Cat 30XW e 1606 11
Cat 30XW e 1606 11
Cat 30XW e 1606 11
With a broad portfolio of advanced technical patent awards, our global R&D
(HVAC) solutions.
Option
(Details on page 13)
Operating Range
Cooling/Heating
Evaporator Minimum Maximum
Entering temperature at start-up - 35℃
Leaving temperature during operation 3.3℃* 20℃
Entering/leaving temperature difference at full load 2.8℃ 11.1℃
Condenser Minimum Maximum
Entering temperature at start-up 13℃ -
Leaving temperature during operation 19℃** 50℃***
Entering/leaving temperature difference at full load 2.8℃ 11.1℃
*If the leaving water temperature is below 3.3℃ ,a frost protection solution must be used.
Please refer to option 05 and option 06 for application with low evaporator leaving water temperature (>-12℃ ).
**If the temperature leaving the condenser is below 19℃ , a water flow control valve must be used at the condenser (two or three-way valve). Please refer to option 152 to ensure the correct
condensing temperature.
***Please refer to option 150 for applications with high condenser leaving temperature (up to 63℃ ). Refer to 30XW-S and 30XW0262/0312/0352/1012 standard chiller with condenser leaving
temperature 48℃ 30XW1351P~1601P,1261~1601,1261S~1601S with condenser leaving temperature 45℃ .
Note:
Chiller can run 30 minutes at best under minimum load. After 30 minutes, chiller will turn off and waiting for restart automatically.
ambient temperature: During storage and transport of the 30XW units the minimum and maximum permissible temperatures are -20℃ and 60℃ . These temperatures should be taken into
consideration for transport by container.
Cooling Capacity
250~3467kW
All data over 200Tons in this catalogue is rated in accordance with AHRI
Standard 550/590 as represented in the Packaged Chiller Builder
Selection Program (E-Cat)
2
Features
The Aquaforce liquid chillers are the premium solution for industrial and commercial applications
where installers, consultants and building owners require optimal performances and maximum quality.
The Aquaforce liquid chillers are designed to meet current and future compactness. They use the
most reliable technologies available today:
- Twin-rotor screw compressors with a variable capacity valve.
- Single refrigerant R134a.
- Touch Pilot Control system.
- Flooded heat exchangers that are mechanically cleanable.
To meet to all environmental and economic requirements,the 30XW is available in three efficiency
classes:
- Standard efficiency 30XW-S units that offerings excellent quality with superior cost advantage,
designed to maximize savings, it’s the cost-effective choice, suitable for comfort cooling of hotels,
office and industrial settings.
- Medium-efficiency 30XW units that offer an optinized balance of technical and economical aspects,
while at the same time boasting superior energy efficiency.
- High-efficiency 30XW-P units that offer unequalled energy efficiency to satisfy the most stringent
demands of building owners wanting to reduce operating costs to the minimum.
The 30XW Aquaforce range is also split into two versions:
- 30XW for air conditioning and refrigeration applications.
- 30XW Heating for heating applications.
These two versions provide the following performances:
- High heating temperature, allowing the 30XW Heating Aquaforce to supply water with a condenser
leaving water temperature of +63°C (option 150A)
- Low temperature, allowing the 30XW Aquaforce to operate with an evaporator leaving glycol
temperature down to -6°C (option 5) or -12°C (option 6).
Absolute reliability
Screw compressors
- Industrial-type screw compressors with oversized bearings and motor cooled by suction gas.
- Patented line-design screw rotors and microprocessor-based control to guarantee accurate meshing
and enhance service life.
- Reduced number of moving parts, with compressor rotors directly driven by the motor, to lower the
gailure rate and enhance reliability.
- All compressor components are easily accessible on site minimizing down-time.
- Protection increased by an electronic board.
Evaporator
- Electronic paddle-free flow switch. Auto-setting according to cooler size and fluid type. Environmental care
Auto-adaptive control
- Control algorithm prevents excessive compressor cycling (Carrier patent).
- Automatic compressor unloading in case of abnormally high condensing pressure. R134a refrigerant
- Control system has comprehensive protection during operation, such as oil temperature control, - Refrigerant of the HFC group with
overvoltage and overcurrent protection, discharge temperature overheat protection, heat exchanger Leak-tight refrigerant circuit
anti-freeze protection etc. in order to ensure chiller long time reliable operation. - Reduction of leaks as no capillary
Exceptional endurance tests - Verication of pressure transducers
- Partnerships with specialized laboratories and use of limit simulation tools (finite element calculation) ferring refrigerant charge.
for the design of critical components. - Discharge line shut-off valve and liquid
- Transport simulation test in the laboratory on a vibrating table and then on an endurance circuit.
3
Easy and fast installation
Compact design
- The 30XW units are designed to offer the most compact dimensions on the market.
- With a width of approximately 1 m up to 1500 kW the units can pass through standard door
openings and only require minimum oor space in the plant room.
Simplied electrical connections
- Main disconnect switch with high trip capacity.
- Transformer to supply the integrated control circuit (400/24 V).
Simplied hydronic connections
- Victaulic connections on the evaporator and condenser.
- Practical reference marks for entering and leaving water connections.
- Possibility to reverse the heat exchanger water inlet and outlet at the factory.
Fast commissioning
- Systematic factory operation test before shipment.
- Quick-test function for step-by-step verication of the instruments, expansion devices and compressors.
New innovative smart control for variable-drive screw compressor chillers. With the ultimate touch
screen interface,the Touch Pilot Control includes:
- An intuitve and user-friendly interface.Concise and clear information is available in local languages.
- Complete menu,customized for different users(end user,service personnel or Carrier engi- neers).
- Safe operation and unit setting: password protection ensures that unauthorized people cannot
modify any advanced parameters.
- General access without password to the most important operating parameters.
- Touch Pilot Control combines intelligence with operating simplicity.
For optimum energy efficiency the control constantly monitors all machine parameters and precisely
manages the operation of compressors,electronic expansion devices and of the evaporator and
condenser water pumps.
Energy management
- Internal time schedule clock: controls chiller on/off times and operation at a second set-point.
- Set-point reset based on the return water temperature.
- The DCT (Data Collection Tool) records the alarms history to simplify and facilitate service operations.
Units with Touch Pilot control can be easily accessed from the internet,using a PC with an Ethernet
connection. This makes remote control quick and easy and offers significant advantages for service
operations.
The 30XW is equipped with an RS485 serial port that offers multiple remote control, monitoring and
diagnostic.Carrier offers a vast choice of control products, specially designed to control,manage and
supervise the operation of an air conditioning system. Please consult your Carrier representative for
more information.
The 30XW could connect to the PC using a web browser with Java to connect to the Touch Pilot
Control enter the IP address of the unit in the address bar of the web browser. Unit default address:
169.254.0.1. This address can be changed, two users can be connected simultaneously,with no priority
between users; the last modification is taken into account.
A connection terminal allows remote control of the 30XW by wired cable:
- Start/stop: opening of this contact will shut down the unit.
zero ozone depletion potential. - Dual set-point: closing of this contact activates a second set-point (example: unoccupied
mode).
tubes and are connections are used. - Demand limit: closing of this contact limits the maximum chiller capacity to a predened value.
s and temperature sensors without trans - Operation indication: this volt-free contact indicates that the chiller is operating (cooling load)
or that it is ready to oper-ate (no cooling load).
line service valve for simplied maintenance. - Alarm indication: this volt-free contact indicates the presence of a major fault that has led to
the shut-down of one or several refrigerant circuits.
4
Performance data 30XW-P
30XW-P
Model
0532P 0552P 0702P 0802P 0852P 0902P 0912P 1002P 1052P 1152P 1262P 1351P 1401P 1501P 1601P 1712P
kW 536 572 730 785 852 966 898 974 1075 1147 1253 1339 1409 1488 1589 1747
Capacity
USRT 152 163 208 223 242 275 255 277 306 326 356 381 401 423 452 497
COP kW/kW 6.00 6.02 6.06 5.99 5.90 5.95 6.00 5.99 5.98 5.98 6.14 6.32 6.31 6.33 6.36 6.17
Water Pressure
Evaporator kPa 25 26 25 28 34 57 62 50 73 47 51 57 60 65 68 75
drop
Water
DN 150 150 200 200 200 200 200 200 200 200 200 200 200 200 200 250
connection
Water Pressure
Condenser kPa 39 43 34 39 46 26 34 27 34 37 44 50 52 60 69 61
drop
Water
DN 150 150 200 200 200 200 200 200 200 200 200 200 200 200 200 250
connection
Circuit A No. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Min. capacity % 15 15 15 15 15 8 15 8 8 8 8 20 20 20 15 8
HFC-134a
Refrigerant
Circuit A kg 135 135 200 200 200 115 233 115 115 130 140 365 365 365 365 187.5
Charge
Shipping weight(with
kg 3249 3312 4331 4349 4379 6190 4493 6238 6307 6749 8633 9242 9292 9367 9455 9418
refrigerant)
Operation weight kg 2962 3025 4155 4173 4204 6003 4299 6069 6112 6684 7963 8230 8280 8355 8443 9368
Length mm 3055 3055 3286 3286 3286 4695 3142 4695 4695 4694 4761 4515 4515 4515 4515 4783
Dimension Width mm 1008 1008 1135 1135 1135 1070 1070 1070 1070 1070 1338 1541 1541 1541 1541 1985
Height mm 1743 1743 1949 1949 1949 1947 2062 1947 1947 1998 2197 2614 2614 2614 2614 1520
Based on AHRI condition: Evaporator leaving water temperature 6.7℃, 0.043 l/s·kW,fouling factor=0.018m²K/kW
Condenser entering water temperature 29.4℃, 0.054 l/s·kW,fouling factor=0.044m²K/kW
Above are recommended models. Carrier can offer more models and computer selections at required conditions. For details, please contact Carrier local agencies.
5
Performance data 30XW
30XW
Model
0262 0312 0352 0412 0422 0452 0552 0622 0652 0702 0812 0852 0902 0922
kW 250 304 367 424 453 469 540 621 662 715 785 826 852 891
Capacity
USRT 71 86 104 121 129 133 154 177 188 203 223 235 242 253
COP kW/kW 5.28 5.31 5.27 5.29 5.29 5.45 5.59 5.60 5.50 5.60 5.60 5.52 5.83 5.65
Water
Evaporator Pressure kPa 16 23 30 35 37 28 36 34 34 38 40 48 54 62
drop
Water
DN 125 125 125 125 125 125 125 150 150 150 200 150 150 200
connection
Water
Condenser Pressure kPa 32 43 55 35 36 36 46 47 52 54 30 36 42 51
drop
Water
DN 125 125 125 125 125 125 125 150 150 150 200 200 200 200
connection
Circuit A No. 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Min. capacity % 15 15 15 15 15 15 15 15 15 15 15 15 15 15
HFC-134a
Refrigerant
Circuit A kg 78 78 78 100 85 100 110 150 150 140 160 150 150 176
Charge
Circuit B kg - - - - -- - - - - - - - - -
Shipping weight(with
kg 2298 2359 2394 2792 2792 2946 3044 3787 3770 3787 3934 3958 3977 4188
refrigerant)
Operation weight kg 2002 2063 2098 2518 2518 2580 2684 3509 3486 3509 3688 3711 3923 3979
Length mm 2742 2742 2742 2746 2746 2746 2746 3084 3056 3056 2780 2780 3080 3080
Dimension Width mm 960 960 960 970 970 970 970 1119 1119 1119 1085 1085 1135 1135
Height mm 1568 1568 1568 1694 1694 1693 1693 1873 1849 1849 1950 1900 1900 1950
Based on AHRI condition: Evaporator leaving water temperature 6.7℃, 0.043 l/s·kW,fouling factor=0.018m²K/kW
Condenser entering water temperature 29.4℃, 0.054 l/s·kW,fouling factor=0.044m²K/kW
Above are recommended models. Carrier can offer more models and computer selections at required conditions. For details, please contact Carrier local agencies.
6
Performance data 30XW
30XW
Model
1002 1052 1152 1261 1351 1401 1501 1601 1712 1762 2052 2302 2602 2902 3052 3302 3452
kW 1003 1075 1135 1258 1327 1434 1498 1589 1709 1745 2036 2287 2594 2887 3046 3323 3467
Capacity
USRT 285 306 323 357 377 407 426 451 486 496 579 650 738 821 866 945 986
COP kW/kW 5.61 5.64 5.64 5.88 5.88 5.93 5.93 5.90 5.75 5.80 5.66 5.66 5.87 5.90 5.80 5.82 5.80
Water
Evaporator Pressure kPa 56 68 54 37 40 53 52 58 81 61 56 54 67 72 80 83 85
drop
Water
DN 150 150 200 200 200 200 200 200 200 200 200 200 300 300 300 300 300
connection
Flow rate L/s 54 58 61 68 71 77 80 85 92 93 110 124 140 156 165 179 187
Water
Condenser Pressure kPa 33 43 41 39 41 57 52 63 62 58 48 43 60 52 59 62 67
drop
Water
DN 200 200 200 200 200 200 200 200 200 200 250 250 300 300 300 300 300
connection
Compressor Circuit B No. 1 1 1 - - - - - 1 1 1/1 1/1 1/1 1/1 1/1 1/1 1/1
Min.
% 8 8 8 20 20 20 20 15 8 8 4 4 4 4 4 4 4
capacity
V-Ph-
Power 400-3-50
Hz
Motor
Input
kW 179 192 201 214 226 242 253 269 297 301 360 404 442 489 525 571 597
power
HFC-134a
Refrigerant
Circuit A kg 85 85 100 300 300 340 350 360 140 140 85/85 100/100 130/130 130/130 130/130 140/140 140/140
Charge
Circuit B kg 95 95 110 - - - - - 160 160 95/95 110/110 140/140 140/140 140/140 160/160 160/160
Shipping weight(with
kg 5514 5529 5781 8207 8252 8729 8793 8895 9373 9294 11246 11894 14878 16034 15994 19267 19295
refrigerant)
Operation weight kg 5255 5259 5553 7296 7341 7717 7781 7883 8953 8934 10870 11648 14842 16140 16100 18729 18757
Length mm 4008 4008 4008 4088 4088 4488 4488 4488 4761 4787 4593 4602 5321 5359 5358 5422 5422
Dimension Width mm 1050 1050 1050 1528 1528 1526 1526 1524 1338 1258 2570 2570 2846 2932 2932 3066 3066
Height mm 1846 1846 1896 2562 2562 2564 2564 2563 2307 2307 1846 1896 2064 2064 2064 2307 2307
Based on AHRI condition: Evaporator leaving water temperature 6.7℃, 0.043 l/s·kW,fouling factor=0.018m²K/kW
Condenser entering water temperature 29.4℃, 0.054 l/s·kW,fouling factor=0.044m²K/kW
Above are recommended models. Carrier can offer more models and computer selections at required conditions. For details, please contact Carrier local agencies.
7
Performance data 30XW-S
30XW-S
Model
0502 0612 0692 0802 0912 1012 1261S 1401S 1601S 1712S 2052S 2602S 2902S 3302S 3452S
kW 520 610 697 772 881 1051 1229 1414 1571 1696 2121 2478 2854 3186 3433
Capacity
USRT 148 173 198 220 251 298 350 402 447 482 603 705 811 906 976
COP kW/kW 5.29 5.30 5.31 5.33 5.35 5.30 5.38 5.44 5.47 5.40 5.38 5.39 5.39 5.40 5.48
Water
Evaporator Pressure kPa 35 62 73 46 58 55 60 58 48 80 62 71 88 73 89
drop
Water
DN 125 150 150 150 150 150 200 200 200 200 200 200 300 300 300
connection
Water
Condenser Pressure kPa 45 51 59 69 45 66 47 69 68 91 73 88 93 93 99
drop
Water
DN 125 150 150 150 200 200 200 200 200 200 250 250 300 300 300
connection
Min.
% 15 15 15 15 15 8 20 20 15 8 4 4 4 4 4
capacity
HFC-134a
Refrigerant
Circuit A kg 100 140 140 135 155 85 272 285 320 130 85/85 110/110 115/115 130/130 130/130
Charge
Shipping weight(with
kg 2983 3700 3700 3778 4000 5402 7432 8012 8304 7477 11195 13256 14510 14910 15292
refrigerant)
Operation weight kg 2617 3426 3426 3493 3946 5109 6521 7101 7292 7379 10740 12846 14354 14958 15340
Length mm 2746 3056 3056 3056 3080 4008 3947 4097 4097 4693 4591 5251 5329 5356 5356
Dimension Width mm 970 1119 1119 1119 1135 1050 1525 1526 1524 1231 2570 2761 2932 2932 2932
Height mm 1693 1849 1849 1849 1900 1846 2481 2562 2562 2064 1846 1962 2013 2064 2064
Based on AHRI condition: Evaporator leaving water temperature 6.7℃, 0.043 l/s·kW,fouling factor=0.018m²K/kW
Condenser entering water temperature 29.4℃, 0.054 l/s·kW,fouling factor=0.044m²K/kW
Above are recommended models. Carrier can offer more models and computer selections at required conditions. For details, please contact Carrier local agencies.
8
Electrical parameters 30XW-P (including option 81)
High efficiency units 30XW-P 0532P 0552P 0702P 0802P 0852P 0902P 0912P 1002P 1052P 1152P 1262P 1351P 1401P 1501P 1601P 1712P
Power circuit
V-ph-
Rated Voltage 400-3-50
Hz
Circuit A A 450 450 587 587 587 450 587 450 450 450 587 812 812 812 812 587
Circuit A A 450 450 587 587 587 450 587 450 450 450 587 812 812 812 812 587
Cosine Phi
Nominal *** 0.87 0.87 0.89 0.89 0.90 0.86 0.90 0.86 0.87 0.87 0.88 0.91 0.91 0.91 0.91 0.90
Maximum † 0.90 0.90 0.90 0.91 0.92 0.89 0.92 0.89 0.90 0.90 0.90 0.92 0.92 0.92 0.92 0.92
Circuit A kW 151 151 184 200 223 134 242 134 151 151 184 275 276 340 340 223
Circuit A A 162 162 193 214 232 144 266 144 162 162 193 339 354 376 398 232
Circuit A A 242 242 295 317 351 217 379 217 242 242 295 432 434 535 535 351
Circuit A A 260 260 304 340 358 230 402 230 260 260 304 475 477 588 588 358
* Instantaneous start -up current (locked rotor current of the largest compressor + the rated load current of other smaller motors at nominal operating conditions)
Values obtained at operating condition: evaporator temperature entry/leave water = 12℃/7℃, condenser temperature entry/leavewater = 30℃/35℃
** Instantaneous start -up current (locked rotor current of the largest compressor + the maximum load current of other smaller motors at maximum unit conditions)
Values obtained at operation with maximum unit power input
*** Values obtained at operating condition: evaporator temperature entry/leave water = 12℃/7℃, condenser temperature entry/leavewater = 30℃/35℃
† Values obtained at operation with maximum unit power input
†† Values obtained at operation with maximum unit power input
Values given on the name plate
9
Electrical parameters 30XW (including option 81)
Medium efficiency units 30XW 0262 0312 0352 0412 0422 0452 0552 0622 0652 0702 0812 0852 0902 0922
Power circuit
V-ph
Rated Voltage 400-3-50
-Hz
Circuit A A 233 233 303 414 414 414 450 587 587 587 587 587 587 587
Circuit B A - - - - - - - - - - - - - -
Option 81 A - - - - - - - - - - - - - -
Circuit A A 233 233 303 414 414 414 450 587 587 587 587 587 587 587
Circuit B A - - - - - - - - - - - - - -
Option 81 A - - - - - - - - - - - - - -
Cosine Phi
Nominal *** 0.86 0.86 0.86 0.86 0.86 0.86 0.87 0.88 0.88 0.89 0.90 0.90 0.90 0.90
Maximum † 0.89 0.89 0.89 0.89 0.89 0.89 0.90 0.90 0.90 0.91 0.92 0.92 0.92 0.92
Circuit A kW 80 94 104 134 134 134 151 184 184 200 223 223 223 242
Circuit B kW - - - - - - - - - - - - - -
Option 81 kW - - - - - - - - - - - - - -
Circuit A A 81 97 116 144 144 144 162 193 193 214 232 232 232 266
Circuit B A - - - - - - - - - - - - - -
Option 81 A - - - - - - - - - - - - - -
Circuit A A 130 153 168 217 217 217 242 295 295 317 351 351 351 379
Circuit B A - - - - - - - - - - - - - -
Option 81 A - - - - - - - - - - - - - -
Circuit A A 138 162 178 230 230 230 260 304 304 340 358 358 358 402
Circuit B A - - - - - - - - - - - - - -
Option 81 A - - - - - - - - - - - - - -
* Instantaneous start -up current (locked rotor current of the largest compressor + the rated load current of other smaller motors at nominal operating conditions)
Values obtained at operating condition: evaporator temperature entry/leave water = 12℃/7℃, condenser temperature entry/leavewater = 30℃/35℃
** Instantaneous start -up current (locked rotor current of the largest compressor + the maximum load current of other smaller motors at maximum unit conditions)
Values obtained at operation with maximum unit power input
*** Values obtained at operating condition: evaporator temperature entry/leave water = 12℃/7℃, condenser temperature entry/leavewater = 30℃/35℃
† Values obtained at operation with maximum unit power input
†† Values obtained at operation with maximum unit power input
Values given on the name plate
10
Electrical parameters 30XW (including option 81)
Standard efficiency units
1002 1052 1152 1261 1351 1401 1501 1601 1712 1762
30XW
Power circuit
V-ph-
Rated Voltage 400-3-50
Hz
Circuit A A 450 450 414 812 812 812 812 812 587 587
Circuit A A 450 450 414 812 812 812 812 812 587 587
Cosine Phi
Nominal *** 0.87 0.87 0.87 0.91 0.91 0.91 0.91 0.91 0.90 0.90
Maximum † 0.90 0.90 0.90 0.92 0.92 0.92 0.92 0.92 0.92 0.92
Circuit A kW 151 151 151 275 276 340 340 340 223 242
Circuit A A 162 162 162 343 362 387 404 433 232 266
Circuit A A 242 242 242 432 434 535 535 535 351 379
Circuit A A 260 260 260 475 477 588 588 588 358 402
* Instantaneous start -up current (locked rotor current of the largest compressor + the rated load current of other smaller motors at nominal operating conditions)
Values obtained at operating condition: evaporator temperature entry/leave water = 12℃/7℃, condenser temperature entry/leavewater = 30℃/35℃
** Instantaneous start -up current (locked rotor current of the largest compressor + the maximum load current of other smaller motors at maximum unit conditions)
Values obtained at operation with maximum unit power input
*** Values obtained at operating condition: evaporator temperature entry/leave water = 12℃/7℃, condenser temperature entry/leavewater = 30℃/35℃
† Values obtained at operation with maximum unit power input
†† Values obtained at operation with maximum unit power input
Values given on the name plate
11
Electrical parameters 30XW (including option 81)
Medium efficiency units 30XW 2052 2302 2602 2902 3052 3302 3452
Power circuit
V-ph-
Rated Voltage 400-3-50
Hz
Voltage Range V 360-440
Control circuit 24 V per internal transformateur
Nominal start-up current*
Module1 Circuit A A 414 414 587 587 587 587 587
Module1 Circuit B A 414 414 414 587 587 587 587
Module1 Option 81 A 576 576 749 780 801 819 819
Module2 Circuit A A 414 414 587 587 587 587 587
Module2 Circuit B A 414 414 414 587 587 587 587
Module2 Option 81 A 576 576 749 780 801 819 819
Maximum start-up current **
Module1 Circuit A A 414 414 587 587 587 587 587
Module1 Circuit B A 414 414 414 587 587 587 587
Module1 Option 81 A 656 656 829 882 904 938 938
Module2 Circuit A A 414 414 587 587 587 587 587
Module2 Circuit B A 414 414 414 587 587 587 587
Module2 Option 81 A 656 656 829 882 904 938 938
Cosine Phi
Nominal *** 0.87 0.87 0.88 0.88 0.88 0.90 0.90
Maximum † 0.90 0.90 0.90 0.90 0.90 0.92 0.92
Maximum power draw ††
Module1 Circuit A kW 151 151 184 184 200 223 223
Module1 Circuit B kW 134 151 151 184 184 202 223
Module1 Option 81 kW 285 302 335 368 384 425 446
Module2 Circuit A kW 151 151 184 184 200 223 223
Module2 Circuit B kW 134 151 151 184 184 202 223
Module2 Option 81 kW 285 302 335 368 384 425 446
Nominal current draw ***
Module1 Circuit A A 162 162 193 193 214 232 232
Module1 Circuit B A 144 162 162 193 193 214 232
Module1 Option 81 A 306 324 355 386 407 446 464
Module2 Circuit A A 162 162 193 193 214 232 232
Module2 Circuit B A 144 162 162 193 193 214 232
Module2 Option 81 A 306 324 355 386 407 446 464
Maximum current draw (Un) ††
Module1 Circuit A A 242 242 295 295 317 351 351
Module1 Circuit B A 217 242 242 295 295 317 351
Module1 Option 81 A 459 484 537 590 612 668 702
Module2 Circuit A A 242 242 295 295 317 351 351
Module2 Circuit B A 217 242 242 295 295 317 351
Module2 Option 81 A 459 484 537 590 612 668 702
Maximum current draw (Un -10%) †
Module1 Circuit A A 260 260 304 304 340 358 358
Module1 Circuit B A 230 260 260 304 304 340 358
Module1 Option 81 A 490 520 564 608 644 698 716
Module2 Circuit A A 260 260 304 304 340 358 358
Module2 Circuit B A 230 260 260 304 304 340 358
Module2 Option 81 A 490 520 564 608 644 698 716
* Instantaneous start -up current (locked rotor current of the largest compressor + the rated load current of other smaller motors at nominal operating conditions)
Values obtained at operating condition: evaporator temperature entry/leave water = 12℃/7℃, condenser temperature entry/leavewater = 30℃/35℃
** Instantaneous start -up current (locked rotor current of the largest compressor + the maximum load current of other smaller motors at maximum unit conditions)
Values obtained at operation with maximum unit power input
*** Values obtained at operating condition: evaporator temperature entry/leave water = 12℃/7℃, condenser temperature entry/leavewater = 30℃/35℃
† Values obtained at operation with maximum unit power input
†† Values obtained at operation with maximum unit power input
Values given on the name plate
12
Electrical parameters 30XW-S (including option 81)
Standard efficiency units
0502 0612 0692 0802 0912 1012 1261S 1401S 1262S 1402S 1601S 1712S
30XW
Power circuit
V-ph
Rated Voltage 400-3-50
-Hz
Circuit A A 414 587 587 587 587 414 812 812 587 587 812 587
Circuit A A 414 587 587 587 587 414 812 812 587 587 812 587
Cosine Phi
Nominal *** 0.87 0.88 0.89 0.90 0.90 0.87 0.91 0.91 0.88 0.89 0.91 0.90
Maximum † 0.90 0.90 0.91 0.92 0.92 0.90 0.92 0.92 0.90 0.91 0.92 0.92
Circuit A kW 151 184 200 223 242 151 275 340 200 200 340 223
Circuit A A 162 193 214 232 266 162 371 420 214 214 468 232
Circuit A A 242 295 317 351 351 242 432 535 317 317 535 351
Circuit A A 260 304 340 358 402 260 475 588 340 340 588 358
* Instantaneous start -up current (locked rotor current of the largest compressor + the rated load current of other smaller motors at nominal operating conditions)
Values obtained at operating condition: evaporator temperature entry/leave water = 12℃/7℃, condenser temperature entry/leavewater = 30℃/35℃
** Instantaneous start -up current (locked rotor current of the largest compressor + the maximum load current of other smaller motors at maximum unit conditions)
Values obtained at operation with maximum unit power input
*** Values obtained at operating condition: evaporator temperature entry/leave water = 12℃/7℃, condenser temperature entry/leavewater = 30℃/35℃
† Values obtained at operation with maximum unit power input
†† Values obtained at operation with maximum unit power input
Values given on the name plate
13
Electrical parameters 30XW-S (including option 81)
mid efficiency units 30XW-S 2052S 2602S 2902S 3302S 3452S
Power circuit
V-ph-
Rated Voltage 400-3-50
Hz
Voltage Range V 360-440
Control circuit 24 V per internal transformateur
Nominal start-up current*
Module1 Circuit A A 414 587 587 587 587
Module1 Circuit B A 414 414 587 587 587
Module1 Option 81 A 576 749 801 819 819
Module2 Circuit A A 414 587 587 587 587
Module2 Circuit B A 414 414 587 587 587
Module2 Option 81 A 576 749 801 819 819
Maximum start-up current **
Module1 Circuit A A 414 587 587 587 587
Module1 Circuit B A 414 414 587 587 587
Module1 Option 81 A 656 829 904 938 938
Module2 Circuit A A 414 587 587 587 587
Module2 Circuit B A 414 414 587 587 587
Module2 Option 81 A 656 829 904 938 938
Cosine Phi
Nominal *** 0.87 0.88 0.89 0.90 0.90
Maximum † 0.90 0.90 0.91 0.92 0.92
Maximum power draw ††
Module1 Circuit A kW 151 200 200 223 223
Module1 Circuit B kW 151 151 200 223 223
Module1 Option 81 kW 302 351 400 446 446
Module2 Circuit A kW 151 200 200 223 223
Module2 Circuit B kW 151 151 200 223 223
Module2 Option 81 kW 302 351 400 446 446
Nominal current draw ***
Module1 Circuit A A 162 214 214 232 232
Module1 Circuit B A 162 162 214 232 232
Module1 Option 81 A 324 376 428 464 464
Module2 Circuit A A 162 214 214 232 232
Module2 Circuit B A 162 162 214 232 232
Module2 Option 81 A 324 376 428 464 464
Maximum current draw (Un) ††
Module1 Circuit A A 242 317 317 351 351
Module1 Circuit B A 242 242 317 351 351
Module1 Option 81 A 484 559 634 702 702
Module2 Circuit A A 242 317 317 351 351
Module2 Circuit B A 242 242 317 351 351
Module2 Option 81 A 484 559 634 702 702
Maximum current draw (Un -10%) †
Module1 Circuit A A 260 340 340 358 358
Module1 Circuit B A 260 260 340 358 358
Module1 Option 81 A 520 600 680 716 716
Module2 Circuit A A 260 340 340 358 358
Module2 Circuit B A 260 260 340 358 358
Module2 Option 81 A 520 600 680 716 716
* Instantaneous start -up current (locked rotor current of the largest compressor + the rated load current of other smaller motors at nominal operating conditions)
Values obtained at operating condition: evaporator temperature entry/leave water = 12℃/7℃, condenser temperature entry/leavewater = 30℃/35℃
** Instantaneous start -up current (locked rotor current of the largest compressor + the maximum load current of other smaller motors at maximum unit conditions)
Values obtained at operation with maximum unit power input
*** Values obtained at operating condition: evaporator temperature entry/leave water = 12℃/7℃, condenser temperature entry/leavewater = 30℃/35℃
† Values obtained at operation with maximum unit power input
†† Values obtained at operation with maximum unit power input
Values given on the name plate
14
Options & accessories
Options NO Description Advantages Use
30XW0262-3452/S,
Covers specific application such as
Medium Brine 5 Brine application down to -6°C leaving fluid temperature 0552P(except
ice storage and industrial processes
0502/0652/0802)
Brine application down to -12°C leaving fluid temperature
* Use of air-cooled unit compressors Covers specific application such as 30XW1152
Low Brine 6
* Increase size of electrical componts according to compressor motor ice storage and industrial processes 30XW0552P
electrical characteristics
30XW1012-3452/S
Single power This option is required to allow to connect on single power supply line 30XW0902P-1712P
81 Quick and easy installation
connection to one single location where std machine require two Each module of duplex
with PT081
30XW0702P
Closed Y-delta start 91 Closed Y-delta start built in conrtro box Low the inrush current
0802P/0912P
Evaporator &
Reinforced evaporator & condenser for extension of the maximum Covers applications with a high water 30XW0262-3452/S
Condenser water 104
water-side service pressure to 1.6MPa column(high buildings) 30XW0532P-1712P
pressue 1.6MPa
Evaporator &
Reinforced evaporator & condenser for extension of the maximum Covers applications with a high water 30XW0262-3452/S
Condenser water 104A16
water-side service pressure to 2.1MPa column(high buildings) 30XW0532P-1712P
pressue 2.1MPa
Evaporator with
30XW0262-1712
reversed water 107E Evaporator with reversed water inlet/outlet Simplification of the water piping
30XW0532P-1712P
connection
Condenser with
30XW0262-1712
reversed water 107C Condenser with reversed water inlet/outlet Simplification of the water piping
30XW0532P-1712P
connection
Two way protocol converter board between CCN and J-Bus for easy
connection to BMS. Easy connection by communication
CCN to J bus 30XW0262-3452/S
148B Consist of: bus to a building management
gateway 30XW0532P-1712P
- Electronic board mounted in the unit electrical cabinet system
- Automatic configuration at start up
Two way protocol converter board between CCN and BAC Net/
Modbus for easy connection to BMS. Easy connection by communication
CCN to BAC Net/ 30XW0262-3452/S
148C Consist of: bus to a building management
Modbus gateway 30XW0532P-1712P
- Electronic board mounted in the unit electrical cabinet system
- Automatic configuration at start up
Two way protocol converter board between CCN and Lon work for
easy connection to BMS. Easy connection by communication
CCN to Lon work 30XW0262-3452/S
148D Consist of: bus to a building management
gateway 30XW0532P-1712P
- Electronic board mounted in the unit electrical cabinet system
- Automatic configuration at start up
Two way protocol converter board between CCN and BAC Net-ip for
easy connection to BMS. Easy connection by communication
CCN to BAC Net-IP 30XW0262-3452/S
149 Consist of: bus to a building management
gateway 30XW0532P-1712P
- Electronic board mounted in the unit electrical cabinet system
- Automatic configuration at start up
High condensing 30XW0262-3452/S
Increased condenser leaving water temperature up to 63℃ .
temperature unit Allows applications with high 30XW0532P-1712P
* Use of air-cooled unit compressors
(up to 63℃ leaving 150 condensing temperature(for heat (except 0912P/1002P/
* Increase size of electrical componts according to compressor motor
condenser water reclaim or dry cooler applications) 0622/0812/0922/
electrical characteristics
temperature) 1762)
Condenser maxium
Control configuration to limit operation at 45°C maximum condenser Avoids oversizing of the protection 30XW0262-3452/S
leaving temperature 150B
leaving temperature elements and the power cables 30XW0532P-1712P
limited to 45℃
Heat pump control logic to control condenser LWT
* Use of air-cooled unit compressors 30XW0262-3452/S
Heat pump(Max
* Increase size of electrical componts according to compressor motor Allows heating applications with max 30XW0532P-1712P
condenser leaving 150A
electrical characteristics condenser leaving temp 63℃ (except 0912P/1002P/
temp 63℃)
* Heat pump control logic 0622/0812/0922/1762)
* Condenser insulation
Condenser maxium 30XW1351P~1601P,
Allows application with high
leaving temperature 150E Increase condenser LWT to 50℃ 30XW1261~1601,
condensing temperature
50℃ 30XW1261S~1601S
Heat pump(Max Heat pump control logic to control condenser LWT
Allows heating applications with max 30XW0262-3452/S
condenser leaving 150D * Condenser insulation
condenser leaving temp 50℃ 30XW0532P-1712P
temp 50℃) * Heat pump Control logic
Output signal (0-10V) to control the condenser water inlet valve Used for applications with cold water
Condenser water Consist of: at the condenser inlet (well water). In
30XW0262-3452/S
valve control (0-10V 152 - One 8DO+4AI/2AO Board this case the valve controls the water
30XW0532P-1712P
signal) - Connector for 3 way valve entering temperature to maintain an
Note: Power supply for water valve is not included acceptable condensing pressure
Remote control module. Additional contacts for an extension of the
Energy
unit control functions (without communication bus) Easy connection by wired connection 30XW0262-3452/S
management 156
Consist of: to a building management system 30XW0532P-1712P
module
- Electrinoc board mounted in the unit electrical cabniet
Touch screen 30XW0262-3452/S
158A 7" TouchScreen Interface Easy operation
Interface 30XW0532P-1712P
Evaporator flanged 30XW0262-3452/S
314E Victaulic to Flange water connections Easy installation
connections 30XW0532P-1712P
15
Options & accessories
Condenser flanged 30XW0262-3452/S
314C Victaulic to Flange water connections Easy installation
connections 30XW0532P-1712P
30XW0262-3452/S
Nitrogen charge 320 Unit nitrogen factory charged. Less weight. No refrigerant charged
30XW0532P-1712P
Reducing refrigerant loss and
Discharge shut off 30XW0262-3452/S
321 Allows referigerant to be stored inside the chiller during servicing eliminating time-consuming transfer
valve 30XW0532P-1712P
procedures
Meets Australia government pressure vessel code AS 1210 and AS Meets Australia government pressure 30XW0452-3452/S
Australia code 312A
4343 vessel code AS 1210 and AS 4343 30XW0532P-1712P
"Side-by-side" Units only. Unit shipped in two parts bolted together,
Multi-piece
51 flanges on piping connections, no refrigerant charge (Nitrogen Easy installation 30XW1712P
shipment
holding charge)
Provide 2 to 4 dBA sound attenuation vs std to meet low noise
30XW0262-3452/S
Low noise 257 application Lower operating sound levels
30XW0532P-1712P
* Innovative lagging used
Provide 6 to 8 dBA sound attenuation vs std to meet super low noise
application Lower operating sound levels with 30XW0262-1712
Super low noise 258A
* Sound enclosure used waterproof 30XW0532P-1712P
* Waterproof, rust prevention features
Provide 8 to 10 dBA sound attenuation vs std to meet super low noise
application 30XW0262-1712
Super low noise 258C Lower operating sound levels
* Sound enclosure used 30XW0532P-1712P
* Waterproof, rust prevention features
Provide unit soft staring, uninterupted changeover without current
30XW0262-3452/S
Soft starter 25 peak that would stress power supply Lower peak start-up current
30XW0532P-1712P
* Using a soft starter instead of Wye-Delta starter
Higher water & rust protection level 30XW0262-3452/S
IP44 Enclosure 20 IP44 Enclosure(Control box & Terminal box)
for control box & terminal box 30XW0532P-1712P
Condenser CuNi Suitable for river water and sewage 30XW0262-3452/S
841C 90/10 CuNi tubes used on condenser
tubes water 30XW0502P-1712P
Evaporator CuNi Suitable for river water and sewage 30XW0262-3452/S
841E 90/10 CuNi tubes used on evaporator
tubes water 30XW0502P-1712P
Recommended for tropical environments (hot and humid). Avoid the condensation appearing
Consist of: on the surface of terminal box and
Terminal box 30XW0262-3452
322 -Slope bottom of terminal box. accumulating internally. Also prevent
condensation free 30XW0532P-1712P
-A water drain tube from the bottom of terminal box. condensation dropping on the control
-Thermal insulation on the surface of terminal box. box where bellow the terminal box.
Notes:
1. Medium brine option PT005 is not compatible with PT150/PT150A/PT312A.
2. Low Brine options PT006 is not compatible with PT150/PT150A/PT150D/PT312A .
3. Australia code PT312A is not compatible with PT005/PT006/PT104/PT104A16/PT150/PT150A/841E/841C.
4. 30XW0622,0812,0922,1762,0912P,1002P w/o PT312A option, but ASME focus .
5. IP44 enclosure PT020 is not compatible with PT025/PT258/PT322.
6. 30XW1351P-1601P,1261-1601,1261S-1601S are standard equipped with closed Y-delta start but w/o option 841C/841E.
7. Condenser water valve control option is not include 3 way valve and power supply for water valve.
Wiring Diagram
J23 A11
80mA MIN - 3A MAX
24AC - 48VDC MAX
30
ALARM
2.5mm2 MAX.
31 D005
J22
80mA MIN - 3A MAX
20V - MIN
37
READY 38 D006
J1
32 D101
REMOTE ON/OFF SWITCH
33 +C
65 D102
24VAC,20mA
66 +C
63 D103
DEMAND LIMIT SWITCH
64 +C
J2
91 D001
CONDENSER PUMP 1 COMMAND 0.5A MAX
91A D002
24AC - 48VA MAX
0.5A MAX
CONDENSER PUMP 2 COMMAND
1.5mm2 MAX.
12
J6
90 D003
COOLER PUMP 1 COMMAND 0.5A MAX
90A
0.5A MAX
COOLER PUMP 2 COMMAND
12
1.5mm2 MAX.
Ethernet
X2
16
Guide Specifications
General description
Factory assembled single piece water-cooled liquid chiller. Contained within the unit shall be all factory wiring, piping,
controls, refrigerant charge (HFC-134a), refrigeration circuits set, screw compressors, electronic expansion valves and
equipment required prior to field start-up.
Quality assurance
1. Unit construction shall comply with standard including the following:
A. Code of design of heating, ventilation and air conditions (GBJ 19-87, GB50019-2003).
B. GB/T 18430.1-2007, AHRI Standard 550/590.
C. ISO3746-1996 and ARI575-1987.
2. Unit shall be designed, manufactured and tested in a facility with a quality management system certified ISO 9001 and en
vironmental management system ISO 14001.
3. Unit shall be run tested at the factory.
4. Unit components shall be capable of withstanding 60°C (66°C for PT150A) storage without damage, failure, refriger
ant loss, or safety risks.
Product features
1. Compressors:
A. Unit shall have semi-hermetic twin-screw compressors with internal relief valve and check valve to avoid reverse
rotation on shut down.
B. Each compressor shall be equipped with a discharge shut-off valve.
C. The discharge shall also be equipped with a muffler to reduce discharge gas pulsations.
D. Capacity control shall be provided by a variable control slide valve capable of reducing compressor capacity down to
15% of full load. Compressor shall start in unloaded condition.
E. Motor shall be cooled by suction gas and protected by internal winding temperature sensors. Compressor bearings
shall be designed for minimum 73000 hours at maximum operating conditions.
F. Lubrication oil system shall include pre-filter and external filter capable of filtration to 5 microns.
2. Evaporator:
A. Unit shall be equipped with a single evaporator.
B. Evaporator shall be manufactured, tested and stamped in accordance with the GB150-1999.
C. The maximum refrigerant-side working pressure will be 1500kPa (1750kPa for PT150A), and the maximum waterside
pressure will be 1000kPa (1600kPa, 2100kPa as an option).
D. The evaporator shall be mechanically cleanable, shell-and-tube type with removable heads. Tubes shall be internally
and externally grooved, seamless-copper, and shall be rolled into tube sheets. Shell shall be insulated with 19mm
closed-cell foam with a maximum K factor of 0.28. Evaporator thermal insulation shall be factory fitted.
E. The evaporator shall have a drain and vent in each head.
F. The evaporator shall incorporate an active refrigerant level control system to ensure optimum heat transfer
performance under all load conditions.
G. Design shall incorporate either 1 or 2 independent refrigerant circuits.
H. Chiller shall have only one water inlet & outlet connection with victaulic couplings to avoid vibrations transmission and
accept small misalignment (water connection kit on demand).
I. Evaporator shall be fitted with electronic auto setting water flow switch. Paddle switches or differential pressure
switches shall not be acceptable.
3. Condenser:
A. Unit shall be equipped with a single condenser.
B. Condenser shall be manufactured, tested and stamped in accordance with the GB150-1999.
C. The maximum refrigerant-side working pressure will be 1500kPa (2350kPa for PT150A), and the maximum waterside
pressure will be 1000kPa (1600kPa, 2100kPa as an option).
D. The condenser shall be mechanically cleanable shell-and-tube type with removable heads.
E. Tubes shall be internally and externally grooved, seamless-copper, and shall be rolled into tube sheets.
F. Design shall incorporate either 1 or 2 independent refrigerant circuits and the oil separator.
G. The condenser shall have a drain and vent in each head.
H. Chiller shall have only one water inlet & outlet connection with victaulic couplings to avoid vibrations transmission and
accept small misalignment (water connection kit on demand).
4. Refrigeration circuits:
A. Refrigerant circuit components shall include, compressor, oil separator, high and low side pressure relief devices, com-
17
pressor discharge and liquid line shutoff valves, refrigerant economizer, filter driers, moisture indicating sight
glasses, long stroke electronic expansion device, and complete operating charge of both refrigerant HFC-134a
and compressor oil.
B. To facilitate service and maintenance and avoid refrigerant charge transfers, it must be possible to isolate the
following components and systems independently: filter driers, oil filters, expansion devices and compressor
(with service valves option).
5. Controls:
A. Unit controls shall include as a minimum: microprocessor with non-volatile memory, picture guided unit/operator
interface, the LOCAL/OFF/REMOTE/CCN selector and a touch-screen display with with multiple language
capability.
B. Pressure sensors shall be installed to measure suction, discharge, and oil pressure.
C. Thermistors shall be installed to measure cooler entering and leaving temperatures (on cooler and condenser
side).
D. Unit shall be capable of performing the following functions:
- Automatic change-over and cycling of compressors to equalize running hours and number of starts.
- EXV control, based on throttling optimizes evaporator charging, ensuring condenser superheat and sub-cooling.
- Capacity control based on leaving chilled fluid temperature with return fluid temperature sensing.
- Limit the chilled fluid temperature pull-down rate at start-up to an adjustable range of 0.1°C to 1.1°C
per minute to prevent excessive demand spikes at start-up.
- Enable reset of leaving chilled water temperature according to the return water temperature or by means of a
0-10V signal.
- Provide a dual set point for the leaving chilled water temperature activated by a remote contact closure signal
or by the built in time clock.
- Enable a 2-level demand limit control (between 0 and 100%) or a maximum current drawn limit activated by a
remote contact closure or by the built in time clock.
- Control evaporator water pump and the condenser pump.
- Allow two time scheduling programs to enable unit start-up control, demand limit and set-point changes.
- Enable lead lag control of two chillers running in series or parallel.
6. Diagnostics:
A. Display module shall be capable of displaying set points, system status including temperatures, pressures,
current for each compressor, run time and percent loading.
B. The control system shall allow a quick test of all machine elements to verify the correct operation of every
switch, circuit breaker, contactor etc. before the chiller is started.
7. Safeties:
A. Unit shall be equipped with all necessary components, and in conjunction with the control system shall provide
the unit with protection against the following:
- Reverse rotation.
- Low chilled water temperature.
- Low oil pressure (per compressor).
- Current imbalance.
- Compressor thermal overload.
- Automatic compressor unloading in case of excessive condensing temperature.
- High pressure.
- Electrical overload.
- Loss of phase.
B. Control shall provide separate general alert (minor incident) and alarm (circuit down) remote indication.
8. Operating characteristics:
A. Unit shall be capable of starting with 13°C entering water temperature to the condenser.
B. Unit shall be capable of starting with 35°C entering water temperature to the evaoprator.
9. Electrical characteristics:
A. Unit shall operate on 3-phase power supply without neutral.
B. Control voltage shall be supplied by a factory-installed transformer.
C. Unit shall be supplied with factory-installed electrical disconnect/isolator switch integrating main fuses.
D. Unit shall have a factory installed star/delta starter as standard to limit electrical inrush current.
18
The Manufacturer reserves the right to change any produt specifications without prior notices Version: CAT_30XW_E-1606_11
Supersede: CAT_30XW_E-1601_10