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Tutorial 7 - HYSYS 4 Solution

The document describes a sour water stripping process to remove H2S and NH3 from sour water. Sour water feed enters a heat exchanger where it is heated by stripper bottoms. It then enters a distillation column on tray 3. The column has an overhead condenser and bottoms reboiler. Through distillation, H2S and NH3 are removed overhead as offgas while heated stripper bottoms exit from the bottom. The simulation sets up an 8-stage stripper with specifications for a reflux ratio of 10 and NH3 mass fraction of 0.000010 in the reboiler bottoms.

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haziq
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236 views

Tutorial 7 - HYSYS 4 Solution

The document describes a sour water stripping process to remove H2S and NH3 from sour water. Sour water feed enters a heat exchanger where it is heated by stripper bottoms. It then enters a distillation column on tray 3. The column has an overhead condenser and bottoms reboiler. Through distillation, H2S and NH3 are removed overhead as offgas while heated stripper bottoms exit from the bottom. The simulation sets up an 8-stage stripper with specifications for a reflux ratio of 10 and NH3 mass fraction of 0.000010 in the reboiler bottoms.

Uploaded by

haziq
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 6

Sour Water Stripper

R2-3

A sour water stripper either uses the direct application of


stripping steam (usually low quality, low pressure) or a steamfired reboiler as a heat source.
Figure R2.2

The intent is to drive as much H2S and NH3 overhead in the


stripper as possible. The sizing of a sour water stripper is very
important since its capacity must equal or exceed the normal
production rates of sour water from multiple sources in the
refinery. Often, refiners find their strippers undersized due to a
lack of allowance for handling large amounts of sour water,
which can result from upset conditions (like start-up and
shutdown). Consequently, there is often a backlog of sour water
waiting to be processed in the stripper. With the increasing
importance of environmental restrictions, the sour water
stripper plays a greater role in the overall pollution reduction
program of refiners.
The Sour Water feed stream goes through a feed/effluent
exchanger where it recovers heat from the tower bottoms
stream (Stripper Bottoms). This new stream (Stripper Feed)
enters on tray 3 of an 8 tray distillation tower with a reboiler and
a total reflux condenser. A quality specification of 10 ppm wt.
ammonia on the tower bottoms (Stripper Bottoms) is specified.
The tower bottoms, Stripper Bottoms, exchanges heat with the
incoming feed and exits as Effluent.

R2-3

R2-4

Setup

There are two basic steps in this process simulation:


1. Setup. This case uses the Sour Peng-Robinson package and
the following components: H2S, NH3 and H2O.
2. Steady State Simulation. The case will consist of an 8
stage stripper, used to separate H2S and NH3, and a heat
exchanger to minimize heat loss.

R2.2 Setup
1. In the Session Preferences property view, set the unit set to
Field units.
2. In the Component List property view, select the following
components: H2S, NH3 and H2O.
3. In the Fluid Package property view, select the Sour PengRobinson property package.
Sour Peng-Robinson combines the PR equation of state and
Wilsons API-Sour model for handling sour water systems.

R2.3 Steady State


Simulation
The following general steps will be taken to setup this case in
steady state:
1. Installing the SW Stripper. An 8 stage distillation column
will be used to strip the sour components from the feed
stream. The liquid leaving the bottom of the column heats
the incoming feed stream in a heat exchanger.
2. Case Study. A case study will be performed to obtain
steady state solutions for a range of stripper feed
temperatures.

R2-4

Sour Water Stripper

R2-5

R2.3.1 Installing the SW


Stripper
Feed Stream
Specify the feed stream as shown below.
Material Stream [SourH2O Feed]
In this cell...

Enter...

Temperature

100F

Pressure

40 psia

Std Ideal Liq Vol Flow

50,000 barrel/day

Comp Mass Frac [H2S]

0.0070

Comp Mass Frac [NH3]

0.0050

Comp Mass Frac [H2O]

0.9880

Operations
1. Install and specify the Heat Exchanger as shown below.
Heat Exchanger [Feed Bottoms]
Tab[Page]

In this cell...

Enter...

Design
[Connections]

Tube Side Inlet

Sour H2O Feed

Tube Side Outlet

Stripper Feed

Design
[Parameters]

Worksheet
[Conditions]

Shell Side Inlet

Stripper Bottoms

Shell Side Outlet

Effluent

Heat Exchanger Model

Exchanger Design
(Weighted)

Tube Side Pressure Drop

10 psi

Shell Side Pressure Drop

10 psi

Temperature (Stripper
Feed)

200F

2. Install a Distillation Column. This column will have both a


reboiler and an overhead condenser.

R2-5

R2-6

Steady State Simulation

3. Define the Column configuration as shown below.


Column [SW Stripper]
Page

In this cell...

Enter...

Connections

No. of Stages

Pressure Profile

Inlet Stream

Stripper Feed

Inlet Stage

Condenser Type

Full Reflux

Ovhd Vapour

Off Gas

Bottoms Liquid

Stripper Bottoms

Reboiler Energy Stream

Q-Reb

Condenser Energy Steam

Q-Cond

Condenser Pressure

28.7 psia

Reboiler Pressure

32.7 psia

If messages appear regarding loading an older case or


installing property sets, click the OK button. They will not
affect the case.
4. In the Column property view, click the Design tab, then
select the Monitor page.
In the present configuration, the column has two degrees of
freedom. For this example, the two specifications used will
be a quality specification and a reflux ratio.
5. Modify the existing specification based on the information
below:
Column [SW Stripper]
Tab [Page]

Variable Spec

Design [Specs]

Ovhd Vap Rate

Modify
Active = clear

Reflux Ratio

Active = selected
Spec Value = 10 Molar

6. Add a Component Fraction specification, and enter the


following information in the Comp Frac Spec property view:
Tab

In this cell...

Enter...

Parameters

Name

NH3 Mass Frac (Reboiler)

Stage

Reboiler

Spec Value

0.000010

Component

Ammonia

R2-6

Sour Water Stripper

Tab

In this cell...

Enter...

Summary

Active

Selected

Reflux Ratio

Active

Spec Value

10 Molar

R2-7

To add a new specification, click the Add Specs button.


7. Click the Parameters tab, then select the Solver page.
Change the Fixed Damping Factor to 0.4.
For more information on
which damping factor is
recommended for
different systems, refer to
Chapter 2 - Column
Operations of the
HYSYS Operations

A damping factor will speed up tower convergence and


reduce the effects of any oscillations in the calculations (the
default value is 1.0).
8. Run the column to calculate the values by clicking the Run
button.

R2.4 Results
Workbook Case (Main)
Materials Streams Tab
Figure R2.3

R2-7

R2-8

Results

Compositions Tab
Figure R2.4

Energy Streams Tab


Figure R2.5

R2-8

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