INSTRUCTION MANUAL

AND PARTS LIST

MODEL: C6251A

C6256A

Operation Manual Contents

Sp ecifi cat ion

1. High Speed Precision Lathe

1-1 Constructional Indication
2. Unpacking

and Installation

2-1 Points for Unpacking

2-2 Unloading of the Machine

2- 3 Construction of the Ground

2-4 Cleaning

2- 5 Level Adjustment..

3. Electric Circuit Control

3-1 Electric Wiring

14

3-2 Electric Device

14

3_1 Important Notes

-J

""

..

""

.........

14

4. Test Running
4-1 Operation

Symbols

18

4-2 Transmission and Stop of Main Spindle

19

4-3 Selecting Main Spindle Speed

19

4-4 "Intermittant"

Operation of Main Spindle

20

4-5 The Importance and Methods of Spindle Levelling Adjustment.

20

4-6 Transmission and Stop of Gear Box

21

4-7 Operation of Gear Box

21

4-8 Manual Operation

21

4-9 Auto Feed Operation

22

4-10 Auto Feed Stop Operation

22

4-11 Four Position Auto Feed Stop Operation

22

4-12 Tailstock Operation

23

5. Cutting Threads
5-1 Leadscrew Drive

24

5-2 Cutting Thread

24

5-3 Thread Dial Indicator

24-25

5-4 Thread and Feed Table

26-27

6. Lubrication
6-1 Lubrication in Headstock

28

6-2 Lubricating in Gear Box and Apron

28

6-3 Useful Reference Lubricating Table for Other Mechanism

6-4 Lubrication Location

28-29
29

7. Maintenance & Servicing

7-1 Headstock

30

7-2 Apron & Saddle

31

7-3 Gear Box

32

7-4 Adjustment of Tailstock Centering

.32

7-5 Belt Tension Adjustment.

.32

7-6 Foot Brake Belt Adjustment.

33

7-7 Brake and Micro Switch Adjustment..

.34

7-8 Adjustment to the Backlash of Leadscrew

.34

7-9 Maintenance for Cutting Liquid Coolant Pump

34

8. Chucks And Chuck Mounting

9. Preventive Maintenance
10. Trouble

Shooting

11. Parts List Assembly

.35
36-38
39-41
.42-97

Specification
Models

Capacity
Swing Over Bed
Swing Over Cross Slide
Swing in Gap DiameterxWidth
Height of Center
Distance Between Centers
Width of Bed
Cutting Tool Max. Section
Total Travel of Cross Slide
Total Travel of Top Slide

1015mm

1515mm

2010mm

<l>510mm
<l>305mm
735x170mm
255mm
/ 3010mm
350mm
25x25mm
316mm
130mm

Headstock

Spindle
Spindle
Spindle
Spindle
Spindle

Bore
Nose
Morse Taper in Nose. in Sleeve
Speeds Number
Speeds Range

<l>80mm
01-8

M.T.No.7
12

25-1600r.p.m

Thread & Feeds

Leadscrew Diameter & Thread

Threads Imperial Pitches
Threads Metric Pitches
Diametrical Pitches
Module Pitches
Longitudinal Feeds Imperial
Longitudinal Feeds Metric
Cross-Feeds Imperial
Cross Feeds Metric

<l>40mmx4T.P.I. or Pitch 6mm

2-112 T.P.I. (60nos)
O.2-14mm (47nos)
4-112D.P. (50nos)
O.I-7M.P. (39nos)
0.0022"-0.0612"/Rev (35nos)
0.059-1.646mm/Rev (35nos)
0.00048"-0.01354" (35nos)
0.020-0.573mm (35nos)

Tailstock

Total Travel of Tailstock Quill

Tailstock Quill Diameter
Taper In Tailstock Quill

180mm
<l>75mm
M.T.No.5

Motor

Spindle Drive Motor

Coolant Pump Motor

7.5kW(lOHP) 3PH
0.1kW( 1/8HP)

Weight & Measures

Machine Space Required

(LxWxH): em
Packing Case Dimensions
(LxWxH): cm
Net Weight
Gross Weight

245x 115x 174/ 290x 115x 174 / 340x 115x 174/ 440x 115x 143
2025kg
/ 2335kg
/ 2685kg
/ 3400kg
2360kg
/ 2700kg
/ 3070kg
/ 3970kg

Specification
Models

Capacity
Swing Over Bed
Swing Over Cross Slide
Swing in Gap DiameterxWidth
Height of Center
Distance Between Centers
Width of Bed
Cutting Tool Max. Section
Total Travel of Cross Slide
Total Travel of Top Slide

IOI5mm

1515mm

2010mm

Headstock
Spindle Bore
Spindle Nose
Spindle Morse Taper in Nose. in Sleeve
Spindle Speeds Number
Spindle Speeds Range

<l>560mm
<l>355mm
785x170mm
280mm
/
3010mm
350mm
25x25mm
316mm
130mm

<l>80mm
DI-8
M.T.No.7

12
25-1600r.p.m

Thread & Feeds

Leadscrew Diameter & Thread
Threads Imperial Pitches
Threads Metric Pitches
Diametrical Pitches
Module Pitches
Longitudinal Feeds Imperial
Longitudinal Feeds Metric
Cross-Feeds Imperial
Cross Feeds Metric

<l>40mmx4T.P.I. or Pitch 6mm

2-112 T.P.I. (60nos)
0.2-14mm (47nos)
4-1 12D.P. (50nos)
0.1-7M.P. (39nos)
0.0022" -0.0612"!Rev (35nos)
0.059-1.646mm!Rev (35nos)
0.00048"-0.01354" (35nos)
0.020-0.573mm (35nos)

Tailstock
Total Travel of Tailstock Quill
Tailstock Quill Diameter
Taper In Tailstock Quill

180mm
<l>75mm
M.T.No.5

Motor
Spindle Drive Motor
Coolant Pump Motor
Weight & Measures
Machine Space Required
(LxWxH): cm
Packing Case Dimensions
(LxWxH): cm
Net Weight
Gross Weight

7.5kW(10HP) 3PH
0.lkW(l/8HP)

245 x 115 x 174 / 290x 115 x 174 / 340x 115 !74 / 440x 115 x 143
2040kg
/ 2370kg
/ 2720kg
/ 3430kg
2380kg
/ 2740kg
/ 31IOkg
/ 4000kg
y

....I

(')

31

18

19

35 36

14

38

34 20 33 32

37

30

29

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No.

Description

Description

No.

Main Spindle Speed Change Lever

20

Saddle Fixture Screws

High/Low Speed Change Lever

21

Foundation Adjustment Bolts

Main Spindle Speed Change Lever

22

Start Lever

Forward/Reverse

23

4-Position Auto Stop Lever

Thread Feed Select Lever

24

Leadscrew

Thread Feed Change Lever

25

Auto Feed Rod

10 Steps Feed Change Disc

26

Tailstock Set Over Adjust Screws

Power Switch

27

Tailstock Body

Intermittent

28

Tailstock Handwheel

Lever

Switch

10

Coolant Pump Switch

29

Tailstock Body Clamping Lever

11

Start Spindle Control Knob

30

Tailstock Spindle Locking Lever

12

Eccentric Center Ring

31

Rack

13

Longitudinal

32

Compound Rest Handle

14

Cross Slide Feed Knob

33

Coolant Control Valve

Apron Handwheel

..

15

Auto Stop Centering

34

Compound Rest

16

Auto Feed Lever

35

Four Way Tool Post

17

Foot Brake Pedal

36

Tool Post Clamping Level'

18

Half Nut Engaged Lever

37

Thread Dial Indicator

38

Lamp

"

.,'

Feed Select Lever

19

(Longitudinal

& Cross Feed)

2.Unpacking and Installation

For short distance transportation

of this machine, fix it onto the truck by hemp

rope: while for long distance, packed by a wooden case or dispatched by container.
Please first to check if there is any damage on packing when arrive. After unpacking
carefully inspect whether it exists any injury or insufficiency.

If any contact us

immediately for proper settlement or any of the damages of the machine will receive
no any compensation from us.

When the machine is unloaded from the car or to be moved. please proceed with
following steps (as illustrated 2-2)
1) Preparing

two round sticks (long approx.830mm

dia 40mm) insert into the

preserved holes on lathe bed. Then lift up with applying wires on both end of the
stick.
2) Lifting the machine by a crane.
3) Before lifting adjust th_eposition of Lathe Apron and Tailstock to maintain the
balance of machine.
4) When the machine was shifted to its destination. always handle with care to put it
down. Don't let go of it to hit the ground or it will affect the accurancy of the
machine.
Note: Machine weight can be seen in Specification Table.
5) For the adjustment of electric control, keep the distance between machine and wall
not less than 600mm.
illustration 2-2

Due

to the

recent

utilizing Utilizing
Steel

tools,

tendency

Ultra-Hard

it surely

of

Alloy

increase

the

speed of heavy cutting comparing to

the pre- vious steel tools. But, in the
mean time, it easily happens to the
vibration of the machine. For assuring
better cutting result, it requires a very
strong

and

ground.

steady

(Please

construction
refer

to

of
right

illustration of construction of ground)

.: g

::-.

::
::

-.

35

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All our machine are with a anti-rust

C"')

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65

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.................
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oil layer before delivery. After inspection. please remove to clean the slideways,
leadscrew, shafts and other polished parts by a soft cloth with cleanser (do not use
gasoline or cellulose solvent to avoid fire or explosion). Then apply a thin layer of oil
for lubricating purpose. Push those movable parts such as: Tool Holder, Tailstock
back and forth.

Wait until the fixture screws and cement completely concrete to start adjusting
lathe bed horizontally. In doing this, place a leveling instrument (with accuracy 0.02
mmJ

1000mm) upon the grooves of lathe bed to confirm the level of right and left

side. Same procedure for the front and rear leveling.

The allowance of level should be adjusted within 0.04
mmJ 1000mm.
Screw up the nuts, check again, if
whatever

errors occur due to tightly

screw-up thereinafter,

adjustment may

require to be done again.

As per illustration

indicated, place

two leveling instruments on lathe bed to

check the level by pushing them back
and forth

in its possible

moving range.

maximum

illustration 2-5

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distnnce between
centers 1000MM
distnnce between
centers 1500MM
distnnce between
centers 2000MM

1665

1296

2366

2968

2105

1746

2816

3418

2605

2246

3316

3918

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disto.nce between
centers 1000MM

disto.nce between
centers 1500MM

disto.nce between
centers 2000MM

1296

1746

2246

1796

2816

3316

C6251A, C6256A LAY-OUT AND FIXING DIAGRAMS

liMit position of to.ilstock

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You can find the electric control box by open the metal cover behind the lathe bed.
Connect the tenninals "R","S" and "T" to power source. Note that the specification of
the electric wires must be above 8 sqr. mm of its cross section area. Power switch of
the machine and power source should be with fuse and the machine ought to be
grounded.

1) The electric pannel is equipped with cut-off device and solennoid contactor for
avoiding from overloaded breakdown of motor.
2) Tumbler Rotation Switch connect with Micro Switch.
3) Foot brake is connected with micro switch, braking prior to the manually starting.
Whenever you release the foot brake, you need to re-operate Spindle Control Lever
again to resume the operation of main spindle.
4) On top of the control box, there exist an "INTREMITENT"

button for in-

tennittent operation of the spindle.

**Check the rotating direction of spindle after wiring:

1. Turn on the power switch.
2. Slightly push "INTREMITENT"

button.

3. Look at the rotating direction of Main Spindle from Tailstock.

4. If it is of anti-clockwise, you've got a right wiring.
5. If oppositely, exchange any of two wires among "R" "S" "T" tenninals.
**If the power indicating lamp is on but you can not start the motor. Thus, it is
overloaded.
If it happens the current out of limit, the cut-off device will activate immediately. In
this moment, please turn off the power then press slightly the recovery plate near
cut-off device in the control box. It will work again. (electric circuit program as
illustrated on next page)

PE
1,1
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--

l..-,

ILl FUI
IL2

L3

KMI

IL3

IU
IV
IW

FRI

1UI
1VI
lWI

FR2

U
V

Ml

50A
KM2

KM3

III

TC

19
20

FRI 17 FR2

18

UI
VI
WI

M2

FU33A

FU25A 2

HD

'SQ3
-......

4
XD

l..-,

SA2

KM3

SB2
SQ4

SQ2

10
11

KM2

SQI
KMI
9

KM4

KM4

PE

LI
--

L, ILl FUI

L2
L3

IL2
IL3
S

2Ll
2L2
2L3

IU
IV
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FRI

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V

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MAIN
MOTOR

50A

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I UI

FR2

I VI
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4. Test Running

Vanahlc,

High sp<:ed
revolution

Low speed
revolution

1
?
:.oJ

11

adjustmcnt

\ prC5SUrc)( dock wise-pressure

increased; Clluntcrc!od-

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wise I'ressu re
<kcrcasnll

12

Electrical
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17 I

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revolution

hUll

on

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kellin!!

Longitudinal
fccJing

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GRECN

18

19

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20

STOP

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1'1 )WLT ~\\'ilchOFf

Oil inkt
( hole)

You can start test run when you follow the previous steps as illustrated by the
Manual. Position the High/Low Speed Lever (2) in "L", Main Spindle Speed Change
Lever (3) in left position, Forward / Reverse Lever (4) in the middle of"N" position.
Turn Start Lever (l I) Right and push down to rotate obversely the spindle; pull up to
rotate reversely. By using Spindle Control Lever to operate the machine in normal
condition, use brake when it
needs to stop in emergency.
aturally.
need

in this case, you

to

Control

4-2

push

the

Spindle

Lever again in the

middle position to re-start the

Spindle.
Turn on Pump switch (l0)
to start pump. Adjust Valve
(33)

2
4

is used for adjusting the

required

quantity of cooling

The speed of main spindle is consisted of 3 speed change lever. i.e. Speed Change
Lever (1). High/Low Speed Lever (2) and Main spindle Speed Select Lever (3) to
perfonn 12 speed change. When you shift High/Low Speed Lever (2) to the neutral
position in between "H" and "L". you can rotate the Main Spindle only with you
hands.
For the safely
4-3
reason and not to injure the
gear every

speed change

must operate

in the time

v;hile motor stops. If the

teeth of the gear can not be
properly

engaged.push

"INTERMITENT"

button

then

Speed

(9)

shift

Change Lever (1)(2) or (3)

to

change

the

rotating

speed.
CAUTIO

: DO NOT CHANGE SPEED WHILE SPINDLE IS RUNNING.

BE SURE ALL GEARS ARE PROPERLY ENGAGED BEFORE
STARTING.

For the convenient way

of changing Main Spindle
Speed, confirming Feed
Speed and Centering objects,
the machine equipped with
"1 TERMITT ANT" button
(9) located in the right side
of Gear Box. Push it down,
Main Spindle will
immediately rotate forward;
and if to release the button, it
stops. Note that the intern1ittent function cannot rotate reversely.

1) Switch on to make the Spindle turn while the Spindle is set up at 1330 r.p.m. By
putting the palm of the left hand on the Headstock cover to fell its chat ter. An
unleveling Spindle will lead to lathe chatter. Move Leveling Block (either "A" or
"B") left or right to adjust until your left hand feels the minimum chatter.
2) Afterwards, change the Spindle speed to 2000 r.p.m. or 900 r.p.m.and check the
Leveling with the same way as we did at 1330 r.p.m. by adjusting the Leveling
Block "A" or "8".

Open the end side cover of Headstock.

from Headstock
forward,

you v,;ill find a gear train transmit

to Gear Box. Shift Forward/Reverse

or to left side, reversely.

the power

Lever (4) to right side, it runs

or it stops if you shift it to the middle

Never change speed while machine

position.

is running.

1. Cutting Threads
A special

designed

gearbox,

Please refer to gearbox

Select Lever (5)(6)(7)

you need not to use back gears to proceed

cutting

feed table and shift to appro-preate

respectively

threading.

Thread

Feed

then you may ob-tain required specification.

2. Auto Feed
The selection

of Auto Feed should be coordinated

speed.

refer to cutting

Please

instruction

table and select

(4) to "N" position.

Ul

Engaged

then you can arbitrarily

of Apron
0.02mm

Release
anticloekwise
Sere\\

feed speed

and follow

Lever (18) of Apron and Forward/Reverse

(13) Cross Slide Handle (14) and Compound

graduated

proper

speed and feed

the

plate to shift thread Feed Select Lever (5)(6)(7).

Firstly shift the Half

re\olution

with the cutting

Tool

Longitudinal

Rest Handwheel

Hand\\ heel. The dial on Cross

per division
Post

operate

Apron

Lever

Handv,;heel

(32). It feeds 17mm per

Slide and Compound

Rest

is

and feeds 4mm per revolution.

Clamping

Lever

(36) and

you can revolve

then fix it. In order to lock the Apron.

(20). If there is any backlash

the Tool

only screw up the Saddle

in betv,:een Cross Slide and Compound

to sere\\ up the set screws on the both ends of the sloping plate.

Post
Set

Rest. just

1) Shift Forward/Reverse Change Lever (4) on Headstock to decided the direction of

feeding.
2) Select proper Feed Speed by shifting Gear Box Feed Change Lever.
3) Push down Half Nut Engaged Lever (18) to proceed threading.
4) Push down Longitudinal Feed Select Lever (19) when it needs to feed the
tools crosswise.
5) Pull up Cross Feed Select Lever (19) when it needs to feed longitudinally.

The machine is equipped with Auto Stop Feed in Apron. Screw up the screw on
Eccentric Centering Ring (12) and settle in appropriate position. Note that the highest
point of Eccentric Centering Ring have to be outward. and no mater it feed forward or
hackward. vou
can both set the Eccentric Centerina1:0 Rina::> in required position. Test

once before beginning to process in preventing to process in preventing unnecessary

damage or danger.

If it requires processing the object to a certain length or object with steps. you may
use this utility to complete a multi-section cutting.
I) Place Eccentric Centering ring (12) to any require position. the highest point
indicates outward. Then fix it. Now you can try to operate Auto Feed of Apron to
make sure precisely position by adjusting Eccentric Centering Ring.
2) Secondly. turn Auto Centering Lever to second point. Fix second Eccentric
Centering Ring as per above method.
3) Same way to fix the third, the fourth.
4) While Apron is auto feeding forward, only the one Eccentric Centering Ring which

with its highest point outward can touch the Auto Stop Centering (15) and stops
Apron Feed, it will pass through all the rest of Eccentric Centering Rings and \\ill
not activate at all.

1) Tailstock Handwheel Dial is divided 0.02mm per graduation. Tailstock Handwheel

(28) revolves one cycle clockwise, the quill of Tailstock feeds 5mm. If revolves
anti-clockwise, the quill runs backward; when it runs to the last the center will be
automatically telecasted.
2) By pushing the Tailstock Locking Lever (30) forward. you can steady the quill of
Tailstock. If you wish to steady the Tailstock or the lathe bed you only need to push
Tailstock Clamping Lever forward.
3) Tailstock Centering
Let loose of the Adjustment Screw (26) of Tailstock. then adjust the other side.
tighten screws on both sides after adjustment.

29

4 - 12

~30 -----------------

28

--~------------."'Z

26

-----r.

..

~-~--~

31

5.Cutting Threads

Forward Reverse shifting Lever (4) to right side. Leadscrew(24)

reversely to left

side. Leadscrew obverse to "N" position, thus, leadscrew will not be rotated.

1) As soon as you decide to process which threads, Please position Thread Feed
Select Lever (5) Thread Feed Change Lever (6) and 10 steps Feed Change Disc (7)
in reference to the Thread Table.
2) Turn on the power,

drive Leadscrew directly.

3) Push down Half Nut Engaged Lever (18) and start screw cutting.

1) To use Inch Leadscrew in processing Imperial Threads.

To

precede

screw

cutting

in

Imperial Threads, firstly you have

INDICATOR TABLE

W 0

to loose Half Nut then to match

Half Nut as per instruction
Thread

Dial indicator

of

with no

necessary to change Leadscrew.

4~i2 ' 11 \2
131'2 23

When you do this procedure of

threading. lock the index disc on
shaft ( 1) than take 16T worm gear
so

that

you

can

process

all

Imperial threads; that is, you have

to follow the indicating plate and
not

to

loose

Half

Nut

while

11

19

26 ' 27

clltting Metric threads.

OTHER EVEN
NUMBER

THREADS

16

2) To use Metric leadscrew in processing Metric Threads

Use 1I T worm gear to cut 2.75and 5.5, but if you wish to repeatedly use Half
Nut. it requires to steady it on an original fix scale. For instant, the original point
shows scale 1 in index disc when next clutching you must be start it when it also
indicates scale I for not to damage the threads. Same story. if it is on scale 5, you
should also have it on scale 5 in next coming clutching.
Use 14T v/orn1 gear for cutting 0.5 and 0.75 and v,hen you repeatedly use Half
Nut you don't have to fit it on certain scale. It can be done without any damage on
threads in any scales of index disc.

INDICATOR TABLE
'<'I~

~'?

<.~~

:c~

11 T

2.75

13T

3.25

5.5
6.5

1.75

3.5

7
14T

15T

0.5

0.75

1.5

1.25

2.5

,..

5
I 2.25
6.75

4.5

1 -. 7

lEAD SCREW

P=8 rom
P=4 mm

CROOS iFfEB) ROO

BJT

5LrT'-49T

57T

56T

8;T
(W)

(V)
LEV"'"t::R

(\R)

[1\\1
-JL
r'lM

[1\\1
JlI-L
(V'if)

1 2 3 Lr 5 6

ll<FS 02
llC!:S G4 0.4)
ll(}-""U
I CFS ~8 09
nCEU

'\

I a=tI

? 2,25

4,5
9
72
36
18
9
lk-~ 4 41/2
I &--'R 2 21/4
IICFS
0.1
IIC:=-S 0,2
I ers 04 0'.5

4
I COO 8
TIADR 64
TIAER 32
TIBER 16
1 AER 8
I CEll

ICES
IOrlJ

0.8 09

I CU
I CDU

4 45

tw)

llAER 64 72
TIBER 32 36

MM/()

V'vtl\f
MM/()

iLlS

IICFT 0.059
TICET 0,118
I CfT 0.235
I CET 0470
I WT 0,<:)1.0
TICFT 0.020
nOEl 0,041
lOfT 0.082
I CET 0.164
I COT 0.327

0.35
0.7

0.25

~~

TIGEU

MP

-vvv-

..J

I AS{ 16 18
I A.l=R 8 9
I BFR 4 4112

7 8 9 10
0.35
8,3
0.7
J"J 0.t5
0.7J
1. L,
'1.2
1.75
1.25
1,5
3,5
2,52 .75
3 ,orJ
4.75 5 5.5 5.75 6 65 6.75 7
95 10 11 11,5 12 13 135 1 L,
r?
96 i04 108 112
76 80 88 '7,,38 40 44 46 48 S2 54 56
19 20 22 23 24 26 27 28
9112 10 11 11117 12 13 ll2 14
41/~ 5 51/7 53/4 6 6112 6J14 7
21/8 2112 211:' 27/8 3 3\1:' 31/8 3112
0.25
0.52 .55

0,3
0.6 065
07)
1.2
1.25
15
-., 3.25
2.5 2.7'J
.J
4.75 ~ 5.5 5.75 6 65
76 80 88 92 96 104
38 40 [.4 46 1,8 )2
19 20 22 2l 7'- 2S
9112 10 1; 111/2 12 13
43/ 4 5 51/2 531 4 6 6112

1
2 /,25

DP

LrOT

Q.r:;

0066
0.132
0.265
0.529
1,058
0023
0,046
0.092
0.184
0.368

0,55

0.07 3 0.081
0.147 0162
0.29 4 0323
0,58 8 0.6L 7
1.176 1.293
0.07 6 0,028
0.05 1 0.056
0.102 0.113
0.20 J 0.225
0,40 9 0.450

If.
I.

'1.75
3.~
6.75 7
108 112
54 56
27 28
3112 1It
631 :, 7

0.088 0.096
0.176 0,191
0,35 3 0,382
0.705 0.76'"
1411 1.528
0.03 1 0.033
0.06 1 0,067
0.123 O,1T3
0.24 6 0.26.6
0,49 1 0,532

10
0.103
0.206
0,411
C,823
1.646
0,036
C.072
0,143
0.287
0,573

o4.lI'. P. I
10. T. P. I

(b

BT

57T

66TA4BT
57T

57T~42T

(W)
L~t:R

4 5
175

123

IICFS 0.2
IICES

0... 0.45

I CFS 0.30.9
llCEU 1

onm
JT/'L

2 2.25
1, 4.51,.75
8

C7

13.5

14

9 9.:J 10

11 11.5 12

9 9\12 10 111M
4 4112 43/4 5 51125314
2 21/1, 23/82112 23/4 27/8
0'
0.25
IIOES 0.2
0.50.55
I CFS 040.45
I AER

12 13

080.9

6 6112 63/4 7
3 31/4 33/831/2
015
0.3
0.60.65
0.7
0.75
1./
1.4

I AFR
I
lla;s
Br""R

I CEU
1 COO

DP

VvtN
In/n

13

14

\.75
3.5
7

IIADR 61, 72 76 80 88 92 96 104108112

IIAER 32 36 38 40 44 46 48 52 54 56
IIBER 16 18 19 20 22 23 24 26 27 28

ICES
I CFU

9 10
C.35

0 6 0.65
0.75
1.2
1.25
1 :J
2 :J 2."5
3 3.25
5 5.55.75 6 6.:Jb75

IICEU

(W)

7 8
0.3

O.:J 0.55

llcru
I CAJ
I CE\J
I COO

}12

14

'.75
2.52.75

1.5
1.75
3 3.2<:; 3.5
4 L.:J .75 5 5.5 5.75 6 6:J 6 75 7
1

2 2.25

IIAER 64 72 76 80 88 92 96104108112
UBER
I AS{
I AFR
I BFR
lEVER
IICFT
TICET
I CFT
I CET
I WT
llCFT
llOET
I CFT
I CET

I roT

-j2 36 38 40 4L., 46 48 52 5', 56

16 18 19 202223
2L., 762728

9112 10

111M 12 13

"]:12 14

4112 43/4 5 5112 53/4 6 6112 63/4 7

10

0.0022 0.0025 0.0027 0,0030 0.0033 0.0036 0.0038

0.0044 0.0049 0.0055 0.0060 0.0066 0.0071 0.0077
0.0087 0.0098 0.0109 0.0120 0.0131 0.01420.0153
0.01750.01970.02190.0241
0.02620.0784 0.0306
0.0350 0.0394 0.0437 0.04810.05250.05690.0612
0,00048 0.00054 0,00060 0,00066 000073 D.0M79 0.00085
0.00097 0.00109 0.00121 0.00133 O,0014J 0.00157 0.00169
o.oom 0.00218 0,00242 0.00266 0.00290 0.00314 0.00338
0.003B7 0.00435 0.00484 0.00532 0.00580 0.00629 0.00677
0.00774 0,00870 0.00967 0.01064 0.01160 0.017570.01354

An oil-splash feed is utilized in the lubrication system of Headstock. On top of the

Headstock there grooves surrounded providing lubricant flow into the spindle bearing
along the groove, then finally flow down on the bottom of the box. When supplying
the lubricant, remove the cap of oil sight glass. To drain the waste oils away, a drainer
hole located in the right side downward of the Headstock.
Please take good care of checking whether the Headstock has been filled up with
lubricant or not when you purchase the machine. If negative. use as show in the figure
(6-4) lubricating oil. We request you to change the lubricant at first month and then do
once every two months so to assure the gears are working in the best conditions.

1) Gear Box is oil-bath lubricated to insure the lifetime of gears and bearing. It is
recommended the lubricant to be changed every six months.
2) Apron is also oil-bathed. If the oil quantity in Apron is lower than center level of
oil sightglass. then it is time to add up some oil to standard level.

_.

No.

Location

Ll

Ileadstock

Gear Box

How

For how long

many

to fill-up

How

One month. then every two

Remove the screws of filler

Once a month

month

holo: on left side up

Opcn top cover remove the
L

Once a month

everyday

By oi1can

approp.

everyda)

By oilean

approp.

everyday

screws of filler holt:

Rcmove the screws of !iller

Apron

--l

Compound

hole

Rest

Auto Feed
Ie\cr

I ailstock

By oi1can

approp.

evcryday

l.eadscrcw

B) oi1can

approp.

everyday

Brackd of

Remove the screw of fillcr

Thrce Rods

hole

.ppmp.

Bedway

Press the manual oil pump

appro~'LCrYday

8
9

Oil exchange time

f'~d"

Every half year

(p\fp'
':J~)

G;'I)
.I

---..

~
~ C:'-J

\.

\
1

~)

7.Maintenance

& Servicing

For a better acknowledgement to this lathe. either in operation or some simple way
of trouble-shooting

or servicing. to bring the machine to the utmost function. we are

now stating some important points as below.

1) Prevent from oil leakage from top cover of Headstock:

Before covering the top cover of Headstock, whenever it is removed, please wipe to
clean the contact surface and apply some grease on it. Make sure it is tightly
securing by setscrews.
2) Prevent from blocking up the oil circuit:
The leakage of front headstock cover mostly caused by over-filling the oil or a
block-up of oil circuit. In this moment, remove the Headstock cover first, then blow
the air jet into two oil circuit hole, which is on up side and dovm side of front
Spindle bearing, in the same time to rotate the Spindle and it will work again.
3) Adjustment on Spindle Bearing:
The front and the intel111ediatesection of spindle roller bearing. For high accuracy
and to meet the request of operation function, you may be asked to adjust the
appropriate pressure on bearing. After a long period of operation. nut "G" probably
will get loose and result the "wave trace" on cutting surface. You need to adjust it at
this moment. Use a hexagon socket wrench to remove the setscrew and install back
with the fixing nut again properly. Only an appropriate pressure is enough. Never
have it too tight. as it will lead to the bearing to O\"er-heated or damage the rolling
surface of bearing and lessen
its dynamics. Make sure to fix
the setscrew
completely after
adjustment ad
illustrated.

1) Filler hole location of Apron:

On the right platfonn of Saddle. The filler

hole has oil plug indicates "OIL".
2) Drainer Hole location of Apron:

On the bottom cover of Apron, as illustrated left, position "A" (also can be seen in
front side of Apron downward)
3) Model No of Apron lubricant & change period
Model No is way oil. ISO UG 68, suggestion changing period is every half a year.
4) Adjustment for the loosely Half Nut Engaged Lever:
After long period of operation. the Half Nut Engaged Lever will get loose. please
adjust as per following steps:
a. Remover Thread Dial Indicator, there is four adjustment screws can be seen.
b. Adjust those four screv.:s to proper pressure as soon as to push the lever.
c. Install Thread Dial Indicator back.
5) Feed load adjustment (cross feed & longitudinal feed):
There is a conical clutch "0" in the middle of Apron, which is an overload protector
deYice. The capacity of safety load is about 12 kg. A hexagon socket screw in the
middle of apron can adjust appropriate

load. Tum clockwise to increase load:

anti-c1ockv,:ise it decrease. A proper load capacity can be tested by pressing

handwheel handle while auto feed operates to see if it will automatically
v,hen load is oyer 12 kg.

cut-ofT

1) Filler hole location of Gear Box:

Under the top cover of gearbox. remove the top cover there is an oil plug indicates,
"OIL" where filler hole is in. as per illustration "A".
2) Drainer hole location of Gear Box:
On the left side of the ten-step speed change the disc downward. The drainer hole is
in the screws with hexagon socket nut as illustrated "B" where an arrow point.
3) Oil brand and oil exchange time:
We suggest as show in the figure 6-4 and please change it every half-year.
illustration 7-3

1) To adjust the accuracy of Tailstock. get loose two hexagon socket screws \vhich
connect the Tailstock body and Bottom Plate, adjustment to be done depends on
what you expect it to which direction; if you need it to be in cline front. you must
let loose the adjustment screws then correct it to required accuracy minutely. then
install the hexagon socket screws and the adjustment
screws. Never have it too tight or the Clamping Lever

illustration 7-4

will be come heavier, as per illustrated "A".

2) If you feel the Release Handwheel is still too heavy
although the Tailstock quill has been fixed. This is
because

the Clamping

Block cannot

be released

freely. You have to push forward thc Clamping lever

a bit and it \vill recover in good order again.

After long period of working. belts will get slacked. so you need to adjust it for
some times. It is as:

1) Open the cover on rear left side of the lathe.

2) Release adjustment
certain tension.

Nut "A", lower the motor to proper height and bring the helt to

3) Install the Nut tightly.

--

- .~

A brake pad fading may caused the slack of brake hell. Adjust Nut "I \" on hrake
belLOpen side rear eover.remo\'e lap nULpush bottom nut to appropreate
then install two nuts to complete adjustment.Install
the side rear cO\'er.

position.

Foot brake is linked to Micro Switch. It needs

to maintain a backlash of 3-5mm from Brake
Cam to the touching head of the Micro Switch.
Ahvays

disconnect

the

power

to break

the

machine or it will cause the fading of brake pad.

After stepping the foot brake, needs to reiterate
the spindle control lever to make the spindle
revolute again.

Whcn it happens to some pole-up threads during processing. it is caused by the

backlash on Leadscrew.

Adjust the packing nut appropriately

on rear side of the

Leadscrew. Open the cover on rear side of Leadscrew Bracket. turn nut "A" very tight
with no backlash left behind. (To check the result by pushing down Half Nut Handle.
turn Apron Handwheel

to rotate. clasp the contact point between Gear Box and

Leadscn: v. Make sure there is no backlash created). Install "A" nut and side cover.

If th~re is no cutting liquid flow out when you start the motor sv"itch, you have to
check whether motor has activated or not, secondly to check whether the cutting
liquid in tank is over the level. if not, needs to add more liquid. While re-starting the
pump if you still can not see any liquid were pumped out. it must be some block-up in
pump or kakage. and it has to be taken apart for servicing or clcaning.

8.Chucks And Chucks Mounting

When fitting chucks or faceplates. first ensure that spindle and chuck tapers are
scrupulously clean and that all cams lock in the correct positions; see Fig. It may be
necessary when mounting a new chuck to re-set the cam lock studs (A). To do this.
remove the cap.head locking screws (B) and set each stud so that the scribed ring (C)
is flush with the rear face of the chuck-with the slot lining up with the locking screw
hole.
Now mount the chuck or faceplate on the spindle nose and tighten the six cams in
turn. When fully tightened. the cam lock line on each cam should be between the two
V marks on the spindle nose.
If any of the cams do not tighten fully within these limit marks. remove the chuck
or faceplate and re-adjust the stud as indicated in the illustration. Fit and tighten the
locking screw (B) at each stud before remounting the chuck for work. A reference
mark should be made on each correctly fitted chuck or faceplate to coincide with the
reference mark scribed in the spindle nose.
This will assist subsequent remounting. Do Not Interchange Chucks Or Face Plates
Between Lathes Without Checking For Correct Cam Locking.

WRONG
TURN

STUD
O:'JE TURN

HJ
~

I:"J

7-'

>

=-=_

:.=

Inspection of lathe is carried out on basis of each shift. The inspection work
accords to the following item 1-1.

1) Clean-up of machine: Dust, chips and other atticles should be removed from
sliding surface of machine to make the rotating or sliding parts performing easy and
smoothly. All other static parts are often also cleaned to avoid the corrosion.
2) Gearing and oiling: Regular oiling should be done every day (see lubrication plan
sheet) to keep the machine properly lubricated.
3) Check all the running parts not too tight, or loose. Bearings

of headstock,

longitudinal and cross feed, tool holders etc would be examined and adjusted by
hand to proper fitness.
4) Check the sensitivity & reliability of all manual control levers:
To try the speed change rate function of headstock feeds and apron in gear box and
inspect their starting, stopping and forward & reverse action whether they are
sensitive at1d reliable or not.
5) Fixture and fig of headstock, tailstock and tool holder Tight clamping between
tailstock and bed surface, close running fit of spindle in tailstock, clamp bolts of
tool holder, and figs on headstock.

1) To check electrical control system:

Try to put "on" and "off' button and examine the sensitiveness of starting, stopping
and pilot lamp strictly.
2) The sensitivity and reliability of mechanical control device:
Control levers for forward and reverse main spindle, automatic feeds and threads
change should be sensitive and reliable. Automatic control devices for longitudinal
and cross feed, gear change threads change, carriage, and spindle direction change
should be accurate also.
3) Limitation of noise and vibration:
When starting max speed of headstock spindle on no loading basis, check the noise
and vibration whether they are over specified limit or not.
4) Coolant system:
Check the quantity of coolant oil and start the oil pump for inspecting its function
and leakage.
5) Lubricating system:
Examine all Lubricating

system carefully and ensure all flowing line without

1) Temperature of bearings.
Touch the main bearing by hand and feel the temperature is nom1ally or not.
2) TeIr.perature of motor:
Feel the temperature of motor bearing at the case of full load.
3) Noise and vibration:
If you find the noise and vibration of the machine are abnormal or irregular. Stop
the machine immediately for inspection and adjustment.
4) Quality of products:
If you discover the quality of products is out of limit. stop the machine at once for
finding the causes of defects.
5) Safety affairs:
a. Must stop operation when you leave the machine.
b. When changing main spindle speed or feeding speed stop running first.
c. All tools and products are strictly not allowing to be left on sliding surface of bed.

1) Cleaning and collection of all tools:

All tools should be kept clean first then put back to original position (tool cabinet).
2) Proper position of tailstock, carriage & tool holder:
Tailstock, carriage & tool holder should be placed to proper position.
3) Clean-up of machine:
All of the oily matters, chips etc, on the machine should be removed completely and
put a thin lubricating oil on the sliding surface of machine to prevent the corrosion.

1) Lubricating system:
Clean up the whole lubricating system and replenish with fresh lubricating oil.
2) Cooling system:
Clean up the whole cooling system and replenish with new cooling oil.
3) Transmission system:
Check the damage of rubber V-belt and readjust the tensile strength of V-belt.

1) Dismantle and clean all the dust, chips and foreign matter from moving parts.
2) Electrical system:
Carefully examine the connection of all electrical wires, terminals and switches,
which occasionally have been damaged by chips or other.

4. Semi-yearly Inspection:
1) Change oil in gearbox:
Remove the used oil from gearbox of headstock, feed and replenish with fresh oil.
2) Check the wear and tear of all gears and packing:
Inspect the damage of all gears in various box. spindle and bearings, and packing.
Repair or replace it if necessary.
3) Check the clearance fit of complicated feed mechanism:
Check the clearance fit between feeding screw lever and nut and main screw spindle
and nut whether they are right or not.
4) The stability of machine body:
Tighten up the foundation bolts of machine body to the ground and make the body
stable.

1) Positioning and leveling:

According to the inspection regulation, recheck the positioning and leveling after a
year serVIce.
2) Inspection for accuracy:
According to the regulation. Inspection work for accuracy should be rechecked. If
the accuracy

is over specified limit, the adjustment or alignment will be done

accordingly.
3) Bearing inspection:
Reexamine the insulating materials and clearance fit & lubrication of all bearings.
4) Inspection for appearance:
a. If paints are peeled off, repaint it with the same color.
b.Check the exposed parts whether they have been damaged,
deformed. repair or replace them if necessary.

corroded,

or

10. Trouble shooting portion of machine

Overheat of
headstock bearing

I. Oil level in headstock

low or too high.

is too

2. Quality and viscosity of oil

is wrong

Check the oil level and replenish or

discharge the oil to the proper level.
Replace the oil with recommended
one.

4.0il hole in bearing

obstructed by dirt.

7.bearing in its case is not

improper position.
8. Bent or sprung main
spindle.

Oil leakage from

gearbox.

Remove recement threat; replace and

tighten.

12.Leakage from overflow

headstock cover.
13.Leakage from overflow
spindle bearing house.
Excess noise of
vibration of
machine

TROUBLE
Chatter

Be;;ding, when long

workpiece cutting

Accuracy of
product fails

REMEDY

PROBABLE CAUSES
18.Clamp of work piece in
from loose status.

Tighten clamp.

19.5pindle bearing thrust too

loose.

Adjust bearing thrust.

20.Headstock
bedway.

Tighten headstock

is not tight with

screw.

21.Excess clearance between

carriage and bedway.

Adjust carriage back clamp.

22. Excess clearance in cross

or compound slide.

Adjust taper gib.

23 .Cutting angle of cutting

tool is not correct.

Regrind tools to correct cutting

24.Edge of cutting tool has

been worn-out.

Regrind cutting tool.

25.Weak of tool shank and too

long for extension.

Replace with rigid tools or reset the

angles.

tools.

26.Tool fixed to holder not

tight enough.

Tighten tool again.

27. Unbalances of workpiece

or chuck when high speed
revolution.

Balance or reduce spindle speed

28.Front point of cutting tool

not in correct position.

Reset cutting tool.

29.Feed valve too large.

Reduce feed valve size.

30.Workpiece
long.

Use following
of tool.

3 I.Accuracy
machining.

too thin or tool

fails in

revolution.

rest and adjust position

Check the accuracy of correlation

between products and machine (ref.
Accuracy chart.)

Uneasy to hold gear

change lever.

32.Set spring broken or too

weak.

Adjust adjusting
spring.

screw or replace the

Adjust cam and lock in proper

position.

Misalignment of
chuck with main
spindle

Uneasy to cut
thread

Tailstock is uneasy
to clamp with bed
stably

34.Excessive clearance of lead

screw in axial direction.

Adjust the thrust nut of the leadscrew

holder.

35. Excessive clearance

between saddle and cross
slide or cross slide and tool
post slide.

Adjust slide gib to proper position.

36.Worm thread or nut in

cross slide or tool post slide.

Adjust or replace it.

37.Excessive clearance of
handwheel.

Adjust the set bushing of hand wheel.

38.Clamp handle lever too

long or too short.

Adjust the adjusting nut of clamp

block.

II.Parts List Assembly

54 55

124~

186
(182)

185

TO CC246B-10l061
TO CC24GB-l01070
TO 06Z46B-10l048

No.

Part No.

Name

Specification
M8 x 25

Qty.
1

GB77-85

Screw

2
3

C6246B-101003
GB70-85

Cover Dress
Screw

4
5

C6246B-101002
C6246B-101002-1

Headstock Cover
Sealed Mat

6
7
8
9

GB894. 1-86

Circlip

GB879-86
C6246B-1 01011
RUN6246-101083

Spring Pin
Lever
Plug

10

RUN6246-101059

Shaft

11

C6246B-101022

Lever

12
13
14

C6246B-I01021
SB4032-65
SB4010-65

Fork
Plug

1
1

Tube Fitting

15

C6251A-04-01

Headstock

15
16

C6256A-04-01
G38-3A

Headstock
Oi 1 Plug

1
1

17

GB93-87

Washer

18
19

GB70-85
C6246B-101004-1

Socket Head Cap Screw

Gear

20

RUN6246-101065-1

Shaft

21
22

GBI096-79

Flat Key

RUN6246-101067

Fix Plate

23
24
25

GB819-85

RUN6246-101077-3

Screw
Handle
Plate
Spring Pin
Lever

28

RUN6246-101077-2

Fix Bracket

29

RUN6246-101088

Round Head Screw

30
31
32

RUN6246-101080

Pin

GB79-85
GB308-84

33
34
35

RUN6246-101066

Socket Head Set Screw

Steel Ball
Spring

GB77-85
GB70-85

Screw
Screw

2
2
6
6
6
1

36

C6246B-101098

Plate

26
27

RUN6246-101077-1
RUN6246-101097
GB879-86

1
M8

20

1
1
3

12
5 x 30

3
1
3

Z 3/811
16
M16 x 55

3
3
1
1

5 x 12

1
5

M6

16

10

20

1
1
1

M10x25
1/411
M8
M10

x
x

8
110

No.

Part No.

Name

Specification

Qty.

37
38

C6246B-I0II00
R51-5A

39
40

GB70-85
GB120-86

Plate
ai 1 Sight Glass
Screw
Pin

41

GB827-86

Rivet

42

C6246B-I0I006

Plate

43
44
45

C6246B-I0I012
C6246B-I0I012-1
C6246B-I0I005-1

Fork
Fork

1
1
1

46

GB1235-76

47
48

C6246B-I0I005
GB879-86

49

GB79-85

50
51

C6246B-I01018
RUN6246-101065

Lever

52

GB1235-76

a-Ring

53

RUN6246-101072

Lever

54

RUN6246-101070-1

Washer

55
56
57

RUN6246-101099
RUN6246-101064
GBI096-79

Plate

Gear

2
4

58

RUN6246-101071

Lever Head

59
60

C6246B-I01008
C6246B-I0I009

Fork

61
62

GB894. 1-86

Lever
Circlip

1
2

Gear
a-Ring
Gear
Spring Pin
Screw

20
M16 x 55

16 x 55

2x5

24

20 x 2.4

5 x 26
M6 x 6

2
6
3
1
2

Shaft

Key

1
1

22 x 2. 4

5 x 12

10

Shaft

63
64

C6246B-I01017-1
RUN6246-101077A
C6246B-I0I0I0

Handle
Lever

1
2

65
66

C6246B-I01015
GB879-86

Fork
Spring Pin

1
2

67

C6246B-I01016

Lever

68
69

C6246B-I01017

Shaft
Screw
Nut

1
5

70
71
72
73

GBn-85

GB812-88
GB858-88
RUN6246-101011

Nut
Pulley

HG4-692-67

ail Sea 1

4 x 26

M4 x 20
M30x1.5
30
PD40x62x12

1
1
1
1

No.

Part No.

Name

74

GB278-89

Ba 11 Bearing

75
76
77

GB893.1-86
GB70-85
C6246B-101024

Snap Ring
Socket Head Cap Screw
Bearing Cap

78

C6246B-101024-1

Bearing Seat Seal

79

GB278-89

Ball Bearing

80
81

GB1096-79
C6246B-101080

82

GB1096-79
C6246B-101026

Speci fica tion

Qty.

1080908

62

1
4

M6

30

1
1
1

Flat Key

80306
8 x 40

Input Shaft
Flat Key

8 x 70

Gear

1
1

C6246B-101027

Gear

85

GB278-89

Ba 11 Bearing

86

C6246B-101028

Spacer

87

C6246B-I01029

Gear

88

C6246B-101030

Gear

89
90
91

C6246B-101031

Gear
Ba 11 Bearing

92

83
84

GB278-89
C6246B-101032

80205

80206

1
1

Gear

C6246B-I01033
C6246B-101035
GB278-89

Gear
Spline Shaft
Ball Bearing

C6246B-101034-2
GB893. 1-86

Washer
Snap Ring
O-Ring

98

GB3452.1-82
RUN6246-101019-1

99
100

GB70-85
C6246B-101079

Socket Head Cap Screw

Bearing Cover

101
102

C6246B-101079-1

Bearing Cover Seal

GB278-89

Ball Bearing

103
104
105
106
107

C6246B-I01077
GBI096-79
C6246B-I01076
GB894.1-86
GB894. 1-86

Gear
Flat Key
Gear
Snap Ring

108
109

93
94
95
96
97

110

1
80305

62

1
1

56x2.65

Plug
M6

16

1
1
3
I

52

1
1
1
1
1

Snap Ring

34

GB894. 1-86

Snap Ring

48

C6246B-101039
C6246B-101040

Gear
Gear

1
1
1

80205
8 x 20

No.

Part No.

Specification

Name

Qty.
1

111

C6246B-101041

Gear

112

GB1096-79

8 x 32

113

C6246B-101078

Flat Key
Spline Shaft

114

Ball Bearing
Spacer

80205

115

GB278-89
C6246B-I01028

116

GB278-89

Ball Bearing

80205

117

GB894.1-86

Snap Ring

75

118
119

C6246B-101036-1
C6246B-101038

Flat Key
Gear

2
1

120

C6246B-101036

Gear

121

GB894.1-86

Snap Ring

122

C6246B-101037

Spline Shaft

123
124

GB278-89
C6246B-101034-2

Ball Bearing

125
126

GB893.1-86
GB3452.1-82

127

RUN6246-101019-1
GB79-85

128
129
130
131

1
1
3

75

1
1

80305

1
1

Washer
Snap Ring

62
56x2.65

a-Ring
Protection

Cover

Socket Head Set Screw

Balance Block
Brass
Socket Head Set Screw

M6 x 8

1
1
1
4
2

132

C6246B-101073
C6246B-101074-1
GB79-85
C6246B-101074

133

GB70-85

Socket Head Cap Screw

134

C6246B-101075
C6246B-101075-1

Rear Bearing Cover

Rear Spindle Bearing Cover Sealer

Oil Ring
Ball Bearing
120
Shaft Ring

1
1
1
1
1

135
136
137
138

C6246B-101072
GB276-89
C6246B-101071

M10 x 10

1
1

M6 x 20

1
4

Lock Nut

139

C6246B-101070

140
141
142
143
144

GB79-85
C6246B-101045
GB297-84
C6246B-101046
C6246B-101047

Gear
Socket Head Set Screw
Lock Nut
Ball Bearing
Lock Nut
Gear

145

C6246B-101048

Gear

146
147

GB297-84
C6246B-101051-1

Ba 11 Bearing
Front Bearing Cover Seal

M8 x 10
D2007122E

3
1
1
1
1
1

D2007124E

1
1

No.

Part No.

Specification

Name

01-8
M6 x 40

Qty.
1

148

C6246B-I0I051

149

GB70-85

Front Bearing Cover

Socket Head Cap Screw

150

C6246B-I0I049-1

Spindle

151

GBI096-79

Flat Key

10

80

152

GBI096-79

10

90

153

RUN6246-101082-1

Flat Key
Spring

154

C6246B-I0I042

Cam Lock for 01-8

155

C6246B-I01050

Cam Screw for 01-8

156
157

C6246B-I01044

Screw for DI-8

GB70-85

M6

158

RUN6246-101048

159

C6246B-I01061

Socket Head Cap Screw

Spacer
Stationary Pulley Shaft

160

GB1235-76

a-Ring

30

161
162

C6246B-I0I059
C6246B-I01060-1

Spacer

1
1

163
164

C6246B-I01060
C6246B-101059

Brass
Stationary

165

GB894. 1-86

Snap Ring

166

GB70-85

Socket Head Cap Screw

167

C6246B-101068

Bearing Cover

168

C6246B-101068-1
GB278-89

Bearing Cover Seal

1
1

C6246B-101066

Gear

Shaft

172

C6246B-101069
GB1096-79

Flat Key

8 x 90

173
174
175

GB1096-79
GB894. 1-86
C6246B-101053

Flat Key
Snap Ring
Gear

8 x 70

1
2
1

176
177

C6246B-I01052
GB70-85

Gear
Socket Head Cap Screw

178
179
180
181

C6246B-I01067
C6246B-I0I067-1
GB278-89

Bearing Cover
Bearing Cover Seal
Ball Bearing

GB894.1-86

182

GB894. 1-86

Snap Ring
Snap Ring

183

C6246B-I0I057
C6246B-I01056

Gear
Gear

169
170
171

184

5
1

16

1
1
x

2.4

Pulley

Spacer

Ball Bearing

30
M6

16

80205

30

M6

16

80205
30
48

1
13
1
1
1
2
2
1
1

No.

Par t No.

Name

185

GBI096-79

Flat Key

186

C6246B-I0I055

187
188

C6246B-I0I065
GBI096-79

Gear
Shaft

189

6 x 56

Qty.
1
1
1

Flat Key

8 x 90

HG4-692-67

Oil Seal

PD40 x 62

190

GB278-89

Ball Bearing

191

GB70-85

192

C6246B-I0I063

Socket Head Cap Screw

Bearing Seat

193

C6246B-I0I063-1
GB1096-79

Bearing Seat Seal

Fla t Key

6 x 28

196

C6246B-101064
GB1096-79

Output Shaft
Flat Key

1
1

8 x 40

197

GB1096-79

Flat Key

8 x 36

198

GB278-89

Ball Bearing

80206

199

GB894. 1-86

Snap Ring

30

200
201

Gear
Gear

202

C6246B-I01058
C6246B-I01054
GB278-89

5
1

203

GB1235-76

Ball Bearing
a-Ring

204

C6246B-I01082

Protection

205

C6246B-I01081
GB80-85

Gear
Screw

1
2

SNBY2. 5/0. 5

Oil Pump

C6246B-I0I088
25568

Conjunctional
Tie-in

211
212

GB1527-79-M-T3
25677
GB52-2

Brass Tube
Double Taper Sheath
Washer

213

Wu-16 x 180-J

214

GB70-85

Filter
Screw

215

GBI527-79-M-T3
15326C
BI061C

194
195

206
207
208
209
210

216
217
218
219
220
221

C6246B-I01084
GB70-85
B145C
25567

1
x

12

1080908
M6 x 20

1
1
3
1
1

1
80205
68 x 3. 1

M6 x 12
M14x1.5
Block

Brass Tube
Tie-in

10

O. 75

18
x

55

1
2
1
1
3

O. 75

Double Taper Sheath

Manifold
Socket Head Cap Screw
Double Taper Sheath
Tie-in

1
2

M6

55

Specification

1
9
9
1

M5

25

2
2
2

C=,

No.

Part No.

222
223
224
225

GBI527-79-M-T3
C6246B-IOI086
G52-2
GB80-85

Name
Brass Tube
Conjunctional Block
Washer
Screw

Specification
8 x O.75
14
M6

16

Qty.
1

1
2
1

49

50

51

ill

No.
1

Part No.
RUN6141-102070-1

Fork

RUN6246-102069

Fork

3
4

RUN6246-102069-1

Fork

GB1235-76

a-Ring

RUN6246-1 02077

Shaft

6
7

C6251A-05-06

Top Cover

RUN6246-102079
GB70-85

Plate
Screw

M6

30

1
2

GB70-85

Screw

MI0

60

10
11

GB78-85

Screw

M6

RUN6246-103031

12

GB879-86

Oil Cover
Spring Pin

13

GB79-85

Socket Set Screw

M6

20

14

GB78-85

Screw

M6

16

1:

GB70-85

Screw

M6

50

16
17
18

RUN6246-102080
GB827-86

Plate
Rivet

RUN6246-102081

Plate

19

GB78-85

Screw

20

GB1160.1-89

Oil Sigh t Glass

21

GB70-85

Screw

M6

60

22
23

RUN6246-102001A
GB118-86

Gear Box
Taper Pin

10

45

24

GB70-85

Screw

25
26
27

RUN6246-102001-2A

Sealed Mat
Screw

28
29

GB70-85
RUN6141-102002A
G38-3A
C6251A-05-05

30
31
32
33
34
35
36
37

Name

Front Cover
Oil Plug
Spacer
Oil-Sea I

Specification

Qty.

16 x 2.4

1
5 x 16

1
2x 5
M8

10
1

35

20

MI0

1
3
1
2

30

2
1

M6

30

3
1

Z 3/8"

1
1
1

TC20

42

GB70-85
RUN6246-102050
RUN6246-102050-1
GB278-89
GBI096-79
C6251A-05-04

Socket Head Cap Screw

Cap

B-Shaft

RUN6246-102048

Gear

Sealed Mat
Ball Bearing
Key

M6

12

6
1
1

80104
6 x 10

4
1

No.
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73

Part No.
SF-1
GB894.1-86
RUN6246-102047
GB278-89
RUN6246-102046
SF-1
RUN6246-102045
GB1096-79
RUN6246-102044
RUN6141-102042-1
RUN6246-102041
RUN6246-102040-1
RUN6246-102040
GB70-85
GB301-84
GB879-86
C6251A-05-03
RUN6246-102012
GB78-85
RUN6246-102023
GB3452.1-82
SF-1
RUN6246-102024
GB894.1-86
SF-1
RUN6246-102026
RUN6246-102027
RUN6246-102028
RUN6246-102029
RUN6246-102030
RUN6246-102031
RUN6246-102032
RUN6246-102033
RUN6246-102034
RUN6246-102035
RUN6246-102036
RUN6246-102037

Name
Ball Bearing
Snap Ring
Clutch
Ball Bearing
Gear
Ball Bearing
Gear
Key
A-Shaft
Gear
C-Shaft
Sealed Mat
Cap
Socket Cap Screw
Thrust Bearing
Spring Pin
Collar-Linkage
Collar-Linkage
Screw
E-Shaft
O-Ring
Ball Bearing
Gear
Snap Ring
Ball Bearing
Gear
Gear
Gear
Gear
Gear
Gear
Gear
Gear
Gear
Gear
Gear
Gear

Specification
1410
18
80105
2020
4 x 20

M6 x 20
8104
5 x 35

M6

16

35.5x3.55

2012
20
1218

Qty.
2
2
2
2
1
1
1
2
1
1
1
1
1
6
1
2
1
2
2
1
2
4
1
4
2
1
1
1
1
1
1
1
1
1
1
I

No.
74
75

Par t No.
RUN6246-102025
GB1096-79

76

GB278-89

77

RUN6141-102038

Ball Bearing
Gear

78
79

RUN6246-102039

F-Shaft

RUN6246-102022

Cap

80

Sealed Mat
Ball Bearing

81

RUN6246-102022-1
GB278-89

82

RUN6246-102020

Gear

83
84

RUN6246-102019

Gear

RUN6246-102018

Gear

85

RUN6246-102017

86

RUN6246-102016

Gear
Gear

87

RUN6246-102015

Gear

88

GB1096-79

Key

1
2

89
90

RUN6246-102021
GB894.1-86

G-Shaft

91

RUN6141-102014-1
GB278-89

Gear

92
93

Name
D-Shaft
Key

146

Qty.
1
1

80203

2
1

80103

Ball Bearing
Oil Seal

20

Snap Ring

25

1
1

80204

TC20

40

94

RUN6246-102013-1

Sealed Mat

95
96

RUN6246-102013
GB879-86

Cap-Right
Spring Pin

97

GB78-85

98
99

RUN6246-102008
GB119-86

Socket Set Screw

Claw-Shifter
Pin

100
101
102
103

RUN6246-102007
RUN6246-102006
RUN6246-102005
RUN6246-102004

Claw-Shifter
Claw-Shifter
Claw-Shifter
Claw-Shifter

104
105

RUN6246-102009
GB879-86

Cam Shifter
Spring Pin

106
107

RUN6246-102010
GB91-86

H-Shaft

108

RUN6246-102011

H-Shaft

109
110

RUN6246-102003
GB1235-76

Bevel Gear
a-Ring

Split Pin

63

Specification

5
M8

x
x

35

10

1
1

B8

16

5
1
1

1
1
5

16

1
2
1

30

5
1
1

22

2.4

o~~.

Speci fica tion

Qty.

5 x 30

No.
111

Part No.
GB879-86

112

RUN6246-102066

Name
Spring Pin
Arm

113

RUN6141-102062-2

Spacer

114

RUN6246-102075

115

RUN6141-102072

Detent Plate
Shaft

116

Lever

117

RUN6246-102056-1
RUN6246-102076

118

GB77-85

Speed Change Handle

Screw

119

RUN6246-101088

Screw

120

RUN6246-102073

121
122
123

RUN6246-102067
GB1235-76
GB819-85

Fork
Arm
a-Ring

30 x 3.1

1
4

Screw

M5

10

124

GBI096-79

Key

5 x 14

125

RUN6246-101066

Spring

126
127
128

RUN6246-101070-1
RUN6246-101099
RUN6246-102068

Washer
Plate
Arm

129

RUN6246-102065

Speed Change Handle

1
4
3

M8

5
4
3
1
2
1/4

5 x 30

1
1
1

11

130

GB308-77

131
132
133
134

GB879-76

Stee 1 Ba 11
Spring Pin

RUN6246-102060
RUN6246-102062-1
RUN6246-102062

Bevel Gear
Spacer
Shaft Sleeve

135
136

RUN6141-102055
GBI096-79

Shaft
Key

137

RUN6246-102063

Selecting

138

RUN6246-102082

Plate

139

RUN6246-102053

Wheel

1
1
5 x 28

Dial

1
1

'I

54

55

100

101

102

103

104

105

106

107

108

109 110

111

112

113

124
125

@00

(l=====~t::===~

(103)

No.

Part No.

Specification
M4 x 12

Name

Qty.
16

GB818-85

Screw

C6251r\-07-44

C6251A-07-43

Case-Wiper
Wiper

RUN6246-103056-1

Sleeve

GB2089-80

Spring

RUN6246-103058-2

RUN6246-103057-2

Adjust Screw (Flat Type)

Round Pin

3
1

C6251A-07-45

Four Way Tool Post

8
9

C6251A-07-46

GB83-88

Block-Tee
Screw

10
11

GB119-86

Pin

GB77-85

Screw

12

RUN6246-103062

Clamping Handle

13

RUN6246-103061

14

RUN6246-103060

Clamping Handle
Washer

15

GB301-84

Thrust Bearing

16
17
17

RUN6246-103058-1
C6251A-07-42
C6251A-07-42-1

Sleeve

(Flat Type)

Tool Post Shaft (Flat Type)

Tool Post Shaft (T Type)

18
19

GB77-85
GB1155-79

Screw
Ball Cup

20
21

GB308-84
GB80-85

Steel Ball
Screw

22
22

C6251A-07-50
C6251A-07-50-1

23

RUN6246H-103043-1

23
24
24
25

RUN6246H-103043-2
RUN6246-103043

Compound Rest (Fla t Type)

Compound Rest (T Type)
Nut (Metric)
Nut (Inch)
Screw-Compound Rest (Metr ic)

26

GR80-85

27
28

GB879-86
GB301-84

29
30
31
32

RUN6246-103044
GB70-85

RUN6246-103043-3
GB77-85

RUN6246-103044-1
RUN6246-103045

1
1

1x5x18

(T Type)

Screw-Compound
Screw
Screw
Spring Pin

M12 x 55

12

D6 x 60
M8 x 10

3
3
1
1
1

8104

1
M8

40

6
1/411
M8 x 10

1
6
2
2
1
1

Rest (Inch)

Thrust Bearing
Seat Compound Rest Screw
Screw
Nut
Co 11a r

M6 x 6
M5 x 8
2 x 12
8102
M6 x 20

1
1
1
1
1
1
1
2
1
2
1
1

~o.

Part No.

Name

Specification

Rest (Me t r ic)

Rest (Inch)

Qty.
1

33

RUN6246-103046-1

Dial-Compound

33
34

RUN6246-103046-2

RUN6246-103047-1

Dial-Compound
Wave Type Washer

35

RUN6246-103047

Nut

36

RUN6246-103048

Handle

37

RUN6246-103049

Handle

38

GB70-85

Screw

M6 x 10

39

GB70-85

Screw

M10x55

39
40

GB70-85
RUN6246-103037

M10 x 80

1
1

41

C6251A-07-51

42
42

GB70-85

Gib
Screw

GB70-85
C6251A-07-41

Screw
Swivel Table

C6256A-07-41
GB80-85

Swivel Table
Screw

C62 51.\-07-39

Case-Wiper
Wiper
Screw

43
-13
44
45
46
47
48
49

C6251:\-07--38
RU!'i6246-103036
C 625 1:\- 07- 02- 1

(C6251A)
Screw (C6256A)
Screw

1
(C6251A)
(C62561\)

Indicator

M10 x 40

M10 x 65

2
1

M6 x 10

1
2
1
1
4

D ia 1

Rt;\6246-103040

~ut

50
51

C6251A-07-02
GR79-85

Cover-Cross
Screw

52
:3

GB70-85
RUN6246-103022-2

Socket Head Cap Screw

Key

54

C625 1.\-07-21 Y

Cross Feed Screw

(Inch)

54
55

Cross Feed Screw

Nut (Metric)
Nut (Inch)

(Metr ic)

55

C62511\-07-21
Rt'N6141-103003
RL'!'i6141-103003-1

1
1
1

56
57

C6251\-07-35
RuN6246-103004

Gib
Gib

58
59

GB301-84
RUN6141-103007

Thrust Bearing
Bracket

60
61
62
63

RVN6246-103007-1
RUN6l41-103105
RUN6246-103030A
GB70-85

Nut
Cover
Handle
Screw

Sliding
M8

30

M6 x 35

1
1
.,
j
1

1
1
8101

M8 x 16

2
1
1
1
1
1

No.

Part No.

64

RUN6246-103029

65
66

RU~6246-103028
RU~6246-103025

67

RUN6141-103027

67

RUN6141-103027-1

Cross Feed Dial (Metric)

Cross Feed Dial (Inch)

68
69
70
71

GB70-85
GB278-86

Socket Head Set Screw

Screw

RUN460-105031
SF-1

Plate
Bearing

72

GBl18-86

Taper Pin

73

GB70-85

Screw

M8

20

74
75

GB70-85
GBl18-86

Screw
Taper Pin

M10 x 60
8 x 60

4
2

76
77

C6251A-07-13
RC~6246-103026

Case-Wiper
Clutch-Dial

78

GB80-85

Screw

79
80

C6251A-07-11
RUN6246-103077

Wi per
Bolt

1
1

81
82

C6251A-07-23
GBl155-79

Bracket
Ball Cup

1
1

83
84

C6251A-07-10

Case-Wiper
Wiper

85
86
87
88
89
90
91
92
93
94
95
96

C6251A-07-08
C6251A-07-22
GB1567-79
GB894-1-86

Name

Specification

Handle
Nut

1
1

Wave Type Washer

Cross Feed Pinion

Key

Qty.

1
1
M8 x 70
2x 5
1810
6 x 26
x

2
2
1
2
2

2
1
M6

8 x 12

Snap Ring

24

1
1
1
2

C6251-A-07-22-2

Gear

C62 5L\-07-01
Rli:i6246-103031-l
RC:--J6246-103031

Saddle
Plate

1
1

Plug-Oil Inlet

C6251:\-07-20
RlJ.'6246-103019
G870-85

Gib-front
Clamp-Carriage
Screw

1
1

C6251:\-07-18

Gib-Ieft-front
Wiper
Gib
Screw
baffle

97
98

C6251A-07-12
C6251.\-07-15
GB70-85

99

RUN6141-103016-1

M6

20

1
1

M5

10

1
1
4
2

No.
100

Part No.

Name

C6251A-07-16
GB70-85

Holder Gib
Screw

C6251A-07-09
RUN6246-103070

Wiper
Oil Plug

GB1235-76

a-RING

105
106

GB2089-80

Spring

GB308-84

107

RUN6246-103063

Steel Ball
Body Pump

108

RUN6246-103064

Piston rod

109

GB3452.1-82

a-RING

110

RUN6246-103065

Spring

111

GB1235-76

a-RING

112
113

RGN6246-103066
GB68-85

Bottom Board
Screw

114

RUN6246-103068

Plate

115

GB70-85

Screw

116

RU%246-103067

Plug

101
102
103
104

117
118

Brass Tube
Tube Fitting
Brass Tube

119

Speci fica t ion

Qty.

M8 x 30

1
4
1
1

16 x 2. 4
0.5x4.5x16
<ll5

1
1
2
1
1

9x1.8

1
1

32 x 3. 1

M5 x 10

1
2
1

M5 x 12

2
1

<ll4x200
Z 1/8" x <ll4
<ll4x170

1
3
1

120

RC%246-103005

Manifold

121

B1016C

123

Sleeve and Fi tt ing

Brass Tube
Brass Tube

124

Tube Fitting

125

Brass Tube

and 15326C

122

<ll4x390
<ll4x410

Z 118" x <ll6
<ll6x170

126
127
128

RU%246-103071
Rl"N6246-103072

Tube Fitting
Nut

1
1
1

RLN6246-103073-2

129

RI:N6246-103073-1

Sleeve
One Way Valve Ass

1
1

(50)
(51)

132

No.
1
2
3
4

Pa rt No.
RUN460-104003A
RUN460-104002
tB70-85

Name
Lead Nut :\ssy (Right Hand)
Gib
Screw

Specification

Qty
1
1

M6 x 16
'M6 x 20

3
4

Mu

GB80-85

Screw

GB6170-86

Nut

RUN460-104018-01

Seat-Worm

7
8
9

RUN460-L04D15
GB8{~-85

Bushing
Screw

GB77-85

10

GBI096-79

Screw
Key

11

RUN460-104016

Sleeve-feed

12

RUN460-104017

Gear

14

GB812-88

Oil Seal
Nut

15

GB858-88

Nut

16
17

RUN6246-104020-1
GB301-84

Washer

18

RUN460-104020

19

CB8S-2010

Thrust Bearing
Worm Gear
Set

20

RGN6246-104019

Shaft

21

RG~460-104023-01

Safe device block (Right Hand)

21
22

RUN460-104023-02

Safe device block (Left Hand)

Snap Ring

13

23

GB894.1-86

M8

10

2
2

M8

10

6 x 12

Rod

1
1
TC32

42

M20

1. 5

2
1

20
2
8104

2
1

20

10

24

RUN460-l04030
GB70-85

Screw

25

RU~460-104032

Spring

26

RUN 46 0-1 04011

Bottom Cover

27

Sealed Mat

28

RUN460-104011-1
GB70-85

Screw

M6

16

29

GB77-85

M6

35

30
31

G38-3A

Screw
Oil Plug
Bracke t

Z 3/8"

1
1

Pin

B8

40

16

30

1
1

Lever

1
M5

32

RUN460-104012
GB1l9-86

33

GB70-85

Screw

M6

34

GB80-85

Screw

M6

35

RUN460-104014
GB77-85

Lever
Screw

36

M8

No.

Part

37

GB6170-86

No.

38

Qty

Specification

Nut
ail

M8

TC15

Sea 1

25 x 7

39
40

RUN460-104010
GB70-85

Pin

Screw

41

RUN460-104031

Screw

42

GB80-85

Screw

43
44

RUN460-104022-01
GB70-85

Spring

Screw

45
46

RUN460-104026-01
RUN460-104027

Shaft

47

(Right

Hand)

Buffer

a-Ring

2
1

48
49
50

RUN460-104028
GB70-85
GB308-84

Sleeve

:1
52

RUN6246-101066
GB77-85

Spring
Screw

M8

10

53
54

GB70-85
GB6170-86

Screw

M6

35

55

RUN6246-104074

Knob

56
57

RUN460-104068
GB1235-76

ail

58

RUN6246-104007-01

Shaft

sleeve

(Right

58
59

RUN6246-104007-02
GB80-85

Shaft
Screw

sleeve

(Left

60
61

RUN460-104007-02
RUN6246-101099

Shaft

sleeve

(Right

62
63

RGN460-104008
GB819-85

Lever

64

RUN460-104006-01

Shaft

(Right

Hand)

64
65

RG~460-104006-02
C62-1A-06-01

Shaft

(Left

Haft

Nut

(Metric)

65
66

C6251A-06-01Y
GB93-87

Haft

~ut

(Inch)

67

GB70-85

Screw

68
69
70

RUN460-104073
RUN460-104005
RUN460-104051

Plate

Screw

M6

S t ee 1 Ba 11

20

1/4"

M6

~ut

(Right

Hand)

Sigh t

a-Ring
Hand)
Hand)
Hand)

Plate
Screw

Spring

Key

Shaft

Hand)

Pin

M6
(Right

Hand)

16

No.
71

Par t No.
GBI096-79

72

RUN460-104052-1

73

GB1l55-89

74

Seat

75

RUN460-104052
GB70-85

76

SF-1

Bearing

77

RUN460-104054-01
Q67-4-33

Dial-Rack
Spring

80

RUN460-104055
GB77-85

Hand Wheel
Screw

81

RliN460-104057

Washer

82
8"

Rl'~6246-1 01 088

Screw
Handle
Pinon
Pin

1
1

84
85

RD460-104056A
RLN460-104047
GB879-86

5 x 35

1
1

86

GB1096-79

Key

20

87

GB:801-86

4644903

88
89

RLN460-104053
GB80-85

\eedle Bearing
Sleeve
Screw

M8

90
91

Spacer

Gear

92

Rr~460-104048
Rl~460-104049
GB278-89

93

RLN460-104050-1

Sealed Mat

94

RlN460-104050
GB70-85

Cover
Screw
Snap Ring
Gear
Shaft

78
79

-)

95
96
97
98
99
100
101

GB894. 1-86
RUN460-104041
RUN460-104042
GB308-84
RlN460-104044

Name
~ey

Specification
6 x 25

Sealed Mat
Ball Cup

6
M6

RliN460-1040n

106
107

RUN46 0-104043-1

Plate
Plug

RUN460-104036-1

Cover

4
2

(Metric)

Change Gear
Handle Lever
Screw
Change Sleeve

105

25

2010

Steel Ba 11

Screw

1
1

Ball Bearing

102
103
104

1
1

Screw

RlN460-104045
GB79-85
Rl'N460-104043
GB70-85

Qty

1
80

1
1

M4

20

12

80103

1
1
1

M6

12

20

"

2
1
1

7/32"

1
1
1

M5

10

1
1

M6

12

2
1
1
1

No.

Part No.

Name

Specification

Qty
1

108

GB278-89

109

RUN460-104034

110

RUN460-104035

Ball Bearing
Worm Gear
Gear

111

RUN460-104038

Spring

112

RUN460-104039

Spacer

113

GB1096-79

Key

114

RUN460-104037

Pin

115

RUN460-104036
GB77-85

Cover

Screw

GB278-89

Ball Bearing

119

RUN460-104040-1
Rl;N460-104040

Sealed Mat
Cover

120

GB70-85

Screw

121

RUN6246-104072

Plate

122

Dial Indicator Shaft (Metric)

Pin

123

RUN460-104059B
GB879-86

124

RUN460-104046

Spacer

125

RUN460-104060

126

GB97.2-85
GB6170-86

Gear (Metric)
Washer
,u t

GB70-85

Screw

RUN460-104058
GB827-86

Thread Dial Body

Rivet

131

RUN6246-104071

132

RUN460-104024

Indicator Dial (Metr ic)

Spacer

133

RUN6246-104001A

Apron (Right Hand)

133

RUN460-104001B

Apron

116
117
118

127
128
129
130

180105

1
1

8 x 12

80204

1
1
1

M6

(Left Hand)

12

3x 8

10
MI0
M8 x 85

2x 5

10

1
1
1
1

No.

Par t No.

Name

Specification

Qty.

RUN460-104056A

Handle

C6246B-I05010

Handle Wheel

C6251A-08A-03

3
4

C6251A-08A-03Y
GB80-85

Dial-Feed
Dial-Feed
Screw

GB70-85

Screw

6
7

C6251A-08A-02
GB1155-79

Cap-Body End
Ball Cup

GB301-84

Thrust Bearing

C6246B-I05005

Feed Nut (Metric)

9
10

C6246B-I05005-1
GBI096-79

Feed Nu t (Inch)
Key

1
1

11

C6251A-08A-Ol

11
12
13

C6251A-08A-01Y
C6266-08-18
C6266-08-19

Feed Screw (Metr ic)

Feed Screw (Inch)
Screw

14
15

GB70-85
GB1155-79

Screw
Ball Cup

16
17
18
19

C6246B-I05003
HG4-692-67

Tailstock

C6246B-I05030
GB80-85

Pin Shaft
Screw

20

C6251A-08-01

21

GB56-88

Tailstock
Nut

22
23
24

GB95-85
RUN460-105031
GB827-86

Washer
Plate
Rivet

25

C6251A-08-02
C6256A-08-02

Bottom Tailstock

Bottom Tailstock
Wiper
Cross Recessed Head Screw

25
26
27

C6251A-08-09
GB818-85

28
29
30

C6251A-08-08
GB95-85
GB5782-86

30
31
32

(Metric)
(Inch)

1
M5 x 25

M6 x 35

1
1

8105

6 x 16

1
1
1
1

Washer
M6 x 16
10
PD75 x 95 x 12

M6 x 10

1
1
1

Body

Case-Wiper
Washer

2
1

Sleeve

Oil-Seal

M20

20

1
1
4

2x5

M4 x 12

GB5782-86
GB848-85

Screw (C6251A)
Screw (C6256A)
Washer

12
M12 x 70
M12x90
20

GB37-88

Bo 1t (C6251A)

M20x150

8
2
2
2
2
1
1

No.

Part No.

Name

Specification

Qty.

M20x175

1
1

32
33
34

CB37-88
RUN460-105032

Bolt (C6256A)
Plate

RUN460-105017

Block-adjusting

35

CB77-86

Screw

M10 x 8

36

GB79-85

Screw

M10 x 12

37

CBl19-86

Pin Shaft

12x85

38
39

CB80-85
C6251A-08-06

Screw
Wiper

M16x20

40

C6251A-08-07

Case-Wiper

41

C6251A-08-03

Clamping Handle

42

CB5782-86

Screw (C6251A)

M20 x 100

42
43

CB5782-86
RUN460-105018

Screw (C6256A)
Bracket

M20x125

1
1

44

RUN460-105028

Eccentric Block

45

GB879-86

Spring Pin

46
47

C6246B-105012
RUN460-105020

Taper Gib Strip

Screw

1
1

48
49

C6246B-I05021
RUN460-105004

Block Clamp
Lead Screw

1
1

50
51

C6251A-08-05
RUN6246-105007

Shaft
Screw-Brake

1
2

52
53

C6251A-08-04
RUN460-105006

Shaft
Lead Screw

1
1

1
6 x 36

80 81 82

(Metric)

(Inch)

No.

Part No.

Specification

Name

Qty.

C6251A-01-20

Oi 1 Guard

1
2

C6256A-01-20
GB70-85

Oil Guard
Screw

1
2

RUN6246-108094

Plate

4
5
6

C6251A-05-12
RUN6246-108074

1
1

RUN6246-108073

Screw
Screw
Nut

GB79-85

Screw

C6251A-04-02

Cover-End

C6256A-04-02

C6251A-04-04

Cover-End
PIa te (Metric)

9
10
11

C6251A-04-04Y
C6251A-04-05
GB/no.2-2000

PIa te (Inch)
Cover
Screw

1
1

12

GB7277-87

Hinge

13
14
15

GB68-85

Screw

RUN6246-106071
GB818-85

Electric Cover
Screw

16
17
18
19
20

C6251A-01-02
GB118-86

Bed Gap
Pin

GB6170-86
GB70-85
GB70-85

Nut

21
21

C6251A-01-15A

Guard Assembly

1000

Guard Assembly 1500

Guard Assembly 2000

21
21
22

RUN6246-106072B
RUN6246-106072C
C6251A-01-15D
GB70-85

Guard Assembly
Screw

23

C6251A-01-01

23

C6251A-01-01-1

Bed 1000
Bed 1500

23

C625IA-01-01-2

Bed 2000

23
24
25

C6251A-01-01-5
GB70-85

Bed 3000
Screw
Plug-Oil Inlet

1
4

26
No.
27

C6251A-01-07
Part No.
GB80-85

RUN6246-106010-4

M6 x 10

1
1

M6 x 8

M6 x 10

100
M5 x 10

2
16

M6 x 10

1
16

10x70

1
2

M10
M12 x 50
M10 x 40

Screw
Screw

3000
M8

16

4
1

M16

35

Bracket
Name
Screw

6
4

Specification
M6 x 8

1
Qty.

1
1

28
29

C625IA-01-04
RUN6246-106031

Nut
Cover

30

GB818-85

Screw

31

RUN6246-106010-1

Plug

32

RUN6246-106010-2

Plug

33

GB118-86

Taper Pin

34
35
36
37

C6251A-01-19
GB70-85
GB93-86

Block
Screw
Spring Washer

GB70-85

Screw

38
39
40

C6251A-01-18
RUN6246-106009
GB879-86

Block
Protection Cover
Spring Pin

41

GB70-85

Screw

42

C6251A-01-05

Rack (Left Hand)

42

RUN6246-106005B

42

RUN6246-106005C

Rack
Rack

43
44
45

GB301-84
C6251A-01-07-1
RUN6246-106010-7

Thrust Bearing
Bush
Spacer

46

RUN6246-106008

Bush

47
48
49
50

RUN6246-106056
RUN6246-106058
Q81-1
RUN6246-106059

Shaft Sleeve
Washer
Spring

1
1
3

51

GB70-85

Switch Bracket
Screw

52

RUN6246-106055

Pin

53
54
55

RUN6246-106053
GB879-86
RUN6246-106057A

Bracket
Spring Pin

56

GB70-85

57

GB93-87
RUN6141-106018-1
RUN6l41-106018
GB70-85
GB70-85
Part No.
GB70-85

58
59
60
61
No.
62

M5 x 8

lOx 45

2
1
7
4
4
1
1

5 x 30

6
8

1
8105

1x6x20

2
1
1

1
M6 x 16

12

3 x 20

1
1

M5 x 10

M6 x 70
M4 x 40

1
1
2
2
Qty.
2

Li gh t

Name
Screw

16
M16 x 55

M6 x 25

Lever
Screw
Washer
Cover
Seat-Pilot
Screw
Screw

M6 x 25

Specification
M8 x 25

63

RUN6246-106016

Seat-Switch

64

C6251A-01-09

64

C6251A-01-09-1

Started Rod 1000

Started Rod 1500

64

C6251A-01-09-2

Started Rod 2000

64

C6251A-01-09-5

Started Rod 3000

65

C6251A-01-08

Feed Rod 1000

65

C6251A-01-08-1

Feed Rod 1500

65

C6251A-01-08-2

Feed Rod 2000

65

C6251A-01-08-5

Feed Rod 3000

66

C6251A-01-06

Lead Screw 1000 (Metric)

1
1

66

C6251A-01-06-1

Lead Screw 1500 (Metr ic)

66

C6251A-01-06-2

Lead Screw 2000 (Metric)

66

Lead Screw 3000 (Metric)

Lead Screw 1000 (Inch)

66

C6251A-01-06-5
C6251A-01-06Y

66

C6251A-01-06Y-1

Lead Screw 1500 (Inch)

66

C6251A-01-06Y-2

Lead Screw 2000 (Inch)

66
67
68
69

C6251A-01-06Y-5
CM6233-2 055
GB70-85
GB827-86

Lead Screw 3000 (Inch)

Cam
Screw

1
1
2

70

RUN6246-106089

Plate

71

GB79-85

72

GB6170-86
Z16-1

Screw
Nut

73
74

Screw

M6 x 12
2x 5

2
1

30

M8
M12 x 40

M8

RUN6246-106014

Lever Bush
Bush

75

GB1171-74

Belt (C6251A)

B76 (60Hz)

75

GB1171-74

B78 (60Hz)

75
75

GB1171-74

B77 (50Hz)

GB1171-74

Belt (C6256A)
Belt (C6251A)
Belt (C6256A)

76
77

C6251A-01-11
RUN6246-108078

Cover Motor Seat

Limited Switch Seat

1
1
1
1

78
78

C6251A-01-03

Stand 1000

C6251A-01-03-l
C6251A-01-03-2
C6251A-01-03-5
RUN6246-106028-1

Stand
Stand
Stand
Cover

78
78
79
No.
80

Par t No.
C6251A-OI-IO

1500
2000
3000
Motor Seat
Name

Auto Stopping Rod 1000

B79 (50Hz)

1
1

Specification

1
Qty.
1

80

C6251A-01-10-1

Auto Stopping Rod 1500

80

C6251A-01-10-2

Auto Stopping Rod 2000

80
81

C6251A-01-10-5
RUN6141-106024
GB79-85

Auto Stopping Rod 3000

Bracket

1
1

Screw

M8

83
84

GB77-85

Screw

M8

iW?j6246-106019-1

85
86

RUN6246-106020-1
GB80-85

Star Type Ring

Shoe Clamp
Screw

87

RUN6246-106020

Cam

88

RUN6246-106019-2

Star Type Ring

89

RUN6246-106019-5
GB308-84
Q81-1

Plate

1
1
1

RUN6141-106025
GB70-85

Bracket

C6251A-01-12
RUN6246-106029
GB6173-86

Pump Hole Cover

Bo1 t
Nut

M24 x 2

98

RUN6246-106069
GB70-85

Block-Leveling
Screw

M8 x 30

99

C6251A-01-17

99
100

C6251A-01-17-5
GB96-85

101

GB6170-86

Coolant Pump Seat 1000, 1500, 2000

Coolant Pump Seat 3000
Washer
8
Nut
M8

102
103

RUN6246-106051
GB6170-86

Screen
Nut

104

RUN6246-106079

Washer

105

RUN6246-106046

Screw

106
107
108

Y132M-4
GB1096C-79

Motor
Key
Bolt

82

90
91
92
93
94
95
96
97

109

GB5782-86
GB93-87

110
111
112

GB97.1-86
RUN6246-106034
RUN6246-106091

No.
113

Par t No.
GB6170-86

1
4
M8

Stee 1 Ba 11
Spring

12

1x

6
5 x 25

Screw

M8 x 20

10
1
6
6
6
4
1
1
2
4
1

M16

7
6
2

7.5kw
10x70
M10 x 35

Spring Washer

10

Washer
Motor Seat

10

Limited Switch Seat

Name
Nut

Specification
. M4

1
1
4
4
4
1
1
Qty.
2

M4 x 20
M5 x 8

.2

114

GB818-85

Screw

115
116
117

GB70-85
RUN6141-106049a

Screw
Washer

RUN6141-106048a

Bel t Pulley

60Hz

117

RUN6141-106048a-1

Bel t Pulley

50Hz

118

RUN6246-106047

Belt-Brake

119

RUN6246-106050

Shaft

120
121
122

Q81-3
RUN6246-106039
RUN6246-106044

Spring
Shaft
Shaft

1
1

123

RUN6246-106040

Arm Brake

124

RUN6246-106097

Washer

125

RUN6246-106041

Bracket-Motor

126
127

RUN6246-106036
RUN6246-106042A

Bracket
Arm

128

C6251A-01-14

128
128
128
129

C6251A-01-14-1

Shaft 1000
Shaft 1500

C6251A-01-14-2
C6251A-01-14-5
RUN6246-106037

Shaft 2000
Shaft 3000
Cam

130

GB879-86

Spring Pin

131

C6251A-01-13

Pedal-Brake

1000

131
131
131
132

C6251A-01-13-1
C6251A-01-13-2
.
C6251A-01-13-5
GB79-85

Pedal-Brake
Pedal-Brake
Pedal-Brake
Screw

1500
2000

133

RUN6141-108002

Spacer

134
134
135
136

Gear
Gear
Bolt
Snap Ring

137

C6251A-04-03
C6256A-04-03
RUN6141-108004
GB894. 1-86
GB278-89

138

GB893.1-86

139
139
140
No.

C6251A-05-10
C6256A-05-10
C6251A-05-11
Par t No.

Gear
Gear

140

C6256A-05-11

Gear

3x16xl15

3
1

1
2

Seat

2
1
1
1
5 x 40

3000
M10 x 25

1
2
2
1

55TxM2.25
55TxM2.5

1
1
1

Ball Bearing
Snap Ring

Gear
Name

20
180204

47

49TxM2.25
49T x M2. 5
54T x M2. 25
Specification

54T x M2. 5

1
1
Qty.
1

141
142
143

C6251A-05-08
RUN6141-108005
RUN6141-108017

Washer

1
1
1

144

C6251A-05-01

Bolt

145

C6251A-05-09

Spacer

146

C6251A-05-07

Gear

56T x M2. 25

146
147

C6256A-05-07
RUN6141-108015

Gear
Spacer

56T x M2. 5

1
1

148

C6251A-05-11Y

Gear

57T x M2. 25

148

Gear

149

C6256A-05-11Y
C6251A-15-01

57TxM2.5
40T x M2. 25

1
1

149

C6256A-15-01

40TxM2.5

150

C6251A-04-03Y

150

C6256A-04-03Y

Gear
Gear

48T x M2. 25
48T x M2. 5

1
1

151

C6251A-15-02y

Gear

66T x M2. 25

151

C6256A-15-02Y

Gear

66T x M2. 5

152

C6251A-05-11Y

Gear

57T x M2. 25

152
153

C6256A-05-1lY
C6251A-lS-0ly

Gear
Gear

57TxM2.5

42T x M2. 25

153

C6256A-15-0lY

Gear

42T x M2. 5

154

C6251A-05-07Y

Gear

57T x M2. 25

154

C6256A-05-07Y

Gear

57TxM2.5

Bracket
Nut

Gear
Gear

Steady Rest

No.

Specification

Name

Part No.

Qty.
3

1
2

C6251A-I0-08
GB78-85

Rotate Handle
Screw

C6251A-I0-07

Bush

C6251A-I0-05

Screw Shaft

C6251A-I0-04

Sleeve

GB77-85

Screw

7
8

C6251A-I0-09
C6251A-I0-06

Handle
Upside of Steady Rest

1
1

C6251A-I0-I0

Clamping Screw

10

GB119-86

Pin

10 x 60

11

GB879-86

Spring Pin

5 x 50

12
13
14

C6251A-I0-02
C6251A-lO-03

Support Shaft

15

C6251A-I0-0l

15

C6256A-I0-0l

16
17

RUN6246-110018

GB279-88

M6

M6

Pin
Ball Bearing

3
3
180300

Downside of Steady Rest

Downside of Steady Rest

1
3
1

18

GB55-88
GB97.2-85

19

C6251A-08-03

Limi ted Screw

Nut
Washer
Clamping Bracket

20

GB37-88

Bolt

1
M20
20

1
1

M20

11 0

93

r--

ij

No.

Part No.

Name

Specification

Qty.

RUN6246-110019

Rotate Handle

GB78-85

Screw

C6251A-I0-11

Follow Rest

C6256A-I0-ll
RUN6246-110004

Follow Rest
Bush

1
2

RUN6246-110016

Sleeve

6
7

RUN6246-110024

Bracket

2
2

RUN6141-110005

Follow Rest

RUN6246H-II0005

Follow Rest

GB879-86

Spring Pin

RUN6246-110018

Limited Screw

10

GB5782-86

Bo 1t

11

GB97.1-85

Washer

(C6241 )
( C6246H )

1
1
5 x 26

2
2

MI0

40

2
2

95

Speed-move Device

No.

Part No.

Name

Specification

Qty.

M8X25

GB70-85

Socket Head Cap Screw

C6251 A-19-08-03

Cover

C6251 A-19-08-13

Cover Seal

YS

Motor

C6251 A -19-08-01

Spacer

GB/T3452.1-1992

O-ring

<D16X 1.8

GB/T3452.1-1992

O-ring

<D28X 1.8

C6251 A-I 9-08-04

Cover

C6251 A-19-08-12

Cover Seal

10 C6251 A-19-08-24

Shaft

II C6251 A-I 9-08-02

Gear

12 GB70-85

Socket Head Cap Screw

13 GB 1096-79

Key

14 GB894.1-86

Snap Ring

YSS2-5634

1
I

96

Z18X 1.5

M5X 12

4X 12

14

15 G BfT3452.1-1992

O-ring

16 C6251 A-19-08-11

Spacer

17 C6251 A -19-08-05

Gear

18 C6251 A-19-08-1 0

Spacer

cD10.6X1.8

3
3

Z36 x 1.5/Z 17 x 1.5

II

Z37X 1.5/Z17X

1
2

1.5

19 C6251 A-I 9-08-06

Gear

20

C6251 A -19-08-07

shaft

21

C6251 A-19-08-08

I
shaft II

22

C6251 A-19-08-09

Gear

23

SF-I (DU)

Bearing

24

C6251 A-19-08-21

Gear

25

GB77-85

Screw

26

C6251 A-19-08-23

shaft

27

GB80-85

Screw

28

C6251 A-19-08-22

Bevel Gear

29

SF-I F

Bearing

30

GB70-85

Socket Head Cap Screw

31

C6251 A-19-08-17

Bearing cover

32

C6251 A-19-08-18

Pinion

33

GB/T580 1-1994

Bearing

34

C6251 A-19-08-19

Spacer

35

C6251 A-19-08-16

Washer

36

G BfT 4605-1984

Bearing

37

GB 1096-79

Key

38

C6251 A-19-08-15

Bevel Gear

39

C6251 A-19-08-20

Washer

40

GB5783-86

Bolt

41

GB894.1-86

Snap Ring

42

C6251 A-19-08-14

Box

'I
1

III

Z37 x 1.5/Z31 x 1.5

C/SF-141O

Z37X 1.5

M5X8

III

3
1

M6X6

Z21 X 1.75

C/SFF-14120

M6XI2

RNA 4902

AXK 2035

5X 14

Z29X 1.75

II

1
M8X20
20

4
I
I

PACKING LIST

DOCUMENT

PRODUCT:

91ZD

LATHE

MODEL:

C6256

SERIAL NUMBER:
SPECIFICATIONS:

1500mm

2000mm

NET WEIGHT:

2370kg

2720kg

GROSS WEIGHT:

2740kg

3110kg

SET/CASE(LX

WX H) (mm):

No
I

LATHE

REDUCTION

FIXED CENTER

ALLOY CENTER

5*

tlVE

2900X 1150X 1740

DESCRIPTION

3400X 1150X 1740

SPECIFICATIONS

I
SLEEVE

. CAM SPANNER
TOOLREST

OPEN-ENDED

DT 7/5

MORSE:.

DX 5

MORSE:

DG5

, MORSE:

DH 5

MORSE:

CENTER

C6251 A-15-03,

C6251 A-15-04

SPANNER

ALLEN KEY

10

OIL GUN

II
12

2, 2.5,

22/24,

12/14

27130

3, 4, 5, 6, 8,

6
2

10,

12

180

CROSS SCREWDRIVER

100X6

STRAIGHT SCREWDRIVER

100X6

GEARS

(METRIC)

CHANGE GEARS(METRIC)

Z=II

Mn=2

Z=15

RUN460-104066

Mn=2

Z=18

RUN460-104067

Mn=2

Z=13

C6256A-05-11 Y

Mn=2.5

C6256A-15-0 I

CHANGE GEARS(IMPERIAL)

I
Mn=2

RUN460-1 04062

RUN6141-108007,
15

617, 8110, 9/1 L 11/13,

SPANNER

RUN460-104060

14

12
17/19,

13

QTY

Mn=2.5

Z=57
Z=40

1
I

RUN6141-108015

C6256A-15-0 I Y

Mn=2.5

Z=42

C6256A-15-02Y

Mn=2.5

Z=66

RUN6141-108002

16

SHEAR PrN

RUN6246-106081

17

SHEAR PIN

C625IA-OI-16

18

BLOCK-LEVELrNG

RUN6246-1 06069

19

BOLT

RUN6246- J 06029

20

NUT

.<;.

22

rrU''<

M24X2

GB6173-86

.v,"-

'"''''','<

HANDLE

RUN6246-103030A

RUN6246-103029

23

HANDLE

24*

THREE-JAW CHUCK

25*

FOUR-JAW CHUCK

26*

FACEPLATE

27*

CAMLOCK

28*

SCREW (USED rN FACEPLATE)

29*

CENTER STEADY REST

30*

TRAVELLrNG

32

INSTRUCTION

33

PACKrNG LIST

SURVEYOR:

rN

CERTIFICATE

I
I
I

C6246B-1 0 1050

GB70-85

MANUAL

IS FOR USERS

or <!l400mm

<!l450mm

M8XI2

STEADY REST

QUALIFICATION

"*"

<!l350mm

STUDS(USED

31

NOTE:

<!l315mm

1
I

SPECIAL ORDER

I DATE:

NOTE