GS112 4 PDF
GS112 4 PDF
GS112 4 PDF
GS 112-4
October 1993
Document Title
APPLICABILITY
Regional Applicability:
United Kingdom
AMENDMENTS
Amd
Date
Page(s)
Description
___________________________________________________________________
CONTENTS
Section
Page
GS 112-4
HIGH VOLTAGE INDUCTION MOTORS
PAGE i
GS 112-4
HIGH VOLTAGE INDUCTION MOTORS
PAGE ii
FOREWORD
Introduction to BP Group Recommended Practices and Specifications for Engineering
The Introductory volume contains a series of documents that provide an introduction to the
BP Group Recommended Practices and Specifications for Engineering (RPSEs). In
particular, the 'General Foreword' sets out the philosophy of the RPSEs. Other documents in
the Introductory volume provide general guidance on using the RPSEs and background
information to Engineering Standards in BP. There are also recommendations for specific
definitions and requirements.
Value of this Guidance for Specification
This Guidance for Specification enables the application requirements for high voltage
induction motors to be properly described by purchasers and for vendors to properly define
the performance characteristics.
Application
This Guidance for Specification is intended to guide the purchaser in the use or creation of a
fit-for-purpose specification for enquiry or purchasing activity.
Text in italics is Commentary. Commentary provides background information which supports
the requirements of the Specification, and may discuss alternative options. It also gives
guidance on the implementation of any 'Specification' or 'Approval' actions; specific actions
are indicated by an asterisk (*) preceding a paragraph number.
This document may refer to certain local, national or international regulations but the
responsibility to ensure compliance with legislation and any other statutory requirements lies
with the user. The user should adapt or supplement this document to ensure compliance for
the specific application.
Specification Ready for Application
A Specification (BP Spec 112-4) is available which may be suitable for enquiry or purchasing
without modification. It is derived from this BP Group Guidance for Specification by
retaining the technical body unaltered but omitting all commentary, omitting the data page
and inserting a modified Foreword.
Principal Changes from Previous Edition
This Guidance for Specification is a revision of BP Std 220 which was first issued in 1983 and
which was based upon the requirements of the 1981 issue of OCMA Spec No. ELEC 1. This
revision is based on EEMUA Publication No. 132 which has superseded OCMA Spec No.
ELEC 1.
GS 112-4
HIGH VOLTAGE INDUCTION MOTORS
PAGE iii
GS 112-4
HIGH VOLTAGE INDUCTION MOTORS
PAGE iv
1.
SCOPE
This Specification gives requirements for induction motors suitable for operation on
alternating current supplies at voltages in excess of 1 kV but not exceeding 15 kV.
Normally the rating for such machines will be in excess of 150 kW.
This Specification covers normal classes of induction motors generally found in
industry and includes machines which may be required for installation in areas
classified as hazardous or non-hazardous.
The Standard does not cover in all respects motors for special applications such as
downhole duties and totally submerged environments, or with special features such as
hollow shafts.
The value of 150 kW as the break point between low voltage and high voltage machines is based
upon economic considerations for motors taken in isolation. Overall system considerations must
always be born in mind and on occasion it may be better to employ one voltage level and to consider
the use of soft start techniques, at low voltage, for relatively large motors, and unit transformers, at
high voltage, for relatively small motors.
Provided that decided advantage can be proven there is no objection to employing machines,
suitable for use in one particular area classification, within a less onerous area (e.g. Type 'e' in
either Zone 2 or non-hazardous areas).
2.
GENERAL
2.1
Documentation
2.1.1
2.1.2
2.2
Exceptions
2.2.1
2.2.2
2.3
Conflicts
If any of the reference documents conflict and definition is not
established by the provisions of Section 3 of this Specification then the
GS 112-4
HIGH VOLTAGE INDUCTION MOTORS
PAGE 1
vendor shall bring this to the attention of BP and shall state the basis of
design used.
2.4
Quality Assurance
Verification of the vendor's quality system is normally part of the pre-qualification
procedure, and is therefore not specified in the core text of this specification. If
this is not the case, clauses should be inserted to require the vendor to operate and
be prepared to demonstrate the quality system to the purchaser. The quality system
should ensure that the technical and QA requirements specified in the enquiry and
purchase documents are applied to all materials, equipment and services provided
by sub-contractors and to any free issue materials.
Further suggestions may be found in the BP Group RPSEs Introductory Volume.
3.
General
3.1.1
All types of motor shall comply with all parts of EEMUA Publication
No. 132 (1988) except those parts which deal exclusively with
machines for rated voltages below 1000 V.
Where EEMUA offers options the following applies:EEMUA 3.1.1
The required rating of a motor for a particular piece of driven equipment is usually
defined by the supplier of the driven equipment after taking into account any BP
requirements.
This rating takes account of any design uncertainty and
manufacturing tolerances which may arise and therefore the motor should be
suitable for all eventualities which may arise. Traditionally, the petrochemical
industry has also 'built-in' a further safety margin for the motor by specifying Class
B temperature rises (80C) whilst employing Class F insulation materials (105C
rise), both pertaining whilst operating in a 40C ambient air temperature or with
25C cooling water. If operating conditions are such that the machine is unlikely
to be overloaded and if the ambient conditions are well removed from standard
then consideration should be given to specifying Class F rises for Class F
materials, especially when significant weight or cost savings can be obtained.
EEMUA 3.2.6
EEMUA 3.3.2
EEMUA 5.9
GS 112-4
HIGH VOLTAGE INDUCTION MOTORS
shall
PAGE 2
be
EEMUA 5.11
EEMUA 11
EEMUA Publication No. 132 has been selected as a base standard because it is a
recognised industry standard for the users of induction motors, especially those in
the petro-chemical industry.
3.1.2
All types of motor shall comply with the following parts of BS 4999
unless such requirements conflict with the requirements of 4.1.1.
Part 101
Part 102
Part 103
Part 105
Part 106
Part 107
of
GS 112-4
HIGH VOLTAGE INDUCTION MOTORS
PAGE 3
Part 112
Part 141
Part 142
Specification
vibration.
Part 143
Part 144
Part 145
for
mechanical
performance:
The requirements of EEMUA Publication No. 132 invoke BS 4999 and this
document is also invoked in the further requirements of BP. It should be noted that
BS 4999 is the UK equivalent of IEC 34, modified by relevant CENELEC
Harmonisation Documents. It is therefore a suitable base document for use in all
parts of the world in which the use of IEC and CENELEC documents are
commended. It should be noted that differences between IEC 34, CENELEC
requirements and individual national standards exist and that, as noted above, the
BP requirements are based upon the British Standard requirement. Any
requirement to meet other national interpretations of IEC 34, with or without
CENELEC Harmonisation Document requirements applying, which do not match
the requirements of BS 4999, must be identified and agreed in writing between the
purchaser and the vendor. This procedure is intended to be the means by which
particular local needs can be met whilst at the same time properly documenting
deviations from the normal international BP requirements.
3.1.3
3.2
3.2.1
GS 112-4
HIGH VOLTAGE INDUCTION MOTORS
PAGE 4
3.3
Type N Motors
3.3.1
Type N motors shall comply with the requirements of BS 5000 Part 16.
See commentary for 3.2.1.
3.3.3
3.3.4
3.4
GS 112-4
HIGH VOLTAGE INDUCTION MOTORS
PAGE 5
3.4.1
3.4.2
3.5
3.5.1
3.5.2
3.5.3
3.5.4
3.6
3.6.1
GS 112-4
HIGH VOLTAGE INDUCTION MOTORS
PAGE 6
4.
3.6.2
3.7
3.7.1
All types of motor for use in Hazardous Areas classified either Zone 1
or Zone 2 shall have been appropriately certified by a National
Certifying Authority.
3.7.2
3.7.3
4.1.1
Continuous Operation
Motors shall be capable of meeting their specified duty for 26 000
hours (3 years) without being stopped for maintenance purposes.
4.2
Environmental Protection
4.2.1
All fixing bolts and the flanges of all flameproof (Type d) motors shall
be coated with an approved grease during the course of assembly at the
manufacturer's works.
Approved greases are those which the vendor has received permission to use by the
relevant certifying authority.
4.2.2
4.2.3
GS 112-4
HIGH VOLTAGE INDUCTION MOTORS
PAGE 7
largely obviate the possibility of this occurring and manufacturers generally take
good care to ensure that all conducting items are insulated to a high standard.
4.2.4
4.2.5
4.3
4.3.1
4.3.2
4.3.3
4.3.4
4.3.5
GS 112-4
HIGH VOLTAGE INDUCTION MOTORS
PAGE 8
4.4
4.4.1
4.4.2
4.4.3
4.5
Balancing
4.5.1
4.6
Critical Speeds
4.6.1
The manufacturer shall state the design value of the first critical speed
on the Data Sheet.
4.6.2
The critical speeds of the rotor shall not be within 20% of any speed in
the operating range nor within 20% of twice any speed in the operating
range.
4.6.3
Critical speeds which lie below the operating speed shall be determined
by run up and coast down of the machine during works test.
4.6.4
GS 112-4
HIGH VOLTAGE INDUCTION MOTORS
PAGE 9
4.7
Vibration
4.7.1
Two pole motors rated 1500 kW and above shall be fitted with dual
non contacting vibration probes at each bearing all in accordance with
API 670.
In a manner similar to temperature monitoring either a complete ' package'
vibration monitoring system may be required or a motor system alone may be
required and will be separately specified. In either event motors shall be capable
of accepting the necessary probes, either at the time of supply or later.
4.7.2
Four pole motors rated 3000 kW and above shall be fitted with
vibration monitoring devices at each bearing. Non-contacting vibration
probes, in accordance with API 670, or accelerometers (rms velocity
reading), in accordance with API 678, are acceptable.
4.7.3
(b)
If vibration probes are fitted to the motor and if the complete vibration monitoring
system can be made available at the manufacturers works during works test then
these shall be employed for vibration testing. Otherwise, the standard tests
specified in BS 4999 Part 142 shall be employed. It is not necessary that the
vibration monitoring system be purchased by the motor manufacturer, it is
acceptable that it be borrowed from others (e.g. the 'package' vendor).
4.7.4
The vibration levels for machines fitted with flexible rotors when
passing through the first critical speed shall be within the following
limits:(c)
The peak to peak amplitude shall be less than 75% of the nominal
bearing clearance.
(d)
GS 112-4
HIGH VOLTAGE INDUCTION MOTORS
PAGE 10
4.8
Plant Identification
4.8.1
4.8.2
The identification plate shall be engraved with the Plant Tag Number
and the Works Identification Number (WIN) if made known to the
manufacturer before despatch.
4.9
Mechanical Handling
4.9.1
4.9.2
Where it is intended to use spreader bars for lifting all or part of the
machine, or where other special handling precautions are necessary,
these requirements shall be identified on a suitable plate attached to the
external surface of the motor.
4.10
Painting
Details of the manufacturers standard paint (or other type of finish)
specification shall be submitted to the purchaser at the time of tender.
5.
NOISE
5.1
Noise Emission
The manufacturer shall provide details of the noise emission from his
equipment in octave bands. He shall also provide details of any narrow
band noise emitted by his equipment that is noticeable to the ear,
together with the octave band or bands in which it occurs.
5.2
Noise Reduction
Where the noise-limiting requirements of this Standard cannot be met
without the provision of noise-reducing features, the levels with and
without these features shall be stated in any proposal.
GS 112-4
HIGH VOLTAGE INDUCTION MOTORS
PAGE 11
6.
TESTS
6.1
Standard Tests
The following tests shall be undertaken irrespective of rating:-
6.2
(a)
(b)
(c)
For motors with flexible rotors any critical speed which lies
below the operating speed range of the motor shall be
determined by means of a run up and coast down test.
Overspeed Test
A motor overspeed test, all in accordance with the requirements given
in BS 4999 Part 101, shall be undertaken for any machine whose rating
exceeds that given by the following formula:-
R>
5 106 p 0.5
f2
where R = rating - kW
p = number of poles
f = highest operating frequency - Hz
The empirical formula quoted has been devised in order to describe those sizes of
machine, which, in BP experience, require to be subjected to overspeed so that
rotor stability can reasonably be assured and no untoward vibration difficulties will
be encountered during service due to a change in rotor balance.
6.3
Heat Run
Heat run (temperature rise) tests shall be conducted with the machine
operating at rated voltage, load and speed.
6.4
Vibration
Vibration measurement tests shall be conducted with the machine
operating at rated voltage and speed and mounted in a manner which is
reasonably representative of site mounting conditions.
GS 112-4
HIGH VOLTAGE INDUCTION MOTORS
PAGE 12
Whilst BP deprecates the inability of any vendor to meet the specified test
requirements it is appreciated that on occasion manufacturers may have good
reason for not being able to meet the above mentioned tests. In this case
purchasers must be assured that adequate testing will be arranged so that the
capability of a motor to meet the specified duty will be properly demonstrated.
7.
DOCUMENTATION
7.1
Data Sheet
Items marked 'X' on the Data Sheet need not be completed at the time
of enquiry/tender. All items on the Data Sheet shall be completed at
the time of order.
7.2
7.3
Winding Data
Subsequent to the order and prior to despatch from manufacturer's
works, full winding details shall be forwarded to the purchaser by the
manufacturer.
7.4
Test Documentation
This shall be provided to demonstrate compliance with Clause 7.1.
7.5
7.6
GS 112-4
HIGH VOLTAGE INDUCTION MOTORS
PAGE 13
TO BE COMPLETED BY PURCHASER
1
INSTALLATION SITE
23
IM 1001
24
IP55
25
IIB
2
DRIVEN LOAD INERTIA (GD )
26
T3
GRAPH ATTACHED
CHARACTARISTIC
6
DRIVE
DIRECT
27
28
APPARATUS
VEE BELT
CLASS ' N
GEAR BOX
7
COUPLING TYPE
RATING
SPEED (SYNCHRONOUS)
10
11
12
HZ
KW
TYPE N
IEC 79-7
BS 5000
BS 5000
IEC 79-1
PART 99
PART 16
EN50 018
YES
NO
NORMAL
SPECIAL
31
M
_C
32
CABLE TYPE
STARTING CHARACTERISTIC
MAIN
HEATER
AUX.
13
14
SYSTEM NEUTRAL
DIRECT
MVA/KA
EARTHING
RESISTANCE
33
UNEARTHED
15
16
PROTECTION
EARTH FAULT
HRC FUSES
PROVIDED
SINGLE PHASE
THERMAL OC
34
CLOCK
STALL
17
18
INSULATION CLASS
ANTI CLOCK
19
80C
20
21
WINDING TEMPERATURE
DETECTORS
THERMOCOUPLES
35
BI-DIRECTIONAL
F
MAIN
CU
AL
HEATER
CU
AL
(COPPER OR ALUMINIUM)
AUX.
CU
CABLE CONDUCTOR
MAIN
2
MM
HEATER
2
MM
OF CORES
AUX.
2
MM
CABLE GLAND
MAIN
MM
HEATER
MM
(BS 6121)
AUX.
MM
36
FRAME EARTH
IC 01 51
37
RES. THERMOMETERS
38
REMARKS
NO
REMARKS
YES
BY
39
APP.
EXTERNAL
SIGNATURE
DATE
GS 112-4
AL
4
INTERNAL
ATTACHED
NAME (PRINT)
85 DB (A)
NONE
ORGANISATION
ITEMS MARKED
IEC 79-2
EN50 016
DUCTS/DEFLECTOR PLATES
ALTITUDE
DATE
TYPE P
SURGE WITHSTAND
TEMP.
HEATER REQUIRED
ZONE 2
TYPE E
30
SERVICE CONDITIONS IF
REV
ZONE 1
22
ZONE 0
TYPE D
29
RPM
S1
GP
IM 3011
PAGE 14
TO BE COMPLETED BY MANUFACTURER
1
MANUFACTURER
27
28
RE LUBRICATION INTERVAL
29
BASIS OF LUBRICATION
HRS
FRAME SIZE
PULL UP TORQUE
NM
10
NM
33
11
1ST CRITICAL
RPM
34
12
35
13
36
14
37
APPARATUS CLASSIFICATION
15
16
17
MACHINE REVERSIBLE
18
FAN BI-DIRECTIONAL
19
STATOR CONNECTION
20
NUMBER OF STATOR
INTERVAL CALCULATION
A
30
2
MOTOR ROTOR INERTIA (GD )
31
100% V
80% V
NM
NM
32
RPM
INSULATION CLASS
22
TEMPERATURE RISE
23
YES
S
%
CERTIFYING AUTHORITY
YES
39
CERTIFICATE NUMBER
YES
40
CERTIFICATE DATE
STAR
41
42
NOISE LEVEL
WINDING TERMINALS
21
2
KG M
CERTIFICATE REFERENCE
24
YES
25
ES 1 44-5
NO
DB (A)
NO ACOUSTIC TREATMENT
DB (A)
43
MACHINE ASSEMBLED AT
44
NO
YES
NONE
REMARKS
46
SIGNATURE
NONE
ATTACHED
ASSURANCE SPECIFICATION
26
YES
NO
REFERENCE
REV
DATE
REMARKS
BY
APP.
NAME (PRINT)
ORGANISATION
DATE
ITEMS MARKED
DATA SHEET
(Sheet 2 of 3)
HIGH VOLTAGE INDUCTION MOTOR
GS 112-4
HIGH VOLTAGE INDUCTION MOTORS
PAGE 15
R1
X1
X2
RM
XM
R2
S
V1
Machine
Parameter
Locked Rotor
Values
OHM/Phase
Full-Speed
Values
OHM/Phase
R1
X1
RM
X2 /
R2 /
S
Note:Resistance Values to be those applicable to full
load steady state conditions.
GS 112-4
HIGH VOLTAGE INDUCTION MOTORS
PAGE 16
APPENDIX A
DEFINITIONS AND ABBREVIATIONS
Definitions
Standardised definitions may be found in the BP Group RPSEs Introductory Volume.
Abbreviations
API
BS
BASEEFA
CENELEC
EEMUA
EN
ESI
HD
IEC
OCMA
GS 112-4
HIGH VOLTAGE INDUCTION MOTORS
PAGE 17
APPENDIX B
LIST OF REFERENCED DOCUMENTS
A reference invokes the latest published issue or amendment unless stated otherwise.
Referenced standards may be replaced by equivalent standards that are internationally or
otherwise recognised provided that it can be shown to the satisfaction of the purchaser's
professional engineer that they meet or exceed the requirements of the referenced standards.
International Standards
IEC Publication 34
IEC Publication 79
European Standards
EN 50 014 (BS 5501, Part 1)
explosive
potentially
explosive
potentially
explosive
explosive
British Standards
BS 3643
BS 4800
BS 4999
BS 5000
BS 5265
GS 112-4
HIGH VOLTAGE INDUCTION MOTORS
PAGE 18
BS 5345
BS 6121
American Standards
API Std 670
UK Industry Standards
ESI 44-5
GS 112-4
HIGH VOLTAGE INDUCTION MOTORS
against
PAGE 19