MVP-50T Ii 1211061D
MVP-50T Ii 1211061D
MVP-50T Ii 1211061D
MVP-50T
(for Turboprops and Jets)
Installation Instructions
II 1211061
Rev. D: 6/15/11
You must read this manual before installing or operating the instrument. This
manual contains warranty and other information that may affect your decision
to install this product and/or the safety of your aircraft.
Model #:
S/N:
Bend, OR 97701
(541) 318-6060
Buy-EI.com
Important Notice
***** MUST READ *****
Page 1 of 4
If you think it is not important to read this manual, you're wrong! This manual contains
important operating information that may affect the safety of the pilot, passengers, aircraft, operation of
the system or time to install the system. You MUST read the manual prior to installing this system. Any
deviation from these installation instructions is the sole responsibility of the installer and should be done
in accordance with AC 43.13.
DO NOT install the MVP-50T in an aircraft that has been configured as a commuter.
Read the Warranty/Agreement
Warranty/Agreement. There is information in the Warranty/Agreement that may alter your
decision to install this product. If you do not accept the terms of the Warranty/Agreement, do
not install this product.
product This product may be returned for a refund. Contact Electronics International
inc. for details.
If you are not an FAA Certified Aircraft Mechanic familiar with the issues of installing
aircraft N1, N2, ITT, Torque, Volt, Amp, Oil Temperature and Pressure instruments, Do
Not attempt to install this instrument. The installer should use current aircraft standards
and practices to install this system (refer to AC 43.13).
If the installer does not have the skills, knowledge, tools, equipment or facility, to perform and determine whether the installation of this product is safe, reliable and accurate and to determine whether this
PRODUCT If the owner/
product is operating properly after installation, DO NOT INSTALL THIS PRODUCT.
pilot and/or installer are unwilling to take the responsibility for the installation and operation of this
product, DO NOT INSTALL THIS PRODUCT. This product may be returned for a refund. Contact
Electronics International Inc. for details.
By installing this product, the aircraft owner/pilot and installer agree to hold Electronics International
Inc. harmless and in no way responsible for monetary compensation, including punitive damages for
any incident, harm and/or damage associated with this product. If you do not agree to the above, DO
NOT INSTALL THIS PRODUCT. This product may be returned for a refund. Contact Electronics
International inc. for details.
Electronics International Inc. is not liable or responsible for a pilots action or any situation that results in
personal injury, property damage, missed commitments, lack of use of an aircraft or any expenses
incurred due to: product failure, inaccuracy in displayed data or text files, display or display format
issues, software bugs or problems, upgrade or customization issues, misinterpretation of the display,
warning and/or limit settings, calibration problems, installation issues (leaks, mis-wiring, obstructions,
damage to aircraft or components, incorrect installation of any parts, wrong parts, parts that dont fit,
etc.) or any other issues related to the installation or operation of this product. All of the above are
solely the pilots and/or installers responsibility. The pilot must understand the operation of this
product before flying the aircraft. The pilot will not allow anyone to operate the aircraft that does not
know the operation of this product. The pilot will keep the instrument Operating Instructions in the
aircraft at all times. If you do not agree to all of the above, DO NOT INSTALL THIS PRODUCT.
This product may be returned for a refund. Contact Electronics Internaional Inc. for details.
Important Notice
***** MUST READ *****
Page 2 of 4
Do not install a non-certified MVP-50T (MVP) in a certified aircraft. A certified MVP lists the applicable TSO numbers at the bottom of the Model Label.
Before starting the installation make sure the unit will fit in the location you intend to install it without
obstructing the operation of any controls.
Before using the Weight and Balance screen check that the Weight and Balance Setup data in the
MVP System Configuration Menu is accurate. Always verify the MVP weight and balance data with
you aircrafts POH.
Verify the horsepower displayed on the MVP is accurate, as compared to your aircraft's POH and/or
engine TC data.
The MVP must be calibrated to the aircraft fuel system and the MVP's accuracy must be verified before
flying the aircraft.
The accuracy and proper operation of each function displayed on the MVP should be verified before the
aircraft is released for flight.
When the installation is finished, inspect the system for loose fittings, connections, clamps, probes and
inspect for leaks, chafing, obstructions, heat damage and anything that may cause unsafe flight before
the 1st run-up, after the 1st run-up and after the first flight.
The MVP allows the pilot to enter checklists, flight plans and general information through the USB port.
This data must be verified for its accuracy (by the pilot) before it is used.
Before allowing the aircraft to be flown, verify the instrument markings displayed on the MVP screens
are accurate with the aircrafts POH for every function displayed on the MVP.
Before allowing anyone to operate the aircraft read the Operating Manual including the Important
Notice there in. Keep the Operating Instructions and the POH/AFM Supplment in the aircraft at all
times.
It is important the password(s) be changed to a unique and protected number before the
first flight. If setup or calibration data is inadvertently or improperly changed, there could be inaccurate readings that may lead to improper operation of the aircraft or engine. This could result in engine
damage and/or an emergency situation. The password must be protected from dissemination to unauthorized persons.
Important Notice
***** MUST READ *****
Page 3 of 4
Important Notice
***** MUST READ *****
Page 4 of 4
Contents
(Page 1 of 2)
Warranty/Agreement-----------------------------------------------------------------------------------
1.0 System Overview ----------------------------------------------------------------------------------1.1 System Description --------------------------------------------------------------------------1.1.1 MVP Display -------------------------------------------------------------------------1.1.2 EDC-33T ------------------------------------------------------------------------------1.1.3 Probes, Transducers and Modules ------------------------------------------------1.1.4 Wiring & Extension Cables ---------------------------------------------------------
3
5
5
5
5
6
------------------------------------------------------------------------
-------------------------------------------------------------------------
9
11
12
12
12
13
14
16
17
17
18
18
19
20
20
21
21
21
22
22
3.0 Install the EDC Wire Harnesses and Route Wires --------------------------------------3.1 Attach the three EDC 37-pin Wire Harnesses to the EDC --------------------------3.2 Connect the EDC Harness to the Temperature Probes -------------------------------3.3 Connect the EDC Harness to the Pressure Transducers -----------------------------3.4 Connect the EDC Harness to the Shunt -------------------------------------------------3.5 Connect the EDC Harness to the Fuel Flow Transducer ------------------------------
23
25
25
25
26
26
Contents
(Page 2 of 2)
3.6 Connect the RFLM-4-x Harness to the EDC Connector and to the Resistive
Fuel Level Sensor ----------------------------------------------------------------------------3.7 Connect the EDC Harness to the Capacitive Fuel Level Probes ------------------3.8 Connect the EDC Harness to the P-300M Magnetic Fuel Level Senders --------3.9 Connect the EDC Harness (Volts Measurement Pin) to the Bus -------------------3.10 Connect the EDC Harness to the N1 and/or N2 Tach Generator ---------------3.11 Connect the EDC Harness to the VI-221's (Voltage Interface Units) ------------3.12 Connect the EDC Harness to Power and Ground -----------------------------------3.13 Route the EDC RS422 Wires to the MVP Connector --------------------------------
27
27
28
28
28
28
29
29
4.0 Install the MVP Wire Harness and Route the Wires -----------------------------------4.1 Attach the MVP 25-pin D-Sub Connector to the MVP -------------------------------4.2 Connect the EDC RS422 Wires to the MVP RS422 Wires --------------------------4.3 Connect the MVP Harness to the Master Warning and Caution Lights -----------4.4 Connect the MVP Harness to the Voice Alarm Control Panel (AV-17CP) -------4.5 Connect the MVP Harness to the Audio Panel -----------------------------------------4.6 Connect the MVP Harness to the External Intensity Control Pot (CP-1) ---------4.7 Connect the MVP Harness to the Moving Map Data Out from the GPS ---------4.8 Connect the MVP Harness to the Fuel Data Input on the GPS --------------------4.9 Connect the MVP "Transmit Lockout Input" pin to the Transmit Key -----------4.10 Connect the MVP Harness to Power and Ground -----------------------------------4.11 Connect the MVP Harness to the CO-Guardian CO Detector --------------------
31
33
33
33
33
34
34
34
34
35
35
35
5.0 Mandatory System Setup and Checkout ---------------------------------------------------5.1 Power-On Checkout: -----------------------------------------------------------------------5.2 Perform all Steps in the "MVP-50T Setup Checklist" -------------------------------5.3 Ground Run Checkout ----------------------------------------------------------------------5.4 First Flight Checkout ------------------------------------------------------------------------5.5 Read the "Warranty/Agreement" and the "Important Notice" ---------------------5.6 POH/AFM Supplement ---------------------------------------------------------------------
37
39
39
39
40
40
40
6.0 Installlation Data ----------------------------------------------------------------------------------6.1 Instructions for Continued Airworthiness (ICA) -----------------------------------------6.2 Airworthiness Limitations -------------------------------------------------------------------6.3 Working With Connectors -------------------------------------------------------------------6.3.1 Installing a Red Slip-on Connector onto a TC or Tin Copper Wire: ---------6.3.2 Installing a Yellow Precision TC Connector onto a TC Wire: -----------------6.3.3 Installing a D-sub Pin onto a TC or Tin Copper Wire: --------------------------
41
43
43
43
43
45
45
MVP-50T 25-pin D-sub Connecot Wiring Diagram -----------------------------------------EDC Wiring Work Sheet, Top Connector -----------------------------------------------------EDC Wiring Work Sheet, Middle Connector -------------------------------------------------EDC Wiring Work Sheet, Bottom Connector ------------------------------------------------MVP Aircraft Panel Cutout -----------------------------------------------------------EDC Template -------------------------------------------------------------------------
47
48
49
50
51
52
7.0 Troubleshooting ------------------------------------------------------------------------------------7.1 MVP or EDC Problem: -----------------------------------------------------------------------7.2 Pressure Problem with one Function: ------------------------------------------------------7.3 Temperature Problem on all Channels: ----------------------------------------------------7.4 Temperature Problem with one Function: ------------------------------------------------7.5 N1 or N2 RPM Problem: ---------------------------------------------------------------------7.6 Fuel Flow Problem: ----------------------------------------------------------------------------7.7 Amp Problem: ----------------------------------------------------------------------------------7.8 Resistive Fuel Level Problem: ---------------------------------------------------------------7.9 Capacitive Fuel Level Problem: -------------------------------------------------------------7.10 Voltage Problem: -----------------------------------------------------------------------------7.11 Annunciator Problem: ------------------------------------------------------------------------
53
55
56
56
57
57
58
59
59
60
61
61
Warranty / Agreement
Electronics International Inc. (EI) warrants this instrument and system components to be free from defects in
materials and workmanship for a period of one year from the user invoice date. EI will repair or replace any
item under the terms of this Warranty provided the item is returned to the factory prepaid.
1. If you do not agree to and accept ALL the terms of this Warranty/Agreement, DO NOT Install
Product.. You may return the product for a refund, contact Electronics International Inc. for details.
This Product
2. Electronics International Inc. is not liable or responsible for a pilots action or any situation that results in
personal injury, property damage, missed commitments, lack of use of an aircraft or any expenses incurred due
to: product failure, inaccuracy in displayed data or text files, display or display format issues, software bugs or
problems, upgrade or customization issues, misinterpretation of the display, warning and/or limit settings,
calibration problems, installation issues (leaks, mis-wiring, obstructions, damage to aircraft or components,
incorrect installation of any parts, wrong parts, part that dont fit, etc.) or any other issues related to the installation or operation of this product. All of the above are solely the pilots and/or installers responsibility. The
pilot must understand the operation of this product before flying the aircraft. The pilot will not allow anyone
to operate the aircraft that does not know the operation of this product. The pilot will keep the instrument's
Operating Instructions in the aircraft at all times.
By installing this product, the aircraft owner/pilot and installer agree to hold Electronics International Inc.
harmless and in no way responsible for monetary compensation, including punitive damages for any incident,
harm and/or damage associated with this product (including but not limited to the ones listed above). If you do
not agree to any part of this Warranty/Agreement, DO NOT INSTALL THIS PRODUCT.
3. This Warranty/Agreement shall not apply to any product that has been repaired or altered by any person
other than Electronics International Inc., or that has been subjected to misuse, accident, incorrect wiring,
negligence, improper or unprofessional assembly or improper installation by any person. This warranty
does not cover any reimbursement for any persons time for installation, removal, assembly or
repair. Electronics International retains the right to solely determine the reason or cause for warranty repair.
4. This warranty does not extend to any machine, vehicle, boat, aircraft or any other device to which the
Electronics International Inc. product may be connected, attached, interconnected or used in conjunction with
in any way.
5. Personal injury or property damage due to misinterpretation or lack of understanding of this product is
solely the pilots' responsibility. The pilot must understand all aspects of the operation of this product before
flying the aircraft. If he/she does not, he or she agrees to seek training from a knowledgeable instructor. The
pilot also agree that no one will be allowed to operate the aircraft that does not know the operation of this
product and will Keep the Operating Instructions in the aircraft at all times.
6. The obligation assumed by Electronics International Inc. under this warranty is limited to repair, replacement or refund of the product, at the sole discretion of Electronics International Inc.
7. Electronics International Inc. is not liable for expenses incurred by the customer or installer due to factory
updates, modifications, improvements, changes, or any other alterations to the product that may affect the
form, fit, function or operation of the product.
8. Electronics International is not responsible for shipping charges or damages incurred under this Warranty.
9. No representative is authorized to assume any other liability for Electronics International Inc. in connection
with the sale of Electronics International Inc. products.
10. You must read the entire Installation and Operating Instructions for this instrument. If you
do not agree to and accept the terms of this Warranty/Agreement and the responsibilities set
forth in these manuals, DO NOT install this product, contact E.I. for a refund.
This Warranty is made only to the original user. THIS WARRANTY IS IN LIEU OF ALL OTHER
WARRANTIES OR OBLIGATIONS: EXPRESS OR IMPLIED. MANUFACTURER EXPRESSLY
DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. PURCHASER AGREES THAT IN NO EVENT SHALL MANUFACTURER BE LIABLE FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING LOST PROFITS OR LOSS OF USE OR OTHER ECONOMIC LOSS. EXCEPT AS
EXPRESSLY PROVIDED HEREIN, MANUFACTURER DISCLAIMS ALL OTHER LIABILITY
TO PURCHASER OR ANY OTHER PERSON IN CONNECTION WITH THE USE OR PERFORMANCE OF MANUFACTURERS PRODUCTS, INCLUDING SPECIFICALLY LIABILITY IN
TORT.
System Overview
1.1 System Description
1.1.1 MVP Display:
1.1.2 EDC-33T:
1.1.3 Probes, Transducers and Modules:
1.1.4 Wiring & Extension Cables:
1.4.2
1.0
1.1
System Description:
The MVP-50 Glass Panel Engine Monitor Installation consists of four major components: the MVP Display,
the Engine Data Converter (EDC-33T), the Probes, Transducers & Modules, and the Wiring and Extension
Cables.
1.1. MVP Display:
Master
Warning
LLight
ights
To
Pwr & Gnd
GPS
Audio Panel
The MVP Display unit measures 5.55" wide by 5.15" high by 2.4" deep and is designed to be mounted
from behind the aircraft instrument panel. The MVP could be mounted on to a sub-panel which would
then be mounted to the aircraft instrument panel from the front.
The 25-pin D-sub connector on the back of the MVP Display is used to interface the MVP to the EDC33P, Power & Ground, GPS, Master Warning and Caution Lights, Audio Panel, etc.
1.1.2 EDC-33T:
The EDC-33T (Engine Data Converter) converts all of the engine and aircraft system signals into serial
data. This data is transmitted to the MVP display via two wires (RS422). If a second EDC is installed,
one of the data lines wil be connected to a RS232 channel on the MVP. The EDC measures 4.5" long
by 3.5" wide by 2.2" high and is to be mounted on the cockpit side of the firewall or in an equipment
bay. The EDC reduces the wire bundle to the instrument panel by over 100 wires. There are three 37pin D-sub connectors that interface the EDC to the various probes, transducers and modules.
The EDCs Temperature and Fuel Level inputs can be used to monitor voltage outputs from almost any
transducer. In this way almost any function can be displayed on the MVP.
Up to two EDCs can be connected to the MVP at a one time. This significantly increases the total
number of functions that can be displayed on the MVP.
1.1.3 Probes, Transducers and Modules:
The various probes, transducers and modules are mounted in the aircraft at appropriate locations.
1.4.1
The Level #1 password is for the installer or maintenance personnel. This password allows the installer
to perform the following:
A. Delete Log Files.
B. Set up the Gear Warning.
C. Adjust the Recovery Factor.
D. Calibrate the Fuel Level for all fuel tanks.
E. Adjust the aircrafts Weight and Balance data.
F. Set the Fuel Weight, Tach Time and Engine Hours.
G. Set up the Serial Ports.
H. Disable the Bar Graph.
I. Calibrate Pressure Altitude.
J. Calibrate Flap and Trim indications.
For a non-certified MVP, the password is 100. For a certified unit the password must be obtained from
Electronics International Inc. To qualify for the maintenance password you must be a certified mechanic
or FAA approved shop.
The password protects the MVP from unauthorized access to calibration data. If calibration data is
improperly changed, it could lead to engine or aircraft damage and/or personal injury. Once the MVP is
installed and checked out, the password should be changed (on either the certified or non-certified unit)
to a unique number and it should be protected from unauthorized access.
If the new password is lost or a new shop requires access to calibration data (as allowed by the Maintenance Password), Electronics International has a method of providing the Maintenance Password to any
authorized shop or personnel.
1.4.2
The Level #2 password is for the Factory, OEMs, Certified Installers, or experimental users. This
password allows access to all System Configuration Data. For a non-certified MVP, the password is
100. For a certified unit the password is only released under a contract or agreement.
The password protects the MVP from unauthorized access to calibration data. If calibration data is
improperly changed, it could lead to engine or aircraft damage and/or personal injury. Once the unit is
installed and checked out, this password should be changed (on either the certified or non-certified unit)
to a unique number and should be protected from unauthorized access.
Hardware Installation
2.0
2.3 Verify You Have all the Probes, Modules, Transducers and Cables:
2.4 Install the MVP Display:
2.5 Install the Temperature Probes:
2.6
G. Before starting the installation make sure the instrument will fit in the location you
intend to install it without obstructing the operation of any controls. CFR 23.1321(a)
states, Each flight, navigation, and powerplant instrument for use by any required pilot during
takeoff, initial climb, final approach, and landing must be located so that any pilot seated at the
controls can monitor the airplanes flight path and these instruments with minimum head and eye
movement. AC 23.1311-1B provides one method (but not the only method) of complying with this
CFR. AC 23.1311-1B recommends a powerplant instrument be installed within a distance of 21"
from the pilots visual centerline to the middle of the instrument. The pilots visual centerline is a
perpendicular line from the pilots eye to the instrument panel. In most aircraft, installing the MVP50T to the right of the Radio Stack would be acceptable. In some aircraft, the visual centerline falls to
the right of the Attitude Indicator.
If the powerplant instrument cannot be installed within 8" of the pilots visual centerline, AC 23.13111B recommends Master Caution and Warning Lights be installed. Installation of Master Caution and
Warning Lights is covered in this manual.
H. If this instrument is to replace an existing gauge in the aircraft, it is the installers responsibility to
move or replace any existing instruments or components in accordance with FAA approved methods
and procedures (see AC 43.13).
J. An Installation Checklist is provided to assist the installation of the MVP system. It does not replace
the instructions located in this manual.
11
2.3 Verify Your Have all the Probes, Modules, Transducers and Cables:
The three EDC 37-pin D-sub connectors and the MVP 25-pin D-sub connector are pre-wired at the factory. The three EDC connectors are marked Top, Middle and Bottom. The EDC Wiring Work Sheets
provide a list of the probes supplied with this kit.
A. Check that you have all the probes listed on the EDC Wiring Work Sheets.
B. Check that the three EDC 37 pin-D-sub wire harnesses are provided with the proper wires for
each of the probes shown on the EDC Wiring Work Sheets.
C. Check that the MVP 25-pin D-sub wire harness is provided.
MVP
Sub-panel
The sub-panel should be made from .062" (or thicker) aluminum and can be
painted black or the same color as the aircraft panel. Four screws (6-32 or
larger) located at the top and bottom of the sub-panel should be used to mount the sub-panel to the aircraft
panel. If there is no room at the top and bottom for mounting screws, they may be placed on the sides of
the sub-panel.
CFR 23.1321(a) states, Each flight, navigation, and powerplant instrument for use by any required pilot
during takeoff, initial climb, final approach, and landing must be located so that any pilot seated at the
controls can monitor the airplanes flight path and these instruments with minimum head and eye movement. AC 23.1311-1B provides one method (but not the only method) of complying with this CFR. AC
23.1311-1B recommends a powerplant instrument be installed within a distance of 21" from the pilots
visual centerline to the middle of the instrument. The pilots visual centerline is a perpendicular line from
12
the pilots eye to the instrument panel. In most aircraft, installing the MVP-50P to the right of the radio stack
would be acceptable. In some aircraft, the visual centerline falls to the right of the Attitude Indicator.
If the powerplant instrument cannot be installed within 8" of the pilots visual centerline, AC 23.1311-1B
recommends Master Caution and Warning Lights be installed. Installation of Master Caution and Warning
Lights is covered in this manual.
Installing the MVP-50P may require an instrument (or two) to be moved to a new location. The MVP-50P
replaces eight or more primary instruments in the aircraft instrument panel, therefore moving an instrument to a
new location may not be an issue. If the installer is unwilling or unable to find a location for the MVP-50P, Do
Not Install the MVP-50P. The system may be returned for a refund (contact EI for more information).
To EDC
Temp Input
(Middle or Bottom
Connector)
(Red)
(Yel)
To EDC
Temp Input
(Middle Connector, Ch 8
Recommended)
13
(Red)
(Blk)
(Grn)
(Top Connector) (Wht)
To EDC
Press Input
Some engines have a High and Low Torque pressure ports. These engines will
require two pressure transducer to be installed. The MVP system can interface with
many different types of pressure transducers.
Find a convenient location on the firewall or a mounting bracket and mount the pressure transducer(s) with the clamp provided. Do not mount the pressure
transducer(s) to an engine baffle or directly onto the engine with
the transducer supported by the threads. Vibration can cause the
Pressure Transducer:
threads to break, resulting in loss of engine fluid. The pressure transducer
PT-100GA for 0 to 120 psi
is equipped with a 1/8" NPT male port. This port can be adapted to any
and PT-300GA for 0 to
pressure line. Use only a flexible hose and fittings suitable for aircraft use.
300 psi.
Route a flexible fuel pressure line from the primary torque pressure pick up
point to the pressure transducer and tighten all fittings. Do not use the case of the pressure transducer
to tighten the pressure fittings.
Some fittings you may want to consider using are listed above.
1/8 NPT Male
1/8 NPT
Coupler
Pressure Transducer
#3 Straight - AN816-3D
#4 Straight - AN816-4D
#2 45' - MS20823-2D
#3 45' - MS20823-3D
#4 45' - MS20823-4D
PT-100GA
AN910-1D
* #2 Straight - AN816-2D
#2 90' - MS20822-2D
#3 90' - MS20822-3D
* #4 90' - MS20822-4D
Flare
(Red)
(Blk)
(Grn)
Find a convenient location on the firewall or a
(Top Connector) (Wht)
mounting bracket and mount the pressure transducer
To EDC
Press Input
14
Pressure Transducer:
PT-100GA for 0 to 120 psi
and PT-300GA for 0 to
300 psi.
(Red)
(Blk)
Find a convenient location on the firewall and mount (Top Connector) (Grn)
(Wht)
the pressure transducer with the clamp provided.
To EDC
Press Input
Open or Overboard
Pressure Line
VAC
To EDC
Press Input
(Top Connector)
(Red)
(Blk)
(Grn)
(Wht)
(Top Connector)
EDC
Temp or Resistive Fuel
Level Channel.
Load
VI-221
Load
VI-221
Bus
VI-221
Device, Switch or
Relay
16
EDC
Temp or Resistive Fuel
Level Channel.
2.8 Install the Interface Circuit for Flap and Trim Pots (OEM/Experimental):
Elevator, Aileron and Rudder trim (as well as Flap position) can be monitored and displayed on the MVP. In
most cases the position of these surfaces are monitored using a Ray Allen 5K ohm pot. The following circuit
may be used to interface with a 1K to 100K pot.
4.99K, 1%, 1/4W Resistor
Bus
1K to
100K
VI-221
Ray Allen
Pot
EDC
Temp or Resistive Fuel
Level Channel.
2.9 Install the Interface Circuit for the Gear Position, Unsafe Indicator and Gear
Warning (OEM/Experimental):
The Gear Position and Unsafe Indicator shown on the MVP System Screen is intended as a backup to the
aircrafts existing system. The Gear Warning operates off the Gear Position, Unsafe Indicator, Airspeed and
Manifold Pressure. The Gear Warning provides a voice warning to reduce the possibility of gear up landings.
Unsafe Indicator: Operates from an unsafe signal from the aircraft. Displays as either Red or Off on the
MVP. The EDC interface circuit is shown below. The Unsafe Indicator is REQUIRED with any landing
gear options listed below and requires one EDC input.
Landing Gear Position: There are three options for interfacing the EDC to the aircrafts gear system.
Option 1: Connect the EDC to the aircrafts Right, Left and Nose Gear green down lights. The
state of each gear will be displayed independently on the MVP. Select Gear Left, RT and Nose
for the probes in Configuration Screen #1. This option requires three EDC inputs. The EDC
interface circuit is shown below.
Option 2: Connect the EDC to the aircrafts Nose Gear green down light. The state of all three
gears will be displayed on the MVP based on the Nose Gears state. Select Gear All for the
probe in Configuration Screen #1. This option requires one EDC input. The EDC interface
circuit is shown below.
Option 3: Use this option to display only the Left and Right Main Gears (no Nose Gear) from a
single input. Connect the Left or Right Main Gear to the EDC as shown below. Select Gear
Main for the probe in Configuration Screen #1. This option requires one EDC input. The
EDC interface circuit is shown below.
Note: When setting colors, use Green for down and White for up. Red will cause an error.
17
Gear Up Warning: To provide a Gear Warning the MVP must monitor Gear Position, Airspeed
and Manifold pressure. A voice warning is activated on the following logic:
(Any Gear is up -OR- the Unsafe Indicator is on)) AND Airspeed is less than a set value AND
N1 is less than a set value.
Note: See the Aircraft Number, Gear Warning and TAS Setup screen to set values.
VI-221
EDC
Temp or Resistive Fuel
Level Channel.
Shunt
The signal wires from the shunt to the EDC must be fused a short distance
after they leave the shunt. If this is a new installation, install two in-line oneamp fuses in each of the signal lines from the shunt to the EDC Amp Input.
Note: If you are replacing an existing ammeter, the shunt may already be mounted in the aircraft. If you
already have a shunt installed and know the value of the existing shunt, the MVP can be calibrated to that
shunt.
18
Hose Fittings:
Fittings:
1/4" NPT
Flare
Flare
Hose
#4 Straight - AN816-4-4D
#6 Straight - AN816-6D
#8 Straight - AN816-7D
Straight - MS24587-XX, Stratoflex 300-, Aeroquip 40045' - MS27226-XX, Stratoflex 646- and 640, Aeroquip 980006
90' - MS27224-XX, Stratoflex 649- and 643, Aeroquip 980005
#6 45' - MS20823-6D
#4 90' - MS20822-4-4D
#6 90' - MS20822-6D
19
3-Wire Cable
The P-300M has the same bolt pattern as resistive fuel senders. The P-300M requires three wires to interface
to the EDC (resistive senders only use one wire).
Note: Calibrating the MVP system to a fuel tank can compensate for nonlinearity in the tanks shape and
nonlinearity in the resistive fuel level sensor. The MVP cannot correct for inconsistent or non-repeatable
signals from resistive fuel level senders. Unfortunately, many older resistive fuel level senders (and in some
cases, newer resistive senders) exhibit some of the following problems:
-
If you find inconsistent or inaccurate fuel level readings (due to a defective resistive fuel level sender), you
must have the sender replaced. Inaccurate readings can lead to a dangerous situation. The MVP depends on
the fuel level sender for accurate fuel level information. Read the Important Notice in the MVP Operating
Instructions.
The P-300M is a float type fuel level sender that uses a magnet and pickup device to detect the float position
and produce an accurate signal for the MVP system. The P-300M has no wiper or resistive element and there
is no tension on the bearings. It is not subject to the many problems associated with resistive type senders.
The P-300M has nothing to wear out or affect inaccurate fuel level readings. Also, the P-300M does not
require electricity to flow through an element and wiper saturated in fuel.
20
White/Orange
To MVP
White/Red
White/Brown
(OFF)
(+5V)
(ACK)
Control Panel
B. Using the AV-17CP Control Panel as a template, mark the aircraft instrument panel and drill a 1/4"
hole for the AV-17CP Switch.
C. Mount the Switch from behind the aircraft instrument panel. Be careful not to damage the
up..
silkscreening on the Control Panel. The Switch must be mounted with the white/orange wire up
The lock washer should be mounted on the Switch and behind the aircraft instrument panel.
21
Pot
(Wht/Orng)
To MVP
1/4" Hole
B. Mark the aircraft instrument panel and drill a 1/4" hole for the Pot.
C. Mount the Pot from behind the aircraft instrument panel and install the knob.
2.18 Install the Master Warning (red) and Caution (yellow) Lights:
The Warning and Caution Lights do not have to be installed unless the MVP is
installed more than 8" from the pilots visual centerline.
A. Locate the Red (AL-1R) and Yellow (AL-1Y) lights in the kit. Find an
appropriate mounting location within 8" of the pilot's visual centerline.
The lights will require 3/4" clearance behind the aircraft instrument
panel.
B. Mark the aircraft instrument panel and drill a 5/16" hole for each light.
Install the Red Warning Light and the Yellow Caution Light from
behind the aircraft instrument panel.
Note:
(Red)
To MVP
To Bus
(Yellow)
To MVP
To Bus
If the MVP Master Warning and Caution Outputs are connected to other lights or devices, the
current must be limited to 0.1 amps. The outputs pull to ground when active.
Top
22
3.0
3.1 Attach the three EDC 37-pin Wire Harnesses to the EDC:
3.2 Connect the EDC Harness to the Temperature Probes:
3.3
23
When routing the EDC wire harnesses refer to the Top, Middle and Bottom "EDC Wiring Work Sheets" found
at the back of this manual. Insure no wires obstruct the freedom of travel of any controls.
3.1 Attach the three EDC 37-pin wire harnesses to the EDC:
Secure the connectors using the supplied mounting screws.
(Red)
Temp Input
(1 of 13)
(Yel)
Middle Connector
(Red)
(Blk)
(Grn)
(Wht)
EDC
Press Input
(1 of 9)
EDC
Press Input
(1 of 9)
25
(Red)
(Blk)
(Grn)
(Wht)
Shunt
Route the EDC Amps wires to the Shunt. The way the Shunt is installed in the
aircraft determines which lug of the shunt is "+". The wire on the "+" lug is routed
to the starter-generator. The EDC +Amp Input wire (orange) should be connected
to the small lug on the "+" side of the Shunt. The EDC -Amp Input wire (brown)
should be connected to the small lug on the "-" side of the Shunt.
EDC
Fuel Flow Input
(1ea.)
26
3.6 Connect the RFLM-4-x Harness to the EDC Connector and to the Resistive Fuel
Level Sensors:
Route the appropriate resistive fuel level input wires (for the number of tanks to be monitored) in the RFLM-4x harness to the EDC Bottom Connector. Plug the wires into the appropriate resistive fuel level channels. The
excessive wire can be cut and spliced, bundeled and tie wraped up or cut to length and new D-Sub pin installed
(see the Working with Connectors section of this manual for more information). Route and connect the
corresponding wires in the RFLM-4-x wire harness to the appropriate fuel tank sensors. Route the red wire (in
pin 1 of the RFLM-4-x connector) to the aircraft bus via the MVP/EDC 5-amp circuit breaker.
Fuel Tank
1
Fuel Tank
2
EDC
Resistive Input
(1 of 4)
Bottom Connector
Fuel Tank
3
Fuel Tank
4
3.7 Connect the EDC Harness to the Capacitive Fuel Level Probes:
Route the appropriate capacitive fuel level wires (for the number of tanks to be monitored) in the EDC harnesses to the capacitive fuel level probes. Cut the wires to length, install the appropriate connectors (see the
Working with Connectors section of this manual for more information) and connect to the capacitive fuel
level probe.
Note: The capacitive fuel level channels are shared with the resistive channels. A single capacitive and
resistive channel cannot be used simultaneously.
EDC
Capacitive Input
(1 of 4)
+5V (Red)
Gnd (Black)
Cin (White)
Bottom Connector
P-300C Capacitive
Fuel Level Probe
27
3.8 Connect the EDC Harness to the P-300M Magnetic Fuel Level Senders:
Route the appropriate fuel level wires (for the number of tanks to be monitored) in the EDC harnesses to the
P-300M magnetic fuel level senders. Cut the wires to length, install the appropriate connzectors (see the
Working with Connectors section of this manual for more information) and connect to the P-300M fuel level
sender.
EDC
Resistive Input
(1 of 4)
Bottom Connector
+5V (Red)
Gnd (Black)
Rin (White)
Fuel Tank
1
.
.
Fuel Tank 4
P-300M
Fuel Level Sensor
3.9 Connect the EDC Harness (Volts Measurment Pin) to the Bus:
Pin 35 of the EDC top connector monitors bus voltage. Connect this pin to the bus to be monitored.
Tach Gen
3.11 Connect the EDC Harness to the VI-221's (Voltage Interface Units):
Route the appropriate EDC wire to the VI-221s that were used to interface the Gear Position Lights, Unsafe
Light, Flap Position, Trim Position and/or any indicator to the EDC.
EDC
Temp or Resistive Fuel
Level Channel.
VI-221
28
EDC-33P
Top
To Aircraft Ground
To the MVP/EDC 5-amp Circuit Breaker
MVP
RS422 Input
MVP RS422-B (pin 12)
MVP RS422+A (pin 13)
Top Connector
Pin 37, Red Wire
Pin 19 Black Wire
Pin 36, White Wire
Pin 18, White/Green Wire
29
4.0
Install the MVP Wire Harness
and
Route the Wires
4.1 Attach the MVP 25-pin D-sub Connector to the MVP:
4.2 Connect the EDC RS422 Wires to the MVP RS422 Wires:
4.3 Connect the MVP Harness to the Master Warning and Caution Lights:
4.4 Connect the MVP Harness to the Voice Alarm Control Panel (AV-17CP):
4.5 Connect the MVP Harness to the Audio Panel:
4.6 Connect the MVP Harness to the External Intensity Control Pot (CP-1):
4.7 Connect the MVP Harness to the Moving Map Data Out from the GPS:
4.8 Connect the MVP Harness to the Fuel Data Input on the GPS:
4.9 Connect the MVP "Transmit Lockout Input" Pin to the Transmit Key:
4.10 Connect the MVP Harness to Power and Ground:
4.11 Connect the MVP Harness to the CO-Guardian CO Detector:
31
When routing the MVP wire harness refer to the "MVP-50 25-pin D-Sub Connector Wiring Diagram" found at
the back of this manual. Insure no wires obstruct the freedom of travel of any controls.
4.2 Connect the EDC RS422 Wires to the MVP RS422 Wires:
Route the EDC RS422 wires to the back of the MVP Display, cut the wires to length and splice them to the
appropriate MVP RS422 wires.
4.3 Connect the MVP Harness to the Master Warning and Caution Lights:
If the Warning and Caution Lights are installed, route the MVP Master Warning Out wire (White/Yellow, Pin
16) to the Master Warning (Red) Light (AL-1R) White/Yellow wire, cut the wires to length, install the appropriate connectors (see the Working with Connectors section of this manual for more information) and connect
to the AL-1R.
Route the MVP Master Caution Out wire (White/Yellow, Pin 17) to the Master Caution (Yellow) Light (AL-1Y)
White/Yellow wire, cut the wires to length, install the appropriate connectors (see the Working with Connectors section of this manual for more information) and connect to the AL-1Y.
Red
Wht/Yel
Red
Yel
Wht/Yel
Red
Pin 16
To MVP/EDC
5-amp Circuit
Breaker
Pin 17
4.4 Connect the MVP Harness to the Voice Alarm Control Panel (AV-17CP):
If the voice alarms provided by the MVP are to be used, route the three MVP Voice Control wires to the AV17CP, cut the wires to length, install the appropriate connectors (see the Working with Connectors section of
this manual for more information) and connect to the AV-17CP.
MVP
Voice Control
Inputs
20
White/Orange
21
White/Red
22
White/Brown
(OFF)
(+5V)
(ACK)
Control Panel
33
-Voice
(Wht/Gray, Pin 24)
Gnd
Audio Feed (from Radios)
+Voice
(Wht/Blue, Pin 23)
49.9 Ohms
4.6 Connect the MVP Harness to the External Intensity Control Pot (CP-1):
If the MVP display intensity is to be controlled externally, route the MVP Back
Light Control In wire (orange) to the CP-1, cut the wires to length, install the
appropriate connectors (see the Working with Connectors section of this manual
for more information) and connect to the CP1. Install the ground and power wires to the
(Wht/Org, Pin 25)
CP-1 as shown in the paper work supplied
MVP
To Gnd (Blk)
with the control pot.
Back Light Cntrl
Input
Wht/Org
Blk
Wht/Brn
To 12V (Wht)
or
To 24V (Wht)
Wht/Red
4.7 Connect the MVP Harness to the Moving Map Data Out from the GPS:
Route the MVP "Moving Map Data In" wire (green wire in a 4 wire cable) to the Moving Map Data Output Port
on the GPS. Cut the wire to length, install the appropriate connector and connect to the GPS port.
4.8 Connect the MVP Harness to the Fuel Data Input on the GPS:
If fuel data is to be viewed on the GPS, route the MVP "Fuel Data Out" wire (white wire in a 4-wire cable) to
the Fuel Data Input Port on the GPS. Cut the wire to length, install the appropriate connector and connect to
the GPS port.
MVP
GPS Input &
Output
GPS
4-Wire Cable
34
4.9 Connect the MVP "Transmit Lockout Input" pin to the Transmit Key:
Pulling the MVP Transmit Lockout Input pin to ground freezes the displayed values for the various functions.
This eliminates jumpy readings during transmit. In most (if not all) cases the MVP Transmit Lockout Input"
does not need to be connected. If transmit lockout is required, attach the appropriate pin (see the Working
with Connectors section of this manual for more information) to a 20 ga. wire. Install the wire with pin into
position 3 of the MVP connector. Route and attach this wire to the transmit key.
WARNING: The power wire is RED and is connected to pin 1 and 2 on the MVP. If aircraft power is connected to any pin on the MVP other than pin 1 and 2, damage to the MVP and any connected hardware may
occur. Insure power is provided on pin 1 and 2 of the MVP before attaching the connector.
MVP
Power & Ground
35
5.0
Mandatory System Setup and Checkout
5.1
Power-On Checkout:
37
Note: Fuel Level, Trim, Flaps and Pressure Altitude may not read properly until they have been calibrated.
Turn the engine off. Inspect the entire system for interference with controls, loose fittings, connections, clamps,
probes, and inspect for leaks, chafing, obstructions, heat damage and any thing that may cause unsafe flight. Check
that all fittings are tight.
39
Check
Check
Check
Check
Do not release the aircraft for normal operation until all steps in this document have been performed and the
aircraft is safe to fly.
40
6.0
Installation Data
6.1 Instructions for Continued Airworthiness (ICA):
6.2 Airworthiness Limitations:
6.3 Working With Connectors:
6.3.1 Installing a Red Slip-on Connector onto a TC or Tin Copper Wire:
6.3.2 Installing a Yellow Precision TC Connector onto a TC Wire:
6.3.3 Installing a D-sub Pin onto a TC or Tin Copper Wire:
41
43
C. Place the appropriate Red Slip-on Connector onto the wire. Double crimp the connector using a 20
ga. crimp tool for insulated red connectors. A good crimp is very important. Poor crimps will
cause jumpy readings and are the biggest source of problems.
Some considerations for making a good crimp on a Red Slip-on Connector are listed below:
1. Do not knick the wire when stripping the insulation. This will weaken the wire and cause it
to break over time.
2. It is imperative that the wires be tripled over when placed into the connector. This will allow
for many more connection points to be made and will produce a tighter crimp.
3. Make sure you do not push the insulation portion of the wire too far into the connector. This
will cause the insulation to be in the crimp area which, over time, will cause the connection
to fail.
4. The crimp must be tested with the Pull, Push/Pull and Twist tests described below to insure
a good crimp has been made. Loose crimps are the most common source of problems.
D. Pull Test: Pull (approximately 3 to 4 pounds) on the connector with one hand while holding the wire
1/2" from the connector with the other hand. If the wire feels loose in the connector, you must recrimp the connection or start over using a new connector.
E. Push/Pull Test: Push and Pull with a semi-rapid motion (approximately 1 to 2 pounds) on the
connector with one hand while holding the wire 1/2" from the connector with the other hand. If the
wire has a clicking feel, the wire is loose in the connector. You must re-crimp the connection or
start over using a new connector.
F. Twist Test: Hold the connector with one hand and the wire 1/2" from the connector with the other
hand. Twist the connector back and forth (CW to CCW) approximately 10 degrees. With a good
connection you will feel twisting strain on the wire with each degree of movement of the connector.
Poor connections may pass the first two tests and fail this test. All three tests are important.
G. For a proper mate, the tab inside the male connector must be centered (not bent up or down).
Check each connector before installation.
H. Two drops of oil (or a small amount of grease) on the connector
will protect it from corrosion. The oil will be trapped in the metalto-metal contact area (replacing oxygen) keeping the oxidization from
migrating into the contact area for the life of the connection. Salt
environments are especially hard on connections.
Tab
I . If the connector has been disconnected several times the metal receptacle inside the female connector may become loose. If this happens use a pair of needle nose pliers to retighten the female
receptacle then mate the connectors. A tight connection will prevent long-term failures.
44
Red Wire
Yellow Wire
End View
of
the D-sub Pin in the Crimp Tool
Pin Ears face Down
Crimp Cavity
C. Insert the wire into the pin. Check that the insulation is in the
strain relief crimp area but not in the bare wire crimp area. Crimp
the pin onto the wire. A good crimp is very important. Poor
crimps will cause jumpy readings and are the biggest source
of problems.
45
D. Pull Test: Pull (approximately 3 to 4 pounds) on the wire near the connector with one hand while
holding the connector with the other hand. If the wire pulls out of the connector, you must start over
using a new connector.
E. A well soldered connection at the crimp can be reliable. Soldering a TC wire requires a lot of heat
to produce a good solder connection. Also, when soldering a TC wire each wire should be scraped
with a knife to expose fresh metal just before crimping and applying solder. Fluxing the TC wire can
also help. Do not use acid core solder or acid flux.
Insulation
Bare Wire
46
MVP-50T
25-pin D-sub Connector
Wiring Diagram
(Back View, Wire Side)
31
47
MVP-50T-PT6
EDC-33T
Volts
Wht/Red
EDC Input
Function
Probe, Module or
Direct Connection to the EDC
+V Pin 37 (Red)
Gnd Pin 19 (Blk)
N/A
RS422 Out
N/A
N/A
Volts
VOLTS
EDC
VoltsV-Pkup
Measured on Pin 35
Amps
AMPS
S-50
S-300 Shunt
Fuel Flow
FUEL FLOW
FT-60
FT-180
FT-180
Press Ch1
+5 Pin 20 (Red)
Gnd Pin 21 (Blk)
+In Pin 3 (Grn)
-In Pin 2 (Wht)
M.P.
High Torq
PT-30ABS-.1
PT-30ABS
PT-100GA (1/8 NPT)
Press Ch2
+5 Pin 22 (Red)
Gnd Pin 23 (Blk)
+In Pin 5 (Grn)
-In Pin 4 (Wht)
FUEL P
PT-30GA-.1
PT-100GA (1/8 NPT)
Press Ch3
+5 Pin 24 (Red)
Gnd Pin 25 (Blk)
+In Pin 7 (Grn)
-In Pin 6 (Wht)
OIL
P
PR ALT
PT-100GA-1
PT-30ALT
Low Torq
Press Ch4
+5 Pin 26 (Red)
Gnd Pin 27 (Blk)
+In Pin 9 (Grn)
-In Pin 8 (Wht)
Press Ch5
+5 Pin 28 (Red)
Gnd Pin 29 (Blk)
+In Pin 11 (Grn)
-In Pin 10 (Wht)
Press Ch6
+5 Pin 30 (Red)
Gnd Pin 31 (Blk)
+In Pin 13 (Grn)
-In Pin 12 (Wht)
N/A
Power and Ground
Inputs.
Oil P.
An
EDCUnused
PressurePressure
Channel may
be configured
measure a pressure or other functions. See the "List of Allowable Functions and Probes
Note:
Inputs
must betogrounded.
for the EDC Inputs" for more information.
Note: Any EDC Input not used should be marked "N/A" under Function.
0425051-3
MVP-50T-PT6
EDC-33T
EDC Input
Function
Probe
Temp Ch 1
EGT
ITT 1
Probe
P-110provided with
the Engine.
Temp Ch 2
EGTTemp
2
OIL
P-110 (5/8-18)
P-120
Temp Ch 3
EGT 3
P-110
Temp Ch 4
EGT 4
P-110
Temp Ch 5
EGT 5 (6-cyl)
P-110 (6-cyl)
Temp Ch 6
EGT 6 (6-cyl)
P-110 (6-cyl)
Temp C h7
OIL T
P-120
Temp Ch 8
(Best for OAT)
OAT
Temp Ch 9
Temp Ch 10
CHT 1
P-100
Temp Ch 11
CHT 2
P-100
Temp Ch 12
CHT 3
P-100
Temp Ch 13
CHT 4
P-100
Temp Ch 14
+5Pin
Pin1836
(Red)
+In
(Yel)
-In
Pin Pin
36 (Red)
Gnd
18(Blk)
CHT 5 (6-cyl)
P-100
+InPinPin
+In
19 19
(Yel)(Grn)
-InPinPin
(Wht)
-In
37 37
(Red)
CHT 6 (6-cyl)
P-100
Press Ch7
Temp Ch 15
Note:
Pressure
must be
An
EDCUnused
Temp Channel
mayInputs
be configured
to grounded.
measure a temperature or other functions. See the "List of Allowable
Functions
andInputs
Probesmay
for the
Inputs"
for more Digital
information.
Note: Temp
alsoEDC
be used
to measure
or Analog signals.
Note: Any EDC Input not used should be marked "N/A" under Function.
0425051-1
Press Ch7
-In (Wht)
Press Ch7
+In (Grn)
Press Ch7
Gnd (Blk)
Press Ch7
+5 (Red)
MVP-50T-PT6
EDC-33T
EDC Input
Press Ch9
-In (Wht)
Press Ch9
+In (Grn)
Press Ch8
+In (Grn)
Press Ch8
-In (Wht)
Do Not Use
+5 Volts
+5 Volts
+5 Volts
(Wht/Org)
Do Not Use
Function
Probe
FL Ch 1
(Resistive Input)
FL Ch 1
(Capacitive Input)
FL Ch 2
(Resistive Input)
FL Ch 2
(Capacitive Input)
FL Ch 3
(Resistive Input)
FL Ch 3
(Capacitive Input)
FL Ch 4
(Resistive Input)
FL Ch 4
(Capacitive Input)
RPM Ch 1
In Pin 26 (Wht/Brn)
LEFT
N1 (or (mag)
Ng or Nh)
Ring
Terminal
Isolator
Engine
Tach Gen.
RPM Ch 2
In Pin 25 (Wht/Orange)
N2 (or NP
or NL)
RIGHT
(mag)
Engine
Tach Gen.
Ring
Terminal
Isolator
Temp Ch 16
+In
Pin1212(Yel)
(Grn)
+In Pin
-In
Pin
30
(Red)
-In Pin 30 (Wht)
+In
Pin1313(Yel)
(Grn)
+In Pin
-In
Pin3131(Red)
(Wht)
-In Pin
Press Ch8
Temp
17
PressChCh9
0.120
0.060 **
0.160 **
0.120
0.090
0.090
0.120
** Caution:
Panel cutout is not equidistant
between mounting holes.
0.120
0.210
DRAWN BY:
APPVD. BY:
SCALE:
REV:
TOLERANCE:
P/N:
MATERIAL:
NEXT ASSEM:
TITLE:
51
D/N:
3.710
0.550
0.550
5.300
5.575
5.850
3.160
0.000
0.275
0.550
3.160
2.350
0.000
52
7.0
Troubleshooting
7.1 MVP or EDC Problem:
7.2 Pressure Problem with one Function:
7.3 Temperature Problem on all Channels:
7.4 Temperature Problem with one Function:
7.5 N1 or N2 Problem:
7.6 Fuel Flow Problem:
7.7 Amp Problem:
7.8 Resistive Fuel Level Problem:
7.9 Capacitive Fuel Level Problem:
7.10 Voltage Problem:
7.11 Annunciator Problem:
53
Troubleshooting the MVP system can be relatively simple. First the MVP must be powered-up. This requires
only a power and ground connection to the MVP. Next the EDC needs to be powered-up and communicating
with the MVP. Power and ground are supplied to the EDC on two wires and the EDC communicates with the
MVP on two RS422 wires. A "COM" error will be displayed if the EDC is not communicating with the EDC.
The rest of the system is made up of individual functions performing independently of each other. A problem
with a pressure channel will most likely be found in the connection to the transducer, the wire from the transducer to the EDC or the EDC connection. This same scenario is true for all the functions. Rarely is there any
problems with the EDC or MVP. In some cases the problem can be in the setup programming of the MVP.
7.1
The MVP and EDC require power and ground to operate. The EDC also requires two RS422 wires to communicate with the MVP. The EDC also supplies power to the Fuel Flow, Fuel Level, and Pressure Transducers. If
these power wires become shorted, the EDC operation will be affected.
A. Symptom: The MVP does not power up.
1. Problem: The Power or Ground wire is open or not connected properly.
a) Action: Measure the voltage on the power and ground wires. Ohm the ground wire to
ground. Look for a short.
B. Symptom: COM is displayed for the digital value for most functions. The EDC is not communicating with the MVP.
2. Problem: One of the EDC external +5 volt power supplies on the Bottom Connector is shorted to
ground.
a) Action: Remove the Bottom Connector. If the COM error goes away, look for a short on one
of the +5 volt wires.
3. Problem: The Power or Ground wire to the EDC is open or not connected properly.
a) Action: Measure the voltage on the appropriate EDC pins. Ohm the Black ground wire to
ground.
4. Problem: The EDC +10 volt or one of the +5 volt supplies on the Top Connector is shorted to
Ground.
b) Action: Measure the +10 volt and +5 volt supplies on the Top Connector. If one of the
voltages is low, use an ohmmeter to find the problem. If all wires ohm properly
(>100 ohms), the Power or Ground wire to the Top Connector may be open.
5. Problem: One of the RS422 wires from the EDC to the MVP may be open or reversed.
c) Action: Inspect the wires. Remove the connectors from the EDC and the MVP and check
for continuity and polarity. Reverse the wires and see if this fixes the problem. This
will not damage the EDC or the MVP.
55
C. Symptom: REF is displayed for the digital value for all temperature functions.
1. Problem: The Middle Connector on the EDC is loose or not connected. The Reference Diode on
pin 10 and 28 of the EDC Middle Connector is damaged. Note: Pin 28 should measure
0 volts and pin 10 should measure around .6 volts.
a) Action: Inspect the EDC Middle Connector and measure the voltage on pin 10 and 28.
D. Symptom: OVR is displayed for the digital value for a function.
2. Problem: If a channel on the EDC is over ranged (>2.5 volts between the + and - inputs), an
OVR will be displayed for that function. This can happen on a channel that is used to
monitor an Annunciator, Flap or Trim function. The max input voltage for any temperature or pressure channel is +5 volts to ground. The maximum differential voltage is 2.5
volts. The VI-221 is used to drop the voltage when measuring signals that switch from
ground to bus voltage.
a) Action: Measure the voltage on the EDC + and - inputs for the function with the problem.
7.2
Pressure is measure on the aircraft with a pressure transducer. Power (+5 volts on the Red wire) and ground
(Black wire) is supplied to the transducer and a differential signal (proportional to the pressure) is supplied to
the EDC on the White and Green wires.
A. Symptom: Inaccurate, jumpy or zero reading.
1. Problem: One of the four wires from the Pressure Transducer to the EDC is open.
a) Action: Measure the voltage on each transducer wires at the Pressure Transducer. The
voltage on each wire is as follows: Red wire = +5 volts, Black wire = 0 volts, Green
wire = 1.65 volts and White wire = 1.65 volts.
Short the Green wire to the White wire and look for a zero pressure reading. If you
do not get a zero reading, you may have an open wire.
Ohm the Black, Green and White wires at the pressure transducer to ground. The
Black wire should be grounded, the Green and White wires should not.
7.3
Temperature is measured using a temperature probe with type K thermocouple (TC) wire. When the TC
junction in the tip of the probe is heated, a small signal (approx. 23 micro volts per F) is produced and monitored by the EDC on two extension wires. These extension wires must be maked of type K TC material.
When measuring temperature with TC material an ambient reference temperature must be provided. This is
done with a reference diode located on pins 10 and 28 of the EDC Middle Connector. The ambient temperature is added to the differential temperature measured by the TC junction.
56
7.4
Temperature is measured on the aircraft using a temperature probe with type K thermocouple (TC) wire. When
the TC junction in the tip of the probe is heated, a small signal (approx. 23 micro volts per F) is produce and
monitored by the EDC on two extension wires. These extension wires must be make of type K TC material.
When measuring temperature with TC material an ambient reference temperature must be provided. This is
done with a reference diode located on pins 10 and 28 of the EDC Middle Connector. The ambient temperature is added to the differential temperature measured by the TC junction.
A. Symptom: Inaccurate, jumpy or zero reading.
1. Problem: One of the two wires from the Temperature Probe to the EDC is open or shorted to
ground.
a) Action: Remove the extension cable from the probe. Ohm both wires to ground. Each wire
should measure 12.1K ohms to ground.
2. Problem: The temperature probe has a problem.
a) Action: Ohm between the two leads of the temperature probe. You should get a short (<10
ohms)
Ohm one lead of the probe to ground. You should get an open (> 100K ohms).
7.5
N1 or N2 RPM Problem:
An N1 or N2 Tach Generator produces a sine wave at a frequency equal to the RPM of the engine. The
voltage level of the sine wave is very low at low RPM and can be above 20 volts at high RPM. The signal is
generated from a coil inside the unit. Most Tach Generators have three coils and one end of each of the coils is
tied together as a common. On some Tach Generators the common ends of the coils are grounded. The EDC
only need a signal from one coil. In this case, one pin on the Tach Gen should be routed to the RPM input on
the EDC.
57
Some Tach Generators have the common ends of the coils open. In this case one end of a coil should be
grounded and the other end routed to the RPM input on the EDC.
A. Symptom: Inaccurate, jumpy or zero reading.
1. Problem: Improper connection to the coil.
a) Action: Ohm the Tach Gen. pin connected to the EDC with respect to ground. It should
measure between 10 and 50 ohms. If this pin is open, you may not be grounding
the other end of the coil. Also, it's not uncommon to have a bad coil. In this case
you can select another pin (coil) on the Tach Gen. to connect to the EDC.
b) Action: The Tach Gen. can be removed from the engine and spun with a drill (be sure the
Tach Gen is grounded to the same ground as the EDC. You should see a reading
around 10 to 20%. Normally, 4200 RPM = 100% reading.
c) Action: The Tach Gen. can be removed from the engine and spun with a drill (be sure the
Tach Gen is grounded to the same ground as the EDC. You should see a reading
around 10 to 20%. Normally, 4200 RPM = 100% reading.
2. Problem: Wrong calibration data.
a) Action: Check the calibration numbers on the "Engine Data, Hour Meters and Flight Timer
Setup" screen.
7.6
Fuel Flow is measured using a Flow Transducer. Power (+10 volts on the Red wire) and ground (Black wire) is
supplied to the transducer from the EDC. A rotor in the transducer spins and produces pulses (0 to +5 volts) on
the White wire. The +5 volts portion of the pulse on the White wire comes from a pull-up resistor in the EDC.
The K-factor found in the Add Fuel screen calibrates the pulses to a flow rate.
A. Symptom: Inaccurate readings.
1. Problem: The K-factor is incorrect.
a) Action: Check that the K-factor (found in the Add Fuel screen) is correct for the transducer installed in the aircraft (FT-60 red cube = 68,000, FT-90 gold cube = 33,800
and the FT-180 black cube = 22,400).
B. Symptom: Inaccurate, jumpy or zero reading.
1. Problem: A wire is open, shorted or mis-wired.
a) Action: Measure the voltage on the transducer wires from the EDC at the Flow Transducer.
The Red lead = +10 volts, Black wire = 0 volts, White wire = + 5 volts with the
White wire removed from the flow transducer.
Ohm the Black wire to ground. The Black wire must be shorted to ground (< 10
ohms).
58
Rapidly tap the White transducer wire to ground. A small fuel flow reading should
show on the MVP.
2. Problem: The rotor in the Fuel Flow Transducer is blocked.
a) Action: Remove the Flow Transducer from the aircraft. Lightly blow into the transducer and
check for the rotor to spin freely. Check for a Fuel Flow reading on the MVP when
the rotor is spinning.
If the rotor in the Flow Transducer does not spin, hold the transducer over white
paper and tap at all angles. Debris can lodge in the transducer and block the rotor.
7.7
Amp Problem:
Amps are measured on the aircraft using a Shunt. A Shunt has very low resistance and produces a differential
voltage on the two signal wires connected to the Shunt. The differential voltage is proportional to the amperage flowing through the Shunt (50 mV at 50 Amps for the S-50 Shunt). In series with the two signal wires are
two fuses to protect the wires form catching fire in case of a short. These fuses should be located a short
distance from the Shunt. The wires are then routed to the EDC Amp input.
A. Symptom: Inaccurate, jumpy or zero reading.
1. Problem: A wire, fuse or fuse connection is open, shorted or mis-wired.
a) Action: Remove one of the signal wires on the Shunt and connect it to the other signal wire.
This will short the two signal wires together. The MVP should read 0.0 amps. A
common problem is with the fuses or fuse holders in line with each Amp signal wire
from the Shunt to the EDC. The fuses should be located a short distance from the
shunt. Inspect the wires, fuses and fuse holders.
7.8
Fuel can be measured in a fuel tank using a Resistive Float Sensor. The sensor must be connected to a RFLM
(Resistive Fuel Level Module). This module provides a pull-up resistor to produce a voltage as the float
changes resistance with changes in the fuel level. A signal wire connects the float to the RFLM and a wire
connects the RFLM to the EDC. The RFLM requires bus voltage to provide the pull-up.
As the float sensor arm moves up, the resistance will change, creating a higher or lower voltage (depending on
the float type) on the signal wire. The EDC monitors the signal and produces a digital value (called sensor
counts) based on the signal voltage. The sensor counts can be viewed in the Fuel Tank Calibration screen.
The sensor counts are then converted to a fuel level based on the calibration data in the Fuel Tank Calibration screen.
Resistive floats are notoriously inaccurate and inconsistent. Floats move up and down millions of time during
their lives. They can move even when the aircraft is parked. The metal-to-metal contact of the wiper to the
coil wears and corrodes. The wiper force weakens. The bearing surfaces wear. Its not uncommon to find
even new floats that work poorly. The MVP can calibrate out nonlinearity, but inconsistency will always cause
reading problems. It will cause you to perform the fuel tank calibration procedure over and over with little or
no long-term improvement. Consider using a capacitive probe or our magnetic float sensor if at all possible.
59
7.9
Fuel can be measured in a fuel tank using a Capacitive Fuel Probe. The Electronics International P-300 Capacitive Fuel Probe connects to an IMC (Interface Module), located near the probe, and to the EDC through
three wires. Power (+5 volts) is supplied on the Red wire, ground is supplied on the Black wire and the fuel
level signal (a 0 to +5 volt square wave) is on the White wire.
As the fuel level in the tank increases the capacitance of the probe increases. The IMC Module converts the
capacitance to a frequency. The higher the fuel level, the lower the frequency of the square wave on the White
wire.
The EDC monitors the signal and produces a digital value (called sensor counts) based on the signal frequency.
The sensor counts can be viewed in the Fuel Tank Calibration screen. The sensor counts are then converted
to a fuel level based on the calibration data in the Fuel Tank Calibration screen.
A. Symptom: An Err
Err
Err is displayed for the digital value. Also, you may have an inaccurate, jumpy or
zero reading.
60
7.11
Annunciator Problem:
An Annunciator, displayed on the MVP screen, is monitored with a temperature or resistive fuel level channel
on the EDC. The voltage into a temperature channel must be limited to 2.5 volts. When measuring voltages
above +2.5 volts a VI-221 Module should be used in series with the temperature channel to drop the voltage to
an acceptable level. The voltage into a resistive fuel level channel should be limited to 18 volts.
An Annunciator will be one color for a low voltage and another color a high voltage. The colors are set in the
4. Redlines, Limits and Color Setup screen. Note: The color white will be displayed as black or off. You
can also set the trip level at which the Annunciator changes color. The trip level is displayed in sensor counts
so you will need to get a sensor count reading with the Annunciator on and then off. Set the trip level between
the on and off value.
A. Symptom: The Annunciator is not changing colors.
1. Problem: Mis-wired.
a) Action: Check that the voltage on the appropriate EDC pin changes from high to low and
back to high as the Annunciator is cycled.
61
62
8.0
Technical Data
Specifications, Functions and Features
DO-160 Evironmental Qualification Form
63
Volts:
Measured on pin 35 of the EDC Top Connector.
Input Resistance: 83.8K Ohms
Range: 0 to 40 volts.
Sensitivity: 6400 counts per volt.
Note: A VI-221 or FM-VA-MVP-xx may be used to measure Voltage on any temperature channel.
Amps:
Common Mode Input Resistance: > 10 M Ohms
Diff. Input Ressitance: 10K Ohms
Differential Input: + 2.5V to -.2V
Common Mode: +/- 90 Volt to ground
Sensitivity: 9.537uV per count.
Note: An FM-VA-MVP-xx module may be used to measure Voltage and Amps on any two temp
channels.
Fuel Flow:
Input Configuration: 5.11K Ohm pull-up to +5 Volts
Input Trigger: 2.5 Volt with over voltage protection.
Page 2 of 8
Page 3 of 8
Page 4 of 8
Page 5 of 8
Page 8 of 8
DO-160
Environmental Qualification Form
0210081
Nomenclature: Multi Function Engine and Aircraft System Monitor
Models: MVP-50P-(X) MVP-50T-(X), EDC-33P-(X), EDC-33T-(X)
Note: (X) represents the instrument configuration for a specific aircraft,
helicopter or blimp make and model.
Specifications: Document # 0425052 (can be found in the Installation Instructions)
Manufacture: Electronics International Inc.
63296 Powell Butte Hwy
Bend, OR 97701
Test Requirements: DO-160E
Changes: 1, 2 and 3
Conditions
Temperature and Altitude
Section
4
Temperature Variation
Humidity
Vibration
Explosive Atmosphere
Waterproofness
Fluids Susceptibility
Sand and Dust
Fungus
Salt Fog Test
9
10
11
12
13
14
Category X:
Category X:
Category X:
Category X:
Category X:
Category X:
No test performed.
No test performed.
No test performed.
No test performed.
No test performed.
No test performed.
Magnetic Effect
15
Power Input
16
Voltage Spike
17
Audio Frequency
Susceptibility
18
19
Radio Frequency
Susceptibility
20
21
22
23
Icing
24
Electrostatic Discharge
25
Category A.
Fire, Flammability
26
A
Appendix
A1.0 Connecting an EDC Input to a Custom Probe
A2.0 Connecting a Second EDC to the MVP
A1.0 Appendix
Connecting an EDC Input to a Custom Probe
There are five steps to connecting a Custom Probe to an EDC Input, associating it with a Function and displaying
that Function on the MVP.
Page 1 of 3
Volts 0-2.5 - Use this Software Probe when the output signal from the Custom Probe is a variable voltage
(from 0 to 2.5 volts or less) and the signal voltage does not change with bus voltage.
Res 0-2.5V - Use this Software Probe when the output signal from the Custom Probe is a variable voltage
(from 0 to 2.5 volts or less) and the signal voltage changes with bus voltage. This would be the case for a
resistor divider network connected to the aircraft bus. The "Res 0-2.5V" Software Probe provides a
radiometric calculation referencing the bus voltage.
Page 2 of 3
Page 3 of 3
A2.0 Appendix:
Connecting a Second EDC to the MVP
A second EDC (Engine Data Coverter) may be connected to the MVP-50 in order to increase the
number of analog input to over 60. The primary EDC must already be installed per the MVP-50
installation instructions. The secondary and the primary EDC's are identical units.
Primary EDC (Required)
Top Connector
Pin 36 (Wht)
Pin 18 (Wht/Grn)
Pin 12
Pin 13
25-pin D-sub
Connector
1.
MVP-50
Top Connector
Pin 11
Pin 18 (Wht/Grn)
Note: Do not connect the
white wire (pin 36) of this
EDC to the MVP.
Mount the second EDC to the inside firewall or in an equipment bay under the aircraft instrument panel. Use
the holes in the bottom plate of the EDC to mount the unit. Be sure you will have enough room to connect the
three D-sub connector wire harnesses to the EDC.
2.
Find an appropriate location for each of the transducers you are connecting, and mount them following the
MVP-50 installation instructions.
3.
Install the EDC Wire Harness and Route the Transducer Extension Wires:
When routing the EDC wire harnesses refer to the Top, Middle and Bottom "EDC Wiring Work Sheets" found
at the back of the MVP Installation Instruction Manual. The pin designations for the wiring harnesses on the
secondary EDC are exactly the same as on the primary EDC. Follow the MVP-50 installation instructions
when connecting the wires from the secondary EDC wire harness to any transducers. Tie wrap all wires so
they do not obstruct the freedom of travel of any controls.
4.
Route the Power and Ground Wires to the Secondary EDC Wiring Harness:
Route the power wire (Top Connector, pin 37, Red Wire) to the MVP/EDC 5-amp circuit breaker. Route the
ground wire (Top Connector, pin19, Black Wire) to the aircraft ground. Tie wrap all wires so they do not
obstruct the freedom of travel of any controls.
5.
Route the secondary EDC RS422+A Pin 18 white/green wire to pin 11 (Port3, RS232In) of the MVP 25-pin Dsub connector. Do not connect the secondary EDC RS422-B white wire to the MVP.
6.
Power up the MVP and use the buttons to navigate to the "Engine Data, Ports, Timers, etc. Setup" screen from
the "System Configuration Screens Menu." Scroll down to the line that reads "Port3 RS232 Input/Output/
Baud:" and select "EDC#2/OFF/19200." Your MVP must be running software with an ID of 2.x.x or greater to
use the second EDC.
7.
Naviguate to the "5. EDC Input Cal." screen found in the System Configuration Screens Menu. Change the
"Input" line to "Temp Comp 2." Scroll to the "Reset values back to factory defaults" line found at the bottom
of the screen and select "Yes." Next, Scroll to "Offset" and set its value to the value written on the middle
connector that came with the second EDC. Your Done.