Syllabus For Radiographic Testing-Level Ii I. Theory: 40 Hours-40x60 2400 Min. I. Practical:40 Hours
Syllabus For Radiographic Testing-Level Ii I. Theory: 40 Hours-40x60 2400 Min. I. Practical:40 Hours
a.
b.
c.
d.
b. Equipments
1) A-scan (20 min.)
2) B-scan (20 min.)
3) C-scan (20 min.)
4) Computerized system (30 min.)
c. Testing techniques (40 min.)
d. Calibration
1) Straight beam (30 min.)
2) Angle beam (30 min.)
3) Resonance (30 min.)
4) Special applications (30 min.)
e. Test Specimen (40 min.)
2. Evaluation of Base Material product forms
a. Ingots
1) Process review (30 min.)
2) Types, origin and typical orientation of discontinuities (30 min.)
3) Response of discontinuities to ultrasound (30 min.)
4) Applicable codes/standards (30 min.)
b. Plates and sheet
1) Rolling process (30 min.)
2) Types, origin and typical orientation of discontinuities (30 min.)
3) Response of discontinuities to ultrasound (30 min.)
4) Applicable codes/standards (30 min.)
c. Bar and Rod
1) Forming process (30 min.)
2) Types, origin and typical orientation of discontinuities (30 min.)
3) Response of discontinuities to ultrasound (30 min.)
4) Applicable codes/standards (30 min.)
d. Pipe and tubular products
1) Manufacturing process (30 min.)
2) Types, origin and typical orientation of discontinuities (30 min.)
3) Response of discontinuities to ultrasound (30 min.)
4) Applicable codes/standards (30 min.)
e. Forgings
1) Process review (30 min.)
2) Types, origin and typical orientation of discontinuities (30 min.)
3) Response of discontinuities to ultrasound (30 min.)
4) Applicable codes/standards (30 min.)
f. Castings
1) Process review (30 min.)
2) Types, origin and typical orientation of discontinuities (30 min.)
3) Response of discontinuities to ultrasound (30 min.)
4) Applicable codes/standards (30 min.)
g. Composite Structures
1) Process review (30 min.)
2) Types, origin and typical orientation of discontinuities (30 min.)
3) Response of discontinuities to ultrasound (30 min.)
4) Applicable codes/standards (30 min.)
h. Other forms as applicable-rubber, glass, etc., (30 min.)
3. Evaluation of weldments
a. Welding processes (80 min.)
b. Weld geometries (30 min.)
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1) Mechanical properties
2) Part use
b. Relationship to load-carrying ability
4. Magnetization by means of Electric Current
a. Circular techniques
1) Current calculations
2) Depth-factory considerations
3) Precautions-safety and overheating
4) Contact prods and yokes
5) Requirement for prods & yokes
6) Current carrying capabilities
7) Discontinuities commonly detected
b. Longitudinal technique
1) Principles of induced flux fields
2) Geometry of part to be inspected
3) Shapes and sizes of coils
4) Use of coils and cables
a) Strength of field
b) Current directional flow vs. flux field
c) Shapes sizes and current capacities
c. Current Calculation
a) Formulas
b) Types of current required
c) Current demand
d. Discontinuities commonly detected
5. Selecting the Proper Method of Magnetization
a. Alloy shape and condition of part
b. Type of magnetizing current
c. Direction of magnetic field
d. Sequence of operations
e. Value of flux density
6. Demagnetization procedures
a. Need for demagnetization of parts
b. Current frequency and field orientation
c. Heat factors and precautions
d. Need for collapsing flux fields
7. Equipment
a. Portable type
1) Reason for portable equipment
2) Capabilities of portable equipment
3) Similarity to stationary equipment
b. Stationary equipment
1) Capability of handling large and heavy parts
2) Flexibility in use
3) Need for stationery equipment
4) Use of accessories and attachments
c. Automatic type
1) Requirements for automation
2) Sequential operations
3) Control and operation of factors
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I.
II.
Theory: 8 Hours
Practical :4 Hours
1. Review
a. Basic principles
b. Process of various methods
c. Equipment
2. Selection of the appropriate Penetrant testing method
a. Advantages of various methods
b. Disadvantages of various methods
3. Inspection and evaluation of indications
a. General
1) Discontinuities inherent in various materials
2) Reasons for indications
3) Appearance of indication
4) Time for indication to appear
5) Persistence of indications
b. Factors affecting indications
1) Penetrant used
2) Prior processing
3) Technique used
c. Indication from cracks
1) Cracks occurring during solidification
2) Cracks occurring during processing
3) Cracks occurring during service
d. Indications from porosity
e. Indications from specific material forms
1) Forgings
2) Castings
3) Welds
4) Extrusions
f. Evaluation of indications
1) True indications
2) False indications
3) Relevant indications
4) Non-relevant indications
5) Process control
a) Controlling process variables
b) Testing and maintenance materials
4. Inspection procedures and standards
1) Inspection procedures
2) Standards/Codes
a) Applicable methods/processes
b) Acceptance criteria
5. Basic methods of instruction
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