Anx B Specification Dovra-2-2013
Anx B Specification Dovra-2-2013
Anx B Specification Dovra-2-2013
Dovra 2-2013
:
:
Content
PARAGRAPH No
A
1-3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20.1
20.2
20.3
20.4
20.5
20.6
20.7
20.8
20.9
21
22
23
24
25
26
27
28
29
29.1
30
31
3
SUBJECT
introduction
General description
Main dimensions
stability
Ambient conditions
regulations
Classification
approval
Documents
warranty
Delivery
Workmanship and quality of materials
Hull construction
Main scantlings
Tanks configuration
Fuel oil tanks
Fresh water tank
Oily water system & tanks
Deck & deck equipment
cranes
capstan
Towing winch
Lashing arrangement
anchors
Rolling drum (roller)
Accommodation & storage containers
Mooring lines
hatches
Manholes
Stairs , ladders &diver's ladder
Air gratings
Air duct covers
inspection
Rubber fenders
Bollards
mast
Barge particulars
Draft marks
Equipment &system name pates
Engine room
PAGE
5
5
5
6
6
6
7
7
7
8
8
8
8
8
9
9
9
9
9
10
10
10
10
11
11
11
11
11
12
12
12
12
12
12
12
12
12
13
13
13
32
33
34
PARAGRAPH No
35
36
37
38
39
40
41
42
43
44
45
45.2
45.3
45.4
45.5
45.6
45.7
45.8
46
47
48
48.2
49
50
51
52
53
54
55
Appendix A
Appendix B
Appendix C
Appendix C1
Appendix D
alarms
Emergency stop
Hydraulic piping
SUBJECT
floors
pumps
Bilge system
Firefighting and deck wash
Fuel oil system
Fresh water system
Cooling water system
Exhaust system
Hydraulic system
Sewage and sanitary arrangements
Electric installation
Diesel generator &380V AC system
batteries
Batteries charging
Shore power & external generator
connection
Cables and wires
Switchboard/distribution panels
lighting
Air compressor
Utility box/ pillars
paint
Table of painting specification
Cathodic protection
ventilation
Lifesaving equipment
VHF
megaphone
Spare parts, tools and inventory
Test and trails
nomenclature
Accommodation container
Storage container
Accommodation container drawing
Storage container drawing
2 divers lifting cage
13
14
14
PAGE
14
14
14
15
15
15
15
16
17
17
17
17
18
18
18
19
19
20
20
20
21
22
23
23
23
23
23
24
24
25
26
27
28
30
31
32
33
A. INTRODUCTION
This technical specification is intended to cover in sufficient detail the
requirements for the construction and supply of an Oil Pollution Treatment
& Work , Steel Hull working barge for the Israeli Electric
Corporation(hereinafter "IEC" or the "Owner").
Participating parties/shipyards/suppliers are invited to offer a proven design
of such a barge and to provide a full and complete specification to IEC, in
order to be qualified for the Tender.
All details of this specification should be regarded as basic and obligating
guidelines for the full and complete technical specification of a proven
design barge offered by the participants in this bid.
All illustraions and drawings are for reference purposes only.
The printed final specification will form an integral part of the
building/purchase contract signed by the owner and builder/supplier.
IEC has the right at all times to supervise the building/outfitting/preparation
of the barge to be supplied, by his representatives (or others nominated by
him).
GENERAL DESCRIPTION
1. The barge is intended for service as a costal work/diving and anti pollution platform for IEC's Marine Department on the east coast of the
Mediterranean Sea.
2. The barge will be towed by a small tug/working boat.
3. The main tasks are:
a. Carrying anti-pollution equipment , deployment & retrieving that
equipment.
b. Divers platform for underwater maintenance and repairs.
c. Maintenance of mooring equipment such as, chains, anchors &
hoses.
d. Maintenance of mooring bouys, (lifting and pulling bouys) in water and on
board the barge.
e. Receipt of 100 cubic meters of oily water into holding tanks on board the
barge .
4. Main dimentions:
Length - over all (LOA): ABT 20-24 meter.
Length water line (lwl):ABT 16-19 meter.
Beam (BOA)
: ABT 8.5 meter
Draft max (full loaded) :ABT 1.8- 2 meter
Free board:
ABT 1.5- 1.1 meter.
Oily water tanks : ABT 4X25 cubic meters (no less than a total of 100
cubic meters)
Fresh water tank: 1X5 cubic meters
Engine oil tank: 1X 200 litres
5
8. CLASSIFICATION
The Barge shall comply with a classification society's Rules and
Regulations, or its equivalent where applicable. The barge shall also
comply with the Israeli MOT (Ministry Of Transportation) regulations.
The barge should be able to obtain Class:
Specified Coastal Waters or Route Service LMC (without cross)
Service along a coast or between two or more ports, the geographical
limits of which will be indicated in the Register Book, and for a distance
out to sea generally not exceeding 7 nautical miles.
The classification society will be chosen by IEC, and a supervision
contract will be signed between IEC and the classification society.
9. APPROVAL
The Owner or its representatives shall approve all main barge drawings,
in order to confirm conformity to the specification and contract.
All main purchased equipment, including machinery, shall be subject to
IEC approval prior to purchase.
Any substitution or change to equivalent equipment must get IEC
confirmation and approval.
As required, data and drawings shall be delivered for approval and
confirmation to the Israeli Ministry of Transport (IMOT), Marine
Engineering department, to the attention of:
Chief Naval Architect
Ministry of Transport
Administration of Shipping and Ports
15 Palyam Street. 31339 Haifa, Israel
10. DOCUMENTS
Following documents are required to be delivered to IEC with the barge
delivery:
a) Builders certificate to meet Lloyds Register of Shipping Rules and
Regulations
b) Class Specified Coastal Waters or Route Service LMC
c) Stability booklet and General Arrangement drawing (approved by
IMOT).
d) Safety plan drawing (Laminated).
e) Electrical, electronic and hydraulic Drawings
f) Cooling Water system drawing
g) Detailed Weight book
h) Inventory list including all shipyard orders and supplier's details
i) "As made" Drawings, Diagrams, Manufactures equipment manuals,
j) Operation and Maintenance manuals, list of agents for the equipment,
k) Spare parts manuals (according to the contract requirement).
All documents and drawings to be provided in four (4) duplicates.
And two (2) magnetic media (C.D.) or equal for I.S.L. drawings.
7
11. WARRANTY
See contract for Terms and Conditions.
ALL Warranty times are from the delivery date to the owner.
10.1 Steel work, hull, deck, 24 (twenty four) month builder's warranty at
the Owner's premises
10.2 Dry docking : a 24 month warranty dry -docking and repairs at
Owner's premises will be provided by the builder at his cost
10.3 Machinery : (main engines, generator, pumps, crane, winch,
etc.) - 24 months.
10.4 Electric main switchboard 24 months.
10.5 Electronic equipment- 24 months.
The builder will have the capability to repair and maintain the barge at
its regular location in Israel, and will supply all the necessary spare
parts and/or tooling required during the warranty period.
See also contract for Terms and Conditions.
12. DELIVERY
The barge will be delivered no later than 12 month from signing
order/Contract, to the Owner in Israel to "Eshkol" Power Station in
Ashdod. The Bidder or his representative has to arrange all the permits
and tests required by the Israel M.O.T.
13. WORKMANSHIP AND QUALITY OF MATERIALS
The workmanship of the hull and fittings throughout shall be of good
marine practice. Care shall be taken to ensure fair lines, smooth
surfaces and neat welding. All materials and equipment installed or
delivered with the barge shall be new and of good marine quality.
Hull steel plates to be approved by IEC representative according to
class standard.
14. Hull Construction.
Hull material to be of steel plates, frame and girders, certified by class.
Water tight bulkheads, to divide the hull into water tight compartments
to allow for damaged stability condition.
All scantlings and structural dimensions are IEC recommendation and
should comply with class Rules and Regulations.
15. Main Scantlings
Side shell
no less than
_8_mm.
Splash zone (50cm above water line and 50 cm under water line) will be
reinforced
no less than
12 mm steel plate.
Bottom plates
no less than
_10__mm.
Deck plating
no less than
_12__mm.
Bulkhead plates
no less than
_8__mm.
Stern plates
no less than
_8__mm.
Bow plates
no less then
_8__ mm
All frames and bulkheads (longtudinals & transverse) to be constructed
according to the class regulation of cargo tanks to pervent "free surface
effect " and maintain structural strength.
8
service.
Working ports on deck to be reinforced and protected for chain handling.
A horizontal "rolling drum" 600 mm in diameter to be installed in center of
"bow side" .
20.1 Cranes
20.1.1 1X 10 ton S.W.L Crane
Hydraulically operated marine grade crane to be installed on deck.
Cranes capacity to be10.00 tons to radius of 10 meters max.
radius: 20 meters.
Palfinger PTM 1200 or equivlant. Remotely controlled (two control
units) to be supplied.
Deck plating and structure under the crane pedestal and the
supporting structure, to be reinforced accordingly.
Crane should be of marine type equipped with steel rope winch.
Length of steel wire/rope no less then 50 meters.
20.1.2 1 X12 t/m foldable knuckle boom crane , Palfinger PK18500M or
equivalent to be installed on deck on the bow side of the barge
opposite the main crane.
Remotly controled (two control units to be supplied).
Deck plating and structure under the crane pedestal and the
supporting structure, to be reinforced accordingly.
Crane should be of marine type equipped with steel rope winch.
Length of steel wire/rope no less than 40 meters.
20.1.3 Each of the cranes to be supplied with its own hydraulic power
unit. Electric power will be supplied from main generator
20.2 Capstan .
Hydraulic Capstan of 5 ton pull (s.w.l) to be installed on starboard side
and foreword of the main Towing winch.
The capstan, winch and crane can be operated in parallel
20.3 Towing Winch. (Main Winch)
Electrical- Hydraulic marine top quality towing winch with 20 ton S.W.L
to be installed on deck in the longitudal center line of the barge at a
distance of 14 meters from the roller drum end . The winch drum will be
suitable for 1.5" steel wire with a length of 100 meters.
On the side of the winch will be an open drum for ropes of up to 10". The
open drum can be operated seperatly from the wire drum.
20.4 Lashing Arrangement.
20.4.1 Lashing pad eyes/ D rings with 5 ton S.W.L to be installed
(welded) on both sides of the deck. Distance between rings to be
ABT 1 meter.
20.4.2 D rings with 5 ton S.W.L to be installed on
deck,
Two (2) rows of rings, one on the starboard side and the other on
the port side of the barge center line.
10
Distance between the rows to the side of the barge - 2.5 meters.
Distance between rings (at the tow) - 1 meter.
The rings are to be fitted in a way that keeps the deck "flash"/
plain.
20.5 Anchors
Five (5) 150 Kg steel anchors to be provided, four (4) of the anchors to
be installed on the barge deck at four corners.
The anchors will be operated with 380 V AC electric winches, each one
with a 80 meter steel wire rope on a drum, the winch will be locally
operated by one man.
While under tow, the anchors will be secured to the barge sides in a way
that will not interfere with the towing and will enable fast operating of the
anchors if needed.
The fifth anchor will be a spare.
20.6 Rolling Drum.
A 2.5 meter long and 600 mm in diameter heavy duty steel rolling drum
to be installed on the bow side of the barge. The drum is intended for
handling anchor chains and bouys ,ends of the drum will be in "conical
shape" (larger at end sides) in order to center the chains and cables.
the strength of the drum should meet the winch capacity.
Main bearings to be greased via greasing nipples and pipes. Special
care for easy access from deck to the greasing nipples,
20.7 Accomodation & Storage Containers
Converted marine containers on the barge stern side.
20.7.1 Two (2) 20 f marine containers on board. The containers
will be lashed to the deck by standard marine "twislocks".
The containers will face each other.
The containers will be connected to an electric supply by marine type
connectors.
20.7.2 One (1) 20 f marine containers shall be converted for acommodation,
(see appendix C). Tthe interior of the container will be divided into:
living space with galley and mess /resting place and shower+toilet +
lockers.
20.7.3 one (1) 20 f marine container shall be converted for storage. (see
appendix C1)
20.8 Set Mooring Lines To be provided by Builder:
4 ropes 4" x 40 m
1 rope 4" x 200 m
1 anchor rope x 200 m
1 towing line 8" X100 m
20.9 Hatches
All hatch covers to be watertight by means of gaskets.
All hinges to be adjustable and provided with grease nipples.
11
21. Manholes
All tanks to be accessible for inspection, service and cleaning via
manholes.
Manholes to be closed by watertight plate covers, secured by bolts.
22. Stairs, Ladders ,Climbing steps & Diver's Ladder
All interior stairs to be made of stainless steel
Diver's detachable aluminum ladder to allow the diver (with all diving
Equipment) easy and safe climbing from the water to deck.
All ladders to have non-slip steps.
Tanks to be provided with stairs.
23. Air Gratings
Galvanized air gratings to be fitted in the inlet/outlet of engine room
ventilation ducts.
24. Air Duct Covers
For fire fighting purposes, steel covers or flaps are to be fitted to the air
gratings for engine room ventilation (on deck).
Covers to be closed manually.
25. Inspection
Welds to be checked occasionally as required by IEC and classification
society requirements.
Only approved and certified welders to carry out work on barges hull.
X-Ray tests of welds, to be carried out at least 10% by IEC
representative or surveyor.
26. Rubber Fenders.
Air craft tyres used/expired second hand (747 size 26" or 32") to be used
on both sides of the barge for fendering.
All fenders (tyres) to be secured to the hull by steel studs, shackles and
chain, the steel rings to be welded to the barge sides .
27. Bollards
Four (4) Steel welded double Bollards (bitts) are to be fitted on fore
corners of deck.
Four (4) steel welded Bollards are to be fitted amidship on both sides.
All Bollards to be made of 6 diameter pipe SCH.80.
28. Mast
5 meter high steel mast for navigation lights and antennas, to be fitted on
the aft of the barge.
The mast to be of a foldable type with locking arrangement.
29 Barge Particulars
The barge name shall apear in welded letters on the bow and the name of
the port of registration shall appear in welded letters on the stern.
A Company name or logo on sides to be fixed if required.
12
purposes.
Each compartment to be provided with a suction point and a strainer
in its lower most point, as per classification rule requirements.
Strainers to be easily accessible.
Each bilge suction and each separate pump suction, to have a nonreturn valve installed.
The manifold to be connected to the main bilge pumps through nonreturn bronze globe valves.
The bilge system to discharge overboard, via bronze overboard valve,
and to the deck wash hydrant.
Drainage for each fuel oil tank to be provided by means of globe valve and
a closing cap.
40. Fresh Water System
A stainless steel fresh water tank of 300 liter capacity. A hydrophore or
electric demand water pumps to be provided and installed in the engine
room.
Pump to provide water to a tap and a sink installed in the engine room.
Electric marine fresh water heater/boiler 120 liter to install in engine room.
Hot and cold fresh water to be supplied to deck/ accommodation
container.
Piping to be seamless galvanized steel or copper for small bore pipes.
Valves to be of bronze or brass.
Hose for deck washing to be provided.
41. Cooling Water System
Open circulating cooling water system to be provided for the diesel
engines.
The system to be adequate for tropical working conditions, i.e. sea water
temp 32c during summer time
Adequate sea water intake, to be installed on the bottom hull, with main
sea water valve and sea water filter, complying with class regulations.
The generator is provided with a closed cooling system which circulates
fresh cooling water via the heat exchange /coolers and an expansion tank.
Cooling water pump is driven by generator engine.
The cooling water pipes to be connected to the engines via flexible
couplings.
De-aeration plugs to be mounted at suitable points in the cooling water
system.
The fresh water cooling pump is a part of the engine spec.
The expansion tanks to have a gauge glass and low lever alarm as per
engine maker spec.
16
One (1) Shore power connection cable 25 meter in length with two
matching plugs to feed the AC. System while alongside docking
platform.
One (1) A.C. switch board\distribution panel. Equipped with all
accessories as to Class regulations.
45.3 Batteries
Two battery sets of 24 V DC each, to provide the full electric capacity for
the barge's command and control equipment, communication,
navigation and lights. Provision for backup interconnection between the
two sets of batteries to be provided.
The diesel engine of the generator to be started by a separate set of
batteries, while 24 V DC electric power to consumers throughout the
barge to be provided by the other set.
Provisions for backup interconnection between the battery sets to be
provided.
18
45.8 Lighting
Main lighting to be 220~ V AC. Secundery / emergency light to be
24 V DC
Lighting fixtures to be of marine approved type. With preference to LED
In engine room, fixtures to be of watertight neon/LED type and suitably
protected against mechanical damage. On open deck marine type
floodlights and working lights.
Two (2) X 24 V DC sockets to be provided in deck utility box .
All compartments to be properly lighted. in addition the following lights
to be installed:
On upper part of crane pedestal : Two 8 Watt LED (IP67), two (2) 500W
halogen floodlight.
All lamps outdoors must be water tight.
46.
Air Compressor
For pneumatic power supply, build-in engine room, to meet the following
details: 200 C.F.M rate ,10 Atm. Max. Pressure
One (1) outlet connection in engine room
Two (2) outlet connection on deck in utility box (one on each side of
the barge.
20
48. PAINT
48.1 General
All steel plates and profiles to be completely cleaned by sand blasting to
Swedish standard SA 2.
All foreign materials like dust, grease etc. to be removed before painting.
All painting works to be carried out with good workmanship according to
manufacturer's instructions and specifications.
All paint to be of TAMARIN supply or equivalent. Except the anti slip
coating on deck.
All primed surfaces to be thoroughly checked for bare spots before
applying additional coats.
The following painting schedule to be performed in general, unless
otherwise specified.
21
Thickness
(microns)
All locations primer
One layer of epoxy anti corrosive 50
and weldable primer
Under water
1
EP SOLEKOTE ALUMINUM
125
2
EP SOLEKOTE RED
125
3
EP UNUSEAL ZN
30
4
A/F T.F.A 1000 HS RED
80
5
A/F T.F.A 1000 HS PINK
80
6
A/F T.F.A 1000 HS RED
80
TOTAL
520
Above water line
1
EP SOLEKOTE ALUMINUM
125
including free board
2
EP SOLEKOTE RED
125
3
TAMAGLASS SUPER BLACK
40
4
TAMAGLASS SUPER BLACK
40
TOTAL
330
DECK
1
EP SOLEKOTE ALUMINUM
125
2
EP SOLEKOTE ALUMINUM
125
(SEE NOTE*)
3
ANTI-SLIP COATING AS 440G*
500+
TOTAL
750
Steel behind lining
1
TM COMPACT PRIMER RED
70
and ceiling
2
TM COMPACT PRIMER O.WHITE
70
TOTAL
140
Fresh water tanks
1
EP EA9 H.B. CREAM
100
2
EP EA9 GREY RAL 7035
100
3
EP EA9 H.B. CREAM
100
TOTAL
300
Engine room
1
TM COMPACT PRIMER RED
75
Compartment walls
2
TM COMPACT PRIMER O. WHITE
75
3
TAMARIN SUPER WHITE 101
40
4
TAMARIN SUPER WHITE 101
40
TOTAL
230
Engine room
1
EP SOLEKOTE ALUMINUM
125
below floor
2
EP SOLEKOTE GREY
125
TOTAL
250
After peak and Fore peak 1
EP AFRAPOXY SF GREY 7023
175
2
EP AFRAPOXY SF GREY 9002
175
TOTAL
350
Tanks inside
1
EP AFRAPOXY SF GREY 7023
175
(except oil tank)
2
EP AFRAPOXY SF GREY 9002
175
TOTAL
350
AMERICAN SAFETY ANTI-SLIP COATING ON DECK WILL APPLY
ACCORDINGLY TO MANUFACTURER INSTRUCTIONS. Where anti
slip coating does not apply two layers of TAMAGLASS SUPER green will
apply - each layer 200 microns.
22
Coat
No.
1
Type of paint
49 Cathodic Protection
Passive cathodic protection to be suitable for tropical conditions.
Zinc anodes to be fitted on the outside of the underwater hull section.
Zinc anodes to comply with USMIL 18001H or equivalent and to be
supplied by ISO-9002 approved supplier, POLIPODIO make or
equivalent.
Twinty (20) anodes, of 5 kg each, to be equally distributed along both sides
of the underwater hull.
Total Zinc anode weight to exceed 100 Kg.
50. Ventilation
Electrical "Forced" ventilation system with adequate volume to be fitted
and comply with class & IMOT regulations.
51. Life Saving Equipment
The safety appliances to be in accordance with the SOLAS standards
number and capacities of life saving and classification society rules and/or
national authorities (IMOT).
The following equipment to be supplied:
- Life buoys X 3 with self operating light and 30 meters line.
- life jackets for 12 persons to be supplied by builder. (" IMO 1" approved
type )
- Extended first aid equipment ("No 2" first aid rucksack)
- Pyrotechnic equipment (6 parashoot rocket. 12 hand flares 2 smoke
signals) As per I.M.O.T requirements.
52 . VHF Radio Telephone
A VHF radio telephone, with all international channels ( Europe) ,
complying with IMOT requirements, to be installed in the accommodation
container sitting area.
Antenna to be mounted on container roof or mast.
External speaker to be installed on the outer side of the container facing
the deck.
The speaker will have its own ON/OFF switch and volume control knob.
53. Megaphone/ Amplifier
Electric operated megaphone to be installed on accommodation
container.See container spec Appendix C .
23
TOOLS
54.4. A metal toolbox with draws, containing all general and specific tools for
on-board maintenance, to be provided and installed in engine room with
locking device.
Snap-on Metric plus Apprentice set # 2 ( 200 pieces), or its equivalent
INVENTORY
54.5. Complete Inventory List to be supplied.
54.5.1 All equipment "Order Forms" by builder to be supplied with delivery of
barge.
55. TESTS AND TRIALS
55.1 General
The barge will be tested by the yard before launching, in the presence of
the IEC representatives, as follows:
(a)
Water tightness test of hull and tanks.
(b)
Pressure tests on all piping and valves.
55.2 Delivery tests to include:
(a) All mechanical systems and safety devices.
(b) Test of all electric equipment and installation.
(c) Inclining test.
55.3
24
NOMENCLATURE
Class
BHD
BHP
IEC
FO
FW
IMOT
In,
Lit.
LRS
M, m
RPM
SHP
S.S.
SW
TBD
VDC
W
25
APPENDIX A:
1.1
26
APPENDIX: B
The builder will supply IEC with the following addition list of documents.
1.
Generator rating and particulars
2.
Water tight doors, one handle operated, LRS approved
3.
container lashing arrangement
4.
hydraulic crane particulars.
5.
hydraulic capstan particulars.
6.
Hydraulic winch system rating & particulars.
7.
Thermal insulation material (sample delivered to IEC)
8.
Acoustic insulation material (sample delivered to IEC)
9.
roller drum greasing system.
27
10.7
10.8
10.9
29
Appendix C1
.
3.
4.
5.
6.
7.
8.
9.
10.
11.
11.1
11.2
30
The storage container is intended to serve as a storage area on board the IEC
barge.
The container is to be fitted with heavy duty shelves (for 200 kg /square
meter) 3 rows (levels) of shelves along 3 sides of the container. Dimensions:
depth: 800 mm, high between levels: 760 mm. The shelf will be the marine
type with adequate stoppers, to prevent equipment from falling during rolling
Two (2) windows 500 X 500 mm aluminum frame. With security bars.
Three (3) florescent 2 X 36 w marine type lights with one switch.
Main door to be steel sealed 2050 X 1000 mm on the long side of the
container. (the storage Container is to face the accommodation container.)with
rain protection and locking arrangement.
The container to be connected to the barge electric system by a standard
marine type connector.
The electric system to be 220-250 v Hz 16 Amp.
Two (2) sets of electric sockets to be installed on the wall opposite to the shelf.
One (1) independent smoke/fire detector to be installed on the ceiling .
Two (2) 6kg CO2 fire extinguishers to be installed inside the container.
Paint:
External paint Tamaglass super/B.T.D or equivalent.
Internal paint Tamaglass super/B.T.D or equivalent
Complying with "0" spread of flame (BS1230 or equivalent).
31
32
33