STATIC DESIGN CALCULATION TANK VALIDATION REPORT

Design Data
Design Code

Applicable Annex

API - 650, 12th Edn, March 2013,

Adendum1 Sept.2014, Errata1 July 2013, Erata2 December 2014.

Design internal Pressure

Pi

Vacuum Pressure (External)

Pe

Operating Pressure

C, E, P

0.00

kPa

0.00

mmWC

kPa

25.00

mmWC

0.24

Atmospheric

Design Temperature

Max.

85

Design Temperature

Min.

-3

Service

Ultra Low Sulphur Diesel

Product Specific Gravity

0.818

Design Specific Gravity

1.000

Corrosion Allowance
Shell
Plate
Annular Ring/Bottom/Bottom Sump
Roof

Design wind speed

CA

1.50

3.00

mm

1.50

mm

1.50

mm

Anchor Bolts

3.00

mm

Shell Nozzles Neck & Flanges

1.50

mm

Roof Nozzles Neck & Flanges

1.50

mm

Anchor Attachments
Removable Internals components

1.50

mm

(Total)

1.50

mm

(Total)

Non-Removable Internals components

1.50

mm

(Each exposed surface)

API 650

(3 Sec gust)

165.24

=
=

1.25

Table 8.31 (35.072-00-2.10-0001-E)

Importance factor

Km/hr

(uncorroded)

Shell Height
Type of Roof

Di

66.00

Ht

15.70

External Floating Roof

Material of Construction (MOC)

1st to 5th course
6th & 7th course

A573 Gr 70
A283 Gr C

Bottom Plate / Sump

A283 Gr C

Annular Plate

A573 Gr 70

Floating roof inner Rim

A573 Gr 70

Floating Roof

A283 Gr C

Curb Angle/Structurals

A 36

Wind Girder Plate

A283 Gr C

Nozzles Pipes/Neck
Internal Penetrating nozzles
External nozzles
Nozzle Flanges

Shel
l
Roof

(Total)

45.9

35.072-00-2.10-0001-E, API 650 Annex E

Dimensions

Shell Plate

kg/m
kg/m

Seismic Zone

Shell Plate

818.0
1000.0

34.00.01.30-P4049NRP-00-PV

Tank Inside Diameter

Density
Density

mm

Seismic Design Code

Site Class

@ 50C

Manhole Neck & Flanges & Cover

Wind Design Code

(5.2.1.b)

A 106 Gr B / A573 Gr 70
A 106 Gr B / A283 Gr C

m/sec

Internal

A105 / A573 Gr 70

External

A10
5
Shel
l
Roof

Manhole neck and cover

A573 Gr 70
A283 Gr C

External attachments / pads

A573 Gr 70/A283 Gr C

Internal attachments / pads

A573 Gr 70/A283 Gr C
(if required)

Anchor Bolt

A 36

Galvanized

Handrail pipe/F.R.Legs

A 53 Gr.B

Fittings

A234Gr.WPB

Studs/Nuts

A193Gr.B/A 194 Gr.2H

Nozzle Gaskets

Spiral Wound Graphite filled ,SS inner Ring,CS outer ring.

Manhole Gaskets

Flexible Graphite

Tank Sizing Calculation

Product service

Ultra Low Sulphur Diesel

Tank diameter

66.000

Low liquid level

LLL

2.000

41396

HW

12.100

m
m

HLL

14.100

HM

0.300

HHLL

14.400

Sloshing of liquid height due to seismic (Free board)

HFB

0.294

Required height for floating roof

HFR

0.620

Required height for foam dam

HFD

0.610

HR

15.624

15.700

Tank net working capacity

Required height for net working capacity
High liquid level

(upto bottom of deck)

Margin for high high liquid level

High High liquid level

Required total shell height

based on

HLL

Provided Tank Height

Gross Capacity

VG

(LLL + HW)
for shell
design
from seismic calculation
(from bottom of deck to
top of pontoon)

(HLL + HM)

(HLL + HFB + HFR + HFD)

D H

=1/4*3.141592*66*66*15.7

53712.74

Design height for shell

HHLL

HS

14.400

Design height for wind

HW

15.700

Design height for top wind girder

(HHLL + HFB)

H2

14.694

(Sec
5.9.6.1)

Shell Thickness Calculation

Shell is designed as per

Variable point
method,

Sec 5.6.4

Tank inside diameter

Di

66.000

Tank height

Hs

15.700

Corrosion Allowance of shell

CA

1.500

mm

Design Pressure

0.00

kPa

Design Specific Gravity

1.000

Hydrotest Specific Gravity

1.00

Minimum width of shell plate

1800

mm

Minimum plate width considered

2300

mm

14.40

Maximum Design Liquid Level

HdL

(Sec 5.6.1.2)

(Height upto Overflow nozzle or HHLL or as specified, whichever is higher)

Material Specification

A573 Gr 70

Minimum Yield Stress

Ys

290

MPa

(Table 5-2a)

Minimum Tensile Stress

Ts

485

MPa

(Table 5-2a)

Allowable Stress for Design Condition

Sd

=
=

Min (2/3 Ys, 2/5 Ts)

=
=

Min (3/4 Ys, 3/7 Ts)

Allowable Stress for Hydrostatic Condition

St

Material Specification

193.0

(Sec 5.6.2.1)

MPa

207.9

(Table 5-2a)
(Sec 5.6.2.2)

MPa

(Table 5-2a)

A283 Gr C

Minimum Yield Stress

Ys

205

MPa

(Table 5-2a)

Minimum Tensile Stress

Ts

380

MPa

(Table 5-2a)

Allowable Stress for Design Condition

Sd

=
=

Min (2/3 Ys, 2/5 Ts)

=
=

Min (3/4 Ys, 3/7 Ts)

Allowable Stress for Hydrostatic Condition

Required minimum thickness of Shell

Design Shell Thickness

St

136.7

(Sec 5.6.2.1)

MPa

153.8

(Table 5-2a)
(Sec 5.6.2.2)

MPa

(Table 5-2a)

greater of td and tt
td

4.9 x D x (H-0.3) x G

+ CA

(Sec 5.6.3.2)

Sd
Hydrostatic Test Shell Thickness

tt

4.9 x D x (H-0.3) x 1.02

(Sec 5.6.3.3)

St
Minimum required thickness as per Code

tmin

10.00

mm

Maximum permitted thickness as per Code

tmax

40.00

mm

A573 Gr 70

(Sec 4.2.2.g)

Maximum permitted thickness as per Code

tmax

25.00

mm

A283 Gr C

12.50

mm

(Sec 4.2.2.c)
34.51.01.33-P4049NRP
00-PV

Maximum allowable thickness for A 283 Gr C

(Sec 5.6.1.1)

Course # 1 (bottom course)

H' = H
H' = 14.4
H' = 14.4 m
tpd = ((4.9 * D * (H' - 0.3) * G) / (JE * Sd)) + CA
tpd = ((4.9 * 66.0 * (14.4 - 0.3) * 1) / (1 * 193)) + 1.5
tpd = 25.1266 mmVerification 1)
t1d = ((1.06 - (((0.0696 * D) / H') * SQRT(((H' * G) / (Sd))))) * ((4.9 * H' * D * G) / (Sd))) + CA
t1d = ((1.06 - (((0.0696 * 66.0) / 14.4) * SQRT(((14.4 * 1) / (193))))) * ((4.9 * 14.4 * 66.0 * 1) / (193))) + 1.5
t1d = 24.9746 mm

t1d = MIN(tpd , t1pd)

t1d = MIN(25.1266 , 24.9746)
t1d = 24.9746 mmVerification 2)
Hydrostatic Test
Ht' = H
Ht' = 14.4
Ht' = 14.4 m
tpt = (4.9 * D * (Ht' - 0.3) * Gt) / (JE * St)
tpt = (4.9 * 66.0 * (14.4 - 0.3) * 1) / (1 * 207.9)
tpt = 21.9333 mmVerification 3)
t1pt = (1.06 - (((0.0696 * D) / Ht') * SQRT(((Ht' * Gt) / (St))))) * ((4.9 * Ht' * D * Gt) / (St))
t1pt = (1.06 - (((0.0696 * 66.0) / 14.4) * SQRT(((14.4 * 1) / (207.9))))) * ((4.9 * 14.4 * 66.0 * 1) / (207.9))
t1pt = 21.8634 mmVerification 4)

t1t = MIN(tpt , t1pt)

t1t = MIN(21.9333 , 21.8634)
t1t = 21.8634 mm

Course # 2
H' = H
H' = 12.4
H' = 12.4 m
h = 2000 mm
tdx = tda+ CA
rd = h / (((D / 2) * (t1d - CA))^0.5)
rd = 2000.0 / (((66000.0 / 2) * (25 - 1.5))^0.5)
rd = 2.2711Verification 5)

Values used in calculations

Tria
l

tu
4.9D (H2-0.3) G /
Sd

x1

[K0.5(K-1)]/ (1+K1.5)

t1d / tu

x2

0.61(r tu)0.5 + 320CH

1000CH

x3
1.22(r
tu)0.5

4.9*66*(12.40.3)*1/193

23.5/20.27
534

1.159043^0.5*(1.1590431)/(1+1.159043^1.5)

0.61*(33000*20.27534
)^0.5+320*0.076174*1
2.4

1000*0.07
6174*12.4

t2a=tu=19.43546

23.5/19.43
546

1.20913^0.5*(1.20913-1)/
(1+1.20913^1.5)

0.61*(33000*19.43546
)^0.5+320*0.098714*1
2.4

1000*0.09
8714*12.4

19.30309

23.5/19.30
309

1.217422^0.5*(1.2174221)/(1+1.217422^1.5)

0.61*(33000*19.30309
)^0.5+320*0.102377*1
2.4

1000*0.10
2377*12.4

19.28153

23.5/19.28
153

1.218783^0.5*(1.2187831)/(1+1.218783^1.5)

0.61*(33000*19.28153
)^0.5+320*0.102976*1
2.4

1000*0.10
2976*12.4

19.2780

23.5/19.27
80

1.219006^0.5*(1.2190061)/(1+1.219006^1.5)

0.61*(33000*19.2780)
^0.5+320*0.103075*1
2.4

1000*0.10
3075*12.4

19.27742

23.5/19.27
742

1.219043^0.5*(
1.219043-1)/(1+
1.219043^1.5)

0.61*(33000*19.27742
)^0.5+320*0.103091*1
2.4

1000*0.10
3091*12.4

1.22*(3
3000*2
0.2753
4)^0.5
1.22*(3
3000*1
9.4354
6)^0.5
1.22*(3
3000*1
9.3030
9)^0.5
1.22*(3
3000*1
9.2815
3)^0.5
1.22*(3
3000*1
9.2780)
^0.5
1.22*(3
3000*1
9.2774
2)^0.5

x
min.
of
(x1,
x2,
x3)
801.2
243
880.2
193
893.0
876
895.2
2
895.5
6
895.5
6

t2a
4.9D(H-x/
1000)G/Sd
4.9*66*(12
.4-0.
8802193)*
1/193
4.9*66*(12
.40.8802193
)*1/193
4.9*66*(12
.4-0.
8930876)*
1/193
4.9*66*(12
.4-0.
8951925)*
1/193
4.9*66*(12
.40.8955408
)*1/193
4.9*66*(12
.40.8955969
)*1/193

Resulted final value calculated manually. Verification 6)

Trial

tu

4.9D (H2-0.3) G /
Sd

t1d / tu

20.27534

1.159043

0.076174

19.43546

1.20913

19.30309

1.217422

19.28153

5
6

[K0.5(K-1)]/
(1+K1.5)

x1
0.61(r tu)0.5 +
320CH

x2

x3

x
min. of
x3)

t2a

1000CH

1.22(r
tu)0.5

(x1, x2,

4.9D(H-x/
1000)G/Sd

801.2243

944.5576

997.9318

801.2243

19.43546

0.098714

880.2193

1224.054

977.0442

880.2193

19.30309

0.102377

893.0876

1269.475

973.7113

893.0876

19.28153

1.218783

0.102976

895.1925

1276.902

973.1674

895.1925

19.2780

19.2780

1.219006

0.103075

895.5408

1278.13

973.0783

895.5408

19.27742

19.27742

1.219043

0.103091

895.5969

1278.328

973.0637

895.5969

19.27733

t2d = tdx + ((t1d - tdx) * (2.1 - (rd / 1.25)))

t2d = 20.7733 + ((25 - 20.7733) * (2.1 - (2.2711 / 1.25)))
t2d = 21.96996 mmVerification 7)
Hydrostatic Test
Ht' = H=H2
Ht' = 12.4
Ht' = 12.4 m
rt = h / (((D / 2) * t1t)^0.5)
rt = 2000.0 / (((66000.0 / 2) * 21.8634)^0.5)
rt = 2.354584 Verification 8)

Resulted final value calculated manually. Verification 9)

NOTE: Value used in formulas are not shown as it is used as shown above. (Value of st = 207.9 MPA)

Trial

tu

4.9D (H2-0.3) /
St

t1t / tu

18.82222

1.161574

0.077329

787.5965

958.8851

961.5066

787.5965

18.06374

18.06374

1.210347

0.099253

864.8027

1230.736

941.9343

864.8027

17.94364

17.94364

1.218448

0.102829

877.425

1275.081

938.7978

877.425

17.92401

17.92401

1.219783

0.103417

879.4991

1282.366

938.2841

879.4991

17.92078

17.92078

1.220003

0.103513

879.8402

1283.564

938.1996

879.8402

17.92025

[K0.5(K-1)]/
(1+K1.5)

x1
0.61(r tu)0.5 +
320CH

x2
1000CH

x3

1.22(r
tu)0.5

min. of
x3)

t2a
(x1, x2,

4.9D(H-x/
1000)/St

t2t = ttx + ((t1t - ttx) * (2.1 - (rt / 1.25)))

t2t = 17.92025 + ((21.8634 - 17.92025) * (2.1 - (2.354584/ 1.25)))
t2t = 18.77328 mm Verification 10)
Required thickness for Shell course- 2
Provided thickness for Shell course-2

t2r=21.96996 mm
t2p=22.00
mm

greater of (t2d, t2t)

t2d = 21.96996 -1.5 = 20.46966 mm

Course # 3
H' = H
H' = 10.4
H' = 10.4 m
h = 2000 mm
t2d = 20.46966 mm
t2t = 18.77328 mm
Design Condition
Resulted final value calculated manually. Verification 11)
Trial

tu

4.9D (H3-0.3) G /
Sd

t2d / tu

16.92404

1.209502

0.098879

784.9355

1028.337

911.7354

784.9355

16.11146

16.11146

1.270503

0.125367

862.0117

1303.82

889.5785

862.0117

15.98231

15.98231

1.28077

0.129723

874.7197

1349.115

886.0058

874.7197

15.96101

15.96101

1.282479

0.130445

876.8272

1356.623

885.4153

876.8272

15.95748

15.95748

1.282763

0.130564

877.177

1357.87

885.3174

877.177

15.9569

15.9569

1.28281

0.130584

877.2351

1358.077

885.3011

877.2351

15.9568

[K0.5(K-1)]/
(1+K1.5)

Required thickness with corrosion allowance

x1
0.61(r tu)0.5 +
320CH

x2
1000CH

x3
1.22(r
tu)0.5

x
min. of
x3)

t3d
(x1, x2,

4.9D(H-x/
1000)G/Sd

t3d=15.9568+1.5 = 17.4568mm

Hydrostatic Test
Resulted final value calculated manually. Verification 12)
Trial

tu

4.9D (H3-0.3) /
St

t2t/tu

15.71111

1.194905

C
[K0.5(K-1)]/
(1+K1.5)
0.092384

x1
0.61(r tu)0.5 +
320CH
746.6827

x2

x3

1000CH

1.22(r.tu)0.5

960.7951

878.4565

x
min. of (x1, x2,
x3)
746.6827

t3t
4.9D(H-x/
1000)/St
15.01627

15.01627

1.250196

0.116666

817.6693

1213.324

858.8115

817.6693

14.90585

14.90585

1.259457

0.120649

829.3428

1254.746

855.648

829.3428

14.88769

14.88769

1.260994

0.121307

831.2729

1261.592

855.1267

831.2729

14.88469

14.88469

1.261248

0.121416

831.5923

1262.725

855.0404

831.5923

14.88419

Required test thickness for 3rd shell course

Required thickness for Shell course- 3
Provided thickness for Shell course-3

t3t = 14.88419 mm
t3r=17.4568 mm
t3p=17.50 mm

greater of (t3d, t3t)

T3d = 17.45686 -1.5 = 15.9568 mm (corroded)

Course # 4
H' = H
H' = 8.4
H' = 8.4 m
h = 2000 mm
T3d = 17.45686 -1.5 = 15.9568 mm (corroded)
t3t = 14.88419 mm
Design Condition
Resulted final value calculated manually. Verification 13)
Trial

tu

4.9D (H4-0.3) G /
Sd

t3d / tu

C
[K0.5(K-1)]/
(1+K1.5)

x1
0.61(r tu)0.5 +
320CH

x2

x3

1000CH

1.22(r
tu)0.5

x
min. of
x3)

t4d
(x1, x2,

4.9D(H-x/
1000)G/Sd

13.57275

1.17565

0.083726

633.2992

703.2948

816.4896

633.2992

13.01425

13.01425

1.226102

0.106191

685.1981

892.0024

799.5147

685.1981

12.92729

12.92729

1.23435

0.109795

693.5488

922.2792

796.8389

693.5488

12.9133

12.9133

1.235688

0.110378

694.8994

927.1737

796.4076

694.8994

12.91103

12.91103

1.235904

0.110472

695.118

927.9659

796.3378

695.118

12.91067

Required thickness with corrosion allowance

t4d=12.91067+1.5 = 14.41067 mm

Hydrostatic Test
Resulted final value calculated manually. Verification 14)
Trial

tu

4.9D (H4-0.3) /
St

t3t / tu

12.6

1.181285

0.08627

625.2382

724.6708

786.6872

625.2382

12.09407

12.09407

1.230701

0.108203

676.2154

908.9051

770.7315

676.2154

12.01478

12.01478

1.238824

0.111742

684.4631

938.6336

768.2006

684.4631

12.00195

12.00195

1.240148

0.112317

685.8041

943.4655

767.7903

685.8041

11.99986

11.99986

1.240364

0.112411

686.0224

944.2518

767.7236

686.0224

11.99952

[K0.5(K-1)]/
(1+K1.5)

x1
0.61(r tu)0.5 +
320CH

Required test thickness for 4rd shell course

Required thickness for Shell course- 4
Provided thickness for Shell course-4
T4d = 14.41067 -1.5 = 12.91067 mm (corroded)

x2
1000CH

t4t = 11.99952 mm
t4r=14.4106 mm
t4p=14.5 mm

x3

1.22(r
tu)0.5

min. of
x3)

t4t
(x1, x2,

greater of (t4d, t4t)

4.9D(H-x/
1000)/St

Course # 5
H' = H
H' = 5.9
H' = 5.9 m
Design Condition
Resulted final value calculated manually. Verification 15)
Trial

tu

4.9D (H5-0.3) G /
Sd

t4d / tu

9.383627

1.375872

0.168673

8.783909

1.469809

0.204741

8.785686

1.469512

0.204631

[K0.5(K-1)]/
(1+K1.5)

x1

x2

0.61(r tu)0.5 +
320CH

Required thickness with corrosion allowance

x3

x
min. of
x3)

t5d

1000CH

1.22(r
tu)0.5

(x1, x2,

4.9D(H-x/
1000)G/Sd

657.9021

995.1716

678.8943

657.9021

8.783909

714.9722

1207.973

656.8417

656.8417

8.785686

714.7969

1207.321

656.9081

656.9081

8.785575

t5d=8.7855575+1.5 = 10.28556 mm

Hydrostatic Test
Resulted final value calculated manually. Verification 16)
Trial

tu

4.9D (H5-0.3) /
St

t4t / tu

8.711111

1.377496

0.169317

646.727

998.9684

654.1142

646.727

8.171758

1.468414

0.204222

702.3421

1204.912

633.5407

633.5407

8.19227

8.19227

1.464737

0.202853

700.1541

1196.833

634.3354

634.3354

8.191034

8.191034

1.464958

0.202935

700.2858

1197.319

634.2875

634.2875

8.191108

[K0.5(K-1)]/
(1+K1.5)

x1

x2

0.61(r tu)0.5 +
320CH

Required test thickness for 5rd shell course

Required thickness for Shell course- 5
Provided thickness for Shell course-5

1000CH

x3

1.22(r
tu)0.5

t5t = 8.191108 mm
t5r=10.28556 mm
t5p=10.40 mm

min. of
x3)

t5t
(x1, x2,

4.9D(H-x/
1000)/St
8.171758

greater of (t5d, t5t)

T5d = 10.28556 -1.5 = 8.7855575mm (corroded)

Course # 6
H' = H
H' = 3.4
H' = 3.4 m
Allowable Design Stress (Sd) = 136.7 MPa
Allowable Hydrostatic Test Stress (St) = 153.8 MPa
Design Condition
Resulted final value calculated manually. Verification 17)
Trial

tu

C
0.5

4.9D (H6-0.3) G /
Sd

t5d / tu

[K (K-1)]/
(1+K1.5)

7.33387

1.197943

0.093741

7.289585

1.20522

0.09698

7.263531

1.209544

7.248111

1.212117

x1
0.61(r tu)
320CH

0.5

x2
+

x3

x
min. of
x3)

t6d

1000CH

1.22(r
tu)0.5

(x1, x2,

4.9D(H-x/
1000)G/Sd

402.0813

318.7189

600.1826

318.7189

7.289585

404.6981

329.7319

598.3678

329.7319

7.263531

0.098897

406.2487

336.2498

597.2975

336.2498

7.248111

0.100036

407.1703

340.121

596.6632

340.121

7.238953

7.238953

1.21365

0.100713

407.719

342.4249

596.2861

342.4249

7.233502

7.233502

1.214565

0.101117

408.0461

343.7979

596.0616

343.7979

7.230254

7.230254

1.21511

0.101358

408.2412

344.6166

595.9277

344.6166

7.228318

7.228318

1.215436

0.101501

408.3575

345.105

595.8479

345.105

7.227162

7.227162

1.21563

0.101587

408.427

345.3965

595.8003

345.3965

7.226472

10

7.226472

1.215746

0.101638

408.4685

345.5704

595.7718

345.5704

7.226061

Required thickness with corrosion allowance

t6d=7.226061+1.5 = 8.7261mm

Hydrostatic Test
Resulted final value calculated manually. Verification 18)
Trial

tu

4.9D (H6-0.3) /
St

t5t / tu

6.518466

1.256601

0.119423

412.8492

406.0372

565.8346

406.0372

6.295498

6.295498

1.301106

0.138262

428.4655

470.0907

556.073

428.4655

6.248337

6.248337

1.310926

0.142344

431.8639

483.9712

553.9863

431.8639

6.241191

6.241191

1.312427

0.142966

432.3818

486.0846

553.6694

432.3818

6.240102

6.240102

1.312656

0.143061

432.4608

486.407

553.6211

432.4608

6.239936

[K0.5(K-1)]/
(1+K1.5)

Required test thickness for 6th shell course

Required thickness for Shell course- 6
Provided thickness for Shell course-6

x1
0.61(r tu)0.5 +
320CH

x2
1000CH

t6t = 6.239936 mm
t6r=8.7261 mm
t6p=10 mm

x3
1.22(r
tu)0.5

x
min. of
x3)

t6t
(x1, x2,

4.9D(H-x/
1000)/St

greater of (t6d, t6t)

T6d = 8.7261-1.5 = 7.2261mm (corroded)

Course # 7
H' = H
H' = 0.9
H' = 0.9 m
Allowable Design Stress (Sd) = 136.7 MPa
Allowable Hydrostatic Test Stress (St) = 153.8 MPa
Design Condition
Resulted final value calculated manually. Verification 19)
Trial

tu

4.9D (H7-0.3) G /
Sd

t6d / tu

1.419459

5.090744

0.739208

1.504519

4.802929

0.723097

1.486075

4.86254

1.490029

1.48918

[K0.5(K-1)]/
(1+K1.5)

x1
0.61(r tu)0.5 +
320CH

x2

x3

1000CH

1.22(r
tu)0.5

344.9145

665.2874

264.0451

264.0451

1.504519

344.1726

650.7871

271.8415

271.8415

1.486075

0.726583

344.3411

653.9251

270.17

270.17

1.490029

4.849636

0.725836

344.3053

653.2521

270.5292

270.5292

1.48918

4.852403

0.725996

344.313

653.3967

270.4521

270.4521

1.489362

Required thickness with corrosion allowance

min. of
x3)

t7d
(x1, x2,

4.9D(H-x/
1000)G/Sd

t7d=1.489362+1.5 = 2.989362 mm

Hydrostatic Test
Resulted final value calculated manually. Verification 20)
Trial

tu

4.9D (H7-0.3) /
St

t6t / tu

1.261638

4.945899

0.731324

335.0884

658.192

248.934

248.934

1.369016

1.369016

4.55797

0.707861

333.5196

637.075

259.3111

259.3111

1.347196

[K0.5(K-1)]/
(1+K1.5)

x1
0.61(r tu)0.5 +
320CH

x2
1000CH

x3
1.22(r
tu)0.5

x
min. of
x3)

t7t
(x1, x2,

4.9D(H-x/
1000)/St

1.347196

4.631794

0.712613

333.8508

641.3521

257.2363

257.2363

1.351559

1.351559

4.616843

0.711663

333.7851

640.4963

257.6525

257.6525

1.350684

1.350684

4.619834

0.711853

333.7983

640.668

257.569

257.569

1.350859

Required test thickness for 7th shell course

Required thickness for Shell course- 7
Provided thickness for Shell course-7

t7t = 1.350859 mm
t7r=2.989362 mm
t7p=10 mm

greater of (t7d, t7t)

Curb Angle
Weight of curb angle (11.00kg/m for L75x75x10) =PI()*11*(66+0.075) =2283.388 kg.Verification 21)
Bottom Plate Thickness Calculation

Annular Bottom Plate

Annular plate is required as per API-650 cl. 5.5.1 for product stress greater than 160 Mpa
Effective Product Height =
Hd x G = 14.4 * 1 = 14.4 m
23 m
Product Stress in First Shell Course

SP
= ([td - CA] / [ts - CA]) Sd
= ([24.9746-1.5]/[25-1.5]) *193
= 192.7914 MPa

Hydrostatic Test Stress in First Shell Course

Sh= (tt / ts) St

=(21.8634/25) * 207.9
=181.8160 MPa

(Table 5-1a Note b)

.Verification 22a)
(Table 5-1a Note b)
.Verification 22b)

Width of Annular Bottom Plate

a) Minimum Width of Annular Plate as per Code
Hence minimum width of annular plate required

Wa min = A+B+C+Bottom Shell Course Thickness

= 600+70+65+25
= 760 mm
.Verification

23)

Wa reqd. = 2 ta (Fy / 2 G Hd)^0.5

= 2 * 10 * (290/(2*0.818*0.00981*14.4)^0.5
=708.470213 mm
.Verification

24)

b) Required Width of Annular Plate as per Code ((Sec 5.5.2)

Width of annular Plate with product specific gravity

Total Wa reqd.= wa required + B +C + Bottom Shell Course Thickness

= 708.470213+70+65+25
=868.47 mmVerification 25)

Top Wind Girders Calculation

Required Modulus of section for 661m dia

Zr

Required Modulus of section for 61m dia

Zr

= D H2 /17 x (V/190)
=(66*66*14.69/17)*(165.24/190)^2
= 2846.97672 mm3Verification 26)
= D H2 /17 x (V/190)
=(61*61*14.69/17)*(165.24/190)^2
= 2431.95601 mm3Verification 27)

With input values

Available Modulus of section at section A - A
&C-C
Sect
b
d
Y

AY

ts
cm
1. Shell
part
2. Web
3. Flange

cm

0.80

cm

0.80

127.
00

15.00

0.80

Y1

d - (AY/A)

(C-Y)

cm

cm

cm

=0.8*0

=127.00/
2
=127.00+
0.8/2

=127.0
d
+0.8

=127*0
.8
=15*0.
8
=63.5+
127.4

=0*0

=57.55-0
=127.8(7980.4/113.
6)

=101.6*63
.5
=12*127.4

=63.557.55
=127.457.55

=6451.6+
1528.8

Final result (For Section A-A & C-C)

A x Y1

=0*57.55
^2
=101.6*5.
95^2
=12*69.8
5^2

I
(AxY1) + bd/12

ZA-A mm

cm4

cm

(I/C)

=0+(0.8*0^3/12)
=3596.894+
((0.8*127^3)/12)
=58548.27+
((15*0.8^3)/12)
=140155.7607+5
8548.91

=198704.6
7/57.55

.Verification 28)

Available Modulus of section at section A - A & C - C

Sect

AY

ts
cm

cm

cm

cm

1. Shell part

0.8

2. Web
3. Flange

0.8
15

127
0.8
127.8

101.6
12
113.6

6451.6
1528.8
7980.4

63.5
127.4
A

Y1

d (AY/A)
cm
57.550

Final result (For section D-D)

A x Y1

ZA-A mm

(C-Y)

(AxY1) +
bd/12

(I/C)

cm

cm4

cm

57.550

5.950
69.850

3596.894
58548.27
I

140155.7607
58548.91
198704.6707

3452.731028

.Verification 29)

Available Modulus of section at section D-D

Sect

AY

ts
cm

cm

cm

cm

1. Shell part

28.2

0.85

0.425

23.97

10.18725

2. Web

0.8

92

46.85

73.6

3448.16

3. Flange

15

0.8

93.25

12

1119

109.57

4577.3

93.65

Final result (For section B-B)

Y1

d (AY/A)
cm
51.874

A x Y1

ZD-D mm

(C-Y)

I
(AxY1) +
bd/12

cm

cm4

cm

51.449

63449.68503

63451.12822

5.024

1858.037602

53770.57094

41.376

20543.2358

20543.8758

(I/C)

2655.750195

137765.6

.Verification 30)

Available Modulus of section at section B - B

Sect

AY

ts

1. Shell part
2. Web
3. Flange

cm

cm

cm

cm

0.80

0.80

107.00

53.5

85.6

4579.6

15.00

0.80

107.4

12

1288.8

97.6

5868.4

107.8

Y1

d (AY/A)
cm

A x Y1

ZB-B mm

(C-Y)

I
(AxY1) +
bd/12

cm

cm4

cm

47.673
47.673

5.827
59.727

0
2906.50538
4
42807.8448
5
I

(I/C)

0
84576.03872

2672.050321

42808.48485
127384.5

Intermediate Wind Girders Calculation

Maximum height of unstiffened Shell

H1

= 9.47 x t x Sqrt(t/D) x (190/V)

= 9.47 x 8.5 x sqrt(8.5/66.025)^3 *(190/165.24)^2
= 4.9160 m
.Verification 31)

Transposed width of each shell course

Wtr

= W x SQRT (tuniform/tactual)5 .Verification 32)

W (mm)

Corroded
course
thickness
tactual (mm)

1 Bottom

2.000

23.500

2.000

20.500

2.000

16.000

2.500

13.000

2.500

8.900

2.500

8.500

7 Top

2.200

8.500

Course number

Course Width

Wtr
m
=2 * SQRT
(8.5/23.5)^5 =
0.157365
=2 * SQRT
(8.5/20.5)^5=
0.221408
=2 * SQRT
(8.5/16)^5=
0.411412
=2.5 * SQRT
(8.5/13)^5=
0.864229
=2.5 * SQRT
(8.5/8.9)^5=
2.228498
=2.5 * SQRT
(8.5/8.5)^5=2.5
=2.2 * SQRT
(8.5/8.5)^5=2.2
Total Wtr = 8.582912 m .Verification

33)

Distance between Top WG & INT. Wind Girder

H1

=(8.582912-1.1)/2
=3.7415 m
So , take 3.750 m

Required Modulus of section

Zr

=D H1 /17 x (V/190)
=66.025^2 * 3.75/17 * (165.24/190)^2
=727.3147 cm3.Verification 34)

=2 x 13.4 (D t)^0.5 + Thk of Web

=2*13.4*(66.025*8.5)^0.5 + 0.8
=635.68996 mm.Verification 35)

Modulus of section
Length of the shell part

Final result (For IWG)

.Verification 36)

Available Modulus of section at section A - A & C- C

Sect

AY

d (AY/A)
cm

ts
1. Shell part
2. Web
3. Flange

cm
63.57
0.80
15.00
d

cm
0.85
23.2
0.8
24.85

cm
0.425
12.45
24.45
A

cm
54.0345
18.56
12
84.5945

22.965
231.072
293.4
547.4366625

18.379

Y1

A x Y1

(C-Y)
cm
17.954
5.929
6.071

17417.222
652.37370
442.32868
I

(AxY1) +
bd/12
cm4
17420.476
1484.852
442.9687
19348.296

ZA-A mm
(I/C)
cm
1052.757

Weight Calculation for Un-corroded Condition

Un-corroded weight of tank shell
Course No.

Course width

Thickness provided

mm

1 Bottom

2.00

25.00

2.00

22.00

2.00

17.50

2.50

14.50

2.50

10.40

2.50

10.00

7 Top

2.20

10.00

Weight of 1st shell course

= x course width x Nominal dia x provided thickness of course x density /1000

= 3.141593*2*(66+0.025)*25*7850/1000
=81413.79 kg

For 2nd shell course

For 3rd shell course
For 4th shell course
For 5th shell course
For 6th shell course
For 7th shell course

=3.141593*2*(66+0.022)*22*7850/1000
=3.141593*2*(66+0.0175)*17.5*7850/1000
=3.141593*2.5*(66+0.0145)*14.5*7850/1000
=3.141593*2.5*(66+0.0104)*10.4*7850/1000
=3.141593*2.5*(66+0.01)*10*7850/1000
=3.141593*2.2*(66+0.01)*10*7850/1000

=71640.88 kg
=56983.18 kg
=59015.61 kg
=42325.81 kg
=40697.65 kg
=35813.93 kg

Total Un corroded weight of tank shell = Sum of 1st to 7th shell course weight = 387890.86 kg.Verification 37)
Weight of Curb Angle
Curb angle size is L 75x75x10
Unit weight of L 75 x 75 10 angle is 11 Kg/ Sq. m
Total weight of curb angle
= total length x unit weight
=3.141593*(66+0.075)*11
=2283.388 kg
Weight of Top wind girder

.Verification 38)

Size of TWG
Web
Weight of TWG

= 920x8 ;
Flange=150x8
=
Weight of web+ weight of flange
= (3.141593*(66+0.010+0.920)*920*8*7850/1000000) +
(3.141593*(66+0.010+0.920+0.920+0.008)*150*8*7850/1000000)
=12148.38+2008.176
=14156.55
kg
.Verification 39)
Consider 18000 kg (~30% extra for weight of Gusset plate & handrail)
Weight of Intermediate wind girder
Size of IWG : Web = 232x8 ; flange = 150x8
Weight of IWG
=Weight of web+ weight of flange
=(3.141593*(66+0.010+0.232)*232*8*7850/1000000)+
(3.141593*(66+0.010+0.232+0.232+0.008)*150*8*7850/1000000)
=3032.012+1967.455
=4999.468
.Verification 40)
Consider 6500 kg (~30% weight of Gusset plate)
Weight of Bottom Plate
Weight of bottom plate = 3.141593* OD^2 *thickness* 4% extra for lap*density of plate
=3.141593* 64.56^2 *0.009*1.04*7850/4
=240526
.Verification 41)
Weight of annular Plate

Weight of bottom plate = 3.141593* (OD^2-ID^2) *thickness* density of plate

=3.141593* (66.190^2-64.43^2)*0.01*1.04*7850/4
=14173.66

.Verification 42)

Total weight of Tank shell + attachments

= Uncorroded

weight of tank shell+Weight of shell nozzles+Weight of Curb Angle+Weight of Top wind girder+Weight of
Intermediate wind girder+Weight of external stiffeners+Weight of Staircase, platform ,handrails+Weight of Still wells
attached to shell+Weight of Fire water system+Weight of Foam system
=387890.86+10500+2283.388+18000+6500+0+8000+3000+13000+2600
=451774.25 kg
.Verification 43)
Total weight of Bottom
=Weight of Bottom Plate+ Weight of annular Plate
=240526+14173.66
=254699.7 kg
Total Uncorroded Weight of Tank
= Total weight of Tank shell & attachments+ Total weight of Bottom

.Verification 44)

= 451774.25+254699.7
= 706473.95 kg

.Verification 45)

Considering 15% margin for other attachments and miscellaneous

= 706473.95 x 1.15
= 812445.043 kg

.Verification 46)

Weight Calculation for corroded Condition

Corroded weight of tank shell
Course No.

Course width

Corroded Thickness provided

mm

1 Bottom

2.00

25.00-1.5 =23.5

2.00

22.00-1.5 =20.5

2.00

17.50-1.5 =16

2.50

14.50-1.5 =13

2.50

10.40-1.5 =8.9

2.50

10.00-1.5 =8.5

7 Top

2.20

10.00-1.5 =8.5

Weight of 1st shell course

= x course width x Nominal dia x provided thickness of course x density /1000

= 3.141593*2*(66+0.025)*23.5*7850/1000
= 76528.97 kg

For 2nd shell course

For 3rd shell course
For 4th shell course
For 5th shell course
For 6th shell course
For 7th shell course

=3.141593*2*(66+0.022)*20.5*7850/1000
=3.141593*2*(66+0.0175)*16*7850/1000
=3.141593*2.5*(66+0.0145)*13*7850/1000
=3.141593*2.5*(66+0.0104)*8.9*7850/1000
=3.141593*2.5*(66+0.01)*8.5*7850/1000
=3.141593*2.2*(66+0.01)*8.5*7850/1000

=66756.28 kg
=52098.91 kg
=52910.55 kg
=36221.13 kg
=34593 kg
=30441.84 kg

Total Un corroded weight of tank shell = Sum of 1st to 7th shell course weight = 349550.680 kg.Verification 47)
Weight of Curb Angle (consider 9.9 kg/ sq. m)
Curb angle size is L 75x75x10
Unit weight of L 75 x 75 x10 angle is 9.9 Kg/ Sq. m
Total weight of curb angle
= total length x unit weight
=3.141593*(66+0.075)*9.9
=2055 kg

.Verification 48)

Weight of Bottom Plate (3 mm corrosion)

Weight of bottom plate = 3.141593* OD^2 *thickness* 4% extra for lap*density of plate
=3.141593* 64.56^2 *0.006*1.04*7850/4
=160350.83 kg

.Verification 49)

Weight of annular Plate (3 mm corrosion)

Weight of annular plate = 3.141593* (OD^2-ID^2) *thickness* density of plate

=3.141593*(66.19^2-(64.56-0.065-0.065)^2)*0.007*1*7850/4
=9921.56 kg

.Verification 50)

Total Corroded weight of Tank shell + attachments

= Corroded

weight of tank shell+Weight of shell nozzles+Weight of Curb Angle+Weight of Top wind girder+Weight of
Intermediate wind girder+Weight of external stiffeners+Weight of Staircase, platform ,handrails+Weight of Still wells
attached to shell+Weight of Fire water system+Weight of Foam system
=349550.680 +9450+2055+18000+6500+0+8000+2400+11700+2340
=409995.68 kg
.Verification 51)

Total corroded weight of Bottom

=Weight of Bottom Plate+ Weight of annular Plate
=160350.83 +9921.56
=170272.39 kg

.Verification 52)

Total corroded Weight of Tank

= Total weight of Tank shell & attachments+ Total weight of Bottom
= 409995.68 +170272.39
= 580268.07 kg

.Verification 53)

Stability of Tanks against Wind Load

Wind Pressure on Cylindrical Surfaces Pcyl

Wind Pressure on Conical Surfaces

Effective Diameter of Tank

Pcon

De

Projected area of Shell (Vertical Projection) As

=
=
=

0.86 (V/190)
0.86 (165.24/190)^2
0.6504 kPa

.Verification 54)

=
=
=

1.44 (V/190)
1.44 (165.24/190)^2
1.089144 kPa

.Verification 55)

=
=
=

Do + 2 x Sw
66.050+ (2x0.8)
67.65 m

.Verification 56)

=
=
=

De x Hs
67.65 x 15.7
1062.105 m

.Verification 57)

Projected area of Roof (Horizontal Projection) Ar =

=
=

D /4
3.141593*0^2/4
0 m

Centroid of projected shell from base

=
=

Hs / 2
15.7/2 = 7.85

Cs

.Verification 58)

Design Wind Load on Tank (Lateral)

Ps

=
=
=

Pcyl x As
(0.6504*101.9716) x 1062.105
70441.2769
kg
.Verification 59)

Design Uplift due to wind

Pr

=
=

Pcon x Ar
0

Mw

=
=
=

Overturning wind Moment

From horizontal + vertical wind pressure

(Ps x Cs) + (Pr x D / 2)

(70441.2769x7.85)+(0x66.025/2)
552964.024 kg.m.Verification 60)

From horizontal wind pressure

Mws

=
=
=

(Ps x Cs) + (Pr x (Hs + 0.6667Hr))

(70441.2769x7.85)+(0x (15.7+0.6667x0)
552964.024 kg.m .Verification 61)

Overturning Moment due to internal Pressure

Mpi

=
=

Pi ( Di /4) x D / 2
0 kg. m

Resting Moment due to Nominal weight of shell and roof structural supported by shell that is not attached to roof
plate.
MDL =
(Ws + Wr3) * D/2
=
(451774.25 +0)*66.025/2
=
14914197.4 kg.m .Verification 62)
Resisting Moment about the shell to bottom
MF
=
wL * * D * D/2
Where, wL
=
min( 59tb (Fby H)^0.5 or 70.4HD)
=
min(59* 7* (290* 14.4)^0.5 or 70.4*14.4*66.025)
=
min(26688.8768 or 66933.504 )
=
26688.8768 N/m = 2721.50804 kg/m
Hence

MF

= 2721.50804*3.141593*66.025*66.025/2
=18635728.1 kg.m

Resting Moment due to Nominal weight of

MDLR =
=

Unanchored tanks shall satisfy the following uplift conditions

1
0.6 Mw + Mpi
<
)
2
Mw + Fp (Mpi)
<
)
3
Mws + Fp (Mpi)
<
)
Value are,

0.6 Mw + Mpi
(MDL / 1.5) + MDLR
Mw + Fp (Mpi)
[( MDL + MF ) / 2] + MDLR
Mws + Fp (Mpi)

.Verification 63)
.Verification 64)

(Wr1 + Wr2) * D/2

0* 66.025/2 = 0

(MDL / 1.5) + MDLR

[( MDL + MF ) / 2] + MDLR
(MDL / 1.5) + MDLR

= 0.6 * 552964.024 + 0
= 331778.414 .Verification 65)
= (14914197.4/1.5)+0
= 9942798.27 .Verification 66)
= 552964.024+ 0.6*(0)
=552964.024 .Verification 67)
= ((14914197.4+18635728.1)/2)+0=16774962.8Verification 68)
= 552964.024+0.6(0)
=552964.024Verification 69)

Resistance to Sliding due to Wind

Lateral Wind load on cylindrical shell Ps =70441.2769 kg
Uplift on cone roof of tank due to wind load Pr = 0 kg
Uplift on cone due to design Internal Pressure Pi = 0 kg
Total weight of Shell in corroded condition

=Corroded Weight of (Shell + Roof + Bottom Plate)

=409995.68 +0+170272.39
=580268.07 kg

Net Force against tank bottom

=
=

Maximum permissible sliding friction force Ffriction

Wc - ( Pr + Pi )
580268.07-(0+0)= 580268.07 kgVerification 70)
=
=
=

0.6 x F
0.6*580268.07
348160.842 kg

Verification 71)