Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                
Scribd Logo
Upload

Welcome to Scribd!

  • 1K views

    Automatic Transmission-42rle - Removal and Installation

    Uploaded by

    groelzj
    How to remove and install a 42rle transmission

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Automatic Transmission-42rle - Removal and Installation

    Uploaded by

    groelzj
    1K views7 pages
    How to remove and install a 42rle transmission

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    How to remove and install a 42rle transmission

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    1K views7 pages

    Automatic Transmission-42rle - Removal and Installation

    Uploaded by

    groelzj
    How to remove and install a 42rle transmission

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 7

    12/11/2015

    AUTOMATICTRANSMISSION42RLEREMOVALANDINSTALLATION

    2006DodgeDAKOTA

    Submodel: SLT | EngineType: V6 | Liters: 3.7


    FuelDelivery: FI | Fuel: GAS

    Subarticles
    AUTOMATICTRANSMISSION42RLEREMOVAL
    AUTOMATICTRANSMISSION42RLEREMOVAL
    AUTOMATICTRANSMISSION42RLEINSTALLATION

    REMOVAL

    Clicktoenlarge

    1.

    Disconnectthenegativebatterycable.

    2.

    Raiseandsupportthevehicle

    3.

    Removeanynecessaryskidplates.(Referto13FRAMES&BUMPERS/FRAME/TRANSFERCASESKIDPLATEREMOVAL)

    Clicktoenlarge

    1.

    Markpropellershaftandaxlecompanionflangesforassemblyalignment.

    2.

    Removetherearpropellershaft.(Referto3DIFFERENTIAL&DRIVELINE/PROPELLERSHAFT/PROPELLERSHAFTREMOVAL)

    http://arrc.ebscohost.com.ezproxy.librarieshawaii.org:2048/articles/e3034ec0878c012ba786f859e7b60bed?car_uuid=1432507#

    1/7

    12/11/2015

    AUTOMATICTRANSMISSION42RLEREMOVALANDINSTALLATION
    3.

    Removethefrontpropellershaft,ifnecessary.(Referto3DIFFERENTIAL&DRIVELINE/PROPELLERSHAFT/PROPELLERSHAFT
    REMOVAL)

    4.

    Disconnecttheinput(1)andoutput(2)speedsensors.

    5.

    Disconnectthetransfercaseshiftmotorandmodesensorassembly(3).

    6.

    Disconnectthevariablelinepressureconnector(4)fromthetransmission,ifequipped.

    7.

    Disconnectthetransmissionrangesensor(5).

    Clicktoenlarge

    1.

    Disconnectwiresfromthesolenoid/pressureswitchassembly.

    Clicktoenlarge

    1.

    Removetheboltsholdingtheexhaustcrossoverpipetotheprecatalyticconverterpipeflanges(1).

    2.

    Removetheboltsholdingtheexhaustcrossoverpipetothecatalyticconverterflange.

    http://arrc.ebscohost.com.ezproxy.librarieshawaii.org:2048/articles/e3034ec0878c012ba786f859e7b60bed?car_uuid=1432507#

    2/7

    12/11/2015

    AUTOMATICTRANSMISSION42RLEREMOVALANDINSTALLATION

    Clicktoenlarge

    1.

    Disconnectgearshiftcable(1)fromtransmissionmanualvalvelever(3).

    2.

    Disengagetheshiftcable(1)fromthecablesupportbracket(2).

    Clicktoenlarge

    1.

    Removethestartermotor.

    2.

    Removetheenginetotransmissioncollar.

    3.

    Rotatecrankshaftinclockwisedirectionuntilconverterboltsareaccessible.Thenremoveboltsoneatatime.Rotatecrankshaftwithsocket
    wrenchondampenerbolt.

    4.

    Disconnectthetransmissionventhosefromthetransmission.

    5.

    Removetransfercase.(Referto21TRANSMISSION/TRANSFERCASEREMOVAL)

    6.

    Supportrearofenginewithsafetystandorjack.

    7.

    Raisetransmissionslightlywithservicejacktorelieveloadoncrossmemberandsupports.

    8.

    Removeboltssecuringrearsupportandcushiontotransmissionandcrossmember.

    http://arrc.ebscohost.com.ezproxy.librarieshawaii.org:2048/articles/e3034ec0878c012ba786f859e7b60bed?car_uuid=1432507#

    3/7

    12/11/2015

    AUTOMATICTRANSMISSION42RLEREMOVALANDINSTALLATION
    9.

    Removeboltsattachingcrossmembertoframeandremovecrossmember.

    Clicktoenlarge

    1.

    Disconnecttransmissionfluidcoolerlines(1)attransmissionfittings(3)andclips(2).

    2.

    Removeallremainingconverterhousingbolts.

    3.

    Carefullyworktransmissionandtorqueconverterassemblyrearwardoffengineblockdowels.

    4.

    Holdtorqueconverterinplaceduringtransmissionremoval.

    5.

    Lowertransmissionandremoveassemblyfromunderthevehicle.

    6.

    Toremovetorqueconverter,carefullyslidetorqueconverteroutofthetransmission.

    INSTALLATION
    Checktorqueconverterhubandhubdriveflatsforsharpedgesburrs,scratches,ornicks.Polishthehubandflatswith320/400gritpaperandcrocusclothif
    necessary.Thehubmustbesmoothtoavoiddamagingpumpsealatinstallation.

    1.

    Ifareplacementtransmissionisbeinginstalled,transferanycomponentsnecessary,suchasthemanualshiftleverandshiftcablebracket,
    fromtheoriginaltransmissionontothereplacementtransmission.

    2.

    Lubricateoilpumpseallipwithtransmissionfluid.

    Clicktoenlarge

    1.

    Alignconverterandoilpump.

    2.

    Carefullyinsertconverterinoilpump.Thenrotateconverterbackandforthuntilfullyseatedinpumpgears.

    3.

    Checkconverterseatingwithsteelscale(1)andstraightedge(2).Surfaceofconverterlugsshouldbeatleast13mm(1/2in.)torearof
    straightedgewhenconverterisfullyseated.

    4.

    TemporarilysecureconverterwithCclamp.

    http://arrc.ebscohost.com.ezproxy.librarieshawaii.org:2048/articles/e3034ec0878c012ba786f859e7b60bed?car_uuid=1432507#

    4/7

    12/11/2015

    AUTOMATICTRANSMISSION42RLEREMOVALANDINSTALLATION
    5.

    Positiontransmissiononjackandsecureitwithchains.

    6.

    Checkconditionofconverterdriveplate.Replacetheplateifcracked,distortedordamaged.Alsobesuretransmissiondowelpinsare
    seatedinengineblockandprotrudefarenoughtoholdtransmissioninalignment.

    7.

    ApplyalightcoatingofMoparHighTempGreasetothetorqueconverterhubpocketintherearpocketoftheengine'scrankshaft.

    8.

    Raisetransmissionandalignthetorqueconverterwiththedriveplateandtransmissionconverterhousingwiththeengineblock.

    9.

    Movetransmissionforward.Thenraise,lowerortilttransmissiontoaligntheconverterhousingwithengineblockdowels.

    10.

    Carefullyworktransmissionforwardandoverengineblockdowelsuntilconverterhubisseatedincrankshaft.Verifythatnowires,orthe
    transmissionventhose,havebecometrappedbetweentheengineblockandthetransmission.

    11.

    Installtwoboltstoattachthetransmissiontotheengine.

    12.

    Installremainingtorqueconverterhousingtoenginebolts.Tightento68Nm(50ft.lbs.).

    13.

    Installtransfercase,ifequipped.Tightentransfercasenutsto35Nm(26ft.lbs.).

    14.

    Installreartransmissioncrossmember.Tightencrossmembertoframeboltsto68Nm(50ft.lbs.).

    15.

    Installrearsupporttotransmission.Tightenboltsto47Nm(35ft.lbs.).

    16.

    Lowertransmissionontocrossmemberandinstallboltsattachingtransmissionmounttocrossmember.Tightenclevisbracketto
    crossmemberboltsto47Nm(35ft.lbs.).Tightentheclevisbrackettorearsupportboltto68Nm(50ft.lbs.).

    Clicktoenlarge

    1.

    Connectgearshiftcable(1)tosupportbracket(2)andtransmissionmanuallever(3).

    Clicktoenlarge

    1.

    Connecttheinput(1)andoutput(2)speedsensorandthetransmissionrangesensor(5).

    http://arrc.ebscohost.com.ezproxy.librarieshawaii.org:2048/articles/e3034ec0878c012ba786f859e7b60bed?car_uuid=1432507#

    5/7

    12/11/2015

    AUTOMATICTRANSMISSION42RLEREMOVALANDINSTALLATION
    2.

    Connectthevariablelinepressureconnector(4),ifequipped.

    Clicktoenlarge

    1.

    Connectwirestothesolenoid/pressureswitchassembly(1).

    Clicktoenlarge
    Caution:
    Itisessentialthatcorrectlengthboltsbeusedtoattachtheconvertertothedriveplate.Boltsthataretoolongwilldamagetheclutchsurfaceinsidethe
    converter.

    1.

    Installtorqueconvertertodriveplatebolts.Tightenboltsto88Nm(65in.lbs.).

    2.

    Installstartermotorandcoolerlinebracket.

    3.

    Connectcoolerlines(1)totransmission.

    4.

    Installtransmissionfilltube.

    http://arrc.ebscohost.com.ezproxy.librarieshawaii.org:2048/articles/e3034ec0878c012ba786f859e7b60bed?car_uuid=1432507#

    6/7

    12/11/2015

    AUTOMATICTRANSMISSION42RLEREMOVALANDINSTALLATION

    Clicktoenlarge

    1.

    Installexhaustcomponents(1).

    Clicktoenlarge

    1.

    Alignandconnectpropellershaft(s).

    2.

    Adjustgearshiftcableifnecessary.

    3.

    Installanyskidplatesremovedpreviously.(Referto13FRAMES&BUMPERS/FRAME/TRANSFERCASESKIDPLATE
    INSTALLATION)

    4.

    Lowervehicle.

    5.

    FilltransmissionwithMoparATF+4,AutomaticTransmissionFluid.

    TopofPage

    EBSCOSupportSite PrivacyPolicy TermsofUse Copyright


    2013EBSCOIndustries,Inc.Allrightsreserved
    EBSCOPublishingGreenInitiatives

    http://arrc.ebscohost.com.ezproxy.librarieshawaii.org:2048/articles/e3034ec0878c012ba786f859e7b60bed?car_uuid=1432507#

    7/7

    You might also like