ECO SERIES PROCESS CONTROLLER

2017
INSTRUCTION MANUAL

Termo Isı Sistemleri Ticaret ve Sanayi A.Ş.

1 ECO SERIES PROCESS CONTROLLER INSTRUCTION MANUAL

Table of Contents

1. Overview ...................................................................................................................................................2
• Specifications ........................................................................................................................................2
2. Electrical Connection ................................................................................................................................3
2.1. PT100 Electrical Connection Terminal ..............................................................................................4
2.2. Thermocouple Electrical Connection Terminal ................................................................................4
2.3. 0-10V ve (0)4-20mA Analog Input Electrical Connection Terminal ..................................................4
3. Basic Usage of the Device .........................................................................................................................5
3.1. Operation Screen and Set Value Assignment ...................................................................................5
3.2. Automatic and Manual Operations ..................................................................................................6
3.3. Performing the “AUTO TUNING” Operation ....................................................................................7
4. Access to Device Menu and Navigating Within Menus ............................................................................8
4.1. Menu Diagrams, Navigation and the Content Explanations. ...........................................................9
4.2. Sample Parameter Settings ........................................................................................................... 14
5. Operation and maintenance ................................................................................................................. 17
Removing device from the panel............................................................................................................... 17
6. Error Messages and Descriptions .......................................................................................................... 18
2 ECO SERIES PROCESS CONTROLLER INSTRUCTION MANUAL

1. Overview

The ECO series burner control device is used for controlling the servo motors in order to set and reach
appropriate temperature for modulating burners.

The device sends the electrical signals to the burner's servomotor to reach set point, according to the
temperature or pressure feedback information from relevant sensors such as PT-100, thermocouple or
various analogue output devices.

• Specifications

Supply Voltage 100-240V AC (-%15;+%10) 50/60Hz

Operating Temperature 0 - 50 °C
Operating Humidity %90 Rh (None condensing))
Max Altitude Up to 2000m.
Protection Class NEMA 4X (IP65 at the front, IP20 at the rear).
Process Inputs Universal input TC, RTD, Voltage/Current
Thermocouple Input Types Selectable by parameters L (DIN43710) , J ,K ,R ,S ,T ,B ,E ,N
(IEC584.1)(ITS90) , C (ITS90)
Thermo-resistance PT100 (IEC751) (ITS90)
Input Types
Voltage Input Types (dc) Selectable by parameters 0-50 mV, 0-5 V, 0-10 V
Current Input Types (dc) Selectable by parameters 0-20 mA, 4-20 mA

Only qualified personnel and technicians should work on this equipment. This
equipment contains internal circuits with voltage dangerous to human life.
There is a severe danger for human life in the case of unauthorized intervention.

Check the supply voltage range of the device and apply the appropriate supply
voltage. This control will prevent the device from damaging the system and
possible accidents by applying the wrong supply voltage.
3 ECO SERIES PROCESS CONTROLLER INSTRUCTION MANUAL

2. Electrical Connection

The electrical connection details of the process controller device are given below.

• Terminals 1-2-3-4 are used for the relevant sensor connections.

• The supplied electrical signal from terminal 10 (common input) is delivered to output terminals 9 or 11
by closing the contacts of the respective relays in accordance with the process set value requirements.

• The terminals 12 and 13 are the safety alarm contacts. The alarm information is given to the system by
opening or closing of the corresponding relay at the predefined setting conditions.

• Terminals 14-15 are used for power supply.

1
2
Sensor connection terminals.
3
4

9 "Servo open" contact output (Normally Open)

10 “Servo open – Servo Close” Common Input Terminal
11 "Servo close" contact output (Normally Open)

12
Safety contact
13

14
Power Supply terminals
15
4 ECO SERIES PROCESS CONTROLLER INSTRUCTION MANUAL

2.1. PT100 Electrical Connection Terminal

2.2. Thermocouple Electrical Connection Terminal

2.3. 0-10V ve (0)4-20mA Analog Input Electrical Connection Terminal

5 ECO SERIES PROCESS CONTROLLER INSTRUCTION MANUAL

3. Basic Usage of the Device

3.1. Operation Screen and Set Value Assignment

Detailed information of the operation screen is as shown below.

Menu Key: This key is used for reaching the main menu and returning to the
main menu from the submenus.
Up Key : This key is used for increasing the set value and changing parameter
values in the menu lists.
Down Key: This key is used for decreasing the set value and changing parameter
values in the menu lists.
Enter Key: This key is used for confirmation of the process set value, reaching to
the submenus while in the main menu and also confirm (OK) the
parameter value in the program parameters.

The process and set values are shown as Centigrade Unit

The process and set values are shown as Fahrenheit Unit
Servomotor Open Contact Status
Safety Contact Status
Servomotor Close Contact Status
Autotuning function is active
Process set value indication
Manual operation indication
Automatic operation indication
6 ECO SERIES PROCESS CONTROLLER INSTRUCTION MANUAL

• Assigning a Set Point

Set value can be changed with increment and decrement keys.

When the SET key is pressed, SV LED flashes and the set value is shown on the bottom display.

If increment or decrement key is pressed for 5 seconds continuously, increment and decrement
occurrence becomes multiples of 10, if the increment or decrement key is pressed for 10 seconds
continuously, increment and decrement occurrence becomes multiples of 100.

3.2. Automatic and Manual Operations

The servomotor can be controlled also manually by the process controller.

• Press and hold down the Enter key until seeing the MAN LED indication on the screen.

• When man Led indicate shown

o Press the up key to open the servomotor.
o Press the down key to close the servomotor.

• Press and hold the Enter key until the AUTO LED indication appears on the screen for switching back
to the automatic mode.

• In the AUTO mode (automatic operation), the device automatically operates again according to the
set value.
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3.3. Performing the “AUTO TUNING” Operation

The PID parameters can be calculated by the process control device with the auto-tuning feature.

The Auto-tuning operation can be started by the user with pressing the up and down keys for 5 seconds in
order to automatically detect the PID parameters by the device.

• The "AT" LED on the operation screen indicates that the Autotuning process has been started.

• The AT LED indicator turns off automatically when the Autotuning process has been finished
successfully.

• If the UP or DOWN key is pressed while in the Autotuning progress, the Autotuning LED indication
turns off and the Autotune operation is cancelled.
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4. Access to Device Menu and Navigating Within Menus

In the main operation screen, you can switch to the menu screen by pressing the MENU Key for 5 seconds.

While in the menu screen, you can navigate through the main menu with the help of the UP and DOWN Keys
and reach to corresponding menu title.

After selecting the menu to be displayed in detail, press the ENTER key for reaching the relevant menu
contents and navigate in the submenus.
9 ECO SERIES PROCESS CONTROLLER INSTRUCTION MANUAL

4.1. Menu Diagrams, Navigation and the Content Explanations.

4.1.1. PinP - Process Input Type and Relevant Parameters with Process Input
10 ECO SERIES PROCESS CONTROLLER INSTRUCTION MANUAL

Defines the process input type.

0000 TC input type selection
ıSSL 0001 RTD input type selection
0002 Voltage/Current input type selection. (Analog input)

Defines type and scale of the thermocouple for TC input. It is active if TC input
type is selected.

tCSL

Defines type and scale of the sensor for RTD input. It is active if RTD input is
selected.
0000 PT-100 ( -200°C : 650°C )
rtdS
0001 PT-100 ( -199.9°C : 650.0°C )

Defines input range and scale of Voltage/current input. It is active

if Voltage / Current is selected.
0000 0 - 50 mV
0001 0 - 5 V
uASL 0002 0 - 10 V
0003 0 - 20 mA
0004 4 - 20 mA
11 ECO SERIES PROCESS CONTROLLER INSTRUCTION MANUAL

Defines point position for displays. It is active if Voltage/Current

Input is selected.
0000 No decimal notation.
0001 “0.0”
dPnt
0002 “0.00”
0003 “0.000”

Coefficient value for Voltage / Current input. Process value is multiplied by this
value.
It is active if Voltage / Current input is selected. It can be adjusted
CoEF
from 1.000 to 9.999.

Unit selection

Unit °C

Unit °F
unit
Unit is U. It is active if Voltage/Current input is
selected

No unit. It is active if Voltage/Current input is selected

The minimum value of operating scale. It can be changed according

LoL
to input type and scale of the process.

The maximum value of operating scale. It can be changed according

uPL
to input type and scale of the process.

Display offset for process value. It can be adjusted -10% to +10% of

PUoF
scale. The defined value is added to process value.

It is active if process input is selected TC input. It decides if cold junction

compensation is active or not.

Cold junction compensation is active.

CJnC

Cold junction compensation is not active.

12 ECO SERIES PROCESS CONTROLLER INSTRUCTION MANUAL

4.1.2. PiD - PID Configuration Parameters

P-Ht Heating proportional band ( 000.0% , 999.9% )

Full Scale (uPL - LoL) %.
If uPL = 1000 °C, LoL = 0 °C and P-Ht = 50.0 then
Proportional Band = (uPL - LoL) * / 100.0
Proportional Band = (1000-0)*50.0/100.0 = 500 °C
ı-Ht Heating integral time (0000 sec, 3600 secs)
It can be changed by the user. When Tune operation
stops, it can be changed by the device. If it is 0, integral
control part does not run. When tune operation stops if
this parameter is 0, this parameter cannot be changed
because of integral control part does not run.
d-Ht Heating derivative time (000.0 sec, 999.9 secs)
It can be changed by the user. When Tune operation
stops, it can be changed by the device. If it is 0,
derivative control part does not run.
When tune operation stops if this parameter is 0, this
parameter cannot be changed because of derivative
control part does not run.
ULtt Servomotor travel time - It can be adjusted from 5 to
600 seconds.
ULHy Minimum time of servomotor output activation. It can
be adjusted from 0.1% to 5.0%. If = 100 ULtt sec and
ULHy = 1.0% then minimum time of servomotor output
activation is 100 * 1.0% = 1 sec
uoPt Servomotor open contact interval - Minimum interval
(in seconds) between two "Servo Open" relay contacts.
uCLt Servomotor close contact interval - Minimum interval
(in seconds) between two "Servo Close" relay contacts.
Alt It determines alarm type.
0000 - The alarm relay is activated when the temp
reaches the set value. It operates independently of
process set value.
0001 - The alarm relay is activated until the temp value
reaches alarm set value is. It operates independently of
process set value.
0002 - The alarm relay is activated when the
temperature reaches set value + alr set value
0003 - The alarm relay is activated until reaching set
value - alr set value
0004 - The alarm relay is activated until reaching set
value + alr set value
ALrS Alarm Set Value
ALH Alarm hysteresis value. - When the alarm relay
changes position, it changes position again at the
hysteresis value.
ULHS If this parameter is set to a non-zero value, the device
operates in "on-off control" mode and hysteresis value
will be as Ulhs setting value. If this parameter is set to
0000, the device operates in "PID control" mode.
13 ECO SERIES PROCESS CONTROLLER INSTRUCTION MANUAL

4.1.3. Genn - General Parameters

SU-L The minimum value for process set and alarm set
values. It is named as low limit of set scale.
The value set in this parameter specifies the
minimum set value that can be set on the operation
screen.
SU-H The maximum value for process set and alarm set
values. It is named as the high limit of set scale.
The value set in this parameter specifies the
maximum set value that can be set on the
operation screen.
UdFt The corresponding parameter is used for saving and
loading the user parameters.
With GET value selection, the most recently saved
user parameters will be loaded.
With SET value selection, all the parameters will be
saved for future use.
FdFt When this parameter is set, the device returns to
the factory settings.
tCSP Tech Password
If the corresponding parameter is set to 0, the
password is not requested while entering the main
menu.
If this parameter is set to a non-zero value, the
password will be required while entering the main
menu and the password value will be tCSP setting
value.
In case of forgetting this parameter, 2111 value can
be used in order to enter the main menu.

Ref: Chapter 6 - Error Messages and Descriptions

14 ECO SERIES PROCESS CONTROLLER INSTRUCTION MANUAL

4.2. Sample Parameter Settings

4.2.1. Sample Parameters for a PT-100 Connected Controller

 Sensor input type: Pt-100

15 ECO SERIES PROCESS CONTROLLER INSTRUCTION MANUAL

4.2.2. Sample Parameters for a Thermocouple Connected Controller

 Sensor input type: NiCr-Ni

16 ECO SERIES PROCESS CONTROLLER INSTRUCTION MANUAL

4.2.3. Sample Parameters for external 4-20mA/0-10V analog device

 Sensor İnput Type : 4-20 mA 0-10 Bar Pressure Sensor.

17 ECO SERIES PROCESS CONTROLLER INSTRUCTION MANUAL

5. Operation and maintenance

• Repairs should only be performed by trained and specialized personnel. Cut the power down of the
device before accessing internal parts.

• Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of these
solvents can reduce the mechanical reliability of the device. Use a cloth dampened with ethyl alcohol
or water to clean the external plastic case.

• The device has an average life of 10 years.

• Never attempt to disassemble, modify or repair this unit. Tampering with the unit may result in
malfunction, electric shock or fire.

Removing device from the panel

1- Loosen the screws.

2- Pull mounting clamps from top

and bottom fixing sockets.

3- Pull the unit through the front

side of the panel

Before starting to remove the unit from panel, power off the unit and the related
system.
18 ECO SERIES PROCESS CONTROLLER INSTRUCTION MANUAL

6. Error Messages and Descriptions

The error messages that can be seen on the operation screen and the relevant descriptions of these error
messages are as follows.

Sensor failure in analogue inputs. Sensor connection is wrong or

Sbr
there is no sensor connection.

• Ensure the (iSSL) parameter is matched with the installed sensor.

• Check the electrical connection of the sensor terminals.

If top display blinks: If analogue input value is less or greater than minimum
Value (LoL) or the maximum value (uPL) of operating scale top display starts
to blink.

If tuning operation cannot be completed in 8 hours, AT led starts to blink.

Blinking can be cancelled by pressing the Enter key.

If a "Tech" password has been created previously on the device, pressing

the “menu key” for 5 seconds will result in the selection of the PROG and
CAL menu. At this point, the PROG option must be selected.

When the PROG selection is made, the screen appears and the
password is requested.
The menu can be accessed by typing the correct password.
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