Specialized Tools Catalog
Specialized Tools Catalog
Specialized Tools Catalog
SPECIALIZED TOOLS
W E L L B O R E
P R O D U C T I V I T Y
Table of Contents
L I N E R
T O P
T E S T
T O O L S
WELL COMMISSIONER
WC
LTTP
RB
HDRB
10
BB
12
C A S I N G
C L E A N I N G
T O O L S
SHORTY Tool
13
RBBM
PUP Tool
14
16
C I R C U L A T I N G
T O O L S
MFCT
19
MFCT-HD
20
PBS
22
DABS
23
SABS
24
MACV II
25
CCV
26
WELL PATROLLER
WP
28
WELL PROTECTOR
WPR
30
Junk Muncher
JM
31
D E B R I S
R E C O V E R Y
T O O L S
32
QTJB
33
MB
34
C L E A N I N G
35
T O O L S
PRB
36
RBT
37
TABLE
OF
C L E A N I N G
T O O L S
QTJT
40
STJS
41
MAJT
42
WBJT-SUR
44
SJCT
45
Posi-Drift Sub
PDS
46
Landing Sub
LS
47
DMA
48
Bearing Sub
BS
49
PSS
50
RBTDM
51
VB
52
DBB
53
W E L L H E A D
C L E A N I N G
A N C I L L A R Y
T O O L S
C U S T O M I Z E D
T O O L S
I N F O R M A T I O N
L O C A T I O N S
54
58
TABLE
P A T E N T
T O O L S
CONTENTS
39
OF
DABS-JT
TABLE
CONTENTS
38
OF
SABS-JT
TABLE
CONTENTS
B O P
OF
CONTENTS
TABLE
OF
CONTENTS
L I N E R
T O P
T E S T
T O O L S
WELL COMMISSIONER
The WELL COMMISSIONER* WELLBORE
PRODUCTIVITY* tool from M-I SWACO
is unique in that it is designed to
allow inflow and negative tests to
be carried out on a liner overlap and
the liner shoe track on the same trip
as the wellbore cleanup. It can also
be used to perform an inflow or
negative test on the liner top and
liner shoe track at any time during
the life of the well. Regardless of
when the tool is run, it results in
significant savings in rig time
compared to other methods of performing an inflow test. Significant
reduction in oil-contaminated seawater or brine volumes generated is
also possible where OBM is in use.
WC
How it works
The WELL COMMISSIONER tool is
run on the drillstring, spaced
out to land on the liner-top
Polished-Bore Receptacle (PBR)
when the cleanout string is at
final depth. The integral RAZOR
BACK lantern cleans ahead of
the packoff element and prepares the area in which the tool
itself is to be set. The bypass
under the element is open
while running in hole and
allows high-rate circulation
without the need for fluids to
go around the outside of the
element (Figure 1).
Advantages
The WELL COMMISSIONER tool eliminates the need for a controlled displacement of the entire well to
lower density fluid through the
choke with the blowout preventers
closed. It also eliminates a dedicated run with a retrievable packer
to perform the test, saving significant rig time. Positive tests on the
casing or liner can also be carried
out. Significant reduction in waste
volumes of contaminated fluids is
also made.
Weight
gauge
Safety trip
button
Features
Benefits
One-piece mandrel
Integral RAZOR BACK*
(scraper) lantern
Integral liner-top dress mill
Internal bypass under packoff element
Standard tool rated to 5,000 psi
(345 bar) differential up to 302 F
(150 C)
High-pressure tool rated to
7,000 psi (483 bar) differential
up to 302 F (150 C)
Figure 2. Slowly bleed down the workstring pressure to begin the inflow test.
Operating Parameters
If an MFCT unit is proposed in
the same string as the WELL
COMMISSIONER tool, M-I SWACO
will perform a torque and drag
analysis to verify the effective tension in the string at the liner top
while tripping in hole at 150 ft/min
(46 m/min) without rotation. When
a WELL COMMISSIONER tool is run in
Operating Parameters
Tool
(casing)
size, in.
7 858
5
9 8 10
Maximum
rotating speed
in tension, rpm
100
120
Maximum
rotating speed
in compression, rpm
60
90
Maximum
compression
at tool when
rotating, lb (kg)
5,000 (2,268)
10,000 (4,536)
These are general guidelines only and are subject to review, if required, for individual circumstances.
L I N E R T O P T E S T T O O L S
RISER CLEANING TOOLS
Operation
L I N E R
T O P
T E S T
T O O L S
LTTP
Applications
Tool Use
758
958
978
P R O D U C T I V I T Y
Stack the
outcome in
your favor.
Specialized tools
Completion fluids
Fluid-loss-control systems
Filtration
Intervention fluids
Pit management
Packer fluids
Vessel cleaning
Fluids recycling
Breakers
Spacers and displacement chemicals
2007 M-I L.L.C. All rights reserved. *Mark of M-I L.L.C.
www.miswaco.com
L I N E R T O P T E S T T O O L S
RISER CLEANING TOOLS
W E L L B O R E
C A S I N G
C L E A N I N G
T O O L S
Advantages
The lantern is self-centralizing
inside the tubular to ensure equal
cleaning force at all angles of well
inclination. The mandrel rotates
through the stabilizer sleeves and
lantern to avoid wear or damage
to the casing during pipe rotation.
The tool is HTHP-compatible and
is not vulnerable to chemical or
acid attack.
Operation
The RAZOR BACK CCT unit is
run with maximum runningin-hole/pulling-out-of-hole speed
RB
of 150 ft/min (46 m/min), and
should be positioned at least 30 ft
(9 m) above the drill bit/mill and
placed so that it does not pass
through any drilled-out accessories
such as landing or float collars. The
string should regularly be picked up
off-bottom and circulated to clear
any accumulated debris.
Where possible, the bit or mill OD
should be greater than the stabilizer
sleeve OD of the RAZOR BACK CCT
device. If this is not possible, it is
recommended that a full-gauge
mill be run below the first RAZOR
BACK CCT unit in the bottomhole
assembly. It is not recommended
to drill cement with a small RAZOR
BACK CCT (3- to 5-in.) device.
Alternatively, it is suggested that a
dedicated slick-drilling run be made
first to drill out the excess cement
and establish Plug Back Total Depth
(PBTD) prior to the cleanup run.
Should a slick run not be possible,
a Heavy-Duty RAZOR BACK CCT unit
is recommended.
Features
Benefits
Operating Parameters
Tool size
3
3 5
658 858
958 1338
16
Maximum
rotating speed
in tension, rpm
60
90
100
120
120
Maximum
rotating speed
in compression, rpm
60
60
60
90
90
Maximum
compression
at tool when
rotating, lb (kg)
3,000 (1,361)
5,000 (2,268)
10,000 (4,536)
15,000 (6,804)
50,000 (22,680)
These are general guidelines only and are subject to review, if required, for individual circumstances.
C A S I N G C L E A N I N G T O O L S
C I R C U L AT I N G T O O L S
DEBRIS RECOVERY TOOLS
BOP CLEANING TOOLS
WELLHEAD CLEANING TOOLS
ANCILLARY TOOLS
CUSTOMIZED TOOLS
How it works
C A S I N G
C L E A N I N G
T O O L S
Advantages
The Heavy-Duty RAZOR BACK CCT
device is more effective, robust and
safer to use in all wellbore-cleanup
or casing-scraping operations than
other designs. It has a higher RPM
and weight-on-bit rating than the
standard RAZOR BACK CCT unit.
The lantern is self-centralizing
inside the pipe to ensure equal
cleaning force at all angles of well
10
Operation
The Heavy-Duty RAZOR BACK CCT
device is run with a maximum
running-in-hole/pulling-out-of-hole
speed of 150 ft/min (46 m/min) and
should be positioned at least 30 ft
(9 m) above the drill bit/mill. The
string should be picked up offbottom and circulated regularly to
clear any accumulation of debris.
Where possible, the bit or mill OD
should be greater than the stabilizer
sleeve OD of the tool. If this is not
possible, it is recommended that a
full-gauge mill be run below the
first Heavy-Duty RAZOR BACK CCT
unit in the bottomhole assembly.
Features
Benefits
HDRB
Operating Parameters
Tool
(casing)
size, in.
4 5
7 758
5
9 8 11
1338
Maximum
rotating speed in
tension, rpm
90
100
120
120
Maximum
rotating speed in
compression, rpm
60
60
90
100
Maximum
compression
at tool when
rotating, lb (kg)
30,000 (13,608)
35,000 (15,876)
50,000 (22,680)
55,000 (24,948)
These are general guidelines only and are subject to review, if required, for individual circumstances.
C A S I N G C L E A N I N G T O O L S
C I R C U L AT I N G T O O L S
DEBRIS RECOVERY TOOLS
BOP CLEANING TOOLS
WELLHEAD CLEANING TOOLS
ANCILLARY TOOLS
CUSTOMIZED TOOLS
How it works
11
C A S I N G
C L E A N I N G
T O O L S
Applications
The BRISTLE BACK tool from
M-I SWACO WELLBORE PRODUCTIVITY
BB
is run as an integral part of the
drillstring to brush the casing ID
clean as the pipe is run in hole
during complex, precompletion/
DST-testing and workover cleanup
operations. It can be run as part of
most drilling/milling/polishing
assemblies and can be rotated and
reciprocated without damage to
either the casing or the tool.
Features
Benefits
How it works
While the tool can be run as a
stand-alone device, it is more commonly used as part of the cleanup
system in conjunction with circulating tools, the RAZOR BACK CCT
unit and/or the WELL PATROLLER
filter tool.
The BRISTLE BACK CCT unit consists of a one-piece main mandrel;
non-rotating, right-hand-spiral stabilizer sleeves and a non-rotating,
bristle-covered lantern. During
pipe rotation, the mandrel rotates
inside the stabilizer sleeves and
the lantern, avoiding wear or
damage to the casing as well
as the tools bristles.
The strong, flexible, non-rotating
lantern is set with spring-steel
12
C L E A N I N G
T O O L S
SHORTY Tool
Applications
Tool Use
Run the SHORTY Tool in the inner
production riser, casing and liner
to remove scale, rust, mud cake,
ferrous debris and pipe dope.
Additional PUP* tools can be added
to the workstring to accomplish
more in fewer trips.
C A S I N G C L E A N I N G T O O L S
C I R C U L AT I N G T O O L S
DEBRIS RECOVERY TOOLS
BOP CLEANING TOOLS
WELLHEAD CLEANING TOOLS
ANCILLARY TOOLS
CUSTOMIZED TOOLS
C A S I N G
13
C A S I N G
C L E A N I N G
T O O L S
Advantages
A unique feature of the RIDGE BACK
Burr Mill is the ability to turn it off
once the milling/cleaning operation
is complete if other extensive rotation is anticipated before pulling
out of the hole. This is achieved
by circulating a ball down, and
shifting an internal support sleeve,
to remove the expanding force on
the milling ribs. These ribs are then
held recessed into the tool and
away from the pipe ID.
Full circulation through the ID of
the tool is possible before and after
the support sleeve is moved. The
tool can also be used to clear off
equally stubborn ID-restricting
14
RBBM
materials (e.g., heavy pipe scale)
from the inside of casing/liner to
regain full pipe ID.
Operation
At least one MAGNO BACK* tool
should be run above the RIDGE
BACK Burr Mill to collect the
milled material. In addition, consideration should be given to running a RAZOR BACK tool and a
WELL PATROLLER unit above the
top MAGNO BACK tool. It should
be run at a maximum run-inhole/pull-out-of-hole speed of
150 ft/min (46 m/min). If the
string is to be rotated at the same
depth for more than 30 min, it is
recommended that the RIDGE BACK
Burr Mill be deactivated. This is
achieved by dropping and circulating a ball to the tool and applying
pressure to shift the internal support sleeve. It should be noted that
when the tool is deactivated, it
cannot be reactivated.
Features
Benefits
One-piece mandrel
Cleans by rotation and up/down
pipe movement
Supplied with drill-pipe box-up/
pin-down connections
Available in all common
casing/liner sizes
Milling ribs can be deactivated
by ball drop to minimize casing
wear during periods of
prolonged rotation
Operating Parameters
Tool
size, in.
7 8116
958 10
Maximum
rotating speed in
compression, rpm
60
60
Maximum
rotating speed
in tension
(activated), rpm
60
60
Maximum
rotating speed
in tension
(deactivated), rpm
100
120
These are general guidelines only and are subject to review, if required, for individual circumstances.
Deactivation
pressure,
psi (bar)
1,800 (124)
830 (57)
C A S I N G C L E A N I N G T O O L S
C I R C U L AT I N G T O O L S
DEBRIS RECOVERY TOOLS
BOP CLEANING TOOLS
WELLHEAD CLEANING TOOLS
ANCILLARY TOOLS
CUSTOMIZED TOOLS
How it works
15
C A S I N G
C L E A N I N G
T O O L S
PUP Tool
Applications
Tool Use
16
C A S I N G C L E A N I N G T O O L S
C I R C U L AT I N G T O O L S
DEBRIS RECOVERY TOOLS
BOP CLEANING TOOLS
WELLHEAD CLEANING TOOLS
ANCILLARY TOOLS
CUSTOMIZED TOOLS
4 scrapers
2 junk baskets,
2 magnets
4 brushes
4 magnets
17
ENVIRONMENTAL
Rig-equipment engineering
Drilling waste management
Solids control
Screens
Cuttings collection
Pneumatic transfer
Cuttings re-injection
Dewatering
Desorption technologies
Site remediation
Pressure control
Mud mixing
Pressure control
Rig-equipment engineering
Pit management
Vessel cleaning
Engineering/simulation
software
Reservoir drill-in fluids
Fluid-loss-control systems
Intervention fluids
Packer fluids
Breakers
Spacers and
displacement chemicals
Specialized tools
Completion fluids
Filtration
Pit management
Vessel cleaning
Fluids recycling
Oilfield/production
chemicals
Produced water
management
Chemical management
Production-tank cleaning
H2S removal
Production waste
management
Fluids recycling
Production-tank cleaning
Production waste
management
SOLUTIONS
WELLBORE
PRODUCTIVITY
PRODUCTION
TECHNOLOGIES
18
Drag reduction
T O O L S
Applications
The MFCT WELLBORE PRODUCTIVITY
tool from M-I SWACO is particularly
Features
Benefits
T O O L S
DEBRIS RECOVERY TOOLS
ANCILLARY TOOLS
CUSTOMIZED TOOLS
How it works
MFCT
C I R C U L A T I N G
19
C I R C U L A T I N G
T O O L S
Applications
This tool is an enhanced version
of the original MFCT device and is
suited for use in deeper, deviated
wells where there is a requirement
for higher tensile and torsional ratings. It is also applicable when it
is desirable to lock this type of circulating tool in the open/closed
position, such as performing
an inflow test on a liner lap.
The Clutch-Type, Heavy-Duty
MFCT unit has the same basic functionality as the original version. It
allows higher circulation rates to be
achieved at various times during a
20
Features
Benefits
MFCT-HD
How it works
Pressure
Pump
rate
Figure 1. Slack off onto the liner top without circulation with sufficient weight to
shear the shear ring and open the circulation ports. Check circulation rates to
establish that the tool is open.
Figure 2. Slack off onto the liner top without circulation to open the tool. Displace
the drill-pipe/casing annulus and rotate
the string. Note that the clutch is now
disengaged and only the upper string
is rotated in this position.
T O O L S
DEBRIS RECOVERY TOOLS
ANCILLARY TOOLS
CUSTOMIZED TOOLS
21
C I R C U L A T I N G
T O O L S
PBS
Applications
The Ported Bypass Sub from
M-I SWACO WELLBORE PRODUCTIVITY
is normally run above the WELL
PATROLLER tool to provide an additional means of equalizing pressure and fluid flow around the
tool, should it fill with debris
while pulling out of hole. The
WELL PATROLLER unit is run as a
contingency device, and is only
opened if required.
The Ported Bypass Sub can also
function as a drill-pipe drain sub.
Port
How it works
The tool is run in the closed
position, and when required,
a ball is dropped to open
the ports. Fluid can then be
pumped both through the ports
and down through the tool.
The Ported Bypass Sub is
open communication between
the drill pipe and the annulus.
Port
Features
One-piece, full-strength
drill-pipe mandrel
Ball retained on seat in tool
Benefits
To open up communication
between the internal
diameter of the drill pipe
and the annulus
22
T O O L S
DABS
Operating Parameters
Note that the balls do not need to
be circulated down at this reduced
rate. It is only when the ball nears
the ball seat that these rates should
be applied (see table below).
Operating Parameters
Tool size, in.
3 IF
4 IF
XTM50
Rotating
speed
No limit
No limit
No limit
These are general guidelines only and are subject to review, if required, for individual circumstances.
How it works
One-piece, full-strength
mandrel
Two sets of ports and two
internal ball seats that can be
moved to open/close ports
Available in 4- and
6-in. OD
Also available as 11- and
16-in. (279- and 406-mm)
jetting tools
The tool is run in the open position to jet and clean as it moves
through the riser and BOPs. The
external jetting ports on the
sub are then closed to circulate
once again, and reopened when
POOH, allowing jetting to occur.
Circulating position
Benefits
Used to jet BOPs and risers
Can be used to bypass
drilling motors
Can be run above small,
non-draining pipe
Operation
The DABS unit is RIH with the
cleanup string, self-filling through
the open ports and circulating/
jetting as required. A ball is dropped
to close the ports, then drilling
or circulating occurs as required
(Figure 1). Dropping another
ball opens the ports to trip out
which allows self-draining and
circulation/jetting to take place as
required (Figure 2).
Closed
Open
Ports
Ports
Closed
Closed
T O O L S
DEBRIS RECOVERY TOOLS
ANCILLARY TOOLS
CUSTOMIZED TOOLS
Features
C I R C U L A T I N G
23
C I R C U L A T I N G
T O O L S
SABS
RIH position
Applications
The SABS unit from M-I SWACO
WELLBORE PRODUCTIVITY is used:
to boost the flow velocity in a casing string above a liner or casing
crossover where a smaller liner
exists; to spot lost-circulation
material or other pills, bypassing
the motor or measurement-whiledrilling tool; to boost flow in the
annulus to remove cuttings beds;
or to jet wellhead, blowout
preventers or risers.
How it works
Initially, the tool is run in hole
with its ports in the closed position. To open the ports, a ball
is dropped, and the pump
rate is increased to circulate at
higher annular velocity through
the ports in the tool. To close the
ports, a second ball is dropped,
and pumping can be resumed
through the string below the
sub. Once dropped, both balls
remain on seat at all times.
To have the option of reopening and then re-closing ports
after the initial cycle, two SABS
units can be run in tandem.
The SABS tool is used to
boost flow velocity in a casing string above a liner or
casing crossover.
Port (closed)
Features
One-piece, full-strength
mandrel
Balls retained on seats in tool
Benefits
When using the SABS (SingleAction Bypass Sub) tool to jet
the riser, wellhead and/or BOP
stack, the large, 11- to 16-in.
(279- to 406-mm) OD sleeves
allow the jets to clean closer
to the profile
To reopen and close ports
after the initial cycle, two
SABS units can be run
in tandem
Port (open)
24
T O O L S
Tool Use
Choose the desired shear-pin
rating. Install the MACV II to
allow circulation above the liner
top, riser or mud motor. Set weight
down to shear the pins and open
the circulating valve.
MACV II (in.)
5
7
Casing (in.)
7 to 878
958 to 24
MACV II
C I R C U L A T I N G
T O O L S
DEBRIS RECOVERY TOOLS
ANCILLARY TOOLS
CUSTOMIZED TOOLS
25
C I R C U L A T I N G
T O O L S
Advantages
No complicated ball/dart sequence
or potentially problematic pump
on/off hydraulic sequencing is
required to open and close the tool.
Use of unique ball-seat technology
allows the same-size ball to open
and close the tool, eliminating the
risk of dropping the wrong size ball.
In addition, high circulation rates
will not cause the tool to function
prematurely. Removal of cuttings
beds in high-angle/horizontal wells
is possible through boosting of
annular velocities.
Operation
When run with the Bypass Ball
Catcher, other ball-drop tools can
be run below the CCV. The design
of this Bypass Ball Catcher allows
smaller balls to be dropped past the
tool and continue down the string
to operate the other tools.
The CCV can be run or pulled out
of hole, with the ports locked open
or closed and remains in that position until activated by dropping a
ball. The same size activation ball
is used to open and close the tool,
and the only limit on the number
of cycles is the capacity of the
ball catcher. The CCV is normally
positioned above the BHA or
small-diameter drillstring.
When spotting coarse LCM, a
lower ball seat is installed in the
tool whereby the flow to the bit
is shut off by dropping a special
shut-off ball to this seat after
opening the tool (Figure 2).
Drilling fluid
Drilling fluid
Circulation path
Circulation path
Majority of flow
up the annulus
Small % of flow
down the hole
Figure 1.
26
CCV
100% flow
into the annulus
Figure 2.
Maximum
circulating rates
Open,
Closed
gpm (L/min)
gpm (L/min)
840 (3,180)
672 (2,544)
1,050 (3,975)
840 (3,180)
1,680 (6,359)
1,344 (5,088)
1,680 (6,359)
1,344 (5,088)
Opening and
closing pressure
psi (bar)
2,500 (172)
2,000 (139)
1,800 (124)
1,800 (124)
These are general guidelines only and may be subject to review, if required, for individual circumstances.
Maximum circulating rates stated are for 18 lb/gal (2.16 kg/L) mud. Please contact your M-I SWACO representative at the planning stage of the well
if the mud weight is heavier than 18 lb/gal (2.16 kg/L).
The maximum surface circulating pressure must be no greater than the above values at these recommended pump rates.
Features
Benefits
How it works
can be run below the CCV. The
design of the BBC allows smaller
balls to be dropped past the tool
and continue down the string to
operate the other tools. Wireline
access (e.g., to retrieve a radioactive
source from a stuck BHA or to
run a gyro survey) is also possible
(depending on the size and configuration of the tool string) through
the CCV/BBC combination.
Boosting
annular
velocity with
the CENTURION
Circulating
Valve.
Spotting
LCM with the
CENTURION
Circulating
Valve while
protecting
sensitive BHA
components.
Dropping a
smaller ball
through the
Bypass Ball
Catcher.
T O O L S
DEBRIS RECOVERY TOOLS
ANCILLARY TOOLS
CUSTOMIZED TOOLS
Flow splitting
with the
CENTURION
Circulating
Valve.
Tool
size, OD
4
6
8
9
Operating Parameters
27
D E B R I S
R E C O V E R Y
T O O L S
WELL PATROLLER
The WELL PATROLLER downhole filter
tool is an advanced M-I SWACO
WELLBORE PRODUCTIVITY wellbore
cleanup tool developed for use in
the precompletion/drill-stem test
phase of a well, where a high degree
of cleanliness and validation of such
is required.
Advantages
Performing a dual function, the
WELL PATROLLER tool first performs
a cleaning action and then validates the effectiveness of the
cleanup operation.
Operation
As the string is RIH, the diverter
cup/wiper cleans the ID of the
casing, removing the film of gunk
(oil-base mud, barite, cement and
magnetized steel particles) clinging
to it (Figure 1). The cleanup operation is carried out in the normal
way, pumping down through the
WELL PATROLLER drill-pipe mandrel
and back up between the mandrel
and the filter jacket. When circulation is complete, the string is
pulled and the diverter cup/wiper
cleans the ID of the casing and
diverts the annular fluid into the
tool through its large annulus.
28
WP
Standoff sleeve
Screen
Debris
Features
Benefits
How it works
Until the introduction of the
WELL PATROLLER tool, the only
way to check that debris had
been removed from the annulus
was by measuring the turbidity
and solids content of the fluid
returning to surface. The tool
is designed to be run in the
cleanup string and completes
the cleanup by filtering the
remaining debris from the
annulus through a wire
screen filter. It is usually run
in conjunction with the MFCT
(Multi-Function Circulating
Tool), RAZOR BACK and BRISTLE
BACK tools.
Operating Parameters
Tool
(casing)
size, in.
4 5
658 858
958 1338
Maximum
rotating speed
in tension, rpm
90
100
120
Maximum
rotating speed
in compression, rpm
60
60
90
Maximum
compression
at tool when
rotating, lb (kg)
5,000 (2,268)
10,000 (4,536)
15,000 (6,804)
These are general guidelines only and are subject to review, if required, for individual circumstances.
Operating Parameters
R E C O V E R Y T O O L S
CUSTOMIZED TOOLS
29
D E B R I S
R E C O V E R Y
T O O L S
WELL PROTECTOR
Thorough cleaning of the wellhead
and Blowout Preventer (BOP) areas
of any surface well must include
catching the harmful debris
loosened by the operation.
Applications
The WELL PROTECTOR* tool from
M-I SWACO WELLBORE PRODUCTIVITY
captures material loosened during
cleaning of the BOP and wellhead
and/or operational testing of the
BOP rams. It acts as a backup to
catch debris that is not circulated
out or that falls downward into
the well.
How it works
The tool is run below the wellhead
inside the casing during BOP and
wellhead jetting or functioning of
the BOP rams. It can be positioned
in the casing during riser cleaning
operations or when retrieving wear
bushings/bore protectors.
The tool features a large-capacity,
6-ft (2-m) wire-wrap screen to filter out small and large debris that
falls into it. A rounded bullnose on
the bottom acts as a guide and is
equipped with a large valve for
easy removal of collected material.
Above the filter screen is a diverter
cup and ported standoff guide to
ensure that all the debris is collected rather than falling around
the outside of the tool.
The WELL PROTECTOR tool is
equipped with an integral drillpipe-handling sub for slips and
elevators and a 4-in. (114-mm)
IF (NC 50) box connection.
30
WPR
Features
Large debris/junk collection capacity
0.025-in. (0.635-mm) screen
filters out small particles
Diverter cup prevents
bypass of debris
Integral drill-pipe
handling sub
Can be redressed in
the field
Benefits
Available for all common
casing sizes located directly
below the wellhead
Simple to run and redress
and can be used multiple
times without the need
for onshore service and
inspection
R E C O V E R Y
T O O L S
Junk Muncher
Advantages
The Junk Muncher tool is suitable to
run after casing-milling or windowcutting operations to collect larger
pieces of milling debris sometimes
produced during these operations
and which cannot otherwise be
removed. It is also suitable for use
in already perforated pipe to clean
up or remove perforation debris
that restricts the ID while retrieving
junk that cannot be circulated out.
The milling profile can be supplied suitable to dress off liner-top
Polished-Bore Receptacle (PBR) profiles. The bypass and swallowing
capacity have been maximized by
using a smaller, high-torque, rotaryshouldered connection on the
bottom of the tool.
How it works
The collection vessel is a largeOD tube ported to allow debris,
cuttings, cement particles and
smaller pieces of junk to pass
through and be circulated out
of the hole. The large pieces of
junk that enter the collector
are retained and prevented
from falling out the bottom
by flapper valves that are
flow-assisted to open and
spring-assisted to close.
A significant volume of
large junk pieces can be collected in the tool. In the case of
extremely large pieces of junk,
drilling/milling services can be
provided to assist in reducing
the size of the junk.
Features
One-piece mandrel with
box-up/pin-down
connections
Integral liner-top dress-mill
profile or junk-mill profile
available
Pilot mill available
Benefits
Operating Parameters
Box
connection
size, in.
3 IF
4 IF
5 NK DSTJ
Maximum
rotating speed
in tension, rpm
100
120
120
Maximum
rotating speed in
compression, rpm
60
90
90
Maximum
compression
at tool when
rotating, lb (kg)
5,000 (2,268)
10,000 (4,536)
10,000 (4,536)
R E C O V E R Y T O O L S
CUSTOMIZED TOOLS
Operation
JM
D E B R I S
These are general guidelines only and are subject to review, if required, for individual circumstances.
31
D E B R I S
R E C O V E R Y
T O O L S
Tool Use
The PUP Finger Basket is placed
in the workstring to capture and
remove large debris generated during drilling of plugs and retainers,
jetting operations, and chemical
displacements and cleanups.
32
R E C O V E R Y
T O O L S
Tool Use
Place the QTJB in areas where debris
can fall into the wellbore. It should
be used in conjunction with the PUP
Quick-Trip Jetting Tool, the MultiAction Jetting Tool or the PUP Riser
Brush to assist in the removal of
contaminants by preventing debris
from re-entering the clean wellbore.
QTJB
D E B R I S
R E C O V E R Y T O O L S
CUSTOMIZED TOOLS
33
D E B R I S
R E C O V E R Y
T O O L S
MB
is run as an integral part of the
drillstring during cleanup to collect
and remove ferrous metal debris
from the well. It can be run as part
of most drilling/milling/polishing
assemblies, and can be rotated
and reciprocated without fear of
damage to casing or the tool.
Applications
The MAGNO BACK CCT WELLBORE
PRODUCTIVITY tool from M-I SWACO
Features
Benefits
How it works
Simply Run In Hole (RIH), the
MAGNO BACK CCT unit attracts ferrous metal debris, then Pulls Out Of
Hole (POOH) (Figure 1). The device
consists of a one-piece main mandrel, complete with non-rotating,
right-hand-spiral stabilizer sleeves
covering 360. The main body
rotates through the stabilizer
sleeves, avoiding wear or damage
to the casing during pipe rotation.
A stainless steel sleeve covers the
strong magnets and is free to rotate
between the stabilizer sleeves.
34
magnets collect any remaining ferrous metal debris which was not
circulated out to surface. The stabilizer sleeves provide standoff and
prevent the captured material from
being dislodged by pipe movement.
Figure 1.
Figure 2.
R E C O V E R Y
T O O L S
Tool Use
The PUP Magnet tool has been used
in all types of wells; from vertical
to high-angle and in many situations such as milling casing and
making post-perforation runs. The
tool can also be run in conjunction
with other debris-collecting tools
such as the PUP Finger Basket and
the WELL PATROLLER.
The PUP Magnet tool is just one
way in which the basic PUP Tool
can be easily customized to meet
the needs of specific applications.
D E B R I S
R E C O V E R Y T O O L S
CUSTOMIZED TOOLS
35
R I S E R
C L E A N I N G
T O O L S
Tool Use
The PUP Riser Brush mechanically
cleans marine risers and outer
production risers.
36
PRB
Features and Benefits
Safety Feature: The tool
design incorporates an integral pup joint to facilitate tool
pickup with standard drillpipe elevators and slips
Aggressive, non-rotating
stainless steel brushes
(synthetic brushes available)
Workstring can be rotated
and reciprocated with the
PUP Riser Brush in the
workstring
Debris can be effectively
circulated through and
around the tool
The large mandrel ID
enhances circulation
Available in 1338- through
24-in. OD
Large flow-through area
reduces the probability
of swabbing/surging in
the hole or pulling out of
the hole
Eliminates the need for a
junk basket tool above the
Riser Brush
Can be run as a stand-alone
tool, and it is typically run
in conjunction with the
PUP Quick-Trip Boot Basket
or PUP Finger Basket to protect the well from debris
re-entering the wellbore
while jetting the BOP
C L E A N I N G
T O O L S
Features
Benefits
How it works
The one-piece mandrel has full
drill-pipe strength with 4-in.
(114-mm) internal-flush boxup/pin-down connections for
insertion in a cleanup or drillstring. The bristles and wipers
are mounted on a housing that
can rotate around the main
RBT
R I S E R
37
B O P
C L E A N I N G
T O O L S
Applications
The SABS (Single-Action Bypass
Sub) Jetting Tool from M-I SWACO
WELLBORE PRODUCTIVITY is designed
to run in a cleanup string for jetting
the riser, BOPs and wellhead areas.
Features
Benefits
How it works
The sub is run with the nozzles in
the closed position. Dropping an
actuator ball opens them so the
pump rate can be increased to jet
through the nozzles for cleaning.
Dropping a second ball closes the
38
SABS-JT
C L E A N I N G
T O O L S
Features
Benefits
Applications
How it works
B O P
DABS-JT
B O P
39
B O P
C L E A N I N G
T O O L S
Tool Use
Place the PUP Quick-Trip Jetting Tool
in areas where debris is not easily
accessible in the BOP. The QuickTrip Jetting Tool should be used in
conjunction with the PUP Quick-Trip
Boot Basket or the PUP Finger Basket
to assist in the removal of contaminants by preventing debris from
re-entering the clean wellbore.
40
QTJT
14
C L E A N I N G
T O O L S
Features
One-piece mandrel,
full drill-pipe strength
Simple, robust design
Six replaceable jet nozzles
Standard drill-pipe box-up/
pin-down connections
Can be used to jet BOP and
risers with 11- and 16-in.
(279- and 406-mm)
sleeves available
Benefits
Ball drop is not required
to open the tool
How it works
The Short Trip Jetting Sub (STJS)
is equipped with standard drillpipe box-up/pin-down connections for insertion in a cleanup
or drillstring when it is necessary to jet. The tool is generally
short-tripped and run in hole
and pulled out of hole with the
jets open at all times.
Advantages
Operation
B O P
STJS
B O P
41
B O P
C L E A N I N G
T O O L S
MAJT
Applications
Tool Use
42
16
P R O D U C T I V I T Y
www.miswaco.com
Safeguard your
downhole assets
B O P
Cleanup
efficiency
increased
by 300%
W E L L B O R E
43
W E L L H E A D
C L E A N I N G
T O O L S
Applications
The BRISTLE BACK Surface
Wellhead Brushing/Jetting Tool
(WBJT) from M-I SWACO WELLBORE
PRODUCTIVITY simultaneously performs brushing/jetting functions
on surface wellheads.
Features
Benefits
Reduces NPT
Ensures surfaces are cleaned
and free of debris before
running the completion
How it works
The tool is constructed on a onepiece, full-strength mandrel with
box-up/pin-down drill-pipe connections. Mounted on the mandrel
is a brass bristle-impregnated
sleeve with jetting slots, sized for
the various ID changes within the
hanger area. The sleeve is rotationally locked to the mandrel and
provides an annular space for circulation between the ID of the
sleeve and the OD of the mandrel.
A bearing/diverter ring is mounted
at the bottom of the bristle sleeve to
act as a no-go ring when running
in hole.
When the ring bottoms-out in
the hanger area, the circulation
is diverted to the jetting slots,
and the tool is run to hanger
depth while slowly circulating
and rotating. The bristles sweep
the profiles and sealing surfaces
while they are being jetted with
the circulated fluid.
When running, the tool should
be landed with minimum weight;
a small pressure increase will be
noted. Rotate and jet for approximately 5 min, then pick up and
increase pump rates to circulate
loosened material out of the well.
44
C L E A N I N G
T O O L S
Applications
The Stabilizer Jetting and Circulating
Tool (SJCT) from M-I SWACO
WELLBORE PRODUCTIVITY is designed
Features
Benefits
Full-strength body
Balls retained on seats in tool
Available in different versions
for specific applications
Secondary function as
bore-protector retrieval tool
Replacement of a
conventional stabilizer
Secondary-recovery capability
for a bore protector
C I R C U L AT I N G T O O L S
DEBRIS RECOVERY TOOLS
C L E A N I N G T O O L S
ANCILLARY TOOLS
CUSTOMIZED TOOLS
How it works
SJCT
W E L L H E A D
45
A N C I L L A R Y
T O O L S
Posi-Drift Sub
It is important to check the drift ID
of casing while running drill pipe
in the well. The Posi-Drift Sub has
been designed as the ideal tool to
meet this need while not interfering with normal drilling operations
or harming the casing.
Applications
The Posi-Drift Sub from M-I SWACO
WELLBORE PRODUCTIVITY is specifically designed to drift the casing not
only during drilling but wellbore
cleanup operations as well, prior to
running the completion equipment.
Customized outside diameters can
be supplied.
46
PDS
How it works
The machined OD of the gauge
sleeve matches the API or a custom drift size of the casing. The
tool is built on a one-piece main
mandrel with box-up/pin-down
drill-pipe connections. The
gauge sleeve is free to rotate on
the mandrel and remain static
when the drill pipe is rotated,
preventing wear and/or damage to the casing ID. There are
no bolts, threaded-on rings,
clamps or welding used in the
construction of the tool, so
there are no components to
loosen and fall off downhole.
The tool should be run above
other casing-cleaning tools to
ensure the casing has been
cleaned prior to drifting with
the sub.
Features
Benefits
T O O L S
Landing Sub
Compatible with other tools from
M-I SWACO WELLBORE PRODUCTIVITY,
the Landing Sub acts as a no-go for
landing and activating other tools.
How it works
The unit is manufactured from
one piece with box-up/pindown drill-pipe connections
and has a central set of large,
tapered, fluted outer lugs.
Features
Benefits
Applications
LS
A N C I L L A R Y
47
C U S T O M I Z E D
T O O L S
Applications
The Disengageable Mill Assembly
from M-I SWACO WELLBORE
Features
Benefits
How it works
After dressing off and cleaning the
PBRs/TBRs, additional weight is
applied and the inner mandrel
of the mill set shears through the
mills, allowing the drill pipe above
to be tripped in the hole further.
The mill set remains in the PBR/
TBR to protect the already cleaned
receptacles while other drill pipe
is tripped in the hole and/or
rotated. The ability to disengage
through the upper PBR/TBR means
that a conventional set of mills can
land on another PBR/TBR below
the first, and allow it to be dressed
in the conventional manner. The
disengageability allows drillingmilling to take place in the liner
below without no-going or landing on the existing liner top and
preventing further progress in
the hole.
48
DMA
T O O L S
Bearing Sub
circulating with the Standard-Type
MFCT device, the Bearing Sub from
M-I SWACO WELLBORE PRODUCTIVITY
prevents debris from entering
the liner when the Bearing Sub
is located on the liner top.
Applications
In addition to allowing the
drillstring to be rotated while
Features
Benefits
How it works
The sub lands on the liner-top
polished-bore receptacle or other
suitable shoulder and allows the
MFCT tool to be sheared open
and remain open while circulating. When resting on the subs
shoulder, the whole string can
be rotated as fluid circulated
through the MFCT ports. When
BS
C U S T O M I Z E D
49
C U S T O M I Z E D
T O O L S
Applications
The Pressure Shear Sub (PSS) from
M-I SWACO WELLBORE PRODUCTIVITY
is specifically designed to be run
in a drillstring to apply temporary
pressure for actuating another
tool above the PSS, such as a
near-bit reamer.
PSS
Features
One-piece, full-strength body
Full pressure integrity
no holes or ports in body
Ball retained on seat in tool
Benefits
Enables pressure to be applied
to other tools in the string
when required
How it works
The tool consists of a one-piece
body with an internal inner- and
outer-sleeve arrangement. The tool
is run in the initial position, which
allows flow through the string.
When additional pressure is
needed inside the drillstring, the
ball is dropped and landed on the
inner sleeve. Pressure is then built
up behind the ball to activate the
50
T O O L S
Applications
This tool is designed as a mechanical aid for cleaning wellbore casings
Features
Benefits
Secure components
Self-centralizing,
flexible-blade lantern
Available in all common
casing-liner sizes; complete
with top dress mill for all
common PBR sizes
Supplied with drill-pipe box-up/
pin-down connections
How it works
The RAZOR BACK CCT device
consists of a one-piece body, a
non-rotating stabilizer sleeve,
a non-rotating scraping bladed
lantern, and an integral linertop dress mill. The body rotates
through the upper stabilizer sleeve
to avoid wear/damage to the casing
during pipe rotation. The bladed
lantern is strong and flexible and
RBTDM
C U S T O M I Z E D
51
C U S T O M I Z E D
T O O L S
Applications
The VARO BACK tool can be run as a
standalone device or in conjunction
with circulating tools and chemical
cleaning agents. The unit is very
robust and effective in removing
mud solids, heavy cement sheath
52
Operation
The VARO BACK Combination Casing
Cleanup Tool is run as an integral
part of the cleanup string to scrape
and brush the casing as the pipe is
run in the hole. The tool operates
as the string is reciprocated. While
running in the hole, it is good practice to break circulation and reciprocate the pipe regularly (for example
every 5,000 ft [1,524 m]) to disperse
any debris buildup.
When running or pulling the tool
from a floating rig, ensure that the
tool is not in the BOP/wellhead area
when making or breaking a connection on the rig floor. This will avoid
any damage to the well or the tool
due to rig heave.
Features
Benefits
VB
T O O L S
Features
Benefits
How it works
In the case of bridge plugs or
cement retainers, the tool is
attached to the bottom of the
packer. As the device is run in
hole to setting depth, it brushes
and cleans the casing or tubing.
The setting area for the packer or
DBB
C U S T O M I Z E D
53
Patent Information
M-I SWACO has taken the lead in introducing a comprehensive range of mechanical wellbore cleanup tools. These
tools are precision-engineered, problem-solving products which are specifically built for precompletion wellbore
cleanup operations. An international portfolio of broad base patents and patent applications, providing protection
for these tools, is summarized below.
WELL PATROLLER*
Downhole Filter and
Debris Extraction Tool
Designed to enhance the performance of the wellbore cleanup
and validate the effectiveness of
the process.
MFCT* Multi-Function
Circulating Tool
Designed to boost achievable flow
rates in the well during the cleanup
and displacement process.
RAZOR BACK*
Casing Cleanup Tool
A casing scraper designed to be
more effective and robust than
old-style conventional tools.
BRISTLE BACK*
Casing Cleanup Tool
US6530429; US6152221
BRISTLE BRUSH*
Casing Cleanup Tool
A brush tool designed for use
where high levels of cleanliness
are required.
54
DABS* Dual-Action
Bypass Sub
Designed to be run in the drillstring
where it is desirable to jet the riser
and BOPs while running in and/or
pulling out of the hole.
MAGNO BACK*
Casing Cleanup Tool
WELL PROTECTOR*
Debris Extraction Tool
Completions GUARDIAN*
VALIDATOR* Downhole
Fluid Sampling Tool
US6220357; US6250387
GB2367844A
U.S. Patents and Patent Applications
US6609569
SABS* Single-Action
Bypass Sub
55
Patent Information
Disengageable Mill Assembly
WO03/062582
GB2346629B
GB2341405B
U.S. Patents and Patent Applications
US6253861
Other tools
56
Smoother completions,
less NPT, lower costs
From the Gulf of Mexico and Saudi Arabia to the North Sea and West Africa, the
well-cleanup tools and services offered by M-I SWACO* are helping operators save
time and money on their completions. The result: faster completions in less time
with lower costs.
www.miswaco.com
2007 M-I L.L.C. All rights reserved. *Mark of M-I L.L.C.
Specialized tools
for wellbore productivity
57
Locations
Texas
Colorado
Brazil
Louisiana
1615 Poydras Street, Suite 830
New Orleans, LA 70112
Tel: +15045244516
Fax: +15045616393
305 Ida Road
Broussard, LA 70518
Tel: +13378378655
Fax: +13378375812
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Lafayette, LA 70508
Tel: +13372331714
Fax: +13372331769
Oklahoma
727 N. Morgan Road
Oklahoma City, OK 73127
Tel: +14053245360
Fax: +14053244071
Alaska
721 West First Avenue
Anchorage, AK 99501
Tel: +19076463201
Fax: +19072796729
Toll-Free: 8772745564
51490 Wik Road
P.O. Box 7364
Nikiski, AK 99635
Tel: +19077768680 (24 hr)
Back line Tel: +19077767637
Fax: +19077765698
M-I SWACO North Slope Operations
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Tel: +19076592292
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700 2nd Street SW, 5th Floor
Calgary, Alberta T2P 2W2
Canada
Tel: +14032905300
Fax: +14032905323
Trinidad
#403 Pacific Avenue,
Point Lisas Industrial Estate,
Point Lisas,
Trinidad,
West Indies
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Fax: +18686798320
86 Abercromby Street
Port of Spain
Trinidad & Tobago
Tel: +18686245302
Fax: +18686243254
58
Middle East
M-I SWACO EHS
Executive Building 3
Oilfield Supply Center
Jebel Ali Freezone
P.O. Box 213379
Dubai UAE
Tel: +97148831922
Fax: +97148831939
West Africa
M-I OVERSEAS LIMITED
SOUTH AFRICA BRANCH
101 Newport House
Cnr Ebenezer & Prestwichs Road
Green Point 8051
Cape Town, South Africa
Tel: +27214199151
Fax: +27214199149
North Africa
M-I OVERSEAS LIMITED EGYPT
4 El Saha El Shabia Street
Maadi, Cairo, Egypt
Tel: +20223588463
23588416
23597776
Fax: +20223585944
Far East
M-I DRILLING FLUIDS (MALAYSIA) SDN. BHD.
Suite 13.2, West Wing, Rohas
Perkasa
No. 8, Jalan Perak, 50450
Kuala Lumpur, Malaysia
Tel: +60321617655
Fax: +60321617485
Indonesia
P.T. M-I INDONESIA
Beltway Office Park
Building A, 3rd Floor
Jl. Let. Jend. T.B. Simatupang No. 41
Jakarta 12550, Indonesia
Tel: +620217806578
Fax: +620217806608
Azerbaijan
AZERI M-I DRILLING FLUIDS COMPANY LTD.
201 Murtuza Mukhtarov Street
Floors 4, 5, 6
Baku, Azerbaijan 1065
Tel: +994124974213
Fax: +994124972221
United Kingdom
Endeavor Drive
Arnhall Business Park
Westhill
Aberdeenshire
AB32 6UF
Tel: +4401224742200
Fax: +4401224742288
Holland
M-I DRILLING FLUIDS INTERNATIONAL B.V.
Pannekeetweg 17
1704 PL Heerhugowaard
The Netherlands
Tel: +31725763120
Fax: +31725763131
Norway
M-I SWACO NORGE AS
Risavika Havnering 224
4056 Tananger
Tel: +4751648990
Fax: +4751648999
59