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Mustang

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At a glance
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The manual provides information on parts, components, and specifications for a skid steer loader. It emphasizes using genuine parts and provides the correct part numbers, descriptions, and other details when ordering replacements.

The main components discussed include the chassis, wheel drives, engine, air cleaner and exhaust, radiator and cooler, hydraulic system, and electrical system.

When ordering replacement parts, the correct part number, full description, quantity required, unit model number and serial number should be specified. The location of the serial number decal is also provided.

2099

2107 (EU)
2109
SKID-STEER
LOADER

PARTS
MANUAL
PART #917034

Mustang Manufacturing Company, Inc., a Gehl Company

Introduction
For your safety and continued proper operation, use
only genuine MUSTANG service parts. When
ordering service parts, specify the correct part number,
full description, quantity required, the unit model
number and serial number.
The model and serial number decal for this unit is
located on the inside right chassis upright. Right and
left are determined from a position sitting on the seat
and facing forward.

IMPORTANT
For 2107 (EU) parts ordering information, use
2099 parts, except where noted separately.

MUSTANG Manufacturing Company, Inc. reserves


the right to make changes or improvements in the
design or construction of any part of the unit without
incurring the obligation to install such changes on any
previously delivered units.
NOTE: Purchase equivalent-quality tires for your
loader. Contact your dealer for replacement tire information.
NOTE: Replacement batteries are not provided by
MUSTANG. For battery specifications see Electrical Chassis chapter. ALL REPLACEMENT BATTERIES
MUST BE PURCHASED LOCALLY.
Refer to the abbreviations table located on this page for
the various fastener descriptions. Standard attaching
hardware torque values are also provided on the inside
back cover. If a part requires lubrication or a
nonstandard torque value, it will be specified
behind the part number description in parenthesis.
Items shown in the parts list that do not have part
numbers are shown for reference purposes only and are
NOT available for purchase.
Dimensions are in inches unless otherwise specified.

NOTE: The following abbreviations and symbols


may be used herein:
A. . . . .
AR . . . .
ASSY . .
AUX . . .
CCA . . .
CYL . . .
FL . . . .
FOPS. . .
FRT . . .
GA . . . .
HEX . . .
HF . . . .
JIC . . . .
kW . . . .
LBS . . .
LT . . . .
M (m) . .
MM (mm)
NA . . . .
N/A . . .
NEG . . .
NILN. . .
Nm . . .
NO . . . .
NPT . . .
OPER . .
PN . . . .
POS . . .
PSI . . . .
QTY . . .
REF . . .
REQD. . .
ROPS . .
RPM . . .
RT . . . .
SAE . . .
SN . . . .
SQ . . . .
ST . . . .
TURBO .
V. . . . .

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Ampere
As Required
Assembly
Auxiliary
Cold Cranking Amperage
Cylinder
Flare
Falling Object Protective Structure
Front
Gauge
Hexagon
High Flow
Joint Industrial Council
Kilowatt
Pounds
Left
Meter
Millimeter
Naturally Aspirated
Not Applicable
Negative
Nylon Insert Lock Nut
Newton Meter
Number
National Pipe Thread
Operator
Part Number
Positive
Pounds per Square Inch
Quantity
Reference
Required
Roll Over Protective Structure
Revolutions Per Minute
Right
Society of Automotive Engineers
Serial Number
Square
Straight
Turbocharged
Volt

MUSTANG is a registered trademark of Mustang Manufacturing Company, Inc.

TABLE OF CONTENTS
DESCRIPTION

PAGE

SECTION A: MAIN LOADER COMPONENTS


Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Air Cleaner and Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Radiator and Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Hydrostatic System with Drive Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Hydraulics - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Hydraulics - Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Hydraulics - Auxiliary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Controls - Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Controls - Lift and Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Controls - Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Controls - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
All-Tach and Power-A-Tach Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
ROPS and Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Restraint Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Electrical - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Electrical - ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Electrical - Lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Electrical - Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

SECTION B: HYDRAULIC COMPONENTS


Drive Motor and Parking Brake - Single and Two Speed
Tandem Pump . . . . . . . . . . . . . . . . . . . . . . .
Load-Sensing Axial Piston Pump . . . . . . . . . . . . .
Self-Level Valve . . . . . . . . . . . . . . . . . . . . .
Solenoid Valves - Lift and Tilt . . . . . . . . . . . . . .
Solenoid Valve - Brake . . . . . . . . . . . . . . . . . .
ROPS Lift-Assist Pump Valve . . . . . . . . . . . . . .
Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . .
Tilt Cylinder. . . . . . . . . . . . . . . . . . . . . . . .

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107
111
115
117
119
121
123
125
127

(continued on next page)

Power-A-Tach and All-Tach are trademarks of the Gehl Company.

TABLE OF CONTENTS
DESCRIPTION

PAGE

SECTION C: KITS AND ACCESSORIES


Backup Alarm Kit 810387. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Block Heater Kit 808203 . . . . . . . . . . . . . . . . . . . . . . . .
Rear View Mirror Kit 806894 . . . . . . . . . . . . . . . . . . . . . . . . . .
Strobe Light Kit 805803 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cab - Side Window Kit 808403 . . . . . . . . . . . . . . . . . . . . . . . . .
Cab - Front Door Kit 808624 . . . . . . . . . . . . . . . . . . . . . . . . . .
Cab - Heater Kit 810445. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cab - Heater Kit Service Parts Assemblies . . . . . . . . . . . . . . . . .
Cab - Air Conditioning/Heater Combination Kit 810446 . . . . . . . . . . . .
Cab - Air Conditioning/Heater Combination Kit Service Parts Assemblies.
Impact Resistant Door Kit 810088 . . . . . . . . . . . . . . . . . . . . . . .
Single Point Lift Kit 810101 . . . . . . . . . . . . . . . . . . . . . . . . . .
Pre-Cleaner Kit 810442 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electric ROPS/FOPS Lift Kit 810448 . . . . . . . . . . . . . . . . . . . . . .
Block Heater Kit 810441 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power-A-Tach Kit 810443 . . . . . . . . . . . . . . . . . . . . . . . . . .
Other Available Accessories . . . . . . . . . . . . . . . . . . . . . . . . . .

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131
132
132
133
134
135
136
137
138
139
140
141
142
143
144
144
145

Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146


O-Ring Table, Coupling & Adapter Torque Table . . . . . . . . . . . . . . . . . . . . . . . . . . 153

SECTION D: SCHEMATICS
Hydrostatic/Hydraulic Schematic . . . . . . . . . .
ROPS/FOPS Electrical Schematic. . . . . . . . . .
Chassis Electrical Schematic - Naturally Aspirated
Chassis Electrical Schematic - Turbocharged . . . .

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155
156
157
158

Torque Specifications Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inside Back Cover

Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Air Cleaner and Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Radiator and Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Hydrostatic System with Drive Motors . . . . . . . . . . . . . . . . . . . . . . 21
Hydraulics - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Hydraulics - Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Hydraulics - Auxiliary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Controls - Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Controls - Lift and Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Controls - Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Controls - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
All-Tach and Power-A-Tach Hitch . . . . . . . . . . . . . . . . . . . . . . 65
ROPS and Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Restraint Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Electrical - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Electrical - ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Electrical - Lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Electrical - Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

SECTION A: MAIN LOADER COMPONENTS

SECTION A: MAIN LOADER COMPONENTS

CHASSIS

95

46
92

20 90
70

75
15

35 1
41

43

11
14

76
20
90

70

94

68 64
91

23

19

19

45

59

47

79

84

36

60

71

7
5

85

38

73
19

5
63

75

17 3

12
13

71

22
31

28

55
18

14
27

76

89

74

81

93

24 1
11

80

74

88 51 85
10

21 92

89
40

31 93

83
29

27

65

2
48

44

9
42

71

50
30

9
39
72

64

44
7

86
87

53
72
56

26

87 86

32

62

86

69

66

61

34

54
78

71

57

9
49
33
26

56

83
82
67
16

77

19 90

71

82
82

20

29

52
36 37
25

16

58

140525.cgm

917034/BP0404

PRINTED IN USA

CHASSIS
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

Part
No.
064260
064354
067847
068034
070634
070648
076590
091421
092164
114665
122485
122633
123501
124078
128015
131522
131797
131799
131842
131913
131940
132293
132366
132493
134345
134852
134853
135661
136420
136453
136470
137591
137592
137623
137641
137805
137807
137815
137876
138245
138619
138635
139879
140074
140534
140551
140748
140839
140844
140847

Quantity
2099/2109

Description
NUT/HEX 5/16
SCREW/CAP WHIZLOCK 5/16 X 1
NUT/HEX 3/8
NUT/LOCK 1/2
NUT/HEX WHIZLOCK 1/4
NUT/HEX WHIZLOCK 5/16
SCREW/CAP LOCKING 1/2 X 1
PIN/LOCK
SCREW/CAP LOCKING 1/2 X 1-1/4
SPRING/COMPRESSION
STUD/BALL
SLEEVE/CRIMP
WIRE
WASHER/BELLEVILLE
WASHER/SHIM
PLUG SAE12
MOUNT/LATCH
ROD/LATCH
NUT/SPIRALOCK 5/16
BUMPER
BUSHING
SPRING/GAS
BRACKET
CLIP/GAS SPRING
COVER/TOE PLATE
NUT/SPIRALOCK 3/8
NUT/SPIRALOCK 1/2
SPACER
COVER/CHAINCASE
PLATE/FLOOR
STOP/AXLE SPROCKET
ASSEMBLY/BAR SUPPORT RIGHT
ASSEMBLY/BAR SUPPORT LEFT
WELDMENT/CROSSMEMBER
HINGE/PIANO 32
BREATHER 3/4 NPT
COVER/FRONT LEFT
COVER/FRONT RIGHT
PLATE/COVER
PLUG 3/8 NPT SOCKET HEAD
LINK/ENGINE COVER PIVOT
CAP/FUEL VENTED
CHASSIS
MOUNT/FRONT LEFT
COVER/UPPER ENGINE
COVER/ENGINE
WELDMENT/BACK END
TANK/FUEL
COVER/FRONT LEFT
COVER/FRONT RIGHT

3
1
2
2
21
1
7
1
8
1
2
2
1
2
2
4
1
1
7
3
1
1
1
2
1
6
10
1
2
1
2
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1

Parts List Continued On Next Page

Spiralock is a trademark of H.D. Holmes, licensed to Detroit Tool Industries. License includes
U.S. and foreign patent rights. Loctite is a registered trademark of the Loctite Corporation.
PRINTED IN USA

917034/BP0404

CHASSIS

95

46
92

20 90
70

75
15

35 1
41

43

11
14

76
20
90

70

94

68 64
91

23

19

19

45

59

47

79

84

36

60

71

7
5

85

38

73
19

5
63

75

17 3

12
13

71

22
31

28

55
18

14
27

76

89

74

81

93

24 1
11

80

74

88 51 85
10

21 92

89
40

31 93

83
29

27

65

2
48

44

9
42

71

50
30

9
39
72

64

44
7

86
87

53
72
56

26

87 86

32

62

86

69

66

61

34

54
78

71

57

9
49
33
26

56

83
82
67
16

77

19 90

71

82
82

20

29

52
36 37
25

16

58

140525.cgm

917034/BP0404

PRINTED IN USA

CHASSIS
Continued from previous page

Ref.
No.
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95

Part
No.
140875
183146
183320
183468
183627
183648
183712
183729
183780
183812
183882
183945
183997
184233
184676
184816
184820
184851
184867
210-19533
310-21411
650500
650545
650579
650585
650687
650704
650748
650758
650811
650834
651041
651042
651308
651539
651544
651564
651625
653010
653034
654004
654009
654049
656047
656149

PRINTED IN USA

Quantity
2099/2109

Description
STRIKER
STEP
BUMPER
GRILLE/REAR
LATCH/REAR GRILLE
SEAL/SHROUD
SEAL/SHROUD
GRILLE
HANDLE/MOULDED GRAB
SCREEN
COVER/BUMPER LEFT
COVER/BUMPER RIGHT
BRACKET/PUMP MOUNT
STRIP/TRIM 11-1/2
MOUNTING/FILTER
SEAL/SHROUD
BRACKET
COVER/SIDE LEFT
COVER/SIDE RIGHT
NUT/HEX FLANGED CENTERLOCK 3/8
SCREW/THREAD CUTTING HEX WASHER HEAD 3/8 X 3/4
SCREW/CAP 3/4 X 1-1/2
SCREW/CAP 5/16 X 1-1/4
SCREW/CAP 3/8 X 1-3/4
SCREW/CAP 1/2 X 2
BOLT/CARRIAGE 5/16 X 3/4
BOLT/CARRIAGE 3/8 X 1
BOLT/CARRIAGE 1/4 X 5/8
BOLT/CARRIAGE 1/4 X 3/4
BOLT/CARRIAGE 1/2 X 1-1/2
BOLT/CARRIAGE 1/2 X 1-1/2
SCREW/MACHINE HEX WASHER HEAD 3/8 X 3/4
SCREW/MACHINE HEX WASHER HEAD 3/8 X 1
SCREW/PHILLIPS ROUND HEAD 1/4 X 3/4
SCREW/CAP BUTTON HEAD 1/2 X 1-1/2
SCREW/MACHINE HEX WASHER HEAD 5/16 X 3/4
WASHER/HARDENED 5/8
SCREW/CAP BUTTON HEAD 3/8 X 1-1/4
NUT/HEX 3/8
NUT/JAM HEX 5/16
WASHER/FLAT 5/16
WASHER/FLAT 1/2
WASHER/FLAT 3/8
NUT/HEX M6
SCREW/CAP M6 X 16 MM

1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
2
8
4
1
2
2
5
6
2
8
1
1
7
36
11
4
8
4
2
2
3
11
3
2
2
2

917034/BP0404

CHASSIS

12

2
12

Covers - T-Bar and Dual Hand Models

6
3

10
3
9

10

1
11

11

9
8

183804.cgm

7
7

Covers - Hand and Foot Models

12
2

12

10

10
9
1
4

11

8
11
8
8
6

7
7
7

183805.cgm

917034/BP0404

PRINTED IN USA

CHASSIS

Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12

Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12

Part
No.
081380
137624
183249
183613
183614
183640
183802
183803
651042
656047
656092
656128

Part
No.
081380
183249
183259
183272
183352
183372
183802
183803
651042
656047
656092
656128

PRINTED IN USA

Quantity
T-Bar/Dual Hand
Control Covers

Description
SCREW/CAP LOCKING 5/16 X 3/4
MAT/FLOOR
RETAINER/PANEL
PLATE/COVER
ASSEMBLY/FLOOR PLATE
COVER/BATTERY
RECEPTACLE/CLIP-ON
STUD/BAIL-STYLE
SCREW/MACHINE HEX WASHER HEAD 3/8 X 1
NUT/HEX M6
SCREW/CAP M6 X 12 MM
SCREW/CAP M6 X 30 MM

2
1
2
1
1
1
4
4
3
2
2
2

Quantity
Hand & Foot
Control Covers

Description
SCREW/CAP LOCKING 5/16 X 3/4
RETAINER/PANEL
COVER/BATTERY
ASSEMBLY/FLOOR PLATE
MAT/FLOOR
PLATE/COVER
RECEPTACLE/CLIP-ON
STUD/BAIL-STYLE
SCREW/MACHINE HEX WASHER HEAD 3/8 X 1
NUT/HEX M6
SCREW/CAP M6 X 12 MM
SCREW/CAP M6 X 30 MM

2
2
1
1
1
1
4
4
3
2
2
2

917034/BP0404

WHEEL DRIVES

8
4

5
3
13

12
1
APPLY LOCTITE 242
Threads and Mounting Surface to be free of paint

10

7
11
TORQUE TO 240 FT-LBS

2
183955.cgm

TORQUE TO 280 FT-LBS(LUBED HARDWARE)

5
4
2
1

8
1
2
11
10
9
13
12

246-26730.cgm

917034/BP0404

Assembly Note:
1) Press inner seal into casting(500 lbs)
2) Press outside bearing cup into casting(6000 lbs)
3) Press outer seal into casting(500 lbs)
4) Press inner bearing cup into casting(6000 lbs)
5) Pack bearing with synthetic grease
6) Press bearing cone onto axle(6000 lbs)
7) Assemble axle into housing
8) Pack bearing with synthetic grease
9) Press bearing onto axle and into casting(6000 lbs)
10) Install retaining ring
11) Measure gap between bearing and snap ring
12) Remove retaining ring
13) Install special washer of appropiate thickness
14) Install retaining ring and remove pressure

14

15
16
7

PRINTED IN USA

WHEEL DRIVES
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13

Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Part
No.
067847
131609
136175
136470
137065
137072
137914
183519
136111
183520
136339
246-26730
651564
654006
656080

Part
No.
010-28854
010-32401
138759
183784
320-32692
335-32282
350-32539
350-32542
400-32513
400-32514
400-32515
400-32521
400-32522
400-32523
400-32555
400-32556

PRINTED IN USA

Quantity
Description

2099

NUT/LOCK 3/8
NUT/SPIRALOCK 3/4
WASHER/SPECIAL
STOP/AXLE SPROCKET
CHAIN/ROLLER #100 X 68
BOLT/CARRIAGE 3/4 X 2
NUT/WHEEL 5/8
ASSEMBLY/SPROCKET 14T
ASSEMBLY/SPROCKET 16T
ASSEMBLY/SPROCKET 100-34
ASSEMBLY/SPROCKET 100-32
ASSEMBLY/AXLE
WASHER/FLAT 3/4
WASHER/FLAT 3/8
SCREW/CAP M10 X 20MM

2109

4
32
2
4
4
32
32
2
4
4
32
4
4

4
32
2
4
4
32
32
2
4
4
32
4
4

Quantity
Axle Assembly

Description
CUP/BEARING
CONE/BEARING
ASSEMBLY/AXLE
SEAL/AXLE
ASSEMBLY/AXLE AND BOLT
SEAL/OIL
RETAINING RING/EXTERNAL
O-RING
WASHER/SPECIAL
WASHER/SPECIAL
WASHER/SPECIAL
WASHER/SPECIAL
WASHER/SPECIAL
WASHER/SPECIAL
WASHER/SPECIAL
WASHER/SPECIAL

2
2
1
1
1
1
1
1
AR
AR
AR
AR
AR
AR
AR
AR

917034/BP0404

ENGINE
22
2

42
5
34

39

24

LOCTITE
242

17

41

19

21
36
LOCTITE
242

28
VIEW
FLY-WHEEL END

RIGHT SIDE
VIEW

26

ENGINE OIL
DRAIN

86 HP Engine - 2099 Models


31

20
23
18
LOCTITE
242
38

43
16
LOCTITE
242
12
10

29
30
27
DETAIL C

11
35
40

32
43

33

15
LOCTITE
242

37
1

13

14

25

RETURN PORT-FUEL

SUCTION PORT-FUEL

6
1
29

183033.cgm

DETAIL A

917034/BP0404

31

PRINTED IN USA

ENGINE
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

Part
No.
062023
071401
073024
074091
076147
081377
087851
095955
134852
135427
136045
136601
137063
137754
139966
140737
140774
183073
183523
183531
183604
184045
184199
184289
184296
184316
184720
184734
184735
184736
184737
310-32613
420-19671
650448
651379
651623
656016
656019
656045
656047
656090
656171
P471548

Quantity
2099

Description
CLAMP/HOSE #M5
NUT/HEX 1/4
BUSHING/FUEL TANK
TIE/NYLON
CLAMP/HOSE
SCREW/CAP LOCKING 3/8 X 1-1/4
TUBE/FUEL
CLAMP/HOSE
NUT/SPIRALOCK 3/8
WASHER/SNUBBING
ISOLATOR
NUT/SPIRALOCK 5/8
ISOLATOR
TUBE/FUEL
MOUNT/ENGINE SUPPORT
MOUNT/MOTOR FRONT
HOUSING/FLYWHEEL
SPACER/MOUNT
COUPLING 14T
ENGINE 86 HP
VALVE/DRAIN
BRACKET/MATING/CABLE
SPACER/MOUNT
HOSE/FUEL 36-1/2
HOSE/FUEL 5/16 X 25
HOSE/DRAIN
ADAPTER/TEE 05-05-05
HOSE/FUEL
HOSE/FUEL
HOSE/FUEL
HOSE/FUEL
SCREW/CAP M6 X 50 MM
CLAMP/TUBE
SCREW/CAP 1/4 X 3/4
SCREW/CAP 5/8 X 3-3/4
SCREW/CAP M12 X 25 MM
SCREW/CAP M12 X 30 MM
SCREW/CAP M12 X 45 MM
SCREW/CAP M10 X 30 MM
NUT/HEX M6
SCREW/CAP M10 X 16 MM
SCREW/CAP M8 X 14 MM
WASHER/FLAT 1/2 HARDENED

14
3
2
1
4
2
2
1
2
4
2
4
2
2
2
2
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
3
4
6
8
8
12
3
1
2
16

ENGINE IDLE AND HIGH IDLE RPM CHART


TYPE OF ENGINE

IDLE (RPM)

HIGH IDLE (RPM)

1104C-44 (86 HP)

82525 (572 bar)

252050 (1744 bar)

PRINTED IN USA

10

917034/BP0404

ENGINE

115 HP Engine - 2109 Models


HYD OIL FILL

30
28
LOCTITE
242
39
18
24
29

1
(FUEL TANK)

20

15
4

22 9
36
LOCTITE
242

VIEW
FLY-WHEEL END

RIGHT SIDE
VIEW

27

ENGINE OIL
DRAIN

21
5

23

34

19
42

25

33

10

38
17

1
13
LOCTITE 12
242
40
35

7
31

26
DETAIL A

42
LOCTITE 37
242

32

14
16

24
4
15

5
RETURN PORT-FUEL
SUCTION PORT-FUEL

183049.cgm

917034/BP0404

11

PRINTED IN USA

ENGINE
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42

Part
No.
062023
067880
070634
073024
074091
076147
081377
087851
095955
134852
135427
136045
136601
137063
137754
139966
140737
140774
183073
183523
183544
183604
184199
184289
184296
184314
184316
184720
184727
184728
184729
184730
420-19671
650835
651379
651623
656016
656019
656045
656047
656090
P471548

Quantity
2109

Description
CLAMP/HOSE #M5
CLAMP/HOSE
NUT/SERRATED LOCK 1/4
BUSHING/FUEL TANK
TIE/NYLON
CLAMP/HOSE
SCREW/CAP LOCKING 3/8 X 1-1/4
TUBE/FUEL
CLAMP/HOSE
NUT/SPIRALOCK 3/8
WASHER/SNUBBING
ISOLATOR
NUT/SPIRALOCK 5/8
ISOLATOR
TUBE/FUEL
MOUNT/ENGINE SUPPORT
MOUNT/MOTOR FRONT
HOUSING/FLYWHEEL
SPACER/MOUNT
COUPLING 14T
ENGINE 115 HP
VALVE/DRAIN
SPACER/MOUNT
HOSE/FUEL 36-1/2
HOSE/FUEL 5/16 X 25
BRACKET/DIPSTICK
HOSE/DRAIN
ADAPTER/TEE 05-05-05
HOSE/FUEL
HOSE/FUEL
HOSE/FUEL
HOSE/FUEL
CLAMP/TUBE
SCREW/CAP 1/4 X 1
SCREW/CAP 5/8 X 3-3/4
SCREW/CAP M12 X 25 MM
SCREW/CAP M12 X 30 MM
SCREW/CAP M12 X 45 MM
SCREW/CAP M10 X 30 MM
NUT/HEX M6
SCREW/CAP M10 X 16 MM
WASHER/FLAT 1/2 HARDENED

14
1
1
2
2
2
2
2
1
2
4
2
4
2
2
2
2
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
4
6
8
8
12
3
1
16

ENGINE IDLE AND HIGH IDLE RPM CHART


TYPE OF ENGINE

IDLE (RPM)

HIGH IDLE (RPM)

1104E-44T (115 HP)

100050 (694 bar)

2400+50(-0) (165+4(-0) bar)

PRINTED IN USA

12

917034/BP0404

AIR CLEANER AND EXHAUST

2099 Models

22
1

14

1
14
22
11
3

19

28

20

16

5
15
25
25

17

24

27

4
3

22
9

2
18

21
7

10

26
6
23

29

30

31

183034.cgm

917034/BP0404

13

PRINTED IN USA

AIR CLEANER AND EXHAUST


Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

Part
No.
071703
087849
088937
127428
131842
136383
136443
136686
140124
140259
183088
183096
183110
183630
183657
183658
183659
184659
184660
184661
420-18160
650430
650491
650745
654028
654049
656007
656008
137659
137498
137501

PRINTED IN USA

Quantity
2099

Description
NUT/LOCK 3/8
CLAMP/HOSE #52
CLAMP/HOSE #64
CLAMP/MUFFLER
NUT/SPIRALOCK 5/16
CLEANER/AIR
CLAMP/AIR CLEANER
ELBOW 90/AIR CLEANER
COUPLER/FLEX 2-1/2
WELDMENT/EXHAUST
HOSE/INTAKE
TUBE/INTAKE
FLANGE
MUFFLER
SPACER
PIPE/EXHAUST
GASKET
PLATE/MUFFLER SUPPORT
PLATE/MUFFLER SUPPORT
PLATE/HEAT SHIELD
GAUGE/RESTRICTION
SCREW/CAP 3/8 X 1
SCREW/CAP 3/8 X 1-1/4
BOLT/CARRIAGE 5/16 X 1-1/4
WASHER/LOCK 7/16
WASHER/FLAT 3/8
SCREW/CAP M10 X 25 MM
SCREW/CAP M10 X 30 MM
EJECTOR/DUST
ELEMENT/PRIMARY
ELEMENT/SAFETY

4
2
2
3
2
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
4
2
2
7
6
3
4
1
1
1

14

917034/BP0404

AIR CLEANER AND EXHAUST

2109 Models

20

28

25

10

5
15

19
2

18

26
TO TURBOCHARGER
EXHAUST OUTLET

4
26
22

5
11
26

27 25

21
8

24

16

26
22

12
23

5
13

26

1
17

14
24
1

29
30

31
183050.cgm

917034/BP0404

15

PRINTED IN USA

AIR CLEANER AND EXHAUST


Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

Part
No.
061166
071703
087849
088937
127428
131842
136383
136443
136686
140085
140124
140259
140365
140366
140599
140838
183510
183512
183513
183550
183629
650430
650491
650745
654028
654049
656007
656010
137659
137498
137501

PRINTED IN USA

Quantity
2109

Description
CLAMP/HOSE
NUT/LOCK 3/8
CLAMP/HOSE #52
CLAMP/HOSE #64
CLAMP/MUFFLER
NUT/SPIRALOCK 5/16
CLEANER/AIR
CLAMP/AIR CLEANER
ELBOW 90/AIR CLEANER
FLANGE
COUPLER/FLEX 2-1/2
WELDMENT/EXHAUST
ADAPTER
HOSE/INLET/TURBO 2-3/8
COUPLING/AIR INTAKE
HOSE/INTAKE
PIPE/TAIL
BRACKET/MATING/MUFFLER
WELDMENT/INLET/MUFFLER
MUFFLER
GAUGE/RESTRICTION
SCREW/CAP 3/8 X 1
SCREW/CAP 3/8 X 1-1/4
BOLT/CARRIAGE 5/16 X 1-1/4
WASHER/LOCK 7/16
WASHER/FLAT 3/8
SCREW/CAP M10 X 25 MM
SCREW/CAP M10 X 40 MM
EJECTOR/DUST
ELEMENT/PRIMARY
ELEMENT/SAFETY

2
2
2
2
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
5
6
2
3
1
1
1

16

917034/BP0404

RADIATOR AND COOLER


23
1

2099 Models
16

27
29

10

28

17

22

33
11
36

32
34

26

25

35
31

38

14

12
37

15
20
18

30

13
7

21

24

28

31
9
32
16
2
4

11
36

39

26

3
REAR (BACK) VIEW

37

13
36

SECTION A-A
19

15

183035.cgm

38
DETAIL B

917034/BP0404

17

PRINTED IN USA

RADIATOR AND COOLER


Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

Part
No.
054818
062023
068034
076590
087850
134852
137108
137375
183240
183242
183376
183384
183427
183648
183665
183668
183678
183680
183711
183716
183724
183750
183753
183765
183773
183785
183800
184296
184541
184560
210-19470
420-34828
420-34829
650585
650687
651041
651067
651624
654009

PRINTED IN USA

Quantity
2099

Description
FITTING/STRAIGHT SAE12 X JIC16
CLAMP/HOSE M5
NUT/HEX 1/2
SCREW/CAP LOCKING 1/2 X 1
CLAMP/HOSE #40
NUT/SPIRALOCK 3/8
BRACKET/RADIATOR SUPPORT
SEAL/SHROUD
PLATE/RADIATOR SUPPORT
SHROUD
WELDMENT/MOUNT
BRACKET/RADIATOR
MOUNT/RADIATOR
SEAL/SHROUD
SPACER/FAN DRIVE
LATCH
HOSE/RADIATOR UPPER
HOSE/RADIATOR LOWER
PLATE
FAN/PUSHER
TUBE ASSEMBLY/COOLER
HOSE/LOW PRESSURE 1 X 32
RADIATOR/OIL COOLER
HOSE/LOW PRESSURE 1 X 45
HOSE/LOW PRESSURE 1 X 76
BRACKET/COOLER MOUNT
SEAL/SHROUD
HOSE/FUEL 5/16 X 25
CAP/RADIATOR
CLAMP/TUBE 15/16
NUT/LOCK FLANGED 5/16
TANK/COOLANT RECOVERY
CAP/RADIATOR OVERFLOW
SCREW/CAP 1/2 X 2
BOLT/CARRIAGE 5/16 X 3/4
SCREW/MACHINE HEX WASHER HEAD 3/8 X 3/4
BOLT/CARRIAGE 3/8 X 1
SCREW/MACHINE HEX WASHER HEAD M8 X 50 MM
WASHER/FLAT 1/2

18

2
1
1
1
4
26
2
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
2
6
26
4
1

917034/BP0404

RADIATOR AND COOLER


11

1
17

2109 Models

28
9

20

24

29
18

32

12

31

35

26
27

33

34
30

7
15
6

15

13

8
19
36
16
22

14

4
6

25

30

29

A
10

31

17
5

12

35
27

38

3
36
14

BACK (REAR) VIEW


7

35

SECTIONA-A
21
16

183676.cgm

37
DETAIL B

917034/BP0404

19

PRINTED IN USA

RADIATOR AND COOLER


Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38

Part
No.
054818
062023
068034
073535
076590
087850
134852
137108
137375
183240
183318
183376
183384
183427
183648
183665
183668
183678
183680
183681
183711
183716
183724
183750
183765
183773
183785
183800
184296
210-19470
420-34828
420-34829
650585
650687
651041
651067
651624
654009

PRINTED IN USA

Quantity
2109

Description
FITTING/STRAIGHT SAE12 X JIC16
CLAMP/HOSE M5
NUT/HEX 1/2
CLAMP/TUBE
SCREW/CAP LOCKING 1/2 X 1
CLAMP/HOSE #40
NUT/SPIRALOCK 3/8
BRACKET/RADIATOR SUPPORT
SEAL/SHROUD
PLATE/RADIATOR SUPPORT
RADIATOR/OIL COOLER
WELDMENT/MOUNT
BRACKET/RADIATOR
MOUNT/RADIATOR
SEAL/SHROUD
SPACER/FAN DRIVE
LATCH
HOSE/RADIATOR UPPER
HOSE/RADIATOR LOWER
SHROUD/TURBO
PLATE
FAN/PUSHER
TUBE ASSEMBLY/COOLER
HOSE/LOW PRESSURE 1 X 32
HOSE/LOW PRESSURE 1 X 45
HOSE/LOW PRESSURE 1 X 76
BRACKET/COOLER MOUNT
SEAL/SHROUD
HOSE/FUEL 5/16 X 25
NUT/LOCK FLANGED 5/16
TANK/COOLANT RECOVERY
CAP/RADIATOR OVERFLOW
SCREW/CAP 1/2 X 2
BOLT/CARRIAGE 5/16 X 3/4
SCREW/MACHINE HEX WASHER HEAD 3/8 X 3/4
BOLT/CARRIAGE 3/8 X 1
SCREW/MACHINE HEX WASHER HEAD M8 X 50 MM
WASHER/FLAT 1/2

20

2
1
2
2
1
4
26
2
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
2
6
26
4
2

917034/BP0404

HYDROSTATIC WITH DRIVE MOTORS

Tandem Pump

14
5

12

14

13
7

12

14

5
13
6

8
3

15
1
2

10

11

183036.cgm

917034/BP0404

21

PRINTED IN USA

HYDROSTATIC WITH DRIVE MOTORS


Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Part
No.
072587
092164
121774
134853
135773
136884
137008
137412
137465
137599
137600
183877
651075
651123
651549

PRINTED IN USA

Quantity
Tandem Pump

Description
FITTING/STRAIGHT SAE12 X JIC12
HFS X 1-1/4
FITTING/STRAIGHT SAE16 X JIC12
NUT/SPIRALOCK 1/2-13
WASHER/FLAT 5/8 HARDENED
SUPPORT PLATE/PUMP
SET/PUMP
KIT/FLANGE
SUPPORT/PUMP
HOSE/MEDIUM PRESSURE 3/4 X 26
HOSE/MEDIUM PRESSURE 3/4 X 29
PORT/TEST 3/4
SCREW/CAP 5/8 X 1-3/4
SCREW/CAP 5/8 X 1
SCREW/CAP 5/8-11 X 2

2
2
2
2
2
1
1
4
1
1
1
2
2
4
2

22

917034/BP0404

HYDROSTATIC WITH DRIVE MOTORS

Single Speed

22
3
24

12

26

25

15

13

17

23

19

16

10
11
27

1
7

20
16
14

18
1

21

27

25
26

10

183058.cgm

917034/BP0404

23

PRINTED IN USA

HYDROSTATIC WITH DRIVE MOTORS


Ref.
No.

Part
No.

Quantity
Single Speed

Description

1
054626
FITTING/STRAIGHT SAE08 X JIC08
2
054820
FITTING/TEE SAE06 X JIC06 X JIC06
3
054994
FITTING/STRAIGHT SAE06 X JIC06
4
068938
FITTING/90 SAE06 X JIC06
5
072580
FITTING/STRAIGHT SAE10 X JIC10
6
072807
FITTING/TEE SAE10 X JIC10 X JIC10
7
132054
HOSE/MEDIUM PRESSURE 1/2 X 20
8
135928
FITTING/STRAIGHT SAE12 X JIC10
9
135940
FITTING/45 SAE12 X JIC12
10
137099a
MOTOR/DRIVE SINGLE
11
137539
HOSE/6000 PSI 3/4 X 27
12
137540
HOSE/6000 PSI 3/4 X 38-1/2
13
137604
HOSE/MEDIUM PRESSURE 3/8 X 17
14
137611
HOSE/MEDIUM PRESSURE 3/8 X 21
15
137613
HOSE/MEDIUM PRESSURE 3/8 X 18-1/2
16
137832
HOSE/MEDIUM PRESSURE 5/8 X 19
17
137833
HOSE/MEDIUM PRESSURE 5/8 X 22
18
137834
HOSE/MEDIUM PRESSURE 1/2 X 30
19
137885
VALVE/RELIEF
20
138674
HOSE/6000 PSI 3/4 X 25-1/4
21
138773
HOSE/6000 PSI 3/4 X 21-1/4
22
184102a
VALVE/SOLENOID
23
230-24749
FITTING/STRAIGHT SAE08 X JIC06
24
650419
SCREW/CAP 1/4 X 1-3/4
25
651531
WASHER/FLAT 7/8 HARDENED
26
651533
NUT/HEX 7/8
27
651534
SCREW/CAP 7/8 X 2-1/2
a) For breakdown see Section B of this manual.

2
1
1
2
1
1
1
2
2
2
1
1
1
1
1
2
1
1
1
1
1
1
1
2
16
16
16

PRESSURE SETTINGS

AMOUNT OF PRESSURE

CHARGE PRESSURE

350-400 PSI @ Full Throttle (24-28 bar)

TANDEM RELIEF

5580200 PSI (38514 bar)

PRINTED IN USA

24

917034/BP0404

HYDROSTATIC WITH DRIVE MOTORS

Two Speed

25
3

27

15
14

29
28

26
18
2

13

20

22

19
10
30
12

1
7

24
16

19
4
21 17
1

23

8
30

11
28
29

183059.cgm

917034/BP0404

25

PRINTED IN USA

HYDROSTATIC WITH DRIVE MOTORS


Ref.
No.

Part
No.

Quantity
Two Speed

Description

1
054626
FITTING/STRAIGHT SAE08 X JIC08
2
054820
FITTING/TEE SAE06 X JIC06 X JIC06
3
054994
FITTING/STRAIGHT SAE06 X JIC06
4
068938
FITTING/90 SAE06 X JIC06
5
072580
FITTING/STRAIGHT SAE10 X JIC10
6
072807
FITTING/TEE SAE10 X JIC10 X JIC10
7
132054
HOSE/MEDIUM PRESSURE 1/2 X 20
8
135928
FITTING/STRAIGHT SAE12 X JIC10
9
135940
FITTING/45 SAE12 X JIC12
10
136332a
MOTOR/DRIVE RIGHT TWO-SPEED
11
136333a
MOTOR/DRIVE LEFT TWO-SPEED
12
137539
HOSE/6000 PSI 3/4 X 27
13
137540
HOSE/6000 PSI 3/4 X 38-1/2
14
137604
HOSE/MEDIUM PRESSURE 3/8 X 17
15
137605
HOSE/MEDIUM PRESSURE 3/8 X 16-1/2
16
137606
HOSE/MEDIUM PRESSURE 3/8 X 23-1/2
17
137611
HOSE/MEDIUM PRESSURE 3/8 X 21
18
137613
HOSE/MEDIUM PRESSURE 3/8 X 18-1/2
19
137832
HOSE/MEDIUM PRESSURE 5/8 X 19
20
137833
HOSE/MEDIUM PRESSURE 5/8 X 22
21
137834
HOSE/MEDIUM PRESSURE 1/2 X 30
22
137885
VALVE/RELIEF
23
138672
HOSE/6000 PSI 3/4 X 21-1/4
24
138673
HOSE/6000 PSI 3/4 X 26-3/4
25
183978a
VALVE/MANIFOLD
26
230-24749
FITTING/STRAIGHT SAE08 X JIC06
27
650419
SCREW/CAP 1/4 X 1-3/4
28
651531
WASHER/FLAT 7/8 HARDENED
29
651533
NUT/HEX 7/8
30
651534
SCREW/CAP 7/8 X 2-1/2
a) For breakdown see Section B of this manual.

2
2
1
4
1
1
1
2
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
16
16
16

PRESSURE SETTINGS

AMOUNT OF PRESSURE

CHARGE PRESSURE

350-400 PSI @ Full Throttle (24-28 bar)

TANDEM RELIEF

5580200 PSI (38514 bar)

PRINTED IN USA

26

917034/BP0404

HYDRAULICS - CHASSIS

14
13

77

42

72

16
71

43

22
51
67

65

17

47

50

55

45
58

35

21

29

56

66
30
37

35

8
6

52

42

64
39

62

59

53

48

14

13

72

43
77

4
2

60

61

23

69
70 19

40

31

12
36

67

27

32

44

74

41

28

71

54

68
35

34
76

57

18

63

75
78

73

33

49

40

25

46

41
6

26
15

18

24
1

11
36

20

5
10

78
75

38

26

183037.cgm

917034/BP0404

27

PRINTED IN USA

HYDRAULICS - CHASSIS
Ref.
No.

Part
No.

Quantity
2099/2109

Description

1
054816
FITTING/90 SAE08 X JIC08
2
054994
FITTING/STRAIGHT SAE06 X JIC06
3
055030
CLAMP/HOSE
4
058610
FITTING/TEE SWIVEL JIC10 XJIC10 X JIC10
5
067761
FITTING/90 SAE10 XJIC10
6
072587
FITTING/STRAIGHT SAE12 X JIC12
7
072602
FITTING/STRAIGHT SAE12 X JIC10
8
072615
FITTING/90 SAE12 X JIC10
9
072803
FITTING/STRAIGHT SAE06 X JIC08
10
072807
FITTING/TEE SAE10 X JIC10 X JIC10
11
075236
FITTING/CAP JIC10
12
076031
FITTING/90 SAE10 XJIC08
13
079098
PLATE/TWIN COVER
14
079126
CLAMP/TUBE 5/8
15
114742
FITTING/TEE SAE08 X JIC08 X JIC08
16
127342
CAP/FILLER
17
131405
TUBE/VALVE SELF-LEVEL
18
131522
PLUG SAE12
19
131842
NUT/SPIRALOCK 5/16
20
132049
SWITCH/TEMPERATURE
21
134615
TUBE/TILT SOLENOID
22
134852
NUT/SPIRALOCK 3/8
23
134853
NUT/SPIRALOCK 1/2
24
135367a
VALVE/SELF-LEVEL
25
137046
FITTING/SUCTION LINE
26
137049
CLAMP 2-1/2
27
137413
KIT/FLANGE
28
137414
KIT/FLANGE
29
137511
TUBE/TILT FRONT
30
137512
TUBE/TILT REAR
31
137514
TUBE/TILT
32
137515
TUBE/TILT
33
137516
TUBE/TILT
34
137531
PLATE/VALVE MATING
35
137542
FITTING/90 BULKHEAD JIC10 X JIC10
36
137586
HOSE/MEDIUM PRESSURE 5/8 X 41
37
137588
HOSE/MEDIUM PRESSURE 5/8 X 40
38
137589
HOSE/SUCTION 2"
39
137608
HOSE/MEDIUM PRESSURE 3/8 X 35
40
137614
HOSE/MEDIUM PRESSURE 3/8 X 18
a) For breakdown see Section B of this manual.

1
1
2
1
6
4
3
1
1
2
1
1
8
4
1
1
1
2
2
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
4
1
1
1
1
1

Parts Listing Continued On Next Page

PRINTED IN USA

28

917034/BP0404

HYDRAULICS - CHASSIS

14
13

77

42

72

16
71

43

22
51
67

65

17

47

50

55

45
58

35

21

29

56

66
30
37

35

8
6

52

42

64
39

62

59

53

48

14

13

72

43
77

4
2

60

61

23

69
70 19

40

31

12
36

67

27

32

44

74

41

28

71

54

68
35

34
76

57

18

63

75
78

73

33

49

40

25

46

41
6

26
15

18

24
1

11
36

20

5
10

78
75

38

26

183037.cgm

917034/BP0404

29

PRINTED IN USA

HYDRAULICS - CHASSIS
(Continued from previous page)

Ref.
No.

Part
No.

Quantity
2099/2109

Description

41
137621
HOSE/MEDIUM PRESSURE 1/2 X 22
42
137750
TUBE/RISER
43
137783
HOSE/MEDIUM PRESSURE 1/2 X 22
44
137784
FITTING/90 SAE04 X JIC06
45
137811
CLAMP/HOSE
46
137816
MANIFOLD
47
138877
FILTER/VENTILATION
48
139115
VALVE/RELIEF
49
140505
TANK/RESERVOIR
50
140518
HOSE/FILL
51
140538
TUBE/FILL
52
140630
GAUGE/SIGHT
53
140756
MANIFOLD/HYDRAULIC
54
140861
TUBE/GAUGE
55
140863
BREATHER
56
140865
TUBE/GAUGE
57
183631
CLAMP/HOSE
58
183632
MOUNT/BREATHER
59
183649
HOSE/BREATHER
60
183650
FILTER/HYDRAULIC INTAKE
61
183669
FITTING/STRAIGHT JIC05 X JIC08
62
183670
FITTING/STRAIGHT JIC05 X JIC06
63
183675
PLUG 08 BRITISH-STRAIGHT PARALLEL PIPE
64
183684
HOSE/LOW PRESSURE 1 X 18-1/2
65
183685
CLAMP 2-1/8
66
183691
TUBE/HYDRAULIC CROSS
67
184110a
VALVE/SOLENOID
68
184244
TUBE/HYDRAULIC
69
184277
HOSE/HYDRAULIC 1 X 20
70
230-32667
FITTING/ELBOW 90 1-5/16 SAE X 1-7/16 JIC
71
650490
SCREW/CAP 3/8 X 1
72
650692
SCREW/CAP 5/16 X 1-3/4
73
650732
SCREW/CAP 5/16 X 3-3/4
74
650784
SCREW/CAP 5/16 X 2-3/4
75
650786
BOLT/CARRIAGE 3/8 X 1-1/4
76
652040
BOLT/CARRIAGE 5/16 X 2-1/2
77
653007
NUT/HEX 5/16
78
653010
NUT/HEX 3/8
a) For breakdown see Section B of this manual.

PRINTED IN USA

30

1
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
6
2
1
2
4
2
2
4

917034/BP0404

HYDRAULICS - CHASSIS
Main Control Valve - Standard Auxiliary

3
4

183278.cgm

917034/BP0404

31

PRINTED IN USA

HYDRAULICS - CHASSIS
Ref.
No.
1
2
3
4

Part
No.

Quantity
2099/2109

Description

068938
184066
650533
653010

FITTING/90 SAE06 X JIC06


VALVE/MAIN CONTROL
SCREW/CAP 3/8 X 1-1/2
NUT/HEX 3/8

1
1
4
4

PRESSURE SETTINGS

AMOUNT OF PRESSURE

CONTROL VALVE RELIEF

330050 PSI @ Full Throttle (2284 bar)

PRINTED IN USA

32

917034/BP0404

HYDRAULICS - CHASSIS

Hydraglide Ride Control

RELAY PANEL LOCATED UNDER


ROPS.

8
17

18

12
1
13
1
TO HYDRAULIC
OIL TANK

16

4
1
1
14

20

10
15

2
9

19
184362.cgm

917034/BP0404

33

PRINTED IN USA

HYDRAULICS - CHASSIS
Ref.
No.
1
2
3
4
5
6
7
8
9
10
12
13
14
15
16
17
18
19
20

Part
No.
054626
054816
088044
114742
128738
131842
132274
137751
138627
138628
138730
138731
138732
138744
139221
650549
650550
650687
650814

PRINTED IN USA

Quantity
Hydraglide

Description
FITTING/STRAIGHT SAE08 X JIC08
FITTING/90 SAE08 X JIC08
FITTING/TEE JIC10 X SAE10 X JIC10
FITTING/TEE SAE08 X JIC08 X JIC08
BULB - LAMP
NUT/SPIRALOCK 5/16
CONNECTOR/ELECTRICAL
MODULE/CONTROL TWO-SPEED SHIFT
ACCUMULATOR
CLAMP/ACCUMULATOR
HOSE/MEDIUM PRESSURE 1/2 X 59
HOSE/MEDIUM PRESSURE 1/2 X 23
HOSE/MEDIUM PRESSURE 1/2 X 12
HOSE/MEDIUM PRESSURE 1/2 X 25
ASSEMBLY/MANIFOLD
WASHER/LOCK #10
NUT/HEX MACHINE SCREW #10
BOLT/CARRIAGE 5/16 X 3/4
SCREW/CAP 5/16 X 4

4
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
2
2
2

34

917034/BP0404

HYDRAULICS - LIFTARM

38
9

26

4
5
8

13

16

30

1
34

33

25
20

35

10
5

17

8
4

8
3

28

17

27

13

32

12

38

33

36 31

35
5

6
8

16

15

21

25
18

7
10

18

38

19
2

19

13

28

14
1
23

17

20
2

22

34

13
1
1

11

LIFTARM
REFERENCE

11
23
12 26

22

29
24

7
17

38

1
1
37

37
CHASSIS CYLINDER
ANCHOR REFERENCE

29
32
24

CHASSIS CYLINDER
ANCHOR REFERENCE

183038.cgm

917034/BP0404

35

PRINTED IN USA

HYDRAULICS - LIFTARM
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38

Part
No.
054816
064260
068034
074395
079098
079126
088904
131842
135773
136861
136865
137004
137130
137135
137186
137573
137574
137576
137577
137672
137700
137740
137741
137811
137859
137902
139817
140768
140769
183177
183178
183693
650518
650692
650732
650741
650834
651167

PRINTED IN USA

Quantity
2099/2109

Description
FITTING/90 SAE08 X JIC08
NUT/HEX 5/16
NUT/HEX 1/2
CLAMP/HOSE
PLATE/TWIN COVER
CLAMP/TUBE 5/8
CLAMP/TUBE 1/2
NUT/SPIRALOCK 5/16
WASHER/FLAT HARDENED 5/8
PIN/TILT CYLINDER
PIN/LIFT CYLINDER
TUBE/OUTSIDE CORNER
BAR/HOSE PIVOT LINKAGE
PIVOT/HOSE
TUBE/CROSSMEMBER REAR
HOSE/MEDIUM PRESSURE 5/8 X 73
HOSE/MEDIUM PRESSURE 1/2 X 24
HOSE/MEDIUM PRESSURE 5/8 X 72
HOSE/MEDIUM PRESSURE 5/8 X 68
STUD/THREADED 5/16 X 3-1/4
STRIP/TRIM 18-3/8
TUBE/LIFT CYLINDER BASE
TUBE/LIFT CYLINDER ROD
CLAMP/HOSE
TIE/CLAMP DUAL
STUD/THREADED 5/16 X 3-3/4
PLATE/COVER
CYLINDER/TILT WITH CUSHION
CYLINDER/LIFT WITH CUSHION
TUBE/ARM TO UPPER TILT
TUBE/ARM TO BOTTOM TILT
ASSEMBLY/PIN
NUT/LOCK 5/16
SCREW/CAP 5/16 X 1-3/4
SCREW/CAP 5/16 X 3-3/4
SCREW/CAP 5/16 X 3-1/4
BOLT/CARRIAGE 1/2 X 1-1/2
SCREW/CAP 5/8 X 21

8
6
2
8
12
7
2
8
4
2
2
2
4
1
2
2
4
1
1
2
1
2
2
2
2
2
1
2
2
1
1
2
2
2
4
1
2
4

36

917034/BP0404

HYDRAULICS - AUXILIARY

9
3

16
2
15
17

14

15

1
7
1
13

18

6
15

19

18

21

17

16

12

15
3

5
10

20

11

183039.cgm

917034/BP0404

37

PRINTED IN USA

HYDRAULICS - AUXILIARY
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

Part
No.
072602
079098
079126
131952
131953
136584
136619
136627
137003
137082
137090
137091
137509
137510
137573
137576
137577
137859
137891
650485
650692
654002

PRINTED IN USA

Quantity
2099/2109

Description
FITTING/STRAIGHT SAE12 X JIC10
PLATE/TWIN COVER
CLAMP/TUBE 5/8
COUPLER/MALE
COUPLER/FEMALE
KNOB/ADJUSTMENT
JOINT/UNIVERSAL
ROD/FLOW CONTROL
TUBE/INSIDE CORNER
BRACKET/AUXILIARY COUPLER
TUBE/ARM TO BOTTOM AUXILIARY
TUBE/ARM TO TOP AUXILIARY
TUBE/AUXILIARY FRONT
TUBE/AUXILIARY REAR
HOSE/MEDIUM PRESSURE 5/8 X 73
HOSE/MEDIUM PRESSURE 5/8 X 72
HOSE/MEDIUM PRESSURE 5/8 X 68
TIE/DUAL CLAMP
BLOCK/RUB
SCREW/CAP 5/16 X 5/8
SCREW/CAP 5/16 X 1-3/4
WASHER/FLAT 1/4

2
1
2
1
1
1
1
1
2
1
1
1
1
1
2
1
1
2
1
2
2
2

38

917034/BP0404

HYDRAULICS - AUXILIARY
Auxiliary Hydraulics - High Flow - 2109 Models

18

6
37

18
5

6
4
43

43

33

27

24

9
28

43

33
2

25

7
29

24

43

31
24

22

30

2
24

23
2

28
35
34

38

20

40

5
6

44

19

32
43
36

21

26
41

16
48

7
42

13

46
8

12
15

10
39

11

14

17

47

49

45

183064.cgm

917034/BP0404

39

PRINTED IN USA

HYDRAULICS - AUXILIARY
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49

Part
No.
055981
064260
072587
074395
079097
079098
088904
127717
131842
131958
134880
134988
134991
135007
136610
137058
137059
137089
137096
137097
137098
137111
137112
137130
137135
137430
137496
137578
137579
137580
137581
137582
137679
137700
137859
137891
137902
183416
650485
650533
650692
650725
650732
650741
653007
653010
653039
654002
656048

PRINTED IN USA

Quantity
2109 HF

Description
FITTING/TEE JIC06 X SAE06 X JIC06
NUT/LOCK 5/16
FITTING/STRAIGHT SAE12 X JIC12
CLAMP/HOSE
CLAMP/TUBE 3/4
PLATE/TWIN COVER
CLAMP/TUBE 1/2
YOKE
NUT/SPIRALOCK 5/16
COUPLER/MALE
CLEVIS M8
BOX/LEVER PIVOT
LEVER/HAND
SPACER
ROD/CONTROL HIGH FLOW
COUPLER/MALE
COUPLER/FEMALE
TUBE/HIGH FLOW INTO LIFTARM
TUBE/ARM TO BOTTOM HIGH FLOW
TUBE/ARM TO UPPER HIGH FLOW
TUBE/ARM TO DRAIN COUPLER
TUBE/HYDRAULIC AUXILIARY CHASSIS
TUBE/HYDRAULIC AUXILIARY CHASSIS
BAR/HOSE PIVOT LINKAGE
PIVOT/HOSE
BRACKET/COUPLER HIGH FLOW
TUBE/CASE INTO LIFTARM
HOSE/MEDIUM PRESSURE 3/4 X 73
HOSE/MEDIUM PRESSURE 3/4 X 72
HOSE/MEDIUM PRESSURE 3/4 X 72
HOSE/MEDIUM PRESSURE 3/8 X 66
HOSE/MEDIUM PRESSURE 3/8 X 102
STUD/THREADED 5/16 X 2-1/4
STRIP/TRIM 18-3/8
TIE/DUAL CLAMP
BLOCK/RUB
STUD/THREADED 5/16 X 3-3/4
VALVE/MAIN CONTROL
SCREW/CAP 5/16 X 5/8
SCREW/CAP 3/8 X 1-1/2
SCREW/CAP 5/16 X 1-3/4
SCREW/CAP 5/16 X 2-1/4
SCREW/CAP 5/16 X 3-3/4
SCREW/CAP 5/16 X 3-1/4
NUT/HEX 5/16
NUT/HEX 3/8
NUT/JAM 3/8
WASHER/FLAT 1/4
NUT/HEX M8 X 1.25 MM

1
6
2
4
4
11
3
1
6
1
1
1
1
1
1
1
1
2
1
1
1
1
1
4
1
1
1
2
1
1
1
1
2
1
1
1
2
1
2
4
2
2
5
1
2
4
1
2
1

40

917034/BP0404

CONTROLS - AUXILIARY HYDRAULICS

T-Bar and Dual Hand Models

4
11
10

9
12

18

8
13

14
2

19

5
17

7
3

15

16

131312x.cpt

917034/BP0404

41

PRINTED IN USA

CONTROLS - AUXILIARY HYDRAULICS


Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Part
No.
064260
067847
071401
127716
128633
128634
132372
136903
137530
137537
137557
137570
137709
650486
650492
650580
650835
651042
654004

PRINTED IN USA

Quantity
T-Bar/Dual Hand

Description
NUT/HEX 5/16
NUT/LOCK 3/8
NUT/LOCK 1/4
PIN/SPRING
BUSHING/BRONZE
SPACER
ROD END/FEMALE 1/4
ASSEMBLY/AUXILIARY PEDAL
PIN/CLEVIS 3/8 WITH 1/4 THREAD
BRACKET/CONTROL CABLE
U-BOLT/CABLE
CABLE/CONTROL 66
BAR/LOCK AUXILIARY
SCREW/CAP 5/16 X 3/4
SCREW/CAP 3/8 X 2-1/2
WASHER/FLAT 3/16
SCREW/CAP 1/4 X 1
SCREW/MACHINE HEX WASHER HEAD 3/8 X 1
WASHER/FLAT 5/16

42

1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
2
1

917034/BP0404

CONTROLS - AUXILIARY HYDRAULICS

Hand and Foot Models

14

3
5

13

23
19
19

10
1

12

17

20

11
1

17
2

8
21

16

22

22

13

15
23

18

6
6

6
18

18

18

16

183799.cgm

917034/BP0404

43

PRINTED IN USA

CONTROLS - AUXILIARY HYDRAULICS


Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

Part
No.
071401
127716
132346
132372
132373
134588
136003
136011
137522
137530
137537
137557
183147
183273
183286
650225
650484
650542
650580
650835
650839
651042
651467

PRINTED IN USA

Quantity
Hand/Foot

Description
NUT/LOCK 1/4
PIN/SPRING
PIVOT/SPACER
ROD END/FEMALE 1/4
BEARING/FLANGED 1/2
NUT/SPIRALOCK 1/4
HANDLE/LOWER LEFT
HANDLE/LOWER RIGHT
CABLE/CONTROL 54
PIN/CLEVIS 3/8 WITH 1/4 THREAD
BRACKET/CONTROL CABLE
U-BOLT/CABLE
GRIP
MOUNT/GRIP
MOUNT/GRIP
SCREW/SET SQUARE HEAD 5/16 X 1/2
SCREW/CAP 5/16 X 1/2
SCREW/CAP 1/4 X 1/2
WASHER/FLAT 3/16
SCREW/CAP 1/4 X 1
SCREW/CAP 1/4 X 2-1/4
SCREW/MACHINE HEX WASHER HEAD 3/8 X 1
PIN/ROLL M5 X 30 MM

44

2
1
1
1
2
4
1
1
1
1
1
1
2
1
1
2
2
4
2
1
1
2
2

917034/BP0404

CONTROLS - LIFT AND TILT

T-Bar Models

21

6
14

22

15

22
6
22

22
12
1

19

23
20
10

11

20

23 19

7
2

10
4

NOTES:

8
16 SEE NOTES 1 & 2

1) ROUTE ELECTRICAL WIRES BEFORE INSTALLING


TERMINALS INTO CONNECTORS

2
7

22
4

17 SEE NOTE 3

13

2) INSERT RED WIRE INTO PIN LOCATION 1, GRAY


INTO 2, BLUE INTO 3, AND BLACK INTO 4
3) INSERT WEDGE AFTER ALL TERMINALS ARE INSTALLED

18

183798.cgm

917034/BP0404

45

PRINTED IN USA

CONTROLS - LIFT AND TILT


Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

Part
No.
054202
056937
074093
074868
079039
127717
128316
134327
134792
134852
135393
137642
137643
183147
183153
184210
184211
650491
650533
651125
651467
653039
654004

PRINTED IN USA

Quantity
T-Bar

Description
ROD END/FEMALE 3/8 STUDDED
WASHER
BOOT/CONTROL LEVER
SPACER
ROD END/FEMALE 3/8
YOKE
BUSHING/PIVOT
STOP/T-BAR
ROD END/ELASTOMERIC
NUT/SPIRALOCK 3/8
PIVOT
ROD/TILT CONTROL
ROD/LIFT CONTROL
GRIP
LEVER/RIGHT CONTROL
PLUG 4-PIN
WEDGE 4-PIN
SCREW/CAP 3/8 X 1-1/4
SCREW/CAP 3/8 X 1-1/2
SCREW/CAP 3/8 X 3/4
PIN/ROLL M5 X 30 MM
NUT/JAM 3/8
WASHER/FLAT 5/16

1
2
1
2
1
2
2
1
2
2
1
1
1
1
1
1
1
1
2
2
1
5
2

46

917034/BP0404

CONTROLS - LIFT AND TILT


Dual Hand Models

11

19

3
12

5
1

17

8
10

18

ATTACH TO LEFT CONTROL HANDLE

17
16

16
6

9
ATTACH TO RIGHT CONTROL HANDLE

9
11

15

19
12
5
18
13
SEE NOTE 1 & 2

1
16

3
17

17

14 SEE NOTE 3
16

NOTES:

1) ROUTE ELECTRICAL WIRES BEFORE INSTALLING


TERMINALS INTO CONNECTORS
15
2) INSERT RED WIRE INTO PIN LOCATION 1, GRAY
INTO 2, BLUE INTO 3, AND BLACK INTO 4
3) INSERT WEDGE AFTER ALL TERMINALS ARE INSTALLED

183796.cgm

917034/BP0404

47

PRINTED IN USA

CONTROLS - LIFT AND TILT


Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Part
No.
071401
127716
132346
132372
132373
136011
137522
137530
137557
137570
183147
183273
184210
184211
650225
650484
650580
650835
6515467

PRINTED IN USA

Quantity
Dual Hand

Description
NUT/HEX 1/4
PIN/SPRING
SPACER/PIVOT
ROD END/FEMALE 1/4
BEARING/FLANGE 1/2
HANDLE/LOWER
CABLE/CONTROL 54
CLEVIS/M8
U-BOLT/LIGHT DUTY CABLE
CABLE/CONTROL 66
GRIP
MOUNT/GRIP
PLUG 4-PIN
WEDGE 4-PIN
SCREW/SET SQUARE HEAD 5/16 X 1/2
SCREW/CAP 5/16 X 1/2
WASHER/FLAT 3/16
SCREW/CAP 1/4 X 1
PIN/ROLL M5 X 30 MM

2
2
2
2
4
2
1
2
2
1
2
2
2
2
2
4
4
2
2

48

917034/BP0404

CONTROLS - LIFT AND TILT


Hand and Foot Models

5
21
18

9
6

21

5
6
9

8
11

10

6
5

20

17
5

19
16

17
3

13

4
1
6
2
6

8
3

12
6

4
1
14
19

1
8
6
15

917034/BP0404

49

PRINTED IN USA

CONTROLS - LIFT AND TILT


Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

Part
No.
056937
075288
081377
090-30303
127717
128316
131842
134852
137323
137324
137326
137346
137347
137353
137372
137373
137376
137377
650487
650851
653039

PRINTED IN USA

Quantity
Hand/Foot

Description
WASHER/FLAT 25/32
PIN/ROLL 5/16 X 1-1/4
SCREW/CAP LOCKING 3/8 X 1-1/4
PEDAL/FOOT CASTING
CLEVIS/ASSEMBLY
BEARING/SINTERED BRONZE
NUT/SPIRALOCK 5/16
NUT/SPIRALOCK 3/8
ROCKER
SHAFT
SUPPORT/ROCKER
ASSEMBLY/PEDAL ROCKER
ASSEMBLY/LEVER
ASSEMBLY/PEDAL SHAFT
BRACKET/PIVOT
BRACKET/PIVOT
ROD/CONTROL
ROD/CONTROL
SCREW/CAP 5/16 X 1
SCREW/CAP 3/8 X 4-1/2
NUT/JAM HEX 3/8

7
1
4
2
8
8
6
5
2
1
1
1
1
1
1
1
2
2
6
1
4

50

917034/BP0404

CONTROLS - WHEEL DRIVES

T-Bar Models

37

37

36

37

37

31
6

6
39

32

39

34
30
8

23

28

39
24

19

27

8
39

41

11

8
9
29

13

11

41

21

10

11

41
11

16

10

16
1

41
2

25

40
10

33

35
33

35

17
14

8
1

8
10

40

13

33

16

18
10
16

19
5

14

26

15
7
22

12

15

38

16

38
10

5
7

7
22

20

38

38
15

7
15

183797.cgm

917034/BP0404

51

PRINTED IN USA

CONTROLS - WHEEL DRIVES


Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

Part
No.
056937
072871
074093
074868
075288
079039
079216
081380
127717
128316
131842
134327
134757
134792
134851
134852
135393
136602
136818
137251
137256
137404
137406
137408
137428
137432
137434
137436
137450
137727
183147
183149
650533
650545
651125
651467
653007
653036
653039
654004
656048

PRINTED IN USA

Quantity
T-Bar

Description
WASHER/FLAT 25/32
SCREW/CAP 3/8 X 2
BOOT/CONTROL LEVER
SPACER
PIN/ROLL 5/16 X 1-1/4
ROD END/FEMALE THREAD RIGHT
ROD END/FEMALE WITH STUD 5/16
SCREW/CAP LOCKING 5/16 X 3/4
YOKE
BEARING/SINTERED BRONZE
NUT/SPIRALOCK 5/16
STOP/T-BAR
CENTERING DEVICE/DAMPER
ROD END/ELASTOMERIC 3/8
NUT/SPIRALOCK 5/16
NUT/SPIRALOCK 3/8
PIVOT/T-BAR
TUBE/PIVOT
WELDMENT/BRACKET CONTROL
WELDMENT/PIVOT
ARM/LEVER
ROD/CONTROL
ROD/CONTROL
ROD/CONTROL
STOP/TRAVEL
ASSEMBLY/ARM
BRACKET/LEFT CENTER DEVICE
BRACKET/RIGHT CENTER DEVICE
SHAFT
PLATE/ADAPTER
GRIP
LEVER/LEFT CONTROL
SCREW/CAP 3/8 X 1-1/2
SCREW/CAP 5/16 X 1-1/4
SCREW/CAP 3/8 X 3/4
PIN/ROLL M5 X 30 MM
NUT/HEX 5/16
NUT/JAM HEX 5/16
NUT/JAM 3/8
WASHER/FLAT 5/16
NUT/HEX M8

6
2
1
2
3
2
4
12
2
6
4
1
2
2
4
5
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
3
1
2
1
4
4
4
2
4

52

917034/BP0404

CONTROLS - WHEEL DRIVES


Dual Hand and Hand and Foot Models

6
33

35

33

35

31

21

28

37
26

22
8

35

11

14

35

19

37

23

16

25

15

11

37

10
24

27

13

34

10

34

32

10
8

20
34
29

10
8

36

13

12

24

10

18

30

15
37

18

18

3
17
32

12
30
32
36

7
14

29
20

36
13

30

34

12

32
13

36
14

30

12

135859x.cpt

917034/BP0404

53

PRINTED IN USA

CONTROLS - WHEEL DRIVES

Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

Part
No.
056937
072871
074093
074868
075288
079039
079216
081380
127717
128316
131842
134792
134851
134852
135332
136602
136611
136818
137256
137404
137406
137408
137428
137432
137434
137436
137450
137727
137897
650533
650545
651125
653007
653036
653039
654004
656048

PRINTED IN USA

Quantity
Dual Hand and
Hand/Foot

Description
WASHER/FLAT 23/32
SCREW/CAP 3/8 X 2
BOOT/ CONTROL LEVER
SPACER
PIN/ROLL 5/16 X 1-1/4
ROD END/FEMALE THREAD RIGHT
ROD END/FEMALE WITH STUD 5/16
SCREW/MACHINE HEX WASHER HEAD 5/16 X 3/4
CLEVIS/ASSEMBLY
BEARING/SINTERED BRONZE
NUT/SPIRALOCK 5/16
ROD END/ELASTOMERIC 3/8
NUT/SPIRALOCK 5/16
NUT/SPIRALOCK 3/8
DEVICE/CENTERING
TUBE/PIVOT
SHAFT
WELDMENT/BRACKET CONTROL
ARM/LEVER
ROD/CONTROL
ROD/CONTROL
ROD/CONTROL
STOP/TRAVEL
ASSEMBLY/ARM
BRACKET/LEFT CENTER DEVICE
BRACKET/RIGHT CENTER DEVICE
SHAFT
PLATE/ADAPTER
LEVER ASSEMBLY/LONG
SCREW/CAP 3/8 X 1-1/2
SCREW/CAP 5/16 X 1-1/4
SCREW/CAP 3/8 X 3/4
NUT/HEX 5/16
NUT/JAM HEX 5/16
NUT/JAM HEX 3/8
WASHER/FLAT 5/16
NUT/HEX M8

54

AR
2
2
2
3
2
4
15
2
5
4
4
4
6
2
1
1
3
1
2
1
1
1
2
1
1
1
1
2
4
1
4
4
4
4
4
4

917034/BP0404

CONTROLS - ENGINE
2099 Throttle - T-Bar and Dual Hand Models

5
17

15
3
20

16
16

28
13
12

28

30
26

27

11

19

1
8

4
18 8

22
8

22

24

9
8

29

8
1

10

21

7
29

23
25
25

14
23
25

25

183280.cgm

917034/BP0404

55

PRINTED IN USA

CONTROLS - ENGINE

Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Part
No.
040775
054885
067847
121002
124078
127717
128633
131842
134757
136582
136837
136844
136910
137308
137703
137706
137759
140217
140221
183170
183227
650486
650487
650545
650573
650580
653007
653039
656048
L69789

PRINTED IN USA

Quantity
T-Bar/Dual Hand
2099

Description
Description
PIN/ROLL 1/4 X 1-1/4
JOINT/BALL
NUT/LOCK 3/8
NUT/HEX 1/4
WASHER
CLEVIS/ASSEMBLY
BUSHING/BRONZE
NUT/SPIRALOCK 5/16
CENTERING DEVICE/DAMPER
ASSEMBLY/PEDAL
ASSEMBLY/PEDAL
ASSEMBLY/LEVER
ROD/THREADED
BAR/PEDAL SUPPORT
ROD/HANDLE
ASSEMBLY/PIVOT WITH FRICTION PAD
KNOB/TAPERED SMALL
BRACKET/STOP
LEVER
CABLE/THROTTLE
BRACKET/MATING/CABLE
SCREW/CAP 5/16 X 3/4
SCREW/CAP 5/16 X 1
SCREW/CAP 5/16 X 1-1/4
BOLT/CARRIAGE 5/16 X 1
WASHER/FLAT 3/16
NUT/HEX 5/16
NUT/JAM HEX 3/8
NUT/HEX M8
PAD/PEDAL

2
2
1
1
4
2
2
8
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
4
1
1
2
2
1

56

917034/BP0404

CONTROLS - ENGINE
2099 Throttle - Hand and Foot Models

5
16
15
14
2

6
26

15
19

12

26

9
8

6
11

24

17

25

8
8

10

22

27
8

18

27

20

21

21
23

23

13

23
23

183281.cgm

917034/BP0404

57

PRINTED IN USA

CONTROLS - ENGINE
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

Part
No.
040775
054885
067847
121002
124078
127717
128633
131842
134757
136582
136844
136910
137308
137703
137706
137759
140217
140221
183170
183227
650487
650545
650573
650580
653007
653039
656048

PRINTED IN USA

Quantity
2099 H/F

Description
PIN/ROLL 1/4 X 1-1/4
JOINT/BALL
NUT/LOCK 3/8
NUT/HEX 1/4
WASHER
CLEVIS/ASSEMBLY
BUSHING/BRONZE
NUT/SPIRALOCK 5/16
CENTERING DEVICE/DAMPER
ASSEMBLY/PEDAL
ASSEMBLY/LEVER
ROD/THREADED
BAR/PEDAL SUPPORT
ROD/HANDLE
ASSEMBLY/PIVOT WITH FRICTION PAD
KNOB/TAPERED SMALL
BRACKET/STOP
LEVER
CABLE/THROTTLE
BRACKET/MATING/CABLE
SCREW/CAP 5/16 X 1
SCREW/CAP 5/16 X 1-1/4
BOLT/CARRIAGE 5/16 X 1
WASHER/FLAT 3/16
NUT/HEX 5/16
NUT/JAM HEX 3/8
NUT/HEX M8

2
2
1
1
4
2
2
6
1
1
1
1
1
1
1
1
1
1
1
1
2
1
4
1
1
2
2

58

917034/BP0404

CONTROLS - ENGINE
2109 Throttle - T-Bar and Dual Hand Models

17

5
5

16

15

21

30
9
24
16

22

13

32

26
23

32

26

34

28
20
1

12

18

10

29

25

31
8
8
11
8
7
33

14

1
19
33

27

27

25

183282.cgm

917034/BP0404

59

PRINTED IN USA

CONTROLS - ENGINE

Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

Part
No.
040775
054885
067847
121002
124078
127717
128633
131842
134588
134757
136582
136837
136910
137308
137703
137706
137759
140217
140221
183601
183603
183605
183687
650426
650486
650546
650573
650580
650734
650835
653007
653039
656048
L69789

PRINTED IN USA

Quantity
T-Bar/Dual Hand
2109

Description
Description
PIN/ROLL 1/4 X 1-1/4
JOINT/BALL
NUT/LOCK 3/8
NUT/HEX 1/4
WASHER
CLEVIS/ASSEMBLY
BUSHING/BRONZE
NUT/SPIRALOCK 5/16
NUT/SPIRALOCK 1/4
CENTERING DEVICE/DAMPER
ASSEMBLY/PEDAL
ASSEMBLY/PEDAL
ROD/THREADED
BAR/PEDAL SUPPORT
ROD/HANDLE
ASSEMBLY/PIVOT WITH FRICTION PAD
KNOB/TAPERED SMALL
BRACKET/STOP
LEVER
LEVER/THROTTLE
SENSOR/THROTTLE
BRACKET/SENSOR/THROTTLE
ROD/THREADED 1/4
SCREW/CAP 1/4 X 1-1/4
SCREW/CAP 5/16 X 3/4
NUT/HEX 1/4
BOLT/CARRIAGE 5/16 X 1
WASHER/FLAT 3/16
BOLT/CARRIAGE 5/16 X 2-1/4
SCREW/CAP 1/4 X 1
NUT/HEX 5/16
NUT/JAM HEX 3/8
NUT/HEX M8
PAD/PEDAL

2
1
1
1
4
2
2
8
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
2
4
1
1
2
1
2
2
1

60

917034/BP0404

CONTROLS - ENGINE
2109 Throttle - Hand and Foot Models

16

14

19
21

15
6

29

31
12

29
4

31

23

25

20

22

8
17

25

27

10 28 18

30

2
8

11
32

32
8

24

26
13

26

183283.cgm

917034/BP0404

61

PRINTED IN USA

CONTROLS - ENGINE
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

Part
No.
040775
054885
067847
121002
124078
127717
128633
131842
134588
134757
136582
136910
137308
137703
137706
137759
140217
140221
183587
183601
183603
183687
650426
650486
650546
650573
650580
650734
650835
653007
653039
656048

PRINTED IN USA

Quantity
2109 H/F

Description
PIN/ROLL 1/4 X 1-1/4
JOINT/BALL
NUT/LOCK 3/8
NUT/HEX 1/4
WASHER
CLEVIS/ASSEMBLY
BUSHING/BRONZE
NUT/SPIRALOCK 5/16
NUT/SPIRALOCK 1/4
CENTERING DEVICE/DAMPER
ASSEMBLY/PEDAL
ROD/THREADED
BAR/PEDAL SUPPORT
ROD/HANDLE
ASSEMBLY/PIVOT WITH FRICTION PAD
KNOB/TAPERED SMALL
BRACKET/STOP
LEVER
BRACKET/SENSOR/THROTTLE
LEVER/THROTTLE
SENSOR/THROTTLE
ROD/THREADED 1/4
SCREW/CAP 1/4 X 1-1/4
SCREW/CAP 5/16 X 3/4
NUT/HEX 1/4
BOLT/CARRIAGE 5/16 X 1
WASHER/FLAT 3/16
BOLT/CARRIAGE 5/16 X 2-1/4
SCREW/CAP 1/4 X 1
NUT/HEX 5/16
NUT/JAM HEX 3/8
NUT/HEX M8

2
1
1
2
4
2
2
6
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
4
1
1
2
1
2
2

62

917034/BP0404

LIFTARM

2
19

20

13
11

15

20

ALSO APPLY TO HUB


INSIDE DIA. ON CHASSIS

16

12

11

17

11

16
14
14
8

8
15

14

9
ALSO APPLY TO HUB
3 INSIDE DIA. ON CHASSIS

11
3

14
5

11
3
7
ALSO APPLY TO HUB
INSIDE DIA. ON CHASSIS

13
3
1

6
19
1

17
1

NOTES:
1. APPLY LOCTITE 242
2. TORQUE TO 240 FT-LB
3. APPLY ANTI SIEZE COMPOUND

140629.cgm

917034/BP0404

63

PRINTED IN USA

LIFTARM
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Part
No.
067847
079209
089079
135773
136493
136526
136539
136863
140697
183226
183717
184004
184089
230-21881
570002
650731
651167
651361
651537
651594

PRINTED IN USA

Quantity
2099/2109

Description
NUT/HEX 3/8
NUT/HEX 3/4
PIN/KLIK
WASHER/FLAT HARDENED 5/8
WELDMENT/TIMING LINK
WASHER/THRUST
PIN/PIVOT
PIN/TIMING LINK
PIN/LOWER REAR LINK
LINK/REAR TIMING
LIFTARM
ASSEMBLY/SUPPORT
PIN/REAR ARM PIVOT
PLUG/HEX HEAD 1/8
FITTING/GREASE
SCREW/CAP 3/8 X 3-1/2
SCREW/CAP 5/8 X 2
SCREW/CAP 1/2 X 4
SCREW/CAP 3/4 X 2
SCREW/CAP 3/4 X 5

2
2
1
2
2
2
2
2
2
1
1
1
2
4
2
2
2
2
2
2

64

917034/BP0404

HITCH

Manual All-Tach

16

13

2
19
NOTE 3

1
18
NOTE 2 14

15

16

17 NOTE 1

2
10

20 NOTE 1

8
5 NOTE 4
14 NOTE 2

6 NOTE 4

18
19 NOTE 3

12

20 NOTE 1
NOTES
1. APPLY LOCTITE 242
2. GREASE
3. 380 FT-LBS
4. ADD SHIMS 136765 AND 136766
AS REQUIRED TO ACHIEVE A GAP
BETWEEN THE LIFT ARM AND THE
ALL-TACH, OF NO GREATER THEN
0.060"

11
9

Actuator Group
NOTE 2

NOTE 2

2
NOTES
1. APPLY LOCTITE 242
2. APPLY LOCTITE 680

11
6
5
4

137388.cgm

3
7

917034/BP0404

65

10

NOTE 1

PRINTED IN USA

HITCH
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Ref.
No.
1
2
3
4
5
6
7
8
9
10
11

Part
No.
067847
079209
132707
136663
136765
136766
137168
137169
137170
137177
137386
137387
138841
139225
570002
650629
651269
651564
651566
651614

Part
No.
088912
137147
137158
137164
137167
137379
137385
138752
138763
651614
H8049

PRINTED IN USA

Quantity
2099/2109

Description
NUT/HEX 3/8
NUT/HEX 3/4
WASHER/FLAT HARDENED 3/8
PIN
SHIM
SHIM
LINK/PIN
LINK/LATCH
PIN/LATCH
CAP/GREASE
PIN/SPRING
PIN/SPRING
ALL-TACH
PIN/PIVOT
FITTING/GREASE
SCREW/CAP 3/8 X 3-1/4
SCREW/CAP 1/4 X 7/8
WASHER/FLAT HARDENED 5/8
SCREW/CAP 3/4 X 7
SCREW/CAP 3/8 X 3-1/2

2
2
2
2
AR
AR
2
2
2
2
2
2
1
2
4
2
6
2
2
2

Quantity
Actuator Group

Description
WASHER/FLAT HEAVY
HANDLE
LINK/SPRING STOP
LINK/SPRING SLIDE
LINK/ADJUSTABLE END
PLATE/PIN
PIN/SPRING
PIVOT/HANDLE
STOP/PIN
SCREW/CAP 3/8 X 3-1/2
SPRING

1
1
2
2
2
1
2
1
2
1
2

66

917034/BP0404

HITCH

Electric Power Multi-Tach

10

9
1

18
16
11

12
4

14

13

3
17
16

7
2
15

184348.cgm

917034/BP0404

67

PRINTED IN USA

HITCH

Ref.
No.
1
2
3
4
5
6
7
8
9
10
14
15
16
17
18

Part
No.
055648
068034
074091
076147
131842
138535
138568
138839
138848
138850
184190
184191
310-32411
650585
650687

PRINTED IN USA

Quantity
Power Multi-Tach
Electric Hitch

Description
TIE/WIRE
NUT/HEX 1/2
TIE/NYLON
CLAMP/HOSE
NUT/SPIRALOCK 5/16
COVER/MULTI-TACH
ACTUATOR
ASSEMBLY/SWITCH
HARNESS/POWER
HARNESS/POWER
LINK/EXTENSION LEFT
LINK/EXTENSION RIGHT
SCREW/SELF-TAPPING 3/8
SCREW/CAP 1/2 X 2
BOLT/CARRIAGE 5/16 X 3/4

7
2
1
2
1
1
1
1
1
1
1
1
6
2
1

68

917034/BP0404

ROPS AND INTERIOR

ROPS Structure

4
7
17

12
19

14
22

18
24

15

26

26

24

8
11
16
2
15

13

5
20

21

25
3
10
9
6

3
23

183030.cgm

917034/BP0404

69

PRINTED IN USA

ROPS AND INTERIOR


Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

Part
No.
054626
054994
057557
064260
067823
068034
071401
134852
135427
137405
137411
137447
137559
137696
137707
140655
140855
183635
183672
184318
650354
650448
650488
650725
651551
655006

PRINTED IN USA

Quantity
2099/2109

Description
FITTING/STRAIGHT SAE08 X JIC08
FITTING/STRAIGHT SAE06 X JIC06
WASHER/FLAT 17/32
NUT/HEX 5/16
NUT/LOCK 5/8
NUT/LOCK 1/2
NUT/LOCK 1/4
NUT/SPIRALOCK 3/8
WASHER/SNUBBING
MOUNT/ISOLATION
PIVOT/ROPS
TUBE/HANDLE
HOSE/LOW PRESSURE 3/8 X 70
BAR/LOCK LIFT
PIN/CLEVIS
CYLINDER/SINGLE ACTING
ASSEMBLY/LOCK
WELDMENT/ROPS
PUMP
HOSE/LOW PRESSURE 3/8 X 70-1/2
SCREW/CAP 5/8 X 4-1/2
SCREW/CAP 1/4 X 3/4
SCREW/CAP 3/8 X 3/4
SCREW/CAP 5/16 X 2-1/4
SCREW/CAP 1/2 X 4
PIN/COTTER

2
1
4
2
2
2
1
6
2
2
1
1
1
1
2
1
1
1
1
1
2
1
4
2
2
2

70

917034/BP0404

ROPS AND INTERIOR

ROPS Interior - Windows

27

27

27
18
18

7
18
17
12

25

19

27

25

27

23
21
27

27
3
27

27
27
3
27

22
9

24 24

20

27

27

27
15
26

27

22

24

10

24

27

11
27
6

20

27

25
25

24 24

21

20
24

24

13
27

1
27

27

27

27

14
20
27

27

27
1

1
16

27

1
27

183031.cgm

917034/BP0404

71

PRINTED IN USA

ROPS AND INTERIOR


Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

Part
No.
067750
073687
134588
137117
137118
137132
137267
137348
137350
137351
137352
137441
137453
137454
137455
137456
137458
137462
137488
137502
137503
137507
137532
137821
137822
183911
651308

PRINTED IN USA

Quantity
Windows

Description
NUT/SPEED
GROMMET
NUT/SPIRALOCK 1/4
PAD/FRONT ROPS SEAL
PAD/SIDE ROPS SEAL
PAD/REAR ROPS SEAL
WINDOW/REAR
CLAMP/RIGHT LOWER WINDOW
WINDOW/LOWER RIGHT
CLAMP/LEFT LOWER WINDOW
WINDOW/LOWER LEFT
HEADLINER/MOLDED
CONSOLE/UPPER LEFT
CONSOLE/LOWER LEFT
DECAL/REAR WINDOW
CONSOLE/LOWER RIGHT
WINDOW/SKYLIGHT
WASHER/SEALING 1/4
COVER/BOOK BOX
LOUVRE/ROUND 3
LOUVRE/ROLL NOZZLE
SUPPORT ASSEMBLY/ROPS SIDE
HINGE/PIANO
SCREW/MACHINE #6 X 1/2
SCREW/MACHINE #4 X 1/2
COVER/REAR DECK
SCREW/PHILLIPS PAN HEAD 1/4 X 3/4

8
1
4
1
2
1
1
1
1
1
1
1
1
1
1
1
1
11
1
4
2
2
1
8
4
1
42

72

917034/BP0404

SEAT
3

Standard Seat

4
2

Suspension Seat

1
1

183056.cgm and 183057.cgm

917034/BP0404

73

PRINTED IN USA

SEAT
Ref.
No.
1
2
3
4
5

Ref.
No.
1
2

Part
No.
040-33761
137836
184017
650630
654046

Part
No.
137836
184016

PRINTED IN USA

Quantity
Standard Seat

Description
BRACKET/SEAT BELT
NUT/HEX WHIZLOCK M8
SEAT/STANDARD
SCREW/CAP 7/16 X 1
WASHER/FLAT 7/16

1
4
1
2
2

Quantity
Suspension Seat

Description
NUT/HEX WHIZLOCK M8
SEAT/SUSPENSION

4
1

74

917034/BP0404

SEAT

Seat Belt Option

5
1

4
A

1
5

1
5

4
2
5
1
4

DETAIL A

183287_289.cgm

917034/BP0404

75

PRINTED IN USA

SEAT
Ref.
No.
1
2
3
4
5

Part
No.
081371
184007
420-36086
420-36087
650630
654046

PRINTED IN USA

Description
NUT/HEX LOCK 7/16
TAB/RETRACTOR MOUNT
ASSEMBLY/ SEAT BELT 2"
ASSEMBLY/SEAT BELT 3"
SCREW/CAP 7/16 X 1
WASHER/FLAT 7/16

76

Quantity
2" Seat Belt

Quantity
3" Seat Belt

3
1
1
3
3

3
1
1
3
3

917034/BP0404

SEAT
EXTEND AND ASSEMBLE
D-RING AS SHOWN

Seat Belt Option - 3-Point Restraint


System
6

5
2

1
6

6
4

EXTEND AND ASSEMBLE


D-RING AS SHOWN

1
6

VIEW FROM RIGHT

DETAIL C

B
REF DETAIL C
FOR CONNECTION

REMOVE RETRACTOR
COVER TO INSTALL
CAP SCREW & WASHER

OUTER FACE
OF ROPS
SIDE PANEL
3

5
6

BOLT
CAP

NYLON
WASHER

DETAIL D

183288_290.cgm

DETAIL B
DETAIL A

917034/BP0404

77

PRINTED IN USA

SEAT

Ref.
No.

Part
No.

3-Point Restraint System


Quantity
Quantity
2" Seat Belt
3" Seat Belt

Description

1
2

081371
NUT/HEX LOCK 7/16
139340a
RESTRAINT ASSEMBLY/3-POINT
139341a
RESTRAINT ASSEMBLY/3-POINT
3
183949
BOLT GROUP/SHOULDER
4
184007
TAB/RETRACTOR MOUNT
5
650630
SCREW/CAP 7/16 X 1
6
654046
WASHER/FLAT 7/16
a) Restraint assembly includes all associated hardware, except PN 184007.

PRINTED IN USA

78

4
1
1
1
4
4

4
1
1
1
4
4

917034/BP0404

RESTRAINT BAR

23

12

18

10
3

12

23

28
15

12
1

12

24

11
25
20

26

27

19

12

22

21

10

28

14
6

20
2

21

26

22

27

16
13

11
24

25
4

6
17

140672.cgm

917034/BP0404

79

PRINTED IN USA

RESTRAINT BAR
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

Part
No.
067950
070648
078942
121587
127963
128316
131913
137035
137036
137043
137061
137337
139007
139009
139010
139013
139014
183121
183122
650487
650573
650577
651308
651529
653034
654002
654004
654049

PRINTED IN USA

Quantity
2099/2109

Description
RING/EXTERNAL RETAINING
NUT/HEX WHIZLOCK 5/16
SPRING/COMPRESSION
ACTUATOR
SWITCH/RESTRAINT BAR
BEARING/SINTERED BRONZE
BUMPER
PIN/PIVOT
PIVOT/GROOVED PIN
ROD/SPRING GUIDE
NUT/HEX NYLON INSERT #4
CLIP/RETAINING
BAR/RESTRAINT
BRACKET/PIVOT
BRACKET/PIVOT
BRACKET/PIVOT
BRACKET/PIVOT
COVER/RESTRAINT BAR RIGHT
COVER/RESTRAINT BAR LEFT
SCREW/CAP 5/16 X 1
BOLT/CARRIAGE 5/16 X 1
SCREW/CAP 5/16 X 1-1/2
SCREW/PHILLIPS PAN HEAD 1/4 X 3/4
WASHER/FLAT #4
NUT/JAM HEX 5/16
WASHER/FLAT 1/4
WASHER/FLAT 5/16
WASHER/FLAT 3/8

6
2
2
1
1
12
2
2
2
2
4
6
1
1
1
1
1
1
1
2
2
2
2
4
2
4
2
4

80

917034/BP0404

ELECTRICAL - CHASSIS
2099 Models
MICRO RELAY
HOUSING

32
9

41

35
35

37

35
9
29

DETAIL B
10

31

31
31

31

3
25

30

DETAIL C

TO REAR LIGHTS

TO BACK UP
ALARM

15

39
RELAY PANEL MOUNTED UNDER
REAR OF ROPS
DETAIL B
TO ENGINE
GROUND

26

64
43

TO ALTERNATOR

38
4

14
24

48

63

27

13

49

51

9
13
9

51
40

19
5

51

64

61
50

61

21

61

19

64

58

17

54
TO OIL
PRESSURE
SWITCH

63
62
5

16

TO HYDRAULIC
LOCK SOLENOIDS
TO BACK UP
ALARM SWITCHES

9
55

50
9
61

23

33
19

5
50

27

53
52

TO HYDRAULIC LOCK
SOLENOIDS

TO PARK BRAKE
SOLENOID

FUSE/ATM/5 AMP 184633


FUSE/ATM/7.5 AMP 184632
FUSE/ATM/10 AMP 184631
FUSE/ATM/15 AMP 184630
FUSE/ATM/20 AMP 184629
FUSE/ATM/25 AMP 184628
FUSE/ATM/30 AMP 184627
FUES/MAXI/50 AMP 184654
RELAY/20 AMP/MICRO 183733
COVER/FUSE 184624
COVER/RELAY 184625
LATCH/COVER 184626

12

59
29

SERVICE PARTS

TO LEFT CONTROL HANDLE

TO TWO SPEED
SOLENOID

TO RIGHT CONTROL HANDLE

22
4

46
47

DETAIL C

44

42

6
60

11
7
56

18
28

45

183044.cgm

917034/BP0404

81

PRINTED IN USA

ELECTRICAL - CHASSIS
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

Part
No.
052048
054985
055648
058615
058805
064260
071401
072343
074091
076058
078998
081380
088467
091666
091667
122649
128007
REF
131842
134588
134852
136204
136907
137425
137429
137442
137444
137508
137797
138849
183429
183445
183547
183721
183725
183727
183728
183806
183807
183814
183816
183817
183819
184164
184279
184280
184281
184327
184560
184689
420-19671
650419
650486
650487
650542
650663
651202
651312
654002
654004
654042
656006
656090
656171

PRINTED IN USA

Quantity
2099

Description
SCREW/THREAD HEX WASHER HEAD SELF-DRILLING #10 X 1/2
CABLE/SOLENOID
TIE/WIRE
CLAMP/INSULATED
CLAMP/HOSE
NUT/HEX 5/16
NUT/HEX 1/4
GASKET/FUEL SENDER
TIE/NYLON
RELAY/ISO SPDT
HOLDDOWN/BATTERY
SCREW/MACHINE HEX WASHER HEAD 5/16 X 3/4
TIE/NYLON
SWITCH/DISCONNECT
PLATE/FACE
CLAMP/TUBE
CLAMP/TUBE
BATTERY/12 V DC WET
NUT/SPIRALOCK 5/16
NUT/SPIRALOCK 1/4
NUT/SPIRALOCK 3/8
LOOM/BATTERY CABLE
SENSOR/FUEL
TERMINAL/REMOTE RED
TERMINAL/REMOTE BLACK
CABLE/BATTERY NEGATIVE
CABLE/BATTERY NEGATIVE
ROD/BATTERY HOLD DOWN
NUT/SERRATED FLANGE #10
HARNESS/POWER MULTI-TACH
RELAY/ISO SPST 70 A
PLATE/MATING
BRACKET/FUSE
HARNESS/CHASSIS
BREAKER/CIRCUIT 50 A
BRACKET/CIRCUIT BREAKER
BREAKER/CIRCUIT 10 A
CABLE/BATTERY POSITIVE
PANEL/ELECTRICAL
HORN/WARNING
BREAKER/CIRCUIT 30 A
BAR/BUSS
SENDING UNIT/TEMPERATURE
BRACKET/CIRCUIT BREAKER
TERMINAL/BATTERY
CABLE/BATTERY/POSITIVE
BOOT/CABLE/BATTERY
CONDUIT/BATTERY CABLE
CLAMP/TUBE 15/16
TIE/CABLE STEEL
CLAMP/TUBE
SCREW/CAP 1/4 X 1-3/4
SCREW/CAP 5/16 X 3/4
SCREW/CAP 5/16 X 1
SCREW/CAP 1/4 X 1/2
SCREW/CAP 1/4 X 5/8
SCREW/MACHINE HEX HEAD #10 X 3/4
SCREW/MACHINE PHILLIPS HEAD #10 X 1/2
WASHER/FLAT 1/4
WASHER/FLAT 5/16
WASHER/STAR 3/8
SCREW/CAP M10 X 20 MM
SCREW/CAP M10 X 16 MM
SCREW/CAP M8 X 14 MM

82

2
2
4
12
4
4
3
1
13
1
1
2
2
1
1
2
2
1
4
1
1
1
1
1
1
1
1
2
6
1
4
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
1
1
1
1
2
1
5
1
2
9
1
2
3

917034/BP0404

ELECTRICAL - CHASSIS

2109 Models

MICRO RELAY
HOUSING
1

40

32
34

36

34
34

34

DETAIL C

31

29
10
3

3
30

TO REAR LIGHTS

DETAIL B

25

TO BACKUP ALARM

14
38
RELAY PANEL MOUNTED UNDER
REAR OF ROPS
DETAIL C
49

4
26
37
4

15
24
27

13

13

64

42
9

TO
ALTERNATOR
63

39

ENGINE GROUND
9
63
51

9
64

19
5

4
61

54

43

51
ELECTRONIC ENGINE
CONNECTOR

62
21

51

58

50

4
5
43
55

19

TO HYDRAULIC
LOCK SOLENOIDS
29
8
20

52
19

4
53

57

61

43

9
23

61

50
4

33

17

27

59

TO PARK BRAKE SOLENOID


TO TWO-SPEED SOLENOID
22

46

44

12

47
6

SERVICE PARTS

183052.cgm

917034/BP0404

60

FUSE/ATM/5 AMP 184633


FUSE/ATM/7.5 AMP 184632
FUSE/ATM/10 AMP 184631
FUSE/ATM/15 AMP 184630
FUSE/ATM/20 AMP 184629
FUSE/ATM/25 AMP 184628
FUSE/ATM/30 AMP 184627
FUSE/MAXI/50 AMP 184654
RELAY/20 AMP/MICRO 183733
COVER/FUSE 184624
COVER/RELAY 184625
LATCH/COVER 184626

41
11
35

DETAIL B

18
7

28
45

83

56

PRINTED IN USA

ELECTRICAL - CHASSIS
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

Part
No.
052048
054985
055648
058615
058805
064260
071401
072343
074091
076058
078998
081380
088467
091666
091667
122649
128007
REF
131842
134588
134852
136204
136907
137425
137429
137442
137444
137508
137797
138849
183429
183445
183547
183725
183727
183728
183806
183807
183814
183816
183817
183833
183838
184164
184279
184280
184281
184327
184560
184689
420-19671
650419
650486
650487
650542
650663
651202
651312
654002
654004
654042
656006
656090
656171

PRINTED IN USA

Quantity
2109

Description
SCREW/THREAD HEX WASHER HEAD SELF-DRILLING #10 X 1/2
CABLE/SOLENOID
TIE/WIRE
CLAMP/INSULATED
CLAMP/HOSE
NUT/HEX 5/16
NUT/HEX 1/4
GASKET/FUEL SENDER
TIE/NYLON
RELAY/ISO SPDT
HOLDDOWN/BATTERY
SCREW/MACHINE HEX WASHER HEAD 5/16 X 3/4
TIE/NYLON
SWITCH/DISCONNECT
PLATE/FACE
CLAMP/TUBE
CLAMP/TUBE
BATTERY/12 V DC WET
NUT/SPIRALOCK 5/16
NUT/SPIRALOCK 1/4
NUT/SPIRALOCK 3/8
LOOM/BATTERY CABLE
SENSOR/FUEL
TERMINAL/REMOTE RED
TERMINAL/REMOTE BLACK
CABLE/BATTERY NEGATIVE
CABLE/BATTERY NEGATIVE
ROD/BATTERY HOLD DOWN
NUT/SERRATED FLANGE #10
HARNESS/POWER MULTI-TACH
RELAY/ISO SPST 70 A
PLATE/MATING
BRACKET/FUSE
BREAKER/CIRCUIT 50 A
BRACKET/CIRCUIT BREAKER
BREAKER/CIRCUIT 10 A
CABLE/BATTERY POSITIVE
PANEL/ELECTRICAL
HORN/WARNING
BREAKER/CIRCUIT 30 A
BAR/BUSS
SENDING UNIT/TEMPERATURE
HARNESS/CHASSIS
BRACKET/CIRCUIT BREAKER
TERMINAL/BATTERY
CABLE/BATTERY/POSITIVE
BOOT/CABLE/BATTERY
CONDUIT/BATTERY CABLE
CLAMP/TUBE 15/16
TIE/CABLE STEEL
CLAMP/TUBE
SCREW/CAP 1/4 X 1-3/4
SCREW/CAP 5/16 X 3/4
SCREW/CAP 5/16 X 1
SCREW/CAP 1/4 X 1/2
SCREW/CAP 1/4 X 5/8
SCREW/MACHINE HEX HEAD #10 X 3/4
SCREW/MACHINE PHILLIPS HEAD #10 X 1/2
WASHER/FLAT 1/4
WASHER/FLAT 5/16
WASHER/STAR 3/8
SCREW/CAP M10 X 20 MM
SCREW/CAP M10 X 16 MM
SCREW/CAP M8 X 14 MM

84

2
2
4
12
4
4
3
1
13
1
1
2
2
1
1
2
2
1
4
1
1
1
1
1
1
1
1
2
6
1
4
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
1
1
1
1
2
1
5
1
2
9
1
2
3

917034/BP0404

ELECTRICAL - ROPS

2099 Models
3
9

17

14

18

12

13

4
8

TO STROBE LIGHT
(ACCESSORY)
TO DOME LIGHT
TO RESTRAINT
BAR SWITCH

2
1
21

10
7

10

15

21

16
7

19

16
16
1

16
TO SEAT
ACTUATOR
SWITCH

16

21
16

5
22

21
6

1
20

183045.cgm

917034/BP0404

85

PRINTED IN USA

ELECTRICAL - ROPS
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

Part
No.
067750
070636
072340
073036
074091
081380
088040
090-32441
128738
130064
131842
137602
137603
137749
137753
137797
183634
183645
183732
183832
651308
654042

PRINTED IN USA

Quantity
2099

Description
NUT/SPEED
GROMMET
HOURMETER
SWITCH/LIGHT
TIE/NYLON
SCREW/MACHINE HEX WASHER HEAD 5/16 X 3/4
HOUSING/DISPLAY
SWITCH/GLOW PLUG
BULB/LAMP WEDGE
GASKET/HOUSING
NUT/SPIRALOCK 5/16
CONNECTOR/12 V POWER PORT
COVER/12 V POWER PORT
SWITCH/PARK BRAKE
MODULE/CONTROL INTERLOCK
NUT/SERRATED FLANGE #10
GAUGE/FUEL LEVEL
GAUGE/ENGINE TEMPERATURE/WATER
PANEL/INSTRUMENT LEFT
HARNESS/ROPS
SCREW/PHILLIPS ROUND HEAD 1/4 X 3/4
WASHER/STAR 3/8

86

4
3
1
1
4
1
2
1
9
2
1
1
1
1
1
6
1
1
1
1
4
1

917034/BP0404

ELECTRICAL - ROPS

2109 Models
3
20

20

16
17
8

8
13
12

20

11

19

5
2

TO STROBE LIGHT
(ACCESSORY)
TO DOME LIGHT
18
TO RESTRAINT
BAR SWITCH

1
15

14

10

21

15

15
7

15

15

TO SEAT
ACTUATOR
SWITCH

1
6
183053.cgm

917034/BP0404

87

PRINTED IN USA

ELECTRICAL - ROPS
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

Part
No.
067750
070636
072340
073036
074091
081380
088040
128738
130064
131842
137602
137603
137749
137753
137797
183634
183645
183732
183832
651308
654042

PRINTED IN USA

Quantity
2109

Description
NUT/SPEED
GROMMET
HOURMETER
SWITCH/LIGHT
TIE/NYLON
SCREW/MACHINE HEX WASHER HEAD 5/16 X 3/4
HOUSING/DISPLAY
BULB/LAMP WEDGE
GASKET/HOUSING
NUT/SPIRALOCK 5/16
CONNECTOR/12 V POWER PORT
COVER/12 V POWER PORT
SWITCH/PARK BRAKE
MODULE/CONTROL INTERLOCK
NUT/SERRATED FLANGE #10
GAUGE/FUEL LEVEL
GAUGE/ENGINE TEMPERATURE/WATER
PANEL/INSTRUMENT LEFT
HARNESS/ROPS
SCREW/PHILLIPS ROUND HEAD 1/4 X 3/4
WASHER/STAR 3/8

88

4
3
1
1
4
1
2
8
2
1
1
1
1
1
6
1
1
1
1
4
1

917034/BP0404

ELECTRICAL - ROPS

Electric ROPS Lift Assist

TO GROUND ON MOTOR

9
4
3
TO NEG TERMINAL
1

6
5

8
2

TO POS TERMINAL

184486.cgm

917034/BP0404

89

PRINTED IN USA

ELECTRICAL - ROPS
Ref.
No.
1
2
3
4
5
6
7
8
9

Part
No.
076588
184477
184485
184518
184643
184644
184646
184647
184687

PRINTED IN USA

Quantity
ROPS Lift Assist

Description
SCREW/FLANGE WHIZLOCK 3/8 X 3/4
FITTING/90 MAORB4 X MJ8
BRACKET/ELECTRIC ROPS LIFT
WIRE HARNESS/ROPS PUMP
SWITCH/PUSH BUTTON
BOOT/SWITCH
PUMP/ROPS LIFT
PLUG SAE08
PLUG/HOLLOW HEX #4

2
1
1
1
2
2
1
1
1

90

917034/BP0404

ELECTRICAL - LIGHTS

10

11
5

2
3
8

1
2

3
2
2
2

3
2
12

183046.cgm

917034/BP0404

91

PRINTED IN USA

ELECTRICAL - LIGHTS
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12

Part
No.
058648
064260
132285
132286
137424
137426
137427
137463
137497
137821
139333
183839

PRINTED IN USA

Quantity
2099/2109

Description
TIE/WIRE
NUT/HEX 5/16
CLIP/SINGLE
CLIP/DOUBLE
LAMP/WORK, NO BEZEL
LAMP/WORK, BEZEL
LAMP/TAIL, NO BEZEL
GROMMET/PANEL FASTENER
LIGHT/DOME
SCREW/PHILLIPS FLAT HEAD #6 X 1/2
CLIP/CORD W/ ADHESIVE BACK
HARNESS/LIGHTS

4
6
4
2
2
2
2
8
1
2
1
1

92

917034/BP0404

ELECTRICAL - CONTROLS

Two-Speed Models

3
2

183095.cgm

917034/BP0404

93

PRINTED IN USA

ELECTRICAL - CONTROLS
Ref.
No.
1
2
3
4

Part
No.
128738
137751
650549
650550

PRINTED IN USA

Quantity
Two Speed Control

Description
BULB/LAMP WEDGE
MODULE/CONTROL TWO SPEED SHIFT
WASHER/LOCK #10
NUT/HEX MACHINE SCREW #10

1
1
2
2

94

917034/BP0404

IGNITION SWITCH

5
5

1
5

1
5
3

183747.cgm

917034/BP0404

95

PRINTED IN USA

IGNITION SWITCH
Ref.
No.
1
2
3
4
5

Part
No.
067750
087-00003
090-32025
183745
651308

PRINTED IN USA

Quantity
2099/2109

Description
NUT/SPEED
TAG/KEY MUSTANG
SWITCH/KEY
ASSEMBLY/RIGHT INSTRUMENT PANEL
SCREW/PHILLIP PAN HEAD 1/4-20 X 3/4

4
1
1
1
4

96

917034/BP0404

SECTION NOTES

917034/BP0404

97

PRINTED IN USA

DECALS

illustrated reference number. Find the part number,


description and quantity. Refer to the illustration for
replacement locations. Refer to Safety chapter of the
Operators Manual for information on the safety
decals.

GENERAL INFORMATION

CAUTION
ALWAYS follow safety precautions on decals.
Replace decals if they become damaged or if
the unit is repainted. If repainting, BE SURE
that all applicable decals are affixed in their
proper locations.

NEW DECAL APPLICATION

Surfaces MUST be free of dirt, dust, grease and


foreign material before applying the decal. Remove
smaller portion of decal backing paper and apply the
exposed adhesive to the clean surface, maintaining
proper position and alignment. Peel off remaining
backing paper and apply hand pressure to smooth out
the decal surface.

Decal location information assists in the selection


and application of new decals, in the event the
original decals become damaged or the machine is
repainted.
For decal replacement compare the location
photographs to your machine BEFORE starting to
refinish. Check off each required decal using the
DECAL KITS

PAINT FINISH

Specific decal part numbers for type of model,


control option and the Mustang logo must be
ordered separately from page 100.

Use list below to order paint:

PRINTED IN USA

98

184771
184770
184769

One Gallon Mustang Yellow


One Quart Mustang Yellow
6-Pack Spray Cans Mustang Yellow

184765
184764
184930

One Gallon Gun Metal Gray


One Quart Gun Metal Gray
6-Pack Spray Cans Gun Metal Gray

906315
906316

One Gallon Red


6 (12 oz. Spray Cans) Red

917034/BP0404

DECALS
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

Part
No.
137545
137628
137632
137634
137647
137655
137657
137658
137660
137661
137756
137806
137808
137814
137841
140516
183856
183861
183936
184189
184214
184215
184221

Quantity
2099/2109

Description
REFLECTOR/RED
DECAL/WARNING MANUAL
DECAL/HYDRAULIC OIL
DECAL/DIESEL FUEL
DECAL/DANGER WARNING
DECAL/DANGER NO RIDERS
DECAL/WARNING GENERAL
DECAL/DANGER HOT SURFACE
DECAL/ETHER
DECAL/TIE DOWN
DECAL/DANGER LIFT ARM
DECAL/AUXILIARY FLOW
DECAL/EMERGENCY EXIT
DECAL/THROTTLE
DECAL/TORQUE
DECAL/FLAG
DECAL/INSTRUMENT PANEL RIGHT
DECAL/INSTRUMENT PANEL LEFT
DECAL/FUSE
DECAL/RELAY
DECAL/WARNING ROPS
DECAL/JACK
DECAL/SERVICE

2
1
2
1
1
2
1
1
1
4
1
1
1
1
4
1
1
1
1
1
1
2
1

Use the parts lists on page 99 and page 100 to order


decals for your model of skid loader. Pages 101-105
show decal locations on the loaders.

Hydraloc is a trademark of the Gehl Company.


917034/BP0404

99

PRINTED IN USA

DECALS

Model Designation Decals


Ref.
No.
24

25

Part
No.

Description

2099

Quantity
2107(EU)

2109

183845
186056
183847
183846
186055

DECAL/2099 LEFT
DECAL/2107 LEFT
DECAL/2109 LEFT
DECAL/2099 RIGHT
DECAL/2107 RIGHT

1
1
-

1
1

1
-

183848

DECAL/2109 RIGHT

Mustang Decals
Ref.
No.
26
27

Part
No.
137543
137571

Quantity
Description

2099

DECAL/MUSTANG
DECAL/MUSTANG

2109

2
1

2
1

Control Decals
Ref.
No.
28

29

40

Part
No.

Description

T-Bar

Quantity
Hand/Foot

Dual Hand

184226
184228
184230
184227
184229

DECAL/T-BAR RIGHT
DECAL/HAND AND FOOT RIGHT
DECAL/DUAL HAND RIGHT
DECAL/T-BAR LEFT
DECAL/HAND AND FOOT LEFT

1
1
-

1
1

1
-

184231
121030

DECAL/DUAL HAND LEFT


STRIP/SKID

1
-

Option Decals
Ref.
No.

Part
No.

Quantity
Options

Description

30
31
32
33
34

183066
138711
137829
184116
184357

DECAL/MANUAL HIGH FLOW


DECAL/HYDRAGLIDE
DECAL/HIGH FLOW
DECAL/TWO-SPEED (SET OF TWO)
DECAL/POWER-A-TACH

1
2
1
1
1

35
36
37
38
39

137755
139101
139107
139109
184139

DECAL/ATTACHMENT BRACKET (ALL-TACH)


DECAL/POWER-A-TACH
DECAL/LATCHING LEFT
DECAL/LATCHING RIGHT
DECAL/HIGH FLOW

1
1
1
1
1

PRINTED IN USA

100

917034/BP0404

DECALS

24

26

23
22
9

21
3
22

917034/BP0404

101

PRINTED IN USA

DECALS

10

15

10

27
6

19

35

PRINTED IN USA

102

917034/BP0404

DECALS

16

28

29

14

17
18

40
917034/BP0404

40
103

PRINTED IN USA

DECALS

25

13

26

25

11

26

33

31
20

PRINTED IN USA

104

917034/BP0404

DECALS

32

12

37

36

39

38

34

24
26

917034/BP0404

105

PRINTED IN USA

SECTION B: HYDRAULIC COMPONENTS

Tandem Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111


Load-Sensing Axial Piston Pump . . . . . . . . . . . . . . . . . . . . . . . . . 115
Self-Level Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Solenoid Valves - Lift and Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Solenoid Valve - Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
ROPS Lift-Assist Pump Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 123

PRINTED IN USA

106

SECTION B: HYDRAULIC COMPONENTS

Drive Motor and Parking Brake - Single and Two Speed . . . . . . . . . . . . 107

917034/BP0404

DRIVE MOTOR AND PARKING BRAKE

Single Speed

1
1
3
3
21
20
19
18
16
1

15
17
22

34

23
33
2

29
27
26
24
32

30
31

9
8
7

35

11

28

10

25
7
8

14
6

36, 37

13
5
12
14

137099x.cpt

917034/BP0404

107

PRINTED IN USA

DRIVE MOTOR AND PARKING BRAKE


Ref.
No.
REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

Part
No.
137099
138186
138407
138191
138408
138409
138410
138195
138196
138197
138411
138199
138413
138414
138207
138209
138210
138211
138212
138213
138214
138215
138216
138416
138418
138419
138221
138222
138223
138420
138225
138226
138229
138230
138421
138422
138232
138233

PRINTED IN USA

Quantity
Single Speed

Description
MOTOR/DRIVE SINGLE
BLOCK/CYLINDER
CAM (includes item #3)
O-RING
COMPLETE VALVING COVER (includes items #5-13)
COVER/VALVING
SCREW/BOLT
GASKET
SCREW/BOLT
O-RING
VALVING/DISTRIBUTOR
KIT/SEAL
SPRING
VALVE
SPOOL/VALVE
SUPPORT/BEARING
RING/RUBBER SEAL
BEARING
BEARING
SET OF SPUDS
RING/THRUST
RING/SNAP
SEAL/ENVIRONMENT
SHAFT
BODY/BRAKE
SCREW/BOLT
O-RING
PISTON/BRAKE
WASHER/SPRING
RING/SNAP
SHAFT
ASSEMBLY
KIT/BRAKE DISCS
PROTECTOR
PLUG
O-RING
KIT/SEAL
KIT/SEAL

108

2
1
1
2
1
1
12
4
4
1
1
1
9
1
1
1
1
1
1
1
1
1
1
1
1
8
1
1
1
1
1
1
1
1
1
1
1
1

917034/BP0404

DRIVE MOTOR AND PARKING BRAKE

Two Speed

1
1
3
3
25
24
23
22
20
19
21
26

27
38
37
2

33
31
30
28

36
34
35
14
13
15
12
16
7

37

10

32

29
6
7

39, 40

18
5
17
4
11
18
136332x.cpt

917034/BP0404

109

PRINTED IN USA

DRIVE MOTOR AND PARKING BRAKE


Ref.
No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

Part
No.
136332
136333
138186
138190
138191
138193
138194
138195
138196
138197
138198
138199
132621
138201
138202
138203
138204
138205
138206
138207
138209
138210
138211
138212
138213
138214
138215
138216
138217
138219
138220
138221
138222
138223
138224
138225
138226
138229
138230
132638
138232
138233

PRINTED IN USA

Quantity
Two Speed

Description
MOTOR/DRIVE TWO SPEED RIGHT WITH PARKING BRAKE
MOTOR/DRIVE TWO SPEED LEFT WITH PARKING BRAKE
BLOCK/CYLINDER
CAM
O-RING
COVER/VALVING
SCREW/BOLT
GASKET
SCREW/BOLT
O-RING
VALVING/DISTRIBUTOR
KIT/SEAL
SPRING
SPOOL/VALVE
WASHER
RING/SNAP
SPRING
O-RING
VALVE
SPOOL/VALVE
SUPPORT/BEARING
RING/RUBBER SEAL
BEARING
BEARING
SET OF SPUDS
RING/THRUST
RING/SNAP
SEAL/ENVIRONMENT
SHAFT
BODY/BRAKE
SCREW/BOLT
O-RING
PISTON/BRAKE
WASHER/SPRING
RING/SNAP
SHAFT
SEAL
KIT/BRAKE DISCS
PROTECTOR
PLUG
KIT/SEAL
KIT/SEAL

110

1
1
1
1
2
1
12
4
4
1
1
1
9
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
8
1
1
1
1
1
1
1
1
1
1
1

917034/BP0404

TANDEM PUMP

12

17
20

3
18

6
2

21

13

12

10
13

5
4

14 2

5
23

11
9

10

11

10

13
16

12
6

15

11

25

15

14
19
1

22

12
8
11
15

16

12

14

17
10

6
13

15

6
8

11

13 14

3
9

10

1
7

12

4
2

1
5

tandem.cpt

917034/BP0404

111

PRINTED IN USA

TANDEM PUMP

Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Ref.
No.
1
2
3
4
5
6
7

Part
No.
138895
138888
138890
138900
138901
138887
138891
139000
138917
131577
122778
138924
131529
138922
138998
138927
138929
138921

Part
No.
138903
138938
138893
138932
138935
138937
138931
138902
138926
138997
138911
138904
138908
138939
138958

Part
No.
138897
138909
138886
138934
138920
138907
138905

Quantity
138968
Engine End

Description
GROUP/ROTARY
CONTROL/HYDRAULIC
PLATE/PORT WITH VALVES
ASSEMBLY/INTERNAL GEAR PUMP
ASSEMBLY/INTERNAL GEAR PUMP
MODULE/CONTROL
HOUSING
PIN/JOINT
PIN/CYLINDER
SCREW/LOCKING 7/8-14
SCREW/LOCKING 9/16-18
SCREW/LOCKING 7/16-20
SCREW/LOCKING 3/4-16
SCREW/LOCKING M10
PIN/DOUBLE BREAK-OFF
ORIFICE
PIN/CLAMPING
O-RING

1
1
1
1
1
1
1
1
1
2
4
2
1
2
2
2
1

#1 Quantity
138968
Rotary Group

Description
GROUP/ROTARY HYDRAULIC SECTION
RING/SLIDE
SHAFT/DRIVE
WIRE
PIN/JOINT
WIRE
ROLLER
LINER/BEARING (PAIR)
BEARING/PLAIN ROLLER
ASSEMBLY/CRADLE BEARING (SET)
RING/RETAINING
RING 68 X 2.5
RING/SHAFT SEAL
RING/RETAINING
CRADLE

1
1
1
1
1
1
2
1
1
1
1
1
1
1
1

#2 Quantity
138968
Hyd. Control

Description
POSITIONING PISTON/ COMP
SCREW/SOCKET HEAD M8 x 16MM
NUT/HEXAGON
PIN/THREADED
NUT/HEXAGON
RING/GUIDE
O-RING

1
4
1
2
2
2
2

Quantity
138967
Axial Pump End
1
1
1
1
1
1
1
1
1
2
4
2
1
2
2
2
1

#1 Quantity
138967
Rotary Group
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1

#2 Quantity
138967
Hyd. Control
1
4
1
2
2
2
2

Parts List Continued On Next Page

PRINTED IN USA

112

917034/BP0404

TANDEM PUMP

12

17
20

3
18

6
2

21

13

12

10
13

5
4

14 2

5
23

11
9

10

11

10

13
16

12
6

15

11

25

15

14
19
1

22

12
8
11
15

16

12

14

17
10

6
13

15

6
8

11

13 14

3
9

10

1
7

12

4
2

1
5

tandem.cpt

917034/BP0404

113

PRINTED IN USA

TANDEM PUMP

Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14

Part
No.
138885
138896
138892
138936
138906
138912
138998
138919
138923
138915
138924
138933
138925
138999*
138959*
138960*

#3 Quantity
138968
Port Plate

Description
VALVE/PRESSURE RELIEF
VALVE/PRESSURE RELIEF
PLATE/PORT
BUSHING/BEARING
SCREW/SOCKET HEAD M14 X 75MM
PIN/CYLINDER
PIN/DOUBLE BREAK-OFF
SCREW/LOCKING M14
SCREW/LOCKING M8
O-RING
SCREW/LOCKING 7/16-20
PIN/DOUBLE BREAK-OFF
BEARING/PLAIN ROLLER
SHIM 10 x 16 x 1
SHIM 10 x 16 x 0.5
SHIM 10 x 16 x 0.3

2
1
1
1
4
2
2
1
1
2
2
1
1
1
2
3

#3 Quantity
138967
Port Plate
2
1
1
1
4
2
2
1
1
2
2
1
1
1
2
3

* Make own choice of shims to order.

Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13

Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

Part
No.
138899
138961
138898
138936
138889
138962
138883
138894
138963
138930
138910
138964
138916
138913
138914
138965
138884
138918

Part
No.
138955
138956
138957
138470
138516
138518
138954
138524
138928
138940
138941
138942
138943
138944
138945
138946
138947
138948
138949
138950
138966
138951
138918
138952
138953

PRINTED IN USA

#4 Quantity
138968
Internal Pump

Description
FLANGE/INTERMEDIATE
FLANGE/INTERMEDIATE
HOUSING
BUSHING/BEARING
DRIVE SHAFT/THROUGH
DRIVE SHAFT/THROUGH
SET/WHEEL
KEY/SHAFT
KEY/SHAFT
RING/SNAP
SCREW/SOCKET HEAD
SCREW/SOCKET HEAD
O-RING
O-RING
O-RING
O-RING
PLATE/WEAR
PIN/CYLINDER

1
1
1
1
1
1
1
4
1
1
1
1
1

#5 Quantity
138968
Control Module

Description
HOUSING
BUSHING/CONTROL
SHAFT/CONTROL
BUSHING/SPRING
SPRING/PRESSURE
PIN/ECCENTRIC
LEVER
COVER
GASKET
SCREW/SOCKET HEAD M6 x 65MM
SCREW/SOCKET HEAD M6 x 50MM
SCREW/SOCKET HEAD M5 x 20MM
O-RING
O-RING
O-RING
O-RING
SCREW/SOCKET HEAD M5 x 10MM
ROLLER/NEEDLE
NUT/LOCK SEAL
SHIM
PIN/DOUBLE BREAK-OFF
SCREW/LOCKING M20
PIN/CYLINDER
MODULE/CONTROL
LEVER/FEEDBACK

1
1
1
1
1
1
1
1
1
4
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1

114

#4 Quantity
138967
Internal Pump
1
1
1
1
1
1
1
4
1
1
1
1
1

#5 Quantity
138967
Control Module
1
1
1
1
1
1
1
1
1
4
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1

917034/BP0404

LOAD-SENSING AXIAL PISTON PUMP

27

2
23

16

3
9

A
17

14

21

22

18
B

View A-B

12
7

24

20

11
4

19

10
15

25
13

5
26

138424.cpt

917034/BP0404

115

PRINTED IN USA

LOAD-SENSING AXIAL PISTON PUMP


Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

Part
No.
138424
138425
138426
138427
138428
138429
138430
138431
138432
138433
138434
138435
138436
138437
138438
138439
138440
138441
138442
138187
138188
138189
138192
138208
138218
138227
138228
138404

PRINTED IN USA

Quantity
2099/2109

Description
PUMP/LOAD SENSING
VALVE/PILOT
PISTON/CONTROL
ROD/PISTON
HOUSING/PUMP
PLATE/PORT
PLATE/SWASH
SHAFT/DRIVE
PLUG
SPRING
SHIM
BEARING/ROLLER TAPERED
BEARING/ROLLER TAPERED
SHELL/CRADLE
SEAL/SHAFT 28MM X 40MM X 6MM
O-RING 125MM X 2.5MM
O-RING 23.7MM X 2.8MM
O-RING 7.65MM X 1.68MM
RING/SAFETY 52MM X 2MM
SCREW/SOCKET M14 X 35MM
RING/STOP
PLUG/TEAR-OFF DOWEL PIN M6
PIN/DOWEL M6 X 18MM
PLUG 7/8-14 UNF
SCREW/COUNTERSUNK M5 X 16MM
GROUP/ROTARY
PLATE/DISTRIBUTOR
O-RING 7.65MM X 1.78MM

1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
4
1
2
1
3
2
1
1
3

116

917034/BP0404

SELF-LEVELING VALVE

8
10
9
7

10
3
4
2
10

11
10

10

5
6

10
6
9
7

10
8

10

135367x.cpt

917034/BP0404

117

PRINTED IN USA

SELF-LEVELING VALVE
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11

Part
No.
135367
080808
080809
080810
080811
129004
080813
088471
088472
088473
129066
089961

PRINTED IN USA

Quantity
2099/2109

Description
VALVE/SELF-LEVELING
PIN
CAP/ADJUSTMENT
NUT
SCREW/SET
PLUG
PLUG
SPRING
PLUG
CHECK/LOAD
KIT/SEAL
SPRING

1
1
1
1
1
1
2
2
2
1
1
1

118

917034/BP0404

LIFT AND TILT SOLENOID VALVE

135367x.cpt

917034/BP0404

119

PRINTED IN USA

LIFT AND TILT SOLENOID VALVE


Ref.
No.

Part
No.

Quantity
2099/2109

Description

REF
184110
VALVE/SOLENOID
1
REFa
VALVE BODY/STEEL
2
122840
CARTRIDGE
3
184105
COIL
4
121897
KIT/SEAL
a) Valve body not serviced separately.

PRINTED IN USA

2
1
2
2
1

120

917034/BP0404

SOLENOIDS - BRAKE

Single Speed Solenoid


1

184102.cgm

Two Speed Solenoid

183978.cgm

917034/BP0404

121

PRINTED IN USA

SOLENOIDS - BRAKE
Ref.
No.

Part
No.

Quantity
Single Speed

Description

184102
VALVE/SOLENOID
183978
VALVE/DUAL SOLENOID
1
184104
COIL
2
132199
KIT/SEAL
3
184117
CARTRIDGE
4
REFa
BODY
a ) Valve body not serviced separately.

PRINTED IN USA

1
1
1
1
1

122

Two Speed
1
2
2
2
1

917034/BP0404

LIFT ASSIST PUMP AND CYLINDER

2
137439x.cpt

3
7

7
6

5
7

7
4
137698x.cpt

2
917034/BP0404

123

PRINTED IN USA

LIFT ASSIST PUMP AND CYLINDER


Ref.
No.

Part
No.

183672
1
131529
2
137433a
3
137437
4
137438
a) Includes orifice.

Ref.
No.
1
2
3
4
5
6
7

Part
No.
140655
184803
184802
184801
184800
184799
184798
184797

PRINTED IN USA

Quantity
2099/2109

Description
ASSEMBLY/PUMP
PLUG/SAE08
BLOCK/VALVE
CARTRIDGE/PUMP
VALVE/NEEDLE

1
2
1
1
1

Quantity
2099/2109

Description
CYLINDER/HYDRAULIC SINGLE ACTING
NUT
HEAD
PISTON
RING/SNAP
SHAFT WITH CLEVIS
BARREL WITH CLEVIS AND PORTS
KIT/REPAIR

1
1
1
1
1
1
1
1

124

917034/BP0404

LIFT CYLINDER

4
7

10

140769.cgm

917034/BP0404

125

PRINTED IN USA

LIFT CYLINDER
Ref.
No.
1
2
3
4
5
6
7
8
9
10

Part
No.
140769
186234
137220
137221
137222
137223
186233
137225
186232
183423
230-21881

PRINTED IN USA

Quantity
2099/2109

Description
CYLINDER/LIFT
KIT/SEAL
SCREW/SET 5/16 X 5/16
NUT/LOCK 1-3/8
WELDMENT/ROD
GLAND/HEAD
PISTON
CAP/HEAD GLAND
WELDMENT/TUBE
BUSHING/COMPOSITE
PLUG/HEX HEAD 1/8

2
1
1
1
1
1
1
1
1
4
2

126

917034/BP0404

TILT CYLINDER

11
10

12

9
7
8

140768.cgm

917034/BP0404

127

PRINTED IN USA

TILT CYLINDER
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12

Part
No.
140768
186238
137228
186237
137230
183236
137232
186235
139520
230-21881
137279
570002
L99875

PRINTED IN USA

Quantity
2099/2109

Description
CYLINDER/TILT
KIT/SEAL
SCREW/SET 5/16 X 1/4
WELDMENT/ROD
GLAND/HEAD
PISTON
CAP/HEAD GLAND
WELDMENT/TUBE
BUSHING/COMPOSITE
PLUG/HEX HEAD 1/8
BUSHING/SPRING
ZERK/GREASE
SCREW/SET 5/16 X 5/8

2
1
1
1
1
1
1
1
1
1
1
1
3

128

917031/BP0404

SECTION NOTES

917034/BP0404

129

PRINTED IN USA

SECTION C: KITS AND ACCESSORIES

Engine Block Heater Kit 808203 . . . . . . . . . . . . . . . . . . . . . . . . . 132


Rear View Mirror Kit 806894. . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Strobe Light Kit 805803 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Cab - Side Window Kit 808403. . . . . . . . . . . . . . . . . . . . . . . . . . 134
Cab - Front Door Kit 808624 . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Cab - Heater Kit 810445 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Cab - Heater Kit Service Parts Assemblies . . . . . . . . . . . . . . . . . . 137
Cab - Air Conditioning/Heater Combination Kit 810446. . . . . . . . . . . . . 138
Cab - Air Conditioning/Heater Combination Kit Service Parts Assemblies . 139
Impact Resistant Door Kit 810088 . . . . . . . . . . . . . . . . . . . . . . . . 140
Single Point Lift Kit 810101 . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Pre-Cleaner Kit 810442 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Electric ROPS/FOPS Lift Kit 810448 . . . . . . . . . . . . . . . . . . . . . . 143
Block Heater Kit 810441 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Power-A-Tach Kit 810443 . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Other Available Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

PRINTED IN USA

130

SECTION C: KITS AND ACCESSORIES

Backup Alarm Kit 810387 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

917034/BP0404

KITS AND ACCESSORIES

Backup Alarm Kit 810387

3
5

15
16

9
2

8
10
6
14

12

11

13

917031/AP0104

Ref
No.

Part
No.

Description

Qty.
Reqd.

055648

TIE/WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

137719

SWITCH/BACKUP ALARM . . . . . . . . . . . . 2

137726

BRACKET/MTG BACKUP ALARM . . . . . . 1

650448

SCREW/CAP 1/4-20 X 3/4 . . . . . . . . . . . . . 2

134588

NUT/SPIRALOCK 1/4-20 . . . . . . . . . . . . . . 2

132291

TUBE/SPACER . . . . . . . . . . . . . . . . . . . . . . 1

650833

SCREW/CAP 5/16-18 X 3 G5Z . . . . . . . . . 1

131842

NUT/SPIRALOCK 5/16-18 . . . . . . . . . . . . . 1

137888

BRACKET/SWITCH. . . . . . . . . . . . . . . . . . . 1

10

650848

WASHER/FLAT #6 AZY . . . . . . . . . . . . . . . 2

11

135727

BACKUP ALARM . . . . . . . . . . . . . . . . . . . . . 1

12

651544

SCREW/MACHINE 5/16 X 3/4 C2ZY . . . . 2

13

653007

NUT/HEX 5/16-18 C2ZY . . . . . . . . . . . . . . 2

14

074868

SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

15

184006

SPACER/ALARM BRACKET . . . . . . . . . . . 2

16

656013

SCREW/CAP M10 X 60 MM . . . . . . . . . . . 2

131

PRINTED IN USA

KITS AND ACCESSORIES

Engine Block Heater Kit 808203

Ref.
No.

Part
No.

Description

Qty.
Req.

808203

KIT/BLOCK HEATER . . . . . . . . . . . . . . . . . 1

136914

HEATER/ENGINE . . . . . . . . . . . . . . . . . . . . 1

133932

CORD/HEATER . . . . . . . . . . . . . . . . . . . . . . 1

REAR VIEW MIRROR KIT 806894

Ref.
No.

PRINTED IN USA

Part
No.

Description

Qty.
Req.

806894

KIT/REAR VIEW MIRROR . . . . . . . . . . . . . 1

132353

MIRROR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

651259

SCREW/CAP THREAD CUTTING


#10 X 7/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

132

917034/BP0404

KITS AND ACCESSORIES

Strobe Light Kit 805803

1
3
4

10
8

5
7
6
12

Ref.
No.

Part
No.

11

Description

Qty.
Req.

Ref.
No.

Part.
No.

Description

Qty.
Req.

805803

KIT/STROBE LIGHT . . . . . . . . . . . . . . . . . . 1

078151

CONNECTOR/TAP . . . . . . . . . . . . . . . . . . . 1

088296

STROBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

055919

CLIP/WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . 3

088297

TERMINAL/RING . . . . . . . . . . . . . . . . . . . . . 1

122483

HARNESS/STROBE . . . . . . . . . . . . . . . . . . 1

073687

GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . 1

10

132274

HARNESS/POWER TAP . . . . . . . . . . . . . . 1

071105

CONNECTOR/LINE. . . . . . . . . . . . . . . . . . . 1

11

138310

TERMINAL/INS FEMALE 1/4. . . . . . . . . . . 1

078150

WIRE/BEACON . . . . . . . . . . . . . . . . . . . . . . 1

12

138313

TERMINAL/INS MALE 1/4 . . . . . . . . . . . . . 1

073200

TERMINAL/MALE BULLET . . . . . . . . . . . . 1

917034/BP0404

133

PRINTED IN USA

KITS AND ACCESSORIES


Cab - Side Window Kit 808403

Ref.
No.

Part
No.

Description

Qty.
Req.

Ref.
No.

Part.
No.

Description

Qty.
Req.

808403

KIT/SIDE WINDOW . . . . . . . . . . . . . . . . . . . 1

137744

SCREW/PHILLIPS 8-32 x 38 . . . . . . . . . . . 8

137735

CHASSIS/RIGHT . . . . . . . . . . . . . . . . . . . . . 1

137745

NUT/LOCKING 8-32 . . . . . . . . . . . . . . . . . . 8

137736

TRACK/TOP . . . . . . . . . . . . . . . . . . . . . . . . . 2

137774

CHASSIS/LEFT . . . . . . . . . . . . . . . . . . . . . . 1

137737

FASTENER/THUMB . . . . . . . . . . . . . . . . . . 4

10

137775

SLIDER/FRONT LEFT ASSEMBLY . . . . . 1

137738

SLIDER/FRONT RIGHT ASSEMBLY . . . . 1

11

137776

SLIDER/REAR LEFT ASSEMBLY. . . . . . . 1

137739

SLIDER/REAR RIGHT ASSEMBLY . . . . . 1

12

137923

SPACER/THUMB FASTENER . . . . . . . . . . 4

137743

PLATE/STRIKER . . . . . . . . . . . . . . . . . . . . . 4

PRINTED IN USA

134

917034/BP0404

KITS AND ACCESSORIES


Cab - Front Door Kit 808624
11
8
31

10

5
35
39
30
38
22

11
12

36
2

18

32

17

1
28

33

26
41

15

11

4
39
13
27
38

21

24

11
23

25

2
40
16
37
20

27
34
29

19

3
3
14

Ref
No

Part
No

REF

808624

KIT/FRONT DOOR . . . . . . . . . . . . . . . . . . . 1

21

138270

ASSY/WIPER MOTOR. . . . . . . . . . . . . . . . 1

071401

NUT/HEX 1/4 . . . . . . . . . . . . . . . . . . . . . . . . 2

22

138271

TANK/WASHER RESERVOIR . . . . . . . . . . 1

071703

NUT/LOCKING 3/8-16 . . . . . . . . . . . . . . . . 2

23

138272

CAM LATCH/DOOR . . . . . . . . . . . . . . . . . . 1

122485

STUD/BALL . . . . . . . . . . . . . . . . . . . . . . . . . 2

24

138273

LATCH/DOOR HANDLE . . . . . . . . . . . . . . . 1

137462

WASHER 1/4 SEALING . . . . . . . . . . . . . . . 2

25

138274

GROMMET/RUBBER . . . . . . . . . . . . . . . . . 1

138250

ASSY/TOP HINGE . . . . . . . . . . . . . . . . . . . 1

26

138275

SCREW/FLANGE M6 X 20MM . . . . . . . . . 3

138251

ASSY/BOTTOM HINGE . . . . . . . . . . . . . . . 1

27

138276

SPACER/PLASTIC . . . . . . . . . . . . . . . . . . . 4

138252

ASSY/STRIKER PLATE . . . . . . . . . . . . . . 1

28

138278

SCREW/TORX HD 1/4-20 X 2 . . . . . . . . . . 1

138254

ASSY/DOOR FRAME. . . . . . . . . . . . . . . . . 1

29

138279

SCREW/CAP 1/4-28 X 1 . . . . . . . . . . . . . . 3

138257

GLASS PANEL . . . . . . . . . . . . . . . . . . . . . . 1

30

138281

SPACER/DOOR GLASS MATING . . . . . . 4

10

138259

COVER/WIPER/WASHER . . . . . . . . . . . . . 1

31

138282

LABEL/ANGUS PALM ID . . . . . . . . . . . . . . 1

11

138260

SCREW/TORX HD 1/4-20 X 3/4 . . . . . . . 10

32

138283

SCREW/PH PAN HD 6-32 X 7/8 . . . . . . . . 2

12

138261

SCREW/TRX HD 1/4-20 X 1-1/4 . . . . . . . . 2

33

138284

NUT/ACORN/6-32 . . . . . . . . . . . . . . . . . . . . 2

13

138262

HANDLE/GRAB . . . . . . . . . . . . . . . . . . . . . . 1

34

138286

SEAL/BULB/FRONT DOOR . . . . . . . . . . . . 1

14

138263

SPRING/GAS ASSIST . . . . . . . . . . . . . . . . 1

35

138288

HARNESS/WIRE/FRONT DOOR . . . . . . . 1

15

138264

ASSY/WIPER SWITCH . . . . . . . . . . . . . . . 1

36

139169

PLUG/HOLE . . . . . . . . . . . . . . . . . . . . . . . . . 1

16

138265

ELBOW/HOSE CONNECTOR . . . . . . . . . . 1

37

650546

NUT/HEX 1/4-28 . . . . . . . . . . . . . . . . . . . . . 1

17

138266

SWITCH/LIMIT . . . . . . . . . . . . . . . . . . . . . . . 1

38

650851

SCREW/CAP 3/8 x 4-1/2 . . . . . . . . . . . . . . 2

18

138267

BLADE/WIPER . . . . . . . . . . . . . . . . . . . . . . . 1

39

651041

SCREW/MACHINE 3/8-16 X 3/4 . . . . . . . . 4

19

138268

ASSY/WIPER ARM . . . . . . . . . . . . . . . . . . 1

40

651544

SCREW/MACHINE 5/16-18 X 3/4 . . . . . . . 2

20

138269

ASSY/PANTOGRAPH PIVOT . . . . . . . . . . 1

41

653005

NUT/HEX 1/4-20 . . . . . . . . . . . . . . . . . . . . . 1

917034/BP0404

Description

Qty
Req

Ref
No

135

Part
No

Description

Qty
Req

PRINTED IN USA

KITS AND ACCESSORIES


Cab - Heater Kit 810445

30
DRILL .41 DIA
HOLE IF NEEDED

21

25

27

22

6
26

13

27
19

3
31

12

22

10
TO POWER TAP PLUG
IN LEFT ROPS PANEL

28

19

22

17

24

11

20

15

SUPPLY PORT

SUPPLY
HOSE

12
16

21

14
RETURN HOSE
23

29

18

31
INDICATOR SWITCH
25

26

2
14

RETURN PORT ON
WATER PUMP

Ref
No.

Part
No.

055335

CLAMP/HOSE #16 . . . . . . . . . . . . . . . . . . . 2

16

138713

REDUCER/HOSE/RIGHT ANGLE. . . . . . . 1

055648

TIE/WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

17

140755

SPACER/GAS SPRING MOUNT . . . . . . . . 1

058805

CLAMP/HOSE . . . . . . . . . . . . . . . . . . . . . . . 3

18

183018

ADAPTER/90 MP02 X FP02 . . . . . . . . . . 1

064260

NUT/HEX 5/16 . . . . . . . . . . . . . . . . . . . . . . . 1

19

184432

HOSE/HEATER 3/4 X 12-1/2. . . . . . . . . . . 1

070648

NUT/LOCK FLANGE HEAD 5/16 . . . . . . . 7

20

184433

HOSE/HEATER 5/8 X 4-1/2 . . . . . . . . . . . . 1

081380

CS WHIZLOCK 5/16 X 3/4 . . . . . . . . . . . . . 1

21

184434

HOSE/HEATER 5/8 X 42 . . . . . . . . . . . . . . 1

095955

CLAMP/HOSE . . . . . . . . . . . . . . . . . . . . . . . 8

22

184435

HOSE/HEATER 3/4 X 44-1/2. . . . . . . . . . . 1

132504

VALVE/BALL . . . . . . . . . . . . . . . . . . . . . . . . 1

23

184437

BRACKET/HOSE . . . . . . . . . . . . . . . . . . . . . 1

136304

KNOB/HEATER SWITCH . . . . . . . . . . . . . . 1

24

184439

FITTING/90 MP12 X HB12 . . . . . . . . . . . . 1

10

136305

SWITCH/HEATER . . . . . . . . . . . . . . . . . . . . 1

25

184448

FITTING/STRAIGHT MP8 X HB10 . . . . . . 1

11

138455

SCREW/MACHINE #10 X 1-1/4 . . . . . . . . 4

26

184451

FITTING/90 MP8 X FP8 . . . . . . . . . . . . . . 1

12

138553

ASSY/RECIRC GRILLE . . . . . . . . . . . . . . . 1

27

184609

FITTING/STRAIGHT HB12 X MP8 . . . . . . 2

13

138565

ASSY/HEATER HOUSING . . . . . . . . . . . . . 1

28

184613

BRACKET/HEATER VALVE MTG . . . . . . . 1

14

138576

PLENUM/CROSSOVER DUCT . . . . . . . . . 1

29

184629

FUSE/20 AMP . . . . . . . . . . . . . . . . . . . . . . . 1

15

138587

HARNESS/WIRE/HEATER SWITCH . . . . 1

30

650687

BOLT/CARRIAGE 5/16 X 3/4 . . . . . . . . . . 1

31

656010

SCREW/CAP M10 X 40 MM . . . . . . . . . . . 1

PRINTED IN USA

Description

Qty.
Req.

Ref
No.

136

Part
No.

Description

Qty.
Req.

917034/BP0404

KITS AND ACCESSORIES


Cab - Heater Kit Service Parts Assemblies

138358 Assembly View


138553 Assembly View

Ref
No.

Part
No.

Ref
No.

Part
No.

REF

138565

070634

ASSEMBLY/HEATER HOUSING . . . . . . . 1

REF

138358

HEATER/DEFROSTER KIT . . . . . . . . . . . . 1

NUT/FLANGE 1/4 . . . . . . . . . . . . . . . . . . . 12

136304

KNOB/HEATER SWITCH . . . . . . . . . . . . . . 1

095955

CLAMP/HOSE . . . . . . . . . . . . . . . . . . . . . . . 4

136305

SWITCH/HEATER . . . . . . . . . . . . . . . . . . . . 1

129420

PLUG/PLASTIC . . . . . . . . . . . . . . . . . . . . . . 1

138553

ASSEMBLY/RECIRC. GRILLE . . . . . . . . . 1

136310

RESISTOR BLOCK/HEATER . . . . . . . . . . 1

138565

ASSEMBLY/HEATER HOUSING . . . . . . . 1

136311

RECTIFIER/HEATER . . . . . . . . . . . . . . . . . 1

138576

PLENUM/CROSSOVER DUCT . . . . . . . . . 1

137797

NUT/SERRATED FLANGE 10-24 . . . . . . . 1

138587

HARNESS/WIRE/HEATER SWITCH . . . . 1

138540

CORE/HEATER . . . . . . . . . . . . . . . . . . . . . . 1

138541

ASSEMBLY/BLOWER 12 VDC . . . . . . . . . 1

138546

BRACKET/COIL MATING . . . . . . . . . . . . . 1

10

138548

BRACKET/REINFORCEMENT . . . . . . . . . 1

11

138549

PLENUM/AIR INTAKE . . . . . . . . . . . . . . . . 1

12

138551

FILTER/FRESH AIR INTAKE. . . . . . . . . . . 1

13

138554

ELBOW/90 5/8 TUBE . . . . . . . . . . . . . . . . 2

14

138555

HOSE/MOLDED 5/8 HEATER . . . . . . . . . . 1

15

138556

HOSE/MOLDED 5/8 HEATER . . . . . . . . . . 1

16

138558

ASSEMBLY/DRIP PAN . . . . . . . . . . . . . . . . 1

17

138559

ASSEMBLY/HOUSING BACK PLATE . . . 1

18

138562

GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . 2

19

138563

GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . 2

20

138564

PLUG/PLASTIC 7/8. . . . . . . . . . . . . . . . . . . 1

21

138586

HARNESS/WIRE/HEATER . . . . . . . . . . . . 1

22

651307

SCREW/PHILLIPS RH 1/4-20 X 1/2 . . . . 20

917034/BP0404

Description

Qty.
Req.

Description

Qty.
Req.

Ref
No.

Part
No.

REF

138553

ASSEMBLY/RECIRC. GRILLE . . . . . . . . . 1

071401

NUT/HEX 1/4 . . . . . . . . . . . . . . . . . . . . . . . . 2

138542

PLATE/RECIRC. COVER . . . . . . . . . . . . . . 1

138543

HOLDER/RECIRC. FILTER . . . . . . . . . . . . 1

138545

FILTER/FOAM/RECIRC. . . . . . . . . . . . . . . 1

138552

SCREW/THUMB KNOB 1/4-20 . . . . . . . . . 1

137

Description

Qty.
Req.

PRINTED IN USA

KITS AND ACCESSORIES


47

Cab - Heater/Air Conditioning Combination Kit 810446


33

34
47

20
19
34
33

24

23

23
38

37
18

36

13

15

10

23

34
2

47

34
40
41

44

40

47

43
16

27

21

44

42

32

17
35

25
NOTE 2
52

11
14

13

12

NOTE 1: APPLY LOCTITE 242 &


TORQUE TO 65 FT-LBS

42

15

24

33
49

29

NOTE 2: APPLY LOCTITE 242 &


TORQUE TO 158 FT-LBS

28
30

51
WIRE HARNESS TIES 1

36

NOTE 1

35

46

PROTECTS HOSE #32


PROTECTS
HOSE #33
45

Ref
No.

Part
No.

REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

184326
055648
058805
064260
064422
070634
070648
070856
076058
081380
095955
138455
138553
138576
138587
138621
138625
138649
138713
138714
138770
138771
138776
138777
138778
138799

PRINTED IN USA

Description

Qty.
Req.

KIT/AC-HEATER COMBINATION . . . . . . . . . . . . 1
TIE/WIRE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CLAMP/HOSE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
NUT/HEX 5/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SCREW/FLANGE 3/8 X 1-1/2 . . . . . . . . . . . . . . . 2
NUT/FLANGE 1/4. . . . . . . . . . . . . . . . . . . . . . . . . . 2
NUT/FLANGE 5/16 . . . . . . . . . . . . . . . . . . . . . . . . 6
NUT/FLANGE 3/8. . . . . . . . . . . . . . . . . . . . . . . . . . 2
RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SCREW/MACHINE 5/16 X 3/4 . . . . . . . . . . . . . . . 1
CLAMP/HOSE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SCREW/MACHINE #10 X 1-1/4 . . . . . . . . . . . . . . 4
GRILLE/RECIRCULATING . . . . . . . . . . . . . . . . . . 1
DUCT/CROSSOVER . . . . . . . . . . . . . . . . . . . . . . . 1
HARNESS/HEATER SWITCH . . . . . . . . . . . . . . . 1
HOUSING/AC/HEATER. . . . . . . . . . . . . . . . . . . . . 1
VALVE/HEATER/ELEC FLOW CONTROL . . . . . 1
RECEIVER/DRYER/AC . . . . . . . . . . . . . . . . . . . . . 1
REDUCER/HOSE/RIGHT ANGLE . . . . . . . . . . . . 1
SWITCH/BINARY/AC. . . . . . . . . . . . . . . . . . . . . . . 1
HARNESS/WIRE/DRYER . . . . . . . . . . . . . . . . . . . 1
BELT/V/AC DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . 2
AC EVACUATOR/FREON CHARGE . . . . . . . . . . 1
O-RING/AC/#6 FITTING . . . . . . . . . . . . . . . . . . . . 4
O-RING/AC/#8 FITTING . . . . . . . . . . . . . . . . . . . . 2
O-RING/AC/#10 FITTING . . . . . . . . . . . . . . . . . . . 2

Ref
No.
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52

138

Part
No.
139280
140614
183018
183968
184013
184021
184024
184349
184390
184391
184432
184433
184434
184435
184437
184439
184448
184451
184598
184599
184606
650426
650730
651040
656017
656127

Description

Qty.
Req.

ASSY/AC CONTROL MODULE . . . . . . . . . . . . . . 1


COMPRESSOR/AC . . . . . . . . . . . . . . . . . . . . . . . . 1
ADAPTOR/90 MP02 X FP02. . . . . . . . . . . . . . . . 1
MOUNT/AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
BRACKET/AC DRYER/HEATER VALVE . . . . . . 1
HOSE/AC/EVAP TO COMP . . . . . . . . . . . . . . . . . 1
HOSE/AC/COMP TO COND . . . . . . . . . . . . . . . . . 1
HOSE/AC/DRYER . . . . . . . . . . . . . . . . . . . . . . . . . 2
HARNESS/WIRE/ELEC VALVE . . . . . . . . . . . . . . 1
HARNESS/WIRE/FAN . . . . . . . . . . . . . . . . . . . . . . 1
HOSE/HEATER 3/4 X 12-1/2 . . . . . . . . . . . . . . . . 1
HOSE/HEATER 5/8 X 32 . . . . . . . . . . . . . . . . . . . 1
HOSE/HEATER 5/8 X 50 . . . . . . . . . . . . . . . . . . . 1
HOSE/HEATER 3/4 X 44-1/2 . . . . . . . . . . . . . . . . 1
BRACKET/HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . 1
FITTING/90 MP12 X HB12 . . . . . . . . . . . . . . . . . 1
FITTING/STRAIGHT MP8 X HB10 . . . . . . . . . . . 1
FITTING/90 MP8 X FP8 . . . . . . . . . . . . . . . . . . . 1
SLEEVE/NYLON PROTECTIVE . . . . . . . . . . . . . 1
SLEEVE/NYLON PROTECTIVE . . . . . . . . . . . . . 1
ASSY/CONDENSER . . . . . . . . . . . . . . . . . . . . . . . 1
SCREW/CAP 1/4 X 1-1/4 . . . . . . . . . . . . . . . . . . . 2
SCREW/CAP 3/8 X 5 . . . . . . . . . . . . . . . . . . . . . . . 1
SCREW/MACHINE 5/16-18 . . . . . . . . . . . . . . . . . 1
SCREW/CAP M12 X 35 MM . . . . . . . . . . . . . . . . . 2
SCREW/CAP M16 X 30 MM . . . . . . . . . . . . . . . . . 2

917034/BP0404

KITS AND ACCESSORIES

Cab - Heater/Air Conditioning Combination Kit Service Parts Assemblies

139280 Assembly View


1

7
5

6
8

Ref
No.

Part
No.

REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

138621
070634
095955
136310
136311
137797
138540
138541
138546
138548
138549
138551
138554
138555
138556
138558
138559
138562
138563
138586

917034/BP0404

Description

Qty.
Req.

ASSEMBLY/AC-HEATER HOUSING . . . . . . . . . 1
NUT/FLANGE 1/4 . . . . . . . . . . . . . . . . . . . . . . . . 12
CLAMP/HOSE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
RESISTOR BLOCK/HEATER . . . . . . . . . . . . . . . . 1
RECTIFIER/HEATER. . . . . . . . . . . . . . . . . . . . . . . 1
NUT/SERRATED FLANGE 10-24 . . . . . . . . . . . . 1
CORE/HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
ASSEMBLY/BLOWER 12 VDC . . . . . . . . . . . . . . 1
BRACKET/COIL MATING . . . . . . . . . . . . . . . . . . . 1
BRACKET/REINFORCEMENT . . . . . . . . . . . . . . . 1
PLENUM/AIR INTAKE . . . . . . . . . . . . . . . . . . . . . . 1
FILTER/FRESH AIR INTAKE . . . . . . . . . . . . . . . . 1
ELBOW/90 5/8 TUBE . . . . . . . . . . . . . . . . . . . . . . 2
HOSE/MOLDED 5/8 HEATER . . . . . . . . . . . . . . . 1
HOSE/MOLDED 5/8 HEATER . . . . . . . . . . . . . . . 1
ASSEMBLY/DRIP PAN . . . . . . . . . . . . . . . . . . . . . 1
ASSEMBLY/HOUSING BACK PLATE . . . . . . . . . 1
GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
HARNESS/WIRE/HEATER . . . . . . . . . . . . . . . . . . 1

20
21
22
23
24
25
26
27

138623
138678
138720
138723
138728
138729
138768
651307

Ref
No.

Part
No.

REF
1
2
3
4
5
6
7
8
9

139280
136305
137061
139124
139214
139274
139276
139277
139279
654006

139

SWITCH/PRESET COLD CONTROL . . . . . . . . . 1


CORE/EVAPORATOR - AC . . . . . . . . . . . . . . . . . 1
PIPE/BULKHEAD AC FITTING . . . . . . . . . . . . . . 1
VALVE/EXPANSION AC . . . . . . . . . . . . . . . . . . . . 1
NUT/JAM 7/8-14. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
NUT/JAM 5/8-18. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
HARNESS/WIRE AC COLD SWITCH . . . . . . . . . 1
SCREW/PHILLIPS RH 1/4-20 X 1/2 . . . . . . . . . 20

Description

Qty.
Req.

ASSEMBLY/AC CONTROL. . . . . . . . . . . . . . . . . . 1
SWITCH/HEATER . . . . . . . . . . . . . . . . . . . . . . . . . 1
NUT/HEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SWITCH/AC CLUTCH . . . . . . . . . . . . . . . . . . . . . . 1
DECAL/AC CONTROL. . . . . . . . . . . . . . . . . . . . . . 1
PLATE/RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . 1
ASSY/AC CONTROL FACEPLATE . . . . . . . . . . . 1
MODULE/AC CONTROL . . . . . . . . . . . . . . . . . . . . 1
KNOB/AC, HEATER CONTROL . . . . . . . . . . . . . 2
WASHER/FLAT 3/8 . . . . . . . . . . . . . . . . . . . . . . . . 4

PRINTED IN USA

KITS AND ACCESSORIES


Impact Resistant Door Kit 810088
DETAIL A
22

16 17

3
10
VIEW-REAR (INSIDE-LOWER RT)
11

28

DETAIL A
29

24

10
25
23
3

DETAIL B

15

12

31

16
5

14

19
14

13

DETAIL C
30
18

DETAIL B

30

20

21

27

DETAIL C

26

Ref
No

Part
No

055648

TIE/WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

17

138284

NUT/ACORN/6-32 . . . . . . . . . . . . . . . . . . . . 2

071703

LN 3/8 CBZ. . . . . . . . . . . . . . . . . . . . . . . . . . 2

18

138286

SEAL/BULB/FRONT DOOR . . . . . . . . . . . . 1

122485

STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

19

138820

PANEL/IMPACT DOOR/LEXAN . . . . . . . . 1

138250

ASS'Y-TOP HINGE . . . . . . . . . . . . . . . . . . . 1

20

138822

WELD'T/IMPACT DOOR FRAME . . . . . . . 1

138251

ASS'Y-BOTTOM HINGE . . . . . . . . . . . . . . . 1

21

138825

NUT/ACORN 1/4-20 . . . . . . . . . . . . . . . . . . 2

138252

ASS'Y/STRIKER PLATE. . . . . . . . . . . . . . . 1

22

138834

HARNESS/WIRE/IMPACT DOOR . . . . . . . 1

138260

SCREW/TORX HD/1/4-20X3/4 . . . . . . . . . 4

23

139169

PLUG-HOLE (METAL) . . . . . . . . . . . . . . . . 1

138261

SCREW/TRX HD/1/4-20X1.25. . . . . . . . . . 2

24

139170

WASHER-SEALING . . . . . . . . . . . . . . . . . 10

138262

HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

25

139172

SCREW-HEX MACHINE #10 . . . . . . . . . . 10

10

138263

SPRING/GAS ASSIST . . . . . . . . . . . . . . . . 1

26

139218

LABEL-MFG IDENT . . . . . . . . . . . . . . . . . . 1

11

138266

SWITCH/LIMIT . . . . . . . . . . . . . . . . . . . . . . . 1

27

650580

FW 3/16 AZ . . . . . . . . . . . . . . . . . . . . . . . . . 2

12

138272

CAM LATCH/DOOR . . . . . . . . . . . . . . . . . . 1

28

650851

CS 3/8x4-1/2 C5ZY . . . . . . . . . . . . . . . . . . . 2

13

138273

LATCH/DOOR HANDLE . . . . . . . . . . . . . . . 1

29

651041

SCREW/MACHINE HEX FLANGE . . . . . . 4

14

138275

SCREW/HX FLANGE HD/M6X20 . . . . . . . 3

30

651544

HWHMS 5/16-18 X 3/4 LG . . . . . . . . . . . . . 2

15

138278

SCREW/TORX HD/1/4-20 X 2 . . . . . . . . . . 1

31

653005

HN 1/4 C2Z . . . . . . . . . . . . . . . . . . . . . . . . . 1

16

138283

SCREW/PH PAN HD 6-32X7/8 . . . . . . . . . 2

PRINTED IN USA

Description

Qty
Req

Ref
No

140

Part
No

Description

Qty
Req

917034/BP0404

KITS AND ACCESSORIES


Single Point Lift Kit 810101

11

9
1
8

4
12

3
13

10

Ref
No

Part
No

064260

NUT/HEX 5/16 NY NC Z . . . . . . . . . . . . . . 1

067847

NUT/HEX 3/8 NY NC Z. . . . . . . . . . . . . . . . 2

134966

WASHER-1/2" HDN. (FLAT) . . . . . . . . . . . 8

136226

CLAMP/TUBE . . . . . . . . . . . . . . . . . . . . . . . 1

137718

DECAL/LIFT HOOK. . . . . . . . . . . . . . . . . . . 2

138652

BAR/LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

138662

ASSY/HOOK . . . . . . . . . . . . . . . . . . . . . . . . 1

138669

TUBE/LOCKING . . . . . . . . . . . . . . . . . . . . . 2

138670

ROD/LIFT SUPPORT . . . . . . . . . . . . . . . . . 1

10

138715

PLATE/MOUNTING . . . . . . . . . . . . . . . . . . . 2

11

139355

PLATE/NAME. . . . . . . . . . . . . . . . . . . . . . . . 1

12

650818

CS 3/8x3 C5ZY . . . . . . . . . . . . . . . . . . . . . . 2

13

651164

CS 1/2x2-1/4 C8 . . . . . . . . . . . . . . . . . . . . . 8

917034/BP0404

Description

Qty
Req

141

PRINTED IN USA

KITS AND ACCESSORIES


Pre-Cleaner Kit 810442

1
5
2
1

4
HOSE CLAMP (REF)
ELBOW WITH
INDICATOR
(REF)

Ref
No

Part
No

REF

810442

KIT/PRE-CLEANER . . . . . . . . . . . . . . . . . . 1

131842

NUT/SPIRALOCK 5/16 . . . . . . . . . . . . . . 4

184000

PLATE/FILTER SUPPORT . . . . . . . . . . . . 1

184328

AIR/PRECLEANER ENGINE AIR . . . . . . . 1

186006

SLEEVE/RUBBER INSERT . . . . . . . . . . . . 1

650486

SCREW/CAP 5/16 X 3/4 . . . . . . . . . . . . . . 4

PRINTED IN USA

Description

INTAKE HOSE TO
TURBO OR INTAKE
MANIFOLD INLET
(REF)

Qty
Req

142

917034/BP0404

KITS AND ACCESSORIES


Electric ROPS/FOPS Lift Kit 810448

80 AMP FUSE

ENGINE COVER BUMPER


1

BLUE WIRE UP

4
6
TO NEG REMOTE TERMINAL

2
7

10
3

TO QUICK DISCONNECT
ON MOTOR

8
TO POS REMOTE TERMINAL

GREEN WIRE DOWN


TO ROPS CYLINDER
DISCONNECT
SWITCH

TO HYDRAULIC RESERVOIR

Ref
No

Part
No

REF

184486

ASSY/ELECTRIC ROPS LIFT . . . . . . . . . . 1

055648

TIE/WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

076588

SCREW/FLANGE 3/8 X 3/4 . . . . . . . . . . . . 2

184477

FITTING/90 MAORB4 X MJ8 . . . . . . . . . . 1

184485

BRACKET/ELECTRIC ROPS LIFT . . . . . . 1

184518

WIRE HARNESS/ROPS PUMP . . . . . . . . . 1

184643

SWITCH/PUSH BUTTON . . . . . . . . . . . . . . 2

184644

BOOT/SWITCH . . . . . . . . . . . . . . . . . . . . . . 2

184646

PUMP/ROPS LIFT . . . . . . . . . . . . . . . . . . . . 1

184647

PLUG MJ8 . . . . . . . . . . . . . . . . . . . . . . . . . . 1

10

184687

PLUG/HOLLOW HEX #4 . . . . . . . . . . . . . . 1

917034/BP0404

Description

Qty
Req

143

PRINTED IN USA

KITS AND ACCESSORIES

810441 Block Heater Kit


Ref.
No.

Part
No.

Qty.
Req.

REF

810441

KIT/BLOCK HEATER . . . . . . . . . . . . . . . . . 1

184377

HEATER/ENGINE BLOCK . . . . . . . . . . . . . 1

074091

CALBE TIE/LOK STRAP . . . . . . . . . . . . . . 6

Description

810443 Power-A-Tach Kit


19
11

10

12

19
11

Ref
No.

Part
No.

055648

TIE/WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

067847

NUT/HEX 3/8 NY NC Z. . . . . . . . . . . . . . . . 2

Description

Qty

074091

TIE/NYLON. . . . . . . . . . . . . . . . . . . . . . . . . . 1

076147

CLAMP/HOSE . . . . . . . . . . . . . . . . . . . . . . . 2

131842

NUT/SPIRALOCK 5/16-18 . . . . . . . . . . . . . 1

138529

LINK TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . 1

138530

WELD/EXTENSION LINK/RT . . . . . . . . . . 1

138535

COVER/ALL-TACH . . . . . . . . . . . . . . . . . . . 1

138568

ACTUATOR . . . . . . . . . . . . . . . . . . . . . . . . . 1

10

138839

ASSY/SWITCH/ELE PWR TACH . . . . . . . 1

11

138848

HARNESS/PWR ALL-TACH. . . . . . . . . . . . 1

12

138850

HARNESS/PWR ALL-TACH. . . . . . . . . . . . 1

13

139101

DECAL-POWER ALL-TACH. . . . . . . . . . . . 1

14

139107

DECAL-LATCHING (LEFT) . . . . . . . . . . . . 1

15

139109

DECAL-LATCHING (RIGHT) . . . . . . . . . . . 1

16

650579

CS 3/8x1-3/4 C5ZY . . . . . . . . . . . . . . . . . . . 2

17

650687

CB 5/16X3/4 C5ZY . . . . . . . . . . . . . . . . . . . 1

18

651168

THWNS TX USL .38 X .75 . . . . . . . . . . . . . 6

19

138849

HARNESS/PWR ALL-TACH. . . . . . . . . . . . 1

PRINTED IN USA

17
14
18
13

15

3
16
18

9
2
7

144

917034/BP0404

KITS AND ACCESSORIES


OTHER AVAILABLE ACCESSORIES
Description
Specify left or right side mounting on tire and wheel sets when ordering:

Tire on Wheel 12 x 35 Solid Rubber - 1 only .


Tire on Wheel 14 x 17.5 12-ply HD - 1 only .
Tire on Wheel 14 x 17.5 Foam-Filled. . . . .
Tire on Wheel 14 x 17.5 Severe Duty. . . . .

917034/BP0404

.
.
.
.

.
.
.
.

.
.
.
.

145

.
.
.
.

.
.
.
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.
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.
.
.
.

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.
.
.

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.
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Stock#
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.
.
.

.
.
.
.

.
.
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.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

808338
807728
810046
810146

PRINTED IN USA

Part
No.

040775
040775
040775
040775
052048
052048
054202
054626
054626
054626
054626
054816
054816
054816
054818
054818
054820
054820
054885
054885
054885
054885
054985
054985
054994
054994
054994
054994
055030
055648
055648
055648
055981
056937
056937
056937
056937
057557
058610
058615
058615
058648
058805
058805
061166
062023
062023
062023
062023
064260

Page
No.

Ref.
No.

Part
No.

Page
No.

Ref.
No.

Part
No.

Page
No.

Ref.
No.

Part
No.

Page
No.

Ref.
No.

56
58
60
62
82
84
46
24
26
34
70
28
34
36
18
20
24
26
56
58
60
62
82
84
24
26
28
70
28
68
82
84
40
46
50
52
54
70
28
82
84
92
82
84
16
10
12
18
20
36

1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
2
2
2
2
2
2
2
3
3
2
2
3
1
3
3
1
2
1
1
1
3
4
4
4
1
5
5
1
1
1
2
2
2

064260
064260
064260
064260
064260
064260
067750
067750
067750
067750
067761
067823
067847
067847
067847
067847
067847
067847
067847
067847
067847
067880
067950
068034
068034
068034
068034
068034
068034
068938
068938
068938
070634
070634
070636
070636
070648
070648
071401
071401
071401
071401
071401
071401
071401
071703
071703
072340
072340
072343

40
42
70
82
84
92
72
86
88
96
28
70
2
8
42
56
58
60
62
64
66
12
80
2
18
20
36
68
70
24
26
32
2
12
86
88
2
80
10
42
44
48
70
82
84
14
16
86
88
82

2
1
4
6
6
2
1
1
1
1
5
5
3
1
2
3
3
3
3
1
1
2
1
4
3
3
3
2
6
4
4
1
5
3
2
2
6
2
2
3
1
1
7
7
7
1
2
3
3
8

072343
072580
072580
072587
072587
072587
072602
072602
072615
072803
072807
072807
072807
072871
072871
073024
073024
073036
073036
073535
073687
074091
074091
074091
074091
074091
074091
074091
074093
074093
074093
074395
074395
074868
074868
074868
075236
075288
075288
075288
076031
076058
076058
076147
076147
076147
076588
076590
076590
076590

84
24
26
22
28
40
28
38
28
28
24
26
28
52
54
10
12
86
88
20
72
10
12
68
82
84
86
88
46
52
54
36
40
46
52
54
28
50
52
54
28
82
84
10
12
68
90
2
18
20

8
5
5
1
6
3
7
1
8
9
6
6
10
2
2
3
4
4
4
4
2
4
5
3
9
9
5
5
3
3
3
4
4
4
4
4
11
2
5
5
12
10
10
5
6
4
1
7
4
5

078942
078998
078998
079039
079039
079039
079097
079098
079098
079098
079098
079126
079126
079126
079209
079209
079216
079216
081371
081371
081377
081377
081377
081380
081380
081380
081380
081380
081380
081380
081380
087849
087849
087850
087850
087851
087851
088040
088040
088044
088467
088467
088904
088904
088912
088937
088937
089079
091421
091666

80
82
84
46
52
54
40
28
36
38
40
28
36
38
64
66
52
54
76
78
10
12
50
6
6
52
54
82
84
86
88
14
16
18
20
10
12
86
88
34
82
84
36
40
66
14
16
64
2
82

3
11
11
5
6
6
5
13
5
2
6
14
6
3
2
2
7
7
1
1
6
7
3
1
1
8
8
12
12
6
6
2
3
5
6
7
8
7
7
3
13
13
7
7
1
3
4
3
8
14

PRINTED IN USA

146

NUMERICAL INDEX

INDEX

917034/BP0404

INDEX

NUMERICAL INDEX

Part
No.

091666
091667
091667
092164
092164
095955
095955
114665
114742
114742
121002
121002
121002
121002
121030
121587
121774
122485
122633
122649
122649
123501
124078
124078
124078
124078
124078
127342
127428
127428
127716
127716
127716
127717
127717
127717
127717
127717
127717
127717
127717
127717
127963
128007
128007
128015
128316
128316
128316
128316

917034/BP0404

Page
No.

Ref.
No.

Part
No.

Page
No.

Ref.
No.

Part
No.

Page
No.

Ref.
No.

Part
No.

Page
No.

Ref.
No.

84
82
84
2
22
10
12
2
28
34
56
58
60
62
100
80
22
2
2
82
84
2
2
56
58
60
62
28
14
16
42
44
48
40
46
50
52
54
56
58
60
62
80
82
84
2
46
50
52
54

14
15
15
9
2
8
9
10
15
4
4
4
4
4
40
4
3
11
12
16
16
13
14
5
5
5
5
16
4
5
4
2
2
8
6
5
9
9
6
6
6
6
5
17
17
15
7
6
10
10

128316
128633
128633
128633
128633
128633
128634
128738
128738
128738
128738
130064
130064
131405
131522
131522
131609
131797
131799
131842
131842
131842
131842
131842
131842
131842
131842
131842
131842
131842
131842
131842
131842
131842
131842
131842
131842
131842
131913
131913
131940
131952
131953
131958
132049
132054
132054
132274
132285
132286

80
42
56
58
60
62
42
34
86
88
94
86
88
28
2
28
8
2
2
2
14
16
28
34
36
40
50
52
54
56
58
60
62
68
82
84
86
88
2
80
2
38
38
40
28
24
26
34
92
92

6
5
7
7
7
7
6
5
9
8
1
10
9
17
16
18
2
17
18
19
5
6
19
6
8
9
7
11
11
8
8
8
8
5
19
19
11
10
20
7
21
4
5
10
20
7
7
7
3
4

132293
132346
132346
132366
132372
132372
132372
132373
132373
132493
132707
134327
134327
134345
134588
134588
134588
134588
134588
134588
134615
134757
134757
134757
134757
134757
134792
134792
134792
134851
134851
134852
134852
134852
134852
134852
134852
134852
134852
134852
134852
134852
134852
134852
134853
134853
134853
134880
134988
134991

2
44
48
2
42
44
48
44
48
2
66
46
52
2
44
60
62
72
82
84
28
52
56
58
60
62
46
52
54
52
54
2
10
12
18
20
28
46
50
52
54
70
82
84
2
22
28
40
40
40

22
3
3
23
7
4
4
5
5
24
3
8
12
25
6
9
9
3
20
20
21
13
9
9
10
10
9
14
12
15
13
26
9
10
6
7
22
10
8
16
14
8
21
21
27
4
23
11
12
13

135007
135332
135367
135393
135393
135427
135427
135427
135661
135773
135773
135773
135928
135928
135940
135940
136003
136011
136011
136045
136045
136111
136175
136204
136204
136332
136333
136339
136383
136383
136420
136443
136443
136453
136470
136470
136493
136526
136539
136582
136582
136582
136582
136584
136601
136601
136602
136602
136610
136611

40
54
28
46
52
10
12
70
2
22
36
64
24
26
24
26
44
44
48
10
12
8
8
82
84
26
26
8
14
16
2
14
16
2
2
8
64
64
64
56
58
60
62
38
10
12
52
54
40
54

14
15
24
11
17
10
11
9
28
5
9
4
8
8
9
9
7
8
6
11
12
8
3
22
22
10
11
9
6
7
29
7
8
30
31
4
5
6
7
10
10
11
11
6
12
13
18
16
15
17

147

PRINTED IN USA

Part
No.

136619
136627
136663
136686
136686
136765
136766
136818
136818
136837
136837
136844
136844
136861
136863
136865
136884
136903
136907
136907
136910
136910
136910
136910
137003
137004
137008
137035
137036
137043
137046
137049
137058
137059
137061
137063
137063
137065
137072
137082
137089
137090
137091
137096
137097
137098
137099
137108
137108
137111

Page
No.

Ref.
No.

Part
No.

Page
No.

Ref.
No.

Part
No.

Page
No.

Ref.
No.

Part
No.

Page
No.

Ref.
No.

38
38
66
14
16
66
66
52
54
56
60
56
58
36
64
36
22
42
82
84
56
58
60
62
38
36
22
80
80
80
28
28
40
40
80
10
12
8
8
38
40
38
38
40
40
40
24
18
20
40

7
8
4
8
9
5
6
19
18
11
12
12
11
10
8
11
6
8
23
23
13
12
13
12
9
12
7
8
9
10
25
26
16
17
11
13
14
5
6
10
18
11
12
19
20
21
10
7
8
22

137112
137117
137118
137130
137130
137132
137135
137135
137147
137158
137164
137167
137168
137169
137170
137177
137186
137251
137256
137256
137267
137308
137308
137308
137308
137323
137324
137326
137337
137346
137347
137348
137350
137351
137352
137353
137372
137373
137375
137375
137376
137377
137379
137385
137386
137387
137404
137404
137405
137406

40
72
72
36
40
72
36
40
66
66
66
66
66
66
66
66
36
52
52
54
72
56
58
60
62
50
50
50
80
50
50
72
72
72
72
50
50
50
18
20
50
50
66
66
66
66
52
54
70
52

23
4
5
13
24
6
14
25
2
3
4
5
7
8
9
10
15
20
21
19
7
14
13
14
13
9
10
11
12
12
13
8
9
10
11
14
15
16
8
9
17
18
6
7
11
12
22
20
10
23

137406
137408
137408
137411
137412
137413
137414
137424
137425
137425
137426
137427
137428
137428
137429
137429
137430
137432
137432
137434
137434
137436
137436
137441
137442
137442
137444
137444
137447
137450
137450
137453
137454
137455
137456
137458
137462
137463
137465
137488
137496
137497
137498
137498
137501
137501
137502
137503
137507
137508

54
52
54
70
22
28
28
92
82
84
92
92
52
54
82
84
40
52
54
52
54
52
54
72
82
84
82
84
70
52
54
72
72
72
72
72
72
92
22
72
40
92
14
16
14
16
72
72
72
82

21
24
22
11
8
27
28
5
24
24
6
7
25
23
25
25
26
26
24
27
25
28
26
12
26
26
27
27
12
29
27
13
14
15
16
17
18
8
9
19
27
9
30
30
31
31
20
21
22
28

137508
137509
137510
137511
137512
137514
137515
137516
137522
137522
137530
137530
137530
137531
137532
137537
137537
137539
137539
137540
137540
137542
137543
137545
137557
137557
137557
137559
137570
137570
137571
137573
137573
137574
137576
137576
137577
137577
137578
137579
137580
137581
137582
137586
137588
137589
137591
137592
137599
137600

84
38
38
28
28
28
28
28
44
48
42
44
48
28
72
42
44
24
26
24
26
28
100
99
42
44
48
70
42
48
100
36
38
36
36
38
36
38
40
40
40
40
40
28
28
28
2
2
22
22

28
13
14
29
30
31
32
33
9
7
9
10
8
34
23
10
11
11
12
12
13
35
26
1
11
12
9
13
12
10
27
16
15
17
18
16
19
17
28
29
30
31
32
36
37
38
32
33
10
11

PRINTED IN USA

148

NUMERICAL INDEX

INDEX

917034/BP0404

INDEX

NUMERICAL INDEX

Part
No.

137602
137602
137603
137603
137604
137604
137605
137606
137608
137611
137611
137613
137613
137614
137621
137623
137624
137628
137632
137634
137641
137642
137643
137647
137655
137657
137658
137659
137659
137660
137661
137672
137679
137696
137700
137700
137703
137703
137703
137703
137706
137706
137706
137706
137707
137709
137727
137727
137740
137741

917034/BP0404

Page
No.

Ref.
No.

Part
No.

Page
No.

Ref.
No.

Part
No.

Page
No.

Ref.
No.

Part
No.

Page
No.

Ref.
No.

86
88
86
88
24
26
26
26
28
24
26
24
26
28
30
2
6
99
99
99
2
46
46
99
99
99
99
14
16
99
99
36
40
70
36
40
56
58
60
62
56
58
60
62
70
42
52
54
36
36

12
11
13
12
13
14
15
16
39
14
17
15
18
40
41
34
2
2
3
4
35
12
13
5
6
7
8
29
29
9
10
20
33
14
21
34
15
14
15
14
16
15
16
15
15
13
30
28
22
23

137749
137749
137750
137751
137751
137753
137753
137754
137754
137755
137756
137759
137759
137759
137759
137783
137784
137797
137797
137797
137797
137805
137807
137808
137811
137811
137814
137815
137816
137821
137821
137822
137829
137832
137832
137833
137833
137834
137834
137836
137836
137841
137859
137859
137859
137876
137885
137885
137891
137891

86
88
30
34
94
86
88
10
12
100
99
56
58
60
62
30
30
82
84
86
88
2
2
99
30
36
99
2
30
72
92
72
100
24
26
24
26
24
26
74
74
99
36
38
40
2
24
26
38
40

14
13
42
8
2
15
14
14
15
35
11
17
16
17
16
43
44
29
29
16
15
36
37
13
45
24
14
38
46
24
10
25
32
16
19
17
20
18
21
2
1
15
25
18
35
39
19
22
19
36

137897
137902
137902
137914
138245
138535
138568
138619
138627
138628
138635
138672
138673
138674
138711
138730
138731
138732
138744
138752
138759
138763
138773
138839
138841
138848
138849
138849
138850
138877
139007
139009
139010
139013
139014
139101
139107
139109
139115
139221
139225
139333
139340
139341
139817
139879
139966
139966
140074
140085

54
36
40
8
2
68
68
2
34
34
2
26
26
24
100
34
34
34
34
66
8
66
24
68
66
68
82
84
68
30
80
80
80
80
80
100
100
100
30
34
66
92
78
78
36
2
10
12
2
16

29
26
37
7
40
6
7
41
9
10
42
23
24
20
31
12
13
14
15
8
3
9
21
8
13
9
30
30
10
47
13
14
15
16
17
36
37
38
48
16
14
11
2
2
27
43
15
16
44
10

140124
140124
140217
140217
140217
140217
140221
140221
140221
140221
140259
140259
140365
140366
140505
140516
140518
140534
140538
140551
140599
140630
140655
140697
140737
140737
140748
140756
140768
140769
140774
140774
140838
140839
140844
140847
140855
140861
140863
140865
140875
183066
183073
183073
183088
183096
183110
183121
183122
183146

14
16
56
58
60
62
56
58
60
62
14
16
16
16
30
99
30
2
30
2
16
30
70
64
10
12
2
30
36
36
10
12
16
2
2
2
70
30
30
30
4
100
10
12
14
14
14
80
80
4

9
11
18
17
18
17
19
18
19
18
10
12
13
14
49
16
50
45
51
46
15
52
16
9
16
17
47
53
28
29
17
18
16
48
49
50
17
54
55
56
51
30
18
19
11
12
13
18
19
52

149

PRINTED IN USA

Part
No.

183147
183147
183147
183147
183149
183153
183170
183170
183177
183178
183226
183227
183227
183240
183240
183242
183249
183249
183259
183272
183273
183273
183286
183318
183320
183352
183372
183376
183376
183384
183384
183416
183427
183427
183429
183429
183445
183445
183468
183510
183512
183513
183519
183520
183523
183523
183531
183544
183547
183547

Page
No.

Ref.
No.

Part
No.

Page
No.

Ref.
No.

Part
No.

Page
No.

Ref.
No.

Part
No.

Page
No.

Ref.
No.

44
46
48
52
52
46
56
58
36
36
64
56
58
18
20
18
6
6
6
6
44
48
44
20
4
6
6
18
20
18
20
40
18
20
82
84
82
84
4
16
16
16
8
8
10
12
10
12
82
84

13
14
11
31
32
15
20
19
30
31
10
21
20
9
10
10
3
2
3
4
14
12
15
11
53
5
6
11
12
12
13
38
13
14
31
31
32
32
54
17
18
19
8
9
19
20
20
21
33
33

183550
183587
183601
183601
183603
183603
183604
183604
183605
183613
183614
183627
183629
183630
183631
183632
183634
183634
183635
183640
183645
183645
183648
183648
183648
183649
183650
183657
183658
183659
183665
183665
183668
183668
183669
183670
183672
183675
183678
183678
183680
183680
183681
183684
183685
183687
183687
183691
183693
183711

16
62
60
62
60
62
10
12
60
6
6
4
16
14
30
30
86
88
70
6
86
88
4
18
20
30
30
14
14
14
18
20
18
20
30
30
70
30
18
20
18
20
20
30
30
60
62
30
36
18

20
19
20
20
21
21
21
22
22
4
5
55
21
14
57
58
17
16
18
6
18
17
56
14
15
59
60
15
16
17
15
16
16
17
61
62
19
63
17
18
18
19
20
64
65
23
22
66
32
19

183711
183712
183716
183716
183717
183721
183724
183724
183725
183725
183727
183727
183728
183728
183729
183732
183732
183745
183750
183750
183753
183765
183765
183773
183773
183780
183784
183785
183785
183800
183800
183802
183802
183803
183803
183806
183806
183807
183807
183812
183814
183814
183816
183816
183817
183817
183819
183832
183832
183833

20
4
18
20
64
82
18
20
82
84
82
84
82
84
4
86
88
96
18
20
18
18
20
18
20
4
8
18
20
18
20
6
6
6
6
82
84
82
84
4
82
84
82
84
82
84
82
86
88
84

21
57
20
22
11
34
21
23
35
34
36
35
37
36
58
19
18
4
22
24
23
24
25
25
26
59
4
26
27
27
28
7
7
8
8
38
37
39
38
60
40
39
41
40
42
41
43
20
19
42

183838
183839
183845
183846
183847
183848
183856
183861
183877
183882
183911
183936
183945
183949
183978
183997
184004
184007
184007
184016
184017
184045
184066
184089
184102
184110
184116
184139
184164
184164
184189
184190
184191
184199
184199
184210
184210
184211
184211
184214
184215
184221
184226
184227
184228
184229
184230
184231
184233
184244

84
92
100
100
100
100
99
99
22
4
72
99
4
78
26
4
64
76
78
74
74
10
32
64
24
30
100
100
82
84
99
68
68
10
12
46
48
46
48
99
99
99
100
100
100
100
100
100
4
30

43
12
24
25
24
25
17
18
12
61
26
19
62
3
25
63
12
2
4
2
3
22
2
13
22
67
33
39
44
44
20
14
15
23
23
16
13
17
14
21
22
23
28
29
28
29
28
29
64
68

PRINTED IN USA

150

NUMERICAL INDEX

INDEX

917034/BP0404

INDEX

NUMERICAL INDEX

Part
No.

184277
184279
184279
184280
184280
184281
184281
184289
184289
184296
184296
184296
184296
184314
184316
184316
184318
184327
184327
184357
184477
184485
184518
184541
184560
184560
184560
184643
184644
184646
184647
184659
184660
184661
184676
184687
184689
184689
184720
184720
184727
184728
184729
184730
184734
184735
184736
184737
184816
184820

917034/BP0404

Page
No.

Ref.
No.

Part
No.

Page
No.

Ref.
No.

Part
No.

Page
No.

Ref.
No.

Part
No.

Page
No.

Ref.
No.

30
82
84
82
84
82
84
10
12
10
12
18
20
12
10
12
70
82
84
100
90
90
90
18
18
82
84
90
90
90
90
14
14
14
4
90
82
84
10
12
12
12
12
12
10
10
10
10
4
4

69
45
45
46
46
47
47
24
24
25
25
28
29
26
26
27
20
48
48
34
2
3
4
29
30
49
49
5
6
7
8
18
19
20
65
9
50
50
27
28
29
30
31
32
28
29
30
31
66
67

184851
184867
186055
186056
570002
570002
650225
650225
650354
650419
650419
650419
650419
650426
650426
650430
650430
650448
650448
650484
650484
650485
650485
650486
650486
650486
650486
650486
650486
650487
650487
650487
650487
650487
650487
650488
650490
650491
650491
650491
650492
650500
650518
650533
650533
650533
650533
650533
650542
650542

4
4
100
100
64
66
44
48
70
24
26
82
84
60
62
14
16
10
70
44
48
38
40
42
56
60
62
82
84
50
56
58
80
82
84
70
30
14
16
46
42
4
36
32
40
46
52
54
44
82

68
69
25
24
15
15
16
15
21
24
27
52
52
24
23
22
22
34
22
17
16
20
39
14
22
25
24
53
53
19
23
21
20
54
54
23
71
23
23
18
15
72
33
3
40
19
33
30
18
55

650542
650545
650545
650545
650545
650545
650546
650546
650549
650549
650550
650550
650573
650573
650573
650573
650573
650577
650579
650580
650580
650580
650580
650580
650580
650580
650585
650585
650585
650585
650629
650630
650630
650630
650663
650663
650687
650687
650687
650687
650687
650692
650692
650692
650692
650704
650725
650725
650731
650732

84
4
52
54
56
58
60
62
34
94
34
94
56
58
60
62
80
80
4
42
44
48
56
58
60
62
4
18
20
68
66
74
76
78
82
84
4
18
20
34
68
30
36
38
40
4
40
70
64
30

55
73
34
31
24
22
26
25
17
3
18
4
25
23
27
26
21
22
74
16
19
17
26
24
28
27
75
34
33
17
16
4
4
5
56
56
76
35
34
19
18
72
34
21
41
77
42
24
16
73

650732
650732
650734
650734
650741
650741
650745
650745
650748
650758
650784
650786
650811
650814
650834
650834
650835
650835
650835
650835
650835
650835
650839
650851
651041
651041
651041
651042
651042
651042
651042
651042
651067
651067
651075
651123
651125
651125
651125
651167
651167
651202
651202
651269
651308
651308
651308
651308
651308
651308

36
40
60
62
36
40
14
16
4
4
30
30
4
34
4
36
12
42
44
48
60
62
44
50
4
18
20
4
6
6
42
44
18
20
22
22
46
52
54
36
64
82
84
66
4
72
80
86
88
96

35
43
29
28
36
44
24
24
78
79
74
75
80
20
81
37
34
17
20
18
30
29
21
20
82
36
35
83
9
9
18
22
37
36
13
14
20
35
32
38
17
57
57
17
84
27
23
21
20
5

151

PRINTED IN USA

INDEX

651312
651312
651361
651379
651379
651467
651467
651467
651529
651531
651531
651533
651533
651534
651534
651537
651539
651544
651549
651551
651564
651564
651564
651566
651594
651614
651614
651623
651623
651624
651624
651625
652040
653007
653007
653007
653007
653007
653007
653007
653007
653010
653010
653010
653010
653034
653034
653036
653036
653039

Page
No.

Ref.
No.

Part
No.

Page
No.

Ref.
No.

82
84
64
10
12
44
46
52
80
24
26
24
26
24
26
64
4
4
22
70
4
8
66
66
64
66
66
10
12
18
20
4
30
30
40
52
54
56
58
60
62
4
30
32
40
4
80
52
54
40

58
58
18
35
35
23
21
36
24
25
28
26
29
27
30
19
85
86
15
25
87
11
18
19
20
20
10
36
36
38
37
88
76
77
45
37
33
27
25
31
30
89
78
4
46
90
25
38
34
47

653039
653039
653039
653039
653039
653039
653039
653039
654002
654002
654002
654002
654002
654004
654004
654004
654004
654004
654004
654004
654004
654006
654009
654009
654009
654028
654028
654042
654042
654042
654042
654046
654046
654046
654049
654049
654049
654049
655006
656006
656006
656007
656007
656008
656010
656016
656016
656019
656019
656045

46
50
52
54
56
58
60
62
38
40
80
82
84
4
42
46
52
54
80
82
84
8
4
18
20
14
16
82
84
86
88
74
76
78
4
14
16
80
70
82
84
14
16
14
16
10
12
10
12
10

22
21
39
35
28
26
32
31
22
48
26
59
59
91
19
23
40
36
27
60
60
12
92
39
38
25
25
61
61
22
21
5
5
6
93
26
26
28
26
62
62
27
27
28
28
37
37
38
38
39

PRINTED IN USA

Part
No.

656045
656047
656047
656047
656047
656047
656048
656048
656048
656048
656048
656048
656048
656080
656090
656090
656090
656090
656092
656092
656128
656128
656149
656171
656171
656171
6515467
010-28854
010-32401
040-33761
087-00003
090-30303
090-32025
090-32441
210-19470
210-19470
210-19533
230-21881
230-24749
230-24749
230-32667
246-26730
310-21411
310-32411
310-32613
320-32692
335-32282
350-32539
350-32542
400-32513
152

Page
No.

Ref.
No.

12
4
6
6
10
12
40
52
54
56
58
60
62
8
10
12
82
84
6
6
6
6
4
10
82
84
48
8
8
74
96
50
96
86
18
20
4
64
24
26
30
8
4
68
10
8
8
8
8
8

39
94
10
10
40
40
49
41
37
29
27
33
32
13
41
41
63
63
11
11
12
12
95
42
64
64
19
1
2
1
2
4
3
8
31
30
70
14
23
26
70
10
71
16
32
5
6
7
8
9

Part
No.

400-32514
400-32515
400-32521
400-32522
400-32523
400-32555
400-32556
420-18160
420-19671
420-19671
420-19671
420-19671
420-34828
420-34828
420-34829
420-34829
420-36086
420-36087
H8049
L69789
L69789
P471548
P471548

Page
No.

8
8
8
8
8
8
8
14
10
12
82
84
18
20
18
20
76
76
66
56
60
10
12

Ref.
No.

10
11
12
13
14
15
16
21
33
33
51
51
32
31
33
32
3
3
11
30
34
43
42

NUMERICAL INDEX

Part
No.

917034/BP0404

O-RING TABLE AND TORQUE TABLE

Recommended Coupling & Adapter Installation Torque Specifications


For JIC 37 and 45
(Machined or Flared)

For SAE 0" Ring Boss (Steel)


Size

Steel

Ft-Lbs

Dash

Fractional
(In.)

Minimum

Maximum

-3
-4
-5
-6
-8

3/16
1/4
5/16
3/8
1/2

8
14
18
24
50

10
16
20
26
60

-10
-12
-14
-16
-20
-24

5/8
3/4
7/8
1
1-1/4
1-1/2

72
125
160
200
210
270

80
135
180
220
280
360

917034/BP0404

Size

153

Ft-Lbs

Dash

Fractional
(In.)

Minimum

Maximum

-4
-5
-6
-8
-10

1/4
5/16
3/8
1/2
5/8

10
13
17
34
50

11
15
19
38
56

-12
-16
-20
-24
-32

3/4
1
1-1/4
1-1/2
2

70
94
124
156
219

78
104
138
173
243

PRINTED IN USA

SECTION D: SCHEMATICS
Hydrostatic/Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . 155
ROPS/FOPS Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . 156
Chassis Electrical Schematic - Naturally Aspirated . . . . . . . . . . . . . . . 157

SECTION D: SCHEMATICS

Chassis Electrical Schematic - Turbocharged. . . . . . . . . . . . . . . . . . . 158

PRINTED IN USA

154

917034/BP0404

917034/BP0404
155
HEAT
EXCHANGER

RETURN
MANIFOLD
B

BRAKE

CASE DRAIN
X

CHARGE PRESSURE
360 PSI (DIFFERENTIAL)

OPTIONAL 2-SPEED

PORT "A" 2-SPEED


PORT "R" 1-SPEED

SUCTION

PORT "R" 2-SPEED


PORT "R" 1-SPEED

BRAKE SOLENOID
(1-SPEED MODELS)
BRAKE AND 2-SPEED SOLENOID
(2-SPEED MODELS ONLY)

50 PSI
RELIEF

REXROTH A10VG
3.84 CIR
5220 PSI
(DIFFERENTIAL)

OPTIONAL 2-SPEED

CASE DRAIN

BRAKE

L1
CASE
DRAIN

PORT "R" 2-SPEED


PORT "L" 1-SPEED

S
SUCTION

RETURN RESTRICTOR
85 PSI CRACKING

AC

LS

25 PSI
BYPASS
IN TANK
HYDRAULIC FILTER

LOAD SENSE
STANDBY
PRESSURE 200 PSI

18
GPM
A

30
GPM
B

30
GPM
A

B
C

PORT RELIEFS
3500 PSI

ONE-WAY
SELF LEVEL

SAFETY LOCK
SOLENOIDS

REXROTH MP18
MAIN CONTROL VALVE

25
GPM
B

LIFT
4.00 X 2.50 X 16.93

OPTIONAL
HYDRAGLIDE

85 CU IN
700 PSI
PRECHARGE

REXROTH A10VO
3.84 CIR
3300 PSI

OPTIONAL HIGH
FLOW SECTION

25 PSI ELECTRIC
SERVICE INDICATOR

POCLAIN MS11 RADIAL


PISTON DRIVE MOTOR
RIGHT HAND MOTOR SHOWN
WITH 2-SPEED OPTION
64.0 CIR/38.4 CIR

SUCTION

PORT "A" 2-SPEED


PORT "L" 1-SPEED

POCLAIN MS11 RADIAL


PISTON DRIVE MOTOR
LEFT HAND MOTOR SHOWN
WITH 2-SPEED OPTION
64.0 CIR/38.4 CIR

TILT
3.50 X 1.75 X 16.25

STANDARD AUX
COUPLERS
2-29 GPM

OPTIONAL HIGH
FLOW WITH DRAIN
40 GPM

HYDROSTATIC/HYDRAULIC SCHEMATIC

PRINTED IN USA

33
51
37
15
29
36

02 RD-14
02 RD-14
67 PK-16
68 TN-16
33 PK-16
51 RD-14

P O W E R A L L TA C H

A B

63 WH-12
0 BK-12

37 GN-16

5 3 R D -1 6

2 3 O R -1 6

5 3 R D -1 6

6 8 TN -1 6

P K -1 6
R D -1 4
G N -1 6
B R -1 6
Y L -1 6
B U -1 4

15 BR-16
29 YL-16
36 BU-14
23 OR-16
24 BU-16
63 WH-12
0 BL-12
62 RD-12

63 WH-12
0 BK-12
02 RD-14
67 PK-16
68 TN-16
33 PK-16
51 RD-14
50 WH-14
29 YL-16
36 BU-14
23 OR-16
24 BU-16
62 RD-12

C O N TR O L
M O D U LE

S A F E TY
IN TE R L O C K

PO W ER A LL

5 5 W H -1 2
0 B K -1 4

A
B

0 B K -1 4

5 6 R D -1 2

AC C ESSO RY
PLU G

5 5 W H -1 2
0 B K -1 4

A C /H E A T P O W E R

A
B

A C /H E A T P O W E R

FLA SH ER
[O P T.]

A
B

0 B K -1 4

PARK
BRAKE
S W ITC H

TA C H S W ITC H
A
B

6
5
4
3
2
1

LEFT C O N SO LE
A SSEM BLY

1
2
3
4
5
6
7
8
9

5 4 R D -1 6

3 0 P U -1 6

2 4 B U -1 6

5 3 R D -1 6

0 2 R D -1 6

6 7 P K -1 6

5 4 R D -1 4
0 B K -1 4
1 0 W H -1 6
1 7 G N -1 6
3 0 P U -1 6
4 0 G Y -1 6
3 1 O R -1 6
1 4 P U -1 6
5 2 W H -1 6

4 3 0 R -1 4
0 B K -1 4

FLO O D LA M P

2 1

R E S TR A IN T
BAR
S W ITC H

G RO UND

RO PS

SEAT
S W ITC H

A B C

60 OR-14

0 B K -1 4
0 B K -1 4
0 B K -1 4

8 4 R D -1 4
4 3 O R -1 4

(O P T)

5 8 Y L -1 6

6 1 G N -1 6

0 2 R D -1 4

2 0 B R -1 6

0 5 R D -1 4

4 2 G N -1 4
1 1 R D -1 4

4 8 W H -1 4
4 3 O R -1 4

1 1 R D -1 4

0 B K -1 6

53 RD-16

5 3 R D -1 6

5 3 R D -1 6

5 3 R D -1 6

0 B K -1 6

5 3 R D -1 6

0 B K -1 6
5 3 R D -1 6

5 3 R D -1 6

5 3 R D -1 6

3 4 Y L -1 6

6 2 R D -1 2

5 6 R D -1 2

E
D
C
B
A

DOME
L IG H T

0 B L -1 2
1 1 R D -1 2
5 5 R D -1 2

34 YL-16
53 RD-14
53 RD-14
48 WH-14
11 RD-12
42 GN-14
58 YL-16
5 RD-14
20 BR-16
02 RD-14

0 BK-14
43 OR-14
0 BK-14

84 RD-14
43 OR-14
43 OR-14
0 BK-14

0 BK-16

S TR O B E
L IG H T

FUEL

2 2 G N -1 6

5 3 R D -1 6

L IG H T S W
1

30
2 RD

O FF
ON
ST

R O P S 5 P IN
C O N N E C TIO N

5 3 R D -1 4
6 0 O R -1 4
8 4 R D -1 4

5 4 R D -1 4

3 4 Y L -1 6
3 4 Y L -1 6
5 9 R D -1 4

1
2
3
4
5
6
7
8
9
10
11
12

G L O W S W ITC H

5 8 Y L -1 6

AC

17

5 RD
20 BR

IG N ITIO N S W

O 5 R D -1 6

3
2
4

3
4

5
6

9
10

11
12

13
14

15

R O P S 2 4 P IN
C O N N E C TIO N

16

17
18

19
20

21
22

23
24

1 2 3 4 5 6 7 8 9 1011 121314 15 16 171819 202122 23 24

1 4 P U -1 6
3 1 O R -1 6

1 5 B R -1 6
1 9 W H -1 6

0 B K -1 4

0 B K -1 4

A B

TO F L A S H E R S

PU R PLE

58
59
60

IG N (K E Y E D ) P W R
C H A S S IS P O W E R (K E Y E D )
O IL P R E S S U R E S W

RED
14

TA N

P IN K

G RAY

28

P IN K
33

44

43

42

41

40

P IN K

G REEN

G RAY

TA IL L TS
G LO W M O D U LE

H E A D L TS

R E A R W O R K L TS .

S TA R T S IG N A L TO G L O W M O D

H Y D TE M P S W

P A R K B R A K E S O L E N O ID
P A R K B R A K E L ITE
C O N TR O L M O D /2 S P S O L .

G REEN
PU R PLE
39

BLUE

87

86

85

84

83

82

81

W H ITE

TAN

P IN K

RED

TA N

W H ITE

RED

80
36

79
A L TE R N A TO R /H O U R M E TE R

37

78

38

P O W E R TO L IF T P U M P
P IN K

77

H Y D S O L E N O ID S

G RAY

76

BLU E

L IF T P U M P P O W E R
G RAY

75

H Y D F IL TE R S W
C O N TR O L M O D /S TA R T R E L A Y

S A F E TY R E L A Y /S TA R TE R

FLO A T LA M P

D O M E /S TR O B E P O W E R
F L O A T S W /C O N T M O D

F A N C L U TC H P O W E R

START SOL

G LO W PLU G PO W ER

BA C K U P A LA R M PO W ER

HO RN PO W ER

BLU E
TA N

74
E N G TE M P S W

IN J P U M P P O W E R

THROTTLE SENSOR GRND

A L L TA C H P O W E R

R A D IO M E M O R Y

R A D IO P O W E R

W IP E R /W A S H P O W E R

G L O W R E L A Y S IG N A L

F A N C L U TC H

ACCESSORY POWER

A C /H E A T P O W E R

IN TE R L O C K P O W E R

G AUG E PO W ER

F L A S H E R /C O N N E C TO R
F U E L S O L (H O L D )

L IG H T S W /F L A S H E R
BA C K U P A LA R M

B R A K E S W /IN TE R L O C K M O D

35

34

G REEN
32

31

30

29

IN TE R L O C K M O D / R E L A Y 1

72
73
R ID E C O N T S W /M O D U L E
G RAY
27

PU R PLE

RED
BLA C K
BLU E

70
71

25

FUEL SEN D ER

W H ITE

69

68

BLU E
PU R PLE

BLA C K

2 S P S W /C O N TR O L M O D U L E

R ID E C O N TR O L L A M P

2 SPEED LA M P

E N G TE M P S E N D E R

S TA R T R E L A Y /S A F E TY R E L A Y

65
66
67

W H ITE

BLU E

G REEN

G REEN

RED
W H ITE

62
64

63

G REEN

RED
61

57

W H ITE
RED

RED

26

24

23

22

21

A IR F IL TE R R E S TR IC TIO N S W
20

IG N S W /S TA R T R E L A Y

R E S TR A IN T B A R S W
S A F E TY R E L A Y /A L TE R N A TO R

G REEN
W H ITE

17
19

18

R O P S P O W E R (K E Y E D )

RED
16

SEA T BELT LA M P

RED
13
15

11
12

55
56
SEAT SW
L IG H TS P O W E R (K E Y E D )
W H ITE
RED

NA
NA

10

54

W H ITE
RED

52
53

P W R R E L A Y /C IR C U IT B R E A K E R S
O R A N G E H O R N R E L A Y /H O R N

RED
51

IG N S W /P W R R E L A Y
H O R N B U TTO N /R E L A Y

7
8

6
RED

BLU E
RED

50

49
G L O W C O N TR O L L A M P

BLU E

W H ITE
47
48
RED

P U L L C O IL TIM E R

PURPLE
46
RED

W H ITE
G REEN
W H ITE

Y E L L O W P U L L C O IL TIM E R
45
B A TT P O W E R F U S E D
G L O W C O IL

BLA C K
1
2

FUNCTION
C O LO R
W IR E
G RO UND
B A TT P O W E R D IR E C T

C O LO R
0

F U N C TIO N

A B C

D O O R S W ITC H

TO W IP E R /W A S H E R /

W IR E

R O P S 1 2 P IN
C O N N E C TIO N

0 B K -1 6
4 0 G Y -1 6

3 4 Y L -1 6

3 4 Y L -1 6
3 2 G N -1 6

5 3 R D -1 6

5 3 R D -1 6

2 5 B R -1 6

E N G TE M P

(I)

(I)

H O U R M E TE R

R IG H T C O N S O L E
A SSEM BLY

R IG H T F R O N T
W O R K L IG H T

50 WH-14

LEFT
FRO N T
W O RK
L IG H T

54 RD-14
54 RD-14

0 BK-12
54 RD-14
43 OR-14
0 BK-12
0 BK-14

17 GN-16
10 WH-16

52 WH-16
53 RD-16
43 OR-14
0 BK-14
10 WH-16
17 GN-16

50 WH-14
48 WH-14
15 BR-16
48 WH-14

56 RD-12
55 WH-12
53 RD-16
52 WH-16
14 PU-16
31 OR-16
40 GY-16

02 RD-14
67 PK-16
68 TN-16
33 PK-16
51 RD-14
50 WH-14
29 YL-16
36 BU-14
23 OR-16
24 BU-16
62 RD-12
56 RD-12
55 WH-12
54 RD-14
0 BK-12
14 PU-16
31 OR-16
40 GY-16
84 RD-14
60 OR-14
43 OR-14
34 YL-16
53 RD-14
11 RD-12
42 GN-14
58 YL-16
05 RD-14
20 BR-16
02 RD-14
31 OR-16
14 PU-16
40 GY-16
32 GN-16
25 BR-16
34 YL-16
19 WH-16
22 GN-16
50 WH-14
59 RD-14

17 GN-16
54 RD-14

0 BK-14
0 BK-14
29 YL-16
20 BR-16
43 OR-14
14 PU-16
23 OR-16
02 RD-14
58 YL-16
51 RD-14
22 GN-16
19 WH-16
33 PK-16
67 PK-16
68 TN-16
50 WH-14
25 BR-16
40 GY-16
24 BU-16
05 RD-14
42 GN-14
36 BU-14
31 OR-16
32 GN-16

56 RD-12
55 WH-12
54 RD-14
0 BK-12
14 PU-16
31 OR-16
40 GY-16
40 GY-16
40 GY-16
02 RD-14
02 RD-14
31 OR-16
31 OR-16
50 WH-14
50 WH-14
14 PU-16
14 PU-16
23 OR-16
20 BR-16
58 YL-16
51 RD-14
22 GN-16
19 WH-16
33 PK-16
67 PK-16
68 TN-16
25 BR-16
29 YL-16
24 BU-16
05 RD-14
42 GN-14
36 BU-14
43 OR-14
32 GN-16
34 YL-16
34 YL-16
59 RD-14
84 RD-14
53 RD-14
60 OR-14
62 RD-12
56 RD-12
55 RD-12
11 RD-12
0 BK-12
54 RD-14

10 WH-16
54 RD-14

0 BK-14
0 BK-14
0 BK-14
0 BK-14
0 BK-14
0 BK-14
0 BK-14
40 GY-16
40 GY-16
02 RD-14
02 RD-14
31 OR-16
31 OR-16
50 WH-14
50 WH-14
14 PU-16
14 PU-16

60 OR-14
61 GN-16
84 RD-14
84 RD-14
43 OR-14
53 RD-14
48 WH-14

40 GY-16
02 RD-14
31 OR-16
50 WH-14
14 PU-16
23 OR-16
20 BR-16
58 YL-16
51 RD-14
22 GN-16
19 WH-16
33 PK-16
67 PK-16
68 TN-16
25 BR-16
29 YL-16
24 BU-16
05 RD-14
42 GN-14
36 BU-14
43 OR-14
32 GN-16
34 YL-16
34 YL-16
59 RD-14
84 RD-14
53 RD-14
60 OR-14
62 RD-12
56 RD-12
55 RD-12
11 RD-12
0 BK-12

156

34 YL-16
34 YL-16
59 RD-14
54 RD-14
53 RD-14
60 OR-14
84 RD-14

RIDE
CONTROL
TWO
PARK
SPEED
BRAKE

31 OR-16
32 GN-16

SHUT
DOWN

14 PU-16
23 OR-16
02 DR-14
58 YL-16
51 14-RD
22 GN-16
19 WH-16
33 PK-16
67 PK-16
68 TN-16
50 WH-14
25 BR-16
40 GY-16
24 BU-16
05 RD-14
42 GN-14
36 BU-14

WARNING
COLD
START

54 RD-14
54 RD-14
54 RD-14

HYD
TEMP

54 RD-14

GLOW

62 RD-12
56 RD-12
55 RD-12
11 RD-12
0 BK-12

BATT

84 RD-14
60 OR-14
43 OR-14
34 YL-16
53 RD-14
11 RD-12
42 GN-14
58 YL-16
05 RD-14
20 BR-16
2 RD-14

HYD
FILTER

29 YL-16
20 BR-16
43 OR-14

OIL
PSI
ENG
TEMP

40 GY-16
32 GN-16
34 YL-16
31 OR-16
14 PU-16
19 WH-16
15 BR-16
22 GN-16
25 BR-16
50 WH-14
52 WH-16
59 RD-14

SEAT
BELT
AIR
FILTER

52 WH-16
15 BR-16
14 PU-16
40 GY-16
32 GN-16
25 BR-16
34 YL-16
19 WH-16
22 GN-16
50 WH-14
31 OR-16
59 RD-14

PRINTED IN USA
59 RD-14
52 WH-16

R A D IO C O N N E C TIO N

ROPS/FOPS ELECTRICAL SCHEMATIC

917034/BP0404

01 RD-0
0 BK-0

50A MAIN POWER

B A TTE R Y

0 1 R D -0

B
A

B
A

1
2
3
4

0 B K -1 6

3 2 G N -1 6

6 3 W H -1 2

CD

TA IL
L IG H T

REAR
W O RK
L IG H T

3 5 B K -1 4
0 B K -1 4

3 5 B U -1 4
0 B K -1 4

3 9 Y L -1 4
0 B K -1 4

7 9 P K -1 6
7 6 O R -1 6
O 6 O R -1 6
2 6 W H -1 6

4 0 G Y -1 6

5 0 W H -1 4
0 B K -1 4

1
2

A
B

0 BK-12

A B

TO F L A S H E R S

H Y D F IL TE R
R E S TR IC T
S W ITC H

S W ITC H

H Y D TE M P

H Y D TIL T
S O L E N O ID

H Y D TIL T
S O L E N O ID

C O N TR O L
S O L E N O ID

R ID E

L E F T C O N TR O L
H A N D L E S W ITC H E S

L O C A TE D A B O V E
B A TTE R Y

0 BK-0

C IR C U IT B R E A K E R S

R D -1 4
R D -1 2
R D -1 2
R D -1 2
R D -1 2
R D -1 2

02 RD-12

+
86

87

8 7 6 5 4 3 2 1

(O P TIO N A L )

M O D U LE

TW O S P E E D

R ID E C O N TR O L

REAR
W O RK
L IG H T

BAC KUP
A LA R M

BAC KUP
A LA R M
S W ITC H

BAC KUP
A LA R M
S W ITC H

+
86

87

80
79
76
06
26
39
35
40
32
50

TA IL
L IG H T

Y L -1 4
P K -1 6
O R -1 6
O R -1 6
W H -1 6
Y L -1 4
B U -1 4
G Y -1 6
G N -1 6
W H -1 4

A
B

A
B

85

A
B

02 RD-12

POWER RELAY
87

30

+
86

85

+
86

85

+
86

0 B K -1 4

87

30

A
B

0 B K -1 4

+
86

87

87

0 B K -1 4

B A

87

30

LIFT PUMP
87

30

2 1 G N -1 6

2 2 G N -1 6

19 WH-16

A IR F IL TE R
R E S TR IC T
S W ITC H (O P T)

E N G IN E
TE M P
SEN D ER

+
86

85

85

30

START RELAY
5 8 Y L -1 6

30

+
86

85

L O A C TE D N E A R S TA R TE R

GROUND STUD

L E F T S ID E C H A S S IS

4 9 G N -1 4
0 B K -1 4

4 9 G N -1 4
4 9 G N -1 4

8 0 Y L -1 4
4 9 G N -1 4

8 0 Y L -1 4

87

30

87

30

85

0 2 R D -1 2
0 2 R D -1 2
0 2 R D -1 2

M IC R O R E L A Y
PAN EL

0 5 R D -1 4

0 5 R D -1 4

0 B K -1 4

30

02 RD-12

L O C A TE D
UN D ER REAR RO PS

R ELA Y PA N EL

85

30

02 RD-12
0 BK-14
POWER RELAY

0 BK-14
GLOW RELAY

02
02
02
02
02
02

POWER RELAY
0 BK-14
39 YL-14
24 BU-16
38 PU-14
23 OR-16
27 GY-16
26 WH-16
79 PK-14

START SAFETY
SAFETY LOCKS

0 2 R D -1 2

HORN
INJECTION PUMP

+
86

85

A B

R D -1 6
R D -1 4
Y L -1 6
B U -1 4

7 9 P K -1 6
2 7 G Y -1 6

6
7

8
9

10 12 14 16 18 20 22 24
11 13 15 17 19 21 23

1
2

1
2

3 5 B U -1 4
0 B K -1 4

3 5 B U -1 4
0 B K -1 4

0 B K -1 4

1
2

3 5 B U -1 4
0 B K -1 4

E N G IN E
G RO UND

0 B K -1 4

2 5 B R -1 6

H Y D L IF T
S O L E N O ID

H Y D L IF T
S O L E N O ID

H IG H F L O W
SPO O L LO C K

AUX HYD
SPO O L LO C K

PARK
BRAKE
S O L E N O ID

2 SPEED
S O L E N O ID

O R -1 4
B R -1 6
B U -1 4
B U -1 4
P U -1 4
G Y -1 6
P K -1 6

08
25
27
36
38
35
79

G LO W PLU G S
A

8 1 R D -1 0

S TA R TE R

O R -1 4
B R -1 6
G Y -1 6
B U -1 4
P U -1 4
B U -1 4
P K -1 6

LIFT PUMP

R IG H T S ID E C H A S S IS
G R O U N D . L O C A TE D
N E A R F U E L F IL TE R /

B+
A L TE R N A TO R

0 1 R D -0
0 1 R D -0
0 1 R D -1 0

08
25
35
36
38
27
79

FUEL
SEN D ER

FO RW ARD _HO RN

1
2

3 5 B U -1 4
0 B K -1 4

1
2

1
2

0 8 O R -1 4

Y L -4 1
P U -1 4
G Y -1 6
W H -1 6
B U -1 4
R D -1 4
O R -1 4
O R -1 6
G Y -1 4
R D -1 0
W H -1 2

7 6 O R -1 4
7 9 P K -1 4

39
38
27
26
35
51
08
06
78
81
82

7 7 G Y -1 4
7 4 B U -1 4
7 5 TN -1 4

B R -1 6
Y L -1 4
P K -1 6
O R -1 6
B U -1 6
Y L -1 6
R D -1 6

0 2 R D -1 4
0 5 R D -1 4

20
29
33
23
24
58
51

R IG H T C O N TR O L
H A N D L E S W ITC H E S

3 6 B U -1 4
0 B K -1 4

3 8 P U -1 4
0 B K -1 4

1
2
3
4

7 9 P K -1 4
2 6 W H -1 6
2 7 G Y -1 6
2 3 O R -1 6
3 8 P U -1 4
2 4 B U -1 6
3 9 Y L -1 4
0 B K -1 4

51
51
29
35

7 4 B U -1 4
7 5 TN -1 4

7 8 G Y -1 4
0 6 O R -1 6
0 8 O R -1 4
3 3 P K -1 6

2 0 B R -1 6
7 6 O R -1 4
7 7 G Y -1 4

5 8 Y L -1 6
8 1 R D -1 0

0 5 R D -1 4

82 WH-12

0 2 R D -1 4

E L E C TR IC
F U E L TR A N S F E R
PUM P

+
86

85

29 YL-16
20 BR-14
43 OR-14

14 PU-16
23 OR-16
02 RD-14
58 YL-16
51 RD-16
22 GN-16
19 WH-16
33 PK-16

31 OR-16
32 GN-16

50 WH-14
25 BR-16
40 GY-16
24 BU-16
05 RD-14
42 GN-14
36 BU-14

02 RD-14
05 RD-14
20 BR-16
29 YL-14
33 PK-16
23 OR-16
24 BU-16
58 YL-16
51 RD-16
22 GN-16
19 WH-16
43 OR-14
31 OR-16
50 WH-14
25 BR-16
40 GY-16
14 PU-16
42 GN-14
36 BU-14
32 GN-16

6 3 W H -1 2
0 B K -1 2

0 2 R D -1 2
0 2 R D -1 2
0 2 R D -1 2

E N G IN E

B A

A
B

34
34
59
54
53
60
84

Y L -1 4
Y L -1 4
R D -1 4
R D -1 4
R D -1 4
O R -1 4
R D -1 4

C H A S S IS 1 2 P IN
C O N N E C TO R

12

8
9
10
11

1
2
3
4
5
6

D IO D E

R A D IO
10A

BAC K UP
A LA R M 5 A

F A N C L U TC H
7 .5 A

A C /H E A TE R
20A

SO L LO C K S
20A

FUSE PAN EL
L O C A TE D IN
RO PS

A L L TA C H
ELEC 3 0 A

G AUG ES
7 .5 A

D O M E/

STROBE 10A

IN TE R L O C K
10A

IN J P U M P
20A

L IF T P U M P
20A

55
56
57
58

SEAT SW
L IG H TS P O W E R (K E Y E D )
IG N (K E Y E D ) P W R
C H A S S IS P O W E R (K E Y E D )

W H ITE
RED
RED
RED

P U R P L E O IL P R E S S U R E S W
BR O W N SEA T BELT LA M P

10
11
12
13
14

63
64
65

A IR F IL TE R R E S TR IC TIO N S W
IG N S W /S TA R T R E L A Y

19

A L L TA C H P O W E R

G RAY
G RAY

28

P IN K

O IL P R E S
S W ITC H

ENGINE

IN J E C TIO N P U M P
F U E L S O L E N O ID

5 7 B R -1 4
0 B K -1 4

G LO W M O D U LE

87

86

START SIGNAL TO GLOW MOD

W H ITE

TA N

P IN K

RED

84
85

TA N

W H ITE

RED

P IN K

G RAY

G RAY

TA N

S A F E TY R E L A Y /S TA R TE R

FLOAT LAMP

C O N T M O D /R ID E C O N T S O L

F L O A T S W /C O N T M O D

DOME/STROBE POWER

F A N C L U TC H P O W E R

S TA R T S O L

G LO W PLU G PO W ER

BA C K U P A LA R M PO W ER

R ID E /2 S P E E D M O D U L E P O W E R

P O W E R TO L IF T P U M P

L IF T P U M P P O W E R

HO RN PO W ER

IN J P U M P P O W E R

S O L E N O ID L O C K P O W E R

TH R O TTL E S W ITC H P O W E R

TH R O TTL E S W ITC H S IG N A L
BLU E

TH R O TTL E S E N S O R S IG N A L

BLUE

TH R O TTL E S E N S O R P O W E R

TH R O TTL E S E N S O R G R N D
BLA C K

RED

W H ITE

83
H Y D TE M P S W
G R E E N R E A R W O R K L TS .
H E A D L TS
TA IL L TS

G RAY

IN J E C TIO N P U M P
C O L D S TA R T
A D V A N C E S W ITC H

44

43

42

41

40

39

CONTROL MOD/2 SP SOL.

G R E E N P A R K B R A K E L ITE
37

PU R PLE

81

P A R K B R A K E S O L E N O ID
BLU E

36
38

80

H Y D S O L E N O ID S
BLU E

35

82

79

A L TE R N A TO R /H O U R M E TE R
34

33

78

C O N TR O L M O D /S TA R T R E L A Y
P IN K

77

G R E E N H Y D F IL TE R S W
32

75
76
31

P U R P L E B R A K E S W /IN TE R L O C K M O D
E N G TE M P S W

74
30

IN TE R L O C K M O D / R E L A Y 1

72

R ID E C O N T S W /M O D U L E
27
29

71
73

70
26

69
2 S P S W /C O N TR O L M O D U L E

WHITE

25

R ID E C O N TR O L L A M P
BLU E

BRO W N FUEL SEN D ER

24

W A R N /C O L D IN D IC A TO R - E C M

L IF T P U M P R E L A Y G R N D TO E C M
TA N

68

IN J P U M P R E L A Y G R N D TO E C M
P IN K

67

G R E E N E N G TE M P S E N D E R
2 SPEED LA M P
22

PURPLE
66

BLU E

G L O W R E L A Y G R N D TO E C M

A L L TA C H P O W E R (S W ITC H )

WHITE
BLA C K

RED

G R E E N S TA R T R E L A Y /S A F E TY R E L A Y
23

R A D IO P O W E R

W IP E R /W A S H P O W E R

G L O W R E L A Y S IG N A L

F A N C L U TC H

AC C ESSO RY PO W ER

A C /H E A T P O W E R

IN TE R L O C K P O W E R

G AUG E PO W ER

D O O R S W ITC H /S A F E TY M O D

F U E L S O L (H O L D )

F L A S H E R /C O N N E C TO R

G R E E N R A D IO M E M O R Y

RED

RED

W H ITE

RED

RED

W H ITE

21

S A F E TY R E L A Y /A L TE R N A TO R
18
W H ITE

GREEN
17

20

62

R E S TR A IN T B A R S W

RED

61

R O P S P O W E R (K E Y E D )

60
16

54

NA
NA

15

53

H O R N R E L A Y /H O R N

59

52

P W R R E L A Y /C IR C U IT B R E A K E R S
8

RED

51

H O R N B U TTO N /R E L A Y
7

RED

L IG H T S W /F L A S H E R

P U L L C O IL R E L A Y /F U E L S O L

W H ITE
RED

P U L L C O IL TIM E R

G R EEN BA C K U P A LA R M
BLU E

W H ITE

W H ITE

50

BLU E

49

47

B A TT P O W E R F U S E D
RED

F U N C TIO N
P U R P L E P U L L C O IL TIM E R

G L O W C O N TR O L L A M P
IG N S W /P W R R E L A Y

46

B A TT P O W E R D IR E C T
1

48

45

G RO UND
RED

34 YL-16
34 YL-16
G L O W C O IL

W IR E

F U N C TIO N
BLA C K

W IR E

F A N C L U TC H (O P T)

5 1 R D -1 4
1 4 P U -1 6

E N G IN E
W A TE R TE M P
S W ITC H

8 2 W H -1 2
3 4 Y L -1 4
8 1 R D -1 0
7 8 G Y -1 4
2 2 G N -1 6
1 9 W H -1 6
3 1 O R -1 6
0 B K -1 6
1 4 P U -1 6
5 1 R D -1 4

0 B K -1 6
3 1 O R -1 6

AC C ESSO RY
20A

W IP E R /
W ASH ER 15A

HO RN
7 .5 A

R ID E /
2 SPEED 10A

W O RK
L IG H T 3 0 A

0 B L -1 2
1 1 R D -1 2
5 5 R D -1 2
5 6 R D -1 2
6 2 R D -1 2

C H A S S IS 5 P IN
C O N N E C TO R

E
D
C

80 YL-14
76 OR-16
06 OR-16
26 WH-16
39 YL-14
40 GY-16
32 GN-16
50 WH-14

50A MAIN POWER

B A TTE R Y
D IS C O N N E C T
S W ITC H

N E G A TIV E
R E M O TE
B A TTE R Y
PO ST

B A TTE R Y
PO ST

P O S ITIV E
R E M O TE

01 RD-0

0 BK-14
08 OR-14
25 BR-16
35 BU-14
36 BU-14
38 PU-14
27 GY-16
79 PK-16
08 OR-14
25 BR-16
27 GY-16
36 BU-14
38 PU-14
35 BU-14
79 PK-16

11 RD-12
59 RD-14
39 YL-14
38 PU-14
27 GY-16
26 WH-16
35 BU-14
51 RD-14
08 OR-14
06 OR-16
78 GY-14
81 RD-10
82 WH-12

C H A S S IS 2 4 P IN

83 TN-14

11 RD-12
56 RD-12
55 WH-12
62 RD-12
56 RD-12
55 WH-12
76 OR-14
42 GN-14
43 OR-14

79 PK-14
32 GN-16
22 GN-16
19 WH-16
43 OR-14
31 OR-16
14 PU-16
50 WH-14
25 BR-16
40 GY-16
42 GN-14
36 BU-14
0 BK-14
19 WH-16
82 WH-12
22 GN-16
78 GY-14
81 RD-10
34 YL-14
51 RD-14
31 OR-16
14 PU-16

50A MAIN POWER


30A STARTER
SOLENOID
10A KEY SWITCH
POWER
0 BK-0

50A GLOW RELAY


43 OR-14
42 GN-14
0 BK-14
0 BK-14
43 OR-14
42 GN-14
0 BK-14
0 BK-14

0 BK-14
02 RD-14
78 GY-14
0 BK-14

157

35 BU-14
79 PK-16
80 YL-14
76 OR-16
06 OR-16
26 WH-16
39 YL-14
40 GY-16
32 GN-16
50 WH-14

76 OR-14
79 PK-14

60 OR-14
54 RD-14
53 RD-14
84 RD-14
54 RD-14
34 YL-14
34 YL-14
34 YL-14
80 YL-14
34 YL-14
80 YL-14

60 OR-14
83 TN-14
83 TN-14

62 RD-12
53 RD-14
84 RD-14
54 RD-14
74 BU-14
75 TN-14
77 GY-14

917034/BP0404
C O N N E C TO R

CHASSIS ELECTRICAL SCHEMATIC - NATURALLY ASIPIRATED MODELS

PRINTED IN USA

B A TTE R Y

0 1 R D -0

A
B

B
A

3 2 G N -1 6

5 0 W H -1 4
0 B K -1 4

0 B K -1 6

6 3 W H -1 2
0 B K -1 2

A B

CD

TA IL
L IG H T

REAR
W O RK
L IG H T

3 5 B K -1 4
0 B K -1 4

1
2

4 0 G Y -1 6

3 5 B U -1 4
0 B K -1 4

3 9 Y L -1 4
0 B K -1 4

7 9 P K -1 6
7 6 O R -1 6
O 6 O R -1 6
2 6 W H -1 6

1
2

A
B

1
2
3
4

E L E C TR IC
A L L -TA C H

TO F L A S H E R S

H Y D F IL TE R
R E S TR IC T
S W ITC H

H Y D TE M P
S W ITC H

H Y D TIL T
S O L E N O ID

H Y D TIL T
S O L E N O ID

R ID E
C O N TR O L
S O L E N O ID

B A TTE R Y
D IS C O N N E C T
S W ITC H

N E G A TIV E
R E M O TE
B A TTE R Y
PO ST

P O S ITIV E
R E M O TE
B A TTE R Y
PO ST

50A MAIN POWER


L E F T C O N TR O L
H A N D L E S W ITC H E S

0 0 B K -0

C IR C U IT B R E A K E R S
L O C A TE D A B O V E
B A TTE R Y

R D -1 4
R D -1 2
R D -1 2
R D -1 2
R D -1 2
R D -1 2

02 RD-12

+
86

87

8 7 6 5 4 3 2 1

REAR
W O RK
L IG H T

BAC KUP
A LA R M

BAC KUP
A LA R M
S W ITC H

S W ITC H

ALARM

BAC KUP

+
86

87

80
79
76
06
26
39
35
40
32
50

Y L -1 4
P K -1 6
O R -1 6
O R -1 6
W H -1 6
Y L -1 4
B U -1 4
G Y -1 6
G N -1 6
W H -1 4

TA IL
L IG H T

A
B

A
B

85

A
B

02 RD-12
POWER RELAY
30

87

+
86

85

PAN EL

+
86

85

+
86

85

30

02 RD-12

0 B K -1 4

87

0 B K -1 4

87

30

87

30

+
86

85

0 B K -1 4

B A

START RELAY
87

30

87

30

1 9 W H -1 6

+
86

85

0 2 R D -1 2

2 1 G N -1 6

2 2 G N -1 6

+
86

85

+
86

85

0 2 R D -1 2

A IR F IL TE R
R E S TR IC T
S W ITC H (O P T)

E N G IN E
TE M P
SEN D ER

G R O U N D S TU D
L O A C TE D N E A R S TA R TE R

L E F T S ID E C H A S S IS

4 9 G N -1 4
0 B K -1 4

4 9 G N -1 4
4 9 G N -1 4

8 0 Y L -1 4
4 9 G N -1 4

80 YL-14

87

30

87

30

M IC R O R E L A Y

0 5 R D -1 4

0 5 R D -1 4

0 B K -1 4

30

02 RD-12

L O C A TE D
UN D ER REAR RO PS

R ELA Y PA N EL

85

30

02 RD-12
0 BK-14
POWER RELAY

0 BK-14

GLOW RELAY

0 2 R D -1 2
0 2 R D -1 2
0 2 R D -1 2
0 2 R D -1 2

LIFT PUMP

02
02
02
02
02
02

POWER RELAY
0 BK-14
39 YL-14
24 BU-16
38 PU-14
23 OR-16
27 GY-16
26 WH-16
79 PK-14

START SAFETY

SAFETY LOCKS

0 1 R D -0

0 BK-0

6 4 B K -1 6

A B

G Y -1 4
O R -1 6
O R -1 4
P K -1 6

7 9 P K -1 6
2 7 G Y -1 6

6
7

E N G IN E
G RO UND

Y L -4 1
P U -1 4
G Y -1 6
W H -1 6
B U -1 4
R D -1 4
B U -1 6
O R -1 4
O R -1 6

7 6 O R -1 4
7 9 P K -1 4

6 6 P U -1 6
8 1 R D -1 2
8 2 W H -1 2
6 4 B K -1 6

78 GY-14

39
38
27
26
35
51
65
08
06

7 7 G Y -1 4
7 4 B U -1 4
7 5 TN -1 4

B R -1 6
Y L -1 4
P K -1 6
O R -1 6
B U -1 6

0 2 R D -1 4
0 5 R D -1 4

20
29
33
23
24

O R -1 4
B R -1 6
B U -1 4
B U -1 4
P U -1 4
G Y -1 6
P K -1 6

2 SPEED

02 RD-14
05 RD-14

08
25
27
36
38
35
79

8 1 R D -1 2

S TA R TE R

O R -1 4
B R -1 6
G Y -1 6
B U -1 4
P U -1 4
B U -1 4
P K -1 6

F IL TE R /L IF T P U M P

NEAR F U E L

G R O U N D . L O C A TE D

R IG H T S ID E C H A S S IS

H Y D L IF T
S O L E N O ID

H Y D L IF T
S O L E N O ID

H IG H F L O W
SPO O L LO C K

AUX HYD
SPO O L LO C K

BRAKE
S O L E N O ID

PARK

S O L E N O ID

L
B+
A L TE R N A TO R

0 1 R D -0
0 1 R D -0
0 1 R D -1 0

08
25
35
36
38
27
79

FUEL
SEN D ER

G LO W PLU G S

E N G IN E

0 B K -1 4

2 5 B R -1 6

0 8 O R -1 4

0 B K -1 4

1 0 1 2 1 4 1 6 1 8 2 0 2 2 24
1 1 1 3 15 1 7 1 9 2 1 2 3

FO RW ARD _HO RN

1
2

3 5 B U -1 4

1
2

1
2

1
2

1
2

1
2

0 BK-14

H A N D L E S W ITC H E S

3 5 B U -1 4
0 B K -1 4

3 5 B U -1 4
0 B K -1 4

3 5 B U -1 4
0 B K -1 4

3 6 B U -1 4
0 B K -1 4

3 8 P U -1 4
0 B K -1 4

1
2
3
4

7 9 P K -1 4
2 6 W H -1 6
2 7 G Y -1 6
2 3 O R -1 6
3 8 P U -1 4
2 4 B U -1 6
3 9 Y L -1 4
0 B K -1 4

5 1 R D -1 4
2 9 Y L -1 6
3 5 B U -1 4

6 5 B U -1 6

7 4 B U -1 4
7 5 TN -1 4

78
06
08
33

2 0 B R -1 6
7 6 O R -1 4
7 7 G Y -1 4
6 6 P U -1 6

8 1 R D -1 2

8 2 W H -1 2
0 5 R D -1 4

0 2 R D -1 4

E L E C TR IC
F U E L TR A N S F E R
PUM P

+
86

85

23 OR-16
02 RD-14

32 GN-16

29 YL-16
20 BR-14
43 OR-14
02 RD-14
05 RD-14
20 BR-16
29 YL-14
33 PK-16
23 OR-16
24 BU-16

22 GN-16
19 WH-16
33 PK-16
67 PK-16
68 TN-16
50 WH-14
25 BR-16
40 GY-16
24 BU-16
05 RD-14
42 GN-14
36 BU-14
22 GN-16
19 WH-16
43 OR-14
67 PK-16
68 TN-16
50 WH-14
25 BR-16
40 GY-16
42 GN-14
36 BU-14
32 GN-16

02
02
02
02

R D -1 2
R D -1 2
R D -1 2
R D -1 2

W H -1 2
Y L -1 4
R D -1 2
G Y -1 4
G N -1 6
W H -1 6

A
B

5 7 B R -1 4
0 B K -1 4

FAN CLUTCH (OPT)

82
34
81
78
22
19

34
34
59
54
53
60
84
Y L -1 4
Y L -1 4
R D -1 4
R D -1 4
R D -1 4
O R -1 4
R D -1 4

D IO D E

10A

E L E C TR IC

A B C D E F

TH R O TTL E
SEN SO R

31 42 43 48 56 57 58

68 6 9

70 18 44

45

34 YL-16
34 YL-16
37 36

M A C H IN E IN TE R F A C E C O N N E C TO R (M IC )
C O N N E C TS TO E N G IN E B E L O W TH E E C M

12 23

ELEC 30A

A L L TA C H

G AUG ES
7 .5 A

D O M E/
S TR O B E 1 0 A
BAC K UP
A LA R M 5 A
W IP E R /
W ASH ER 15A

RADIO

IN TE R L O C K
10A

F A N C L U TC H
7 .5 A
HO RN
7 .5 A

AC C ESSO RY
20A

IN J P U M P
20A
A C /H E A TE R
20A

L IF T P U M P
20A
SO L LO C K S
20A
W O RK
L IG H T 3 0 A

FUSE PAN EL
L O C A TE D IN
RO PS

C H A S S IS 1 2 P IN
C O N N E C TO R

1
2
3
4
5
6
7
8
9
10
11
12

R ID E /
2 SPEED 10A

62 RD-12

0 B L -1 2
1 1 R D -1 4
5 5 R D -1 2
5 6 R D -1 2

C H A S S IS 5 P IN
C O N N E C TO R

E
D
C
B
A

80 YL-14
76 OR-16
06 OR-16
26 WH-16
39 YL-14
40 GY-16
32 GN-16
50 WH-14

B
A

42 GN-14
43 OR-14

HORN
INJECTION PUMP

11 RD-12
59 RD-14

76 OR-14
39 PU-14
38 PU-14
27 GN-16
26 WH-16
35 BU-14
51 RD-14
65 BU-16
08 OR-14
06 OR-16
78 GY-14
66 PU-16
81 RD-12
82 WH-12
64 BK-16

19 WH-16
82 WH-12
22 GN-16
78 GY-14
81 RD-12
34 YL-14

50A MAIN POWER


0 BK-14
0 BK-14

02 RD-14
05 RD-14
08 OR-14
25 BR-16
35 BU-14
36 BU-14
38 PU-14
27 GY-16
79 PK-16
08 OR-14
25 BR-16
27 GY-16
36 BU-14
38 PU-14
35 BU-14
79 PK-16

11 RD-12
56 RD-12
55 WH-12
62 RD-12
56 RD-12
55 WH-12
79 PK-14

22 GN-16
19 WH-16
43 OR-14
67 PK-16
68 TN-16
50 WH-14
25 BR-16
40 GY-16
42 GN-14
36 BU-14
32 GN-16
83 TN-14

34 YL-14
80 YL-14
34 YL-14
80 YL-14

62 RD-12
53 RD-14
84 RD-14
54 RD-14
74 BU-14
75 TN-14
77 GY-14

60 OR-14
59 RD-14
53 RD-14
84 RD-14
54 RD-14
34 YL-16
34 YL-16
60 OR-14
83 TN-14
83 TN-14
68 TN-16
67 PK-16

50A MAIN POWER


30A STARTER
SOLENOID
10A KEY SWITCH
POWER
50A INJ PUMP
LIFT PUMP
50A GLOW
43 OR-14
42 GN-14
0 BK-14
0 BK-14
43 OR-14
42 GN-14
0 BK-14
0 BK-14

0 BK-14
02 RD-14
78 GY-14
0 BK-14

158

35 BU-14
79 PK-16
80 YL-14
76 OR-16
06 OR-16
26 WH-16
39 YL-14
40 GY-16
32 GN-16
50 WH-14

76 OR-14
79 PK-14
67 PK-16
05 RD-14
66 PU-16
65 BU-16
64 BK-16
51 RD-14
02 RD-14
68 TN-16
0 BK-14
0 BK-14
66 PU-16
65 BU-16
64 BK-16
51 RD-14
02 RD-14
68 TN-16
67 PK-16
05 RD-14
66 PU-16
65 BU-16
64 BK-16
51 DR-14

TWO SPEED
MODULE

02 RD-14
0 BK-14

(OPTIONAL)

72 BU-14
73 OR-14

PRINTED IN USA
RIDE CONTROL

0 BK-14
05 RD-14
71 BK-14
69 WH-14
70 RD-14

0 B K -1 2
6 3 W H -1 2

CHASSIS ELECTRICAL SCHEMATIC - TURBOCHARGED MODELS

917034/BP0404

0 BK-0

Torque Specifications
Use these torque values when tightening hardware (excluding: locknuts, and self-tapping,
thread-forming, and sheet metal screws) unless otherwise specified.
Unified
National
Thread

Grade 2
Dry

Grade 5
Lubed

Dry

Grade 8
Lubed

Dry

Lubed

8-32
8-36
10-24
10-32

19*
20*
27*
31*

14*
15*
21*
23*

30*
31*
43*
49*

22*
23*
32*
36*

41*
43*
60*
68*

31*
32*
45*
51*

1/4-20
1/4-28
5/16-18
5/16-24

66*
76*
11
12

50*
56*
9
9

9
10
17
19

75*
86*
13
14

12
14
25
25

9
10
18
20

3/8-16
3/8-24
7/16-14
7/16-20

20
23
32
36

15
17
24
27

30
35
50
55

23
25
35
40

45
50
70
80

35
35
55
60

1/2-13
1/2-20
9/16-12
9/16-18

50
55
70
80

35
40
55
60

75
90
110
120

55
65
80
90

110
120
150
170

80
90
110
130

5/8-11
5/8-18
3/4-10
3/4-16

100
110
175
200

75
85
130
150

150
180
260
300

110
130
200
220

220
240
380
420

170
180
280
320

7/8-9
7/8-14
1-8
1-12

170
180
250
270

125
140
190
210

430
470
640
710

320
360
480
530

600
660
900
1000

460
500
680
740

Metric
Coarse
Thread

Grade 8.8
Dry

Grade 10.9

Lubed

Dry

Lubed

Grade 12.9
Dry

Lubed

M6-1
M8-1.25
M10-1.5

8
19
37.5

6
14
28

11
27
53

8
20
39

13.5
32.5
64

10
24
47

M12-1.75
M14-2
M16-2

65
103.5
158.5

48
76.5
117.5

91.5
145.5
223.5

67.5
108
165.5

111.5
176.5
271

82
131
200

*All torque values are in ft-lbs, except those marked with an *, which are in in-lbs.
For metric torque value (Nm) multiply the ft-lbs value by 1.355 or the in-lbs value by 0.113.

Mustang Manufacturing Company Inc., a Gehl Company


P.O. Box 179, West Bend, Wisconsin 53095-0179 U.S.A.
www.mustangmfg.com

917034/BP0404

2004 MUSTANG MANUFACTURING COMPANY, INC.


All Rights Reserved.

PRINTED IN USA

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