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    Clarifier Tank Calc

    Uploaded by

    BUDAPES
    This document provides the design criteria and calculations for a clarifier tank. It begins with the design flow rate and raw water quality parameters. It then lists design criteria from various sources for factors like flocculation time, settling time, surface loading, and weir loading. Calculations are shown for the diameter, volume, and contact time of the hopper inside and outside areas. Paddle design at different depths is also calculated. The power requirement, velocity gradient, and outlet weir design are determined. The clarifier tank is designed to meet the listed criteria.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Clarifier Tank Calc

    Uploaded by

    BUDAPES
    327 views15 pages
    This document provides the design criteria and calculations for a clarifier tank. It begins with the design flow rate and raw water quality parameters. It then lists design criteria from various sources for factors like flocculation time, settling time, surface loading, and weir loading. Calculations are shown for the diameter, volume, and contact time of the hopper inside and outside areas. Paddle design at different depths is also calculated. The power requirement, velocity gradient, and outlet weir design are determined. The clarifier tank is designed to meet the listed criteria.

    Original Description:

    Engineering

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    © © All Rights Reserved

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    This document provides the design criteria and calculations for a clarifier tank. It begins with the design flow rate and raw water quality parameters. It then lists design criteria from various sources for factors like flocculation time, settling time, surface loading, and weir loading. Calculations are shown for the diameter, volume, and contact time of the hopper inside and outside areas. Paddle design at different depths is also calculated. The power requirement, velocity gradient, and outlet weir design are determined. The clarifier tank is designed to meet the listed criteria.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    327 views15 pages

    Clarifier Tank Calc

    Uploaded by

    BUDAPES
    This document provides the design criteria and calculations for a clarifier tank. It begins with the design flow rate and raw water quality parameters. It then lists design criteria from various sources for factors like flocculation time, settling time, surface loading, and weir loading. Calculations are shown for the diameter, volume, and contact time of the hopper inside and outside areas. Paddle design at different depths is also calculated. The power requirement, velocity gradient, and outlet weir design are determined. The clarifier tank is designed to meet the listed criteria.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 15

    DESIGN CALIFIER TANK

    (SLUDGE BLANKET CLARIFIER TYPE : VERTICAL SLUDGE BLANKET)


    1. Flow Rate
    Q

    3
    150 m /hr

    2. Raw Water Quality input


    1 Turbidity
    2 pH
    3 Alkalinity

    =
    =
    =

    4 Temperature
    =
    5 Fe
    6 Mn
    7 Total Hardness

    15:26/25/10/2006

    NTU
    mg/l as CaCO3
    o

    C
    mg/l
    mg/l
    mg/l as CaCO3

    1/1

    Design Clarifier Tank/Design Flow

    3. Design Criteria
    3.1. Kawamura
    3.1.1 Flocculation Time
    3.1.2 Settling Time
    3.1.3 Surface Loading
    3.1.4 Weir Loading
    3.1.5 Upflow Velocity
    3.1.6 Slurry Circulation rate

    = approximate =
    = 1 - 2 hr
    = 2 - 3 m/hr

    20

    min

    3
    = 7.3 - 15 m /hr
    = < 10 mm/min
    = up to 3 - 5 time the raw water inflow rate

    -1
    3.1.7 G
    = 30 - 50 s
    3.1.8 MAXIMUM MIXER TIP SPEE 0.9 m/s
    (Baffled Channel)
    = 0.9 m/s
    (Horizontal Shaft with Paddles)
    = 1.8 - 2.7 m/s (Vertical Shaft with Paddles)
    Equation mixer tip speed = DN

    3.2. Q,Sim
    3.2.1 Detention Time
    3.2.2 Surface Loading

    = 2 Hr
    = 2 - 4 m/hr

    3.2.3 Weir Loading

    3
    = 7.1 m /m.hr

    3.3. Sheet Master Degree of Environmental Engineering


    3.3.1 Weir Loading
    3.3.2 Surface Koading

    3.3.3
    3.3.4
    3.3.5
    3.3.6
    15:27/25/10/2006

    3
    = 7.1 m /m.hr

    - Q < 0.35 m3/min

    = 0.5 - 1.0 m/hr

    - Q > 0.35 m3/min


    Water Depth
    Paddle radius
    Detention Time
    Diameter Tank

    =
    =
    =
    =
    <

    1.25 - 1.85 m/hr


    3 - 5 m.
    65 - 75% of radius for Flocculator
    1 - 3 Hr
    45 m
    1/2

    Design Clarifier Tank/Design Criteria

    3.3.7 Paddle at bottom tank high bottom


    = 15 - 30 cm
    3.3.8 Paddle Velocity
    = 2 - 3 rpm
    3.3.9 Effective Paddle Area = 10 % Sweep area of the fllocculator
    3.4. Water Work Engineering Book
    3.4.1 Flocculation
    2.4.1.1 Detention Time = 20 - 60 min
    -1
    2.4.1.2 Velocity Gradie = 15 - 60 S

    2.4.1.3 GT = 1x104 - 15x104


    2.4.1.4 Periperal Velocity of Paddle
    = 0.3 - 0.6 m/s
    2.4.1.5 Shaft rotation speed = 1.5 - 5 rpm
    3.4.2 Sedimetation (Coagulation)
    2.4.2.1 Detention Time = 2 - 8 hr
    3 2
    2.4.2.2 Surface Loadin = 20 - 40 m /m .day
    3
    2.4.2.3 Weir Loading = 200 - 300 m /m.day
    3.4.3 Sedimentation (Softening)
    2.4.3.1 Detention Time = 1 - 6 Hr
    3 2
    2.4.3.2 Surface Loadin = 40 - 60 m /m .day

    2.4.3.3 Weir Loading

    15:27/25/10/2006

    3
    = 250 - 350 m /m.day

    2/2

    Design Clarifier Tank/Design Criteria

    4 GiveContact Time in Hopper inside (Flocculation Zone)

    30 min

    5 Flow Rate
    6 Volume in Hopper inside

    3
    =
    150 m /hr
    =Q xt

    =
    75
    7 Give Detention Time in Hopper outside (Sedimentation Zone =
    2
    8 Volume in Hopper outside
    =Q xt

    m3
    Hr

    300

    m3

    9 Calculation Diameter Hopper inside


    Give D1

    Surface Area

    A1

    10 Theory Volume of Conical Basin

    m2

    = 7.06858
    =

    d
    A1 + A2 +
    3

    Give Water Depth

    A1 x A2

    =
    75 m
    45 = 7.06858 + A2 + 2.658681

    A2

    0 = -37.9314 + A2 + 2.658681

    A2

    ( A2 ) 2

    = 4.97134

    A2

    = 24.7142

    Theory Surface Area

    m2

    Volume Hopper inside


    Then

    D 2

    m2

    D 2

    D2

    D2

    Then

    D1
    D2

    Water Depth
    15:27/25/10/2006

    =
    =

    31.4671
    5.60956

    =
    =
    =

    3
    6
    5

    m.
    m.
    m.

    1/2

    m.

    Design Clarifier Tank/Hopper inside&outside

    11 Actual Volume in Hopper inside


    Theory Volume of Conical Basin
    A1

    A2

    D 2

    D 2

    d
    A1 + A2 +
    3

    A1 x A2

    7.068583

    m2

    28.27433

    m2

    Calculate Acture Volume in Hopper inside


    Volume in Hopper inside

    12 Acture Contact Time

    V
    Q

    d
    A1 + A2 +
    3

    A1 x A2

    82.46681

    m3

    82.46681
    150

    0.549779 Hr.

    32.98672 min.

    13 Calculate Diameter in Hopper Outside (Sedimentation Zone)


    Volume in Hopper Outside (Sedimentation Zone)
    =

    A2

    D 2
    4

    Theory Volume of Conical Basin

    229.4801

    28.27433 + A3 + 5.317362

    A3

    -201.206 + A3 + 5.317362

    A3

    11.77303

    m2

    138.6043

    m2

    ( A3 )

    A3

    15:28/25/10/2006

    m3

    m2

    28.27433

    Calculate A3

    300

    1/4

    d
    A2 + A3 + A2 x A3
    3

    Design Clarifier Tank/Acture Volume&Contact time

    138.6043

    m3

    D3

    13.28177

    28.27433

    m2

    138.5485

    m2

    14 Calculate Acture Volume in Hopper outside + Outside

    D3 2
    4

    Acture Volume in Hopper outside


    A2

    D2 2

    A3

    D3 2

    d
    A2 + A3 + A2 x A3
    3

    382.3529

    m3

    - Volume in Hopper inside

    82.46681

    m3

    - Volume in Hopper outside

    299.8861

    m3

    Volume in Hopper outside + Outside

    Conclusion

    15:28/25/10/2006

    2/4

    Design Clarifier Tank/Acture Volume&Contact time

    15 Detention Time in Hopper outside

    V
    Q

    1.999 Hr.

    1.5 m.

    16 Calculate Paddle
    16.1 At Depth level

    Slope
    Then

    =
    3.333333 =

    X1

    3.333 m.
    1.5 X1

    0.45 m.
    3.9 m.

    Diameter Paddle

    Sweep Area

    D 2

    m2

    = 11.94591

    Paddle Area = 10 % of Sweep area(Bhole,A.G, Personal Communication)


    = 1.195

    m2

    Assume There are paddle.


    4
    paddles
    Length of each paddle = 65 - 75 % of Radius of Flocculation selection 70 %
    - At depth level

    15:29/25/10/2006

    1.5

    m.

    Diameter of Flocculator =

    Radius
    = 1.95 m.
    Length of each paddle
    =
    Height of each paddle =

    Area
    Length x 4

    1/3

    1.365
    =

    3.9

    m.

    0.218789

    m.

    m.

    Design Clarifier Tank/Detention Time&Paddle Area

    16.2 At Depth level

    Slope
    Then

    =
    3.333333 =

    X2

    3.5 m.
    3.333 m.
    3.5 X2

    1.05 m.
    5.1 m.

    Diameter Paddle

    Sweep Area

    D 2

    m2

    = 20.42821

    Paddle Area = 10 % of Sweep area(Bhole,A.G, Personal Communication)


    m2

    = 2.043

    Assume There are paddle.


    4
    paddles
    Length of each paddle = 65 - 75 % of Radius of Flocculation selection 70 %
    - At depth level

    3.5

    m.

    Diameter of Flocculator =

    Radius
    = 2.55 m.
    Length of each paddle
    =

    Height of each paddle = Length x 4

    Area

    16.3 At Depth level

    15:29/25/10/2006

    1.785

    Slope
    Then

    =
    =
    3.333333 =
    X3

    5.1

    m.

    0.286109

    m.

    m.

    4.7 m.
    3.333 m.
    4.7 X3
    1.41 m.

    2/3

    Design Clarifier Tank/Detention Time&Paddle Area

    Diameter Paddle

    Sweep Area

    5.8 m.
    D 2

    m2

    = 26.60332

    Paddle Area = 10 % of Sweep area(Bhole,A.G, Personal Communication)


    = 2.66

    m2

    Assume There are paddle.


    4
    paddles
    Length of each paddle = 65 - 75 % of Radius of Flocculation selection 70 %
    - At depth level

    15:29/25/10/2006

    4.7

    m.

    Diameter of Flocculator =

    Radius
    = 2.91 m.
    Length of each paddle
    =
    Height of each paddle =

    Area
    Length x 4

    3/3

    2.037
    =

    5.82

    m.

    m.
    0.326501

    m.

    Design Clarifier Tank/Detention Time&Paddle Area

    17 Power Requirement
    Give Shaft rotation speed

    rpm (Design criteria = 2 - 3 rpm.)

    17.1 At depth level


    =
    1.5 m.
    Radius of Paddle = 1.365 m.
    The rotation speed of paddle
    = 2rN
    = 0.428827 m/s
    Design Criteria < 0.9 m/s (Horizontal Shaft with Paddles)
    17.2 At depth level
    =
    3.5 m.
    Radius of Paddle = 1.785 m.
    The rotation speed of paddle
    = 2rN
    = 0.560774 m/s
    Design Criteria < 0.9 m/s (Horizontal Shaft with Paddles)
    17.3 At depth level
    =
    4.7 m.
    Radius of Paddle = 2.037 m.
    The rotation speed of paddle
    = 2rN
    = 0.639942 m/s
    Design Criteria < 0.9 m/s (Horizontal Shaft with Paddles)
    18 Calculation Relative of Paddle with respect to water
    m/s
    V = 0.75V paddl e
    18.1 At depth level

    1.5

    m.

    V paddl e

    18.2 At depth level

    3.5

    m.

    V paddl e

    18.3 At depth level

    4.7

    m.

    V paddl e

    15:29/25/10/2006

    1/1

    =
    =

    0.428827
    0.321621

    m/s
    m/s

    =
    =

    0.560774
    0.420581

    m/s
    m/s

    =
    =

    0.639942
    0.479957

    m/s
    m/s

    Design Clarifier Tank/Calculation Velocity Paddle

    19 Calculation Power requirement


    Theory

    1
    C D A p ( v ) 3
    2

    Where :
    P
    CD

    =
    =

    Power requirement of Mixing (watt) or N.m/s


    Coefficient of drang of Paddle
    =

    Ap

    Area of Paddle (m2)

    =
    =

    3
    mass fluid density (kg/m3)
    = 1,000 kg/m
    Relative velocity of Paddle with respect to water (m/s)

    1.8

    Then
    P

    Efficiency Motor at

    =
    60

    437.27
    % =

    watt
    728.78

    or N.m/s
    watt

    or N.m/s

    (From 1 HP = 0.7457 Kilowatt)


    Then

    15:30/25/10/2006

    0.97730575

    HP

    1/1

    HP

    Design Clarifier Tank/Power Requirement

    20 Calculation Velocity Gradient (G)


    P
    Theory
    G =
    V

    Where :
    G
    P

    = mean velocity gradient (sec-1)


    = power requirement for mixing (watt) or N.m/s

    = dynamic viscosity (N.s/m2)

    = volume of the tank (m3)

    G =

    1,933 N .m / s
    10 N .s / m 2 x82.49 m 3

    G =

    94.00646 sec

    0.001 N.s/m

    -1

    21 Outlet Clarifier Tank


    3
    = 7.3 - 15 m /m.hr
    = 13.28177137 m.
    Minus outlet hole 2 side =
    1
    m.
    Length of weir
    = 12.28177137 m.

    Weir Loading
    From Diameter D3

    Theory

    Length of weir

    Weir Loading

    Q (m 3 / hr )
    Weir Loading (m 3 / m.hr )
    3
    = 12.21322198 m /m.hr OK.

    Give Diameter of Orifice =


    1 in. =
    Give 1 m. of outlet weir have orifice =
    25

    2 side =
    50
    Length of Orifice
    =
    1.27

    1 side =
    0.635
    Then Free Space of weir
    =
    0.365
    15:30/25/10/2006

    0.0254
    m.
    pores/side
    pores
    m./ 1 m. weir
    m./ 1 m. weir
    m./ 1 m. weir
    1/2

    Velocity Gradient&outlet/Design Clarifier Tank

    Space between orifice to orifice =


    =

    0.0146 m.
    1.46 cm.

    Give 1 m. of outlet weir have orifice =

    2 side =
    Then total orifice
    =

    25
    50
    614

    pores/side
    pores
    pores

    Then sum area of orifice

    0.31

    m2

    22 Flow Rate pass through 1 orifice =

    0.244

    m3/hr

    Each of orifice area

    D 2
    4

    2
    Each of orifice area = 0.0005067 m

    Theory

    Q =

    Av

    Velocity pass through each orifice =

    15:30/25/10/2006

    0.133906

    2/2

    m/s

    Velocity Gradient&outlet/Design Clarifier Tank

    23 Inlet Structure
    From Static Mixer Design criteria velocity pass through static mixer = 1 - 2 m/s
    Select velocity =
    1.5 m/s
    Theory

    Q =

    Area

    Av

    Q
    v

    m2

    2
    = 0.027778 m

    Circular pipe area

    D 2
    4

    D2
    D

    = 0.035368
    = 0.188063
    = 7.404063

    m.
    in.

    in.

    24 Calculation Surface Loading (Sedimentation Zone)


    Surface Area at Sedimentation Zone

    Doutside2

    Dinside2
    4

    Dinside

    =
    =

    13.28177
    3

    m.
    m.

    Surface Area at Sedimentation Zone

    131.4799

    m2

    Surface Loading

    Q
    A

    Doutside

    =
    Design Criteria 1.3 - 1.9 m/hr upflow (radial upflow type)
    Text Book (Chularrongkron University < 4.2 m/hr.
    Water Works Engineering 0.8333 - 1.6666 m/hr

    15:30/25/10/2006

    1/1

    1.140859

    m/hr.

    Inlet structure&surface loading/Design Clarifier Tank

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