Setting Time of Concrete
Setting Time of Concrete
Setting Time of Concrete
#5
SETTING TIME OF CONCRETE
The practical use of concrete as a construction material depends upon the fact that it is plastic in the freshly
mixed state and subsequently becomes hard, with considerable strength. This change in its physical properties
is due to the chemical reaction between cement and water, a process known as hydration. Hydration involves
chemical changes, not just a drying out of the material. Hydration is irreversible. The reaction is gradual; first
causing a stiffening of the concrete, and then development of strength, which continues for a very long time.
Under certain ideal conditions it is probable that the concrete to increase in strength indefinitely.
Air temperature, ground temperature and weather conditions all play major roles in the rate which cement
hydrates. The setting time of concrete decreases with a rise in temperature. At low temperatures setting time
is retarded. However, when concrete is being used in times of temperature extremes, i.e. colder weather or in
the middle of summer, several admixtures may be used in the concrete mix to aid in the placement of the final
product. These admixtures are Accelerators and Retarders.
ACCELERATORS
Accelerators have been designed to significantly boost the early
setting times and increase the early age strengths of concrete.
Setting times of non accelerated concrete are significantly slower as
temperatures get colder. This obviously affects finishing times. The
action of the accelerator counters this set retardation and shortens
setting times back to what is considered a normal set time.
16
14
Std
1%
2%
12
10
8
6
4
2
8 9 10 11 12 13 14 15 16 17 18 19 20
RETARDERS
Retarders are designed for use in areas where early setting of
concrete is not preferable, ie. high ambient temperatures, long travel
times between concrete plant and job site, large slow pours to
prevent formation of cold joints etc. The chemical composition of the
retarder is formulated to temporarily stop the action of hydration,
delaying the initial set of the concrete. This delay is proportional
to the dose of the retarder used. Once the effect of the retarder
wears off initial set will take place and hardening will develop at an
accelerated rate. The two graphs below demonstrate the effects of
accelerators and retarders on the setting time of concrete.
EFFECT OF ACCELERATORS ON
CONCRETE SETTING TIME
EFFECT OF RETARDERS ON
CONCRETE SETTING TIME
16
11
6
0.4
0.5
0.6
0.7
0.8
0.9
1.0