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    Hertz Contact Stresses Sullivan

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    keikunbr
    This document is a lecture on Hertz contact stresses presented by Mark Sullivan on February 9, 2009. It discusses Hertz contact stress theory, provides equations and graphs to calculate contact stresses, and analyzes kinematic couplings. It acknowledges sources used to create the lecture and provides strategies to reduce Hertz contact stresses such as decreasing force, increasing ball radius, and decreasing modulus of elasticity.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Hertz Contact Stresses Sullivan

    Uploaded by

    keikunbr
    110 views13 pages
    This document is a lecture on Hertz contact stresses presented by Mark Sullivan on February 9, 2009. It discusses Hertz contact stress theory, provides equations and graphs to calculate contact stresses, and analyzes kinematic couplings. It acknowledges sources used to create the lecture and provides strategies to reduce Hertz contact stresses such as decreasing force, increasing ball radius, and decreasing modulus of elasticity.

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    Hertz Contact Stresses

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    This document is a lecture on Hertz contact stresses presented by Mark Sullivan on February 9, 2009. It discusses Hertz contact stress theory, provides equations and graphs to calculate contact stresses, and analyzes kinematic couplings. It acknowledges sources used to create the lecture and provides strategies to reduce Hertz contact stresses such as decreasing force, increasing ball radius, and decreasing modulus of elasticity.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    110 views13 pages

    Hertz Contact Stresses Sullivan

    Uploaded by

    keikunbr
    This document is a lecture on Hertz contact stresses presented by Mark Sullivan on February 9, 2009. It discusses Hertz contact stress theory, provides equations and graphs to calculate contact stresses, and analyzes kinematic couplings. It acknowledges sources used to create the lecture and provides strategies to reduce Hertz contact stresses such as decreasing force, increasing ball radius, and decreasing modulus of elasticity.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 13
    At a glance
    Powered by AI
    The document discusses Hertz contact stresses, their analysis and how to reduce them.

    The sources cited for the lecture notes are several books and websites from MIT on precision machine design and kinematic couplings.

    Hertz contact stresses occur at contact points between elastic bodies. They can be reduced by decreasing force, increasing ball radius, or decreasing modulus. Contact pressure, deflection, and contact area are proportional to these factors.

    Precision Machine Design

    ME 250

    Hertz Contact Stresses


    Mark Sullivan
    February 9, 2009

    Precision Machine Design


    Hertz Contact Stresses

    Acknowledgements
    Text and figures in these lecture notes are taken from the
    following sources:

    Slocum, A. H., Precision Machine Design, SME, 1992.


    Slocum, A. H., FUNdaMENTALs of Design, MIT, 2008.
    Culpepper, M., 2.75 Constraint Lecture, MIT, 2001.
    Precision Engineering Research Group, MIT
    http://pergatory.mit.edu/
    http://pergatory.mit.edu/kinematiccouplings/

    Sullivan
    Feb 9, 2009

    Page 2

    Precision Machine Design


    Hertz Contact Stresses

    Hertz Contact Stresses

    Sullivan
    Feb 9, 2009

    Chart from FUNdaMENTALs of Design, Slocum

    Page 3

    Precision Machine Design


    Hertz Contact Stresses

    Hertz Contact Stresses (2)

    This is the general case.


    For solved cases, see Roark
    or MathCAD

    Sullivan
    Feb 9, 2009

    Equations from FUNdaMENTALs of Design, Slocum

    Page 4

    Precision Machine Design


    Hertz Contact Stresses

    Hertz Contact Stresses (3)

    Shear

    Radial

    Compressive

    Sullivan
    Feb 9, 2009

    Graph and equations from FUNdaMENTALs of Design, Slocum

    Page 5

    Precision Machine Design


    Hertz Contact Stresses

    Kinematic Coupling Analysis

    Sullivan
    Feb 9, 2009

    Chart from FUNdaMENTALs of Design, Slocum

    Page 6

    Precision Machine Design


    Hertz Contact Stresses

    KC Analysis Culpepper

    Sullivan
    Feb 9, 2009

    Page 7

    Precision Machine Design


    Hertz Contact Stresses

    KC Analysis Culpepper (2)

    Sullivan
    Feb 9, 2009

    Page 8

    Precision Machine Design


    Hertz Contact Stresses

    KC Analysis Culpepper (3)

    Sullivan
    Feb 9, 2009

    Page 9

    Precision Machine Design


    Hertz Contact Stresses

    Hertz Contact Stress Reduction


    Contact pressure is proportional to:
    Force to the 1/3rd power (F1/3)
    Radius to the -2/3rd power (R-2/3)
    Modulus to the 2/3rd power (E2/3)

    Deflection3 is proportional to:


    Force to the 2/3rd power (F2/3)
    Radius to the -1/3rd power (R-1/3)
    Modulus to the -2/3rd power (E-2/3)

    Contact ellipse diameter is


    proportional to:
    Force to the 1/3rd power (F1/3)
    Radius to the 1/3rd power (R1/3)
    Modulus to the -1/3rd power (E-1/3)
    Sullivan
    Feb 9, 2009

    To reduce Hertz stresses:


    Decrease force (F)
    Increase ball radius (R)
    Decrease modulus (E)

    To reduce deflection:
    Decrease force (F)
    Increase ball radius (R)
    Increase modulus (E)

    To reduce contact area:


    Decrease force (F)
    Decrease ball radius (R)
    Increase modulus (E)

    From FUNdaMENTALs of Design, Slocum

    Page 10

    Precision Machine Design


    Hertz Contact Stresses

    KC Analysis Sullivan

    Sullivan
    Feb 9, 2009

    Page 11

    Precision Machine Design


    Hertz Contact Stresses

    KC Analysis MathCAD

    Sullivan
    Feb 9, 2009

    Page 12

    Precision Machine Design


    Hertz Contact Stresses

    Pop Quiz: Contact Stress


    Which 3 DOF mount has lower Hertz contact stresses? Why?
    How could you make the stresses even lower?

    3-Ball Nest

    Tetrahedron

    Sullivan
    Feb 9, 2009

    Page 13

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