Certificate: This Is To Certify That MAHERA MEHMOOD Assigned The Research Project On
Certificate: This Is To Certify That MAHERA MEHMOOD Assigned The Research Project On
Certificate: This Is To Certify That MAHERA MEHMOOD Assigned The Research Project On
MR PRATEEK GABA
(PROJECT HEAD)
ACKNOWLEDGEMENT
An individual cannot do project of this scale. I take this opportunity to express my
acknowledgement and deep sense of gratitude to the individuals for rendering
valuable assistance and gratitude to me. Firstly, I would like to express my gratitude
to our guide for providing me such an interesting topic for my school project and
their by supporting co-operating with me during my project. Their inputs have played
a vital role in success of this project. Then I express my sincere thanks to my teacher.
I take this opportunity to thank all dealers, customers who spared their precious time
to provide me with valuable inputs for project without which it would have not been
possible. I firmly believe that there is always a scope of improvement. I welcome any
suggestions for further enriching the quality of this project.
MAHERA MEHMOOD
MBA IIIRD SEM
MAHIPAL
BBA IV SEM
PREFACE
In order to get the practical insight of various business problems related to the
project. It is necessary to include this project into the management course.
Keeping
in
view
PERFORMANCE
the
OF
above
requirement
PARLE-GMARKET
the
present
ANALYSIS
FINANCIAL
OF
REALTY
MAHERA MEHMOOD
MBA IIIRD SEM
DECLARATION
This is to certify that this Dissertation entitled FINANCIAL PERFORMANCE
OF PARLE-GMARKET ANALYSIS OF REALTY ADVISORS COMPANY
FOR SELLING HOMES, FLATS & PLOTS is based on my own individual and
original research work. My indebtedness to other works and publications has been
duly acknowledged at the relevant places in the Dissertation. Further, it has not been
submitted in part/full for any diploma or degree programme of any university.
MAHERA MEHMOOD
MBA IIIRD SEM
CONTENTS
1. OBJECTIVE & SCOPE OF STUDY
2. RESEARCH METHODOLOGY
3. LIMITATION OF STUDY
4. HISTORICAL BACKGROUND
a. INDUSTRY PROFILE
b. COMPANY PROFILE
c. BRAND STRENGTH OF PARLE
5. ABOUT PARLE PRODUCTS PVT. LTD., PANTNAGAR
6. FUNCTION-WISE STUDY OF PLANT
7. INTRODUCTION TO INVENTORYFINANCIAL MANAGEMENT
8. DATA INTERPRETATIONa. CHARTS / GRAPHS
9. SWOT ANALYSIS
10. CONCLUSION
11. RECOMMENDATION
12. BIBLIOGRAPHY
13. APPENDIX
a. QUESTIONNAIRE
of
goods
&
services.
The
scope
of
inventoryFinancial
PREFACE
A long time ago, when the British ruled India a small factory was set up in the
suburbs of Mumbai city, to manufacture sweets and toffees. The year was 1929
and the market was dominated by famous international brands that were
imported freely. Despite the odds and unequal competition, this company called
PARLE PRODUCTS, survived and succeeded, by adhering to high quality and
improving from time to time.
A decade later, in 1939, PARLE PRODUCTS began manufacturing biscuits, in
addition to sweets and toffees. Having already established a reputation for
quality, the PARLE brand name grew in strength with this diversification. PARLE
GLUCOSE and PARLE MONACO were the first brands of biscuits to be
introduced, which later went on to become leading names for great taste and
quality.
Biscuits were very much a luxury food in India, when PARLE began production in
1939. A part from GLUCOSE AND MONACO biscuits, PARLE did offer wide
variety of brands.
However, during the Second World War. All domestic biscuit production was
diverted to assist the Indian soldiers in India and the Far East. Apart from this,
the shortage of wheat in those days, made PARLE decide to concentrate on the
more popular brands, so that people could enjoy the price benefits.
Thankfully today, theres no dearth of ingredients and the demand for more
premium brands is on the rise. Thats why; they now have a wide range of
biscuits and mouthwatering confectionaries to offer.
SUMMERY
This project InventoryFinancial Management has been undertaken
through the training programme at PARLE BISCUITS PVT. LTD. PANTNAGAR.
This project provides the knowledge and information about how the
inventoryFinancial is managed and also the study of the entire department
Parle Biscuits Ltd. was established in 1939 at Mumbai (the mother unit).
Parle Biscuits Ltd, Pantnagar was established in 4 th May, 2004. Its head office is
situated at Parle Products Pvt. Ltd., Ville Parle (east), Mumbai.
RESEARCH METHODOLOGY
Research methodology is a plan & procedure for carrying out the research.
Research methodology is the way of systematically solved the research problem.
This is the methodology adopted, while doing the project: TYPE OF RESEARCH DESIGN:
The research design is chosen as operational type.
STEPS IN RESEARCH:
Seven steps are followed in order to conduct the whole project.
SELECTION OF THE TOPIC
DATA IS EVALUATED
CONCLUSION
Secondary Data:
Secondary data are those that are already been collected by others. These are
available in journals, periodicals details, research publications, official records
etc.
Data presented here have been also taken from the official records of the
company.
The project work has been done from 13 th June, 2007 to 13th August, 2007 i.e. 4
weeks.
SAMPLE SIZE:
A sample of 25 workers was taken. They were chosen from different departments.
The past two years a record were taken and on the basis of this record study was
done.
It was found that for production batching system was adopted and process layout
was adopted.
Research Methodology
This chapter aims to understand the research methodology establishing a framework of evaluation
and revaluation of primary and secondary research. The techniques and concepts used during
primary research in order to arrive at findings; which are also dealt with and lead to a logical
deduction towards the analysis and results.
Research methodology has its special significant in solving operational & planning of industries to
gaining new knowledge relative problems.
Research design
The research design applied here was descriptive research & exploratory research design.
In case of descriptive research, we know the problem, we just have to find the solution to the
problem. Generally descriptive research design is applied after exploratory research design.
DATA COLLECTION
This report is based primary and secondary data. Primary Data is collected by survey and personal
interviews.
Secondary data is collected by the study of various reports. The reports studied under secondary
data.
questionnaire.
Another objective of this project has been to getting responses of employees about
their HR policies through questionnaire.
The responses available through the questionnaires are used to evaluate the HR
policies of the
industries and to know the employees opinion about their HR policies. Parle is
LIMITATION OF STUDY
1-This project is based on the method of HR policies and due to constraint of time is not
possible to work on all tools and techniques of HR policies.
2- The data collection is also limited.
3- This project report is based on my own perception and finding so it can not use for
generalizing purpose.
4-Data are extracted from various employees and secondary sources so any error in the
statement will subsequent affect the company R&S process.
Data Analysis
For Employer
Ques: - what is the sector of this industry?
1) Private Sector
2) Public Sector
3) Joint Sector
Conclusion:- By this question, I come to know that 60% industries are private sector , 30% in
public sector and 10% in joint sector.
Conclusion:-
Conclusion:- Answering this question 20% employees are in staff, 35% employees are in
company roll, 25% employees are in contract based and 20% employees are in casual based.
Conclusion:- Answering this question 30% industries are adopting productivity improvement
method, 30% industries are adopting quality improvement method, 30% industries are adopting
TPM method and 10% industries are adopting others improvement methods.
Conclusion:- Answering this question 90% industries are having medical reimbursement
scheme.
Conclusion:- Answering this question 90% industries are having the canteen facilities.
Conclusion:- Answering this question 20% industries are having employees retirement age 5658 years, 50% industries are having employees retirement age 58-60 years and 30% industries are
having employees retirement age 60-62 years.
Conclusion:- Answering this question 80% industries are having services gifts scheme.
Conclusion:- Answering the question 90% industries are having own transport facilities.
industries are having 400-600rs, 40% industries are having 600-800rs and 30%
deducted more than 800 rs.
industries are
Conclusion:- Answering this question 20% industries are given 200-400rs conveyance
allowance, 30% industries are given 400-600rs, 30% industries are given 600-800rs and 20%
industries are given more than 800rs.
Conclusion:- Answering this question 90% industries are having house rent allowance.
Conclusion:- Answering this question 20% industries are deducting 200-500rs from house rent
allowance, 30% industries are deducted 500-800rs, 40% industries are deducted 800-1100rs and
10% industries are deducted more than 1100rs .
Conclusion:- The result of this question came as 90% industries are having overtime facilities
for their employees.
Conclusion:- The result of this question came as 80% industries are having children allowance
for employees.
Conclusion:- By this question 70% industries are adopting both methods i.e. as per HR policy
and as per govt. norms.
Conclusion:- Answering this question 90% industries are having incentive schemes.
incentive
2) Attendance Award
3) Star of the month
4) Quality control Award
5) All of these
Conclusion:- Answering this question 90% industries are having all of these awards relative to
the industries.
For Employees
Ques:- What is your age?
1) 20 35 Years
2) 35- 50 Years
3) 50 65 Years
Conclusion:- Answering this question 40% employees are 20-35 years, 50% employees are 3550 years and 10% employees are 50-65 years.
Conclusion:- Answering this question 90% employees are agree with your training programs.
Conclusion:- Answering this question 90% employees are satisfied your canteen facilities.
Conclusion:- Answering this question 90% employees are agree with your medical facilities.
Conclusion:- Answering this question 70% employees are satisfied with your health
facilities.
Conclusion:- Answering this question 80% employees are satisfied with your welfare programs.
Conclusion:- Answering this question 80% employees are having house rent allowances.
Conclusion:- Answering this question 90% employees are satisfying with your grievance
handing procedure.
Conclusion:- Answering this question 90% employees are agree with your promotion policy,
LIMITATION OF STUDY
Funding Agency
UN Industrial Organization
CFIB
Tamilnadu Industries Department
DFC Delhi
HP Financial Corporation
Rabobank - Corporate Solutions
VDI Exports
Mechtech Designers & Engineers pvt. Ltd.
Sun Beam Machines
Biscuit Making Machinery
Automatic wafer machinery
Shri Dashmesh Castings
Cream Biscuit Sandwiching Machines
Manufacturers in India
WIBISCO
Britannia Industries
Parle Biscuits
Maxwellinc co.
sumo biscuits
Global Companies
Kambly, Switzerland
Arnotts Biscuit
INDUSTRY PROFILE
About FBMI (Federation of Biscuit Manufacturers of
India)
Established in 1950, from gathering of CEOs of small, medium and large Biscuit
manufacturing organizations in the countrys capital city, the Federation of
Biscuit Manufacturers of India, popularly known as FBMI has come to stay as
the premier forum of the organized segment the biscuit industry in India, by
virtue of its effective servicing and result oriented activities, with the prime
objective of protecting and promoting the interests and development of the
Biscuit industry.
During the five and a half decades of post-independent India, the biscuit
industry in the country has achieved a position of pre-eminence as the third
largest producer of Biscuits in the world, after the USA and China.
bakeries.
The
industry
consists
of
two large
scale
Brittania,
Parle
Bakeman,
Priya
Gold,Elite,Cremica,
Dukes,
44%
Marie
13%
Cream
10%
Crackers
13%
Milk
12%
Others
8%.
28%
Southern States:
24%
Western States:
25%
Eastern States:
23%
Biscuit Production
According to the production figures of members available upto the calendar
year 2003, the total production was 625000 tonnes as against 475000
tonnes in the previous year. The production of biscuit for the last 11 years
is as under:
1993 -
167750
1994 -
180526
1995 -
202567
1996 -
222371
1997 -
362000
1998 -
400000
1999 -
425000
2000 -
450000
2001 -
465000
2002 -
475000
2003 -
625000
ASSOCIATE BODIES
All India Bread Manufacturers
Association
Shri K P Mohandas
Secretary
Confederation of Indian
Industries
Federation House
Tansen Marg
New Delhi 110 001
Shri D S Chadha
Technical Advisor
Tel : 24629994-7
Fax : 24626149,
24633168/246
Email : ciico@ciionline.org
website : www.ciionline.org
Tel : 26863801-04
Fax : 26863135
Email:
Dr B P Dhaka
Tel : 25728771
Fax : 25728771
Shri R P Jain
Tel : 26185872
Telefax : 26185878
Email : info@wpps.org
Secretary General
President
President
phdcci@del2.vsnl.net.in
website : www.phdcci.org
COMPANY PROFILE
ABOUT THE COMPANY UNIT IN RDR:
BHOOMIPUJAN
4 TH MAY 2004
21 ST SEP. 2004
FOUNDED BY
PARLE G BISCUITS
PARLE G
KRACKJACK
MONACO
MARIE CHOICE
HIDE SEEK
FUN CENTER
CHEESLINGS
JEFFS
SIXER
HUMAN RESOURCES:
EMPLOYEE ORIENTED
CONTINUOUSLY MOTIVATE
EMPLOYEE PROFILE:
TOTAL NO. OF WORKERS
900
STAFF MEMBERS
62
Parle Products Pvt Ltd. Bombay promotes the company, which is Holding
company of the Parle Biscuits Pvt Ltd. The Directors of M/s Parle Products Pvt
Limited are:
BOARD OF DIRECTORS:
MR. ATUL K. SHAH
MR. R. S. NEVATIA
MR. BRAJESH K. TRIPATHI
MR. S. N. VERMA
AUDITORS:
DELLOIT HARSHSKIN & SONS
INTERNAL AUDITORS:
BOHARIWALA & COMPANKER
BANKERS:
UTI
HDFC
BANK OF PUNJAB
MOTHER UNIT:
PARLE PRODUCTS PVT. LTD.
NORTH LEVEL CROSSING
VILE PARLE (East)
MUMBAI
CORPORATE OFFICE:
NIRLON HOUSE
A.B. ROAD
MUMBAI
Parle-G: The taste, energy and nourishment Parle-G offers, along with its
quality and value-for-money, contribute to making it an unchallenged
success. Apart from being Indias largest selling biscuits, Parle-G is the
winner of 8 Gold and 11 Silver awards at the Monde Selection.
Krackjack:
very, very delicious! This delightful biscuit is acclaimed in India and across
the world for its controversial sweet and salty taste. Krackjack has won 11
Gold, 3 Silver and 1 Bronze award at the Monde Selection.
Monaco: This original O shaped salted biscuit makes people exclaim Oh,
Monaco. Whether plain or with toppings, Monaco is delicious. An ideal
party time delicacy one can create more scrumptious snacks by combining
Monaco with a choice of toppings. Light, crisp and fresh, its no wonder
that Monaco is Indias largest selling salted biscuits. Variants include
onion, methi, zeera and nimkin.
Marie Choice: Solid Milk, Solid Taste- this summarizes the qualities of
this
delicious biscuit.
Hide & Seek: This cookie biscuit is made up of large quantity of chocolate
chips. Crunch into it or let it melt in the mouth to seek out the real taste of
chocolate.
Fun Center : Parles Fun Center range has the highest cream content
amongst biscuits in the category. Best of all, one gets a choice of delicious,
creamy flavors, such as, orange, elaichi (cardamom), and chocolate cream.
Jeffs: Rectangular shaped, salted biscuit, flavored with cumin seed (Zeera)
fir that delicious, crunchy taste. The high-count of cumin seed makes Jeffs
a more scrumptious savory-an absolute must, for munching just about
anytime.
THE PRODUCT
Parle biscuits have a range of variants in its product portfolio. The popular
brands Parle- G, Krackjack, Monaco and its variants (Zeera, onion and Methi) are
available in packets of various convenient sizes. New products like hide & seek
are a foray in to the premium segment.
Maximizing value to
consumer and forging enduring customer relationships are the core endeavors at
Parle. Parle-G My Dream Come True contest was one of its biggest
promotional ventures (2.5 crore) which gave contestants a chance to fulfill their
dreams. Discounts, gift offer schemes are other popular promotional offerings.
THE PLACE
The well-entrenched distribution system (the company covers 12-15 lakh outlets
across the country), with 39 depots at strategy points all over the country. From
the depots, the biscuit are sold to wholesalers and further to retailers.
THE PACKAGING
Biscuit has under gone a swift transformation. From the earlier waxed-paper
packing, Parles BOPP offering is not only stylish and enticing but also increases
the shelf life of the biscuits.
The operations at Pantnagar unit started in 4 th May, 2004 with two plants for
Parle-G. This unit has a capacity to produce 200-250 tones/day. The company
works in co-ordination with Parle Product Limited Mumbai, Banglore, Bhuj,
Parle Biscuits Ltd. Neemrana, Bahadurgarh, the forty CMUs & the thirty
four depots. The factory operates in three shifts of eight hours each. At present
there is only one line operating Parle-G.
Departments:
Purchase
Quality Assurance
Production
Packaging
Dispatch
Stores
The organization follows a Flat Structure with less hierarical level. The head of
the department reports to the general manager through direct communication.
The working atmosphere is not stressful with enough work-flexibility given to
staff and managers.
The factory also has an Auditorium & Viewing gallery which is used during the
visit of school children and visitors.
FUNCTION-WISE STUDY OF
DEPARTMENTS AT PLANT
PURCHASE DEPARTMENT
Purchase is necessary to fulfill the need for raw material, packing material and
machinery. Raw material purchases are done through a tender system wherein
quotations are received from the suppliers and send for verification to Bombay
where maximum prices are fixed. The hence maintaining a minimum
inventoryFinancial of three days. The purchase order is placed based on the
aspects of
Price
Quality
Service (Delivery)
Orders are given in the following intervals:
Raw Materials
07 days
Packing Material
15 days
Chemicals
15 days
Engineering items
30 days
Purchase order given to the supplier based on the price and quality offered by
them.
Crosschecking the bills (the order rate the quantity) with that of the purchase
order and rectification if necessary.
1. PAYMENTS:
Payment aspects include payments of bills of the Bahadurgarh factory as well of
the six contract-manufacturing units (CMU) under it. The payment of raw
materials is within a week except for sugar, which is an advance payment. For
engineering items it is done within a month. Payment includes the following:
A. Payment to suppliers (of raw materials, packing, stores and
spares).
B. Payment of excise advance.
C. Payment of interim advance.
D. Processing charges.
E. Payment of depot and freight expense.
1. A) PAYMENTS TO SUPPLIERS:
Verification of the MIN from stores with the purchase order so as to cross check
actual rate with the suppliers bill. MIN consists of quantity of raw material
accepted and shortage amounts.
Passing of the bills through the PURCHASE VOUCHER and updating of the
following ledgers:
Purchase book.
Supplier Ledger.
General Ledger.
Stock Ledger.
ACCOUNTING ENTRY:
Purchases A/c
Dr.
Cenvat A/c
Dr.
To supplier A/c
The payment to the suppliers at the CMUs is done via Bombay, which verifies the
MIN, Bill rates according to the purchase order. The original copy is sent by
courier and also sent by email. The systems dept. downloads the data and
transfers it to the finance dept. for payment. Thereafter the supplier is firstly
credited by passing the PJV (purchase journal voucher) and then debited by
making the bank payment.
The depot expenses from the Bahadurgarh factory are paid at the end of the
month. Schedules are compared with the actual payments and adjusted if there
are changes in rent etc to be paid to the depot.
1.
2.
Computer Stationery
3.
Secondary Freight
4.
Incentives
5.
The daily balance and recent transactions at these banks are received through
fax, phone, and through the telebanking system. UTI send their bank balances
through telebanking system, whereas the balances at Bank of Punjab are
received by Phone. Daily balances are necessary to prepare the DAILY
LIQUIDITY REPORT.
This report is essential for:
FUND MONITORING
TO AVOID OVERDRAFT PROBLEMS.
Current account facilities all over India are provided by UTI, Bank of Punjab,
Corporation Bank, and standard chartered. Collections from all the other banks
get transferred to Bank of Punjab, which is the main bank of Parle
4. CASH TRANSACTIONS:
These are also essential for the following purposes:
Medical and conveyance reimbursement to staff and workers.
Small purchases of stores.
Fir travel which includes hotel payment, tel. and D.A. the sum
varies with the category of Staff.
Day to day expenses for stationary and Freight Charges in few cases.
There is a Mediclaim scheme provided for senior management staff, which can be
availed by them during the year. Daily cash transactions are about Rs. 20000 or
so. Monthly wages and salaries, leave travel concessions are given through the
Bank of Punjab using respective accounts.
1. QUALITY CHECKING.
2. PROCESS CHECKING.
3. QUALITY PACKING.
1. Quality Checking:
It is necessary to use standard inputs for a quality consumable product such as
Biscuits. All the raw materials used, need to be quality tested and approved
before consumption. Therefore sample testing is done and the test report is sent
to the store mentioning the date after issuing a batch no. the following tests are
done for some of the raw materials :
Wheat Flour:
Spreading factor test.
Moisture %
WAP (water absorbency power)
Gluten %
Sedimentation value
Ghee:
Moisture %.
FFA (free fatty acids).
Peroxide value
Iodine value.
Rancidity Test.
Chemicals:
Purity Tests.
Moisture % .
A testing report register is maintained (authorization by stores and QC dept.)
which contains details of the supplier, the item and the quantity accepted.
2. Process Checking :
Issue of raw material from stores to the mixing section involves:
1.
2.
3.
4.
Mixing of the raw materials & checking the quality of batch prepared:
1.
2.
3.
2.
3. Quality packing:
This section is automated and the following quality measures are undertaken
during packaging.
1.
2.
3.
4.
5.
6.
Proper polypack sealing & Coupons in poly bags with proper batch
and Pkd. no.
7.
8.
PRODUCTION DEPARTMENT
The sales team in the market estimates the requirements at the wholesalers end
and reports to the head office at Mumbai. The allotted product requirements are
dispatched to all the production units, where the monthly production schedule is
prepared by the production team.
The factory has Two plant producing Parle-G. The total capacities of the plants
(tone/month) etc.
PARLE-G CONTENTS
Parle-G is the soft dough variety of biscuit. Around 75 batches of Parle-G are
produced per shift.
Standard Requirements
Packaging Standards
Moisture %
Protein
Energy
Ca
Fe
2-2.5
6.5
450 Kcal.
50 m
2m
Net wt.
No. of Biscuits
No. of packets in a poly
100
16
bag
No. of poly bags in a c-box
24
6
MANUFACTURING PROCESS:
It describes the products manufacturing process.
Description of the manufacturing process (Include a diagrammatic scheme):
Sugar is ground
Wheat flour, ground sugar, chemicals are passed through separate sieves and
discharged into a high speed mixer other ingredients i.e. vegetable fat, skimmed
milk powder, water,
Chemicals are flavors are separately discharged into the same mixer
The ingredients are mixed in the mixer for a prefixed time to form the dough
The dough is discharged to a hopper & passed through a metal detector & dough
is removed if metal piece is found
The dough is transffered to a rotary moulding die to form biscuits in the desired
shape. The biscuits are transferred to a wire band on which the biscuits travel in
the baking oven.
Baked biscuits are again passed through a metal detector and biscuits are
automatically removed if a metal piece is present
The baked biscuits are checked for dimensions and weight before wrapping.
Wrapped biscuits are first packed in poly bags and then in corrugated boxes.
Sugar grinding
sieving of chemicals
Other additives
Baking
Final inspection
Cooling
Automatic Packing
Storage
Dispatch
INVENTORYFINANCIAL MANAGEMENT
WHAT IS INVENTORYFINANCIAL?
An inventoryFinancial is a stock or store of goods. The term inventoryFinancial
includes the following categories of items:1. Production Inventories: - Raw Materials, parts and components which
enter the firms product in the production process.
2. MRO Inventories: - Maintenance, Repair and Operating supplies which
are consumed in the production process, but, which do not become part of
the product.
3. In-Process Inventories: - Semi-finished products found at various stages
in the production operation.
4. Finished Goods Inventories: - Completed products ready for shipment,
INVENTORYFINANCIAL COSTS:
Inventories cost money. The cost factor must be considered while taking any
decision regarding inventories. InventoryFinancial cost includes ordering cost,
carrying cost, out of stock or storage cost and capacity cost. The elements of
each of the cost are the following:
1. Ordering Costs
2. Carrying Costs
A. Costs connected directly with materials:
a) Obsolescence.
b) Deterioration.
c) Pilferage.
B. Financial Costs:
a) Taxes.
b) Insurance.
c) Storage.
d) Interest.
4. Capacity Costs
A. Overtime payments when capacity is too much.
B. Lay-offs and idle time when capacity is too large.
INVENTORYFINANCIAL
MANAGEMENT
&
CONTROL:
Because of high costs involved in inventories, their proper management and
control assume considerable importance. InventoryFinancial management
involves the development and administration of policies, systems and procedure,
which will minimize total costs relative to inventoryFinancial decisions and
related functions such as customer service requirements, production scheduling,
purchasing and traffic.
On the other hand, InventoryFinancial control is defined in a narrower sense
that
inventoryFinancial
management
and
pertains
primarily
to
the
minimizes
stock
of
inputs
and
storage
and
avoids
costly
interruptions in operations.
It keeps down investment in inventories, inventoryFinancial carrying costs
and obsolescence losses up to the minimum.
It
facilitates
purchasing
economies
through
the
measurement
of
Just-in-time.
Max-Minimum System.
ABC Analysis:
One of the widely used techniques for control of inventories is the ABC (Always
Better control) analysis. The objective of ABC control is to vary the expenses
associated with the maintaining appropriate control according to the potential
savings associated with a proper control. For example, an item having an
inventoryFinancial cost of Rs. 1,00,000/- has a much greater potential for
saving expenses related to maintaining inventories on an item with a cost of
Rs. 100/-. The ABC approach is a means of categorizing inventoryFinancial
items into three classes A, B and C, according to the potential amount to
be controlled.
Once the inventoryFinancial is classified, we have a firm base for deciding
where we will put our control. Logically, we expect to maintain strong controls
over the A, items taking whatever social actions needed to maintain
availability of these items and hold stocks at the lowest visible levels
consistent with meeting demands. With the C group, we may maintain
somewhat higher safety stocks, order more months of supply, expect lower
levels of customer service, or all the three. Due to this selective approach, the
ABC analysis is often called the Selective InventoryFinancial control
Method (SIM).
The inspiration behind the ABC analysis has been drawn from Vilfredo
Pareto, an Italian economist and sociologist (1842-1923). Paretos principle
TOTAL 20 ITEMS
Items A
106
110
10% of 20 items
10% of Rs. 1,00,000
Rs. 10,00,000
Items B
102
112
114
115
20% of 20 items
20% of Rs. 1,00,000
100.0%
Items C
All 9 remaining items.
70% of 20 items
70% of Rs. 1,00,000
Ordering Costs are the costs of placing a separate order multiplied by the
number of separate orders placed in the period.
Ordering Cost = (D/Q)S
Carrying Costs can be calculated based on the assumption that annual cost of
carrying a particular stock item on average, half the stock is on hand all the time
in addition to the safety or buffer stock.
Carrying Cost = (Q/2)H
Where,
Q = Order Quantity
D = Demand
S = Ordering Cost
H = Holding Cost
Graphing the two costs, viz., Holding Costs and Ordering Costs show exactly,
where the total cost curve is at its lowest point. An examination of the two curves
reveals that the carrying cost curve is linear i.e., the more the inventoryFinancial
held in any period, greater will be the cost of holding it. On the other hand,
Ordering cost curve is different. Ordering in small quantities means more
acquisition and higher ordering costs. The ordering costs decrease with
increase in the order size.
EOQ =
2DS/H
Where,
D = Annual Demand
S = Cost of placing an order
H = Holding Cost per unit
EOQ Technique is highly useful in as much as it answers the question i.e., how
much to order and in so doing, establishes the frequency with which, orders are
applicable both to single items and to any group of stock items with simple
procurement costs. Its use causes the sum of the two costs to be lower than the
system of replenishment.
Just-in-Time Technique:
As a concept, JIT means that virtually no inventories are held at any stage of
production and that the exact number of units is brought to each successive
stages of production at the right time.
The JIT concept originated from the Motomachi plant of Toyota in Japan, where
system has been perfected and results achieved. The plant has a long line of
trucks outside with full loads of automotive parts and components for the
assembly line. As one truck comes out at one end of the plant, another gets
inside. There is no warehouse for the parts. Upholstered seats, for example, are
fed to the production line directly to the back of the truck.
Xerox, Maruti Udyog Ltd., and FSL (Food Specialities Ltd.) are the example of
such companies that are using JIT concept to catch up with the Japanese
standards of efficiency.
Receiving reports: The form is usually executed in triplicate, with the original
going to purchase, one copy retained in stores and one sent to traffic or receiving
for use in expediting the order.
Biscuits manufacturing requires a process layout and in this process lay out
batching system is adopted. Standard raw material in a batch is as follows.
BATCHING SYSTEM
UNIT
MOISTURE
%
INPUT QUANTITY
WHEAT FLOUR
Kg.
12.5
100
SUGAR (SYRUP)
Kg.
0.1
42.13
VANASPATI
Kg.
NIL
21.8
SMP
Kg.
3.5
0.9
AMMONIA
Kg.
100
0.35
CITRIC ACID
Kg.
7.5
0.008
INGREDIENTS
SODA
Kg.
50
0.28
SALT
Kg.
1.1
SMBS
Kg.
30
0.02
SOYA LECTHINE
Kg.
NIL
0.2
Lt.
35
0.2
TOTAL
166.988
Wheat Flour
Sugar (Including Syrup
on Dry basis)
Vanaspati
SMP
Ammonia Bi Carbonate
UNIT
QUANTITY
MOISTURE
OUTPUT
BATCH
Kg.
100
42.13
12.5
0.1
(Dry
Wt.)
87.5
42.09
Kg.
Kg.
Kg.
21.8
0.9
0.35
3.5
100
21.8
0.87
0
Citric Acid
Soda
Salt
SMBS
Soya Lecthine
Parle Flavour Mix
Kg.
Kg.
Kg.
Kg.
Kg.
Lt.
0.008
0.28
1.1
0.02
0.15
0.2
7.5
50
3
30
35
0.01
0.14
1.07
0.01
0.15
0.13
Like raw material there is also a standard of Packing material which is shown as
below: -
Units
Ks.
Nos.
Nos.
Nos.
Nos.
Qty/Boxes
0.166
1
6
0.002
6
ITEM NAME
Kraft Paper
Black Ink
Starch Powder
G.I. Stitching Wire
UNIT
Kg.
Kg.
Kg.
Kg.
SL. NO.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
ITEM NAME
Maida
Sugar
Vanaspati
S.M.P.
Ammonium (A.B.C.)
Citric Acid
Soda Bi Carbonate
Salt
SMBS
Soya Lacethine
PFM
UNIT
Kg.
Kg.
Kg.
Kg.
Kg.
Kg.
Kg.
Kg.
Kg.
Kg.
Lt.
DAILY REQ.
QTY.
3830000
1615000
837000
34000
13000
234
10660
42000
390
5200
7500
1.
2.
3.
4.
5.
C. Boxes
Wrapper
Ploy Bags
Coupons
BOPP Tape
Nos.
Kg.
Kg.
Nos.
Roll
416000
70000
16000
2500000
936
SL. NO.
1.
2.
3.
4.
DAILY PRODUCTION
ITEM NAME
UNIT
Stitching Wire
Kraft Paper
Powder Gum
Black Ink
Kg.
Kg.
Kg.
Kg.
DAILY REQ.
QTY.
910
169000
7000
500
SI.NO.
ITEM NAME
UNIT
DAILY
AVERAGE
MINIMU
M LEVEL
MAXIMUM
LEVEL
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Maida
Sugar
Vanaspati
S.M.P.
Ammonium (A.B.C.)
Citric Acid
Soda Bi Carbonate
Salt
SMBS
Soya Lacthine
PFM
Kg.
Kg.
Kg.
Kg.
Kg.
Kg.
Kg.
Kg.
Kg
Kg.
Lt.
QTY.
300000
450000
90000
12000
3500
200
2500
8000
200
2000
2000
200000
300000
60000
9000
2000
50
2000
2000
150
1000
500
400000
500000
120000
15000
5000
350
3000
6000
250
3000
3500
SI.NO.
1.
2.
3.
4.
5.
ITEM NAME
C. Boxes
Wrapper
Poly Bags
Coupons
BOPP Tape
UNIT
Nos.
Kg.
Kg.
Nos.
Roll
DAILY
AVERAGE
QTY.
52000
6000
4500
1000000
500
MINIMUM
LEVEL
32000
2000
1500
500000
100
MAXIMUM
LEVEL
72000
4000
3500
1500000
400
AT PBPL, PANTNAGAR
(FOR THE YEAR 2005-06, 2006-07 & 2007-08)
PRODUCTION IN MT
MONTH
2007-08
2006-07
2005-06
PG
CREAM
APR
4,000
4,200
MAY
4,300
4,300
35
JUN
5,000
4,800
600
JULY
5,000
5,500
1,500
AUG
4,800
40
5,200
2,000
SEP
5,300
2,400
OCT.
4,300
2,500
NOV
4,900
2,300
DEC
4,700
2,800
JAN
4,900
2,500
FEB
5,000
2,600
MAR
4,500
2,800
57,600
22,035
23,100
40.0
CONCLUSION
Now a days, Inventories are held to facilitate product display and service to
customers, batching in production in order to take advantage of longer
production runs and provide flexibility in production scheduling.
RECOMMENDATION
BIBLIOGRAPHY
BOOKS: -
o Financial
Management, Gupta
Publishers.
o Financial Management, Kishore M. Ravi, 2005, Taxmann Allied
Services Pvt. Ltd.
o Production and Operation Management, Aswathapa K. 2006,
Himalaya Publishers.
o Production and Operation Management, Nair N. G., 2002, Tata
Mcgraw-Hill Publishing Company Ltd..
o Research Methodology, Kothari C. R., 2003, Wishwa Prakashan
o www.google.com
o www.yahoo.com
o www. wikepedia.com
ANNEXURE
QUESTIONNAIRE
For employer
Name and address of the company:-
Name and Telephone no. and destination of the person to be contacted for clarification:-
2.10 15 Years
3) 15- 20 Years
3) 60- 62 Years
incentive
2) Attendance Award
3) Star of the month
4) Quality control Award
5) All of these
For Employees