30GZ 040-245

30GZ 040-245
Air-Cooled Liquid Chillers

PR
O
CODIA
NT LO
RO G
L

Nominal cooling capacity 102-750 kW

Carrier is participating in
the Eurovent Certification
Programme. Products are
as listed in the Eurovent
Directory of Certified
Products.

The 30GZ series of air-cooled liquid chillers is designed

for operation with refrigerant HFC-407C to meet new environmental protection requirements. These chillers feature
extra-quiet operation and a new ecological refrigerant, and
offer an ideal solution for chilled water production.
Features
n The new, ecological refrigerant HFC-407C has an ozone
depletion potential of zero and is not affected by international regulations on the usage of CFCs and their derivatives. This new refrigerant ensures similar performances to
HCFC-22 and offers an economical solution to environmental protection problems.
HFC-407C is a blend of HFC-32, 125 and 134a. As it is
produced and distributed world-wide, there are no availability problems. These new HFC-407C chillers have been
designed using specific refrigeration components and new
production methods and are backed by thousands of hours
of laboratory and field tests. This allows Carrier to offer
tomorrow?s chiller technology today.
n Low-noise operation. The revolutionary, low-noise,
shrouded axial Flying Bird fan is made of a composite plas-

tic material which is fully recyclable. Together with the

substantial reduction of compressor noise transmission
(discharge muffler, anti-vibration mountings), this results
in a uniform chiller sound spectrum and eliminates intrusive low frequency noises.
n Excellent part-load energy efficiency through use of multiple compressors and electronic expansion valves (optional
on some models). As the chiller rarely operates at full load,
significant savings are ensured.
This reduced power consumption also contributes to limiting the greenhouse effect, resulting from power generation
from fossil energy.
n Two independent refrigerant circuits, the second one takes
over automatically when the first one malfunctions, maintaining partial cooling under all circumstances.
n Refrigerant containment - rigorous factory tightness tests
and use of temperature or pressure sensors without capillary tubes eliminate the risk of leaks. Shut-off valves permit isolation of the refrigerant charge in the heat exchangers. Maintenance operations become less frequent and
more effective.

323

PRO-DIALOG Plus control

PRO-DIALOG Plus is an advanced numeric control system that combines complex intelligence with great operating simplicity.

PRO-DIALOG Plus ensures preventive protection

and enhances chiller reliability.
n Equalisation of compressor operating hours
n No capillary tubes or pressostats (except as safety device)
n PRO-DIALOG Plus monitors all chiller safety parameters.
The fault history function and the 80 fault codes facilitate
immediate fault location (see Technical Description)

PRO-DIALOG Plus ensures intelligent leaving water

temperature control and optimises energy requirements.
n The PID control algorithm with return water temperature
compensation anticipates load variations, guarantees leaving water temperature stability and prevents unnecessary
compressor cycling.
n The long-stroke electronic expansion valves (EXV) and
PID superheat control (standard on 30GZ 085-245),
together with a patented head pressure control algorithm
allow a significant energy efficiency improvement at part
load conditions, and faultless chiller operation in a wider
temperature range.
n Several capacity loading possibilities ensure improved
start-up at low outdoor air temperature, and permit use of
one of the refrigerant circuits as a back-up circuit.
n Adjustable ramp loading, according to the inertia of the
application, avoids load increases that are too fast and too
frequent, increasing unit life and limiting power consumption peaks.

PRO-DIALOG Plus offers extended communications

capabilities
n Clear and easy-to-understand operator interface. The
LEDs, numeric displays and touch keys are well-positioned
on the schematic chiller diagram. The user immediately
knows all operating parameters: pressures, temperatures,
operating hours, etc.
n The extensive chiller remote control capabilities (wired
connection) allow integration into building monitoring systems (see Technical Description)
n RS485 series port for connection to the Carrier Comfort
Network (CCN) or any other monitoring system (optional
communications interface with open protocol allows transfer of almost 50 parameters).
n Parallel piloting of two units as standard, or of several
units with Flotronic System Manager (FSM) and Chiller
System Manager (CSM III) options.

Low-noise Flying Bird fan

PRO-DIALOG Plus operator interface

Options and accessories

Option
Condenser anti-corrosion treatment for marine applications

Accessory

Condenser anti-corrosion treatment for rural, urban and industrial applications

Low leaving brine temperatures from 5C to -6C

Very low leaving brine temperatures from -6C to -10C (except ISPESL code)

Electrical box protection to IP55

Protection grilles

High and low pressure manometers

Electronic compressor oil pressure protection and display

Head pressure control for low outside temperature applications (fan speed variation)

220-3-50 power supply (30GZ 040-100)

Main power disconnect switch with auxiliary circuit power supply transformer

Compressor suction valve (30GZ 085-245)

Evaporator with fewer or more baffles

Electronic expansion valves (30GZ 045-060)

Compressor sound enclosure

Compressor part-winding start (30GZ 085-100)

RS485 communications interface with open protocol

Sound levels
30GZ

040

045

050

060

085

095

100

120

130

145

150

160

170

190

220

245

Sound
power, dB(A)

91

97

97

97

95

96

96

97

97

98

98

98

99

99

100

100

Note: According to ISO standard 3744 and Eurovent 8/1.

324

30GZ 040-245

Physical data
30GZ

045

050

060

085

095

100

120

130

145

150

160

170

190

220

245

Net nominal cooling

capacity*

kW 102

119

150

181

240

284

321

375

425

429

463

481

525

608

671

750

Operating weight

kg

1380

1445

1710

1780

3012

3067

3439

3884

4330

4452

5010

5172

5592

6442

6742

7992

Refrigerant charge
Circuit A
Circuit B

kg

R-407C
16.5
16.5

16.5
16.5

19
19

21.5
21.5

33
19

34
24

28
28

36
36

47
32

46
35

53
38.5

59
46

59
48

59
56

59
59

66
66

2
1

2
2

2
2

3
2

3
2

3
2

3
2

3
3

4
3

4
4

4
4

6
22

4
22

4
25

5
16.7

5
17

5
20

5
20

6
14

7
12

8
10

8
12.5

92

154

154

199

242

199

242

242

242

242

242

Compressors
Quantity - Circuit A
Quantity - Circuit B
Capacity control
No. of control steps
Minimum step capacity
Evaporator
Net water volume
Water connections
Inlet/outlet

040

%
l

Semi-hermetic, 4 or 6 cylinders, 24.2 r/s

1
1
1
1
2
1
1
1
1
1
PRO-DIALOG Plus control
4
4
4
4
6
25
33
33
33
20
Direct-expansion, multi-tube shell type
55
55
63
63
92
Flat flange PN 16, corresponding to NFE 29 203
DN 80
DN 80
DN 80
DN 80
DN 100

DN 100 DN125 DN125 DN 150 DN 150 DN 150 DN 150 DN 150 DN 150 DN 150 DN 150
1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT

Drain

in

Max. water side

operating pressure

kPa 1000

Condenser
Condenser fans
Quantity
Total air flow
Fan speed

l/s
r/s

1000

1000

1000

Copper tubes, aluminium fins

Shrouded axial, Flying Bird fan
2
2
4
4
9444
9444
19890
19890
12.5
12.5
12.5
12.5

1000

1000

1000

1000

1000

1000

1000

1000

1000

1000

1000

1000

6
29830
12.5

6
29830
12.5

6
29830
12.5

8
39780
12.5

8
39780
12.5

8
39780
12.5

10
49720
12.5

10
49720
12.5

10
49720
12.5

12
59670
12.5

12
59670
12.5

16
79560
12.5

* Standard Eurovent conditions: Evaporator entering/leaving water temperature 12 C and 7C. Condenser entering air temperature 35 C.
Net cooling capacity = gross cooling capacity minus the water pump heat against the internal evaporator pressure drop.

Electrical data
30GZ

040

045

050

060

085

095

100

120

130

145

150

160

170

190

220

245

Power wiring
Nominal power supply
Voltage range

V-ph-Hz
V

400-3-50
360-440

Auxiliary circuit (heaters)

Power input

V-ph-Hz
W

230-1-50
570 570

570

570

980

980

1160 1160 1460 1460 1460 1460 1640 1820 2000 2000

Max. unit power input*

Circuit A**
Circuit B**

kW
kW
kW

41
-

55
-

64
-

87
-

110
-

134
-

152
-

174
-

192
-

202
-

228
-

225
-

241
141
100

282
165
117

328
164
164

358
179
179

Fan power supply

Fan power input

V-ph-Hz
kW

400-3-50
2.3
2.3

4.6

4.6

12

12

12

14

14

19

Max. starting current (compr. + fans)

Total (30GZ standard unit)
Circuit A**
Circuit B**
Total (30GZ with part-winding start)

A
144
std

186
std

219
std

296
std

476
338

518
380

553
415

601
463

636
498

636
498

684
546

684
546

719
517
469
581

802
574
497
664

879
574
574
741

934
601
601
796

72
-

97
-

113
-

154
-

194
-

238
-

264
-

308
-

338
-

354
-

394
-

393
-

405
238
167

496
290
206

565
282
282

641
320
320

Max. unit current drawn

(compr. + fans)*
Total
Circuit A**
Circuit B**

* Compressor and fan, at maximum unit operating values.

** Unit sizes 30GZ 170-245 have a separate power supply per circuit. All current values are at nominal voltage.

Electrical data notes:

30GZ units have a single power connection point (except 30GZ 170-245 which have two
connection points).
A separate power source (230 V, 1 ph, 50 Hz) that does not exceed the main switch capacity is required to power the compressor crankcase heater circuit. This source must be
supplied from a transformer. It must not be supplied from a phase + neutral supply
(for ground + neutral systems).
The control box includes the following standard features:
- Starter and motor protection devices for each compressor and the fan(s)
- Control devices
Field connections:
All connections to the system and the electrical installations must be in full accordance
with all applicable local codes.
The Carrier 30GZ chillers are designed and built to ensure conformance with these
codes. The recommendations of European standard EN 60 204-1 (machine safety - electrical machine components - part 1: general regulations) are specifically taken into
account, when designing the electrical equipment.
NOTES:
Generally the recommendations of IEC 364 are accepted as compliance with the requirements of the installation directives. Conformance with EN 60 204 is the best means of
ensuring compliance with the Machines Directive 1.5.1.
Annex B of EN 60204-1 describes the electrical characteristics used for the operation of
the machines.

1. The operating environment for the 30GZ chillers is specified below:

Environment* - Environment as classified in EN 60 721:
- outdoor installation*
- ambient temperature range: -18 C to +46C, class 4K4H*
- altitude: 2000 m
- presence of hard solids, class 4S2 (no significant dust present)
- presence of corrosive and polluting substances, class 4C2 (negligible)
- vibration and shock, class 4M2
Competence of personnel, class BA4* (trained personnel - IEC 364)
2. Power supply frequency variation: 2 Hz.
3. The neutral (N) line must not be connected directly to the unit (if necessary use a
transformer).
4. Overcurrent protection of the power supply conductors is not provided with the unit.
5. The optional factory-installed circuit breaker is of type "a" (EN 60 204-1 5.3.2).
NOTE:
If particular aspects of an actual installation do not conform to the conditions
described above, or if there are other conditions which should be considered,
always contact your local Carrier representative.

* The required protection level for this class is IP43BW (according to reference document
IEC 529). All 30GZ units are protected to IP44CW and fulfill this protection condition.

325

Dimensions/clearances
30GZ 040-060

30GZ 085-145
Do not obstruct

Do not obstruct

30GZ 150-245
Do not obstruct

Do not obstruct

30GZ 170-245 only

ATTENTION: 30GZ 170-245 units have two power

connection points.
A

Legend:
D

All dimensions are given in mm.

30GZ

040-045
050-060
085-100
120-145
150-170
190-220
245

2450
2900
3404
4322
6229
7147
8983

1870
2156
2328
2328
2328
2328
2328

1912
2060
2471
2471
2471
2471
2471

2500
2500
1600
1600
1600
1600
1600

1200
1200
1800
1800
1800
1800
1800

500
500
1600
1600
1600
1600
1600

1200
1200
1800
1800
1800
1800
1800

326

Required clearances for operation

and maintenance
Power supply
Water inlet
Water outlet
NOTE:
Certified dimensional drawings are available on request.

30GZ 040-245

Cooling capacities
30GZ

LCWT Condenser entering air temperature C

C
25
30

35

40

Max. entering air temperature, C*

45

CAP
kW

COMP UNIT
kW
kW

COOL CAP
kPa
kW

COMP UNIT
kW
kW

COOL CAP
kPa
kW

COMP UNIT
kW
kW

COOL CAP
kPa
kW

COMP UNIT
kW
kW

COOL CAP
kPa
kW

COMP UNIT
kW
kW

COOL CAP
kPa
kW

COMP
kW

UNIT
kW

COOL
kPa

Max.
temp.

040
045
050
060
085
095
100
120
130
145
150
160
170
190
220
245

109
129
164
193
255
299
346
399
456
467
499
518
568
653
723
800

29.2
42.5
45.4
61
75
92
111
125
143
149
158
159
173
204
245
253

32.5
46.1
51
67
84
101
120
137
156
161
175
175
190
225
267
283

17
20
21
30
21
30
21
29
32
23
39
29
34
45
55
68

102
120
152
181
239
282
323
374
427
435
466
485
530
611
676
751

30.8
44.1
47.8
64
79
97
116
131
149
155
166
166
181
214
253
266

34.1
47.5
54
70
88
106
125
143
162
167
182
182
197
234
275
295

15
18
18
26
19
26
19
26
28
20
34
26
30
40
48
60

95
111
140
169
223
264
299
350
398
402
433
452
493
568
629
702

32.5
45.6
50
67
83
102
121
138
156
160
174
173
189
224
261
279

35.7
49
56
73
92
111
130
149
168
172
190
189
205
243
282
306

13
15
16
23
16
23
16
23
24
17
29
22
26
35
42
52

87
102
128
157
208
247
275
325
369
370
400
419
455
526
582
653

34.1
47.2
53
70
87
108
125
144
163
166
182
180
197
233
269
292

37.3
50
58
76
96
117
134
155
175
178
197
195
212
252
289
318

11
13
13
20
14
21
14
20
21
15
25
19
22
30
36
45

80
92
116
145
192
229
252
301
****
337
366
385
417
483
535
604

35.8
48.7
55
73
92
113
130
151
****
172
190
187
205
243
278
305

38.9
52
61
79
100
122
139
162
****
183
205
202
220
261
296
330

9
11
11
17
12
18
11
17
****
12
21
16
19
25
31
39

73
91
107
138
173
219
233
286
345
312
353
365
409
449
506
555

37.5
49
57
75
96
116
134
154
168
177
193
191
206
251
283
318

40.5
52
62
81
105
125
143
165
180
188
208
206
221
268
301
342

8
11
9
15
10
16
10
15
18
11
19
15
18
22
27
33

50
46
49
48
51
48
49
48
44
49
47
48
46
49
48
50

040
045
050
060
085
095
100
120
130
145
150
160
170
190
220
245

113
134
170
200
264
310
359
413
472
482
516
535
586
676
747
827

29.6
43.4
46.3
62
77
93
113
128
145
152
161
163
176
208
251
827

33
47
52
68
86
103
123
140
159
164
178
179
193
229
274
827

18
22
23
32
22
32
23
32
35
25
42
31
37
48
59
72

106
124
157
187
248
292
334
388
442
449
482
501
548
632
699
776

31.3
45
48.7
65
81
99
118
134
152
158
170
170
184
218
259
272

34.6
48.5
55
71
90
108
128
146
165
170
186
186
201
238
281
301

16
19
20
28
20
28
20
28
30
21
36
27
32
42
52
64

98
115
145
175
232
274
310
362
411
416
448
466
509
588
650
726

33.1
46.6
51
68
85
104
123
141
159
164
178
177
192
228
267
285

36.3
50
57
74
94
114
132
152
172
175
194
192
208
248
288
313

14
16
17
25
17
25
17
24
26
18
31
24
28
37
45
56

91
105
133
163
215
256
285
337
381
382
413
432
470
545
601
676

34.8
48.3
54
72
89
110
128
147
166
170
186
184
200
238
276
299

38
52
59
78
98
119
137
158
178
181
201
199
216
257
296
325

12
14
14
21
15
22
15
21
22
16
27
20
24
32
38
48

83
96
121
151
199
238
261
312
****
349
379
397
431
501
553
625

36.5
49.9
56
75
94
115
133
154
****
176
194
191
208
248
284
312

39.7
53
62
81
102
124
142
165
****
187
209
206
223
266
303
337

10
12
12
18
13
19
12
18
****
13
22
17
20
27
33
42

77
96
111
146
183
231
246
296
357
329
365
384
423
474
523
574

37.9
49.9
58
76
98
118
136
158
172
179
198
194
210
254
289
325

41
53
64
82
106
126
145
169
184
190
212
208
225
272
308
350

9
12
10
17
11
18
11
17
20
12
21
16
19
24
29
35

49
45
49
47
50
47
48
48
44
48
47
47
46
48
48
50

040
045
050
060
085
095
100
120
130
145
150
160
170
190
220
245

118
139
176
206
273
320
371
427
487
497
534
553
605
698
770
853

30.1
44.2
47.1
63
78
95
116
130
148
155
164
166
179
212
257
264

33.4
47.9
53
69
87
105
125
142
162
167
182
182
197
233
281
295

19
23
24
34
24
34
24
34
37
26
45
33
39
52
62
77

110
129
163
194
256
302
346
401
456
463
498
517
565
653
721
801

31.9
45.9
49.7
66
82
101
121
137
156
161
173
173
187
222
265
277

35.2
49.5
56
73
91
110
130
149
169
173
190
189
204
243
288
307

17
20
21
30
21
30
21
30
32
23
39
29
34
45
55
68

102
119
150
181
240
284
321
375
425
429
463
481
525
608
671
750

33.7
47.6
52
70
87
107
126
143
163
167
181
180
195
233
274
291

36.9
51
58
76
96
116
135
155
175
179
198
196
211
252
295
320

15
18
18
26
19
27
18
26
28
20
33
25
30
39
48
59

94
109
138
169
223
265
295
349
394
395
427
445
485
563
621
698

35.4
49.4
55
73
91
112
131
150
170
173
190
187
203
243
282
305

38.6
53
60
79
100
121
140
162
182
185
206
203
219
262
302
332

13
15
15
23
16
24
16
23
24
17
28
22
25
34
41
52

86
99
125
156
207
246
270
323
****
360
392
410
445
518
571
645

37.2
51
57
77
95
118
136
157
****
179
199
195
211
254
290
319

40.4
54
63
83
104
127
145
168
****
190
214
209
227
272
310
344

11
12
13
20
14
20
13
20
****
14
24
18
21
29
35
44

80
99
118
151
190
239
255
312
368
340
377
395
437
491
551
604

38.7
51
59
78
100
120
140
159
176
183
202
197
213
260
294
330

41.8
54
64
84
108
129
148
171
187
194
217
212
228
278
313
355

9
12
11
18
12
19
12
18
21
12
22
17
21
26
32
39

49
45
48
47
50
47
48
47
44
48
47
47
46
48
47
49

040
045
050
060
085
095
100
120
130
145
150
160
170
190
220
245

122
143
181
213
282
331
384
441
503
512
551
570
624
720
794
880

30.5
45.1
48
64
80
97
118
132
151
158
168
169
182
215
263
269

33.9
48.8
54
71
89
107
128
145
165
170
185
186
200
238
287
301

21
25
26
36
26
36
26
36
40
28
48
35
41
55
66
82

114
133
169
200
265
312
358
414
470
477
515
533
582
674
743
826

32.4
46.9
51
68
84
103
123
139
159
164
176
176
190
226
271
283

35.7
50
57
74
93
112
133
152
172
176
193
193
207
247
294
314

18
22
22
32
23
32
23
32
34
24
42
31
36
48
58
72

105
123
156
188
248
293
332
387
438
442
478
496
541
628
691
773

34.2
48.7
53
71
88
109
129
146
166
170
185
184
198
237
280
297

37.5
52
59
77
97
118
138
158
179
182
201
199
215
257
301
326

16
19
19
28
20
29
20
28
30
21
36
27
31
42
51
63

97
113
143
175
231
274
305
360
406
407
441
459
500
582
640
720

36.1
50
56
75
93
114
134
153
173
176
194
191
207
248
288
311

39.3
54
62
81
102
124
143
165
186
188
210
206
222
267
309
339

14
16
16
24
17
25
17
24
25
18
30
23
27
36
43
55

89
****
130
162
214
255
279
333
****
372
404
422
458
535
588
666

38
****
58
78
97
120
139
160
****
183
203
198
215
259
297
325

41.1
****
64
84
106
129
148
171
****
194
218
213
230
278
316
352

12
****
13
21
15
22
14
21
****
15
25
20
23
31
37
47

84
105
122
159
200
251
269
328
380
357
397
407
450
517
568
634

39.1
52
60
79
101
121
142
161
179
185
204
201
216
264
300
334

42.2
55
66
85
109
130
150
172
191
196
220
216
232
282
319
359

10
14
12
20
13
21
13
20
22
14
24
18
22
29
34
43

48
44
48
46
49
46
47
46
44
47
46
47
46
47
47
48

040
045
050
060
085
095
100
120
130
145
150
160
170
190
220
245

10

130
153
193
227
300
353
409
469
533
543
586
604
661
765
841
932

31.4
46.8
49.7
66
82
100
122
137
157
163
174
176
187
223
274
279

34.9
51
56
73
92
111
133
150
172
177
193
193
206
246
301
314

23
28
29
41
29
41
29
40
45
31
54
39
46
62
74
92

121
142
180
213
283
332
381
441
499
506
547
565
617
716
787
876

33.4
48.7
52
70
87
107
128
144
165
170
183
183
196
234
283
294

36.8
52
59
77
96
116
138
157
179
183
201
200
214
257
308
327

20
24
25
36
26
37
26
36
39
27
47
35
41
54
65
81

113
131
166
200
265
312
353
412
465
469
508
525
574
668
733
820

35.4
51
55
74
92
113
134
152
173
176
192
191
204
246
292
309

38.7
54
61
80
101
122
143
164
186
189
209
207
222
267
315
339

18
21
22
32
23
32
22
31
34
23
41
30
35
47
57
71

104
120
153
186
247
292
326
384
431
431
469
486
530
619
679
764

37.4
53
58
78
97
119
140
159
181
183
202
198
213
258
301
324

40.7
56
64
84
105
128
149
171
193
195
218
214
229
278
322
353

15
18
18
28
20
28
19
27
29
20
34
26
30
41
49
62

96
****
139
173
229
272
298
355
****
394
430
446
486
570
624
707

39.4
****
61
82
101
125
146
166
****
189
211
206
222
270
310
339

42.6
****
66
88
110
134
154
178
****
201
227
221
237
289
330
366

13
****
15
24
17
25
16
24
****
17
29
22
25
35
41
53

92
114
134
173
218
272
292
355
403
394
422
438
486
560
624
684

40.2
54
62
82
104
125
147
166
187
189
213
207
222
272
310
345

43.4
57
67
88
113
134
156
178
199
201
228
222
237
291
330
371

12
16
14
24
16
25
15
24
25
17
28
21
25
34
41
50

47
43
47
45
48
45
46
45
44
45
46
46
45
46
45
47

Legend:
LCWT
CAP kW

Leaving chilled water temperature C

Net cooling capacity (gross cooling capacity minus the water pump heat
against the internal evaporator pressure drop)
COMP kW Compressor power input
UNIT kW
Effective unit power input (power input of the compressors, control circuit
and fans plus the power input of the pump against the internal evaporator
pressure drop)
COOL kPa Evaporator water pressure drop

!3

Application data:
Refrigerant: R-407C
Evaporator temperature rise: 5 K
Evaporator fluid: Fresh water
Fouling factor: 0.44 x 10-4 (m2K)/W
Full load correction factors for Eurovent laboratory test:
Net cooling capacity
1.000
Energy efficiency ratio
1.000
Evaporator pressure drop
1.000

Capacity at Eurovent conditions

* Max. operating temperature: for temperatures above 46C contact Carrier.

Note: Evaporator water flow rate(l/s)= CAP(kW)x 860 / [5(C)x 3600]

327

The published performances are Eurovent certified in accordance with document 6C/003.

Operating limits
Minimum cooler flow rates
30GZ

Minimum flow, l/s

Application

040-045
050-060
085-095
100-120
130
145
150
160-245

3.6
4.0
6.0
8.5
9.8
12.1
9.8
12.1

Air conditioning
Industrial process cooling
Low ambient temperature

3.25
6.50
6.50

This volume is necessary for stable operation and accurate

control. It is often necessary to add a buffer water reservoir
to the circuit in order to achieve the required volume.

Minimum chilled water loop flow rate

Whatever the size of the system, the water loop minimum
volume is given by the following formula:
Volume = CAP[kW] x N = litres
where CAP is the nominal system capacity (kW) at the
nominal operating conditions of the installation.

Technical description
Air-cooled packaged liquid chillers for outdoor installation, equipped with numerical control and electronic expansion valves (30GZ 085-245) and operating with chlorinefree refrigerant HFC-407C.
Quality assurance
Designed and manufactured in a factory, accredited to
Quality Assurance Standard ISO 9001. Performances in
accordance with EUROVENT recommendations.
Chassis and casing
Galvanized steel, with polyester-powder paint finish,
baked-in electrostatically before assembly, colour light
grey (RAL 7035).
Compressors
n 30GZ 040-245: Semi-hermetic reciprocating Carrier compressors with anti-friction treatment specially designed for
operation with HFC-407C, lubricated by POE oil, using a
reversible oil pump.
n Crankcase heater includes a protection device that stops the
compressor in case of a fault. 4-pole electric motor with
two windings (part-winding for 30GZ 040-060), cooled by
suction gas and protected by the following safety devices
against abnormal operating conditions: thermo-magnetic
circuit breaker (breaking capacity 22 kA), ground current
detector to avoid acid formation (multi-compressor circuit).
n The compressors are mounted on rubber anti-vibration
dampers and equipped with a discharge muffler and
suction (optional on 30GZ 085-245) and discharge service
valves.
Condensers
Aluminium fins mechanically bonded to seamless copper
tubes, with built-in subcoolers. Ultra low-noise axial Carrier Flying Bird fan(s) with 15 blades and rotating shroud,
made of recyclable composite material. 8-pole, 3-phase
motor(s) to IP55, protected by built-in circuit breaker.
Evaporator
Multi-tube evaporator with two refrigerant circuits, internally finned copper tubes, expanded into tube sheets with
internal polypropylene baffles. Water connections threaded
(MPT) or with standard flat flange. Freeze-up protection

down to an outside temperature of -20C using 19 mm

closed-cell polyurethane foam and trace heater.
Refrigerant circuits
Each circuit includes: one or more compressors, filter drier,
combined moisture indicator and sightglass, liquid line
shut-off/drain valve, thermostatic expansion valve or Carrier electronic expansion valve (EXV) (30GZ 085-245),
controlled by a stepper motor (1500 steps) for improved
refrigerant flow control and pump-down, dual-safety high
pressure switch.
Control box, power and control wiring
Galvanized sheet steel, polyester paint finish, with hinged
access doors and removable sun protection shield. Control
box contains: circuit breakers and compressor and fan contactors, control circuit transformer, 3-phase power supply
terminals (30GZ 170-245 units have a power supply terminal at each end), and separate 230 V power supply for
heater circuits. Control circuit cables and electrical components are numbered.
Numeric PRO-DIALOG Plus control accessible
without opening the control box, offers:
n PID control of leaving water temperature with return temperature compensation for control of compressors, fans and
electronic expansion valves (30GZ 085-245).
n Protection against abnormal operating conditions, compressor faults, high or low refrigerant pressure, low suction temperature, evaporator freeze-up, pump-down when the circuit shuts down, etc.
n Communications
Digital display of parameters: suction and discharge pressures and temperatures, evaporator entering/leaving water
temperatures, number of compressors running, compressor
operating hours, history of recorded faults, etc.
Remote location of controls: start/stop, dual setpoint, setpoint reset, demand limit control, general fault reporting by
circuit.
n Series RS485 port for connection to a building monitoring
system.
Delivery
All chillers are factory-tested before shipping. Standard
packing: wooden skid.

The cover photo is solely for illustration purposes, and is not contractually binding.
The photo shows a unit with optional compressor sound enclosure.
Order No. 13190-20, August 1997. Supersedes order No. June 1997.
Manufacturer reserves the right to change any product specifications without notice.

328

Manufactured by Carrier SA, Montluel, France.

Printed on Totally Chlorine Free Paper.
Printed in the Netherlands.