1 Service information

Cautions 1-1

Overhaul Data Table 1-9

Cautions for Disassembling and Assembling 1-3

Tightening Torque 1-14

VIN Number & Engine Number 1-6

Lubricant, Sealing Agent 1-18

Main Data Table 1-7

Cable Routing 1-20

Cautions for Operation

Safety Cautions
Warning: Hazardous components in exhaust
Do not run the engine in a enclosed or
poorly ventilated place for long time

Warning: Do not touch the engineor muffler with bare

hands when the engine has just stopped to avoid scalding.
Wear long-sleeve work clothes and gloves for operation.

Caution: Battery liquid(dilute sulfuric acid) is highly caustic and may cause burns to skin and eyes. Flush with water
if splashed to skin and get immediate medical attention.
Flush with water if splashed to clothes to avoid burns.
Keep battery and liquid away from reach of children

Caution: Wear proper work clothes,cap and boots. If

necessary, were dust-glass,gloves and mask.

Warning: Coolant is poisonous. Do not drink or splash to

skin, eyes or clothes.Flush with plenty of soap water if
splashed to skin. Flush with water and consult the doctor
If drinking the coolant, induce vomiting and consult doctor.
Keep coolant away from reach of children.

Warning: Gasoline is highly flammable. No smoking or

fire. Also keep against sparks.Vaporized gasoline is also
explosive. Operate in a well-ventilated place.

1-1

Caution: When charged, Battery may generate hydrogen

Warning: The asbestos dust on the brake drum is carci-

which is explosive.Charge the battery in a well-ventilated

nogenic if breathed in. Do not clean off the dust with com-

place.

pressed air. Use cleaning detergent to avoid dust

proliferation.

Warning:Be careful not to get clamped by the turning

parts like wheels and clutch

Warning: When more than two people are operating, keep

reminding each other for safety purpose.

1-2

1 Service information
Cautions for Disassembling and Assembling

Use genuine CFMOTO parts, lubricants and grease

Clean the mud, dust before overhauling

Replace the disassembled washers, o-rings,piston pin

circlip, cotter pin with new ones.

Place and store the disassembled parts separately in

order for correct assemble.

Clean and blow off the detergent after disassembling

the parts. Apply lubricants on the surface of moving

Do not use the loosed circlips.

If not knowing the length of screws,install the screws

one by one and tighten with same torque.

Measure the data during disassembly for correct

assembling.

parts.

Elastic circlips might get distorted after disassembled.

Pre-tighten the bolts, nuts and screws, then tighten

according to the specified torque,from big to small
and from inner side to outer side.

1-3

Check if the disassembled rubber parts are aged and

replace if necessary. Keep the rubber parts away from

Apply or inject recommended lubricant to the specified parts.

grease.

If the disassembling of pressed ball bearing is done

by pressing the balls, the disassembled bearing
should not be used again.

Use special tools wherever necessary

Turn the ball bearing with hands to make sure the

direction. When assembling the open type or double-

bearing will turn smoothly.

side dustproof bearing,install with manufacturers

Replace if the axial or radial play is too big.

mark outward.

Install the one-side dust-proof bearing in the right

If the surface is uneven, clean with oil and replace

if the cleaning does not help.
When pressing the bearing into the machine or to
the shaft, replace the bearing if it could not be pressed
tight.

Keep the bearing block still when blowing dry the

bearing after washing clean. Apply oil or lubricant
before assembling.

1-4

Install the elastic circlip properly.Turn the circlip after

assembling to make sure is has been installed into the
slot.

1 Service information

After assembling, check if all the tightened parts are

properly tightened and can move smoothly.

Brake fluid and coolant may damage coating, plastic

and rubber parts. Flush these parts with water if
splashed.

Install oil seal with the side of manufacturers mark

outward.
do not fold or scratch the oil seal lip

apply grease to the oil seal lip before assembling

When installing pipes, insert the pipe till the end. Fit
the pipe clip, if any, into the groove. Replace the pipes
or hoses that cannot be tightened.

Do not mix mud or dust into engine or the hydraulic

brake system.

Clean the gaskets and washers of the engine cases

before assembling. Remove the scratches on the contact surfaces by polishing evenly with an oilstone.

When assembling the parts of protection caps,insert

Do not twist or bend the cables too much.Distorted or

damaged cables may cause poor operation.

the caps to the grooves, if any.

1-5

Number Engrave Place

CF250T-3
Frame Number LCETDJPK
Engine Number 172MM-A

1-6

1 Service information
Major Specifications

Item

Parameter

Model
Length
Width
Height
Wheel base
Engine type
Displacement
Fuel type

V3
CF250T-3
2200mm
850mm
1120mm
1480mm
172MM-A
244.3ml
Unleaded gasoline 90 Octane or above

Dry weight

178kg

Number of Passengers
Max. Load

2(including driver)
150kg

Tire

Front
Rear

Ground Clearance
Min. turning radius
Starting
Engine type
Arrangement and No. of cylinder
Combustion chamber type
Valve Driving type
Bore x stroke
Compression Ratio
Max. power
Max. torque
Engine
On
Valve intake
Off
Cam valve
On
Valve exhaust
Off
Lubrication type
Oil pump type
Oil filter type
Cooling type

100/90 18
150/80 15
150mm
5m
Electrical starting
4-stroke, gasoline engine
Single, horizontal
Hemispherical
OHC chain driving
72mm 60mm
10:1
11kw/7000r/min
17.6N m/5500r/min
0 (1mm)
BTDC
30 (1mm) ABDC
35 (1mm) BBDC
5 (1mm)
ATDC
Pressure & Splash
Rotor
Full flow filter screen
Forced water cooling

1-7

Ite m
A ir F ilte r typ e
Fuel
d e v ic e

Typ e
C a rb u re to r
C lu tc h
In itia l T ra n sm is s io n

G e a rin g

S econdary
tra n s m is s io n
G e a rb o x

S te e rin g
d e v ic e

S te e rin g a n g le

B ra k e typ e
B u ffe r
D e v ic e
F ra m e typ e

1-8

S u s p e n s io n

D ia m e te r o f m ix in g
v a lv e
Typ e
O p e ra tio n m o d e
G e a r typ e
R e d u c tio n ra tio
G e a r typ e
R e d u c tio n ra tio
Typ e
F u n c tio n
T ra n sm is s io n ra tio
R ig h t
L e ft
F ro n t
R ear
F ro n t w h e e l
R ear w heel

P a ra m e te r
U re th a n e fo a m filte r
Va c u u m
D ia p h ra g m
typ e
26m m
D ry, a u to -c e n trifu g a l
A u to m a tic
B evel gear
2 .9 3 8
B evel G ear
2 .9 3 8
CVT
A u to -c e n trifu g a l
2 .2 ~ 0 .9
29
29
H yd ra u lic D is c
H yd ra u lic D is c
Te le s c o p ic
S w in g a rm
W e ld e d s te e l tu b e a n d
p la te

1 Overhaul Information

Overhaul Datasheet
Lubricating device
Item
Engine Oil
Capacity

Volume when
replacing

0.8L

Full capacity

1.0L

Recommended Oil (see original)

Oil pump
Rotor

Service
limit

Standard

Gap between inner

and outer rotors
Gap between outer
rotor and body
End face gap

Special for 4-stroke motorcycle

SAE-10W-40 20W-50
Substitutes must be used in the
following range.
API type: SE or SF grade
SAE type: Choose from the left
chart
according
to
the
environmental temperature
0.07 0.15mm

0.20mm

0.07 0.17mm

0.25mm

0.05 0.10mm

0.12mm

Fuel Device
Item
Fuel Tank Capacity

Carburetor

Full capacity
Designated marks
Main jet
Low-speed jet

Standard
12.0L
VE14C

Drop turn median value

Fuel level of float chamber

Idle speed

18.5 0.5mm
1500 150r/min

1-9

Cooling Device
Item

Standard

Full Capacity
Coolant capacity Reservoir tank capacity
Standard density
Opening pressure of water inlet cap
Temperature / valve open
Temperature/valve full open
Thermostat
Overall lift

11 4 0 m l
340ml
50%
1 0 8 kp a (1 .1 kgf/cm2)
72 2
88
3.5 4.5mm

Cylinder head valve

Item

Standard

Compression pressure of cylinder

1 5 .0 kgf/cm -6 0 0 r p m

Valve clearance

0.10mm
0 .10mm

IN
EX

P la n e n e s s

Camshaft
Rocker arm

Valve
Valve guide
cover

Valve
spring

Cam Height
Inner diameter of rocker
Outer diameter of rocker
Outer diameter of valve
stem
Inner diameter of valve
guide
Clearance between valve
stem and guide
Thrown height of valve
guide
Contact width of valve
seat
Free length (outer/inner)

IN
EX
IN /EX
IN /EX
IN
EX
IN
EX
IN
EX
IN /EX
IN /EX
IN /EX

3 1 .6 0 -3 1 .7 2 mm
3 1 .6 0-3 1 .7 2 mm
12.0 0 0 -1 2 .0 18 m m
11 . 9 7 3 - 11 . 9 8 4 m m
4 .9 7 5 -4 .9 9 0 mm
4 .9 5 5-4 .9 7 0 mm
5 .0 0 0 -5 .0 1 2 mm
5 .0 0 0-5 .0 1 2 mm
0 .0 1 0 -0 .0 3 7 mm
0 .0 3 0-0 .0 5 7 mm

Service limit

0.05mm
31.52mm
31.52mm
12.10mm
11 . 9 1 m m
4.90mm
4.90mm
5.03mm
5.03mm
0.08mm
0.10mm

12/12mm
1.2mm

1.8mm

40.0/30.5mm

36.1/27.6mm

Auto CVT
Item
Transmission
Primary
Sheave

Primary Sliding Sheave

Outer diameter of bushing, Primary
Sheave
Outer diameter of weight roller

Belt width

Secondary
Sheave

1-10

Clutch facing thickness

Inner diameter of clutch
housing
Free length of clutch spring
Outer diameter of secondary fixed
sheave
Inner diameter of secondary
sliding sheave

Standard

Service limit

27.000-27.033mm

27.06mm

26.959-26.980mm

26.94mm

22.94-23mm
27.2mm

22.4mm
25.5mm
1.5mm

153-153.15mm

153.8mm

135.0mm

127.0mm

39.95-39.975mm

39.94mm

40.0-40.025

40.06mm

1 Service information
Gearbox
Item

Standard

For replacing
For disassem bling
R ecomm ended gearbox oil

0.18 L
0.20 L

G ear oil

SA E15W-40/SF

Starting motor
Item
Starting m otor

Brush length

Standard

Service Limit

12.0-12.5mm

11.0

Crankshaft Piston Cylinder

Item
C rankshaft

Piston

Cylin-der

Big end,
A xial clearance
connecting rod
Radial clearance
Crankshaft play
Piston installing direction
O uter diameter of Piston
Piston pin hole inner diameter
Piston pin outer diam eter
Connection rod small end inner diam eter
Clearance between cylinder& piston
Clearance between piston & pin
Clearance between pin & connection rod
Piston ring
Clearance
1
between Piston
Piston ring
ring & groove
2
Piston ring
1
Piston ring end
Piston ring
gap
2
O il ring
Installing direction piston ring
Inner diam eter
U pper distortion
Roundness
C ylin d ericity

Standard m m
0 .1 0 -0 .3 5
0 .0 1 3 -0 .0 2 5 m m
0 .0 2 m m

IN
intake

towards

Lim it m m
0 .5 m m
0 .0 5 m m
0 .1 0 m m

valve

7 1 .9 6 -7 1 .9 8 m m
1 7 .0 0 2 -1 7 .0 0 8 m m
1 6 .9 9 4 -1 7 m m
1 7 .0 0 6 -1 7 .0 2 4 m m
0 .0 2 -0 .0 5 9 m m
0 .0 0 2 -0 .0 1 4 m m
0 .0 0 6 -0 .0 3 0 m m
0 .0 1 5 -0 .0 5 m m

7 1 .9 m m
1 7 .0 4 m m
1 6 .9 6 m m
1 7 .0 6 m m
0 .1 0 m m
0 .0 2 m m
0 .0 2 m m
0 .0 9 m m

0 .0 1 5 -0 .0 5 m m

0 .0 9 m m

0 .1 5 -0 .3 0 m m

0 .0 5 m m

0 .1 0 -0 .2 5 m m

0 .0 5 m m

0 .4 -0 .5 m m

M ark U pward
7 2 -7 2 .0 1 9 m m
--0 .0 0 2 m m
0 .0 0 5 m m

7 2 .1 m m
0 .0 5 m m
0 .0 5 m m
0 .0 5 m m

1-11

Front wheel

Front wheel

Item
Bending, front wheel axle
Play of wheel
Vertical
rim
Horizontal
Tire
Groove
Pressure

Standard

Service Limit

0.8mm
0.8mm

250kPa 2.5kgf cm 2

0.2mm
2.0mm
2.0mm
1.6mm

Rear wheel
Item
Rear wheel

Play of wheel
rim
Tire

Vertical
Horizontal
Groove
Pressure

Standard

Service Limit

0.8mm
0.8mm
-280kpa(2.8kgf/cm3)

2.0mm
2.0mm
1.6mm
--

Brake system
Item
Front brake
Rear brake

1-12

Brake lever play

Brake disc thickness
Brake lever play
Brake disc thickness

Standard

Service Limit

10-20mm
4mm
10-20mm
4mm

-3mm
-3mm

1 Service information
Battery Charging system
AC magneto M otor

Item
M odel
Output
Charging coil Resistance (20 )

Standard
Permanent magnet AC type
3- phase AC
0.2-0.3
Three-phase annular rectification
Silicon controlled parallel-connected
regulated voltage

Capacity

12V 10Ah

Rectifier

Terminal
voltage

Battery

point

Charging
current/time

Fully
charged
Insufficient
charge
Standard
Quick

12.8V

<11.8V
0.9A 5 10H
4A 1H

Ignition system
Item

Standard

Ignition
Type
Standard
Sparking-plug
Optional
Spark plug gap
M ax. advanced
Ignition timing
angle
Ignition coil
Peak voltage
Pulse generator

CDI ignition
Electricity negative type spark plug

DPR7EA-9(NGK)
DR8EA D7RTC
0 .8 -0 .9 m m

28 CA

Light Instrument Switch Pickup coil

Fuse

Light

Bulb

Item
M ain
Auxiliary
Head light Hi/Lo
Brake light/tail light
Turning light
Odometer indicator light
Other

indicators

Standard
20A
5A 2
10A 2
1 2 V 3 5 W /3 5 W
1 2V 2 1 W /5 W
12V 10W 4
12V 1.7W
12V 3.4W

1-13

Tightening torque
Item
Bolt, nut 5mm
Bolt, nut 6mm
Bolt, nut 8mm
Bolt, nut 10mm
Bolt, nut 12mm

Torque N
m(kgf
m)

Item
Screw 5mm
Screw 6mm
Bolt with flange, 6mmSH
Bolt with flange, nut6mm
Bolt with flange, nut8mm
Bolt with flange, nut10mm

5 0.5
10 1.0
22 2.2
34 3.5
54 5.5

For others not listed in the chart, refer to the standard tightening torque
Notes: 1.Apply some engine oil on the part of screw thread and contact surface.
2.Locknut must be replaced with a new one after removed.
Type
No. of Bolt
Thread
& Nut
diameter

Checking adjusting
Check Gearbox oil /drain Bolt
Engine oil filter cover
Drain bolt
Spark plug
Lubricating system
Oil plump and mounting bolt
Screw, oil pump plate
Cooling system
Coolant drain bolt
Coolant temperature Alarm
Impeller, water pump
Cylinder head/head cover
Cylinder head cover bolt
Cylinder Stud
Timing sprocket bolt
Tensioner spring seat bolt
Tensioner thread pin bolt
Belt, CVT system
Left side cover bolt
Gearbox nut
Clutch special nut
Clutch nut
AC Magneto motor
AC Magneto motor nut
Flange bolt for casing
Overriding clutch inner hex bolt

1-14

Torque N
m(kgf
m)

2
1
1
1

M10
M39
M12
M12

1.25
1.5
1.5
1.25

4
9
10
12
26
39

Torque
N
m(kgf
m)

18~22
20~25
15~20

2
1

M6 12
M3 12

10
2

1
1
1

6
R1/8
7

2
sh o r t 3
l o ng 1
2
1
1

6
8
8
5
8
8

10
30
30
9
10
13

1.0
3.0
3.0
0.9
1.0
1.3

5
1
1
1

6
14
28
12

10
78
69
49

1.0
8.0
7.0
5.0

1
8
3

14

103 10.5

6
6

12 1.2
12 1.2

8 0.8
10 1.0
10 1.0

0.4
0.9
1.0
1.2
2.7
4.0

Remarks

1 Service information
Frame
No. of
Bolt &
Nut

Diameter
(mm)

Engine disassembly
Engine suspension mounting bolt
Engine suspension shaft nut

2
1

10
12

Front wheel, Front suspension,

Steering
Handlebar locknut
Handlebar mounting nut
Front wheel axle nut
Upper mounting bolt, absorber

1
1
1
4

25
10
14
8

68
55
100
40

7.0
5.6
10.1
4.1

Rear wheel ,Rear suspension

Rear wheel axle nut
Upper mounting bolt, absorber
Lower mounting bolt, absorber
Rear fork mounting bolt

1
2
2
2

16
10
10
8

140
55
50
30

14.3
5.6
5.6
3.1

Brake system
Front brake disc mounting bolt
Rear brake disc mounting screw
Front brake caliper mounting bolt

6
4

8
8

26 2.7

30 3.1

Rear brake caliper mounting bolt

30 3.1

Muffler
Mounting nut (Front elbow)
Mounting bolt(Muffler barrel)

26 2.7

10

55 5.6

Type

Tighteningtorque
N
m(kgf
m)

1
Remarks

55 5.6
80 8.1

12 1.2

1-15

Lubricant, Sealant
A p p licatio n A reas

N o tes

G rease typ e

In n er su rface, cylin d er sleeve

C o n ical su rface, A C m ag n eto ro to r
B earin g /flan k , co n n ectin g rod b ig en d
In n er side, co n n ectin g ro d sm all en d
C ran k shaft m ain b earin g su rface
To o th flan k , cran k sh aft tim ing sp ro ck et
D rive g ear to o th flan k , o il p um p
P isto n p in o u ter su rface
P isto n rin g g ro o ve

S p ecial S A E stan dard

fo r 4 stro k e m o to rcycle
en g in e. 1 5 w -4 0 A P I
categ o ry: S E o r S F
en g in e o il

P isto n rin g
C am sh aft b earin g ro tatin g surface
Tim in g sp ro ck et to o th flan k
R o ck arm sh aft su rface
S p ro ck et to o th flan k , o il p u m p
O il p u m p co m p .
T h read /jo in t face, d rive w h eel n u t
O u ter surface, o il seal lip s
To o th flan k & b earin g , red u ctio n g ear
C am su rface
In n er su rface, ro ck er arm
Valve stem (g u id e sid e)
Water tem p eratu re alarm S c rew th read p art,

Tig h ten in g sealan t

tim in g spro ck et m o u n tin g n ut

B all b earin g , clu tch N eed le bearin g , clu tch
S eco n d ary slid in g sh eave, clutch
S ealin g su rface, all o -rin g s
Tig h ten in g b o lt, cylin d er b o dy

1-16

5 .0-5 .5 g (d o n o t
app ly o n clu tch
surface)
D o n o t ap p ly o n th e
sharp p o in t

E x x o n m o b ile g rease
X H P 2 2 2 (d eep b lue)
S ealan t

1 Service information
Application areas
Bearing race,

Notes

Types

head pipe Lip ,front

wheel dust-proof seal Joint, meter

flexible shaftJoint, throttle cable
Throttle grip part Pivot, rear
pedal(L) Pivot, rear pedal( R )

Multi-purpose lubrication oil

Pivot, side stand Oil seal lip, rear

fork Tooth flank, counter
gear/small gear Axle part, main
stand
Rear wheel axle nut
Dust-proof seal lip, lower part of
front shock-absorber
Inner surface, handle bar

Engine oil
Absorber oil 5
Engine oil

1-17

Wiring, Piping and Cable Routing

Figure 1

1-18

Figure 2

1 Service information
1

1-19

1-20

1 Service information
1

1-21

1-22