manual machlne

Contents
SummarisedSPecifications Page No.

lnstallation
1) 2l 3) Generalarrangementand foundation pfan Installationinstructions Lubricationdiagram

4 5 8

Operation
1) 2l 3) 4l Lathesafety diagram Controls instructions Operating Thread cutting

10 12 14 18

Maintenance
instructions 1) Maintenance
I

24

Parts Section
1) 2l 3) 4l procedure Parts ordering list contents lllustration partsillustrations Spard partscodelist /Proprietary Standard

31 32 33

ElectricalWiring Diagram

Summ arised specification

Centres
Swing Over Bed 380mm (1S i n) Ovgr CrossSlidg . . . . . . . . . . . . . . . . . . . 240mm (9,5in) fn gap Diamgtgr..,...,..... i...... . 995mm(23i n) Length !............ 150mm(6i n)

Spindle

Speeds Motor

B o rgdto P ass. . . . . . . . . . . . . . . . . . . . b4mm (2.125i n1 . N osg...,............ ...,.... D l -6C aml ock MorseTaperin NoseBush. . . . . . . . . . . No. 4 N u mbgr........,.. .......... lz R ange ................... 40-2200R pM 3.7K W(S H p)D OL Electriccontrol 1 8 00rpm @ 60H z . . . . . . . . . . . . . . . . S .SK W (7.bH pl Clutch control D i amgter. .... ..... .. . .. . ... .. .. . T h rgad............ .............. (51)... ......... Metri cP i tches (56) . Engl i sh i tches P ........... (2Ot. M o dul eP i tches .... ... .. .. ... .. (20) .............. D i a metral i tches P Mgtri c(31) . . . . .. . o. . . . , . . . . . . . . . . (31)...... En gl i sh .... Cross Feeds Half Longitudinal Values 32mm (1.26i n) 6mm pi tch or 4Tpl From 0.2 to l 4mm pi tch From 2tob6 Tpl From 0.2 to 3.b Mod Fromgto 56 D p From .03 to 2mm/rgv From.0012to.0g i n/rev 1 500rpm @ 50H z . .

Leadscrew

Threads

Feeds

Bed

Cross Sfide Top Slide Tool Tailstock

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Weight StandardEquipment

Wi d thoverw ays.. . .. . . . . . . . .. . .. . 300mm (l l .gi n) D e pthunderheadstock. i . ......... . 4l 0mm (16i nl Depthundersaddle . . . . . . . . . . . . . . . 27}mm(l0.6in) . Wi d th................ ....... 180mm(7.1i n) T ra vef ..... .. ... . ... . .. .. . .. .. . . 22i mm (8.8i n) . W i d th ............ ....... l 06mm (4.l i n) T ravel .,....... ....... .... ....... 120mm(4.7i n) Ma x.S ecti oJ]. . ., . . . . . . . . . . . . . . . . . 2}x25mm (0.7S x l i nl . Ouill - Diameter . . . . . . . . . . . . . . . . . G3mm(2.48in) . Travef ............ ..... 140mm(S .bi n) MorseTaper.... .... N o.4 Se t-Over... . .... . ... .... . . ... .. .. 1 12mm (0.5i n) 1 0 00mm(40i n)crs.... .... . 12i l kg (27bgl b) 1 5 00mm(60i nl crs.... .... .... . 1404kg (30g8l b) Single Toolpost Work DriverPlate Spindle CentreBush 2 No 4 MT centres Fuff LengthRearSplash Guard Gross weight 1508 kg (ss l8lbl 1 7 59kg (38z0l b) ChuckGuard Instruction SparePartsManual & Spanners, Keysand Oil Gun Accuracychart

Shipping Data 1000mm(40in) crs 1500mm{60in}crs

Packing caseDimensions LxW xH 2.24m(88%" t .22m(48") t .4m(54"/o"l ) 2.74m(.l 08" ) 1.22m(49" ) t.4m( il3/ o"l

lllustrated or specified data is not binding in detait. The manufacturers reserve the right to modify clesign, specification an6 price without notice.
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Lifti ng
Theapproximate weights the machine of are: (40in) 1000mm between centres model- 1254kg (27sglbs) (60in) 1500mm between centres model 1404kg (3088lbs)

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The machine shouldbe lifted usingropeslingsas shown - with the rearsplashguardremoved and with the carriage tailstock and assemblies displaced despatched) {as towardsthe tail endof the bedto givean equilibrium condition underthe liftinghook.

Cleaning

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Brightsurfaces coatedwith an anti-corrosive are compound despatch this mustbe at and completely removed usingwhitespiritor paraffin {Kerosene) beforeoperating controls the or moving slides. NOTUSECELLULOSE the DO SOLVENTS. the brightsu.faces slideways Oil and (see AFTER CLEANING Lubrication Diagram).

Positioningand Levelling
Locatethe machine a solid foundation on allowingsufficientareafor operation and mainten(S . AN CACCE S SE EGE NE RA L RRA NG E ME NT ND F O UNDA T I O N L A N} . E A A P The lathemay be usedwhen free standing, for maximumperformance shouldbe bolted but it down. (1) Freestanding. Position the machine its foundationand adjusteachof the four on levelling screws take an equalshare the weight.Then usingan engineer's to of precision levelon the bedways makefurther adjustments levelconditions. for Fixed installation. Positionthe machine over four 16 mm (5/8") diameter l2l foundation (S b o lts, to suit the base. EEG E NE RA L RRA NG E ME NT ND F O UNDA T I ON set A A PLA N}. Accurately levelthe machine in (1), then tightenthe foundationbolts evenlyto avoid as distortionand finally re-check levelconditions. for

ElectricalSupply
protection the machine Over-current for supplyconductors to be provided userasfollows is by (preferably througha fusedisolator sighted the originof the mainsupplycable)recommended at fusebeing:3 phase supply 22OVolt 380-440 Volt 5.5kw motor (clutchcontrol) 35 Amp 25 Amp 3.7kw motor (electric control) 25 Amp 20 Amp External wiringshouldbe of a permanent character be undertaken a competent and by electrician. (looking Electrical entryis at the R.H.sideof the controlcabinet from the rearof the machine). Lineconnections shouldbe to isolator terminals a substantial and earthcontinuityconductor p a n e (S E EE L E CT RI CA WI RI NGDI A G RA M ) . l m u stbeco nnected the earth to L terminao n t h e l Machine with clutchcontrol- Motordirection mustbe CLOCKWISE looking driving on end,(SEE D IREC TION RROWON MA CHINE RA ME ). A F Machine without clutchcontrol- Motor directionmustbe anti-clockwise.

Lubrication (nrrrRTo rHELUBRTcATToN DTAGRAM)

On machinewith clutch control headstocklubrication is by a pump from an oil reservoirmounted on the machinebase. On machinewith electriccontrol headstocklubrication is of the splashtype. gearboxand apron are filled to the level of the relevantoil sight Ensurethat the headstock, windows - operatethe centralised slidewaylubrication systemby pulling and releasing knob the at the bottom corner of the apron and oil the cross-slide nut, dials and changewheel stud etc. oil through the appropriate nipplesusingthe oil gun provided. Machine with clutch control of On startingthe main motor check for evidence oil flow at the headstocksight glass.

Running - i n
Foroptimumbearing and performance is recommended highspindle life it that speeds avoided be duringthe initiallifeof the machine. procedure Alternatively running-in a shouldbe adopted follows:as Makea low feedrateselection run the machine and lightfor 3 hoursat 520 rpm thenfor2 hoursat1080rpm thenfor t hourat 1530rpm

Lubrication

Check for flow when motor is running DurchfluBnachprufen, wenn Motor lauft Verifier le debat lorsquele moteur tourne

Cfutch Control - 22.7 litres ElectricControl - 3 litres

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rl;c 1.2 aitres

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DTE OIL HE AV Y MEDIUM DTE E XT R A HEAVY

EN ER G OL HY S P IN H L P6 8 AWS68 (1 0 ) 5 EN ER G OL A LPHA H P1 5 0 ZN 220 fi 50)

TE LLU S 68 ORR 68

RANDO H D68

R E GA L R& 0220

Check levels and oil daily Schauglas und 0l tdglichuberprufen quotidiennement Verifierles regardset graisser

Operation

Lathe Safety
of and production the M350latheto complywith Every effort hasbeenmadein the design tool. a safe and statutory safetyrequirements to provide fundamentally machine shouldbe givento the followingnotes:of In the furtherinterests safety,attention

A.

MachineCapacity

on are only whichcan be accommodated the M350lathe limited of Thedimensions a component pointswith for itselfbut responsibility the following of restrictions the machine by the physical rest mustinevitably with the user. a to respect machining component (1) Ensuring the operator hadsuitable the degree of training and possesses required has that the undertake work. to skilland experience i.e. steadies, equipment, chucks, and/orsupporting work holding suitable Ql Providing etc. revolving centres, (3) Ensuring suitable mounted. and correctly toolingis provided that (if the (4) Ensuring suitable are feedsand speeds selected in doubtselect lowest). that (5) Providing used. guards that theseareconsistently and ensuring workpiece suitable

B.

Lathe Safety Rules

(1) Read to notesbeforeattempting usethe machine. operation and understand clean. Ql Keeplathework areas (31 Keepareasurrounding tidy' machine 1 ( 4 ) EN SURE OU K NOWHOWTO S T O P HEMA CHI NE E F O RE T A RT I NG T . B S T Y (5) Do not interchange lathes withoutchecking mountingitemsbetween chucksor otherspindle notes). for correctlocking(seeoperational (6) Useonly'highspeed'chucks. (seeoperational notes). permissible of speeds faceplates 17l Notemaximum (8) Remove afteruse. chuckkey immediately (91 Checkloadcapacity revolving centres. of (10) Ensure machine. beforestarting guardsarein position workpiece (11) Do not usecracked chipped tools. or (12) Check- Spindle motors. before starting controlleveris in stopposition speedselected. Spindle Feedrateselected. Direction feed,andthat of the beforestarting spindle. are FeedI threadcuttinglevers disengaged HA ( 1 3 ) STOPMA CHINE UNE X P E CT E D P P E NS . IMME DIA T E LA NY T HI NG Y (see notes). operational (14) Do not usecoarse speeds feedrangeon highspindle (15) Do not change is whenspindle rotating. speeds spindle or (16) Do not touchrevolving chuck,spindle, workpiece. the (17) Do not remove withoutretreating tool to a safeposition. work f romthe machine machine unattended (18) Stopmotorsand switchoff isolator when leaving '

C. PersonalSafety Rules
(11 Report however anyaccident, small,immediately happens. it l2l Wear safetyglasses. (3) Wear safetyshoes. (41 Usebarrier provided. creams (5) Wearyouroveralls buttonedup. (6) Rollsleeves or buttonthe cuffs. up, 0l Keephairshortor weara cap. (8) Usethe correctsizespanners alltimes. at (9) Be careful , and remove possible, of if burrsand sharpedges. (10) Usethe correcttypeof slingwhen liftingworkpieces, the correctsafeworkingloadand of it ensure is not worn or damaged. (11) Standclearwhen liftingworkpieces equipment crane. or by (12) obtain assistance when mountingheavyor awkwardlyshapedworkpieces. (13) Do not wearrings,watches, ties,etc. etc.) in overallpockets. n4l Do not keeptools(scribers, (15) Do not remove guardsunless machine stationary. is (16) Do not washhandsin coolant. n7l Do not removeswarf with barehands,usea rakeor brush. (181 Do not manually hearry lift equipment. (19) Oo not usefiles,scrapers, withouthandles. etc. (20) Do not leanon the machine. (21) Do not interfere with electrical equipment.

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1. 2. 3. 4. 5. 6. 7, 8. 9. 10. 11. 12. 13. 14. 15.

Feed Selector Dial Feed Selectors (3) Feed-Direction/ Th read-Hand Selector Mains lsolator (at Rear) Speed Selector Dial Speed Range Selector Lever Start Pustrbutton (Main Motor) Stop Pushbutton (Main Motor) Emergency-Stop Pushbutton Brake-ReleasePushbutton Coolant-Pump Pushbuttons H ydraulic-Pump(sl Pushbuttons* Power-Ch u ck Pushbuttons* Top-Slide Lock Screw Cross-Slide Lock Screw (on R.H. of Crosslide) Top-Slide Traverse Handle Cross-SlideTraverse Handle Carriage Lock Boft Tailstock Ouill Lock Quilf Traverse Handwheel Tailstock Auxiliary Clamp Bolt Tailstock Set-Over Screw Spindfe Control Lever CarriageTraverse Handwheel Feed Axis Selector Feed Engage

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16. 17. 18. 19. 24. 22. 73. 24. 25. 26. 27. 28. CentralisedLubrication Knob 29. Threadcutti ng Engagement 30. Feed Trip Adjustment
*When fitted

On machine with electric control the above are identical with the exception of :7, 8. not included s up p l y o n l a m p

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Starting the Machine**

1. 2. Ensurethat lubrication has been carried out in accordancewith the Lubrication diagram. Check - that the spindle controllever(24)is in the central(stop)position, feed the engagement lever(27!.and threadcutting engagement lever(29)arein the disengaged positions that the changewheel guardis firmlysecured place. and in

3a. Machine with clutch control (4) Switchon the electrical supply- at the mainsisolator andpress mainmotor start the (7) pushbutton - when'motorrunning'will indicated thisbuttonbecoming be by illuminated. 3b. Machine with electriccontrol (4) Switch the electrical on supply the mains at isolator when'SUPPLY ON'will be indicated by the white lamp(8) mounted the controlstation. on 4. Select spindle is speed(onlyrvhenthe spindle stationary) f irstturningthe threeposition by rangeselector lever(6)to present appropriate the speedrangeon the top segment the dial, of thenturningthe speedselector {5)to pointto the required dial speedwithinthissegment (engagement the gearsmay be assisted pressing brakerelease (10) pushbutton of by the andturning spindle hand. the by (101 become pushbutton NOTE:Brake will illuminated flashwhen pressed, release and to indicate that the spindle f ree - and may 'creep'.Thiscondition is may be cancelled by 'inching'the spindle controllever(241. lower selector handle(3). of Select- Directionof feed- by means the headstock by of or Select FeedAxis - ie cross longitudinal means the apronpushpull knob (26). (in Select - feedrate*,by referring the chartson the headstock selecting the sequence to and (2) positions the f eedselector ( 1)andlevers (engagement listedlthe appropriate on dial of the feedgearsmay be assisted 'inching'thespindle by usingthe spindle controllever(24)) (10)andturningthe spindle hand. pushbutton or pressing brakerelease the by Start the spindle - in the direction rotationrequired lowering of by: {for forward)or lifting (forreverse) 'gated'spindle (24l.on carriage. the controlJever the of lever(27). Start and Stop the feed motion as requiredby means the feedengage Stop the machine - by returning spindle the controllever(24)to its central{stop)position pushbutton. or: Press emergency the stop
NOTES * FeedSelections (i.e. by calling selector from the Charts automatically disengage leadscrew the driveat the gearbox for position - andfor minimumwearthe threadindicator shouldbe disengaged swingingthe pinionout of meshwith X) dial by the leadscrew when not in use. ** SeeInstallation (RUNNING-lN) starting machine the first time. Instructions if the for

5. 6. 7.

8. 9. 10.

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OperationalNotes
CHUCKS FACEPLATES useonly highspeed types NOTE MAXIMUMSPEEDS 740 rpm for 350mmdia & 360 rpm for 550mmdia (i.e.whenchangewheels inverted in setup'G'or'H'l are as S HO UL D TB EUS E D N T HEHI G HS P E E D NG E , NO O RA i.e.ABOVE520 R.P.M. (for aredirectreading work piecediameter reduction the on crossslide)and areof the frictiongrip type for easyindexsettings is provided the form of socketscrews(23)mounted in oneeach sideof the tailstock body - a similar 'location-screw' but is providedin the rearfaceof the body. Set-overadjustment achieved follows: is as (20) Unclamp tailstock-lever and bolt (22).Slacken rear (say 'location-screw' one halfturn)then simultaneously slacken one 'set-over screw'andtightenthe otheruntilthe required settingis obtained. Retighten rear'location-screw'. the may be disengaged pullingit outwards by from the carriage face. a trip deviceis incorporated the carriage in which affords protectionagainstaccidental overloadand also permitsfeeding up to fixed stopswith automatic dis-engagemenq trip loadsetting the (30) on the apron. is by means the adjuster of It is recommended the setting selected suit the that be to particular cutting load conditionand not permanently adjusted to its maximumload setting otherwisepremature wear to the feed drive components ensue. will Adjustment trip loadis asfollows:of Stopspindle Engage feed lever(27) With a screwdriver pushin adjuster (30) against lightspring rod the loadand slowly turn until the dog is felt to engagts as-sociated the nut andcontinue turn to the required to setting.clockwise adjustment increases trip load. Ensure the that when the screurdriver is withdrawn adjuster returns the out position. the rod to

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COARSE FEED RANGES-

MICROMETER DIALS TAILSTOCK SET-OVER ADJUSTMENT

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CARRIAGE TRAVERSE (25) HANDWHEEL FEED TRIPDEVICE

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and MOUNTINGOF CHUCKS,FACEPLATES other SPINDLEMOUNTEDATTACHMENTS faceson bothnoseand Ensurethat the location clean arescrupulously attachment ' position the release Check that allthe camsarein ( Fig .1) . noseand on Mount the attachment to the spindle ' using lockeachcamby turningit clockwise key provided. the on be line A reference Rl (Fig.1)should scribed with the to eachchuckor faceplate coincide nose.Thisassists line reference R on the spindle ng re-mounti subsequent NOTE: eachcam Forcorrectlockingconditions musttightenwith its indexlinebetween the two veemarkson the nose(Fig 2l . ' OR CHUCK S OTHE R D O N OT INTER CHA NGE LATHES BETWEEN ITEMS MOUNTING SPINDLE CA E CHECK ING A CH M FORCOR RE CT W I T HO U T L O CKING .

STUDS' TO ADJUST'CAMLOCK (B). Remove Lockscrew Turn Stud (A) one full turn, in or out ired. as requ (B). Re-fitand tightenlockscrew N OTE: on A datumring (C) is marked each or guideto the original studas a initialsetting.

Spindle Nose

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Thread-cutting

Machine Thread plates

F
.2 CR lW .2 2 5 CR2 W .3 CR6 W .3 5 .4 .4 5 .5 .5 5 .6 .6 5 .7 .7 5 .8 CRSW CSl W CS2 W CS3 W CS4 W CS6 W CST W CSBW BR6 W cT l W 1 .1 1 .2 1 .25 1 .3 1 .4 1 .5 1 .75 2 ,O 2 .25 2 .5 2 .75 3 .0 3 .25 3 .5

F
C T4W C T6W B S 3W B TTW C TB W 8S 6W BSBW B Tl W B T2W B T3W B T4W B T6W B TTW B TB W

m mm G
3.6 4.O 4.4 4.5 4.6 4.8 5.0 5.2 5.5 5.6 5.75 6.0 6.5 7.4 8.0 C T2W C T3W cT4W B S 2W C TS W C T6W B S 3W C TTW B S 4W C TB W B S sW B S 6W B S TW BSBW B Tl W

9.0 BT2W 10 BT3W 11 BT4W 1 1. 5 B T S W 12 BT6W 13 BTTW 14 BTBW

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56 52 48 46 44 40 36 32 28 26 24 23 22 2A 19 ATB Y AT 7 Y AT 6 Y AT5 Y AT 4 Y AT3 Y AT2Y AT l Y ASBY AS7 Y AS6 Y ASSY AS4 Y AS3 Y BR lY

F
1B 16 14
13 12 11 1I 10 9 8 AS2Y ASl Y ARBY A R TY A R 6Y ARSY A R 4Y A R 3Y A R 2Y A R 1Y 7 6'/, 6 5"/o 5% 5 4% 4 3Y , 3% 3 ASBY AS7 Y A S 6Y AS5 Y A S 4Y A S 3Y A S 2Y ASl Y ARBY A R TY A R 6Y 42 39 33 30 27 21 A TS Y A TTY A T4 Y A T3 Y A T2Y ASSY

191% AS7 Y 16Y , A S 4Y 15 A S 3Y 13Y , A S 2Y 1O'/, A R B Y 9% A R TY 8% 7'A 6% A R 4Y A R 3Y A R 2Y

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ARsy
A R 4Y A R 3Y A R 2Y A R 1Y

Ndp
H
56 48 44 40 36 32 28 26 24 22 20 18 AT SY AT6Y AT 4 Y AT3 Y AT 2 Y AT l Y ASB Y AS7 Y AS6 Y AS4 Y AS3 Y ASf ' r 16 14 13 12 11 10 9 8

N mo d
H
A S 1Y AR8 Y A R TY A R 6Y A R 4Y A R 3Y A R 2Y A R 1Y .2 .25 .3 .35 .4 .5 .6 .7 .B .9 1.0 1.25 CR lW C R 3W C R 6W CRSW C S1W C S 3W CS6W CSBW C Tl W CT2W BSl W B S 3W

1.5 BS6W 1.75 BSSW 2.O BTlW 2.25 BT2W 2.5 BT3W 2.75 BT4W 3.0 3.5 BT6W BTBW

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machines. metric leadscrew

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6 mm. pitch Leadscrew
machines. leadscrew Fig.28 for English

4tpi. Leadscrew

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dp 14 15 16 16.5 ARSYF ATSYG AS3YI ASl YF

AS4YI

0.2 ] CRlW F 0.?25 cRatt/F 0.25 CR3\ruF 0.275 CR4WF 0.2875CRsWF 0.3 ]CR6WF 0.325 ICRnV F 0.35 1 CR8\ruF 0.4 l CS lW F 0.45 ICS2WF 0.5 ICSSruF l
l 0.55 ] CS4WF 0.5625 l BR2WF 0.575 l CS5WF 0 .6 CS6WF 0.625 BR3WF 0.65 CSil/VF 0.6875 BR4WF 0.7 CS8\ffF 0.71875 BRSWF 0.75 BR6WF 0 .8 CT lW F

BT l WF

2.2 CS4WG 2.25 BTzWF 2,3 2,4 2.5

CS5WG CS6WG BT3WF

2 2.25 2 .5 2.75 2.Ws 3

AR lY G AR2YG AR3YG AR4YG AR5YG AR6YG

3.25 ARTYG 3 .5 ARSYG

17.25 ASsYI 18
AS2YF

2.6 CSTWG 2.75 BT4WF

0.2 0225 0.25 4.275 0.2875 0.3 0.325 0.35 0.4 0.45 0.5

CRlWH CRzWH CR3WH CR4WH CRSWH CR6WH CRTWH CRSruH CSlWH CS2WH

I I 10 11 11.5 12 13 14

ARl YH AR2YH AR3YH AR4YH ARSYH AR6YH A R TY H ARSYH ASlYH AS2YH B Rl Y H AS3YH AS4YH ASSYH AS6YH ASTYH ASSYH A Tl Y H AT2YH AT3YH AT4YH ATSYH C Rl Y H AT6YH ATTYH ATSYH

CS3ruH

AS lY G AS2YG BRlYG AS3YG 22 23 24 26 27

AS4YF

2.8 CS8\ruG 2.875 BTSWF 4 .5 3

BT6WF 4.75 5

19 19.5 20 21

BRIYF ASTYI AS3YF ASSYI

3,2 C T l WG 3.25 BTTWF 3.5 3.6

BTSWF CT2WG BS l W G CT4WG BS2WG CTsWG ATSWG CT6WG BS3WG CTTWG BS4WG CTSWG BSsWG BS6WG BSTWG BSSWG BTllVG BT2WG BT3WG BT4WG BTSWG BT6WG BTTWG BTSWG

AS4YG 5 .5 5.75 ASsYG AS6YG 6 ASTYG 6 .5 I 6.75 AR2Y ASSYG 7 A R3Y I ARlYF A T lY G I 8 .2 5 AR4Y 8.625 ARS Y I A R 2Y F 9 AT2YG AR6YI 9.75 AR TY I AR3YF 10 AT3YG 1 0 .5 AREYI AR4YF 11 AT4YG 11 .5 ARSYF ATsYG 1 1.8 7 5 C R l Y G AR6YF 12 AT6YG 7 ,5 8
ARl Y I

ASsYF AS6YF ASTYF AT2YI ASSYF AT3YI A Tl Y F

AT4YI ATSYI

0.8125 BRNruF 4 0.875 BRSWF 0 .9 4.4 CT2WF

4.5 4.6 1 B S lW F 4.75 4.8 5 CT4WF 1 .1 5.2 5.5 1 .1% BS2WF 5.6 1.15 CTSWF 5.75 6 1.1875 ATEWF 6.5 CT6WF 1 .2 7 8 1 .25 BS3WF I 1 .3 CTNruF 10 1 .375 BS4WF r1 .5 CTSWF 11 1 .4 12 1.4375 BSSWF 13 BS6WF 14 1 .5
1.6 CS lW G 1.625 BSTWF 1 . 75 BS8\ruF 1 .8 CS2WG

30 32 33 34.5 36 39 40 42 4 46 47.5 48 52 56

AT2YF ATTYI AT3YF

ATSYI

AT4YF ATsYF Y CR1 F AT6YF ATTYF ATSYF

B R IW H 16 CS4WH 0.55 0.5625 BRzWH 0.575 CS5WH 18 CS6WH 0.6 0.@5 BRSWH 19 CSTWH 0.65 0.6875 BR4WH n CS8\ruH 0.7 0.7185 BRsWH 22 BR6WH z3 0.75 C Tl W H 24 0.8 0.8125 BRTWH 0.875 BRS,VH 26 CT2WH 0.9 B S l W H 28 I CT3WH 1.1 CT4WH r. r2 5 BS2WH 32 1.15 ICTsWH 1.1875 IATSWH 1.2 lcrowH 36 1.25 lBs3WH 1.3 ICTTWH 1.375 lasawH 40 1.4 lcrswH 1.4375lBsswH 4 1.5 IBS6WH 46 1.625 laszwx 47.5 1.75 lBss\ruH 2 IBTlWH 2.25 lBr2wH 52 2.5 IBT3WH 2.75 larcwH 56 2.875 lBrswH 3 IBT6WH 3.25 larzwn IBTSWH 3.5

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ARTYF ATTYG I AS2Y

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(A) METRIC THREADS on METRIC LEADSCREWMACHTNES or ENGLISH THREADS on ENGLISH LEADSCREWMACHINES For these threads it is recommendedthat the "thread indicator dial" be used'- this allows the leadscrewnuts to be disengaged at the end of each screwcuttingpass,provided that they with the chart mounted on the re-engaged accordance in face of the dial unit.

METRIC LEADSCREWMACH INES (METR lC THREADS ONLY) The chart shows:I

Dnmmm
225 l8 l5 25 16 l-8 75 16 l-8 16 I I r 1 25 20 1357 I 5 16 I I 16 1357 t 6 r 75 14 15

l{

in column 1.

mm pitch to be cut.

L.'

in column 2. (l) The number of teeth in the 'pick-off gear' (this arrangedto mesh with the leadscrew, being selectedfrom the stack, stored on the bottom of the dial spindle). in column 3. The dial numbersat which the leadscrew nuts may be engaged.

I
I

2 25 3 35

16 20 l6 l4

I 8 I 357 rr l -8 l2 r5 14

{ {5 5 55 6 7 I I r0

16 l-8 l8 l5 20 1357 22 l5 t6 l - 8 1415 16 1357 t8 1 5 2a 1357

2215
16 I I 14 15
El2

fllll0i""
ENGLISH LEADSCREWMACHINES (ENGL]SH THREADS ONLY} The chart shows:in column 1. in column 2. T.P.l. to be cut. nuts Dial numbersat which the leadscrew may be engaged.
I r0 | 357 t f " I tf l t5 l2 4 l8 r3 4t, r5 t{ 5 r357 t 6 6 r8 tE 7 r35/ t 9 1\ r5 20
l8 l5 I

t r8

I + I
I I I I
.l

22 1 3 5 / 2t l8 26 1 3 5 727 r5 28 r 8 30 r357 32 r - 8 36 t0 l8 I I f4 1 3 5 74 8 r 8 56

l8 f 8 t8 r 357 l8

r8

l8 l8 r8 f 8 r-8 r-8

( Bl EN GL IS H MA THRE A DSon ME TRICL E A DS CRE W CHI NE S or MA L M ETRICTHRE A DS E NGLTS H E A DS CRE W CHI NE S on throughtrUt cuttingof anyonethread. the nutsarekeptengaged Forthesethreads leadscrew the 'spindlecontrol lever'l24l at eachend of the This involvesreversing wholedrive by meansof the passwhilstat the sametime relieving increasing cut as required. the or the screwcutting (Threads may alsobe cut by this method). 'A'

I l--

dial Thread-cutting
21

Drive Belts (Fis. and2l l

Accessto the DriveBeltsis gainedby removalof the mouldedEnd Guard,when Vee Beh tensionmay be assessed applyingfingerpressure each Beh in turn at a point midway by to (Fig. 1). For correcttensiona deflectionof about 10mmshouldbe betweenthe two Pulleys possible eachBelt. in To adjustthe Vee Behtension - release Lock Nutson the two AdiustingScrews(Fig.2) the and alternatively slacken one Screwand tightenthe other againstthe Motor Platformuntil the correcttensionis obtainedthen re-tighten two Lock Nuts. the Machine with clutch pump is by link type belt and if adjustment Driveto the lubrication becomes necessary one link''should removed. be

il

F ig .2 Brake Electro-Magnetic from the fail to safetyelectro-magnetically life is A considerable expectancy assured by the duty cycleto which the latheis subiected. this beingdetermined operated brake, torqueis diminutionin braking only becomes necessary whena noticeable Adiustment
apparentand is as follows: 1. Stop spindle. 2. Removerear splashguard. pushbutton and with feeler gaugecheck air gap between face of brake 3. Press brake release

plate. discandflange srnritch. 4. Switchoff pwverat isolating (3). (3) spacers the cap 5. Remove headscrews to separate brakeand remove gapless air 0.15mm(.006"). by len0thof spacers an amountequalto the measured 6. Reduce that are that the spacers of equallengthit is recommended this be done by To ensure grinding. surface (.004"/.006"). that 7. Re-assemble re-check air gapis O.1lO.1Smm and on of 8. Whenthe friction material the faces the brakedischasworn awaythen further lt and is adjustment not possible the discmustbe replaced. shouldbe notedthat whichwill require disc with a replacement will be a setof overlengthspacers included producethe air gapasdescribed above. to to be shortened

I
l
DriveClutches
Access l. Diagram Switchoff power on ControlLever124 Controls (1I Disengage at Clutches Spindle at supply Mainslsolator. as Cover follows:Headstock Ql Remove Mat' Rubber Remove Fixing Screws. Remove

I
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F{
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+
\

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tI

ta.-JL-J

Fis.3

! ? r
!

Adiustment (Fig. 3 and 3al i.e. R.H. for forward L.H. for reverse. (1) SelectClutchto be adjusted, (21 slide back Knurled Lock Ring (A) and rotate one notch at a time in direction of arrow to tighten. (3) Resetlock ring.

T DA S MA N OTE : OV E RA DJUS TME NT Y CA US E E RI O US MA G E O E L UT CHE S .

rJ

l l
I)

4',
Fig.3a

Saddle Keep Strips tFis.4t

Fourself{ockingAdiustingScrewsare providedwhich operateindependently. Thesearethe SlottedHeadScrewslocatedundereachend of both the front and rearSaddleWings. The procedure adjustment for beingto turn each Screwin turn (clockwise take up play)until to required settingis obtained. Traverse Saddleby handover full travelat eachadjustment be sureof an evenaction. to Note 5omovementof the AdiustingScrewwill provideapproximately .017mm(.002n)take up of playin the Strip.

Fis. 4

GrossSlide Ways (Fis. El

Wear in the CrossSlideWays must be adjusted by meansof the 'Taper-Gib for Strip' asfollows:Turn the SlottedHeadScrewon the FrontFaceof the CrossSlidein a clockwisedirectionto tightenthe 'Gib' - the procedure being,to firstslacken similar the Screwin the RearFace, then re-tighten afteradjustment lockthe 'Gib'in its new poshion. this to

Fig. 5

26
.rc

Cross Slide Nut (Fig.6l

for in of Provision madefor the elimination backlash the CrossSlideNut,the procedure is beingasfollows:adjustment oneof the groupof three,in the whichisthe L.H. Rear Screw Remove onlythe M 12'Blanking' Slide. top faceof the Cross Adjusting Screwto givethe Insert screwdriverintothe tappedholeandturn the Captive a adjustment. for required setting- clockwise positive Screwwill provide sincea 90oturn of the Adjusting Care shouldbe takento avoidoveradjustment (.007in) takeup of backlash. .017mm approximately CrossSlideby handoverfull travelto be sureof an evenaction. Traverse Screw. Re-fit M12Blanking Dial'. on 'Recommended is working backlash oneanda halfdivisions the Micrometer

l
) ) '.:
I

Fig.6

J
)

27

I
)
J

Top Slide Ways(rig. z)

Wearin the Top SlideWaysmay be adjusted by means the Taper-Gib for of Stripas follows:Turnthe SlottedHeadScrewat the 'Micrometer Dialend'in a clockwise direction tightenthe to 'Gib' - the procedure beingto firstslacken similar the Screwat the opposite end,then re-tighten this afteradjustment lockthe Gibin its new position. to

Fig.7

Tailstock Bed Glamp (Fis.8t

The AngularLockPosition the BedClampLever adjusted means the Self-Locking of is by of Hexagon Bolt located the underside the Tailstock on of FrontClampPlate and between the Bedways. Turn clockwise increase to clamping action. Theauxiliary ClampBoltneeds adjustment is simplytightened givean additional no and to lockingactionwhen required.

Fig.8

I
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L]

I L,

! ! I
L:
IJ

LeadscrewTorqueLimiting Device
and is to Thisunit (mounted the L.H. endof the leadscrewl provided protectthe gearbox at the in end drivefrom damage the eventof a 'collision'during threadcuttingcycleand is carefully is from our works. torquebeforethe machine dispatched setto a pre-determined slipping DURI NG RMA L EO FT H E NO US T THEU SE R A DV IS E D IS NOTTO D I S T URB HI SS E T T I NG EVENT A DEPARTMENT THEUNLIKELY IN OF MACHlNE, BUTTO CONSULT OURSERVICE PRO BLE M. however asfollows: Adjustment may be achieved 1. 2. 3. R. Slackenthetwo M4socketgr u b s c re ws o n t h e H.O . D.o f t h e u n it . to slipping torquelby means the two of Turnthe inneradjusting ring (clockwise increase holesin the R.H.end faceof the unit. Re-tighten two M4'Locking'screws, the O.D. of the shell. on the

I lr F I
I I I I .r

in An assessment the slipping of torque can be madeby holdingthe apronhandwheel orderto stop the saddlemovementwhilstthe screwcutting traverse in operation. is

,?1 c

The spindlebearingassembly carefullyset beforedespatch the Lathe from our Workswhich is of shouldensurea high standard performance of without the needfor further attentaon. T HE U SERIS A DV IS E DNOT TO DIS TURB HI S S E T T I NG T DURI NGNO RMA LUS EO F T H E MAC H INE AND TO CONS ULT IN OUR S E R V I CE P A RT ME NT T HE UNL I K E L YE V E NTOF DE P A BEAR ING ROB LE M. IS ADJUS TME NT UNDE RTA KE N HE N I T I S E S S E NT I A T HA T T HE F O L L O WI N G T L W H ERE WI P RO C EDURE S S TRICTLY A RE COMP L I E D T H. S TO CHEC KFOR CORRE CT E TTING in by out with the headstock a warm conditionachieved runningat a shouldbe carried Checks ten speed 800 rpm for approximately minutes. of spindle as torque settingis 1.69/1.92 Nm l15l17inlbs)andcanbe determined follows The correctbearing ( Fi g.1) :threeturns aroundthe body of the chuck. Wrapa lengthof stringapproximately and pull gently until spindle To the free end of the stringattacha light springbalance to the cornmences turn, continuing apply a steadyloadjust sufficientto maintain to on in spindle motion and notingthe steadyload registered the balance. reading the spring balance shouldbe Using 280 mm (10 in) chuck, a Example: (3/3%lbs). 1.36kg/1.59k9 BEAR ING JUS TME NT AD cover. Femoveend drive guardand rearbearing nut, Fig. 2. With the pin-keyprovided adjustthe adjusting lockingscrewin the bearing ,Release load, Fig. 3. As overtightening will rotationto increase bearing nut as required clockwise it that be impairthe life of the bearings is recommended adjustment madein increments seriously After eachincremental adjustment, on not exceeding mm (1/8 in) measured the nut periphery. 3 described and the bearing load re-checked,-as above. the spindle shouldbe run for a few minutes

F
T ll I I I T L_
i{ =l
ure PartsOrderingProced
Ouote: MachineSerialNumber
which will be found stamped into the front face of the bedways at the tailstock end

fr

! =l

Referto the appropriate assembly and

Ouote: IndividualPart Numberstaken direct from the lllustrations

I t-e

NOTE: Quantity used(whenotherthan onel is givenin a circlefollowing Part the Numberitself. Wherepart numberschangewith machinebed lengththen the modelnumberis given,vis. or Standard/Proprietary {i.e.itemswhich can be purchased Parts from localEngineering suppliers) may be identifiedby the "bracketed" lettercode includedin the PartNumber, and reference the appendixat the end of this manualwill providea full description to of suchitems.

I -l
-l

J
-]

-l
31

PartsSection

Gontents List
701.1 .2 7A1 701.3 702.1 702.2 7A23 702,4 7925 703.1 703.2 703.3 704.1 7U.2 704.3 704.4 7A4.5 705.1 705.2 706 7O7 708 710 Bedandcabinet Brake and ClutchLinkage PumP Lubrication Main Casting Headstock shafts) Spindle and Gearing(common Headstock Clutchand Gearing Headstock (withoutclutch) Headstock Gearing GearShiftingMechanism GearBox Casting GearBox Gearing GearBox GearShifting Apron Apron Gearing Apron Gears Apron Pump Dial Threadlndicator Saddle Slides Shafts,rackand bracket Tailstock Chargewheels Swing Frame Equipment Standard

lo 3@
*,

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bd

I =

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o o
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5
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(o x CT'

c? r ( o l cc o o t

2
=
@

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t e,.1, -\ \-/ \-/ e or r = ii

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fi'

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> = to .u l
sflJ)G)n

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2 =
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701.1

33

401.028
401.O24

M6 (FNl )

701.O22
(FN 1}

(FS)@

701.034

MG x 25 l FH l Ir/tsx 35 (FH)
7 fi

(FL) -Mto M 6 x 4 0 ( FYl Y.

WO
(B J}

401.025 4 0 1. 0 1 5 401.018 741.A23 1 O( D N I M Gx 1 2 ( FS) s l25 ( HC)

(FN }

7 0 1 . 32 o

b.S
( M H19125H P )

1100 111 5 ( U SA) 701.035 M 8 x 3 0 ( FH )

N o.4 U N F xY o" (F R IT 1101 ME TR IC 11O2 E N GLIS H 1116 E N GLIS H (US A }

sPA112o(ctutcnlricf @
U-T-A/l3 x 2850mm (clutchless m/c)

ttlt
////

M6 x 1O ( F X W )

M6 xO (FXwl It-t84 T]

401.O27 1 3605301 l 36050105 }) ENOTS 36050005 J NU-T-Z x 825mm l10 (BRAMMER)

Ml2 x 7 O ( F H)

M10x3 5( F H }

M8 (FN) (?) -'- 'J-' \-/

l.

@
M lO x 4 0 ( F Y l

x 16 :Itvta *va H i F X d ) la
'BEP

(F L)

o;*
4 01 .01

S'-[
M 10 x 40 ( FYl)

.o24
Mlo

^.,.7o1 lV /Mlo (FL)

o@
Clu tch m /c Clutchlessm/c Clu tch m /c Clu tch le ssm /c 7 0 1 .0 1 5 ( D100L, D l 12M, -50H 2) 7 0 1 .0 1 6 ( L 2 13T - 60H z) 7 0 1 .0 1 7 ( L 1 84T - 6OH zl 7 0 1 .0 3 6 ( DlOOL, D l 12M - 60H zl

M6 x 12 lFXwl@
Dl12M Dl 10L L213T Ll84T 5 0 H z o r 6 OHz S O H z o r 6 OHz 6OHz 60Hz

P@ I

B x 7 x 4 O( K R ) [ D l l z M l D l O O L l 5 1 1 6 " x 5 1 1 6 " x 2 . 3 1 8 "( K S ) [ L 2 1 3 T l Y o "x T e " x I T t " ( K S ) [ L 1 8 4 T ]

701.2

)
1 I

I I

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6nne x7 (sM)
$12x1(cEl 3132"xE 3/8" (K W} 401.041 KW }

I I I I

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M6 x 10 (FXw)

-l
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E<

!
6 tzt37 x 12 lBBl) 0 37 x 1.5(CE) 701.018 1 0 - 2 4 U N C x V . " {F Y } @

70 1.0 14

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36050008(Enots) 36050108(Enotsl 36050422lEnots)

5116" U N C (FN l l 10 x 24 U N C x 1% (FY l

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x 9l tt6" x 11116" Yr" lLBl

-]

701.O21

--J
-j -"J
35
L--

.3 701

itls x 45 (FY) @

%,, BSP ( F P}

702.@2

702.003 M6 x 25 (FSl

AsnB" x 3Yt"(LTPIO 36Om5211 36050l07l 36osooo1 ENors

Coppar Tube M12 x 1 2 (FXWI

f r z x osJ

@
%,, BSPT f,/B x lO (FXwl Clutchle$ mlc 16 Nylon Tube

ir6 x 10 (FSl

(st.e x 2. 4 ( RM l

{rvt@

57.6 x2.4 ( RM I

$'
\

p a rvyton Tube'
CLUTCHLESS M/C ONLY

t sodsct t )' 34015602 I 36054002I 36060105 fe 36osoo05| 1 3605301 I 34021805 J Ml 2 x 3 5 tF Y IO

1104/ M4 x 10 (FSl SS

\ tlos (clutchless

\rv^ \rA

m/cl

7oz.o7o#0
426.txz.4(RMj 1%,,oL
11 0 3 1 11 4 ( U S Ao n l y ! 110e I m/c 1123(USA onlY))ctutchless

702.1

-i
)
6 z s x ( s z x 15 (BB l
i

6x6x18(KS) 702.026
45 x 1.75 (C E )

6 q o x 1. 57
6x 6x 18 ( KS) 702.028 ( c E2l 702.027

f, sz x 1.5(cE )
702.O2s 702.O24
197

6zs x{sz

x 15 (BB)

"J

6 qt .6 x 2.4 (RM ) 702.031

951.5xF35.sx0.6(DS)@
0 a t . 6 x 2 .4 ( R M )

)
402.O20
257 S S T 6x6

702.030

4
.J

M6 x 12 IFY)

307
407

ikfi zoLo3s
/ /

M8 x 12 IFR ) (D S l - x 0.6

702.O29 702.O32

702.A34

6zsx 1. 2 ( C E ) \
702.O87 M G x 2 5 l F Y l@

6sz x 1E
(B 83}

Q25x

9sr.sril 3s.s /i/ E

9 2 5 x 1 .2 {C E) 6 s q . o x 2 .4 ( R MI 7A2.036

0zs x952 x

1 5 (B B )-

402.A52 I

702.086
I I

130070/ 130 1 2 0 C (GAMET} 702.051

0 qo x 1.57 (cE2)

702.O40

)
300
I

.l

@
M5 x 2 5 (FYl 702.O8 7O2.OM n).oqs 7O2.O43 702.O42 0 29 x2.4 (RM l M6 x 1 2 lFYl 4A2.020 M6 x 1 6 (FYl@

./

0go xl sqx2a (D U t@ 702.O52

402.061 0 go x 1.b(cE) 402.061 1400851140140C (GAMET} 702.053 30 x 1.5(CE) 702.O54 M6 x 35 (FY)@

@
zoC.oar @

-a
I

d ga x d so:

402'061

x 7 (sMt )HilS.\

./
0 go x 6s 4 ' iio (bu) @
702.056 402.069 30 557 1. 5 ( C E )

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-/

702.2
37
-..------

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_ _ 1 _ ___

*._.

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,,,.._

0 sox$sz xt ( s M l 0 2 5 x 6 g z x 1 7 (BB )
702.O94

M 6 x to (F Y ) /

8 x9 * 6?2
(KW)

702.006 62sx052x15 d s o x f,s s x 1 3 (B 83)@ 702.4O7 r0sz x 15 ( B B 3 ) | 7 0 2 . 0 1 0 ilst.s *d3s.sxo.6(Ds)@ 0zs 702.0O5

@
6zs x1.2( cEl
M8 x 12 IF R )

D001H2m7 3 x 14 (H T PI J

702.412

6 4 7 . 6 x z .4 ( R M )

M8 x 25 (FH)

702.OO8 6 q.6 x2.4 (RM) M 6 x 1 2 (FY) 402.420

M6x to (FYI O
702.009

x6az 6zs irLi

702.013

M6 x 1 2 IFY)

197

247 35T 702.085 8 x 9 x 0 Z Z ( K WI

9 702. 01 7A2.O17 702.018

x 6st.sx 0 3s.5 0.6 (DS)

M8 x25 lFHl D001H2097 d g *1 4 ( H T P )

7c2.3

F ir F F lr I I
[{

:t t-

7V2.O12

I t ll
I
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7 02 .01 1 702.061 H2097 DO01 x 1 4 (HTPI fl s 702.o17 702.o18 702.019

i gox$aoxt

(SMl

ir6 x 16 (FYl

6zs x$sz x 15 (B B )@
4O2.O52\ 7O2.O23 8 x 9 x 6 ZZ( KWl

F Y
tM B x 2 5 (FHl 702.008

1H2w-7 M8 x 25 lFHl

247 357 702.085

B x 9 * (z z (Kw l

/ st.s * l3s.s x 0.6 (Dsl

l s^ 1 4 ( H TPI 702.OO9

.J

La
L. .J

702.4

Fr

M6 x 10 (FX w )

\
6 tg.6 x 2 .4 (RM)
6 t g . 1 x 1 .6 ( RM ) ' , F 3 x 1 0 ( HT PI

7o2o.s

b! E'

7 02.O78

\ \

929. 6 x 2. 4 ( RM )

702.O75
4 7 02 .O7

8S 3673 .2.120MS (CR )

702.080

0 to x t (C E I
402.088 702.o77
-a\

lr

702.O76

402.111

N o.4 U N F x yo"l Fq)

M6 x 16 tFV )

402.O7 6g x 1 ( c E) 702.060
1 1 .1 x 1 .6 (R M)

@
403.053

702.090

%
\
M8 x 16 (FR IS S 702.068

f,r+ xt(cE l O ( c E) 402.112

402.098 702.065 M8 x 25 IFY)

@
,._
sP 996.M12 M6 x 16 (FS) 402.111

6t 2xt(cE)

7A2.063

T WA 1 4 2 7( I N A }
AS 1226 (I N A }

702.461

hl-

sc 428

d e tsst
d e lwNt
702.06 702.066
MB (FN 1}

6zzx1.2

tdto"t

(cE )@

702.062 @

702.5

9s
IF

fi,

F fo

o a; o
F

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: x 5 (Y
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x t0

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=
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a

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703.1

6z ot qt x l4 ( BB) 1 703.O22 703.02 x 6 tt 14 7 1 4 (BB)

925 x28 x 30 (DU) 703.020

P 2 5 t 4 7 x 12 (B B ) 6 x 9 x 9 2 2 ( C W) 703.018

703.019

1 403.01 M5 x 20 lFXwl
M 5 (F N }

403.U7 6at.b x3 (RM) 167 237

( nM ) l q t.b x 3

(cE) zoi.ozg 6za x1.2

6 zs.4x 1.06(cR2)

703.O17 703.038 6t2x014x15 (D U l

6ts * 6sz x9 (B B )
61905 INA 703.035 703.006

oos ?ol "'r* "'T"/ I \ |

277 247 207

16T. 7 0 3 . 0 0 7 7 0 3 . 0 1 0 7 0 3. o 1 2

B R 32 ( IN A }

703.016

Mbx 20 (FY l @ ilz? xg25 x25 (DUl

703.034

tl Bx 1. z ( c E )
197 427

24r Et

217

0 tz *fi t4 x 1s (Du)

703.008 703.004

703.003

703.037 D 0 0 1 H 2 08 1

zos.brr l M4x4(FX w )
4 703.01

fr'tg* 1.e(CeL

ios.ors @
v25A (SF) 9 2 5 x p 2 8 x 30 ( D U ) 703.031

7 0 3 . 0 2 6 6 x 9 x 6 Z Z ( K W) ( BBl 703.A25 917 x 047 x 14 703.030 to3.o28 703.O27 | 703.029

f,tsx t ( c E ) 403.037 M5 x 20 IFY) O

gZSx047

x1 2 ( BB)

g 25..4x I .O6(CRz)

g 10 x 30 (HrP) @
M 8 x 2A ( FY) M 8 x 40 ( FY)

c @

703.001

703.O24

703.2

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wsPee6Ml2

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tr tr o L

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Accessory Contents List

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56 57 60 61 62 63 64 65 66 67 68 69 71 72 73

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FX FXd FXd1 FXc FXw FY FY l FV FS FU FP FPS FO FT FI FR FE

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Width X ThicknessX Length Width X Height X Diameter

KS KR KW Circlips

Key Square Parallel KeY Parallel Rectangular Woodruff Key

CE cE1 cE2 CB CR cR 1 cR 2
PlainBearings

Circlip:DIN 471 External Round Section Circlip InvertedRetainer(Truarc) fnternalCirclip:DIN 472 RadialFitting Circlip. DIN 6799 Clip (Springfix) RadialRetaining RadialFitting Circlip 85367313

DlN. Ref. Nom Shaft @ and Thickness N om. S haft @ ,W i re@ t, l, t,

DlN. Ref. Nom Bore and Thickness DIN Ref. Nom @ and Thicknes: Nom shaft @

DU DX LB

CompositeBearingBush 'Glacier' Sintered Bronze Bush

Nom Bore. O.D. and Length Nom Bore O.D. and Length

Ball S RollerBearings

BB BB1 B82 B83 BBT RB

Std. Ball Bearing Std. Ball Bearingwith Shieldor Sealone side Std. Ball Bearingwith Shieldor Seal both sides Std. Ball Bearingwith SnaP Ring Angular Contact Ball Bearing RollerBearing Cylindrical

Nom Bore Outside @and Leng

For NeedleRollerBrgs, NeedleThrust Races Ball Thrust Brgs. and Taper RoflerBearingsManufactuersName is Ouoted as Letter Code - vis.

ilNA.) (SKF)

(TORRINGTON} or (GAMET)

Part No. Manufacturers Ouoted

75

'tsracketed' Code L"snnter

\=fl1q -' -U ' U

Component

C onventi onal D escri pti on Gi ven

S l*l

O S t anCar d i l Se a l \ Rr ngS e a l (F O R SH ED A) S t andar d' O ' R i n g S e a l ' Nu- Lip Ri n g ' ( P i o n e e r)

N om S haft A O. D . and W i dth P Manufacturers an N o. A Internal of R i ng, and S ecti on@ Pan No. Manufacturers

= ldl

EW

L"/brnilCattonEquipment

CFit OllrlI CS

ConcaveOil Nipple:Drive in Type Threaded Type Oif Sigf,, Cfrs Oil LevelGlass Oil Wick Name is quoted as Manufacturers

N om H ol e @ Thread details
b

Nom Outside @
tt ,,

osn
OW

Nom A X Length

#-

Fcr Compressionand other Pipe Fitting [-ener Code vis.

( E l - J o T s. ) o n(T E C AL EM IT)
ltems Milscellaneous

Part Number Manufacturers Ouoted

Thread Details N om O
I

BJ SB FK HP HC PP WRS EB OW CT NT1 NT2 NT3 NT4

BallJoint Steel Ball HexagonWrench Key P . V . C. Ho s e Hose Clip PlasticPlug StandardSpanner Eye Bolt Oil wick Coppertube Nylon Tube Natural Nylon Tube Blue Nylon Tube Green Nylon Tube Red

Nom width acrossflats N om B oreand O.D . Max. H ose O Man ufacturersPart N umber Std. Bolt sizeand width acrossflats Threaddetails Nom A X Length Nom outsid A e Nom Bore
tt ,l ,, , t

r_

76

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6S

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d-0

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lnH 4Fl

Izrr

____J

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EWD7U 415V 3l 1 1 0 VC c (5.5KwI

KEY AND COM PONENT L IST

MANUFACTURER TYPE
PANEL COM PONENT S 10 1 K1 M 1F2 1F1 M a in s Disco n n e ctSwitch ( lso la to r ) K raus & N ai mer Pl-25 H EA.24 R H 18-10M HRC Type 25 Amp 415V P ri mary w i th 1 10V Secondary at 1l OV A HRC Type 2 amp w H 50-100R FA ZG-IA 8120 4 C A P H E -A l O 2a 2b H E -A 10 1a R H 12l O.16 HRC Type 2 Amp MK6/4 2 ott MK 3/12

Ma in Contactor Yaskawa Ove r lo a d Re la y ( M a in motor) Yaskawa Fuse Carrier & base (Main motor) F u se lin k ( 2 S Am p ) Control Circu it Transformer

1T

4F1 1R 4F2 1 G&lC 1 Kl & 1K2 2 K1 M 2F2 2F1 1X 2X

F u se Ca r r ie r /Ba se F use l i nk & ( T r a n sfo r m e rp r im a r y ) Resistor Block Sin g le Po le Cir cu it Br eakeruni t Rectif ierlCapacitor assy Co n tr o l Re la y Br a ke

Farnel l s K l ockner Moel l er Yaskawa

Coolant Pump Contactor Yaskawa Overload Retay (coolant pump) yaskawa F u se Ca r r ie r & Ba se( C ool ant pump) F u se L in k 2 Am p Eq u ip m e n t T e r m in a l B l ock K l i ppon Co n tr o l T e r m in a l Blo ck K l i ppon F la sh e rUn it ( Br a ke Button) M a ch in e L ig h tin g T r a n sformer

3T 3K1M 3F2 3Fi

Copying Pump Contactor Overload Retay (copying pumpl Fuse Carrier & Base (copying pumpl F u se L in k

Yaskawa Yaskawa

415V P ri mary w i th Secondary voltages SOV at 60VA or 2OV at 40VA H E A -10-1a R H l 2-1 .2M H R C Type 4 Amp

M ACHI NE M O UNTED M PON E N T S CO 1M 1Y 1S 2S 3S&1H 4S&2H 5S 65& 6aS 10s 1E

M a in M o to r Br a ke Un it Emergency Stop Pushbutton Stop Pushbutton (main motor) Start Pushbutton (main motor) Brake ReleasePushbutton Clutch Micro Switch Double Pushbutton (coolant PumP) Guard Interlock Switch Machine Light Unit Bulb 50V0W or 2SV40W Bayonet Cap Fitting Copying Pump Motor Coolant Pump Motor Double Pushbutton Power Chuck Pushbutton (openl Power Chuck Pushbutton Power Chuck Power pack Unit G.E .C . Matri x Yoshida Yahida Yoshida Yoshida Telemecanigue Yoshida Burgess EDL

)(
K
)c

Dl12M 5.5KW ( 7 . 5H P I 1 s o o R P M 1E845-1 2 S M BP R O I S B BD R O I SFB.DIDGO 1 SFB.DODW O/F 1 ACM-A1022 SFB.DGR1l v301 Tl.LLST

tt

3M 2tll 75 &7aS 8S 9S 6( A)

Brook MG Electrics Yoshida Yoshida Yoshida See Wiring Diagram

T I

* *

50Hz Supply ol br m/c with clutchl

.i

v M F 5 3 4 1F 0 . 3 7 K W 15OO RPM AO312 S F E D G R ll S B B . D Bl SBB-D811

* When fitted

Wi ring Diagram

6S

es

'L

tF2

u 2F2 {t
2Kl|l

ItF? trt tnH

ffl

txff] ,FI

ln

K E Y AND COM PONENT L IST R EF IT EM

MANUFACTURER TYPE

P ANEL COM PONENT S 1O l Kl M Mains D isconnectSwitch ( lso la to r l M a in Co n ta cto r

& Kraus Naimer

Yaskawa

P1-25
H E A -24 (110V )

1F2

>

'l Fl 'fT 4F1 4F2

Relay- 380V Overload Relay'220V Overload Fuses 380V Fuses 220V control Circuit Transformer

Yaskawa Yaskawa KlocknerMoeller KlocknerMoeller KlocknerMoeller KlocknerMoeller

(Transformer Primaryl Fuses SinglePoleCircuit Breaker Unit Assy Rectifier/capacitor lG&lC lR Resistor Block 1K1/1K2 ControlRelay(Brake) 2K1M Contactor{coolantpump) Relav- 38OV Overload 2F2 Relay-220V Overload (coolantpump) Fuses 2F1 Equipment TerminalBlock lX 2X Control TerminalBlock Flasher Unit 3T 3K1M gF2 3Fl M/C Light Transformer Contactorlcopyingpump) Ralay- 380V Overload Relay- 220V Overload Fuses 380V Fuses'220V

RH18-10M RH18-20M S27 Form 'p'25A S33 Form 'p' 35A 22ol380v primarywith @ 110V secondary 1 1ovA 527-1 Form'p'2A FAZG-IA B1204CAP WH50-100R 2a2b HE-A10 HE-A10 la RH12 - 0'16 RH12 -0'26 527-1 Form 'p' 2A MK6/4 2 oft MK3l12 primarvwith 22O|3SOV voltagesof secondarY 50v@60vA&25V@40VA HEA-10'1a RH12/1.2M RH12|2.2M 527-1Form'p'4A 527-1 Form 'p' 64

Farnells Yaskawa Yaskawa Yaskawa Yaskawa KlocknerMoellar Klippon Ktippon

Yaskawa Yaskawa Yaskawa Moeller Klockner KlocknerMoeller

MACHINEMOUNTEDCOMPONENTS lM lY 15 25 3S/1H 4Sl2H 5S 5S/6aS lOS lE BULB MainMotor BrakeUnit Stop (P/Buttonl Emergency Stop PurhbuttonlMain Motor) Start Pushbutton(MainMotorl P/Button BrakeRelease Clutch Micro Switch DoublePushbutton(coolant pumPl Guard Interlock Switch Light Unit Machine BayonetCap Fitting GEC Matrix Yoshida Yoshida Yoshida Yoshida Telemecanique Yoshida Burgess E.D.L. D112M5.5KW(7'4HPl RPM 15OO lEB45-12 SMB-PROI SBB-DROI SFB'D1DG10 lO/F SFB-DODW ACM-A1022 SFB-DGRI1 V3Ol Tl-LLS5T 50V60W or 25v4ow vM5341 F 0.37KW 1500 RPM AO3/2 SFB-DGRI1

CopyingPumpMotor 3M CoolantPump Motor 2M 7S/7aS DoublePushbutton(copying pump) PowerChuckP/Button (openl 85 PowarChuck P/Button {closadl 95 PowerChuck Power PackUnit 65
* When fitted

Erook M.G. Electrics Yoshida

SBB-DBI1 Yoshida SBB-D8l1 Yoshida SeeWiring DiagramEWD

MARKET EWD702.1 EUROPEAN (110V CONTROL} SUPPLY SOHZ VOLT,3 PHASE, 22OIil8O (5.5KW MOTORM/C WITH CLUTCH}

Wi ring Diagram

tt;]'L?jtoL3- j{o

F- - - r {H t--

i -J I

r-1 -{ l--J

i:-H
}-l

: I I

2MCB

AM

^?.

C(

to ----an

---

-----i

r:eTEs-,.

t 1?-- -fi'
},--{-

- --. "o-+.lF--.:*:11--':ii-----,tl--aj-7rlvt-*{F----Jt

;l

Fol

l';

1PB (EMERgI rrcr 2L STOP) 3

2MCS (WHENFITTED) l r--.fliI

lLS (3IJARO}

I CAP' I REC

_:r +
t b .- .- a

IMB(SPTNDLE BRAKE)

FLASHER UNff

]fi

'EbKTil,.,

7Pg

8PB ADD thIK 22. IN MAIN @ilTROL CS

KEY & COi,PONENT LIST

REF IT EM

M A N U F A C T U R E R TYPE

P A NEL M OUNT ED COM PONENT S

ANT PUvIP

A|CS lM l MCB

irffRl

-/ \

CHTJCK PUttP

IT lFU sMCB 1 CAP 1 REC 2 REC 1 B&28 2M 2MCB

t
I

}rcEN N'MP r-t i\ IMTR I

:\- /
,l

Mains Disconnect Switch (with door interlock) Contactor {main motor} Circuit Breaker 230V 460V Control Circuit Transformer (with fusel Fuse (control circuitl Circuit Breaker (Tra nsformer l (Primaryl Capacitor/Rectif ier Assy Resistor Block Brake Relay Contactor {coofant pump} Circuit Breaker 230V (Coofant pumpl 46OV

K l ockner Moel l er Klockner Moeller Klockner Moeller Klockner Moeller

T2-VISVB.NA Dl LOA-M122 A (115V) N PKZM3-25/U-NA+H itl PKZM3-16/U-NA+Hitl 230146i0 Volt Primary1l SV Secondary l OOVA at PKZM1 .6 Form USA -1 B12a4 cAP wH50-100R DlLR.22NA(115V} D l L 0 0 M - 1 o N A (1 5 V ) 1 PKZM1O.4 Form USA +
N H l 1O P K ZM1.16 Form U S A + N H l 1O

Bussman Klockner Moeller Pratt Farnel l s Klockner Moeller Klockner Moeller Klockner Modler Kfockner Moeller K l i ppon K l i ppon K l ockner Moel l er K l ockner Moel l er K l ockner Moel l er

l TB 2TB 3M 3MCB

Terminal Block Terminal Btock (controt) Contactor (copying pump) Circuit Breaker 230V (Copying pumpl 4O0V

i
I

I I
fnuoron [.
!

Flasher Unit {brake button}

MK6/4 M K 3 / 1 2& M K 3 / 6 ( D l L O 0 M - 1 o N A11 5 V ) P K Z M l - 2 . 4 . F o r m S A+ U NH1 1O P K Z M l - 1 6 F o r mU S A + . NHl 10

MACHINE MOUNTEDCOMPONENTS
Main Motor Brake Unit Emergency Stop pushbutton Stop Pushbutton (main motor) Start Pushbutton (main motor) Brake RefeasePushbutton Doubfe Pushbutton (Coolant pumpl 1& 2LT Bulb (pushbuttonl 2LS Clutch Limit Switch tL s Limit Switch (gruardl 6&6APB Doubfe Pushbutton (Copying pumpl 2tvlTR Coolant Pump 3MTR Copying Pump ilfotor 4l\,lTR Power Chuck Pump Motor 7&8PB Pushbutton (porver chuck l 4M Contrctor {pouvcr chuck } 4MCB Circuit Brssker 23OV (Power chuckl 4ffiV 2ttlCS Disconnect Switch {Power chuck}

I I
I

I
fo **** I

l MTR lMB lPB 2PB 3PB 4PB 5&5APB

Brook Matri x Yoshida Yosh ida Yosh ida Yosh ida Yoshida Yoshida Telemecanique Burgess Yoshida MG Electrics

L213T l7%HPl1800RPM tE845-12 SMB.PROl SBB.DROl SFB.DIDGO 1 SFB.DODW O/F 1 S F B . D G RIl 6.3V,0.15A ACM-A1022 v3cl1 S F B . D G RT l A03/2 S B B . D Bl
Moeller Moeller Moeller Moeller

P I h.eitT
t
t
I
I I

PUn'rP
i ,l t I' I i

I l
lc=n R h,rP(wrN
I r I I
I

I I
t
I

Yoshida Klockner Klockner Klockner Klockner

lrxs a&23

Fr

"When fitted

EWD 710.1 USA MARKET 2301460 VOLT 3PH 6OHZSUPPLY (115VCONTROLI 7'K HP MOTORMIC WITH CLUTCH

Wiring Diagram

it

tl z

.-

rt

T.S.Harrtson &Sons Ltd.

Union Street, Heckmondwike,Yorkshire,England,WFlO 0HN Tef ephone: 403751 Telegrams: 0924 /6 Harrison, Heckmondwike Telex55217 : 0924-N9391/6 lllustrated specified or datais not binding detail.Thenanufacturers in rserve the right to nodify dxign, specification pnce,:wrlhwt 0ttce. and n

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