TF-80SC (AF40), TF-81SC (AF21) 6 Speed FWD (Electronic Control)

A
C

(Peugeot, Citroen, Ford, Volvo, Mazda, Opel, Vauxhall, Saab, Cadillac, Fiat, Renault, Alfa
& Land Rover)

38

Revision 10/2015

TF-80SC (AF40), TF-81SC (AF21) 6 Speed FWD (Electronic Control)

A
C

(Peugeot, Citroen, Ford, Volvo, Mazda, Opel, Vauxhall, Saab, Cadillac, Fiat, Renault, Alfa
& Land Rover)

39

TF-80SC (AF40), TF-81SC (AF21) 6 Speed FWD (Electronic Control)

(Peugeot, Citroen, Ford, Volvo, Mazda, Opel, Vauxhall, Saab, Cadillac, Fiat, Renault, Alfa
& Land Rover)
ILL
NO.............DESCRIPTION

YEARS

QTY

PART NO

ILL
NO.............DESCRIPTION

KITS
Kit
Overhaul Kit TF80-SC Only (Transtec)

(GM, Saab, Lancia, Fiat

Vauxhall, Opel)........................... 05-ON
1 AF40.OHK01
Kit
Overhaul Kit TF-81SC, AF21(Transtec)

2005- Ford 500 & Mercury Montego

2006- Ford Fusion, Mercury Milan

& Mazda 6 with 3.0Ltr Engines

2006- Lincoln MKZ/Zephyr

2007- Mazda CX-7 & CX-9

................................................... 05-ON
1 AF40.OHK02
Kit
Overhaul Kit (TF-80SC & TF-81SC) (Precision)

(Volvo, Ford, Saab, Lancia, Fiat
Peugeot ) (Without Pistons)..... 05-ON
1 AF40.OHK51
Kit
Overhaul Kit (TF-80SC & TF-81SC) (Precision)

(Volvo, Ford, Saab, Lancia, Fiat
Peugeot ) (With Pistons).......... 05-ON
1 AF40.OHK52
Kit
Overhaul Kit (TF-81SC, AF21) (Precision)

(Without Pistons)....................... 05-ON
1 AF40.OHK53
Kit
Overhaul Kit (TF-81SC, AF21) (Precision)

(With Pistons)............................. 05-ON
1 AF40.OHK54
Kit
Overhaul Kit AF40/TF80-SC (Transtec)

(Volvo, Jaguar, Land Rover)...... 05-ON
1 AF40.OHK03
Kit
Valve Body Gasket Set

(GM, Volvo)................................ 05-ON
1 AF40.GK01

To service Citroen/Peugeot Units the Following Items will

need to be ordered in Addition to the Overhaul Kit:
1xAF40.MCS07, 1xAF40.MCS08, 1xJF506E.OR03 and
1xJF506E.OR04.

GASKETS
101J
NI
NI

Cover Plate, Valve Body............ 05-ON

Valve Body Cover...................... 05-ON
Valve Body Cover
(Volvo 12 Hole).......................... 05-ON

1
1

AF40.GAS03
AF40.GAS01

AF40.GAS02

RUBBER COMPONENTS
120A 'O' Ring, Pump Outer................. 05-ON
123B 'O' Ring Kit (Precision)

'C3' Clutch.................................. 05-ON
124D 'O' Ring Kit (Transtec),

'C1' Clutch................................. 05-ON
124D 'O' Ring Kit (Precision),

'C1' Clutch................................. 05-ON
128G 'O' Ring Kit (Precision)

'C2' Clutch.................................. 05-ON
131H 'O' Ring Kit (Precision)

'B2' Brake................................... 05-ON
134J 'O' Ring Kit (Precision)

'B1' Servo Assembly.................. 05-ON
NI
Drive Shaft 'O' Ring Left Hand
(Freelander)............................... 05-ON

YEARS

QTY

PART NO

METAL CLAD SEALS Cont

4HP14.OR11

AF40.ORK02

AF40.ORK01

AF40.ORK05

AF40.ORK04

AF40.ORK06

AF40.ORK03

AF40.OR02

152J

153J

153J

153J

153J

153J

Drive Shaft Right Hand (Volvo)

(38mm x 75mm x 10/13mm)...... 05-ON
Drive Shaft Left Hand
(Vauxhall, Opel, Saab)............... 05-ON
Drive Shaft Left Hand (Citroen, Peugeot)
(38.8mm x 63mm x 8.6mm)....... 05-ON
Drive Shaft Left Hand, Freelander/Jaguar
(66.35 x 42 x 10.6)..................... 05-ON
Drive Shaft Left Hand
(Volvo 4WD 63 x 39 x 8.5 mm).. 05-ON
Drive Shaft Left Hand (Ford, Volvo)
(41mm x 66mm x 8.80mm)........ 05-ON

AF40.MCS05

AF40.MCS03

AF40.MCS07

AF40.MCS11

AF40.MCS13

AF40.MCS06

1
1
1

AF40.PISKIT01
AF40.PIS01
AF40.PIS05

1
1

AF40.SRK01
AF40.SRK03

MOULDED PISTONS
Kit
Piston Kit (Transtec)................ 05-ON
172D Damper Piston 'C1' Clutch......... 05-ON
175G Piston 'C2' Clutch (Precision)..... 05-ON

SEALING RINGS
Kit
Kit

Sealing Ring Kit (Transtec)........ 05-ON

Sealing Ring Kit (Precision)....... 05-ON

FRICTION PLATES
Kit
Kit
Kit

Kit

250B

250B

251D

251D

251D

252G

252G

253H

253H

Friction Plate (AM)..................... 05-ON

1
Friction Plate (Alto) AF40........... 05-ON
1
Friction Plate (AM)
6 Cylinder & 4 Cyl Citroen C5.... 05-ON
1
Friction Plate (Alto)
6 Cylinder & 4 Cyl Citroen C5.... 05-ON
1
'C3' Clutch (Reverse, 3rd & 5th)
(166mm OD x 1.70mm x 54T)... 05-ON
4
'C3' Clutch (Reverse, 3rd & 5th) (Alto)
(166mm OD x 1.70mm x 54T)... 05-ON
4
'C1' Clutch (1st, 2nd, 3rd, 4th)
(157mm OD x 1.70mm x 54T)... 05-ON
7
'C1' Clutch (1st, 2nd, 3rd, 4th) (Alto)
(157mm OD x 1.70mm x 54T)... 05-ON
7
'C1' Clutch (1st, 2nd, 3rd, 4th) (Alto Selective)
(157mm OD x 1.50mm x 54T)... 05-ON AR
'C2' Clutch (4th, 5th, 6th)
(160mm OD x 1.70mm x 55T)... 05-ON
4
'C2' Clutch (4th, 5th, 6th) (Alto)
(160mm OD x 1.70mm x 55T)... 05-ON
4
'B2' Brake (1st, Reverse)
(185mm OD x 1.70mm x 60T)... 05-ON
7
'B2' Brake (1st, Reverse) (Alto)
(185mm OD x 1.70mm x 60T)... 05-ON
7

AF40.FRK01
AF40.FRK51
AF40.FRK02
AF40.FRK52
AF40.FRP03
AF40.FRP53
AF40.FRP01
AF40.FRP51
AF40.FRP55
AF40.FRP02
AF40.FRP52
AF40.FRP04
AF40.FRP54

METAL CLAD SEALS

150A
151J
152J

152J

152J

152J

152J

Pump to Converter..................... 05-ON

1 AF40.MCS01
Manual Shaft Seal..................... 05-ON
1 A130.MCS03
Drive Shaft Right Hand
(Vauxhall, Opel, Saab)............... 05-ON
1 AF40.MCS04
Drive Shaft Right Hand (Citroen, Ford, Peugeot)
(38.2mm x 55mm x 13.9mm)..... 05-ON
1 AF40.MCS08
Drive Shaft Right Hand (Outer 75.2 x 62 x 8)
(Freelander, Volvo 4WD)........... 05-ON
1 AF40.MCS09
Drive Shaft Right Hand (Inner)
(Freelander 55.5 x 34 x 7mm).. 05-ON
1 AF40.MCS10
Drive Shaft Right Hand (Inner)
(Volvo 4WD 45.5 x 34 x 6.8mm).05-ON
1 AF40.MCS12

STEEL PLATES
Kit
300B

301D

302G

303H

40

Steel Plate AF40-6..................... 05-ON

'C3' Clutch (Reverse, 3rd & 5th)
(141mm ID x 2.31mm x 36T)..... 05-ON
'C1' Clutch (1st, 2nd, 3rd, 4th)
(141mm ID x 1.80mm x 40T)..... 05-ON
'C2' Clutch (4th, 5th, 6th)
(143mm ID x 1.80mm x 36T)..... 05-ON
'B2' Brake (1st, Reverse)
(173mm ID x 1.70mm x 14T)..... 05-ON

AF40.STK01

AF40.STP03

AF40.STP01

AF40.STP02

AF40.STP04

TF-80SC (AF40), TF-81SC (AF21) 6 Speed FWD (Electronic Control)

(Peugeot, Citroen, Ford, Volvo, Mazda, Opel, Vauxhall, Saab, Cadillac, Fiat, Renault, Alfa
& Land Rover)
ILL
NO.............DESCRIPTION

YEARS

QTY

PART NO

ILL
NO.............DESCRIPTION

PRESSURE PLATES

SPRINGS & CIRCLIPS

411D Spring Assy, 'C1' Clutch Piston.. 05-ON

AF40.SPR01

AF40.FIL01

AF40.BAN01

1
1
1
AR

AF40.BK01
AF40.TOOL04
AF40.BUS01
09G.BUS03

FILTERS
450J Pick-Up Filter............................. 05-ON

BANDS
500B 'B1' Brake Band

(New Aftermarket)...................... 05-ON

BUSHINGS
Kit

NI
550A
NI
NI

Bushing Kit, (6 Pieces)

(Volvo, Ford).............................. 05-ON
Bushing Kit Installer Tool............ 05-ON
Converter to Front Pump........... 05-ON
Solenoid Bush............................ 05-ON
Servo Pin Bush
(Use with AF40.TOOL02)........... 05-ON

AF40.BUS02

THRUST WASHERS & BEARINGS

653C

Thrust Race, 'C1' Clutch (0.85mm Late Style)

This race fits the late style clutch that has a smooth
face without castellations. When updating from old style
castellated drums this thrust race must also be replaced
................................................... 05-ON
1 AF40.THW01

ELECTRICAL COMPONENTS
700E
702J
702J

705J

705J

706J
707J

707J

708J
709J
710J
711J

712J

714J

714J

Speed Sensor, Output (Volvo)... 05-ON

Speed Sensor, Input (Volvo)...... 05-ON
Speed Sensor, Input Mondeo....
(White Connector)...................... 05-ON
Solenoid, SLU Early Type (TF-80SC)
No. on sol 13BR7F00823.......... 05-ON
Solenoid, SLU Late Type (TF-80SC)
................................................... 05-ON
Solenoid, SLC3 (TF-80SC)........ 05-ON
Solenoid, SLB1 Early Type (TF-80SC)
No. on sol 14BP7B02208.......... 05-ON
Solenoid, SLB1 Late Type (TF-80SC)
................................................... 05-ON
Solenoid, SLC1 (TF-80SC)........ 05-ON
Solenoid, SLC2 (TF-80SC)........ 05-ON
Solenoid, SLT (TF-80SC)........... 05-ON
Solenoid, SS2 (TF-80SC)
(3 Way Type).............................. 05-ON
Solenoid, SS1 (TF-80SC)
(3 Way Type).............................. 05-ON
TCM, Vauxhall/Opel (Gen 1)
(Box Code: M36)........................ 05-ON
TCM, Vauxhall/Opel (Gen 2)
(Box Code: MKD)....................... 05-ON

YEARS

QTY

PART NO

VALVE BODY PARTS

1
1

AF40.ELE04
AF40.ELE03

AF40.ELE01

AF40.SOL02

1
1

AF40.SOL08
AF40.SOL05

AF40.SOL06

1
1
1
1

AF40.SOL07
AF40.SOL03
AF40.SOL04
AF40.SOL06

AF40.SOL01

AF40.SOL01

AF40.ELE06

AF40.ELE07

750J Valve Body

(Vauxhall/Opel, Modified)........... 05-ON
1 AF40.VB01
750J Valve Body (TF-80SC New OEM)

(Opel, Saab, Volvo, Land Rover).. 05-ON
1 AF40.VB02
750J Valve Body (TF-80SC/TF-81SC Gen 2 OEM)

(Ford, Volvo, Click for Application).11-ON
1 AF40.VB09
750J AF40-6 II Valve Body

(OEM New)................................ 09-ON
1 AF40.VB08
751J Valve Body (TF-81SC New OEM)

(Ford, Volvo, L.Rover, Jaguar)... 06-ON
1 AF40.VB06
Kit
Shft Kit, Volvo TF-80SC
(TransGo, Click here for Info).. 05-ON
1 AF40.SK01
Kit
Shft Kit, Ford TF-81SC
(TransGo, Click here for Info).. 05-06
1 AF40.SK02
Kit
C1/K1 Clutch Control Valve

(Requires Tool AF40.VA02 & Fixture AG4.VA05)
(Sonnax Click here for Info).... 05-ON
1 AF40.VA01
Kit
Tool Kit for AF40.VA01............... 05-ON
1 AF40.VA02
Kit
C2 Clutch Control Valve

(Requires Tool AF40.VA04 & Fixture AG4.VA05)
(Sonnax Click here for Info).... 05-ON
1 AF40.VA03
Kit
Tool Kit for AF40.VA03 & VA05.. 05-ON
1 AF40.VA04
Kit
C3 Clutch Control Valve

(Requires Tool AF40.VA04 & Fixture AG4.VA05
(Sonnax Click here for Info).... 05-ON
1 AF40.VA05
Kit
B1 Control Valve

(Requires Tool AF40.VA07 & Fixture AG4.VA05)
(Sonnax Click here for Info).... 05-ON
1 AF40.VA06
Kit
Tool Kit for AF40.VA06............... 05-ON
1 AF40.VA07
Kit
Main Pressure Regulator & Boost Assy

(Requires Tool AF40.VA09 & Fixture AG4.VA05)
(Sonnax Click here for Info).... 05-ON
1 AF40.VA08
Kit
Tool Kit for AF40.VA08............... 05-ON
1 AF40.VA09
Kit
Lock Up Clutch Control Valve

(Requires Tool AF40.VA11 & Fixture AG4.VA05

& Tool AF40.VA17)
(Sonnax Click here for Info).... 05-ON
1 AF40.VA10
Kit
Tool Kit for AF40.VA10............... 05-ON
1 AF40.VA11
NI
Replacement Reamer for AF40.VA11
AR AF40.VA22
NI
Adaptor Plate for Fixture AG4.VA05

(Use for Installing AF40.VA10)... 05-ON AR AF40.VA17
Kit
Second Regulator Valve

(Requires Tool AF40.VA14 & Fixture AG4.VA05)
(Sonnax Click here for Info).... 05-ON
1 AF40.VA13
Kit
Tool Kit for AF40.VA13............... 05-ON
1 AF40.VA14
Kit
Solenoid Modulator Valve

(Requires Tool AF40.VA16 & Fixture AG4.VA05)
(Sonnax Click here for Info).... 05-ON
1 AF40.VA15
Kit
Tool Kit for AF40.VA15............... 05-ON
1 AF40.VA16
Kit
9mm Valve Body End Plug Kit

(5 Plugs & 7 'O' Rings)
(Sonnax Click here for Info).... 05-ON AR AF40.PLU01
Kit
11mm Valve Body End Plug Kit

(5 Plugs & 7 'O' Rings)
(Sonnax Click here for Info).... 05-ON AR AF40.PLU02
NI
Clutch, Band & Line Accumulator Piston
(Sonnax Click here for Info).... 05-ON
5 AF40.VA12
NI
Universal Valve Body Fixture
(Sonnax Click here for Info).... 05-ON AR AG4.VA05
Kit
Accumulator Piston & Sleeve
(Sonnax Click here for Info).... 05-ON AR AF40.VA20
Kit
Solenoid Modulator Accumulator

Piston Kit (TF-81SC Only)
(Sonnax Click here for Info).... 05-ON AR AF40.VA21
Kit
Spring Adjuster Kit
(Sonnax Click here for Info).... 03-ON
1 09G.VA16

41

TF-80SC (AF40), TF-81SC (AF21) 6 Speed FWD (Electronic Control)

(Peugeot, Citroen, Ford, Volvo, Mazda, Opel, Vauxhall, Saab, Cadillac, Fiat, Renault, Alfa
& Land Rover)
ILL
NO.............DESCRIPTION

YEARS

QTY

PART NO

ILL
NO.............DESCRIPTION

VALVE BODY PARTS Cont

Kit
Oversized Two-Spool Relay/Signal Valve

(Requires Tool 01J.VA02 & Fixture AG4.VA05)
(Sonnax Click here for Info).... 03-ON
1 09G.VA17
Kit
Tool Kit for 09G.VA17................. 03-ON
1 01J.VA02
Kit
Oversized Three-Spool Relay/Control/Switch Valve

(Requires Tool 01J.VA02 & Fixture AG4.VA05)
(Sonnax Click here for Info).... 03-ON
1 AF40.VA23
Kit
Tool Kit for AF40.VA23............... 03-ON
1 01J.VA02
Kit
Lockup Clutch Control Plunger Valve
(Sonnax Click here for Info).... 03-ON
1 AF40.VA25
Kit
Boost Valve Kit
(Sonnax Click here for Info).... 03-ON
1 AF40.VA26
Kit
Oversized C1/K1 Clutch Control Valve

(Requires Tool 09G.VA21 & Fixture AG4.VA05)
(Sonnax Click here for Info).... 03-ON
1 09G.VA20
Kit
Tool Kit for 09G.VA20................. 03-ON
1 09G.VA21
Kit
Oversized Clutch Cutoff Valve

(Requires Tool 09G.VA29 & Fixture AG4.VA05)
(Sonnax Click here for Info).... 03-ON
1 09G.VA28
Kit
Tool Kit for 09G.VA28................. 03-ON
1 09G.VA29
Kit
Oversized C2 Clutch Control Valve

(Requires Tool AF40.VA31 & Fixture AG4.VA05)
(Sonnax Click here for Info).... 03-ON
1 AF40.VA30
Kit
Tool Kit for AF40.VA30............... 03-ON
1 AF40.VA31
NI
Solenoid Wire Connector Retainer
(Sonnax Click here for Info).... 05-ON AR 5550.RET01

Click here to view special tools for this transmission

HARD PARTS
1

AF40.PIS06

AF40.PIS07

AF40.DRU10

AF40.DRU05

AF40.DRU02

AF40.DRU03

AF40.DRU04

1
1
1
1

AF40.DRU31
AF40.PLK03
AF40.PLU03
AF40.PLU04

AF40.SH01

SPECIAL ITEMS
NI
Solenoid Wire Connector Retainer
(Sonnax Click here for Info).... 05-ON
NI
Oil Cooler/Heat Exchanger

(Peugeot 407)............................ 05-ON
Oil
AW-1 Specification ATF

Approx Capacity 7.0 Ltr

(I Litre Bottle)............................. 05-ON

AR 5550.RET01
1

PART NO

Bushing Kit Installer Tool............ 05-ON

Click here for complete TF-81SC Sonnax Valve Body Diagram

Piston, 'C1' Clutch (Steel).......... 05-ON

Piston & Retaining Spring Assy
(Steel 'C1' Clutch)...................... 05-ON
'C1' Clutch Drum New
(With Needle Bearing)............... 05-ON
'C1' Clutch Drum New
(7 Plate With Piston, No Fric).... 05-ON
'C1' Clutch Drum Exchange
(Modified 7 Plate)....................... 05-ON
'C1' Clutch Drum Exchange
(6 Plate W.Slots by Bearing)...... 05-ON
'C1' Clutch Drum Exchange
(6 Plate W/O Slots by Bearing).. 05-ON
'C1' Clutch Drum
(With Circlip Repair)................... 05-ON
Planetary Assy, Rear.................. 05-ON
Drain Bung/Level Tube.............. 05-ON
Fluid Level Bung........................ 05-ON
Shaft, Transmission to Transfer
(Volvo 4x4)................................. 05-ON

QTY

NI

Click here for complete TF-80SC Sonnax Valve Body Diagram

811D
812D

813D

813D

813D

813D

813D

813D

819F
840J
841J
NI

YEARS

TOOLS & MANUALS

AF40.COOL01

AR AF40.OIL01

42

AF40.TOOL04