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    5s Audit Check List

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    ravi.rimc3869
    This document is a checklist for conducting a 5S audit on a shop floor. It evaluates the implementation of the 5S methodology across five categories: Sort, Stabilize, Shine, Standardize, and Sustain. The checklist contains over 50 questions to assess whether items are properly sorted and stored, the work area is clean and well-organized, cleaning and organization standards are established, and the 5S system is being sustained over time. A total score is calculated to rate how fully 5S principles have been adopted in the audited area.

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    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd

    5s Audit Check List

    Uploaded by

    ravi.rimc3869
    834 views2 pages
    This document is a checklist for conducting a 5S audit on a shop floor. It evaluates the implementation of the 5S methodology across five categories: Sort, Stabilize, Shine, Standardize, and Sustain. The checklist contains over 50 questions to assess whether items are properly sorted and stored, the work area is clean and well-organized, cleaning and organization standards are established, and the 5S system is being sustained over time. A total score is calculated to rate how fully 5S principles have been adopted in the audited area.

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    5s Audit Check List

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    This document is a checklist for conducting a 5S audit on a shop floor. It evaluates the implementation of the 5S methodology across five categories: Sort, Stabilize, Shine, Standardize, and Sustain. The checklist contains over 50 questions to assess whether items are properly sorted and stored, the work area is clean and well-organized, cleaning and organization standards are established, and the 5S system is being sustained over time. A total score is calculated to rate how fully 5S principles have been adopted in the audited area.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    834 views2 pages

    5s Audit Check List

    Uploaded by

    ravi.rimc3869
    This document is a checklist for conducting a 5S audit on a shop floor. It evaluates the implementation of the 5S methodology across five categories: Sort, Stabilize, Shine, Standardize, and Sustain. The checklist contains over 50 questions to assess whether items are properly sorted and stored, the work area is clean and well-organized, cleaning and organization standards are established, and the 5S system is being sustained over time. A total score is calculated to rate how fully 5S principles have been adopted in the audited area.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 2

    5S AUDIT CHECK LIST - SHOP FLOOR

    Date:

    S.No

    MARKS

    IS (SEIRI)- SORT
    1

    Shop Floor/Dept. layout clearly showing location of all Machines,

    2
    3
    4

    Equipment, Items, etc. made & displayed


    All Machines, Equipment, Items are positioned as per layout
    Segregation of Necessary & Unnecessary Items done or not.
    Unwanted / Unused / Damaged / Scrap Material removed to

    separate place, away from work area


    Unwanted / Unused / Damaged items inside cupboards / table
    drawers

    Sub Total
    2S (SEITON)- STABILIZE
    1

    Codification of Machine, Equipment, Tools, Gauges, Items done

    and Variable Address system is in place wherever applicable.


    Master List of all Machines, Equipment, Tools, Gauges, Items

    3
    4

    prepared & displayed


    Gangways Marking is clear and no material is in gangway.
    Filing System/Index System (alphabetical). Location is fixed for
    all items and there is mistake proofing in replacing the same after

    5
    6

    use (Z Mark)
    Required files are retrievable within one minute
    Shadow boards, wherever applicable ,are available &effectively

    used
    All Items inside the desk drawers are stored properly & easy to

    find, retrieval of any item -within one minute


    All tools (Plastic Moulds, Sheet Metal etc.) are retrievable within

    9
    10

    one minute
    Raw material retrievable is within one minute.
    Space saved after implementation of 1S,2S is measured & records
    are maintained

    Sub Total
    3S (SEISO)- SHINE
    1

    Dirt Free Machines, Equipment, Tools, Gauges, Jigs, Fixtures,

    2
    3
    4

    Measuring Equipment, etc.


    Dirt Free Storage Racks/Pallets/Bins
    No Oil / Water / Parts on the Floor
    Dirt Free Walls, Ceiling, Floors, Windows, Fans, Light Fittings,

    Switches, Control Panels, Cables, etc.


    All toilets are in good condition and no bad smell is coming
    Page 1 of 2

    Sub Total
    4S (SEIKETSU)- STANDARDIZE
    1
    2

    Cleaning schedule for each area is made and is effective


    Condition of Machines, Equipment, Tools, Gauges, Jigs &

    3
    4

    Fixtures
    Condition of Racks/Cupboards/Pallets/Bins
    Condition of Walls, Ceiling, Floors, Windows, Fans, Light Fittings,

    Switches, Control Panels, Cables, etc.


    Display of OGS, Inspection Standards, Safety Standard,
    PQCDSM, Organisation Structure, Activity Charts, Fixed Meeting
    Schedule, System Flow Chart, etc.

    Sub Total
    5S (SHITSUKE)- SUSTAIN
    1
    2
    3

    Punctuality for Tea time / Meetings / Lunch


    Switching Off Fans/Lights/Office Equipment when not in use
    Internal 5S Audit conducted or Not / Last Audit NCRs Displayed

    and closed
    Trained Employees are operating machines / equipment. Fire

    Extinguishers are available at appropriate place


    Review of Dept. Activity/Display Boards as per set frequency

    GRAND TOTAL
    RATI
    NG :

    Page 2 of 2

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