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(Terminales) NSPA - SES - Brochure PDF

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Sealed Crimp connectors sealed solder connectors sealed crimp & solder connectors710

Sealed Window Crimp Connectors sealed multiple wire connecTOrs sealed step-down butt connecTOrs
sealed heat shrink tubing SEALED SOLDER SYSTEM FOR BATTERY TERMINALS

www.nspa.com 800-874-6813

TABLE OF CONTENTS

1999
Introduced & issued patent
on Sealed Crimp &
Solder Butt Connector
(24AWG - 10 AWG)

Sealed Electrial System Introduction

Pull Test Analysis

Sealed Multiple Wire Connectors

Sealed Crimp & Solder Connectors

Sealed Solder Connectors

Sealed Crimp Connectors

10

Sealed Nylon Crimp Connectors

14

Step Down Butt Connectors

16

Sealed Heat Shrink Tubing

17

Sealed Solder System for Battery Terminals

18

Installation Tools

20

Product Specifications

21

2001

2005

2007

Introduced & issued patent on Sealed


Crimp & Solder Terminals - Rings, Spades,
Spring Spades, Slip-Ons (24 AWG - 10AWG)

Introduced innovative
Step Down
Butt Connector

Introduced & issued patent


on Sealed Connectors for
Multiple Wires

SEALED CONNECTORS

PRODUCT SPECIFICATIONS
Sealed Crimp
Connectors

Sealed Solder
Connectors

Sealed Crimp and


Solder Connectors

Sealed Multiple Wire


Connectors

Sealed Nylon Crimp


Connectors

Sealed Solder System


for Battery Terminals

Polyolefin
3 to 1
135C
-55 to 110C
Non-Flame Retardant
-55 to 110C
2200 PSI
+1% to -10%
900 Volts/Mil
600 Volts
Non-Corrosive
Non-Nutrient
<0.1%
E157227
MIL-DTL-23053/4
AMS 3534

Polyolefin
3 to 1
135C
-55 to 110C
Non-Flame Retardant
-55 to 110C
2200 PSI
+1% to -10%
900 Volts/Mil
600 Volts
Non-Corrosive
Non-Nutrient
<0.1%
E157227
MIL-DTL-23053/4
AMS 3534

Polyolefin
3 to 1
135C
-55 to 110C
Non-Flame Retardant
-55 to 110C
2200 PSI
+1% to -10%
900 Volts/Mil
600 Volts
Non-Corrosive
Non-Nutrient
<0.1%
E157227
MIL-DTL-23053/4
AMS 3534

Polyolefin
4 to 1
121C
-55 to 110C
Non-Flame Retardant
-55 to 110C
2450 PSI
+1% to -10%
500 Volts/Mil
Non-Corrosive
Chrysler MS-DB56 CAN 3686
Ford ESB-M97D56A1

Nylon-12
3 to 1
180C
-55 to 125C
Non-Flame Retardant
-55 to 125C
2200 PSI
+1% to -10%
900 Volts/Mil
600 Volts
Non-Corrosive
Non-Nutrient
<0.25%
E-157227
MIL-I-23053/4, Class 1
AMS 3634

Polyolefin
3 to 1
121C
-55 to 110C
Non-Flame Retardant
-55 to 110C
2100 PSI
+1% to -10%
500 Volts/Mil
600 Volts
Non-Corrosive
Non-Nutrient
<0.1%
486D
C22.2
MIL-DTL-23053/15, Class 2
AMS 3634

No
N/A

Yes
J-STD-006

Yes
J-STD-006

No
N/A

No
N/A

Yes
J-STD-006

N/A

J-STD-004

J-STD-004

N/A

N/A

J-STD-004

TERMINAL HEAT SHRINK TUBING


Material
Shrink Ratio
Recover Temperature
Continuous Operating Temp
Flammability
Temperature Rating
Tensile Strength
Longitudinal Change
Dielectric Strength
UL Voltage Rating
Corrosion Resistance
Fungus Resistance
Water Absorption
UL
CSA
Mil Specs
Other Specs
SOLDER
Contains Solder Alloy
Applicable Specifications
FLUX
Applicable Specifications

HEAT SHRINK TUBING

- Solder used contains any or all of the following: Antimony, Cadmium, Copper, Indium, Silver, Iron, Aluminum, Nickel, Arsenic, Zinc, Bismuth, Gold, Tin, Lead

HST100 Series

Material
Shrink Ratio
Recover Temperature
Continuous Operating Temp
Flammability
UL
CSA
Mil Specs
Other Specs

Material
Shrink Ratio
Recover Temperature
Continuous Operating Temp
Flammability
UL
CSA
Mil Specs

* Does Not include clear tubing

NSPA TIMELINE OF SIGNIFICANT EVENTS

1980

1982

1989

1990

1991

NSPA provides
maintenance
trays and
packaged
fasteners for
distributors
calling on
maintenance
and repair facilities

Began assembly
of Sealed Crimp
Connectors
(24 AWG - 8 AWG)

Issued patent on
Sealed Solder
Butt Connector
(24 AWG - 10 AWG)

Introduced Sealed Solder


System for Battery Terminals
(6 AWG - 4/0)

Issued patent on Sealed Solder Terminals - Rings,


Spades, Slip-Ons
(24 AWG - 10AWG)

HST200 Series

HST300 Series

HST400 Series

HST500 Series

Thin Wall

Flexibe Adhesive-Lined

Polyolefin Polyolefin
2 to 1
121C
-55 to 135C
Self-extinguish UL224 *
E35586 *
LR31929 *
MIL-DTL-23053/5, Class 1 *
-

Polyolefin
3 to 1
121C
-55 to 110C
Self-extinguish UL224 *
E157227
MIL-DTL-23053/4, Class 3
-

Tinted Adhesive-Lined

Semi-Rigid Adhesive-Lined

High Adhesive Flow

Polyolefin
3 to 1
135C
-55 to 110C
Non-Flame Retardant
E157227
MIL-DTL-23053/4
-

Polyolefin
2.5 to 1
135C
-55 to 110C
Non-Flame Retardant
E157227
MIL-DTL-23053/4
-

4 to 1
121C
-55 to 110C
Non-Flame Retardant
Chrysler MS-DB56 CAN
3686Ford ESB-M97D56A1

HST600 Series

HST700 Series

HST800 Series

HST850 Series

High Ratio Adhesive-Lined

Medium Duty Adhesive-Lined

Heavy Wall, Adhesive-Lined

Heavy Wall, Adhesive Lined for Battery Terminals

Polyolefin
5 to 1
120C
-55 to 110C
Meets UL-94, V-0 Flame rating
MIL-DTL-23053/15, Class 1

Polyolefin
3 to 1
121C
-55 to 110C
Flame Retardant
MIL-DTL-23053/15, Class 2

Polyolefin
3 to 1
121C
-55 to 110C
Flame Retardant
486D
MIL-DTL-23053/15, Class 2

Polyolefin
3 to 1
121C
-55 to 110C
Non-Flame Retardant
486D
C22.2
MIL-DTL-23053/15, Class 2

tm

THE SEALED ELECTRIAL SYSTEM

HOW STRONG ARE YOUR ELECTRICAL

SEAL YOUR CONNECTIONS.

Pull test analysis

The past few years have seen the advent of sweeping

Vinyl

Nylon

industries. Many of these advances involve improved electri-

Tensile Strength*

57 lbs

70 lbs 89 lbs 102 lbs

103 lbs

cal systems, controlled by miniature onboard computers.

Tensile Strength (+/-) over Vinyl

23% 56% 79%

81%

Consequently, small variations in voltage can significantly affect

Tensile Strength (+/-) over Nylon

-19%

- 27% 46%

47%

Tensile Strength (+/-) over Sealed Crimp -36%

-21% - 15%

16%

technological advances in the automotive, fleet, and marine

vehicle performance.

Its a Question of Integrity


To combat this problem, the major manufacturers in these industries are using

Sealed Crimp Sealed Solder Sealed Crimp and Solder

All terminals were installed on SAE 14 AWG SXL copper stranded wire. All terminals were installed using the T-R-15 multi-purpose crimping
tool.

completely sealed electrical systems. Unfortunately, the repair and maintenance


industry is lagging behind. The integrity of sealed electrical harnesses is often

STOP
WIRE
CORROSION!

breached when repairs are made with inferior, unsealed electrical connectors.

The heat shrink connector is the innovative solution that allows the aftermarket

DO IT ONCE. DO IT RIGHT!

to keep pace with changing technology. Each repair made with a heat shrink
connector is individually protected from corrosion, contaminants, and current
leakage. This ensures that the original integrity of the wiring harness is maintained.

MAKE PERMANENT REPAIRS


Prevent wire corrosion Eliminate wire pull out Keep equipment up and running
tm

with the sealed electrical system

Who uses Heat Shrink Terminals?


Heavy Duty Trucking Marine Automotive Aftermarket OEM Heavy Duty Equipment

RV Oil Fields municipalities Military Bases Plant Maintenance Departments Mining

SEALED MULTIPLE WIRE CONNECTORS

Sealed for Conductivity

TM

IN-LINE BUTT CONNECTORS

THE IN-LINE BUTT CONNECTOR COMPONENTS

JOIN TWO WIRES TO ONE WIRE ...

THE MULTIPLE WIRE CONNECTOR

HL57-20

Color dash on tubing indicates


the wire gauge for the connector
Thick copper wall - Difficult to crimp

OTHERS STEP DOWN CONNECTOR

HL57-16

NSPA-9216
HL57-14
The outside diameter of the butt connector is the same on both ends and only the inside diameter is adjusted for the different wire gauge. This means that the side for
the smaller wire has a much thicker wall than normal and is extremely difficult to crimp. ALMOST IMPOSSIBLE TO CRIMP PROPERLY & WIRE CAN

Color stripes on the connector indicate


which crimp die to use

EASILY PULL OUT!!

OUR VERSION

HL57-10

BUTT CONNECTORS

Window for visual inspection

Crimp indicator

Tubing has an active adhesive that seals


between multiple wires

Uniform copper wall - EASY to crimp

Crimp indicator

NSPA-5216

Color Stripe
On Connector
Side 1: White
Side 2: Red

Wire
One 24-22 AWG
Two 24-22 AWG

Crimp Die (Insulated)


White (24-22 AWG)
Red (20-18 AWG)

Clear / Red Dashes

Side 1: Red
Side 2: Blue

One 20-18 AWG


Two 20-18 AWG

Red (20-18 AWG)


Blue (16-14 AWG)

16-14 AWG

Clear / Blue Dashes

Side 1: Blue
Side 2: Yellow

One 16-14 AWG


Two 16-14 AWG

Blue (16-14 AWG)


Yellow (12-10 AWG)

12-10 AWG

Clear / Yellow Dashes

Side 1: Yellow
Side 2: Red

One 12-10 AWG


Two 12-10 AWG

Yellow (12-10 AWG)


Red (8 AWG)

Part #
HL57-20

Wire Gauge
24-22 AWG

Tubing Color
Clear / White Dashes

HL57-16

20-18 AWG

HL57-14
HL57-10

The inside AND the outside diameter of the connector is varied which means that both sides will make a sound mechanical crimp.
The barrel has two stripes - one on each end - to indicate which wire size to insert. Plus, the stripe matches the crimp die that needs to be used. For example, the blue
stripe indicates the side where a 14 or 16 AWG wire is to be inserted, and it will be crimped in the blue crimp die.

EASY TO CRIMP & PROVIDES STRONG CRIMP TERMINATION!

CLOSED-END CONNECTORS

ADDITIONAL FEATURES OF THE CRIMP CONNECTOR

JOIN TWO TO FOUR WIRES ...

Closed-end connectors
are crimped here.

Seamless butt connectors provide superior crimp performance


Window in butt connectors allows for visual inspection to ensure all wires are fully inserted
Butt connectors have crimp indicators where the installation tool should be positoned to crimp connector
Wire-stop in butt connector prevents over-insertion of the wires

In environments where
corrosion and/or vibration are a
problem, the closed-end connector
can be used to replace wire nuts and
other similar connectors.

THE HEAT SHRINK TUBING


High adhesive-flow polyolefin tubing to seal multiple wires
Color-coded dash on tubing to indicate the wire gauge for the connector
Clear tubing to allow for visual inspection

Tubing has an active adhesive that seals multiple wires and eliminates wire pull-out

CLOSED END CONNECTORS

PROBLEMS:

SOLUTION:
SEALED MULITPLE
WIRE CONNECTORS:

EXISTING METHODS:

Part #
HL8-22-14
HL8-18-10

Connector
Wire Range
22-14 AWG
18-10 AWG

Tubing Color
Clear / Blue Dashes
Clear / Yellow Dashes
HL8-22-14

HL8-18-10

ADDING WIRE

SEALED MULTIPLE WIRE ASSORTMENTS


QUICK-TAP
UNSEALED CONNECTOR

PROBLEMS:

MINI ASSORTMENT

STARTER ASSORTMENT

SOLUTION:
SEALED MULITPLE
WIRE CONNECTORS:

EXISTING METHODS:

WIRE NUT

IN-LINE CONNECTOR

END-CAP

CLOSED-END CONNECTOR

NSPA-9216
6 ITEMS 28 PIECES

NSPA-5216
6 ITEMS 55 PIECES

SEALED CRIMP & SOLDER CONNECTORS

Sealed for Reliability

TM

Sealed Crimp & Solder Connectors are crimped for mechanical reliability, soldered for superior strength and conductivity, and sealed for maximum durability. When there is no
margin for error, choose SEALED CRIMP & SOLDER CONNECTORS...THE ULTIMATE CONNECTOR.

PART #

GAUGE

COLOR

DESCRIPTION

TYPE

SEAM

RING TERMINALS

THE COMPONENTS
THE CRIMP CONNECTOR

ML116-06
ML116-08
ML116-10
ML116-14
ML116-516
ML116-38
ML114-06
ML114-08
ML114-10
ML114-14
ML114-516
ML114-38
ML110-06
ML110-08
ML110-10
ML110-14
ML110-516
ML110-38
ML110-12

Crimp indicators
show where to
crimp and on which
side of the barrel
the window is
located.

Seamless butt connectors for superior crimp performance


Window in butt connectors allows for solder to flow
Butt connectors have crimp indicators where the installation tool should be positioned to
crimp the connector
Wire-stop in butt connector prevents over-insertion of wire
Where possible, terminals have brazed seams to deliver a
superior mechanical termination

THE SOLDER
Flux coating to clean metal surfaces
Pre-measured solder to provide the right amount of solder to ensure a solid termination
Low-temp solder alloy for ease of installation

Red
Red
Red
Red
Red
Red
Blue
Blue
Blue
Blue
Blue
Blue
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow

#6 stud
#8 stud
#10 stud
1/4 stud
5/16 stud
3/8 stud
#6 stud
#8 stud
#10 stud
1/4 stud
5/16 stud
3/8 stud
#6 stud
#8 stud
#10 stud
1/4 stud
5/16 stud
3/8 stud
1/2 stud

Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard

Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed

18-20 AWG
18-20 AWG
18-20 AWG
14-16 AWG
14-16 AWG
14-16 AWG
10-12 AWG
10-12 AWG
10-12 AWG
18-20 AWG
18-20 AWG
18-20 AWG
14-16 AWG
14-16 AWG
14-16 AWG
10-12 AWG
10-12 AWG
10-12 AWG

Red
Red
Red
Blue
Blue
Blue
Yellow
Yellow
Yellow
Red
Red
Red
Blue
Blue
Blue
Yellow
Yellow
Yellow

#6 stud
#8 stud
#10 stud
#6 stud
#8 stud
#10 stud
#6 stud
#8 stud
#10 stud
#6 stud
#8 stud
#10 stud
#6 stud
#8 stud
#10 stud
#6 stud
#8 stud
#10 stud

Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Spring Spade
Spring Spade
Spring Spade
Spring Spade
Spring Spade
Spring Spade
Spring Spade
Spring Spade
Spring Spade

Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Butted
Butted
Butted
Butted
Butted
Butted
Butted
Butted
Butted

Red
Red
Red
Blue
Blue
Blue
Yellow
Yellow
Yellow

Female .250 tab


Female .250 tab
Male .250 tab
Female .250 tab
Female .250 tab
Male .250 tab
Female .250 tab
Female .250 tab
Male .250 tab

Standard
Fully Insulated
Standard
Standard
Fully Insulated
Standard
Standard
Fully Insulated
Standard

Butted
Butted
Butted
Butted
Butted
Butted
Butted
Butted
Butted

SPADE TERMINALS

THE HEAT SHRINK TUBING

ML216-06
ML216-08
ML216-10
ML214-06
ML214-08
ML214-10
ML210-06
ML210-08
ML210-10
ML316S-06
ML316S-08
ML316S-10
ML314S-06
ML314S-08
ML314S-10
ML310S-06
ML310S-08
ML310S-10

Adhesive-lined polyolefin to seal the connection


Color-coded with wire gauge imprint for easy wire size identification
Translucent tubing to allow for visual inspection

THE ULTIMATE ELECTRICAL CONNECTION!


CRIMP

18-20 AWG
18-20 AWG
18-20 AWG
18-20 AWG
18-20 AWG
18-20 AWG
14-16 AWG
14-16 AWG
14-16 AWG
14-16 AWG
14-16 AWG
14-16 AWG
10-12 AWG
10-12 AWG
10-12 AWG
10-12 AWG
10-12 AWG
10-12 AWG
10-12 AWG

SEALED

SOLDER

CUT-AWAY VIEW

STANDARD SPADE

SPRING SPADE

SLIP-ON CONNECTORS
ML6-18-250F
ML6-18-250FF
ML6-18-250M
ML6-14-250F
ML6-14-250FF
ML6-14-250M
ML6-10-250F
ML6-10-250FF
ML6-10-250M

FEATURES & BENEFITS

Crimped for mechanical reliability


Soldered for superior strength & conductivity
Sealed for maximum durability
Sealed Crimp & Solder Connectors meet or exceed the most stringent OEM standards.

INSTALLATION

18-20 AWG
18-20 AWG
18-20 AWG
14-16 AWG
14-16 AWG
14-16 AWG
10-12 AWG
10-12 AWG
10-12 AWG

SEALED CRIMP & SOLDER ASSORTMENTS

SOLDER IT

MINI ASSORTMENTS

STARTER ASSORTMENTS

3
1

SEAL IT

CRIMP IT
PART #

GAUGE

NSPA-9117
3 Items 60 Pieces

COLOR

TYPE

SEAM

NSPA-5117
4 Items 61 Pieces

NSPA-5117-T
5 Items 62 Pieces

NSPA-5203
20 Items 120 Pieces

NSPA-5204
14Items 90 Pieces

MAINTENANCE ASSORTMENTS

BUTT CONNECTORS
ML5-20
ML5-16
ML5-14
ML5-10

22-24 AWG
18-20 AWG
14-16 AWG
10-12 AWG

Clear
Red
Blue
Yellow

Standard
Standard
Standard
Standard

Butted
Seamless
Seamless
Seamless

Red
Blue
Yellow
Pink

Step-Down
Step-Down
Step-Down
Step-Down

Butted
Seamless
Seamless
Seamless

STEP-DOWN BUTT CONNECTORS


ML56-20
ML56-16
ML56-14
ML56-10
STEP-DOWN

22-24 AWG to 18-20 AWG


18-20 AWG to 14-16 AWG
14-16 AWG to 10-12 AWG
10-12 AWG to 8 AWG

NSPA-1203 24 Items 285 Pieces

NSPA-1204 28 Items 284Pieces

NSPA-1204-T 29 Items 285 Pieces

NSPA-5204-T
15 Items 91 Pieces

SEALED SOLDER CONNECTORS

Sealed for Superiority

TM

Sealed Solder Connectors are the clear choice of professionals who demand a superior electrical connection. Sealed Solder Connectors provide a high quality, sealed
solder connection that takes the guesswork out of soldering. DONT SETTLE FOR THE AVERAGE CONNECTOR...SEALED SOLDER CONNECTORS ARE THE BEST
SOLDER CONNECTORS AVAILABLE!

Standard terminal thickness


(Red & Blue)

Wire pulled loose due to strain or vibration.

.032 thickness

Cannot see whether terminal is properly installed.

SOLUTIONS:
Adhesive-lined tubing
prevents corrosion on the wire.

Greater material thickness of


terminal bare part - 25% more copper

Solder termination provides maximum


tensile strength & conductivity

GAUGE

COLOR

DESCRIPTION

TYPE

BUTT CONNECTORS
ELA5-20
ELA5-16
ELA5-14
ELA5-10

REDUCE RECURRING ELECTRICAL PROBLEMS


PROBLEMS:
Corrosion on wire causes voltage drop.

PART #

22-24 AWG
18-20 AWG
14-16 AWG
10-12 AWG

Clear
Red
Blue
Yellow

Standard
Standard
Standard
Standard

22-24 AWG
22-24 AWG
22-24 AWG
18-20 AWG
18-20 AWG
18-20 AWG
18-20 AWG
18-20 AWG
18-20 AWG
14-16 AWG
14-16 AWG
14-16 AWG
14-16 AWG
14-16 AWG
14-16 AWG
10-12 AWG
10-12 AWG
10-12 AWG
10-12 AWG
10-12 AWG

Clear
Clear
Clear
Red
Red
Red
Red
Red
Red
Blue
Blue
Blue
Blue
Blue
Blue
Yellow
Yellow
Yellow
Yellow
Yellow

#2 Stud
#4 Stud
#6 Stud
#6 Stud
#8 Stud
#10 Stud
1/4 Stud
5/16 Stud
3/8 Stud
#6 Stud
#8 Stud
#10 Stud
1/4 Stud
5/16 Stud
3/8 Stud
#10 Stud
1/4 Stud
5/16 Stud
3/8 Stud
1/2 Stud

Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard

22-24 AWG
22-24 AWG
22-24 AWG
18-20 AWG
14-16 AWG
10-12 AWG

Clear
Clear
Clear
Red
Blue
Yellow

#2 Stud
#4 Stud
#6 Stud
#10 Stud
#10 Stud
#10 Stud

Standard
Standard
Standard
Standard
Standard
Standard

Red
Red
Blue
Blue
Yellow
Yellow

.250 Female
.250 Male
.250 Female
.250 Male
.250 Female
.250 Male

Standard
Standard
Standard
Standard
Standard
Standard

.250 Female
.250 Female
.250 Female

Fully Insulated
Fully Insulated
Fully Insulated

RING TERMINALS
ELA120-02X
ELA120-04X
ELA120-06X
ELA116-06X
ELA116-08X
ELA116-10X
ELA116-14X
ELA116-516X
ELA116-38X
ELA114-06X
ELA114-08X
ELA114-10X
ELA114-14X
ELA114-516X
ELA114-38X
ELA110-10X
ELA110-14X
ELA110-516X
ELA110-38X
ELA110-12X
SPADE TERMINALS

Translucent tubing allows visual


inspection of installation.

.040 thickness

ELA220-02X
ELA220-04X
ELA220-06X
ELA216-10X
ELA214-10X
ELA210-10X

SLIP-ON CONNECTORS
ELA6-18F
ELA6-18M
ELA6-14F
ELA6-14M
ELA6-10F
ELA6-10M

THE CLEAR CHOICE OF PROFESSIONALS THAT DEMAND

A SUPERIOR ELECTRICAL CONNECTION!


CUT-AWAY VIEW

18-20 AWG
18-20 AWG
14-16 AWG
14-16 AWG
10-12 AWG
10-12 AWG

FULLY INSULATED SLIP-ON CONNECTORS


ELA6-18FF
ELA6-14FF
ELA6-10FF

18-20 AWG
14-16 AWG
10-12 AWG

Red
Blue
Yellow

SEALED SOLDER ASSORTMENTS

FEATURES AND BENEFITS

MINI ASSORTMENTS

MAINTENANCE ASSORTMENTS

Translucent, adhesive-lined polyolefin tubing allows visual inspection, prevents wire corrosion, and provides a waterproof seal.
Easy installation with pre-measured solder takes the guesswork out of the soldering process.
A soldered electrical connection provides superior current flow and tensile strength.
Color-coded tubing with wire gauge imprint provides easy identification of the correct part for the job.
NSPA-9112
4 Items 65 Pieces

INTERMINGLE
WIRES

NSPA-9113
8 Items 48 Pieces

STARTER ASSORTMENTS

NSPA-1112-S
30 Items 259 Pieces

NSPA-1112-ST
31 Items 260 Pieces

NSPA-1112-L
30 Items 379 Pieces

NSPA-1112-LT
31 Items 380 Pieces

SOLDER IT

INSTALLATION
SEAL IT

NO CRIMPING!
UL RECOGNIZED PARTS

CSA CERTIFIED PARTS

Ask us for a complete list of applicable part numbers.

NSPA-5112
25 Items 135 Pieces

NSPA-5114
13 Items 121 Pieces

SEALED CRIMP CONNECTORS

10

Sealed for Quality

TM

PART #

Our Sealed Crimp Connector product line is the finest line of crimp-and-seal connectors on the market today. New design features, the use of only the finest
components, and an expanded product selection place Sealed Crimp Connectors squarely at the top of the class. IN SHORT...THE BEST JUST GOT BETTER!

DIFFERENCES BETWEEN BUTTED, BRAZED & SEAMLESS CONNECTORS


BUTTED SEAM CONNECTORS
Formed when metal is stamped, rolled, and butted to create the connector barrel. Should only be used with stranded
wire and must be crimped in the proper place to avoid opening the seam.

OURS

COLOR

DESCRIPTION

TYPE

22-24 AWG
18-20 AWG
14-16 AWG
10-12 AWG
8 AWG

Clear
Red
Blue
Yellow
Pink

Standard
Standard
Standard
Standard
Standard

Red
Blue
Yellow

Nylon Insulated w/clear adhesive tubing


Nylon Insulated w/clear adhesive tubing
Nylon Insulated w/clear adhesive tubing

SEAM

BUTT CONNECTORS
KS5-20
KS5-16
KS5-14
KS5-10
KS5-08

Standard
Standard
Standard
Standard
Standard

Butted
Seamless
Seamless
Seamless
Brazed

OLD SCHOOL BUTT CONNECTORS

BRAZED SEAM CONNECTORS


Formed much like a butted seam, except the seam is brazed together with a solder alloy. May be used with solid
or stranded wire and can be crimped on any side of the barrel without opening the seam.

BRAZED SEAM

SEAMLESS CONNECTORS
Generally only available for a butt connector or splice. The barrel is created from one seamless piece of metal. This
eliminates problem of the barrel opening. May be used with solid or stranded wire.

KS5-16-CLN
KS5-14-CLN
KS5-10-CLN

18-22 AWG
14-16 AWG
10-12 AWG

Seamless
Seamless
Seamless

WINDOW BUTT CONNECTORS

THEIRS

BRAZED SEAM & SEAMLESS CONNECTOR ADVANTAGES


Better wire contact
Less voltage drop
Increases current flow

GAUGE

Superior tensile strength


Prevents wiring failures
Reduces equipment downtime

KS55-16
KS55-14
KS55-10

18-20 AWG
14-16 AWG
10-12 AWG

Red
Blue
Yellow

Window
Window
Window

Seamless
Seamless
Seamless

STEP-DOWN BUTT CONNECTORS


BUTTED SEAM

COMPARISONS

KS56-20
KS56-16
KS56-14
KS56-10

22-24 to 18-20 AWG


18-20 to 14-16 AWG
14-16 to 10-12 AWG
10-12 to 8 AWG

Clear
Blue
Yellow
Pink

Tapered
Tapered
Tapered
Tapered

Step-down
Step-down
Step-down
Step-down

Seamless
Seamless
Seamless
Seamless

22-24 AWG
22-24 AWG
18-20 AWG
18-20 AWG
18-20 AWG
18-20 AWG
18-20 AWG
18-20 AWG
14-16 AWG
14-16 AWG
14-16 AWG
14-16 AWG
14-16 AWG
14-16 AWG
10-12 AWG
10-12 AWG
10-12 AWG
10-12 AWG
10-12 AWG
10-12 AWG
10-12 AWG
8 AWG
8 AWG
8 AWG
8 AWG
8 AWG
8 AWG
8 AWG
8 AWG
8 AWG
8 AWG

Clear
Clear
Red
Red
Red
Red
Red
Red
Blue
Blue
Blue
Blue
Blue
Blue
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Pink
Pink
Pink
Pink
Pink
Pink
Pink
Pink
Pink
Pink

#4 stud
#6 stud
#6 stud
#8 stud
#10 stud
1/4 stud
5/16 stud
3/8 stud
#6 stud
#8 stud
#10 stud
1/4 stud
5/16 stud
3/8 stud
#6 stud
#8 stud
#10 stud
1/4 stud
5/16 stud
3/8 stud
1/2 stud
#10 stud
1/4 stud
5/16 stud
3/8 stud
1/2 stud
#10 stud
1/4 stud
5/16 stud
3/8 stud
1/2 stud

Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Lug Style
Lug Style
Lug Style
Lug Style
Lug Style

Butted
Butted
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Seamless
Seamless
Seamless
Seamless
Seamless

OURS

RING TERMINALS

THEIRS

UNIFORM ADHESIVE FLOW


Adhesive will not impede contact of terminal

RUNNY ADHESIVE FLOW


Adhesive can impede contact of terminal

TUBING DOES NOT SHRINK IN LENGTH


Additional insulation support
Additional strain relief

WIRE GAUGE IMPRINT


Easy identification

TUBING SHRINKS IN LENGTH


Less insulation support
Less strain relief

NO PRINT

FEATURES & BENEFITS

Translucent, adhesive-lined polyolefin tubing allows visual inspection, prevents wire corrosion, and provides a waterproof seal.
Conforms to automotive manufacturers specifications for wiring repairs, necessary for maintaining electrical warranties.
Seamless butt connectors & brazed seam rings and spades prevent opening of connector barrel.
Color-coded tubing with wire gauge imprint provides easy identification of the correct part for the job.
A selection of over 140 sizes of connectors ensures the right part for every application.

KS120-04
KS120-06
KS116-06
KS116-08
KS116-10
KS116-14
KS116-516
KS116-38
KS114-06
KS114-08
KS114-10
KS114-14
KS114-516
KS114-38
KS110-06
KS110-08
KS110-10
KS110-14
KS110-516
KS110-38
KS110-12
KS108-10
KS108-14
KS108-516
KS108-38
KS108-12
KS108L-10
KS108L-14
KS108L-516
KS108L-38
KS108L-12

3-WAY BUTT CONNECTORS & 4-WAY BUTT CONNECTORS


2

INSTALLATION

HEAT IT
3
1

SEAL IT

KS53-16
KS53-14
KS53-10
KS54-16
KS54-14
KS54-10

Red
Blue
Yellow
Red
Blue
Yellow

Standard
Standard
Standard
Standard
Standard
Standard

Three-way
Three-way
Three-way
Four-way
Four-way
Four-way

Brazed
Brazed
Brazed
Brazed
Brazed
Brazed

18-20 AWG
14-16 AWG

Red
Blue

#6, 8, & 10 stud


#6, 8, & 10 stud

Standard
Standard

Brazed
Brazed

14-16 AWG

Blue

#10 stud

Standard

Brazed

MULTI-STUD TERMINALS
KS116-MS
KS114-MS

CRIMP IT

18-20 AWG
14-16 AWG
10-12 AWG
18-20 AWG
14-16 AWG
10-12 AWG

HOOK TERMINALS

UL LISTED PARTS

CSA CERTIFIED PARTS

Ask us for a complete list of applicable part numbers.

KS414-10

LUG STYLE

12

SEALED CRIMP CONNECTORS


PART #

Sealed for Quality

TM

GAUGE

COLOR

DESCRIPTION

TYPE

SEAM

SPADE TERMINALS

FLANGED SPADE

SPRING SPADE

KS220-04
KS220-06
KS216-06
KS216-08
KS216-10
KS214-06
KS214-08
KS214-10
KS210-06
KS210-08
KS210-10
KS210-14
KS316-06
KS316-08
KS316-10
KS314-06
KS314-08
KS314-10
KS310-06
KS310-08
KS310-10
KS316S-06
KS316S-08
KS316S-10
KS314S-06
KS314S-08
KS314S-10
KS310S-06
KS310S-08
KS310S-10

22-24 AWG
22-24 AWG
18-20 AWG
18-20 AWG
18-20 AWG
14-16 AWG
14-16 AWG
14-16 AWG
10-12 AWG
10-12 AWG
10-12 AWG
10-12 AWG
18-20 AWG
18-20 AWG
18-20 AWG
14-16 AWG
14-16 AWG
14-16 AWG
10-12 AWG
10-12 AWG
10-12 AWG
18-20 AWG
18-20 AWG
18-20 AWG
14-16 AWG
14-16 AWG
14-16 AWG
10-12 AWG
10-12 AWG
10-12 AWG

18-20 AWG
18-20 AWG
18-20 AWG
18-20 AWG
18-20 AWG
18-20 AWG
14-16 AWG
14-16 AWG
14-16 AWG
14-16 AWG
14-16 AWG
14-16 AWG
10-12 AWG
10-12 AWG

GAUGE

COLOR

DESCRIPTION

TYPE

SEAM

FULLY-INSULATED SLIP-ON CONNECTORS (cont.)


Clear
Clear
Red
Red
Red
Blue
Blue
Blue
Yellow
Yellow
Yellow
Yellow
Red
Red
Red
Blue
Blue
Blue
Yellow
Yellow
Yellow
Red
Red
Red
Blue
Blue
Blue
Yellow
Yellow
Yellow

#4 stud
#6 stud
#6 stud
#8 stud
#10 stud
#6 stud
#8 stud
#10 stud
#6 stud
#8 stud
#10 stud
1/4" stud
#6 stud
#8 stud
#10 stud
#6 stud
#8 stud
#10 stud
#6 stud
#8 stud
#10 stud
#6 stud
#8 stud
#10 stud
#6 stud
#8 stud
#10 stud
#6 stud
#8 stud
#10 stud

Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Flanged Spade
Flanged Spade
Flanged Spade
Flanged Spade
Flanged Spade
Flanged Spade
Flanged Spade
Flanged Spade
Flanged Spade
Spring Spade
Spring Spade
Spring Spade
Spring Spade
Spring Spade
Spring Spade
Spring Spade
Spring Spade
Spring Spade

Butted
Butted
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Brazed
Butted
Butted
Butted
Butted
Butted
Butted
Butted
Butted
Butted

female .110 tab


male .110 tab
female .187 tab
male.187 tab
female .250 tab
male .250 tab
female.110 tab
male .110 tab
female .187 tab
male .187 tab
female .250 tab
male .250 tab
female .250 tab
male .250 tab

Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard

Butted
Butted
Butted
Butted
Butted
Butted
Butted
Butted
Butted
Butted
Butted
Butted
Butted
Butted

female.110 tab
female .187 tab
male .187 tab
female .250 tab
male .250 tab
female .110 tab
female .187 tab
male .187 tab
female .250 tab
male .250 tab
female .250 tab
male .250 tab
female .250 tab
male .250 tab
female .250 tab
male .250 tab
female .250 tab
male .250 tab

2 Hump
1 Hump
1 Hump
2 Hump
2 Hump
2 Hump
1 Hump
1 Hump
2 Hump
2 Hump
2 Hump
2 Hump
3M Style
3M Style
3M Style
3M Style
3M Style
3M Style

Butted
Butted
Butted
Butted
Butted
Butted
Butted
Butted
Butted
Butted
Butted
Butted
Butted
Butted
Butted
Butted
Butted
Butted

SLIP-ON CONNECTORS
KS6-18-110F
KS6-18-110M
KS6-18-187F
KS6-18-187M
KS6-18-250F
KS6-18-250M
KS6-14-110F
KS6-14-110M
KS6-14-187F
KS6-14-187M
KS6-14-250F
KS6-14-250M
KS6-10-250F
KS6-10-250M

PART #

KS60-18-250F
KS60-18-250M
KS60-14-250F
KS60-14-250M
KS60-10-250F
KS60-10-250M
KS61-18-250F
KS61-18-250M
KS61-14-250F
KS61-14-250M
KS61-10-250F
KS61-10-250M

18-20 AWG
18-20 AWG
14-16 AWG
14-16 AWG
10-12 AWG
10-12 AWG
18-20 AWG
18-20 AWG
14-16 AWG
14-16 AWG
10-12 AWG
10-12 AWG

Red
Red
Blue
Blue
Yellow
Yellow
Red
Red
Blue
Blue
Yellow
Yellow

female .250 tab


male .250 tab
female .250 tab
male .250 tab
female .250 tab
male .250 tab
female .250 tab
male .250 tab
female .250 tab
male .250 tab
female .250 tab
male .250 tab

Molex Style
Molex Style
Molex Style
Molex Style
Molex Style
Molex Style
Sure Crimp Style
Sure Crimp Style
Sure Crimp Style
Sure Crimp Style
Sure Crimp Style
Sure Crimp Style

Butted
Butted
Butted
Butted
Butted
Butted
Butted
Butted
Butted
Butted
Butted
Butted

MOLEX STYLE

SURE CRIMP STYLE

BULLET PLUGS
KS7-18-15M
KS7-18-17M
KS7-18-18M
KS7-14-15M
KS7-14-17M
KS7-14-18M

18-20 AWG
18-20 AWG
18-20 AWG
14-16 AWG
14-16 AWG
14-16 AWG

Red
Red
Red
Blue
Blue
Blue

.157 plug
.176 plug
.180 plug
.157 plug
.176 plug
.180 plug

Standard
Standard
Standard
Standard
Standard
Standard

Butted
Butted
Butted
Butted
Butted
Butted

Red
Red
Red
Blue
Blue

.157 receptacle
.176 receptacle
.180 receptacle
.157 receptacle
.176 receptacle

Standard
Standard
Standard
Standard
Standard

Butted
Butted
Butted
Butted
Butted

BULLET RECEPTACLES
KS7-18-15F
KS7-18-17F
KS7-18-18F
KS7-14-15F
KS7-14-17F

18-20 AWG
18-20 AWG
18-20 AWG
14-16 AWG
14-16 AWG

SEALED CRIMP ASSORTMENTS


Red
Red
Red
Red
Red
Red
Blue
Blue
Blue
Blue
Blue
Blue
Yellow
Yellow

MINI ASSORTMENTS

NSPA-9002
3 Items 60 Pieces

STARTER ASSORTMENTS

NSPA-5002
20 Items 115 Pieces

NSPA-5003
13 Items 121 Pieces

NSPA-5003-T
14 Items 122 Pieces

NSPA-5003-UL
14 Items 122 Pieces

MAINTENANCE ASSORTMENTS

FULLY-INSULATED SLIP-ON CONNECTORS

2 HUMP STYLE

3M STYLE

KS66-18-110F
KS66-18-187F
KS66-18-187M
KS66-18-250F
KS66-18-250M
KS66-14-110F
KS66-14-187F
KS66-14-187M
KS66-14-250F
KS66-14-250M
KS66-10-250F
KS66-10-250M
KS67-18-250F
KS67-18-250M
KS67-14-250F
KS67-14-250M
KS67-10-250F
KS67-10-250M

18-20 AWG
18-20 AWG
18-20 AWG
18-20 AWG
18-20 AWG
14-16 AWG
14-16 AWG
14-16 AWG
14-16 AWG
14-16 AWG
10-12 AWG
10-12 AWG
18-20 AWG
18-20 AWG
14-16 AWG
14-16 AWG
10-12 AWG
10-12 AWG

Red
Red
Red
Red
Red
Blue
Blue
Blue
Blue
Blue
Yellow
Yellow
Red
Red
Blue
Blue
Yellow
Yellow

NSPA-1002
31 Items 320 Pieces

NSPA-1003
29 Items 286 Pieces

NSPA-1003-T
30 Items 287 Pieces

NSPA-1003-UL
30 Items 287 Pieces

NSPA-1130
17 Items 306 Pieces

NSPA-1184
37 Items 418 Pieces

NSPA-1185
70 Items 656 Pieces

NSPA-1185
Tray 2

SEALED NYLON CRIMP CONNECTORS

14

Sealed for Durability

TM

Our Sealed Nylon Crimp Connectors are insulated with nylon heat shrink tubing.

PART #

GAUGE

F E AT U R E S & B E N E F I T S

HOOK TERMINALS

NS414-10

Seamless butt connectors - Prevent opening of connector barrel


Fractional stud sizes & American Wire Gauge (AWG) wire sizes, Easy match to standard U.S. parts
Ultra abrasion resistant tubing; assures durable protection in the toughest environments
Conforms to automotive manufacturers' specifications for wiring repairs - necessary for maintaining electrical warranties

COLOR

14-16 AWG

DESCRIPTION

TYPE

Blue

#10 Stud

Standard

Red
Blue
Yellow

Standard
Standard
Standard

Three-Way
Three-Way
Three-Way

Red
Blue
Yellow

.250 Female
.250 Female
.250 Female

Standard
Standard
Standard

18-22 AWG
18-22 AWG
14-16 AWG
14-16 AWG
10-12 AWG
10-12 AWG

Red
Red
Blue
Blue
Yellow
Yellow

.250 Female
.250 Male
.250 Female
.250 Male
.250 Female
.250 Male

Molex Style
Molex Style
Molex Style
Molex Style
Molex Style
Molex Style

18-22 AWG
18-22 AWG
14-16 AWG
14-16 AWG

Red
Red
Blue
Blue

.157 Diameter
.180 Diameter
.157 Diameter
.180 Diameter

Standard
Standard
Standard
Standard

Red
Red
Blue
Blue

.157 Diameter
.180 Diameter
.157 Diameter
.180 Diameter

Standard
Standard
Standard
Standard

THREE-WAY BUTT CONNECTORS


NS53-16
NS53-14
NS53-10

INSTALLATION
2

18-20 AWG
14-16 AWG
10-12 AWG

SLIP-ON CONNECTORS

HEAT IT

NS6-18-250F
NS6-14-250F
NS6-10-250F

18-22 AWG
14-16 AWG
10-12 AWG

3
1

SEAL IT

CRIMP IT

PART #

GAUGE

COLOR

DESCRIPTION

TYPE

BUTT CONNECTORS
NS5-16
NS5-14
NS5-10
NS5-08

18-22 AWG
14-16 AWG
10-12 AWG
8 AWG

Red
Blue
Yellow
Yellow

Standard
Standard
Standard
Standard

Standard
Standard
Standard
Standard

Blue
Yellow

Standard
Standard

Step-down
Step-down

STEP-DOWN BUTT CONNECTORS


NS56-16
NS56-14

18-22 to 14-16 AWG


14-16 to 10-12 AWG

RING TERMINALS
NS116-06
NS116-08
NS116-10
NS116-14
NS116-38
NS114-06
NS114-08
NS114-10
NS114-14
NS114-516
NS114-38
NS110-06
NS110-08
NS110-10N
NS110-10
NS110-14
NS110-516
NS110-38
NS110-12
NS108L-10
NS108L-14
NS108L-516
NS108L-38
NS108L-12

18-22 AWG
18-22 AWG
18-22 AWG
18-22 AWG
18-22 AWG
14-16 AWG
14-16 AWG
14-16 AWG
14-16 AWG
14-16 AWG
14-16 AWG
10-12 AWG
10-12 AWG
10-12 AWG
10-12 AWG
10-12 AWG
10-12 AWG
10-12 AWG
10-12 AWG
8 AWG
8 AWG
8 AWG
8 AWG
8 AWG

Red
Red
Red
Red
Red
Blue
Blue
Blue
Blue
Blue
Blue
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow

#6 Stud
#8 Stud
#10 Stud
1/4" Stud
3/8" Stud
#6 Stud
#8 Stud
#10 Stud
1/4" Stud
5/16" Stud
3/8" Stud
#6 Stud
#8 Stud
#10 Stud
#10 Stud
1/4" Stud
5/16" Stud
3/8" Stud
1/2" Stud
#10 Stud
1/4" Stud
5/16" Stud
3/8" Stud
1/2" Stud

Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Narrow
Standard
Standard
Standard
Standard
Standard
Lug Style
Lug Style
Lug Style
Lug Style
Lug Style

FULLY INSULATED SLIP-ON CONNECTORS


NS60-18-250F
NS60-18-250M
NS60-14-250F
NS60-14-250M
NS60-10-250F
NS60-10-250M
BULLET PLUGS
NS7-18-15M
NS7-18-18M
NS7-14-15M
NS7-14-18M

BULLET PLUG RECEPTACLES


NS7-18-15F
NS7-18-18F
NS7-14-15F
NS7-14-18F

18-22 AWG
18-22 AWG
14-16 AWG
14-16 AWG

SEALED NYLON CRIMP ASSORTMENTS


MINI ASSORTMENTS

STARTER ASSORTMENTS

NSPA-5221-T
is supplied with T-R-15
14 Items 122 Total Pieces
NSPA-9220
3 Items 60 Total Pieces
NSPA-5220
20 Items 115 Total Pieces

MAINTENANCE ASSORTMENTS

NSPA-1221-T
is supplied with T-R-15
30 Items 287 Total Pieces

SPADE TERMINALS
NS216-06
NS216-08
NS216-10
NS214-06
NS214-08
NS214-10
NS210-06
NS210-08
NS210-10
NS210-14

18-22 AWG
18-22 AWG
18-22 AWG
14-16 AWG
14-16 AWG
14-16 AWG
10-12 AWG
10-12 AWG
10-12 AWG
10-12 AWG

Red
Red
Red
Blue
Blue
Blue
Yellow
Yellow
Yellow
Yellow

#6 Stud
#8 Stud
#10 Stud
#6 Stud
#8 Stud
#10 Stud
#6 Stud
#8 Stud
#10 Stud
1/4" Stud

Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard

NSPA-5221
13 Items 121 Total Pieces

NSPA-1220
31 Items 320 Total Pieces

NSPA-1221
29 Items 286 Total Pieces

16

SEALED STEP DOWN BUTT CONNECTORS

TM

SEALED HEAT SHRINK TUBING

12 AWG Wire

14 AWG Wire

THIN WALL

HST100 SERIES
Shrink Ratio: 2 to 1
A flexible, general purpose tubing for use where an adhesive seal is not needed. Conforms
well to irregular shapes.
Insulation and strain relief for wire terminals
Color-coding of electrical harnesses
Wire bundling
Self-extinguish (except clear)
Stocked Colors: Black, Clear, Red, Blue, Green, Yellow & White
Standard Cut Lengths: Bulk, 100, 25, 8, 4, 12, 6
Pre-Shrink ID: 3/64, 1/16, 3/32, 1/8, 3/16, 1/4, 3/8 1/2, 3/4, 1, 1 1/2, 2, 3, 4

FLEXIBLE ADHESIVE-LINED

HST200 SERIES
Shrink Ratio: 3 to 1
A flame-retardant tubing (except clear) with an internal layer of thermo-plastic adhesive
which provides a barrier against contaminants. Still highly flexible for conforming to
irregular shapes.
Environmental protection for electronic components
Protection of automobile, marine and truck wire splices and harness breakouts
Adhesive-lining provides a seal against corrosion.
Stocked Colors: Black, Clear, Red
Standard Cut Lengths: 48, 12, 6
Pre-Shrink ID: 1/8, 3/16, 1/4, 3/8, 1/2, 3/4, 1

TINTED ADHESIVE-LINED

HST300 SERIES
Shrink Ratio: Exceeds 3 to 1
Our tinted, semi-rigid adhesive-lined heat shrink tubing is the clear choice for insulating and
color-coding small gauge wire connections. This tubing offers several distinct advantages:
Tubing is tinted for color-coding, but is also translucent to allow the installer to
view the underlying material.
Wire gauge imprint for ease of wire identification both before and after installation.
Adhesive-lining provides a barrier against contaminants.
Stocked Colors: Clear, Red, Blue, Yellow
Standard Cut Lengths: 48, 12, 6
Pre-Shrink ID: .115, .245, .360

SEMI-RIGID ADHESIVE-LINED

HST400 SERIES
Shrink Ratio: Exceeds 2 1/2 to 1
A semi-rigid tubing with a co-extruded integral adhesive lining. Provides a tough protective
and insulating barrier, highly resistant to penetration by moisture and the attack of chemicals
and solvents.
Easy to remove once installed
Electrical wire splices, breakouts, connections and solder joints
End-sealing of electrical cables and rigid tubings
Stocked Colors: Black, Red, Blue, Brown, Gray, Yellow & White
Standard Cut Lengths: 48, 12, 6
Pre-Shrink ID: 1/8 Brown, 3/16 Gray, 1/4 White, 3/8 Red 1/2 Blue, 3/4 Yellow, 1 Black

SPECIALTY TUBING & ADHESIVE-LINED

HST500 SERIES
Shrink Ratio: 4 to 1

Has two stripes - one on each end to indicate which wire size to insert, and which crimp die to use

WHY IS OURS SO MUCH BETTER?

OURS!

THEIRS:

The outside diameter of the butt connector is the same


on both ends and only the inside diameter is adjusted
for the different wire gauge. This means that the side
for the smaller wire has a much thicker wall
than normal and is extremely difficult to crimp.

ALMOST IMPOSSIBLE TO CRIMP PROPERLY


& WIRE CAN EASILY PULL OUT!!

We vary the inside AND the outside diameter of the connector


which means that both sides will make a sound mechanical crimp.
Also, has a window which allows for visual inspection

EASY TO CRIMP & PROVIDES STRONG CRIMP


TERMINATION!

OURS!

THEIRS:

Has a color stripe to indicate where the smaller size of


wire is inserted. However, it must be crimped in the
larger crimp die. For example, on their connector for
14-16 to 10-12 AWG, the BLUE stripe indicates the side
where a 14-16 AWG wire is to be inserted. However, it
must be crimped in the YELLOW crimp die.

CONFUSING!
SEALED CRIMP CONNECTORS

Has two stripes - one on each end - to indicate which wire size to
insert. Plus, the stripe matches the crimp die that needs to be
used. For example, the blue stripe indicates the side where a
14 AWG or 16 AWG wire is to be inserted, and it will be crimped
in the blue crimp die.

MAKES SENSE!
VINYL CONNECTORS
HST500 SERIES

PART #
KS56-20
KS56-16
KS56-14
KS56-10

DESCRIPTION
24 to 18-22 AWG
18-22 to 14-16 AWG
14-16 to 10-12 AWG
10-12 to 8 AWG

Red
Blue
Yellow
Pink

PART #
WTV-56-20
WTV-56-16
WTV-56-14
WTV-56-10

DESCRIPTION
24-26 AWG to 18-22 AWG
18-22 AWG to 14-16 AWG
14-16 AWG to 10-12 AWG
10-12 AWG to 8 AWG

Red
Blue
Yellow
Pink

HST600 SERIES

HEAVY WALL
SEALED CRIMP & SOLDER CONNECTORS

NON-INSULATED CONNECTORS

PART #
ML56-20
ML56-16
ML56-14
ML56-10

PART #
DESCRIPTION
ML56-20-BP
24-26 AWG to 18-22 AWG
18-22 AWG to 14-16 AWG
ML56-16-BP
ML56-14-BP
14-16 AWG to 10-12 AWG
ML56-10-BP
10-12 AWG to 8 AWG

DESCRIPTION
24 AWG to 18-22 AWG
18-22 AWG to 14-16 AWG
14-16 AWG to 10-12 AWG
10-12 AWG to 8 AWG

Red
Blue
Yellow
Pink

TM

HST600 SERIES
Shrink Ratio: 6 to 1

Both series are made of all weather, polyolefin tubing with a very active adhesive lining.
Excellent for sealing multiple wires
Puncture resistant and provides superior strain relief
Stocked Colors: Clear
Standard Cut Lengths: 48, 12, 6
Pre-Shrink ID: .220, .30, .35, .45, .70

Stocked Colors: Black


Standard Cut Lengths: 48, 12, 6
Pre-Shrink ID: .75, 1.3, 1.75, 2.0, 2.75, 3.5, 4.7

HST700, 800 & 850 SERIES


Shrink Ratio: 3 to 1
A sturdy, heavy wall tubing with excellent insulating, abrasion-resisting, and strain-relieving
properties. The thermo-plastic adhesive provides superior environmental protection.
Battery splices and terminals
DIRECT BURIAL, UNDERWATER ENVIRONMENTS
Meets UL486D
Any connection in harsh conditions
Adhesive-lining provides a barrier against contaminants
Stocked Colors: Black, Red
Standard Cut Lengths: 48, 12, 6, 2, 1 1/2
Pre-Shrink ID: .30, .40, .50, .75, .80, 1.1, 1.5, 2.0, 3.0, 4.5, 6.0, 7.0

18

SEALED SOLDER SYSTEM FOR BATTERY TERMINALS

Our Sealed Solder System for Battery Terminals product line is the innovative solution for soldering cable terminations. Pre-measured solder pellets
and adhesive-lined heat shrink tubing combine to provide maximum conductivity and a corrosion-proof seal. The result is a high quality termination
without the need for expensive crimping tools.

FREQUENT PROBLEMS IN BATTERY CABLE CONNECTIONS:

Improperly installed connectors


Voltage drop
Vibration damage
Corrosion in cable

THE SEALED SOLDER SYSTEM FOR BATTERY TERMINALS SOLUTION:

Sealed for Conductivity

TM

Easily installed termination system


Soldered connections for maximum conductivity
Superior tensile strength from a soldered bond
Adhesive-lined tubing prevents cable corrosion

PART #

GAUGE

COLOR

6 AWG
4 AWG
2 AWG
1 AWG
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG

Grey
Grey
Green
Pink
Black
Orange
Purple
Yellow

DESCRIPTION

SOLDER PELLETS
CL-6
CL-4
CL-2
CL-1
CL-1-0
CL-2-0
CL-3-0
CL-4-0

HEAVY WALL ADHESIVE-LINED HEAT SHRINK TUBING


HST857B-1.5
HST857R-1.5
HST858B-1.5
HST858R-1.5
HST859B-2
HST859R-2

6 AWG
6 AWG
4-1/0 AWG
4-1/0 AWG
2/0-4/0 AWG
2/0-4/0 AWG

Black
Red
Black
Red
Black
Red

1-1/2 Length
1-1/2 Length
1-1/2 Length
1-1/2 Length
2 Length
2 Length

.50 ID
.50 ID
.75 ID
.75 ID
1.10 ID
1.10 ID

LIQUID FLUX

FEATURES AND BENEFITS:

Color-coded solder pellets conform to industry standards & ensure correct product identification.
Pre-measured solder pellets assure the right amount of solder will be used in each connection.
Flux core and No-Clean liquid flux prevent dirt and contaminants from hindering the soldering process.
Color-coded, pre-cut lengths of heat shrink tubing provide positive designation of polarity and make installation easy.
Installation requires only standard shop tools which eliminates the need for an expensive crimping tool.

CL-FLUX

No-Clean Liquid Flux

2 oz. bottle

INSTALLATION

NO EXPENSIVE TOOLS NEEDED

FLUX IT

Can be installed using only a standard propane shop torch and a utility knife
No need to purchase an expensive crimping tool

SOLDER IT
2

HEAT IT
3
4

REQUIRES NO SPECIAL CONNECTORS

SEAL IT

Works with any brand of closed-end battery terminals or starter lugs


Use with your current inventory - no need to purchase special Solder-Only connectors
The least expensive method of obtaining a high quality soldered and sealed connection

SOLDER PELLETS

SEALED SOLDER SYSTEM FOR BATTERY TERMINALS ASSORTMENTS

Pre-measured to assure the right amount of solder


Color-coded to industry standards to ensure correct product identification
Flux core prevents dirt and contaminants from hindering the soldering process

MINI ASSORTMENTS

MAINTENANCE ASSORTMENTS

HEAVY WALL ADHESIVE-LINED HEAT SHRINK TUBING


Color-coded for positive identification of polarity
Pre-cut to the proper length for ease of installation
Adhesive-lined to provide a permanent seal against corrosion

NSPA-5111
15 Items 53 Pieces
NSPA-1111 16 Items 127 Pieces

NSPA-1204-T 29 Items 285 Pieces

20

INSTALLATION TOOLS
SELF-IGNITING MICRO BLASTER TORCH
T-MT-4E
Butane powered micro torch
Includes a refillable gas lighter
Produces flame temperatures up to 2400F
Hundreds of uses ranging from heat shrinking to soldering
A must for every tool kit
Self-igniting mechanism with a lock-on feature

SELF-IGNITING SUPER BLASTER TORCH


T-MTC-51*
Plastic canister torch
Self-Igniting, Piezo Electronic Ignition System
2500F/1300C
120 minutes of continuous use
Refillable
Windproof flame
Hand held or table top

T-MTC-51B +
+

Includes butane

*Butane not included

SELF-IGNITING PROFESSIONAL TORCH


T-MTC-55
Brass canister torch
Self-Igniting, Piezo Electronic Ignition System
2500F/1300 C
220 minutes of continuous use
Refillable
Windproof flame
Removable base - hand held or table top

SELF-IGNITING HEAVY DUTY TORCH


T-MTC-58
Large flame, similar to propane torch
Self-Igniting, Piezo Electronic Ignition System
2600F/1350 C
120 minutes of continuous use
Refillable
Windproof flame
Hand held or table top

MULTI-PURPOSE HAND TOOL


T-R-15
Crimping, cutting, stripping and rethreading tool
Heat treated steel with padded vinyl handles
Wire cutter is located at tip for easy access
Wire stripper makes a complete cut of wire insulation with one stroke
Cuts, crimps and strips 26 to 10 gauge wire and crimps ignition terminals
Cuts and rethreads 4-40, 6-32, 8-32, 10-24 and 10-32 machine screws

RATCHET TOOL
T-R-50
4 crimp nests - 8, 10-12, 14-16, 18-22
Ensures uniform crimp termination regardless of user
Release switch if terminal or wire is inserted improperly
High quality, economical tool
Alignment guide to ensure dies wont slip during crimping
Designed for insulated connectors

SEALED CONNECTORS

PRODUCT SPECIFICATIONS
Sealed Crimp
Connectors

Sealed Solder
Connectors

Sealed Crimp and


Solder Connectors

Sealed Multiple Wire


Connectors

Sealed Nylon Crimp


Connectors

Sealed Solder System


for Battery Terminals

Polyolefin
3 to 1
135C
-55 to 110C
Non-Flame Retardant
-55 to 110C
2200 PSI
+1% to -10%
900 Volts/Mil
600 Volts
Non-Corrosive
Non-Nutrient
<0.1%
E157227
MIL-DTL-23053/4
AMS 3534

Polyolefin
3 to 1
135C
-55 to 110C
Non-Flame Retardant
-55 to 110C
2200 PSI
+1% to -10%
900 Volts/Mil
600 Volts
Non-Corrosive
Non-Nutrient
<0.1%
E157227
MIL-DTL-23053/4
AMS 3534

Polyolefin
3 to 1
135C
-55 to 110C
Non-Flame Retardant
-55 to 110C
2200 PSI
+1% to -10%
900 Volts/Mil
600 Volts
Non-Corrosive
Non-Nutrient
<0.1%
E157227
MIL-DTL-23053/4
AMS 3534

Polyolefin
4 to 1
121C
-55 to 110C
Non-Flame Retardant
-55 to 110C
2450 PSI
+1% to -10%
500 Volts/Mil
Non-Corrosive
Chrysler MS-DB56 CAN 3686
Ford ESB-M97D56A1

Nylon-12
3 to 1
180C
-55 to 125C
Non-Flame Retardant
-55 to 125C
2200 PSI
+1% to -10%
900 Volts/Mil
600 Volts
Non-Corrosive
Non-Nutrient
<0.25%
E-157227
MIL-I-23053/4, Class 1
AMS 3634

Polyolefin
3 to 1
121C
-55 to 110C
Non-Flame Retardant
-55 to 110C
2100 PSI
+1% to -10%
500 Volts/Mil
600 Volts
Non-Corrosive
Non-Nutrient
<0.1%
486D
C22.2
MIL-DTL-23053/15, Class 2
AMS 3634

No
N/A

Yes
J-STD-006

Yes
J-STD-006

No
N/A

No
N/A

Yes
J-STD-006

N/A

J-STD-004

J-STD-004

N/A

N/A

J-STD-004

TERMINAL HEAT SHRINK TUBING


Material
Shrink Ratio
Recover Temperature
Continuous Operating Temp
Flammability
Temperature Rating
Tensile Strength
Longitudinal Change
Dielectric Strength
UL Voltage Rating
Corrosion Resistance
Fungus Resistance
Water Absorption
UL
CSA
Mil Specs
Other Specs
SOLDER
Contains Solder Alloy
Applicable Specifications
FLUX
Applicable Specifications

HEAT SHRINK TUBING

- Solder used contains any or all of the following: Antimony, Cadmium, Copper, Indium, Silver, Iron, Aluminum, Nickel, Arsenic, Zinc, Bismuth, Gold, Tin, Lead

HST100 Series

Material
Shrink Ratio
Recover Temperature
Continuous Operating Temp
Flammability
UL
CSA
Mil Specs
Other Specs

Material
Shrink Ratio
Recover Temperature
Continuous Operating Temp
Flammability
UL
CSA
Mil Specs

* Does Not include clear tubing

NSPA TIMELINE OF SIGNIFICANT EVENTS

1980

1982

1989

1990

1991

NSPA provides
maintenance
trays and
packaged
fasteners for
distributors
calling on
maintenance
and repair facilities

Began assembly
of Sealed Crimp
Connectors
(24 AWG - 8 AWG)

Issued patent on
Sealed Solder
Butt Connector
(24 AWG - 10 AWG)

Introduced Sealed Solder


System for Battery Terminals
(6 AWG - 4/0)

Issued patent on Sealed Solder Terminals - Rings,


Spades, Slip-Ons
(24 AWG - 10AWG)

HST200 Series

HST300 Series

HST400 Series

HST500 Series

Thin Wall

Flexibe Adhesive-Lined

Polyolefin Polyolefin
2 to 1
121C
-55 to 135C
Self-extinguish UL224 *
E35586 *
LR31929 *
MIL-DTL-23053/5, Class 1 *
-

Polyolefin
3 to 1
121C
-55 to 110C
Self-extinguish UL224 *
E157227
MIL-DTL-23053/4, Class 3
-

Tinted Adhesive-Lined

Semi-Rigid Adhesive-Lined

High Adhesive Flow

Polyolefin
3 to 1
135C
-55 to 110C
Non-Flame Retardant
E157227
MIL-DTL-23053/4
-

Polyolefin
2.5 to 1
135C
-55 to 110C
Non-Flame Retardant
E157227
MIL-DTL-23053/4
-

4 to 1
121C
-55 to 110C
Non-Flame Retardant
Chrysler MS-DB56 CAN
3686Ford ESB-M97D56A1

HST600 Series

HST700 Series

HST800 Series

HST850 Series

High Ratio Adhesive-Lined

Medium Duty Adhesive-Lined

Heavy Wall, Adhesive-Lined

Heavy Wall, Adhesive Lined for Battery Terminals

Polyolefin
5 to 1
120C
-55 to 110C
Meets UL-94, V-0 Flame rating
MIL-DTL-23053/15, Class 1

Polyolefin
3 to 1
121C
-55 to 110C
Flame Retardant
MIL-DTL-23053/15, Class 2

Polyolefin
3 to 1
121C
-55 to 110C
Flame Retardant
486D
MIL-DTL-23053/15, Class 2

Polyolefin
3 to 1
121C
-55 to 110C
Non-Flame Retardant
486D
C22.2
MIL-DTL-23053/15, Class 2

STOP WIRE
CORROSION

MAKE PERMANENT

REPAIRS
DO IT ONCE. DO IT RIGHT!

National Standard Parts Associates


1301 East Belmont St. Pensacola, FL 32501
www.nspa.com 800-874-6813
SEALED CRIMP CONNECTORS SEALED SOLDER CONNECTORS SEALED CRIMP & SOLDER CONNECTORS
SEALED MULTIPLE WIRE CONNECTORS SEALED STEP-DOWN BUTT CONNECTORS
SEALED HEAT SHRINK TUBING SEALED SOLDER SYSTEM FOR BATTERY TERMINALS

www.nspa.com 800-874-6813

NSPA742

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