Vehicle LTK Study For Web
Vehicle LTK Study For Web
Vehicle LTK Study For Web
PREPARED BY
2.0
3.0
4.0
5.0
CONCLUSIONS ................................................................................................................. 21
5.1 FRA Vehicle Design Requirements ........................................................................... 21
5.2 Buy America Compliance .......................................................................................... 21
5.3 Track Classification ................................................................................................... 21
5.4 Temporal Separation ................................................................................................. 22
5.5 Interoperability ........................................................................................................... 22
5.6 Recommendation ...................................................................................................... 22
LIST OF TABLES
Table 1:
Table 2:
Table 3:
Table 4:
Rev. 1
Page i
1.0
EXECUTIVE SUMMARY
1.1
Purpose
The environmental assessment performed for the SMART rail corridor resulted in the
authorization of DMU (Diesel Multiple Unit) technology for the intended service. There are two
DMU technologies relevant to the SMART application; FRA (Federal Railroad Administration)
compliant DMU technology and alternate-compliant DMU technology. The purpose of this study
was to determine which of these two technologies would be best suited to the SMART
application.
1.2
Approach
The approach used was to perform a series of studies designed to make evident the significant
differences between the two DMU technologies, and, where possible, to identify the regulatory
constraints specific to each. To the extent possible, the study team also attempted to determine
the willingness of manufacturers to modify (or create) designs capable of meeting those
regulations. In this regard, the following studies were undertaken:
1.3
Summary of Findings
The Vehicle Characteristics Comparison report was the heart of the study and went deeper than
the title of the report may suggest. For example, this report contains comparisons of the two
candidate technologies from the following perspectives:
Regulatory compliance
Mechanical configuration
Operational performance
Energy and fuel consumption
Exhaust emissions profile
Proposer availability
Capital cost
Details regarding the results of each of these comparisons can be found in Section 4 of this
report; however, the key findings are summarized as follows:
The FRA will be the regulator of the intended service. Vehicles must be either fully FRAcompliant (may run intermingled with freight) or meet an FRA-defined level of alternatecompliance (may only run under an agreed-upon temporal separation arrangement, and
meet FRA mandated vehicle design requirements).
Implementation of PTC (Positive Train Control) in the U.S. is not presently sufficient to
allow the comingling of freight and alternate-compliant DMUs. It is noted that Caltrain is
pursuing a ruling from the FRA that would permit co-mingling of compliant and alternatecompliant passenger vehicles, but freight would still remain temporally separated. A
ruling to the effect that PTC alone would be sufficient to allowing co-mingling of freight
and alternate-compliant vehicles, if granted by the FRA, would be many years in the
offing, while SMART needs to firm up its technology decision by July of this year.
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Generally speaking, both vehicle types manifest a similar level of schedule performance
(approximately 1.5 hours each way), but those vehicles in the alternate-compliant
category achieve schedule performance with 41% less energy consumption and 37%
less fuel consumption on a per vehicle basis; however, the proposed FRA-compliant
vehicles will be larger than the proposed alternate-compliant vehicle. As such, an FRAcompliant DMU will provide about 50% greater passenger capacity, so the energy and
fuel consumption per seat between the two technologies is practically equivalent.
The estimated per-unit cost of an FRA-compliant DMU for a small fleet would be about
$8.5 million. The cost of an alternate-compliant DMU would be about $7 million.
The time to deliver the first car for an FRA-compliant DMU would be about 32 months.
The time to deliver the first alternate-compliant car would be about 26 months, although
there is some possibility of delay beyond this 26 months if SMARTs application for a
Buy America waiver is not granted by the time Federal funding is required, and the FRA
requires design modification to meet its definition of alternate-compliance, as was the
case in Austin.
Bombardier
CAF
Hyundai Rotem
Nippon Sharyo
Siemens
Brookville
Earlier versions of this report indicated that no builder of alternate-compliant vehicles would offer
SMART a vehicle meeting EPA Tier 4 emission requirements. Subsequent to the May 20 meeting of
the SMART Board of Directors, staff re-surveyed the industry and asked manufacturers for Letters of
Interest. At that time, Stadler responded that they will offer an alternate-compliant, Tier 4 vehicle in
time to meet SMARTs schedule. In further discussions with Stadler, they alleged that there had been
miscommunication within the company regarding SMARTs original inquiry. At that time, Stadler
representatives had misunderstood SMARTs timeline to be similar to that of the Denton County
Transit Authority, for which Stadler is supplying DMUs by 2012. Because the company will not have
Tier 4 vehicles available by that date for Denton, they responded to SMARTs initial inquiry saying
they could only provide Tier 3 vehicles to SMART. When the request for Letters of Interest went out in
late May, Stadler realized its mistake and responded that it will be able to supply Tier 4 vehicles to
meet SMARTs startup schedule for 2014.
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EPA Tier 4 regulations go into effect on January 1, 2011. All engines manufactured after
this date, with the exception of those which qualify under the Transition Program for
Equipment Manufacturers, or TPEM (explained below), must be Tier 4 compliant. To
date, we have only been able to identify one alternate-compliant carbuilder who will
commit to proposing a Tier 4 compliant design; consequently, if SMART requires an
alternate-compliant, Tier 4 design, there is a strong likelihood that there will only be one
proposer, Stadler.
There is an alternative approach to acquiring an alternate-compliant design (from an
EPA-compliance perspective), but this approach is not without risk. As noted above, the
EPA will allow diesel engine manufacturers to continue to manufacture Tier 3 engines
until 2018 under the following conditions:
Tier 3 equipment users would have a number of reporting requirements to the EPA
over the life of the engines
From 2011 until 2015, engine manufacturers may produce Tier 3 engines only as
long as the quantity of Tier 3 engines produced is 50% or less of their total
production run of engines in any given power range. Other uses in the DMU power
range (300 kW) would be construction (cranes, bulldozers, dump trucks, etc.) and
marine applications (ships, port facilities, etc.).
From 2015 until 2018, the production of all Tier 3 engines must be phased out.
Given the lack of new Tier 3 engines available beyond 2018, SMART could employ
a strategy wherein they purchased, say, two complete sets (shelf life would
prohibit purchasing more than two sets) of Tier 3 engines for each car prior to the
2018 deadline, if the engines were available to purchase. Since the practical
lifetime for these engines for the anticipated duty cycle would be no more than 5
years, a spare engine strategy could extend operations with Tier 3 equipment
until (approximately) 2028, about the mid-point of the vehicle lifetime. At that point,
SMART would have two choices:
i.
attempt to procure rebuilt Tier 3 engines in the requisite power range, should
a market for same evolve, and should they be available; or,
ii.
Rev. 1
The FTAs Buy America rules require that agencies using Federal funds for railcar
purchases buy vehicles that have a minimum of 60% domestic content, and are
assembled in the United States. Each of the potential FRA-compliant DMU
Page 3 of 23
Interoperability with adjacent railways which are part of the General Railway System of
Transportation, such as Capitol Corridor and Napa County-based excursion trains,
would be readily achievable with an FRA-compliant design, but not with an alternatecompliant design.
1.4
Conclusion
SMART must come to an agreement with the present freight operator for temporal
separation.
The alternate-compliant DMU provider must be willing and able to meet FRA-defined
conditions for alternate compliance. As we have found based on the experience in
Austin, these requirements are still evolving and are, in part, project specific, resulting in
change orders and delays.
If Buy America provisions apply to this procurement, then SMART must petition the FTA
for relief from this requirement. This could introduce program delay.
SMART must be willing to construct and maintain its track to tighter tolerances than
specified by the FRA class 4 track requirements. This would introduce additional cost.
Rev. 1
Interoperability with other FRA-regulated services, such as Capitol Corridor, would not
be an issue.
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2.0
2.1
Background
A continuous topic of discussion is the nature of FRA jurisdiction relative to the jurisdiction of
state agencies over rail transit safety. In very general terms, one can say that passenger
services operated over railroad tracks, whether publicly or privately owned, fall under FRA
jurisdiction. In contrast, safety regulations of rail transit systems, such as light rail or rapid
transit (e.g. MUNI or BART) is left to the states. Specific oversight varies from state-to-state,
but in California, the agency responsible for rail transit safety is the California Public Utilities
Commission (CPUC).
This would seem relatively straightforward, but there are occasions upon which the distinction is
blurred. In these cases, one key criterion is whether or not the tracks are part of the General
Railroad System of Transportation. Absence of a track connection to the general railroad
system does not in and of itself affirm that FRA lacks jurisdiction, but the presence of a
connection, and the operation of the line as part of that system, as shown by the presence of
through freight traffic, assures the validity of FRA jurisdiction.
These matters have become an issue in cases where there has been a desire to introduce
alternate-compliant DMU vehicles onto tracks that are used at some point by freight trains. The
FRA has made it clear that it retains jurisdiction in such cases, but that waivers from some
requirements may be granted under proper conditions, of which the key provision is an absence
of simultaneous, co-mingled operation of FRA-compliant railroad equipment and alternatecompliant rail transit equipment.
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Temporal Separation
Trains operating in an FRA regulatory environment must comply with all FRA requirements.
FRA regulations can be found in a larger body of Federal rules known as the Code of Federal
Regulations. The Code of Federal Regulations, also known as the Code or CFR, is a
codification of the general and permanent rules published in the Federal Register by the
executive departments and agencies of the Federal Government. The Code is divided into 50
titles which represent broad areas subject to Federal regulation. Each title is divided into
chapters which usually bear the name of the issuing agency. Each chapter is further subdivided
into parts covering specific regulatory areas. Title 49 of the Code of Federal Regulations
addresses Transportation. Parts 200 through 299 of Title 49, published in a 900-page volume,
contain the regulations of the Federal Railroad Administration. References in this study,
formatted as 49CFR209 for example, refer to these regulations and their part and subparts
specifically.
With regard to vehicles, the FRA requires that all rolling stock operating in an FRA-regulated
environment must be designed and built to certain standards, as given in the 49CFR document.
That section of 49CFR which bears directly on the crux of the SMART DMU feasibility question
is 49CFR238: Passenger Equipment Safety Standards or Part 238 for short. Subpart C of
this section, dealing with Specific Requirements for Tier I Passenger Equipment, comprising
subsections 221 through 237, incorporates requirements for equipment, including DMUs
operating at less than 125 mph (Tier 1) on segments of the General Railroad System of
Transportation, which would include the entirety of the SMART alignment. Key provisions of
this subsection, which, typically, are not met by alternate-compliant DMUs, include:
Subsection 238.203, Static End Strength, which requires that vehicles resist a static
end load of 800,000 pounds without permanent deformation
Subsection 238.211, Collision Posts, which requires collision points at the one-third
points of vehicle width, laterally, with an ultimate longitudinal shear strength of
300,000 pounds
Subsection 238.213, Corner Posts which requires full-height corner posts capable of
resisting 150,000 pounds at the point of attachment to the underframe without failure.
Subsection 238.223, Locomotive Fuel Tanks, specifies fuel tank construction standards
typical of mainline locomotives, but also applying to DMUs.
Under certain circumstances, however, the FRA will allow alternate compliance; that is,
compliance to an alternate set of vehicle design standards. In order to be allowed alternate
compliance, both the passenger operating agency and the freight railroad sharing the alignment
must reach a temporal separation agreement, wherein the freight and passenger trains are each
given a dedicated window in time in which they operate exclusively. These windows are
separated by smaller, buffer windows, to insure that there will be no overlap in freight and
passenger operations. The FRA must grant a waiver from full compliance in order for the
passenger agency to operate under alternate compliance rules.
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Property
State
Transit
Dispatch
Control
2004
NJ Transit RiverLine
NJ
DMU
Transit
2004
NJ Transit RiverLine
NJ
DMU
Transit
2005
NJ Transit RiverLine
NJ
DMU
Transit
2006
NJ Transit RiverLine
NJ
DMU
Transit
2006
NJ Transit RiverLine
NJ
DMU
Transit
2007
NJ Transit RiverLine
NJ
DMU
Transit
2008
NCTD Sprinter
CA
DMU
Transit
2009
TX
DMU
Transit
Page 8 of 23
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3.0
3.1
Design and operating requirements for new and renovated facilities and public transportation
vehicles are contained in several parts of the Code of Federal Regulations (CFR), including:
36 CFR Ch. XI, Part 1192 ADA Accessibility Guidelines for Transportation Vehicles
49 CFR Subtitle A, Parts 37 Transportation Services For Individuals With Disabilities
(ADA) and 38 ADA Accessibility Specifications for Transportation Vehicles
Section 37.1 sets the standard for newly constructed public transportation facilities, which must
be readily accessible to, and usable by, individuals with disabilities, including individuals who
use wheelchairs. In regard to the correlation of railroad passenger car entries and station
platforms, often referred to as the car/platform gap, Section 38.113 of 49 CFR is specific in its
requirements:
TITLE 49TRANSPORTATION, Subtitle A--Office of the Secretary of Transportation, PART 38_AMERICANS
WITH DISABILITIES ACT (ADA) ACCESSIBILITY SPECIFICATIONS FOR
TRANSPORTATION VEHICLES, Subpart F_Intercity Rail Cars and Systems
Sec. 38.113 Doorways.
(d) Coordination with boarding platforms--(1) Requirements. Cars which provide level-boarding in stations with high
platforms shall be coordinated with the boarding platform or mini-high platform design such that the horizontal gap
between a car at rest and the platform shall be no greater than 3 inches and the height of the car floor shall be
within plus or minus 5/8 inch of the platform height. Vertical alignment may be accomplished by car air suspension,
platform lifts or other devices, or any combination.
(2) Exception. New cars operating in existing stations may have a floor height within plus or minus 1-1/2 (1.5)
inches of the platform height.
(3) Exception. Where platform set-backs do not allow the horizontal gap or vertical alignment specified in
paragraph (d) (1) or (2), platform or portable lifts complying with Sec. 38.125(b) of this part, or car or platform
bridge plates, complying with Sec. 38.125(c) of this part, may be provided.
(4) Exception. Retrofitted vehicles shall be coordinated with the platform in existing stations such that the
horizontal gap shall be no greater than 4 inches and the height of the vehicle floor, under 50% passenger load,
shall be within plus or minus 2 inches of the platform height.
3.2
Similar requirements apply for FRA-compliant and alternate-compliant vehicles. In both cases,
new FTA/FRA rules require that all doors be ADA accessible, ruling out mini-high platforms or
wheelchair lifts. If FRA-compliant passenger cars are selected for the SMART application,
entries will be 51 above the rail, and station platform edges can be no closer than 8 feet to the
track centerline. If alternate-compliant cars are selected with entries approximately 24 above
the rail, station platform edges can be no closer than 7 6 to the track centerline. It is these
dimensions that led to the installation of yellow movable platform bridgeplates at the Sprinter
DMU stations in northern San Diego County. These devices rotate through 90 degrees from
vertical to horizontal, and require trains to stop with sufficient precision that doors always align
with the bridgeplates. Because temporal separation is used, freight trains run only at night
when Sprinter is not operating, so the bridgeplates only need to be moved twice a day; that is,
lowered at the end of the Sprinter service day, and raised after the freight train has cleared the
line early the next morning.
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It is safe to assume that SMART will need to be designed to accommodate full level boarding
(all doors, all cars, ADA-compliant car/platform gap or bridgeplates), and that SMARTs station
platforms will be higher than 8 above the rail. Thus, the system will fall under the requirements
of CPUC G.O. 26-D, Sections 3.4 and 3.5 (even if the FRA is SMARTs regulator), and boarding
platforms will have to be set back from the main track.
It should be further acknowledged that NCRA, and its designated freight train contractor, NWP
Company, have asserted their preference for 24/7 freight train access to the SMART rail line.
Even if temporal separation of SMART passenger and NWP freight trains is adopted as service
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The following table summarizes the characteristics of the two car/platform gap approaches
reviewed above (bridgeplates; gauntlet tracks) that permit level boarding while meeting G.O.
26-D clearances:
ACCESSIBILITY APPROACH
MOVABLE BRIDGEPLATES
GAUNTLET TRACKS
NCTD Sprinter
TriMet WES
Yes
No
Frequency of Use
No
Yes
No
Other Issues
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Low level, 8 high platforms cannot be used along the SMART alignment. No DMU is equipped
to provide level boarding at this height. Also, none of the FRA-compliant or alternate-compliant
vehicles are designed to accommodate wheelchair lifts; hence, this eliminates stairwells as a
passenger boarding option.
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4.0
4.1
Introduction
As noted in the Executive Summary of this report, the purpose of this study is to make an
assessment as to which technology, FRA-compliant or alternative-compliant, would best suit the
SMART application from a variety of perspectives. In order to develop a genuinely meaningful
basis for comparison, a number of parameters for each of the two candidate vehicle types were
investigated. These parameters include the following:
Regulatory Compliances
Mechanical Parameters
Operational Parameters
Environmental Parameters
Procurement Factors
Diesel Fuel Consumption
Emissions (Tier 3)
Emissions (Tier 4)
Results from investigations in each of the above categories are summarized in the following
tables: Table 3, Vehicle Type Comparison, and Table 4, Operations Simulations.
ALTERNATE-COMPLIANT DMU
FRA-COMPLIANT DMU
SMART PREFERENCE
REGULATORY COMPLIANCES
FRA
Requires Alternate FRA
compliance with waivers
Fully FRA-compliant
To be decided
CPUC
GO 143B
No
To be decided
ADA
Comply
Comply
Comply
Crashworthiness
FRA
EN standards preferred,
but not required
MECHANICAL PARAMETERS
Standards
US and/or European
US
Depends on vehicle
Articulated
Married-pair
No preference
Seats
~100
150 170
To be decided
340,000 lbs.
800,000 lbs.
Depends on vehicle
Weight (empty)
Lower weight
~40,000 lbs.
~ 50,000 lbs.
Length
Width
9.7 feet
10 feet
To be decided
Floor height
~ 24
51
Carbody
Aluminum
Stainless Steel
No preference
Maximum speed
75 mph
79 mph
>= 75 mph
Powered axles
2 or 4 out of 6
4 out of 8
No preference
Propulsion
Diesel-electric or hydraulic
Diesel-electric or hydraulic
Diesel-electric preferred
2-4
600 kW
1300 kW
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FRA-COMPLIANT DMU
SMART PREFERENCE
OPERATIONAL PARAMETERS
One way trip at AW2
1:28 hrs
1:30 hrs
N/A
13
11
As required
24
51
Gauntlet tracks
Temporal
with PTC
None
To be decided
ENVIRONMENTAL PARAMETERS
Emission compliance
EPA Tier 4
EPA Tier 4
EPA Tier 4
Typical as measured:
Less than 75 dBA
FRA regulation:
Less than 90 dBA
Service History
Design studies
Service proven
Critical path
N/A
32 months
26 months
$8.5M
Lower cost
Deployment restrictions
separation,
even
PROCUREMENT FACTORS
26 months
$7M
1)
1)
Does not consider the time needed for a Buy America waiver
CRM DMU
TriMet, Washington County
Estimated SMART
FRA-Compliant DMU
200
150
300
3:00 hrs
2:56 hrs
3:04 hrs
79.5 gallons
90.2 gallons
126 gallons
0.57
0.65
0.9
1.75 mpg
1.54 mpg
1.10 mpg
6,825 grams
EMISSIONS
CO
3,999 grams
4,887 grams
PM2.5
11 grams
282 grams
NOx+ NMHC
688 grams
5,638 grams
8 axle married-pair
20 grams
1,175 grams
Note: All values are applicable for one round trip between Larkspur and Cloverdale
Regulatory Compliances
FRA-compliant cars will have no regulatory issues since they are, by definition, compliant with
FRA regulations.
The selection of an alternate-compliant design, however, could be
problematic from a regulatory perspective in that, as we have found in Austin, Texas, there is no
clear-cut FRA definition of alternate compliance. In Austins case, the definition of alternate
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Mechanical Parameters
Generally speaking, the investigation of the mechanical properties of the two different DMU
technologies has produced results consistent with expectations; that is, the FRA-compliant
design is heavier and structurally more rigid than the alternate-compliant design. This is a direct
result of the two different regulatory environments the vehicles were designed to operate in. It
should be noted that single-level FRA-compliant vehicles typically have a floor height of
approximately 51. A 51 floor height is needed to accommodate the trucks, drawbar and
coupler gear at the ends of the car. Alternate-compliant cars can drop the floor height to
approximately 24 inside of the trucks, but it is difficult to do this with an FRA-compliant singlelevel vehicle design in that the load path from coupler-to-coupler is best kept linear (no turns or
drops) to more easily develop the FRA requisite 800,000 lbs. buff strength, and to avoid
intersection with the fuel tank designed and constructed to FRA standards, which consumes a
significant amount of undercar space. It is for this reason, plus market considerations (level
boarding is vastly preferred over stairwells), that carbuilders prefer not to provide stairwells and
lifts, although some said they could be provided if required. Additionally, although low-floor
(24) double-deck, FRA-compliant vehicles (non-powered coaches) have been designed, it is
unlikely that any of those carbuilders proposing FRA-compliant DMUs would be interested in
providing either a powered low floor double-deck or low-floor single-level design for a relatively
small order. It must be realized that the carbuilders interested in proposing an FRA-compliant
design to SMART will be leveraging this opportunity to develop a prototype for future (nonSMART) market sales. The market they are targeting is for single-level, high-platform DMUs,
for applications throughout the U.S.
The fact that FRA-compliant DMUs are two times as heavy as alternate-compliant DMUs is
evidenced by the fact that the Colorado Railcar DMU used in our computer simulation requires
approximately 1300 kW of engine power, while the Stadler GTW alternate-compliant design
requires only 600 kW.
Another difference between the two candidate designs is in the configuration and length of a
standard operating unit. FRA-compliant vehicles are typically configured as married-pairs; that
is, two cars, with two trucks each, semi-permanently coupled together. Most manufacturers
have indicated that the cars of the married pair will be provided in a standard U.S. passenger
rail car length of 85 feet (170 feet for the married pair). Manufacturers have also indicated that
they can add a third car to the center of the married pair, making it into a triplet. This center car
could be configured without operator cabs. Passengers may pass through the couplings of the
cars within the married pair or triplet. Cars in a married-pair configuration can also be operated
independently, but they only have the operators cab on one end. Although there are many
advantages to this arrangement, one disadvantage is that the length of a married-pair could
exceed 150 feet as noted above. A two-unit train (consist) would then exceed 300 feet in
length, longer than SMARTs desired maximum platform length. Triplets, however, would only
be 255 feet in length.
Alternate-compliant DMUs are typically configured as articulated units; that is, two passengercarrying compartments with a center section acting as a hinge for the two passenger sections.
Typically, one truck is located directly under the center articulation, with an additional truck
located at each of the two non-articulated ends of each passenger section. Alternate-compliant
DMU units are less than 150 feet in length, so that a two-unit consist would be less than 300
feet in length.
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Operational Parameters
In order to calculate certain operational parameters, such as run time and fleet size, it was
necessary to construct an operational (computer) model of the system, using actual DMU
performance characteristics (acceleration performance, braking rates, etc.) and the actual
SMART alignment and service parameters (length, grade, curves, civil speed restrictions,
station locations, headway, etc.). Two versions of Colorado Railcar DMU were used to simulate
an FRA-compliant operation. The first simulation was done with a single DMU and the second
one was done with a DMU and a coach to simulate a married-pair configuration, which will be
the most likely FRA-compliant DMU arrangement proposed to SMART. For the alternatecompliant DMU simulation, the Capital Metro (Austin) DMU was modeled. All passenger loads
were taken as an AW2 load, which is defined as all seats occupied and similar number of
passengers standing. The results indicated that both the FRA-compliant and the alternatecompliant designs can travel the length of the alignment (one way) in about 1.5 hours. When
the greater capacity of the married pairs is taken into account and the service plans are
adjusted accordingly, this translates to a fleet of 13 alternate-compliant cars or 11 FRA marriedpairs estimated to be required for SMARTs system 2 .
4.5
In addition to the operations simulation described above, a second computer model of the
system was constructed. This model was used in a different simulation program one
designed to produce more technical outputs, such as energy consumption and emissions
generation. As in the operations study, real values for FRA-compliant (CRM) and alternate2
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Total diesel fuel consumed for the FRA-compliant, married-pair SMART DMU was 126
gallons per round trip, whereas the alternate-compliant vehicle used 79.5 gallons over
the same distance, about 37% less fuel. Factoring in the distance, this equates to 1.10
miles per gallon (mpg) for the FRA-compliant, married-pair SMART DMU, and 1.75 mpg
for the alternate-compliant design.
4.6
Emissions
Emissions were calculated at both Tier 3 and Tier 4 levels for all candidate technologies by
using the computer simulation program. Tier 3 results are not included now in this revised
report since, carbuilders for both vehicle types now indicate that they will propose Tier 4
compliant engines. Although the computer model doesnt directly output engine-specific
emissions levels, it assumes that the diesel engines are EPA compliant and calculates the
worst case (maximum EPA allowable) emissions based on the fuel consumed and the relevant
tier level. The maximum EPA-allowable emissions are used in that it is extremely difficult to
obtain a precise emissions profile from the diesel engine manufacturers. Typically, the only
information made available to the public is that the engines are compliant. It should also be
noted that the emissions results given in this report are conservative, in that engine
manufacturers will generally tailor exhaust output to minimize a specific pollutant, so long as the
other emissions are contained within the appropriate tier limits. Consequently, the actual
emissions levels should be no greater than the emission levels predicted in this report, and
possibly less. The emissions considered in this report are as follows:
CO:
Carbon Monoxide
PM10:
Particulate Matter (coarse)
NOx + NMHC: Nitrogen Oxide plus Non-Methane Hydrocarbons
In that the emissions produced are generally proportional to the fuel consumed, the ratio of
pollutants emitted by the FRA-compliant DMU vs. the alternate-compliant DMU will be in the
same rough proportion as the fuel consumed by each vehicle. For a typical round trip, the
alternate-compliant DMU will have a carbon foot print (carbon dioxide) which is 66% of that for
an FRA-compliant, married-pair DMU. Because of the higher capacity of the FRA-compliant
married pair, however the carbon foot prints are virtually the same when calculated on a per
seat basis.
The difference between the level of emissions between Tier 3 and Tier 4 is more dramatic. The
NOx + NMHC emissions are reduced by 85% from Tier 3 to Tier 4, while the particulate matter
(PM) emissions are reduced by 95%. Moreover, Tier 4 regulations require that all coarse
(PM10) particulate matter emissions be filtered out, allowing only a very small amount of fine
(PM2.5) particulate matter emissions in the exhaust.
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Availability of Proposers
In addition unless SMART were willing to construct and maintain track to the levels required by
alternate-compliant vehicles designs, the trucks would have to be re-designed and/or the
maximum allowable line speed lowered.
Buy America requires 60% American components in the design, plus U.S. assembly of all but
the pilot car in the fleet. Again, starting from a clean sheet of paper, it would be possible for the
potential FRA-compliant DMU manufacturers to meet this requirement. Not so for the alternatecompliant manufacturers; to change their existing DMU platforms to incorporate 60% American
components would necessitate accommodating new subsystem outputs, dimensions, weights,
etc. To modify existing designs to such an extent for SMARTs small order would not make
good business sense. Based on conversations with the alternate-compliant carbuilding
community, none are willing to provide a Buy-America compliant design.
4.8
Vehicle Cost
The cost of an FRA-compliant car, for an order size of 11 cars, is estimated to be $8.5 million.
This estimate is based on the most recent cost of a Colorado Railcar DMU (no longer available),
plus the one-time non-recurring costs (engineering, tooling, production set-up, administration)
associated with a new product line.
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Delivery Time
Since no detailed design presently exists for an FRA-compliant DMU, it is anticipated that the
time from NTP to delivery of the first car would be about 32 months. The candidate FRAcompliant manufacturers generally agree with this estimate, but there is always some risk
associated with a new design; it could take longer.
Alternate-compliant designs are mature, and tooling already built (12 to 13 design-specific tools
are typical for alternate-compliant vehicles). It is estimated that that the time from NTP to
delivery of the first alternate-compliant car would take approximately 26 months, unless the
process is delayed by SMARTs petition for relief from Buy America, and the (likely) need to
modify the design to achieve FRA District 9s definition of alternate-compliance.
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5.0
CONCLUSIONS
The FRA has a number of highly-specific, severe design requirements for vehicles operating
within the General Railway System. FRA-compliant DMUs will meet all of these requirements,
while most European DMUs meet none of them. An alternate set of design standards are
allowed (alternate-compliance) if temporal separation is implemented. While it is possible for
some European DMU builders to meet these alternate requirements, it is no simple matter to do
so. For example, the Austin car had undergone a number of design changes in order to meet
FRA-mandated vehicle safety standards. After at least a year of testing and modification, the
fleet finally is in simulated revenue service. SMARTs car order is only for 11-13 cars. It will be
difficult to interest the alternate-compliant carbuilders to bid on an order this size given the
number of design modifications the FRA is likely to insist on, even if the operating environment
includes both temporal separation and positive train control.
5.2
Buy America regulations require that rail vehicles purchased by agencies using Federal funds
have a minimum of 60% domestic content, and that all but the first car be assembled in the
United States. As indicated previously, this will not be a problem for those carbuilders
proposing to supply FRA-compliant cars, but it constitutes a major issue for carbuilders with
existing alternate-compliant designs. To change a design from non-Buy America compliant to
Buy America compliant would be too extensive an effort to consider for an 11-13 car order. If
other decision factors point towards a recommendation for alternate-compliant technology, then
SMART will have to pursue a waiver from the Buy America requirements. In all likelihood,
SMART staff will have to wait until it is evident that all responders to the RFP have taken
exception to the Buy America provisions before they can petition the FTA for relief. If the waiver
process can be conducted in parallel with the design and construction of the first car, that is, if
SMART can obtain a Letter of No Prejudice in this regard, then there would probably be no
delay. This approach is not without risk, however; if the waiver is denied (unlikely, but possible),
then SMART would have two choices:
(1)
(2)
Terminate the vehicle contract, pay the appropriate penalties, and re-advertise for an FRAcompliant car. This will add cost and introduce delay to the program.
Alternatively, SMART can petition the FTA for relief from Buy America before executing a
contact with the alternate-compliant carbuilder, but this will be cause for delay, and, possibly,
increased costs if the delay becomes lengthy.
5.3
Track Classification
European alternate-compliant DMUs are designed to run on rail networks with a relatively high
track classification. The primary reason for this is that European railways are, for the most part,
fast (>79 mph) and passenger-intensive as opposed to freight-intensive. Additionally, there is a
large high-speed rail network throughout Europe. Taken in combination, these factors lead to
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Temporal Separation
FRA-compliant vehicles are permitted to operate co-mingled with freight trains absent
restriction. Alternate-compliant DMUs, however, are not permitted to co-mingle with freight
trains. In order to operate on the SMART alignment, alternate-compliant DMUs must be
separated in time (temporal separation) from all other rail traffic. Negotiations in this regard
are presently ongoing between SMART and the freight operator. Although there is speculation
that the FRA may someday allow advanced train signaling in lieu of temporal separation, this is
not a ruling change that can be relied on in the context of making a prudent technology decision.
5.5
Interoperability
SMART has expressed a desire to eventually run select trains on other alignments which are
part of the General Railroad System of Transportation. Practically speaking, interoperability
on adjacent FRA-regulated alignment would not be achievable if alternate-compliant vehicles
are the selected technology. If FRA-compliant DMUs are purchased, interoperability with other
services within the General Railroad System of Transportation will be transparent. Examples
of opportunities for interoperability that would exist if FRA-compliant DMUs were the selected
technology include:
Excursion trains to Willits where connections to the famous Skunk Train would be
possible.
Excursion trains to Napa, where connections to the Napa Valley Wine Train would be
possible.
5.6
Recommendation
SMARTs planned rail service lies within a perfect storm of American rail service regulators; that
is, the Federal Railroad Administration (FRA), the Environmental Protection Agency (EPA), and
the Federal Transit Administration (FTA). These three agencies, taken in combination, have
purview over the design, operation, environmental performance and funding of SMARTs rail
fleet. It is possible to specify a vehicle design and attendant commercial conditions which will
satisfy all the requirements of these agencies. A solicitation of this nature will attract at least
two proposers, either of which are capable of supplying a very high quality vehicle. This
approach has the highest probability of a successful project implementation.
An alternate approach would be to specify a vehicle design which is more efficient than in the
first approach, but which does not comply with FRA or FTA requirements; that is, a solicitation
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Risk of not achieving a temporal separation scheme adequate to sustain the intended
service levels in the near-, mid- and long-terms.
Risk of schedule delay as relief from the FTAs Buy America requirements are sought.
Risk of schedule delay in obtaining waivers from select FRA-required vehicle design
requirements.
Given the above, our recommendation is to maximize the likelihood of project success by
recognizing and accepting the regulatory environment in which SMART exists, and to develop a
set of technical and commercial procurement documents for FRA-compliant DMUs consistent
with this environment.
.
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