Model JC III Air Powered Dehider: - . - . - . - . - . - . - . - . - Equipment Selection
Model JC III Air Powered Dehider: - . - . - . - . - . - . - . - . - Equipment Selection
Model JC III Air Powered Dehider: - . - . - . - . - . - . - . - . - Equipment Selection
EQUIPMENT SELECTION
JC III
Complete
4034019
4034020
4034021
4034022
Blade
Set
3023004
3023011
3023004
3023011
Blade
Diameter
100 mm
110 mm
100 mm
110 mm
6234007::
TEL. 203-347-7271
FAX. 203-347-6978
2
3
4
6
6
6
7
notice to employer
and safety director
Model JC III
page 2 of 12
1. Remove and repair any tool which malfunctions. All personnel must be instructed to remove any
malfunctioning equipment.
2. Ensure that all employees who use this tool are trained in the proper use of this tool and are aware of
the dangers that may arise if they do not follow these procedures.
3. Enclosed are four (4) copies of NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP
PERSONNEL. Post one copy on the employees bulletin board; give one copy to the operator(s); give
one copy to the maintenance foreman; and, give one copy to the sub-contract cleanup / internal cleanup
foreman. Additional copies will be provided upon request.
4. The tool is designed and intended to be powerful. This fact should be obvious to your employees, but
you must emphasize it to them.
5. Never make modifications or alterations to the tool. Replace any lost or illegible labels.
6. Ensure that proper procedures are established (in accordance with OSHAs lockout/tagout procedures
1910.147) to prevent accidental startup.
7. HAND / WRIST / ARM injury could result from any repetitive work, motion or exposure to vibration.
See OSHAs Ergonomics Program Management Guidelines for Meatpacking Plants.
8. Follow our installation and maintenance instructions for proper installation and care the tool.
9. Avoid injury. Do not permit the tool to be misused.
10. If you resell or distribute a Jarvis product, you must provide the purchaser with the appropriate safety
sheets and tool brochure. Additional copies of safety sheets and tool brochures will be provided upon
request.
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6234007::
TEL. 203-347-7271
FAX. 203-347-6978
page 3 of 12
1. Disconnect the air hose in accordance with OSHAs lockout/tagout procedures (29 CFR 1910.147)
before making any blade changes.
2. Disconnect the air hose in accordance with OSHAs lockout/tagout procedures (29 CFR 1910.147)
before performing any repairs or maintenance.
3. Disconnect the air hose - or have the air hose disconnected - in accordance with OSHAs lockout/tagout
procedures (29 CFR 1910.147) before performing any cleanup.
4. Disconnect the air hose when the tool is not in use.
5. Never put fingers, hands or other parts of the body on the cutting edge or within the cutting path of the
tool when it is connected to an air supply.
6. Always wear a cutresistant glove on the hand that is not operating the tool.
7. Test the tool prior to use daily. Depress the trigger switch and the tool should activate. Release the
trigger switch and the tool should deactivate. If the tool malfunctions, remove it from service and report
or repair it immediately.
8. Never depress the lever switch unless you want to use or test the tool.
9. Never make modifications or alterations to the tool. Report or replace any lost or illegible labels.
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6234007::
TEL. 203-347-7271
FAX. 203-347-6978
page 4 of 12
C
ITEM
1
PART NO.
1054096
2
3
4
1038022
1004011
1002274
5
6
7
8
1010283
1014105
1036006
3023004
3023011
PART NAME
QTY
Cover Screw
1
(Includes Item 2)
Grease Fitting
3
Spring Lock Washer
1
Blade Cover
1
(Includes Item 5)
Rest Pin
1
Wave Spring
1
Blade Bushing
2
Blade Set (Includes Item 7) 1
100 mm Diameter
110 mm Diameter
Note:
ITEM
9
10
11
12
13
14
15
PART NO.
1029011
1010167
1002275
1055617
1021305
1026162
1020238
16
17
18
1010279
1029313
3028039
19
3028038
20
21
22
23
24
1004269
1036201
1021311
1021304
3016182
25
26
1035309
1036155
27
28
29
1017084
1055616
1021354
1017118
PART NAME
QTY
Spacer (Includes Item 10)
1
Roll Pin
1
Dehider Housing Cover
1
Socket Head Cap Screw
2
Ball Bearing
1
Crown Gear
1
Eccentric Drive Shaft
1
(Includes Item 2)
Lever Pin
2
Bearing Spacer
1
Lower Link Assembly
(Includes Item 16)
1
Upper Link Assembly
(Includes Item 16)
1
Thrust Washer
1
Bearing Bushing
1
Ball Bearing
1
Bearing Insert
1
Dehider Housing Assy.
1
(Includes Items 2, 23,
27 and 28)
O-ring Seal
1
Alignment Bushing
1
(Includes Item 25)
Warning Label
1
Cheese Head Screw
4
Needle Bearing
1
Max PSI Label (45 PSI
1
tool only, not shown)
Drive Assy ( includes items
1315, 1722, and 29)
3020038
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6234007::
TEL. 203-347-7271
FAX. 203-347-6978
page 5 of 12
Note:
ITEM
30
31
32
33
34
35
36
37
PART NO.
1026141
1021306
1029267
1032245
1064025
1040011
1009095
1032246
38
39
40
1014095
1021307
3061124
41
42
43
1035173
1010111
3008124
44
45
46
47
1032247
1013122
1014104
1011222
1011253
1035218
48
PART NAME
QTY
Pinion Gear
1
Ball Bearing
1
Rotor Spacer
1
Air Motor Front Plate
1
Air Motor Rotor
1
Air Motor Vane
5
Air Motor Sleeve
1
Air Motor Rear Plate
1
(Includes Item 42)
Disk Spring
2
Ball Bearing
1
Manifold Assembly
1
(Includes Item 41)
O-ring Seal
1
Roll Pin
1
Air Motor Assembly
1
(Includes Items 30-42)
Air Motor Exhaust Plate
1
Internal Retaining Ring
1
Compression Spring
1
Air Gland (For 45 PSI Tool)
1
Air Gland (For 90 PSI Tool)
1
O-ring Seal
1
ITEM
49
PART NO.
1054097
50
51
52
53
54
1035064
1014069
1039048
1035012
55
56
57
58
59
60
61
62
3022041
3022052
1017095
1051013
1061404
1055394
1010286
1018114
1519303
1017203
PART NAME
QTY
Air Valve Plug
1
(Includes Item 50)
O-ring Seal
1
Compression Spring
1
Plunger (Includes Item 53)
1
O-ring Seal
1
Valve Sub-assembly
1
(Includes Items 46 and 47)
For 45 PSI Tool
1
For 90 PSI Tool
1
Jarvis Label
1
Quick Connect Plug
1
Muffler
1
Socket Head Cap Screw
2
Dowel Pin
1
Trigger Lever
1
Drive Screw
8
JC III Label
1
3022042
3022051
Valve Assembly
(Includes Items 49, 51, 52,
54, 59 and 60)
For 45 PSI Tool
For 90 PSI Tool
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6234007::
TEL. 203-347-7271
FAX. 203-347-6978
1
1
specifications, installation
and operation instructions
Model JC III
page 6 of 12
1 Each day, before you begin operation, perform the
following.
SPECIFICATIONS
1.1
Model JC III
Motor Power
Operating Pressure
0.55HP 410W
45 PSI
3.1 bar
90 PSI
6.2 bar
Air Consumption
12 CFM
0.34 m3/min
Blade Speed (in oscillations)
65007000/min
Control Handle
Single Pneumatic Trigger
Blade Diameters
3.9 in
100 mm
4.3 in
110 mm
Overall Length
13 in
330 mm
Weight
2.9 lbs
1.3 kg
INSTALLATION INSTRUCTIONS
1.2
1038021
1038019
3004003
OPERATION INSTRUCTIONS
IMPORTANT: ALWAYS DISCONNECT THE COMPRESSED
AIR SUPPLY IN ACCORDANCE WITH OSHAS LOCKOUT/
TAGOUT PROCEDURES (29 CFR 1910.147) WHEN INSTALLING OR REMOVING THE BLADE.
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6234007::
TEL. 203-347-7271
FAX. 203-347-6978
operating and
maintenance instructions
Model JC III
page 7 of 12
2 One time per shift.
Make sure the control trigger is working correctly. Depress the trigger and the tool should activate. Release the trigger and the tool should
deactivate. If the tool malfunctions, remove it
from service and report the problem to your supervisor immediately.
2.1
4.1
4.2
4.3
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
Grease the housing (item 24) through grease fitting (item 2 C). Two (2) pumps of grease
should be sufficient.
3.12
Run the dehider without the blades for approximately one minute.
3.13
3.14
4.4
MAINTENANCE INSTRUCTIONS
IMPORTANT: ALWAYS DISCONNECT THE COMPRESSED
AIR SUPPLY IN ACCORDANCE WITH OSHAS LOCKOUT/
TAGOUT PROCEDURES (29 CFR 1910.147) WHEN INSTALLING OR REMOVING THE BLADE. ALWAYS DISCONNECT
THE COMPRESSED AIR SUPPLY IN ACCORDANCE WITH
OSHAS LOCKOUT/TAGOUT PROCEDURES (29 CFR
1910.147) BEFORE PERFORMING ANY MAINTENANCE OR
REPAIRS.
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6234007::
TEL. 203-347-7271
FAX. 203-347-6978
maintenance instructions
Model JC III
page 8 of 12
8039037
Arbor
Press
8033007
Drive Pin
Fixture 1
8039041
Locking Collar
Fixture 4
8033006
Drive Pin
Fixture 2
8039084
Assembly Fixture
Fixture 3
8039042
Key
Fixture 5
8039040
Locking Sleeve
Fixture 6
8039055
Rotor Bearing
Assembly Fixture
Fixture 7
8039087
EccentricGear
Assembly Fixture
Fixture 8
3.15
3.16
4.1
4.2
4.3
4.4
3.17
3.18
3.19
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6234007::
TEL. 203-347-7271
FAX. 203-347-6978
maintenance instructions
Model JC III
page 9 of 12
4.5
4.6
Tap front of housing (item 24) with a rubber mallet to remove dehider housing cover (item 11).
4.7
Fixture 1
4.8
4.9
gear
Fixture 3
4.13
4.14
4.15
Fixture 2
maximum
surface
area
bearing
Fixture 3
Fixture 3
4.10
4.11
4.12
4.16
4.17
4.18
5.1
5.2
5.3
Slide the top plate onto the two posts on the fixture base.
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6234007::
TEL. 203-347-7271
FAX. 203-347-6978
maintenance instructions
Model JC III
page 10 of 12
Fixture 8
5.9
5.10
5.11
top plate
Fixture 1
base
5.4
bushing
5.6
5.7
bearing
Fixture 3
5.12
5.14
5.15
thrust washer
lower link
bearing
upper link
gear
bearing
spacer
Fixture 3
eccentric shaft
5.8
Lightly tap the bearing with the arbor press to orient it correctly.
5.16
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6234007::
TEL. 203-347-7271
FAX. 203-347-6978
maintenance instructions
Model JC III
page 11 of 12
5.17
6.3
Place dehider housing cover (item 11) over bushing (item 26) and into housing (item 24).
5.18
6.4
5.19
Lightly tap the bearing with the arbor press to orient it correctly, then press the bearing onto the eccentric shaft as far as possible.
6.5
6.6
5.20
6.7
5.21
6.8
6.9
6.10
Fixture 1
open side of
bearing
bearing &
bushing
7.1
7.2
eccentric
shaft & links
Fixture 3
7.3
7.4
7.5
7.6
7.7
7.8
7.9
6 JC III Assembly.
6.1
6.2
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6234007::
TEL. 203-347-7271
FAX. 203-347-6978
maintenance instructions
Model JC III
page 12 of 12
7.10
7.11
Pull on sleeve (item 36) section of air motor assembly (item 43) to remove manifold (item 40).
Do not score the air motor assembly.
sleeve
air motor
assembly manifold
7.18
7.19
7.20
screw
pinion
gear
rotor
Fixture 6
Fixture 4
7.12
7.13
7.13.1 The lip on the sleeve (item 36) should hold the
assembly in the fixture.
Fixture 2
Fixture 6
7.22
7.23
7.24
lip on sleeve
7.14
8.1
7.15
7.16
7.17
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6234007::
TEL. 203-347-7271
FAX. 203-347-6978