Brushless Excitation System
Brushless Excitation System
Brushless Excitation System
INTRODUCTION
1.1 AIM & OBJECTIVES:
The main aim of this project is to discuss about the classification and functions of excitation
system and study of brushless excitation system adopted in JPL 600MW unit. The main topics
focused in this project are components of brushless excitation system, monitoring and
supervisory of excitation system, excitation cooling arrangement and automatic voltage
regulator.
1.2 SCOPE & LIMITATIONS:
There are different types of excitation system (as per above classification) and ratings of
excitation system also varies according to capacity of unit. The MW rating of excitation system
is generally 0.5 to 1% of alternator MW rating (for 600MW unit it is 3 to 4 MW). In this project
the discussion is limited to brushless excitation system of 600MW BHEL unit and ratings are
also related to that unit.
1.3 FUTURE LINKAGES:
The advances in excitation control systems over the last 20 years have been influenced by
developments in solid state electronics. The latest development in excitation systems have been
the introduction of digital technology. The control, protection and logic functions have been
implemented digitally, essentially duplicating the functions previously provided by analog
circuitry.
The digital controls have become cheaper and possibly more reliable alternative to analog
circuitry. They have the added advantage of being more flexible, allowing easy implementation
of more complex control strategies and interfacing with other generator control and protective
functions.
1.4 CONCLUSION:
From the power system view point, the excitation system should contribute to effective control
of voltage and enhancement of system stability. It should be capable of responding rapidly to a
disturbance so as to enhance transient stability of the power system.
CHAPTER 2
LITERATURE SURVEY
2.1 INTRODUCTION:
In literature survey the functions and classification of excitation systems will be discussed. The
dynamic performance measures of excitation control system (i.e. large signal and small signal
performance parameters) are also described in this chapter. The small signal performance indices
associated with time response and frequency response are considered for open circuit generator
system only (i.e. generator supplying an isolated load).
2.2 EXCITATION SYSTEM:
The Equipment for supply, control and monitoring of D.C supply to the field winding of
alternator is called as Excitation System. Flux in the alternator rotor is produced by feeding
D.C Supply in the field coils, thus forming required number of poles on the rotor (2 or 4 for
Turbo Alternator).
Excitation system performance is controlled by excitation control system which consists of
automatic voltage regulator (AVR). AVR will control the excitation system output such that it
will supply sufficient field current to alternator rotor to have constant terminal voltage. The AVR
will generate control signal by considering other generator and exciter parameters along with
alternator terminal voltage such that the operation of alternator is within its capability limits.
2.3 FUNCTIONS OF EXCITATION SYSTEM:
Provide stable reactive load sharing between generators running in parallel.
Automatically regulate the output voltage of synchronous generator by providing rotor with a
controlled field supply over the entire load range.
Improve Dynamic and Transient Stability, thereby increasing Availability.
Ensure safe operation of generator within its capability limits.
ROTATING EXCITATION
Conventional
D.C Excitation
High Frequency
Excitation
STATIC EXCITATION
Brushless
Excitation
a) Ceiling Voltage: The maximum direct voltage that the excitation system is able to supply from
its terminals under specified conditions. Ceiling voltage is indicative of field forcing capability
of the excitation system. Higher ceiling voltages tend to improve transient stability.
For excitation systems whose supply depends on the generator voltage and current (static
excitation), the ceiling voltage is defined at specified supply voltage and current. For excitation
systems with rotating exciters (brushless excitation), the ceiling voltage is determined at rated
speed.
b) Ceiling Current: The maximum direct current that the excitation system is able to supply from
its terminals for a specified time. When prolonged disturbances are a concern the ceiling current
may be based on the excitation system thermal duty.
c) Voltage Time Response: The excitation system output voltage expressed as a function of time
under specified conditions.
d) Voltage Response Time: The time in seconds for the excitation voltage to attain 95% of the
difference between the ceiling voltage and rated load field voltage under specified conditions.
The rated load field voltage is the generator field voltage under rated continuous load conditions
with the field winding at (i) 75oc for windings designed to operate at rating with temperature rise
60oc or less, or (ii) 100oc for windings designed to operate at rating with a temperature rise
greater than 60oc.
e) High initial response Excitation system: An excitation system having a voltage response time
of 0.1 sec or less. It represents a high response and fast acting system.
f) Excitation system Nominal response: The rate of increase of the excitation system output
voltage determined from the excitation system voltage response curve, divided by the rated field
voltage. This rate, if maintained constant, would develop the same voltage time area as obtained
from the actual curve over the first half second interval (unless a different time interval is
specified).
The nominal response is determined by initially operating the excitation system at the rated load
field voltage (and field current) and then suddenly creating the three phase terminal voltage input
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signal conditions necessary to drive the excitation system voltage to ceiling. It should include
any delay time that may be present before the excitation system responds to the initiating
disturbance.
systems, the nominal response merely establishes the required ceiling voltage. The ceiling
voltage and voltage response time are more meaningful parameters for such systems.
2.5.2 SMALL SIGNAL PERFORMANCEMEASURES:
Small signal performance measures provide a means of evaluating the response of the closed
loop excitation control systems to incremental changes in system conditions. Small signal
performance may be expressed in terms of performance indices used in feedback control system
theory:
The typical time response of a feedback control system to a step change in input is shown in Fig
2.3. The associated indices are rise time, over shoot and settling time.
A typical open loop frequency response characteristic of an excitation control system with the
generator open circuited is shown in Fig 2.4
Fig 2.4 Open loop frequency response of an excitation control system with generator open
circuited
The performance indices associated with the open loop frequency response are the low frequency
gain G, cross over frequency c, phase margin m and gain margin Gm. Large values of G
provide better steady state voltage regulation, and large cross over frequency c indicates faster
response. Large values of phase margin m and gain margin Gm provide a more stable excitation
control loop.
The typical closed loop frequency response of an excitation control system with generator open
circuited is shown in Fig 2.5
Fig 2.5 Closed loop frequency response of an excitation control system with generator open
circuited
The indices of interest associated with the closed loop frequency response are the bandwidth B
and peak value Mp. A high value of Mp (>1.6) is indicative of an oscillatory system exhibiting
large over shoot in its transient response. In general, a value of Mp between 1.1 and 1.5 is
considered as a good design practice. Large values of bandwidth indicate faster response. It
approximately describes filtering or noise rejection characteristics of the system.
The performance indices mentioned above are applicable to any feedback control system having
a single major feedback loop, i.e., a single controlled output variable. Therefore they are
applicable to an excitation control system with the synchronous machine on open circuit are
feeding an isolated load. Stable operation of the excitation control system with the generator
offline is ensured based on these performance indices and associated analytical techniques.
On the other hand, synchronous machines connected to a power system form a complex multi
loop, multi variable, and high order control system. For such a system, the performance indices
mentioned above are not applicable. The state space approach using eigenvalue techniques is an
effective method of assessing the performance of such complex systems.
2.6 CONCLUSION:
Classification of excitation system and its performance measures was discussed in this chapter.
Large signal and small signal performance measures are also defined along with their importance
in design of excitation system. Modern excitation systems are designed to have high initial
response such that they are able to respond to transient faults quickly and the system stability is
maintained.
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CHAPTER - 3
BRUSHLESS EXCITATION SYSTEM
3.1 INTRODUCTION:
As the name suggests in this excitation system there are no brushes for supply of power from
exciter output to alternator field winding. The main components of brushless excitation system
are:
Permanent Magnet Pilot Exciter (ELP 50/42 30/16)
Three phase Main Exciter (ELR 70/90 30/6 20N)
Rotating Diode Wheel
Multi Contactors
Automatic Voltage Regulator
Exciter Cooling Arrangement
Metering and Supervisory System
Exciter Bearings
Coupling to Alternator
Diode Wheels
Sliprings
Pilot Exciter
Cooling Fan
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Pilot Exciter
Slip Rings
Main Exciter
AVR
Quadrature Coil
Feedback to AVR
Multi Contactors
Field Winding
Generator Stator
Armature Winding
Permanent Magnets
Balance Weights
Rated Voltage
220 Volts
Rated Current
195 Amps
Rated Speed
3000 RPM
3 & 400 Hz
L = Air Cooling
42 = Length of Core in cm
Damper Winding
Field Winding
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Rated Voltage
413 Volts
Rated Current
5192 Amps
110 Amps
3 & 150 Hz
L = Air Cooling
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Fuses
Power Diode
Diode Rating
Rated average forward current *
Maximum repetitive peak inverse voltage
690 Amps
**
2600 Volts
90
Fuse Rating
Voltage Rating
800 Volts
Current Rating
800 Amps
Stroboscope
Table 3.3 Ratings of Fuse and Diode
4) Diode
7) Tension Bolt
2) Fuse
8) Terminal Bolt
3) Heat Sink
10) DC Lead
* Average forward current is the average value of current flowing through the diode in forward bias condition of diode in rectifier.
** Repetitive Peak inverse voltage is the Maximum voltage a diode can withstand in the reverse biased direction before
breakdown repetitively.
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Tension Bolt
Coupling to Alternator
CHAPTER - 4
EXCITER COOLING SYSTEM
4.1 INTRODUCTION:
In any electrical system heat will be dissipated due to the its copper losses and other losses.
There should be proper cooling arrangement to remove heat from system to avoid its damage.
Air is the cooling media for excitation system. The complete exciter is housed in an enclosure
through which the cooling air circulates and cooled in two cooler sections arranged alongside the
exciter. The main exciter receives the air from the fan which draws the cold air through the pilot
exciter.
The air enters the main exciter from both ends and is passed into ducts below the rotor body and
discharged through radial slots in the rotor core to the lower compartment. The rectifier wheels
draw the cold air in at both ends and expel the hot air to the compartment beneath the base plate.
The warm air is cooled in cooler sections and then returns to the main enclosure
4.2 REPLACEMENT OF AIR INSIDE EXCITER ENCLOSURE:
While the generator is running, the air leaving the exciter enclosure via the bearing vapor exhaust
system and the leakage air outlet in the foundation provides for a pull through system. The
volume of extracted from the cooling air circuit is replaced via the filters located at the top of the
enclosure.
When the generator is at rest the air drier of the exciter unit discharges dry air inside the exciter
enclosure. The air leaves the exciter enclosure via the leakage air filter and the leakage air outlet
at the shafts as well as via the bearing vapor exhaust system (if the system is in service). The air
volume inside the exciter enclosure requires an air change rate of 125m3/hr.
4.3 EMERGENCY COOLING:
In the event of cooler failure three flaps are provided on the exciter for emergency cooling. One
flap is provided on the main housing for admitting cold air. Two flaps are provided below the
coolers for discharging the hot air through the openings in the base frame. These flaps open
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when cold air temperature in exciter housing raises above 48oC and an open circuit cooling is
maintained in the exciter.
2. Rotating Rectifier
6. Pilot Exciter
3. Main Exciter
4. Exciter Bearing
material. In regeneration section of the dryer wheel, the accumulated moisture is removed from
the dryer wheel by the heated regenerated air. The tubular ducts on the inlet side of dryer wheel
are dimensioned so that a laminar flow with low pressure loss is obtained even at higher air
velocity.
An Anti-condensation heating system to support the dryer is installed in the exciter base frame.
The heaters are rated and arranged so that the temperature of air in the exciter interior is within
limits. There are 5 heaters and the on/off of these heaters is based on the output of Duplex RTD
(MKC80CT012) at exciter fan inlet.
1.
2.
3.
4.
5.
6.
7.
4.5 CONCLUSION:
In this chapter the cooling system of brushless excitation system is described along with the flow
path of cooling air in the enclosure. The working of air drying system is also discussed.
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CHAPTER - 5
EXCITER SUPERVISORY SYSTEM
5.1 INTRODUCTION:
The most essential measuring and supervisory devices in the excitation system are:
1. Temperature monitoring system
2. Excitation current measuring device
3. Fuse monitoring system
4. Ground fault detection system
5.2 TEMPERATURE MONITORING SYSTEM:
The exciter is provided with devices for monitoring the temperatures of the cold air after the
exciter cooler and the hot air leaving the rectifier wheels and hot air leaving the rectifier wheels
and main exciter. There are1 total 6 RTDs for exciter air temperature measurement and 2 RTDs
and 2 Dial type thermometers for cooling water temperature measurement. They are:
RTD CODE
RTD POSITION
TEMPERATURE MEASUREMENT
MKC82 CT001
MKC82 CT002
MKC82 CT003
MKC84 CT002
MKC80 CT014
MKC80 CT012
PGB42 CT001
PGB42 CT002
Quadrature Coils
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The capacitor and high voltage transformer required to produce the firing pulses for the flash
tubes are located on a printed circuit board which is accommodated in the handle of flash lamp.
To synchronize the sequence of flashes with the generator rotation the system frequency is
utilized to activate the flashes, so that a slow motion observation of the fuse becomes possible.
The observation period for one full revolution of the rectifier wheel (3600) is approximately 25
seconds. After approximately 2 minutes the stroboscope is automatically switched off. If this
period should not be sufficient for fuse checking switching on the stroboscope for another two
minutes without delay can be repeated for any desired number of times.
Diode Wheel
Enclosure
Flash tube to
control unit
Stroboscope
point of the three phase winding of main exciter and the other to the frame. These sliprings
permit ground fault detection.
If the field ground fault detection system detects a ground fault, an alarm is activated at value of
resistance to earth (RE) falls below 80k (1st stage). If the insulation resistance between exciter
field circuit and ground either suddenly or slowly drops to RE < 5k the generator electrical
protection is tripped (2nd stage).
1. Measuring Slipring
2. Measuring Brush
3. Mounting Plate
4. Brush carrier segment
5. Plug in brush holder
6. Measuring rod
7. Measuring Leads
The location of various measuring points on the excitation system is pointed in Fig 5.5 along
with the KKR codes of measuring instruments.
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CHAPTER 6
AUTOMATIC VOLTAGE REGULATOR
6.1 INTRODUCTION:
Excitation system performance is controlled by excitation control system which consists of
automatic voltage regulator (AVR). AVR will control the excitation system output such that it
will supply sufficient field current to alternator rotor to have constant terminal voltage for
alternator. The AVR will generate control signal by considering other generator and exciter
parameters along with alternator terminal voltage such that the operation of alternator is within
its capability limits. Alternator terminal voltage and output current are taken as feedback to AVR
with help of instrument transformers for continuous monitoring and controlling.
6.2 TYPES OF AVR:
Based on the type of control circuits designed AVR is of two types. They are,
i) Analog type AVR
ii) Digital type AVR
Now days most of the AVRs are of digital type due to their advantages over analog type in terms
of response time, configuration and control etc. In JPL 600MW unit the AVR used is of Digital
AVR type.
6.3 ADVANTAGES OF DIGITAL AVR:
User friendly software can be used for setting parameters and measuring variables
Troubleshooting easier
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b) Stator current limiter: The stator current limiter has to influence the AVR differently
depending on whether the machine is over excited or under excited. The excitation current is to
be suitably reduced to limit the inductive stator current and is to be increased to limit the
capacitive current.
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c) Rotor angle limiter: The load angle is the electrical angle between the voltage vector of the
system and the vector of the machine voltage. In the event of a short circuit in the system the
generators may accelerate owing to the abrupt partial removal of the electrical load. Due to this
the rotor angle increases and the angle can become so large relative to the system vector that the
machine may fall out of step. The rotor angle limiter limits the load angle of the machine to an
acceptable present value and provides a more definite protection in preventing the machine from
falling out of step.
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the excitation of the synchronous machine through AVR in a manner as to suppress the rotor
oscillations.
6.6 CAPABILITY DIAGAM OF GENERATOR:
Capability diagram of generator gives the safe operating regimes and limitations etc. This is of
great help to the operating engineers to ensure operations of the machines accordingly. Their
information particularly for limiting zones of operations are useful in setting the various limiters
of AVR. MW values are marked on Y- axis and MVAR values on X-axis on per unit basis rated
MVA. The typical capability diagram of a generator will be as shown below.
Safety factor a 12.5 percent (1.125 p.u) power margin to increase in power demand with no
corresponding increase in excitation gives Practical stability limit line. From the point A the
dotted line AS denotes the theoretical stability line. The diagram FBED is the Capability
Diagram of the machine (i.e. the safe operating region of the machine).
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II - Over Excitation
q - Reactive Power
P - Active Power
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