MM600HP

OFM PUMP, INC.
600 HP
Maintenance and Operation
Manual
P.O. Box 12192
Odessa, Texas 79768
2243 FM 1936
Odessa, Texas 79763
Phone: (432) 381-7390
(877) 381-7390
Fax: (432) 385-1205
March 2004
OFM WELL SERVICE PUMPS
OFM 600 HP PUMP

PUMP SPECIFICATIONS
Rated Brake Horsepower............................................................................................600
Maximum Rod Load............................................................................................100,000 Lbs.
Stroke Length..................................................................................................................6 Inches
Overall Length...............................................................................................................67 Inches
Overall Width........................................................................................................53-7/16 Inches
Overall Height........................................................................................................31- 1/2 Inches
Approximate Weight................................................................................................5,000 Lbs.
Gear Ratio..............................................................................................................4.68 : 1
PERFORMANCE DATA**
PLUNGER GALLONS
DIAMETER
PER
(INCHES)
REV.
GALLONS PER MINUTE (GPM) AT PUMP REVOLUTIONS PER MINUTE (RPM)
100
50
200
300
450
GPM
PSI
GPM
PSI
GPM
PSI
GPM
PSI
GPM
PSI
1.53
76
5093
153
4760
306
2860
459
1904
668
1270
4-1/2
1.24
62
6288
124
5877
248
3526
372
2351
557
1568
0.98
49
7958
98
7437
196
4463
294
2975
440
1984
3-1/2
0.75
37
10394
75
9713
150
5829
225
3886
337
2591
55
13220
110
7934
165
5289
248
3526
46
15733 *
93
9442
139
6295
208
4197
0.55
28
14147 *
2-3/4
0.46
23
16836 *
BRAKE HORSEPOWER
267
500
600
600
600
PINION RPM
234
468
936
1404
2160
* Application to be approved by OFM PUMP, INC.

** Based on 85% ME and 100% VE - Intermittent service only.
67
BLANK DISCHARGE
FLANGE
6-3/16
13-3/4
14-7/8
12-1/2
5-3/4
35-13/16
29-3/4
5-3/4
12-1/2
27-1/2
19-3/4
4-7/8
E DISCHARGE FLANGE
(WECO STYLE)
42-3/4
5-1/8
1/2-14 NPT LUBE OIL INLET
GEAR BOX MAY BE POSITIONED AT

450 INCREMENTS FROM POSITION
SHOWN
2-15/16
9-1/4
10-7/8
9-1/4
6
26-9/16
12-3/8
12.944
3/4 TYPE
19
NOT A SCALE DRAWING

0
54
REF.
3 TYPE
3
16 REF.
9.405
1800 SERIES 6-1/2 - 1 - 741

SPICER COMPANION FLANGE
45-3/16
45-3/16
6 SCH. 40 SUCTION MANIFOLD
INSTALLATION DETAIL
OF OFM MODEL 600
LEFT HAND 4.68 : 1 DRIVE
OFM PUMP, INC.
APPROXIMATE WEIGHT 5,000 Lbs.
MAINTENANCE AND OPERATION

MANUAL
OFM 600 HP TRIPLEX PLUNGER PUMP
CUSTOMER:
SERIAL NUMBER:
PURCHASE ORDER #:
SALES ORDER #:
P.O. Box 12192

Odessa, Texas 79768
2243 FM 1936
Odessa, Texas 79763
Phone: (432) 381-7390
(877) 381-7390
FAX: (432) 385-1205
TABLE OF CONTENTS
General Information
Parts and Service Information
Shipping and Storage
Standard Terms and Conditions of Sale
Pump Design Data:
Power Ends
Fluid Ends
Speed Reducer
Lubrication System
Miscellaneous Lube System Information
Recommended Lube Oils
Pump Installation Information
New Pump Run-In Procedure
Pump Performance Data Chart
Pump Data Formulas
Periodic Routine Maintenance
General Maintenance Procedures:
Fluid Ends
Power Ends
Trouble Symptoms
Assembly
Drawings
Assembly Drawings
GENERAL INFORMATION
The OFM 600 HP triplex is a horizontal single-acting 600 horsepower pump with a 6
stroke and various plunger sizes from 2-3/4 through 5 diameter. The weight of this
pump will vary slightly due to various accesso ries but, will not exceed 5,000 lbs. All
sizes of plunger fluid ends are interchangeable on the power end. This pump was
designed for displacement of frac fluids on mobile equipment.
The power end is a high strength steel fabrication designed for a force-fed lube system
throughout to supply gear oil to the rod bearings, main bearings, etc. Because of the
various drive arrangements powering these pumps, the lube pump itself is not bu ilt-in but
must be mounted externally in the best way suited to each application.
The fluid end is available in 2-3/4 through 5 plunger sizes. All fluid ends are of an
alloy steel design with replaceable stu ffing boxes. Twelve (12) alloy steel bolts join the
fluid end and power end. The plunger is also separable from the rod so that the inside of
the power end is ne ver expo sed dur ing fluid end maint enanc e.
The speed reducer is fabricated from high strength steel and has a variety of mounting
options. The 4.68:1 ration helical gears are made from alloy steel, which is induction
hardened and the pinion is carborized.
PARTS ORDERING
Listed below are address and phone numbers where you can obtain assistance, parts and
service:
OFM PUMP, INC.

P.O. BOX 12192
2243 FM 1936
ODESSA, TEXAS 79763
(432) 381-7390 OFF.
(877) 381-7390 OFF.
(432) 385-1205 FAX.
When placing an order for spare parts, you can speed up the process by having the
following information when you place your call:
The fluid end or power end model number and serial number see
identificat ion tags on the pump.
Pump model and fluid end size.
OFM part number and description of part.
The quantity of each part required.
The name of your company.
Name of person placing order.
Your purchase order or requisition number.
Complete shipping address (where the parts are to be shipped).
Telephone number and contact person.
Telephone number to call on arrival if a shipment is made to a different

address.
Complete billing address (where the invoice is to be sent).
SHIPPING AND STORAGE
All pumps are shipped dry and must be flushed before operating. All pumps should be
flushed with diesel or some other light oil regardless of how they were shipped or what
type of container they were shipped in. Where pumps are shipped o cean cargo, care
should be taken to crate the pump in a watertight container and sh ip below deck to prevent
excess rust and salt-water contaminat ion.
Pumps are not prepared for dry storage and should be put in service as soon as possible.
To prepare a pump for storage after prior use, clean the fluid end and flush it with some
type of rust preventative. Plug all discharge and suct ion openings at the fluid end. Drain
oil from the power end, clean and flush with some t ype of rust preventative, which will
not clog oil passages. Remove crankcase breather and tape or plug all openings. Coat
the pinion extensions and pony rods with a heavy rust preventative and store pump inside
in a warm, dry place.
OFM PUMP, INC.
600 HP
Triplex Plunger Pump
Maintenance and Operation
Manual
P.O. Box 12192
Odessa, Texas 79768
2243 FM 1936
Odessa, Texas 79763
Phone: (432) 381-7390
(877) 381-7390
Fax: (432) 385-1205
March 2004
PUMP DESIGN DATA

POWER ENDS
Power End Case:
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
High strength steel, stress relieved, line bored

Light weight aluminum covers with silicone seal gaskets
Aluminum seal retainers
Replaceable bearing brass crosshead guides (shim adjusted)
Four (4) heavy duty roller bearings at main journals
1/2 pipe lubrication inlet
3 pipe oil drain back outlet
1/2 pipe braided metallic oil hose to the crankshaft lubrication inlet
1/4 braided metallic oil hose to main bearings and crossheads
Crankshaft:
(1)
(2)
(3)
(4)
One piece, forged alloy steel

Heat treated and ground
Drilled for lubrication to rod journals
Diameter at:
(a)
Main journals-------------------------------------11.250
(b)
Rod journals----------------------------------------4.500
(c)
Gear fit----------------------------------------------6.500
with 1-1/4
standard keyway
Crosshead:
(1)
(2)
(3)
Ductile iron casting with oiling grooves

Precision fit wrist pin retained by snap rings
Dimensions--------------------------------------------------9.000 O.D.
9-1/16 long
Power End Case:

(1)
(2)
Cast high strength steel with press fit wrist pin bushing
Cap retained by two (2) 1 screws
Rod Bearing:
(1)
(2)
(3)
Full precision type plated bearings

1/2 dowel pin to prevent bearing spin
Dimensions---------------------------------------------4-1/2 I.D. x 3/8
wall thickness
x 4-1/2 long
Wrist Pin:
(1)
(2)
Precision fit type retained by snap rings

Alloy steel with ground finish
Wrist Pin Bushing:

(1)
(2)
Plated bronze with oil grooves

Press fit in connecting rod
Pony Rod:
(1)
(2)
(3)
Clamp type connection to plunger

Mild steel with hard overlay seal surface
Attached to crosshead with 1-1/2 8V thread
FLUID ENDS
Plunger Type Fluid End:
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
Machined from heat treated and sonic tested alloy steel forging
Available in 2-3/4 thru 5 plunger sizes
Plungers are mild steel with hard overlay surface and clamp connection
Available with Chevron, non-adjustable or spring loaded packing
Utilizes a discharge flange at each end with a variety of thread
connections
Uses wing guided valves with tapered seats
Uses 6 Sch. 40 suction manifold open at each end with a variety of
connections
Replaceable alloy steel stuffing boxes
SPEED REDUCER
Bull Gear:
(1)
(2)
(3)
(4)
Helical gearing
Machined from alloy steel, heat treated and crown shaved
4.68:1 Ratio
Attached to crankshaft with 1-1/4 keyway and snap ring
Pinion Gear:
(1)
(2)
Integrally machined on alloy pinion shaft

Supported by two (2) heavy-duty tapered roller bearings
Speed Reducer Housing:

(1)
(2)
Precision machined from high strength steel

Attached to power end case with eight (8) 1 cap screws
LUBRICATION SYSTEM
This pump must be lubricated by extreme pressure gear oil at a flow rate of 15 to 20
GPM to the power ends lube inlet ( see the LUBE OIL RECOMMENDATION
CHARTS ). These specifications must be adhered to due to the pumps light weight/high
horsepower design utilizing bronze rod bearings rather than the heavy roller bearings
usually associated with massive high horsepower pumps. Due to the various applications
and drive arrangements, the lube pump and other lube system components are not built
into the power end and must be equipped separately for each individual application. The
selection and mounting arrangement of all the lube system components becomes critical
with the use of heavy gear oil. All the hydraulic components required such as filters,
strainer, etc., are designed and rated for use with light hydraulic oils. Obviously the
resistance to flow of heavy gear oil through strainers and even hoses is much greater than
with light hydraulic oil. This higher resistance to flow must be compensated for in all the
components selected except the lube pump itself.
The following specifications pertaining to the lube system components are absolutely
vital to the life of this pump even under low horsepower conditions:
THE LUBE PUMP
Because of its positive displacement design and its reliability in so-called contaminated
systems, the gear type pump should always be used as a lube pump. In order to select the
proper gear pump, the mounting and drive arrangement must first be known.
On these triplex pumps, which have an engine and transmission or torque converter
drive, the lube pump should be driven from one of the accessory drive locations provided
on that equipment so that the lube pump always runs at engine speed. This will provide
the most lubrication when it is needed even at high pressure/low speed operation of the
triplex. It will also be very important to mount the lube pump as low as possible,
preferably at the transmission PTO, so that the lube pump suction does not have to lift the
heavy gear oil any higher than absolutely necessary. The lube pump should be set up
with a positive drive so that any possibility of belt slippage, etc., is eliminated. This can
be accomplished by the use of a flange mount pump with a splined shaft or a foot mount
pump with a small drive line. The engine speed must now be known. If the engine is to
be operated at 2000 RPM, 1200 RPM or whatever, a gear pump must be selected that will
deliver 15 GPM minimum at that speed. As most gear pumps are offered with several
different sizes of inlet and outlet ports, the largest porting arrangement available should
be chosen for reasons to be determined later.
THE LUBE PUMP SUCTION PIPING

These requirements are usually the most misunderstood of all and have frequently led to
triplex pump damage because of a restricted flow of oil to the lube pump suction inlet.
These specifications are based on four simple but very important hydraulic rule of
thumb requirements:
(1) The flow velocity of the oil through the suction piping should not exceed 2
feet per second except, if necessary, for a short distance of no more than a
few inches. Therefore, for a flow rate of 15 GPM to the lube pump inlet, a
pipe or hose no smaller than 1-3/4 I.D. must be used. (This explains the
need for the largest porting available on the gear pump so that the hose does
not have to be reduced down with a bell reducer any more than is absolutely
necessary at the lube pump inlet).
(2) The vacuum reading directly at the lube pump inlet while it is operating at
full speed must not exceed 8 Hg or 4 PSI. This reading should be checked
at whatever temperatures will be experienced by the triplex pump on a cold
start-up.
(3) The suction strainer should be sized 3 times larger than the actual flow of oil
that is to pass through it. Therefore, for a flow rate of 15 GPM, a strainer
should be used that is rated at no less than 45 GPM. Also, to compensate for
the use of the heavy gear oil, a 30-mesh strainer should be used instead of the
usual 200-mesh strainer. This will decrease the vacuum caused by the oil
flow being restricted as it flows through the strainer and will also increase the
length of time between strainer cleaning intervals. A strainer with a 3 or 5
PSI relief valve should always be used so that if the strainer does become
clogged, the oil pump will not starve for oil. Two basic types of strainers are
available. The in-sump type strainer, if used, should be installed in such a
way that it can be easily removed for periodic cleaning. The in-line
canister-type strainer, if used will probable require bell reducers on the inlet
and outlet to accommodate the large suction piping. This type strainer should
also be clearly marked to use only strainer type elements, as it generally
looks identical to a filter assembly using paper elements.
(4) Since every additional foot of suction piping adds to the oil flow resistance
and raises the vacuum reading, the suction piping should be kept as short and
free of bends as possible. If the suction piping or hose has to be longer than
10 feet or so, a 2 I.D. hose or pipe is highly recommended. Where hose is to
be used, a suction type hose with wire reinforcement will be needed to

prevent from collapsing especially in areas where ther might be a bend in the
hose. All connections in the suction should be taped and made up tight to
eliminate air from being drawn in.
THE OIL RESERVOIR
A well designed oil reservoir or sump tank not only serves as a place to store the oil but
also: (1) gives foreign particles such as dirt and cuttings a place to settle out of the oil,
(2) allows the oil to cool down more effectively, (3) allows small air bubbles to purge
themselves from the oil and, (4) in this case, should compensate for the slow gravity
return of the heavy gear oil to the tank without the suction intake becoming exposed.
The Reservoir should have a 45-gallon capacity with an additional 10% air space above
and should be built as deep as possible to cut down on the possibility of the suction
intake becoming exposed, (Some mobile applications may not have room for a 45-gallon
tank but in these cases, the reservoir must not be less than 30 gallons capacity). The
reservoir should have a large weatherproof breather/filter cap with a built-in strainer and
a sight glass or dipstick, which are easily accessible. If the suction strainer is to be
mounted in the tank, it should be mounted as low as possible and in such a way that it
can be easily removed for periodic cleaning. A suction line fitting no smaller than 2 and
a return fitting no smaller than 3 should be installed. The tank should also have a drain
fitting no smaller than 1 and a clean out opening, which are easily accessible, a baffle
should be installed which will force the oil to flow around the outside walls of the tank in
order to reach the suction inlet. This will allow more time for particles to settle and air
bubbles to be purged plus at the same time will allow more oil to come in contact with
the cool outer walls.
In many cases, a sump heater may be required to keep the oil warm and if so, there
should be a fitting installed of the right size and in the appropriate location. A fitting for
a removable magnet can also be installed.
THE FILTER ASSEMBLY
Selecting the right filter for the pressure side of the lube system becomes a little tricky
because of the heavy gear oil. It is an item that should not be overlooked, because of the
bronze rod bearings in this triplex pump. Foreign particles such as dirt will not inbed in
the bronze, as they will with babbitt. An ineffective filter will allow scoring of the
crankshaft and rod bearings, which will obviously shorten the life of the triplex.
A dual element filter rated at 45 GPM and 150 PSI working pressure and having a 20-PSI
built-in-relief-valve will be the minimum acceptable arrangement that will perform with
any degree of satisfaction. This is due to the fact that even this filter will become
clogged to the extent that it starts to bypass after only 30 to 50 hours. One of these filters
can be used with this short time between element change intervals or two. Such filter
assemblies could be used thereby decreasing the amount of maintenance required and
putting it more in line with maintenance intervals on engines, etc. Filter elements with a
micron rating of 33 to 75 are preferred and a 25-micron element is the smallest that
should be used.
THE PRESSURE LINE PIPING
Due to the positive displacement design of the gear pump and an allowable 15 feet per
second flow velocity, the pressure line pipe or hose carrying the oil to the triplex may be
5/8 on short to medium distance runs or 1 on runs of 15 feet or more. Either Sch. 40
pipe or single wire braided hose will be adequate.
THE RELIEF VALVE
A relief valve is necessary in the lube system. The relief valve is used to protect the
filter assembly and all hoses, etc. In the triplex system, the filter assembly and hoses
are capable of withstanding several hundred pounds of pressure. A non-shattering type
relief valve with a spring pressure rating no less than 100 PSI should be used. The relief
valve should be installed on the triplex lube tube on the opposite side from the lube oil
inlet. This location of the relief valve will assure that it dumps excess lube oil only when
the true oil pressure in the triplex requires it. The relief valve should be set for 100-120
PSI on the cool startup with the engine running at maximum RPM/ The return line from
the relief valve should dump into the oil reservoir rather than the triplex, so that the
excess oil is forced into the reservoir rather having gravity flow back from the triplex.
There should be no other relief valve in the lube system, which diverts oil back to the
reservoir before reaching the triplex first. If the oil pressure reaches an alarming level in
some part of the lube system, it means that the equipment in that part of the system is not
functioning as it should and the problem corrected rather than installing a new relief
valve.
GAUGES AND WARNING DEVICES
The triplex should have a liquid-filled oil pressure gauge with a pressure range of 0-150
PSI installed at the lube inlet. Any other sensors for a warning device or remote gauge
should also be installed directly at the triplex lube inlet so that the true pressure in the
triplex is sensed.
Since the vacuum at the lube pump is the only reliable way to determining when it is safe
to operate the pump in cold weather, a liquid-filled vacuum gauge should be installed
directly at the lube pump inlet and should have a vacuum range of 0-30 Hg. In cold
weather, the gear oils viscosity will become so high that even through the pressure gauge
shows sufficient pressure, the bypass is most likely dumping much of the oil into the
reservoir. A vacuum gauge will detect when the oil begins to thin and flow better and the
triplex could safely begin operating when the vacuum falls to 8-10 Hg. at full engine
A temperature gauge will also be helpful, and used if, should also be installed at the
triplex lube tube on the opposite side from the lube inlet. The temperature gauges sensor
should be installed in such a way that it is in the flow path of the oil for a more true
reading.
Some type of warning device to monitor at least the oil pressure and temperature is
highly recommended. As this triplex operates at maximum with 100,000lbs. load on
each rod bearing, an early warning of the lube system problems is essential for successful
operation. If used, the warning device should be set up to operate according to the
following operating limits: (1) minimum oil pressure 40 PSI; (2) maximum oil
temperature 1750 F or 800 C; (3) maximum lube system vacuum at the lube
inlet 100 Hg. or 5 PSI.
OIL COOLER
An oil cooler may be required in many warm weather areas for successful continuous or
intermittent operation of this triplex depending on operating conditions. Even though the
maximum allowable oil temperature has been established at 1750F, a much more
favorable oil viscosity and resulting oil pressure will be experienced with an oil
temperature not exceeding 1500F. Also, the rate of oil oxidation (which causes harmful
acid and sludge formations) doubles for each 180 rise in temperature above 1500F.
Operating conditions and cooler results will vary considerably but the following
recommendations will serve as a general guideline for cooler selection and installation.
The cooler should be rated at no less than 35,000 BTU/Hr., no less than 30 GPM flow
capacity, no less than 200-PSI working pressure and, have inlet and outlet fittings no
smaller than 1 NPT or #16 JIC. The cooler should be plumbed into the lube system
downstream from the oil filter so that the warmer thinner oil will flow through the filter
better. If the cooler is used with a radiator and fan already present, it should be mounted
upwind of the radiator for best results. If the cooler is used in an area that occasionally
experiences cold weather, the plumbing should be installed with a ball valve and 100 PSI
relief valve to route the oil around the cooler during cold weather.
HEAT EXCHANGER AND SUMP HEATER
A heat exchanger preferably a sump heater both will be required for those triplex pumps
which will be operating frequent cold weather areas and that will be exposed to the cold.
This will be necessary because the only other means of thinning the oil sufficiently is
from the heat generated by the rod bearings under pressure, which obviously will damage
the bearings before sufficient oil flow is obtained. Operating conditions and the resulting
time it will take to heat the oil before the triplex can be engaged will vary but the
following recommendations for selection and installation should be used.
The heat exchanger should be a single pass type, should have a diameter no less than 3
and an effective heating area length no shorter than 10, a tube minimum working
pressure of 150 PSI, and a minimum 150,000 BTU/Hr., rating with oil/water use. When
used, the heat exchanger must be plumbed into the lube system with a ball valve and 100
PSI relief valve to route the oil around the exchanger after it heats sufficiently so that the
engine water doesnt eventually overheat the oil. This manner of plumbing will also
protect the exchanger tubes from bursting when the oil is extremely cold and viscous.
For the best results, the flow of the engine water through the exchanger should be in the
opposite direction as the flow of oil. The heat exchanger should be plumbed into the
system upstream from the filter so that the heated oil will begin to flow through the filter
elements sooner.
Sump heaters, when used, should have a switch or thermostat to prevent overheating the
oil. Two basic types of sump heaters are available - the circulating type heater
(approximately 10 watts per square inch) can be used only while the oil is circulating,
and the non-circulating type (approximately 4 watts per square inch) may be left on
overnight, for example, as long as it has a thermostat to prevent overheating. The use of
the sump heater will be especially beneficial for preventing damage to the lube pump
from cavitations on a cold startup.
PLUNGER LUBRICATION
All plunger fluid ends must be equipped with an air-over-all type plunger lube device
with the maximum air pressure set at 40 PSI. Oil should be pumped into the 1/4 port
above each plunger at the rate of approximately one pint per plunger per hour while
operating.
MISCELLANEOUS LUBE SYSTEM INFORMATION
Minimum oil pressure at operating temperature---------------------------25 PSI or 1.7 bar

Minimum oil pressure on cold startup---------------------------------------100 PSI or 7 bar
Maximum lube temperature (w/90 wt. oil only)---------------------------1750F or 800C
Maximum lube system vacuum at lube pump inlet at
full operating speed--------------------10Hg or 5 PSI
Minimum lube viscosity at operating temperature
(based on minimum standards for
gear and bearing protection)---------------------------150 SSU or 32 CST
Additional vacuum created by height of lube pump section
inlet above oil level in reservoir
(based on oil weight of 4 PSI)--------------4 PSI or 8HG
for each additional
inch above oil level
*Loss at lube pump suction from altitudes higher than sea level:
1,000 ft----------------------------------------------------------------1.0HG or 0.5 PSI
2,000 ft----------------------------------------------------------------2.2HG or 1.1 PSI
4,000 ft----------------------------------------------------------------4.2HG or 2.1 PSI
6,000 ft----------------------------------------------------------------6.0HG or 3.0 PSI
8,000 ft----------------------------------------------------------------7.8HG or 3.9 PSI
10,000 ft----------------------------------------------------------------9.5HG or 4.8 PSI
*This will not show up as a higher reading on the vacuum gauge, but that the lube pump
will begin to cavitate or starve for oil much sooner than the 10Hg maximum allowable
vacuum at sea level.
THE FORMULA FOR DETERMINING THE VELOCITY OF OIL IN A PIPE

Flow rate (in GPM) X 3208 divided by the area of the inside of the pipe
(in square inches).
OIL VISCOSITY COMPARISONS
150 SSU
1,000 SSU
5,000 SSU
100,000SSU
90 wt. gear oil at 1750F

0
90 wt. gear oil at 100 F
90 wt. gear oil at room temperature
The maximum thickness at which oil will flow through
the lube system, or for example, 90 wt. gear oil at 200F.
RECOMMENDED LUBE OILS
AS noted in the Lubrication System section of this manual, the pump must be lubricated
by extreme pressure industrial gear oil. The gear oil must meet the AGMA (American
Gear Manufacturers Association) specification 250.04. The AGMA grade required is
dependent upon the oil temperature during pump operation. Due to ambient temperatures
a heat exchanger to heat or cool the oil may be required.
Listed below are AGMA grade classifications for general service, extreme cold and
extreme warm weather service.
A list of lubricants, by manufacturers brand designations, meeting the recommended
lube requirements is included, intended to be used as a guide in selecting the proper
gear oil.
TYPE OF
SERVICE
Extreme
Cold
Weather
LUBE OIL
NORMAL
OPERATING
AMBIENT
LUBE GRADE
TEMPERATURE TEMPERATURE CLASSIFICATION NOTES
0
Below 10 F
for extended
periods
-10 F to 90 F
Do Not Exceed
Synthetic gear oil
AGMA 2EP
AGMA 3EP
AGMA 5EP
AGMA 5EP
AGMA 7EP
General
Service
0 F to 95 F
300F to 1300F
0
0
45 F to 150 F
0
0
60 F to 180 F
Extreme
Warm
Weather
Above 900F
for extended
periods
600F to 1800F
0
0
80 F to 200 F
Pre-heat
may be
required
Cooler
may be
required
0
*OFM recommends maximum lube oil temperature not to exceed 180 F.
LUBRICANT MAINTENANCE
INITIAL OIL CHANGE INTERVAL
The initial startup and operating oil of a new pump should be thoroughly drained after a
period of 100 operating hours or two months whichever comes first
SUBSEQUENT OIL INTERVAL
Under normal operating conditions, the lubricant should be changed every 1,000
operating hours or 4 months whichever comes first. Extended change periods may be
established through periodic testing of oil or when using synthetics. Change oil
immediately if the lubricant becomes contaminated, bring certain that the contaminant is
completely removed.
SUMP HEATERS
If suitable low temperature gear oil is not available, the unit must be provided with a
sump heater to bring then oil up to temperature at which it will circulate freely for
starting. The heater should be so designed as to avoid excessive localized heating, which
could result in rapid degradation of the lubricant.
EXTREME COLD WEATHER SERVICE

SYNTHETIC GEAR OIL
Conoco...................................................................................DN 600
Mobil.......................................................................................SHC 624:
GENERAL SERVICE
AGMA 2EP
Mobil ..................................................................................Mobilgear 626
Arco ....................................................................................Pennant NL S-315
Pennzoil ..............................................................................Maxol EP Gear Oil #56
Exxon ..................................................................................Spartan EP Grade 68
Gulf .....................................................................................EP Lubricant HD 68
Texaco .................................................................................Meropa 68
Shell ....................................................................................Omala 68
Amoco ................................................................................Permagear Ep68
AGMA 3EP
Pennzoil ..............................................................................Maxol EP 64
Mobil ..................................................................................Mobilgear 627
Chevron ..............................................................................NL 100
Gulf .....................................................................................HD 100
Shell ....................................................................................Omala 100
AGMA 5EP
Mobil ..................................................................................Mobilgear 630
Arco ....................................................................................Pennant NL S-1000
Texaco .................................................................................Meropa 220
Shell ....................................................................................Omala 220
Amoco ................................................................................Permagear EP 220
EXTREME WARM WATHER
AGMA 5EP
Mobil ..................................................................................Mobilgear 630
Arco ....................................................................................Pennant NL S-1000
Texaco .................................................................................Meropa 220
Shell ....................................................................................Omala 220
Amoco ................................................................................Permagear Ep220
AGMA 7EP
Exxon .................................................................................Spartan EP 460
Arco ....................................................................................Pennant NL S-2150
Pennzoil ..............................................................................Maxol EP 152
Mobil ..................................................................................Mobilgear 634
Chevron ..............................................................................NL 634
Gulf ..................................................................................... HD 460
Texaco .................................................................................Meropa 460
Shell ....................................................................................Omala 460
Amoco ................................................................................Permagear EP 460
PUMP INSTALLATION INFORMATION
The following recommendations should serve as a general guideline in the installation of

a new pump on mobile or skid mounted units.
All information in the LUBRICATION SYSTEM Section of this manual should be
read and adhered to closely. All of the lubrication information given is vital to the life of
this pump as used on an otherwise well-designed pumping unit.
The power end should have each bracket bolted securely to its skid. Alignment bars
welded to the mounting skid which hold against the sides of the mounting brackets will
help hold the pump against lateral movement plus help re-align the pump when removed
from its mounting skid.
The power input to the pinion shaft is an 1800 Series Spicer companion flange. The
direction of rotation of the pinion shaft must always be so that the top of the pinion shaft
rotates toward the rear of the power end. If the pump drive is equipped with a torque
converter, the pump drive should be equipped with some type of brake to prevent
creeping.
A centrifugal should be sized according to the volume to be pumped with the triplex so
that there is no less than 20 PSI pre-charge when the triplex is operating at maximum
volume. A suction dampener is recommended for reducing shock loads and cavitations,
which can severely damage the pump.
NEW PUMP RUN-IN PROCEDURE
The following inspection and run-in procedures have been established as a general
guideline for maintenance personnel during the critical break-in process during the first
several hours of pump operation. The first few hours of the run-in pertaining to pressure
testing are normally done at the OFM Pump, Inc. plant, but because the wearing-in
process may continue for 80 to 100 hours, the bulk of the break-in maintenance will be
the responsibility of each user. As virtually all-moving parts of the pump go through this
wearing-in process, particles of bronze, cast iron, and steel will be emitted into the lube
oil. The contamination of the lube system with those particles, especially the filters and
suction strainers, may cause serious problems if not attended to on a frequent basis
during this period.
(1)
Fill the lube oil reservoir with the correct grade of gear oil according to
climate (See RECOMMENDED LUBE OILS Section of this manual)
Also, fill the plunger lube reservoir with the proper fluid. Prime the lube
pump and others as needed. Check to see that all drain plugs and fittings
are tight and not leaking.
(2)
Remove the inspection covers from the power end so that the oil flow to
all parts of the pump can be observed. With the pump drive locked, start
the engine and check to see that all crossheads, wrist pin bearings, main
bearings, rod bearings, pinion bearings, and gear oilers are oiling.
(3)
Rev the engine up to full RPM and check for an acceptable vacuum
reading of less than 10 Hg at the lube pump suction inlet. Providing the
vacuum reading is acceptable, check for an oil pressure reading of at least
100 PSI. With the engine still revved up, check the entire lube system for
leaks. Adjust the relief valve at the triplex lube manifold to obtain 100 to
125 PSI oil pressure if necessary. Temporary gauges at other points
throughout the system might also be checked at this time to see that all
components are functioning, as they should. Only slightly higher pressure
should be present at points further toward the lube pump kill the engine
and after a few minutes, check to see if the oil reservoir needs topping off.
Check to see that the oil flow from the triplex back to the reservoir is
satisfactory. Replace all power end covers using a silicone seal type
gasket material..
(4)
With the charge pump operating, bleed any trapped air from the fluid end
Start the plunger lube and check to see that it is adjusted properly. Run
the pump at 80 to 90 strokes per minute and 20% of its rated pressure for
approximately one-half hour (see performance data charts at the end of
this section). During this time, observe closely the oil pressure, oil
temperature and lube pump vacuum. If, during this procedure or any of
the following, the lube pump vacuum starts to rise, it probably is an
indication that the suction strainer should be cleaned. As the oil
temperature begins to rise and the oil thins, check covers, etc., for any new
oil leaks.
(5)
Run the pump at 80 to 90 strokes per minute for approximately one half
hour each at 40%, 60%, 80% and 100% of its rated pressure observing
closely the oil pressure, oil temperature and lube pump vacuum. During
this time, the oil pressure normally will not fall below 50 PSI.
(6)
On those pumps equipped with a transmission, run the pump for one-half
hour each in the higher gear ranges pulling full horsepower in each gear
and observe closely the oil pressure, oil temperature, and lube pump
vacuum.
(7)
Shut the pump down and let it cool thoroughly before starting normal
operations with it. All filter elements should be changed and the suction
strainer should be cleaned. The lube oil should be changed and the
reservoir cleaned to get rid of the metal particles now present in the oil.
This will help prevent the suction strainer from becoming clogged during
on the job pumping operations.
(8)
During the next several hours of operating, the filters and strainer will
require maintenance as often as every 10 to 15 hours until it is apparent
that the wearing-in process has about stopped. After approximately 100
hours, the lube oil should be changed again as well as changing the filters
and cleaning the strainer. After this length of time, the strainer should not
need cleaning but once every 80 to 100 hours. Depending on the type of
filters being used, the filters may still have to be changed as often as every
20 hours and no less often than every 50 hours.
PUMP DATA FORMULAS

To Find Fluid Displacement
Diameter of piston X itself X .785 X lenght of stroke X 3 divided by 231 = GPM
GPR X RPM = GPM
GPM divided by 42 = BPM
Formula above is based on 100% volumetric efficiency
To Find Hydraulic Horsepower Of Fluid Displacement
GPM X PSI divided by 1714 = HHP of fluid output
BPM X PSI X .0245 = HHP of fluid output
Formula above is based on 100% volumetric efficiency
Approximately 15% loss in efficiency will occur in the pump itself due to friction and
gearing. Approximately 5% will be lost to any other gearing in the pump drive. Loss
through a torque converter can run from 20% to 50%.
GPM X PSI divided by 1457 = Input Horsepower Required (based on 85% mechanical
efficiency.)
To Find Rod Load
Diameter of piston X itself X .785 X PSI = Rod Load
Notes
GPR = Gallons Per Revolution
RPM = Revolution Per Minute
GPM = Gallons Per Minute
BPM = Barrels Per Minute
HHP = Hydraulic HorsePower
PSI = Pounds per Square Inch
231 cubic inches = One Gallon
42 gallons = One Barrel
PERIODIC ROUTINE MAINTENANCE
The most economical and trouble-free service will be obtained from this pump only if a
certain amount of routine maintenance is performed on it. It is highly recommended
that the customer establish a maintenance program at time of purchase. Special
emphasis should be placed on lube systems maintenance. The operator or maintenance
personnel should be familiarized with the maintenance requirements before the pump is
put into service. The following items should serve as a guideline for establishing a
maintenance program:
Check Daily While Operating
(1)
(2)
Check the oil level in the oil reservoir.

Check the oil pressure - 50 to 60 PSI at operating temperature is normal
(25 PSI is the danger point at which the pump should be shut down).
(3)
Check the oil temperature - 175 F maximum with a 90-wt oil (130 F
0
maximum with 75 wt. winter oil, 200 F maximum with a 140 wt.
summer oil).
Check the lube pump vacuum - any reading higher than 10 Hg or 5 PSI
indicates that the suction strainer must be cleaned as soon as the pump
can be shut down for a short period.
During the first 100 hours of operation, the filter elements will require
changing every 10 to 15 hours due to the high amount of foreign
particles present during break-in.
Check for any abnormal noise or rough operation, which might indicate
the need for fluid end maintenance such as changing valves or seats.
Due to the higher pressure usually associated with a triplex pump, worn
valves and seats should be changed as soon as possible to prevent
washing through into the fluid end seat deck.
Check the plunger lube device to see that it is operating properly.
(4)
(5)
(6)
(7)
Check Monthly
(1)
(2)
(3)
(4)
(5)
Change the filter elements.

Change the lube oil and clean the reservoir thoroughly after the first 100
hours of break-in operation.
Clean the lube system suction strainer unless the vacuum reading during
the operation remains below 8 Hg.
Check for any new oil leaks and eliminate any that are found.
Check all fluid end expendables such as valves and seats for wear and
replace them as needed.
(6)
(7)
Check the fluid end mounting screws for proper torque.

Check the pony rod seals for leakage and replace if necessary.
Check Every Three to Four Months

(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
Change the lube oil and clean the reservoir thoroughly.

Clean the lube system suction strainer.
Check to see that all fluid ends to power end screws are tight. Check for
any cracked or broken screws and replace if needed.
Check mounting bolts for tightness.
Clean or replace the breather cap.
Check supplies on hand needed for frequent maintenance such as lube
oil, filter elements, o-rings, seals, packing, valves and seats, and
maintenance tools.
Check all pressure, vacuum and temperature gauges and replace if found
defective.
Check the lube system alarm device by some artificial method to assure
that it is still operational.
GENERAL MAINTENANCE PROCEDURES

FLUID END
To Remove Fluid End from Power End

(1)
(2)
(3)
(4)
(5)
(6)
Disconnect suction and discharge lines and any accessories such as stroke
counter or pressure gauge.
Remove plunger from pony rod and push into fluid end a short distance
to protect it.
Connect hoist to fluid end and tighten the line until it is snug only. Do not
pull the line too tight.
Remove all twelve (12) 1-1/2 hex head bolts from the fluid end..
Pull the fluid end straight away from the power end until it clears the 1/4
diameter dowel pins before raising or lowering.
When replacing the fluid end, make sure that the stuffing box faces are
clean and free from burrs and replace the seal. Clean the mating
faces on the fluid end and orient the stuffing boxes so that the 1/4 dowel
pins are on top. Lift the fluid end until the dowel pins match and push
towards the stuffing boxes. Install the twelve (12) 1-1/2 hex head bolts
and torque to 1250 ft. lbs.
To Remove Plungers and Packing

(1)
(2)
(3)
(4)
(5)
(6)
To remove the suction cover retainer nut with the hex wrench provided
with the pump. Remove the suction cover with a threaded knocker puller.
Using a 3/8 Allen wrench, remove the two cap screws holding the pony
rod clamp together.
Loosen the packing nut and remove the plunger through the front of the
fluid end being careful not to damage the clamp end of the plunger.
Remove the packing nut, packing and brass being careful not to damage
the packing brass or packing bore.
Before re-packing the pump, check the plunger and packing brass for
excessive wear or nicks and burrs. Also, clean and grease the packing
bore in the fluid end.
Install packing and brass in the fluid end with the packing lips facing the
front of the fluid end. See the packing diagrams included in this manual
for a detailed view of the packing ring sequence.
(7)
(8)
(9)
(10)
Install the packing nut and tighten slightly to align the packing, and then
loosen to permit installation of the plunger. Slide the plunger through the
suction cover bores and into the packing. It may be necessary to bump the
plunger through the packing with a hammer handle or some other soft
object.
Making certain that the mating surfaces of the pony rod and plunger are
clean, install the clamp on them and tighten the packing nut.
Replace the suction cover, with a new seal if necessary, and install the
suction cover nut. Do not hammer the retainer nut excessively after it is
tight, as this may eventually cause the threads to start cracking out.
Reinstall the plunger oiler line to the stuffing box before operating the
pump. Adjust the packing nut as needed after the pump is running.
To Remove Wing Guided Valves and Seats.

(1)
(2)
(3)
(4)
(5)
(6)
Remove the discharge cover retainer nut with the hex wrench provided
with the pump. Remove the discharge cover with a knocker puller.
Remove the valve spring and valve.
The valve seat should be removed with a seat puller and seat puller jack.
Do not remove a seat by heating and quenching or welding on it as heat
adversely affects the alloy steel, which the fluid end is made of. A seat
puller and jack are available through OFM Pump, Inc., for each type and
size fluid end.
If the seat to be removed is a suction seat, it will not be necessary to
remove the discharge valve, as the puller rod will pass through it. Remove
the suction cover and its retainer nut.
Using the suction valve spring compressor tool, compress the suction
valve spring just enough to allow removal of the suction valve spring
retainer cage. (It may be necessary to flush out the fluid end to remove
trapped sand behind the cage. Use the suction valve spring retainer cage
puller tool if necessary). Remove the cage, spring retainer, spring and
suction valve.
The suction seat should also be removed with a puller and jack. If your
seat puller is made of a plate, which fits below the seat, it may be
necessary to remove the suction connection at one end of the manifold in
order to place the plate under the seat. A seat puller is available through
OFM Pump, Inc., with which this is not necessary.
Before replacing the assembly, clean the seat deck bore thoroughly. Snap
the seat into the taper by hand and check to see that it is snug. Place the
valve on top of the seat and use a heavy bar to bump the seat into the
taper two or three times until it is tight.
(7)
(8)
(9)
(10)
Should a new suction valve retainer or discharge cover be installed, check

to see that the valve clearance is approximately 1/2
When replacing the suction valve, valve spring, spring retainer, and cage,
make sure that the chamfered spring retainer engages the slot in the cage.
When replacing the covers and their retainer nuts, do not hammer the nuts
excessively after they are tight as this may eventually cause the threads to
crack.
Run the pump to maximum discharge pressure with water in order
to seat the valve seats prior to pumping dirty fluids.
POWER ENDS
To Remove a Pony Rod
(1)
(2)
(3)
(4)
(5)
(6)
Remove the plunger and push it into the fluid end and out of the way.
Unscrew the pony rod with a pipe wrench on the knurled portion of the
pony rod. (Be careful not to damage the seal surface). Remove the pony
rod out through the top of the cradle section.
Before replacing the pony rod, inspect the threads in the crosshead and on
the pony rod for cracks. Replace if necessary.
Before replacing the pony rod, check the double lip seal for wear and
replace if needed. Torque pony rod to 150 ft. lbs. with Locktite no. 242 on
threads.
Check to see that the pony rod and plunger mating faces are free of nicks
and burrs which can cause misalignment and premature failure and
excessive wear to packing.
Replace the plunger, checking to be sure that it is tight before operating
the pump.
To Remove a Rod Bearing

(1)
(2)
(3)
(4)
(5)
(6)
(7)
Disconnect the pump drive in some way to prevent personal injuries or

damage to the pump should it accidently be put in gear while
disassembled.
Remove the rear cover from the power end.
Remove the two cap screws from each rod cap to be removed. Remove
the rod cap noting that it and the other half are doweled for correct
reassembly.
Using a rubber hammer or wooden hammer handle, tap on one edge of the
bearing to work it around in the connecting rod and out. Use a
screwdriver to remove that cap bearing.
Clean the bearings and connecting rod thoroughly before replacing
bearings. The grooved bearing half goes in the cap and the non-grooved
bearing half goes in the connecting rod. (Make sure that the bearings are
centered in the connecting rod).
When replacing the rod cap, check to see that the 1/4 dowel is in place in
the rod and the cap is oriented to match the 1/4 dowel.
When tightening the rod cap bolts, 450 ft. lbs. of torque should be used. If
a torque wrench is not available, tighten the rod cap bolts with a 3/4
break over and a two foot cheater.
(8)
Before operating the pump again, move the connecting rod from side to
side with a large screwdriver to make sure that it is free on the crankshaft.
If new bearings have been installed, refer to the RUN-IN PROCEDURE
Section Included in this manual before field operation of the pump.
To Remove a Connecting Rod and Crosshead

(1)
(2)
(3)
Disconnect the pump drive in some way to prevent personal injuries or

damage to the pump should it accidentally be put in gear while
disassembled.
Remove the plunger clamps and push the plungers into the fluid end.
Remove the pony rods, side and rear covers. Using snap ring pliers,
remove the wrist pin snap rings. Using a 1-8UNC bolt, pull the wrist
pins out of the crosshead. (NOTE: One outer crosshead will need to be
removed before the middle wrist pin and crosshead can be removed).
Remove the two connecting rod bolts of the connecting rod to be
removed. Remove the cap. Remove the main bearing retainer (1/2
13UNC bolt, nut and washers) opposite the crank-throw. Rotate the
crankshaft to the backstroke of the rod to be removed and push the rod
forward until it clears the throw and lower it to the bottom of the power
0
(4)
(5)
(6)
end rotate the crankshaft until the throw is on top (90 from back position)
and remove the connecting rod out the back of the power end being
careful not to damage the crank-throw. REMOVE ONLY ONE
CONNECTING ROD AT A TIME.
Rotate the crosshead about the axial axis until it is free from the crosshead
guide shoes and remove from power end out the side windows.
Thoroughly clean and inspect all bearings and bearing surfaces and
replace all defective parts. When replacing the wrist pin bushing in a
connecting rod, make sure that the oil grooves are placed toward the rear
(crank end of rod). Use a hydraulic press to replace the wrist pin bushing
as hammering will destroy the bushing.
Re-install the crosshead with one snap ring in place through the side
window of the power end. Rotate the crosshead about the axial axis (with
the installed snap ring towards the inside) until it is in place in the
crosshead guide shoes. Push as far forward as possible.
(7)
(8)
Install the non-grooved rod bearing into the connecting rod (make sure
that it is centered). With the crank-throw at the top position, feed the
connecting rod into the power end and place as far forward as possible.
Rotate the crank-throw to the backstroke position and lift and pull
connecting rod back until it is in place. Install the grooved rod bearing
into the cap and install onto the connecting rod using the two (2) 1 rod
bolts and torque to 450 ft/lbs. Lift the front of the connecting rod and
slide the crosshead back until the wrist pin bores align and install the
wrist pin. Install the snap ring into the groove in the crosshead. Re-install
the 1-8NC bolt, nut and washers opposite crank-throw. Repeat this
procedure until all connecting rods and crossheads are replaced. DO
ONLY ONE CONNECTING ROD AT A TIME. If a crosshead is
replaced, the clearances should be checked. (See crosshead guide shoe
removal section).
Re-install the pony rods and reconnect the plungers. Make sure that all
parts are oiling properly before installing the rear and side covers. (Use a
silicone seal for cover gaskets). If new bearings have been installed, refer
to the RUN-IN PROCEDURE Section included in this manual before
field operation of the pump.
To Remove the Crosshead Guide Shoes

(1)
(2)
(3)
(4)
Remove the connecting rod and crosshead of the crosshead guides, which
are to be serviced. (NOTE: One outer crosshead will need to be removed
in order to remove the middle crosshead).
Remove the lube system connections to the crosshead guides. Remove
the four (4) 1/2-13UNC x 4 cap screws from each crosshead guide and
remove the crosshead guide. Keep track of the crosshead guide shim
packs if the same guide and crosshead is to be replaced.
Thoroughly clean and inspect guide for pits, cracks, or scoring and replace
if necessary.
If replacing a crosshead guide or crosshead, it must be re-shimmed as
follows. Install crosshead guide into power end making sure it is engaged
in the front keeper base. Install the crosshead and pony rod. Using an
inside micrometer, measure the distance from the pony rod to the pony rod
seal bore on both the top and bottom. Subtract these two dimensions and
divide by two to obtain the proper shim pack to center the pony rod in its
seal bore (should be within + .005). Also, check run-out from front to
rear stroke and adjust rear shim pack to have no more than .005 run-out.
(5)
(6)
(7)
Install the lower shim packs and crosshead guide using four (4) 1/2
13UNC x 4 long hex cap screws. Use a silicone seal and rubber seal
washers under the heads of the cap screws.
Install the upper crosshead guide with no shims using the bolts. Install the
crosshead and measure the clearance with a feeler gauge between the
crosshead and upper crosshead guide and adjust upper shim packs for
.008 to .012 clearance. Remove the crosshead and guide and then reinstall the crosshead guide with the shim packs in place. Install the four
(4) 1/2-13UNC x 4 long cap screws (with silicone seal under the heads)
and tighten.
Re-assemble crossheads, connecting rods, etc., as per previous procedure.
To Remove the Crankshaft

(1)
(2)
(3)
Remove the pump from its skid and place it in an open area with a hoist
where it can be eventually turned over on its side. Remove the speed
reducer, connecting rods and crossheads (see appropriate sections in this
manual).
Remove the rotary lube union. Remove the crankshaft cover bolts (eight
(8) 1-8UNC x 2 hex socket head cap screws and four (4) 1/2-13UNC x
3-3/4 cap screws), and remove the crankshaft cover.
Place the power end on its side with the crankshaft extension pointing
upwards. Lift the crankshaft upwards using a lifting eye screwed into the
end of the crankshaft. It may be necessary to heat the power end around
0
(4)
(5)
(6)
(7)
(8)
spherical bearing retainer slightly (keep it less than 250 F) to get it to

break free. Be careful when pulling the crankshaft roller bearings through
the races so that they dont catch. Rotating the crank when removing
usually helps.
Remove the bearing retainer, adapter and spherical bearing. It may be
necessary to heat the adapter and bearing to remove.
Remove all the roller bearing retainers (1/2-13UNC x 3-5/8 cap screws,
nuts, and washers) and remove bearing races by heating.
Remove all the roller bearing retainers in the power end and remove the
bearings by knocking them out with a soft metal bar.
Thoroughly clean and inspect all parts for cracks, pits, or scoring and
replace if necessary.
Install three cylindrical bearings into the power frame and retain with the
1/2-13UNC x 3-5/8 hex cap screws, nuts, and washers. Loctite the nut
threads and tighten. (NOTE: Outboard bearing bore on input side should
be left open).
(9)
(10)
(11)
(12)
(13)
(14)`
Install three (3) 1/2-13UNC x 3-5/8 cap screws through one washer
each into the three holes in one crankshaft cheek and screw on one nut
each. This will make a stop for the bearing race as it is heated and
installed over the crankshaft cheek. After the race is in place, remove the
1/2 nut and install a washer and Loctite and tighten the nuts. Repeat this
process until all bearings are installed.
Heat and install the spherical bearing onto the crankshaft. Install the
spherical bearing retainer with four (4) 1/2-13UNC x 1 hex socket head
cap screws. Heat and install the spherical bearing adapter onto the
spherical bearing.
Lift the crankshaft with a lifting eye screwed into the end of the crankshaft
and lower into the power frame. (The power frame should be on its side
with the input end upwards). It may help to rotate the crankshaft as it is
lowered. It may also be necessary to tap the spherical bearing adapter
into its bore.
Re-install the crankshaft cover using silicone seal as a gasket and the eight
(8) 18UNC x 2 hex socket head cap screws and the four(4) 1/2-13UNC
x 3-5/8 hex cap screws and washers.
Re-install the rotary union, crossheads and connecting rods, and the speed
reducer. Remount pump.
If new bearings were installed, refer to the RUN-IN PROCEDURE
Section included in this manual before field operation.
To Remove the Speed Reducer

(1)
(2)
(3)
(4)
(5)
(6)
(7)
Remove the 1/2-13UNC x 1 hex cap screw and the pinion shaft end
retainer.
Pull the companion flange off the pinion shaft.
Remove all the bearing and seal retainers and pinion shims. Remove the
housing cover. (It will be necessary to hold the pinion shaft in place while
the cover is being removed).
Remove the pinion shaft races and the pinion shaft. Replace pinion
bearings or pinion shaft if severely pitted, scored or worn.
Remove the crankshaft bearing snap ring and bearing. Remove the gear
snap ring. Remove the gear with the puller holes provided. Inspect the
gear for pitting, cracks and scoring and replace if necessary.
Hammer out the 1-3/4 diameter freeze plugs and remove the eight (8) 1
8UNC x 2 hex socket head cap screws that retain the speed reducer
housing. Remove the speed reducer housing from the power end.
Thoroughly clean and inspect all parts before re-assembly.
(8)
(9)
(10)
(11)
(12)
(13)
Using a silicone seal, form a gasket around the outside of the spherical
bearing adapter on the power end. Then install the speed reducer housing
onto the power end in the correct orientation with eight (8) 1-8UNC x 2
hex. socket head cap screws. Hammer in the eight (8) 1-3/4 diameter
freeze plugs (use silicone sealer).
Coat the crankshaft extension with some anti-seize compound and install
the gear with the long hub side inward, install the gear snap ring with snap
ring pliers. Install the crankshaft bearing and snap ring.
Install the pinion bearings onto the pinion shaft and install in the pinion
bore in the housing.
While holding the pinion shaft in place, install the housing cover. Use
silicone seal as gasket material.
Install the pinion bearing races into the housing. Install the bearing and
seal retainers and shim adjust for .002 to .005 pre-load. The bearing
retainer needs to be shimmed, and needs silicone seal for a gasket.
Install the tach drive cable.
Install the companion flange, pinion shaft end retainer with the 1/2
13UNC x 1 cap screw.
TROUBLE SYPMTOMS
OBSERVATION
PROBABLE SOURCE
OBSERVATION
Worn or Damaged Extension Rod
Replace Extension Rod
Corroded Extension Rod
Clean & Polish or Replace Extension Rod
Worn Wiper Rings
Replace Wiper Rings

Check Installation Directions
Wiper Rings Improperly Seating

Clean & Polish Diaphragm Base
Diaphragm Leakage
Worn Lantern
Replace Lantern Ring
Oil Baffle Misplaced

Install Drain Hole at Bottom
Reservoir in Diaphragm Housing

Clean Drain Hole
Pressure in Crankcase
Clean or Replace Air Breather
Worn Seating Lip
Replace Seal
Damaged Seating Lip
Replace Seal
O.D. Not Sealed
Clean & Polish Bore of Oil Seal Housing
Oil Seal Leakage
Clean & Polish Shaft

Foreign Material At Seal Point
Clean & Polish or Replace Shaft Sleeve
Pressure in Crankcase
Clean or Replace Air Breather
Low Oil Level
Check & Add Oil if Necessary
High Oil Temperature
See Observation High Oil Temperature
Contaminated Lubricant
Change Oil
Relief Valve Maladjusted
Check & Reset
Leakage in Piping System
Repair All Leaks
Choke Washers Misplaced
Oil Pump Worn
Repair or Replace Oil Pump
Clogged Suction Screen
Clean Screen & Change Oil
Worn Oil Pressure Ring
Replace Ring & Housing
Erroneous Gauge Reading
Re-calibrate or Replace Gauge
Low Oil Pressure
TROUBLE SYPMTOMS
OBSERVATION
PROBABLE SOURCE
OBSERVATION
Worn or Fluid Cut Valve Assembly
Replace Valve Assembly
Valve Propped Open
Remove Propping Agent

Remove Restrictions from Suction Line
Increase Level of Fluid Supply
Low Discharge Pressure

Improper Filling
Increase Charging Pump Speed

Decrease Pump Speed
Prime Fluid Chambers
Fluid Slippage
Replace Piston/Liner or Plunger/Packing
Low Head
Increase Level of Fluid Supply
Charging Pump Capacity
Increase Charging Pump Speed
Retarded Fluid Flow
Remove Restrictions from Suction Line
Air Entering Suction Line
Repair Suction Line
Air Entering Charging Pump
Tighten or Replace Shaft Packing or Seal
Air Entering Suction Stablizer
Repair & Re-balance
Low Suction Pressure
Low Oil Pressure
Impose Vacuum on Supply Tank

Allow More Setting Time
Air/Gas in Pumped Fluid
Reduce Pump Speed

Adjust Suction Stablizer
Same as Low Discharge Pressure
Discharge Pulsation Dampener
Repair & Recharge or Replace
Unsupported Discharge Line
Provide Supports orHangers
Same as Low Suction Pressure
Same as Low Suction Pressure
Same as Fluid Knock or Hammer
Same as Fluid Knock or Hammer
Discharge Line Vibration
TROUBLE SYPMTOMS
OBSERVATION
PROBABLE SOURCE
OBSERVATION
Loose Valve Cover/Cylinder Head
Tighten Valve Cover/Cylinder Head
Worn or Damaged Gasket
Replace Gasket
Tattle-Tale Leakage
Replace Valve Cover/Cylinder Head
Damaged Gasket Surface
Repair Fluid End
Contaminated Oil
Change Oil
Relief Valve Maladjusted
Check & Reset
Oil Filter Clogged
Change Oil Cartridge
Restrictions in Passageways
Clean Passageways
High Oil Pressure
Clean Tubes & Shell

Heat Exchanger Malfunction
High Oil Temperature
Regulate Coolant Rate

Improper Bearing Adjustment
Check & Adjust Clearances
Improper Crosshead Adjustment
Check & Adjust Clearances
Incorrect Pump Rotation
Loose Piston/Rod/Plunger
Loose Extension Rod
Check & Tighten
Loose Connecting Rod Cap

Loose Bearing housings/Covers
Knock in Power End
Worn Crosshead Pin
Worn Crosshead Pin Bushing
Replace
Worn Crank Pin Bearing

Worn Crankshaft
Chrome Plate & Grind or Replace
Worn Crosshead
Adjust Shoes & Guide or Replace
Worn Main or Backup Bearing
Adjust or Replace
OFM PUMP, INC.
600 HP
Assembly Drawings
P.O. Box 12192

Odessa, Texas 79768
2243 FM 1936
Odessa, Texas 79763
Phone: (432) 381-7390
(877) 381-7390
Fax: (432) 385-1205
March 2004
600 HP FLUID CYLINDER ASSEMBLY
7
1
9
SEE PLUNGER ; STUFFING BOX ; PACKING ASSY.
12
12-1
13
11
13-1
15
16
12
12-1
13
13-1
11
14
2
3
17
4
17
10
10
SEE SUCTION MANIFOLD OPTION
600SD001
10 OL 004 - 2
SUCTION MANIFOLD
SUCTION MANIFOLD
( OPTION )
( STANDARD )
13
13
14
17
14
17
10-1 10-2
20-1
20-2
21
VICTAULIC GROOVE
TYP BOTH ENDS
10OL004-2
5
6
1
ITEM NO.
PART NO.
OTY
DESCRIPTION
595PN001
595PN002
SHAFT
595PN003
COUPLING
901SH05-210
" O " RING
458VP002-003
NUT 3/8" ~ 16 UNC
595PN004
PUSH ROD
LIFTER DISC
NOTE ;
1
CUT LENGTH OF ITEM 6 TO HAVE APPROXIMATELY

1/2' CLEARANCE BETWEEN THE SUCTION VALVE
BOTTOM AND THE PUSH ROD TOP
OFM PUMP ,INC.

DRAWN
LDG
10/02/02
APPROVED
FCF
SCALE
10/02/02
1:1
SUCTION VALVE
LIFTER ASSEMBLY
SIZE
DWG NUMBER
210AD01
REV
SHEET
1 OF 1
SUCTION COVER ASSEMBLY ( 86AD011 )
SUCTION COVER ASSEMBLY - HAMMER LUG ( 86AD012 )
TYP
3
4
TYP
TYP
TYP
6
5
PART NO.
TYP
ITEM NO.
TYP
QTY.
DESCRIPTION
ITEM NO.
PART NO.
QTY.
DESCRIPTION
86PN04
SUCTION COVER
86PN04
SUCTION COVER
50PN08
RETAINER NUT
52PN01
RETAINER NUT WITH HAMMER LUGS
901SH05-427
" O " RING
495PN08
ADAPTER , COVER BUSHING
901PN017-005
SEAL , " O " RING , BACK - UP
454VP004-015
CAPSCREWS , HEX HEAD
901SH05-427
" O " RING
901PN017-005
SEAL , " O " RING BACK - UP
600 HP SUCTION COVER OPTION

86 OL 001
USED WITH 3-1/2" & 4" INCH FLUID END
OFM PUMP , INC.
DRAWN
LDG
10/11/02
600 HP FLUID END
APPROVED
FCF
SCALE
10/11/02
600 HP
SUCTION COVER
OPTION
SIZE
DWG NUMBER
86OL001
REV
SHEET
1 OF 1
600 HP DISCHARGE COVER OPTION ( 71 OL 007 )

DISCHARGE COVER ASSEMBLY
( 71 OL 007 )
NOTE ;
THESE OPTION FOR USE WITH
ITEM NO.
PART NO.
QTY.
TYP
TYP
2-1/4" FLUID END
DESCRIPTION
71PN007
DISCHARGE COVER
50PN07
DISCHARGE COVER RETAINER NUT
901SH05-333
" O " RING
901PN017-010
DISCHARGE COVER ASSEMBLY - GAUGE CONNECTION ( 73AD018 )

2
TYP
TYP

4
4
ITEM NO.
ITEM NO.
PART NO.
QTY.
TYP
TYP
PART NO.
QTY.
DESCRIPTION
73PN017
DISCHARGE COVER , GAUGE CONNECTION
54PN007
RETAINER NUT , GAUGE CONNECTION
71PN007
DISCHARGE COVER
50PN07
DISCHARGE COVER , RETAINER NUT
901SH06-1
SEAL RING
901SH05-333
" O " RING
901PN017-010
901SH05-326
" O " RING
DESCRIPTION
73PN017
DISCHARGE COVER , WITH GAUGE CONNECTION
54PN007
71PN007
DISCHARGE COVER
50PN07
901SH06-1
SEAL RING
901SH05-333
" O " RING
901PN017-010
910SH05-326
" O " RING
71OL007

( 71 OL 005 )
NOTE ;
1
3
TYP
TYP
TYP
ITEM NO.
PART NO.
QTY.
2-3/4" & 3" FLUID END
DESCRIPTION
71PN05
DISCHARGE COVER
50PN07
901SH05-336
" O " RING
901PN017-001

2
TYP
TYP

4
4
ITEM NO.
6
ITEM NO.
PART NO.
QTY.
PART NO.
QTY.
DESCRIPTION
TYP
TYP
TYP
73PN012
54PN007
71PN05
DISCHARGE COVER
50PN07
901SH06-1
SEAL RING
901SH05-336
" O " RING
901PN017-001
901SH05-326
" O " RING
DESCRIPTION
73PN012
54PN007
71PN05
DISCHARGE COVER
50PN07
901SH06-1
SEAL RING
901SH05-336
" O " RING
901PN017-001
910SH05-326
" O " RING
71OL006

USE WITH 3-1/2" & 4" FLUID END
DISCHARGE COVER ASSEMBLY - WITH HAMMER LUG
( 71 OL 009 )
( 71 OL 001 )
3
2
TYP
TYP
PART NO.
QTY.
DESCRIPTION
ITEM NO.
PART NO.
QTY.
DISCHARGE COVER
71PN04
DISCHARGE COVER
50PN06
52PN002
901SH05-344
" O " RING
454VP008-016
CAPSCREW , HEX HEAD
901PN017-002
901SH05-344
901PN017-002
ITEM NO.
PART NO.
QTY.
DESCRIPTION
" O " RING


8
TYP
DESCRIPTION
71PN04
TYP
TYP
5
4
TYP
ITEM NO.
TYP
TYP
TYP
ITEM NO.
PART NO.
QTY.
DESCRIPTION
73PN011
73PN011
54PN009
54PN009
71PN04
DISCHARGE COVER
71PN04
DISCHARGE COVER
50PN06
50PN06
901SH06-1
SEAL RING
901SH06-1
SEAL RING
901SH05-344
" O " RING
901SH05-344
" O " RING
901PN017-002
901PN017-002
910SH05-326
" O " RING
901SH05-326
" O " RING
TYP
TYP

( 70 OL 001 )
1
3
TYP
TYP
NOTE ;
4-1/2" & 5" INCH FLUID END
ITEM NO.
PART NO.
QTY.
DESCRIPTION
71PN02
DISCHARGE COVER
50PN04
901SH05-427
" O " RING
5
4
1
3
TYP
TYP
TYP
TYP
ITEM NO.
PART NO.
QTY.
DESCRIPTION
ITEM NO.
PART NO.
QTY.
DESCRIPTION
72PN10
72PN10
54PN05
54PN05
71PN02
DISCHARGE COVER
71PN02
DISCHARGE COVER
50PN04
50PN04
901SH06-1
SEAL RING
901SH06-1
SEAL RING
901SH05-427
" O " RING
901SH05-427
" O " RING
70OL001
DISCHARGE FLANGE , BLIND , 15,000 PSI
600 HP DISCHARGE FLANGE OPTION
( 265AD004 )
3
( 265 OL 001 )
REF FLUID CYLINDER BLOCK
NOTE ;
2-1/4" - 3" INCH FLUID END
2
DISCHARGE FLANGE , 2" 1502 HAMMER UNION

( 267AD006 )
2
ITEM NO.
PART NO.
QTY.
DESCRIPTION
265PN005
901SH05-330
" O " RING
454VP026-022
CAPSCREW , SOCKET HEAD
DISCHARGE FLANGE , BLEEDOFF VALVE , 15,000 PSI

( 265AD005 )
ITEM NO.
3
PART NO.
QTY.
DESCRIPTION
267PN06
DISCHARGE FLANGE , HAMMER UNION 2" 1502
901SH05-330
" O " RING
901SH06-1
SEAL RING
454VP028-022
ITEM NO.
PART NO.
QTY.
DESCRIPTION
OFM PUMP , INC.

1
2
3
268PN04
901SH05-330
454VP026-022
1
1
8
DISCHARGE FLANGE , BLEEDOFF , 15,000 PSI

" O " RING
DRAWN
LDG
10/22/02
DISC. , OPTION
APPROVED
FCF
10/22/02
DISC. FLANGE
OPTION FOR
600 HP F. E.
SIZE
DWG NUMBER
265OL001
REV
SHEET
1 OF 1
( 265AD006 )
3
( 265 OL 002 )
NOTE ;
2

( 267AD026 )
2
ITEM NO.
PART NO.
QTY.
DESCRIPTION
265PN006
901SH05-335
" O " RING
454VP026-022

( 268AD005 )
ITEM NO.
3
PART NO.
QTY.
DESCRIPTION
267PN26
901SH05-335
" O " RING
901SH06-1
SEAL RING
454VP028-024
ITEM NO.
PART NO.
QTY.
DESCRIPTION
OFM PUMP , INC.

1
2
3
268PN05
901SH05-335
454VP028-024
1
1
8

" O " RING
DRAWN
LDG
10/22/02
DISC. , OPTION
APPROVED
FCF
10/22/02
DISC. FLANGE
OPTION FOR
600 HP F. E.
SIZE
DWG NUMBER
265OL002
REV
SHEET
1 OF 1
DISCHARGE FLANGE , 2-1/2" 1002 HAMMER UNION
( 267AD008 )
( 265 OL 002-1 ) ( CONT. )

NOTE ;
( 267AD029 )
4
2
ITEM NO.
PART NO.
QTY.
DESCRIPTION
267PN08
DISCHARGE FLANGE , HAMMER UNION 2-1/2" 1002
901SH05-335
" O " RING
901SH06-3
SEAL RING
454VP028-024

1

( 267AD013 )
ITEM NO.
PART NO.
QTY.
DESCRIPTION
267PN29
901SH05-335
" O " RING
901SH06-2
SEAL RING
454VP028-024
ITEM NO.
PART NO.
QTY.
DESCRIPTION
OFM PUMP , INC.

1
2
267PN13
901SH05-335
1
1

" O " RING
901SH06-2
SEAL RING
454VP028-024
DRAWN
LDG
10/22/02
DISC. , OPTION
DISC. FLANGE
OPTION FOR
600 HP F. E.
SIZE
APPROVED
FCF
10/22/02
DWG NUMBER
C
REV
265OL002-1
-
SHEET
1 OF 1
( 265AD004 )
3
( 265 OL 003 )
NOTE ;
4-1/2" & 5" INCH FLUID END
2

( 267AD007 )
2
ITEM NO.
PART NO.
QTY.
DESCRIPTION
265PN004
901SH05-339
" O " RING
454VP030-024

( 268AD001 )
ITEM NO.
3
PART NO.
QTY.
DESCRIPTION
267PN07
901SH05-339
" O " RING
901SH06-1
SEAL RING
454VP030-024
ITEM NO.
PART NO.
QTY.
DESCRIPTION
OFM PUMP , INC.

1
2
3
268PN01
901SH05-339
454VP030-024
1
1
8

" O " RING
DRAWN
LDG
10/22/02
DISC. , OPTION
APPROVED
FCF
10/22/02
DISC. FLANGE
OPTION FOR
600 HP F. E.
SIZE
DWG NUMBER
265OL003
REV
SHEET
1 OF 1

( 265 OL 003-1 ) ( CONT. )
NOTE ;
( 267AD030 )
( 267AD005 )
ITEM NO.
PART NO.
QTY.
DESCRIPTION
ITEM NO.
PART NO.
QTY.
DESCRIPTION
267PN05
267PN30
901SH05-339
" O " RING
901SH05-339
" O " RING
901SH06-2
SEAL RING
901SH06-2
SEAL RING
454VP028-024
454VP028-024
OFM PUMP , INC.

DRAWN
LDG
10/22/02
DISC. , OPTION
DISC. FLANGE
OPTION FOR
600 HP F. E.
SIZE
APPROVED
FCF
10/22/02
DWG NUMBER
C
REV
265OL003-1
-
SHEET
1 OF 1
71OL001
ITEM NO.
PART NO.
QTY
DESCRIPTION
13PN002
FLUID CYLINDER BLOCK , 2-1/4"
131PN017
SUCTION VALVE SPRING RETAINER CAGE
130PN011
VALVE SPRING RETAINER
918PN020
VALVE SPRING
86PN010
SUCTION COVER
50PN07
SUCTION COVER RETAINER NUT
71OL007
REF
DISCHARGE COVER ASSEMBLY ( SEE OPTION LIST )
265OL006
REF
DISCHARGE FLANGE ( SEE OPTION LIST )
265OL006
REF
DISCHARGE FLANGE ( SEE OPTION )
10-1
117PN004
SUCTION MANIFOLD . 4" RUN , 9" CENTERS
10-2
117PN005
SUCTION MANIFOLD , 6" RUN , 9" CENTERS
11
454VP063-040M
12
FLUID END RETAINER BOLT
12
NF-2-V1
VALVE WITH INSERT
12-1
NF-2-I
13
NF-2S-1
VALVE SEAT
13-1
901SH05-230
VALVE SEAT " O " RING
14
901SH05-344
SUCTION MANIFOLD " O " RING
15
901SH05-333
SUCTION COVER " O " RING
16
901PN017-010
17
454VP004-010
12
CAPSCREW , HEX HEAD , 1/2" ~ 13 UNC - 2A X 1" LONG
20-1
116AD006
SUCTION MANIFOLD , VALVE LIFTER COUPLING , 4" RUN WITH
20-2
116AD004
20-3
118AD003
21
210AD001
VALVE INSERT ( REPLACEMENT , 1 EACH VALVE )
9" CENTERS ( OPTION TO ITEM 10 )

SUCTION MANIFOLD , FLANGED ENDS , VALVE LIFTER COUPLING ,
4" SCH 80 RUN , 9" CENTERS ( OPTION TO ITEM 10 )
SUCTION VALVE LIFTER ASSEMBLY , ( FOR ABOVE MANIFOLDS )
2-1/4" PLUNGER FLUID END
OFM PUMP , INC.

DRAWN
LDG
10/07/02
APPROVED
FCF
SCALE
10/07/02
2-1/4" PLUNGER
FLUID END
PARTS LIST
SIZE
DWG NUMBER
13AD006
REV
SHEET
1 OF 1
4
1
GLAND NUT
STUFFING BOX
8
9
( PLUNGER SEPARATE ) STUFFING BOX ASSEMBLY

ITEM NO.
RUBBER SPRING LOADED PACKING
PART NO.
QTY.
DESCRIPTION
ITEM NO.
PART NO.
QTY.
**********
208AD026
SET
DESCRIPTION
160PN010
PLUNGER , 2-1/4" O.D. X 14-3/4" LONG
295PN027
STUFFING BOX
182PN025
GLAND NUT , 2-1/4"
901SH05-248
" O " RING
208AD026
RUBBER SPRING LOADED PACKING ASSY.
901SH01-17
ROD WIPER
170PN008
PONY ROD CLAMP
203PN001-015
PACKING TOP ADAPTER
634VP003-004
DOWEL PIN
901VP002-019
SEAL , PRESSURE RING
901SH05-340
" O " RING
901VP014-019
SEAL , HEADER RING
491PN027
SEAL RETAINER , STUFFING BOX , 2-1/4"
199PN001-015
SPACER ADAPTER SPACER
901SH05-334
" O " RING
PACKING ASSEMBLY , 2-1/4"
INCLUDES
* 7
OFM1067-225SS325
2-1/4" X 3-1/4" SEAL SET
2-1/4" PLUNGER ; STUFFING BOX ; PACKING ASSY.

OFM PUMP , INC.
DRAWN
LDG
10/08/02
OFM 600 F. E.
APPROVED
FCF
SCALE
10/08/02
1:2
2-1/4" PLUNGER
STUFFING BOX
PACKING ASSY.
SIZE
DWG NUMBER
600SD008
REV
SHEET
1 OF 1
ITEM NO.
PART NO.
QTY
DESCRIPTION
11PN04
FLUID CYLINDER BLOCK , 2-3/4" - 3"
131PN06
130PN09
918PN04
VALVE SPRING
86PN05
SUCTION COVER
50PN06
71OL006
REF
265OL001
REF
265OL001
REF
10-1
117PN005
10-2
117PN004
11
454VP063-040M
12
12
NF-2-V1
VALVE WITH INSERT
12-1
NF-2-I
13
NF-2-S1
VALVE SEAT
13-1
901SH05-147
14
901SH05-344
15
901SH05-344
16
901PN017-002
17
454VP004-010
12
CAPSCREW , HEX HEAH , 1/2" ~ 13 UNC - 2A X 1" LONG
20-1
116AD004
20-2
116AD006
21
210AD001

SUCTION VALVE LIFTER ASSEMBLY ( FOR ABOVE MANIFOLD )
2-3/4" - 3" PLUNGER FLUID END
OFM PUMP , INC.

DRAWN
LDG
10/07/02
APPROVED
FCF
SCALE
10/07/02
2-3/4"-3" PLUNGER
FLUID END
PARTS LIST
SIZE
DWG NUMBER
13AD003
REV
SHEET
1 OF 1
4
1
GLAND NUT
STUFFING BOX
8
9

ITEM NO.
PART NO.
QTY.
DESCRIPTION
ITEM NO.
PART NO.
QTY.
**********
208AD013
SET
DESCRIPTION
160PN006
PLUNGER , 2-3/4" O.D. X 14-3/4" LONG
295PN029
STUFFING BOX
182PN11
GLAND NUT , 2-3/4"
901SH05-248
" O " RING
208AD013
901SH01-1
ROD WIPER
170PN04
PONY ROD CLAMP
203PN001-009
PACKING TOP ADAPTER
634VP003-004
DOWEL PIN
901VP002-013
901SH05-348
" O " RING
901VP014-013
SEAL , HEADER RING
491PN016
STUFFING BOX SEAL RETAINER
199PN001-001
901SH13-7
SEAL
INCLUDES
* 7
OFM1067-275SS375
2-3/4" X 3-3/4" SEAL SET

OFM PUMP , INC.
DRAWN
LDG
10/08/02
OFM 600 F. E.
APPROVED
FCF
SCALE
10/08/02
1:2
2-3/4" PLUNGER
STUFFING BOX
PACKING ASSY.
SIZE
DWG NUMBER
600SD002
REV
SHEET
1 OF 1
4
1
GLAND NUT
STUFFING BOX
8
9

ITEM NO.
PART NO.
QTY.
DESCRIPTION
ITEM NO.
PART NO.
QTY.
**********
208AD014
SET
DESCRIPTION
160PN005
PLUNGER , 3" O.D. X 14-3/4" LONG
295PN030
STUFFING BOX
182PN10
GLAND NUT , 3"
901SH05-248
" O " RING
208AD014
901SH01-2
ROD WIPER
170PN04
PONY ROD CLAMP
203PN001-001
PACKING TOP ADAPTER
634VP003-004
DOWEL PIN
901VP002-002
901SH05-348
" O " RING
901VP014-002
SEAL , HEADER RING
491PN016
199PN001-002
901SH13-7
SEAL
PACKING ASSEMBLY , 3"
INCLUDES
* 7
OFM1067-300SS400
3" X 4" SEAL SET
3" PLUNGER ; STUFFING BOX ; PACKING ASSY.

OFM PUMP , INC.
DRAWN
LDG
10/08/02
OFM 600 F. E.
APPROVED
FCF
SCALE
10/08/02
1:2
3" PLUNGER
STUFFING BOX
PACKING ASSY.
SIZE
DWG NUMBER
600SD003
REV
SHEET
1 OF 1
ITEM NO.
PART NO.
QTY
DESCRIPTION
11PN03
131PN07
130PN08
918PN01
VALVE SPRING
86PN04
SUCTION COVER
86OL001
REF
SUCTION COVER RETAINER NUT , ( SEE OPTION LIST )
71OL001
REF
265OL002
REF
265OL002
REF
10-1
117PN006
10-2
117PN010
11
454VP063-040M
12
12
NF-4-V2
VALVE WITH INSERT
12-1
NF-4-IA
13
NF-4-S2
VALVE SEAT
13-1
901SH05-153
14
901SH05-258
15
901SH05-427
16
901PN017-005
17
454VP005-014
12
20-1
116AD002
20-2
116AD005
21
210AD001

OFM PUMP , INC.

DRAWN
LDG
10/07/02
APPROVED
FCF
SCALE
10/07/02
3-1/2"-4" PLUNGER
FLUID END
PARTS LIST
SIZE
DWG NUMBER
13AD004
REV
SHEET
1 OF 1
4
1
GLAND NUT
STUFFING BOX
8
9

ITEM NO.
PART NO.
QTY.
DESCRIPTION
ITEM NO.
PART NO.
QTY.
**********
208AD015
SET
DESCRIPTION
160PN004
PLUNGER , 3-1/2" O.D. X 14-3/4" LONG
295PN031
STUFFING BOX
182PN12
GLAND NUT , 3-1/2"
901SH05-256
" O " RING
208AD015
901SH01-3
ROD WIPER
170PN03
PONY ROD CLAMP
203PN001-007
PACKING TOP ADAPTER
634VP003-004
DOWEL PIN
901VP002-012
901SH05-431
" O " RING
901VP014-012
SEAL , HEADER RING
491PN017
199PN001-003
901SH13-2
SEAL
INCLUDES
* 7
OFM1067-350SS450
3-1/2" X 4-1/2" SEAL SET

OFM PUMP , INC.
DRAWN
LDG
10/08/02
OFM 600 F. E.
APPROVED
FCF
SCALE
10/08/02
1:2
3-1/2" PLUNGER
STUFFING BOX
PACKING ASSY.
SIZE
DWG NUMBER
600SD004
REV
SHEET
1 OF 1
4
1
GLAND NUT
STUFFING BOX
8
9

ITEM NO.
PART NO.
QTY.
DESCRIPTION
ITEM NO.
PART NO.
QTY.
**********
208AD005
SET
DESCRIPTION
160PN003
295PN032
STUFFING BOX
182PN13
GLAND NUT , 4"
901SH05-256
" O " RING
208AD005
901SH01-5
ROD WIPER
170PN03
PONY ROD CLAMP
203PN001-003
PACKING TOP ADAPTER
634VP003-004
DOWEL PIN
901VP002-005
901SH05-431
" O " RING
901VP014-005
SEAL , HEADER RING
491PN017
199PN001-005
901SH13-2
SEAL
INCLUDES
* 7
OFM1067-400SS500
4" X 5" SEAL SET

OFM PUMP , INC.
DRAWN
LDG
10/08/02
OFM 600 F. E.
APPROVED
FCF
SCALE
10/08/02
1:2
4" PLUNGER
STUFFING BOX
PACKING ASSY.
SIZE
DWG NUMBER
600SD005
REV
SHEET
1 OF 1
ITEM NO.
PART NO.
QTY
DESCRIPTION
11PN02
131PN04
130PN06
918PN06
VALVE SPRING
86PN02
SUCTION COVER
50PN05
70OL001
REF
265OL003
REF
265OL003
REF
10-1
117PN006
10-2
117PN010
11
454VP063-040M
12
12
NF-5-V1
VALVE WITH INSERT
12-1
NF-5-I
13
NF-5-S2
VALVE SEAT
13-1
901SH05-244
14
901SH05-258
15
901SH05-435
16
NOT USED
17
454VP005-014
12
20-1
116AD002
20-2
116AD005
21
210AD001

OFM PUMP , INC.

DRAWN
LDG
10/07/02
APPROVED
FCF
SCALE
10/07/02
4-1/2"-5" PLUNGER
FLUID END
PARTS LIST
SIZE
DWG NUMBER
13AD005
REV
SHEET
1 OF 1
4
1
GLAND NUT
STUFFING BOX
8
9

ITEM NO.
PART NO.
QTY.
DESCRIPTION
ITEM NO.
PART NO.
QTY.
**********
208AD017
SET
DESCRIPTION
160PN001
PLUNGER , 4-1/2" O.D. X 14-3/4" LONG
295PN033
STUFFING BOX
182PN03
GLAND NUT , 4-1/2"
901SH05-261
" O " RING
208AD017
901SH01-6
ROD WIPER
170PN03
PONY ROD CLAMP
203PN001-005
PACKING TOP ADAPTER
634VP003-004
DOWEL PIN
901VP002-014
901SH05-438
" O " RING
901VP014-014
SEAL , HEADER RING
491PN018
199PN001-006
901SH13-5
SEAL
INCLUDES
* 7
OFM1067-450SS550
4-1/2" X 5-1/2" SEAL SET

OFM PUMP , INC.
DRAWN
LDG
10/08/02
OFM 600 F. E.
APPROVED
FCF
SCALE
10/08/02
1:2
4-1/2" PLUNGER
STUFFING BOX
PACKING ASSY.
SIZE
DWG NUMBER
600SD006
REV
SHEET
1 OF 1
4
1
GLAND NUT
STUFFING BOX
8
9

ITEM NO.
PART NO.
QTY.
DESCRIPTION
ITEM NO.
PART NO.
QTY.
**********
208AD009
SET
DESCRIPTION
160PN002
295PN034
STUFFING BOX
182PN14
GLAND NUT , 5"
901SH05-261
" O " RING
208AD009
901SH01-7
ROD WIPER
170PN03
PONY ROD CLAMP
203PN001-006
PACKING TOP ADAPTER
634VP003-004
DOWEL PIN
901VP002-009
901SH05-438
" O " RING
901VP014-009
SEAL , HEADER RING
491PN018
199PN001-007
901SH13-5
SEAL
INCLUDES
* 7
OFM1067-500SS600
5" X 6" SEAL SET

OFM PUMP , INC.
DRAWN
LDG
10/08/02
OFM 600 F. E.
APPROVED
FCF
SCALE
10/08/02
1:2
5" PLUNGER
STUFFING BOX
PACKING ASSY.
SIZE
DWG NUMBER
600SD007
REV
SHEET
1 OF 1
2" HEX WRENCH

PART NO. P - A - 09
SUCTION VALVE SPRING COMPRESSOR ASSY.

PART NO. 211AD01-3 OR 4
VALVE COVER PULLER

PART NO. 590PN006
SUCTION SPRING RETAINER PULLER

PART NO. 590PN01
PACKING NUT WRENCH

PART NO. 608PN01
OFM PUMP , INC.

DRAWN
MAINTENANCE TOOLS
LDG
11/01/02
APPROVED
FCF
SCALE
11/01/02
1:2
MAINTENANCE
TOOLS FOR 600
FLUID END
SIZE
DWG NUMBER
600MT001
REV
SHEET
1 OF 1
3
2
VALVE SEAT PULLER ( OPTIONAL )
PLUNGER SIZE
2-3/4" - 3"
COMPLETE ASSEMBLY
VALVE SEAT
W / METAL TOOL BOX
PULLER NO,
2
PULLER HEAD
NO.
3
HEX NUT
NO.
4
CENTER STEM
5
CENTER STEM
STUD NO.
BUSHING NO.
590AD014
590AD004
590VP005-005
458VP006-002
450VP014-001
145VP002-001
590AD015
590AD004
590VP005-003
458VP004-012
450VP014-002
145VP002-002
590AD016
590AD004
590VP005-001
458VP004-014
450VP014-003
N/R
590AD017
590AD004
590VP005-004
458VP004-014
450VP014-003
N/R
590AD018
590AD004
590VP005-006
458VP001-014
450VP014-003
N/R
YELLOW
3-3/4" - 4"
GREEN
4-1/2" - 5"
RED
5-1/2" - 6"
BLUE
6-1/2" - 7-1/2"
BROWN
PANCAKE JACK
PART NO.
953SH01-1
HAND PUMP
PART NO.
954VP001
OFM PUMP , INC.

DRAWN
L. GORRELL
10/31/03
VALVE SEAT
PULLER ASSEMBLY
SIZE
APPROVED
C. FRY
SCALE
10/31/03
1:2
DWG NUMBER
D
REV
590SD001
-
SHEET
1 OF 1

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OFM PUMP, INC.

OFM WELL SERVICE PUMPS

OFM 600 HP PUMP

GALLONS PER MINUTE (GPM) AT PUMP REVOLUTIONS PER MINUTE (RPM)

* Application to be approved by OFM PUMP, INC.

1/2-14 NPT LUBE OIL INLET

GEAR BOX MAY BE POSITIONED AT

NOT A SCALE DRAWING

1800 SERIES 6-1/2 - 1 - 741

6 SCH. 40 SUCTION MANIFOLD

MAINTENANCE AND OPERATION

P.O. Box 12192

OFM PUMP, INC.

Pump model and fluid end size.

OFM part number and description of part.

The quantity of each part required.

The name of your company.

Name of person placing order.

Your purchase order or requisition number.

Complete shipping address (where the parts are to be shipped).

Telephone number and contact person.

Telephone number to call on arrival if a shipment is made to a different

Complete billing address (where the invoice is to be sent).

SHIPPING AND STORAGE

OFM PUMP, INC.

PUMP DESIGN DATA

High strength steel, stress relieved, line bored

One piece, forged alloy steel

Ductile iron casting with oiling grooves

Power End Case:

Full precision type plated bearings

Precision fit type retained by snap rings

Wrist Pin Bushing:

Plated bronze with oil grooves

Clamp type connection to plunger

Integrally machined on alloy pinion shaft

Speed Reducer Housing:

Precision machined from high strength steel

THE LUBE PUMP SUCTION PIPING

be used, a suction type hose with wire reinforcement will be needed to

MISCELLANEOUS LUBE SYSTEM INFORMATION

Minimum oil pressure at operating temperature---------------------------25 PSI or 1.7 bar

THE FORMULA FOR DETERMINING THE VELOCITY OF OIL IN A PIPE

90 wt. gear oil at 1750F

RECOMMENDED LUBE OILS

Synthetic gear oil

*OFM recommends maximum lube oil temperature not to exceed 180 F.

EXTREME COLD WEATHER SERVICE

EXTREME WARM WATHER

PUMP INSTALLATION INFORMATION

The following recommendations should serve as a general guideline in the installation of

NEW PUMP RUN-IN PROCEDURE

PUMP DATA FORMULAS

PERIODIC ROUTINE MAINTENANCE

Check the oil level in the oil reservoir.

Change the filter elements.

Check the fluid end mounting screws for proper torque.

Check Every Three to Four Months

Change the lube oil and clean the reservoir thoroughly.