10
100
300
4.3247
-0.303
0.1634
1.63
1.66
10.0
1000
140
4.8306
-0.8509
0.3187
1.63
1.66
10.0
1000
140
4.2768
-0.0495
0.1431
1.63
1.66
10.0
1000
140
4.4646
-0.5277
0.3955
1.63
1.66
10.0
100
140
3.7803
0.8569
0.0349
1.74
1.55
2.0
20
300
3.8062
4.0336
3.9912
0.8924
0.2341
0.0668
-0.1671
0.0497
0.243
1.63
0.96
1.74
1.66
1.21
1.55
1.0
10
1
10
10000
100
15
100
400
4.6561
4.6656
-0.2947
-0.1557
0.2207
0.1547
3.0705
0.3327
0
3.0705
0.3327
0
0.08183
0.0123
0.08183
0.0123
0.08183
0.0123
0.08183
0.0123
3.0705
0.3327
0
0
-0.02861
0
0
0
0
1.55
0.7282
-12.6574
-0.912
0
-12.6574
-0.912
0
-0.11272
-0.00627
-0.11272
-0.00627
-0.11272
-0.00627
-0.11272
-0.00627
-12.6574
-0.912
0
0
0.15361
0.1859
0.09717
0
0
1.74
2.7652
13.1467
0.6072
0
13.1467
0.6072
0
0.03881
-0.00164
0.03881
-0.00164
0.03881
-0.00164
0.03881
-0.00164
13.1467
0.6072
0
0
-0.125
-0.4045
-0.2115
0
0
0.96
0.96
1.21
1.21
1
10
100
1000
19
19
Materail Factors, FM
Shell - CS
Exchanger Type
Tube - CS
Double Pipe
1.00
Multiple Pipe
1.00
Fixed tube, sheet, or U tu
1.00
Floating Head
1.00
Bayonet
1.00
Kettle Reboiler
1.00
Scraped Wall
1.00
Spiral Tube
1.00
CS
Cu
1.35
1.35
1.35
1.35
1.35
1.35
1.35
1.35
Cu
Cu
1.69
1.69
1.69
1.69
1.69
1.69
1.69
1.69
CS
SS
1.81
1.81
1.81
1.81
1.81
1.81
1.81
1.81
SS
SS
2.73
2.73
2.73
2.73
2.73
2.73
2.73
2.73
Exchanger Type
Teflon Tube Exchanger
Shell Materail
CS
Cu
1.00
1.20
SS
1.30
Ni
1.40
Ti
3.30
Exchanger Type
Spiral Plate
Flat Plate
Ti
4.63
4.63
Exchanger Type
Air Cooler
Tube Material
CS
Al
1.00
1.42
CS
Ni
2.68
2.68
2.68
2.68
2.68
2.68
2.68
2.68
Ni
Ni
3.73
3.73
3.73
3.73
3.73
3.73
3.73
3.73
CS
Ti
4.63
4.63
4.63
4.63
4.63
4.63
4.63
4.63
Ti
Ti
11.38
11.38
11.38
11.38
11.38
11.38
11.38
11.38
SS
2.93
Mixer Data
Mixer Type
Impeller
Propeller
Turbine
K1
K2
K3
Pmin(kW)
Pmax(kW)
3.8511
4.3207
3.4092
-0.2991
-0.9641
-0.5104
-0.0003
0.1346
0.0030
5.00
5.00
5.00
150.00
500.00
150.00
C1
C2
3.3892
3.4771
3.8696
K2
K3
0.0536
0.1350
0.3161
0.1538
0.14380
0.12200
-0.3935
0.3957
-0.245382 0.259016
-0.2454
0.2590
FBM
1.5
1.5
1.5
C3
B1
B2
FmCI
FmCS
FmCu
FmSS
FmNi
FmTi
Pmax(barg)
-0.00226
-0.01363
-0.0136
1.89
1.89
1.89
1.35
1.35
1.35
1.0
1.0
1.0
1.6
1.4
1.5
NA
1.3
1.3
2.3
2.7
2.4
4.4
4.7
4.0
NA
10.7
6.4
100
100
100
Reactor Data
Reactor Type
Autoclave
Fermenter
Inoculum Tank
Jacketed Agitated
Jacketed Non-Agitated
Mixer/Settler
K1
K2
K3
Vmin(m3)
Vmax(m3)
4.5587
4.1052
3.7957
4.1052
3.3496
4.7116
-0.7014
-0.4680
-0.5407
-0.4680
-0.2765
-0.5521
0.0020
-0.0005
0.0160
-0.0005
0.0025
0.0004
1.00
0.10
0.07
0.10
5.00
0.04
15.00
35.00
1.00
35.00
45.00
6.00
FBM
1.5
1.5
1.5
1.5
1.5
1.5
Screen Data
Screen Type
DSM
Rotary
Stationary
Vibrating
K1
K2
K3
Amin(m2)
Amax(m2)
3.8050
4.0485
3.8219
4.0485
-0.4144
-0.8882
0.0368
-0.8882
0.2120
0.3260
-0.6050
0.3260
0.30
0.30
2.00
0.30
6.00
15.00
11.00
15.00
FBM
1.5
1.5
1.5
1.5
Tank Data
Tank Type
Fixed Roof
Floating Roof
K1
K2
K3
B1
B2
Vmin(m3/s)
Vmax(m3/s)
4.8509
5.9567
-0.3973
-0.7585
0.1445
0.1749
1.10
1.10
0
0.00
90
1000
30000
40000
Turbine Data
K1
K2
K3
FBMCI
FBMCS
FBMCu
FBMSS
FBMNi
FBMTi
Axial
Radial
2.7051
2.2476
1.4398
1.4965
-0.1776
-0.1618
NA
NA
3.5
3.5
NA
NA
6.1
6.1
11.7
11.7
NA
NA
Vaporizer Types
Jacketed Vessel
Internal Coil
Jacketed Vessel w/ Coil
K1
K2
K3
Vmin(m3)
Vmax(m3)
Pmax(barg)
C1
C2
C3
3.8751
4.038
4.038
0.3328
0.09142
0.09142
0.1901
0.2766
0.2766
1
1
1
100
100
100
320
320
320
0.1578
0.1578
0.1578
-0.2992
-0.2992
-0.2992
0.1413
0.1413
0.1413
Evaporator Types
Forced Circulation
Falling Film
Agitated (Scraped Wall)
Short Tube
Long Tube
CS
2.9
2.25
2.25
2.9
2.9
Ni Alloy
9.66
7.49
7.49
9.66
9.66
Ti
14.5
11.25
11.25
14.5
14.5
Vaporizer Types
Jacketed Vessel
Internal Coil
Jacketed Vessel w/ Coil
CS
2.7
3.0
3.0
Turbine Type
W min(kW) W max(kW)
100
100
4000
1500
SS
5.08
3.94
3.94
5.08
5.08
GL SS Coils
Glass Lined Ni CoilsSS
4.7
4.9
4.8
5.2
5.5
5.2
5.2
5.5
5.2
SS Clad
3.8
4.1
4.1
Vessel Data (including data for distillation towers and packed columns)
Vertical Vessels
Horizontal Vessels
K1
K2
K3
Vmin
Vmax
K1
K2
3.4974
Vessel B-Values
Vessel Type
Horizontal
Vertical
0.4485
0.1074
0.3
520
3.5565
0.3776
Ti Clad
9.5
10.6
10.6
K3
Vmin
Vmax
Pmax(barg)
0.0905
0.1
628
400
Sieve
1.0
1.8
Valve
1
1.83
Demister
5.6
5.58
5.6
FBM
B1
1.49
2.25
B2
1.52
1.82
MOC
CS
SS
Fluorocarbon
Fq
Ni-alloy
Tray Type
Sieve
Ti
13.7
15.2
15.2
K1
K2
K3
Amin(m2)
Amax(m2)
2.9949
0.4465
0.3961
0.07
12.3
Materials of Construction
1.0
1.8
W min(kW) W max(kW)
1
1
0.1
300
100
200
Valve
3.3322
0.4838
0.3434
0.7
10.5
FM CS
1.0
Demister
3.2353
0.4838
0.3434
0.7
10.5
FM SS clad
1.7
FM SS
3.1
FM Ni clad
3.6
FM Ni
7.1
628
FM Ti clad
4.7
628
628
FM Ti
9.4
Tower Packing
Materials of Construction
K1
K2
K3
Ceramic
3.0664
0.9744
0.0055
304 SS
Plastic Saddle
3.2999
2.4493
0.9744
0.9744
0.0055
0.0055
Vmin(m )
3
0.03
0.03
0.03
Vmax(m )
3