Control of A Decelerating Boundary Layer. Part 1: Optimization of Passive Vortex Generators
Control of A Decelerating Boundary Layer. Part 1: Optimization of Passive Vortex Generators
Control of A Decelerating Boundary Layer. Part 1: Optimization of Passive Vortex Generators
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Abstract
The control of boundary layer separation on the suction side of an airfoil at high angle of attack has been renewed by the possibilities of active
control. Nevertheless, such an active control needs a deep understanding of the flow to manipulate and of the actuating flow, both being 3D and
unsteady. For that purpose, a model experiment has been designed in the frame of a coordinated European project called AEROMEMS, with a
simpler (2D) geometry and with a dilatation of the scales in order to be able to characterize the actuation flow. This model is a bump in a boundary
layer wind tunnel, which mimics the adverse pressure gradient on the suction side of an airfoil at the verge of separation. The present contribution
describes preliminary tests done to optimize standard passive devices before testing active systems. The optimization was done with hot film shear
stress probes, the characterization with hot wire anemometry and PIV. The results show quantitatively the improvement brought by the passive
devices in terms of skin friction. They also show the mechanism which is at the origin of this improvement. The next step of the project is to
replace passive devices by synthetic jets.
2006 Elsevier SAS. All rights reserved.
Keywords: Flow control; APG boundary layer; Vortex generators; PIV
1. Introduction
In the last decades, significant progress has been made in
both numerical and experimental fluid dynamics. New tools
are available which allow a deeper insight in the physics of
complex flows, including turbulence. Beside this, the strong development of Micro Electro-Mechanical Systems (MEMS) is
opening a new field of flow actuation at a small scale and at
low energetic cost [1]. The main advantage of such devices is
that they could be integrated smoothly in the skin of the airfoil, acting only when needed. The possibility of reducing skin
friction in cruise flight with such devices have already been addressed, both from the theoretical [2,3] and experimental [4]
points of view and will not be discussed here. Besides, the
control of the flow around an airfoil at high angle of attack is
also of strong interest. Such a flow is encountered in several
flight phases (take-off, landing, manoeuvre. . .) and can lead to
* Corresponding author. Tel.: +33 03 20 33 71 70, fax: +33 03 20 33 71 69.
1270-9638/$ see front matter 2006 Elsevier SAS. All rights reserved.
doi:10.1016/j.ast.2005.11.007
182
Nomenclature
Latin symbols
Cd
Cf
drag coefficient
skin friction coefficient, Cf =
Cl
Cp
lift coefficient
pressure coefficient, Cp =
Cq
dP /dx
fp
H
h
H12
H32
H
U, V
p
1
2
U
e
2
P
1
2
2 Ue
total turbulent energy of the boundary layer. As can be immediately inferred, an optimal control with optimal structures
means thus a deep physical understanding of the physics of the
turbulent boundary layer (which is still a subject of strong controversy). However, the situation is not so pessimistic. A lot of
basic work has been done in the last twenty years on the structure of the turbulent boundary layer [13], both experimentally
and (more recently) by Direct Numerical Simulation [14,16].
Although the full mechanism is not well understood, a general
agreement is coming out on a certain number of coherent structures such as ejections, sweeps, streamwise vortices. . . An optimal control structure should a priori be one of these clearly
identified structures. Among those, Jimenez and Pinelli [15]
and Orlandi and Jimenez [16] did show by numerical simulation the important role played by streamwise (or more precisely
quasi streamwise) vortices in the near wall region of the BL.
An experimental study with passive devices performed by Lin
et al. [811] confirms that streamwise vortices tend to transfer
momentum towards the wall and to increase the skin friction.
Thus, this structure was selected in the present study as a good
candidate for being an optimal structure.
Beside this basic physical problem of selecting a control
mechanism, two important technical problems appear quite
rapidly. The first one, which is the selection of an active actuating device, will not be discussed here as the results presented
are preliminary and obtained with passive devices. The sec-
0
P
X
XVG
z
momentum thickness . . . . . . . . . . . . . . . . . . . . . . . . m
energy thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . m
coordinate normal to the bump . . . . . . . . . . . . . . . m
dimensionless coordinate normal to the bump, + =
U
v
Abbreviations
BL
APGBL
ZPGBL
CoR
CtR
VG
PIV
boundary layer
adverse pressure gradient boundary layer
zero pressure gradient boundary layer
co-rotating
counter-rotating
vortex generator
particle image velocimetry
183
Fig. 1. (a) Co-rotating passive device configuration, (b) counter rotating passive device configuration.
184
185
Fig. 4. Geometry of (a) co-rotating passive devices, (b) counter-rotating passive devices.
3. Measurement techniques
Different measurement techniques were used to characterize
the effect of the devices on the flow.
3.1. Hot wire anemometry
The velocity profiles in the wake of the actuators were measured using a single Hot-Wire Anemometer. The wires are
2.5 m in diameter and 0.5 mm in length. The anemometers
used are of constant temperature type: AN 1003 manufactured
by AALab Systems. Details can be found in Bernard et al. [20].
3.2. Skin friction measurements with hot film sensors
In order to obtain a quantitative information on the efficiency of each configuration tested, the wall shear stress was
measured with hot film probes. These measurements were performed mainly at the location of minimum shear stress of the
smooth configuration.
Senflex SF9902 hot film probes were used. They are 1.5 mm
long and they are deposited on a polyamyde substrate with a
thickness less than 0.2 mm. They can be glued directly on the
surface with 60 m double-sided tape. The experience showed
that it is necessary to drill a hole of 2 mm in diameter and
0.5 mm in depth under the sensor to minimize heat losses to
the substrate. The probes were connected to the 4 channels AN1003 AAlab anemometer used also for HWA. The signal from
the anemometer was low pass filtered at 5.5 kHz and digitized
by a PC computer equipped with an A/D converter board and a
sample and hold circuit. The acquisition frequency was 11 kHz
and 1.1 million samples were recorded for each measurement.
Calibration of wall shear stress probes is always a delicate
problem [21]. A specific device was realized for this calibration. A pipe with an inner diameter of 0.19 m and a length of
20 m was connected to a pump and settled in by-pass to the
wind tunnel. The temperature was thus regulated to less than
0.2 C. The pressure gradient was found constant in the last
8 m of the pipe. The probes were mounted at 4 m from the pipe
outlet and calibrated using the constant pressure gradient in the
fully developed part of the flow. The calibration was done at the
same temperature as the measurements. The repeatability of the
measurements was carefully tested. It was better than 5% on the
skin friction for measurements performed on the same day, but
it could reach 20% from one day to the other. Thus, only comparative measurements on the same day were performed.
3.3. Particle image velocimetry
A standard stereo PIV set-up was used in this experiment.
It basically consists of two Nd:Yag laser cavities with amplifiers, each of them producing about 500 mJ per pulse at 12.5
Hz (nominal pulse frequency). The pulse duration is 5 ns. The
light sheet optics consists of two lenses: one spherical to adjust
the light sheet thickness (about 1 mm) and one cylindrical lens
to fix the light sheet width (about 400 mm). As the main flow is
going through the light sheet, a small separation, of the order of
0.5 mm is set between the first and the second pulse of the laser
system, to allow a larger dynamic range.
To record the images, two PCO SensiCam cameras from
Lavision were set on both sides of the wind tunnel in a
sheimpflug configuration. They provide 1280 1024 pix2 image pairs with a 12 bits dynamic range. For the present experiments, Nikon lenses of focal length f = 100 mm were used.
The magnification was around M = 0.14. With an aperture of
f # = 4 the diffraction spot size was of the order of 20 m.
The Davis software and hardware from Lavision were used
for recording. The calibration was performed by recording images of a plane target at 3 different positions around the light
sheet.
Measurements were performed at three locations along the
bump: Xd = 17.67 m, 18.09 m, 18.57 m. The images from both
cameras were processed with a standard multigrid algorithm
with discrete window shifting and Gaussian peak fitting. The
final interrogation window size was 32 32 pixels with 50% of
overlap. This gives 5336, 4292 and 4275 vectors respectively
in the three planes investigated. The Soloff method with 3 calibration planes [22] was used to reconstruct the three velocity
components in the plane of measurement. This was done using
a home made software.
4. Basic flow main characteristics
The flow without control was previously characterized in detail by Bernard et al. [20]. These results will not be recalled
in detail here, the reader is addressed to this paper for a comprehensive characterization of the APG boundary layer flow.
Fig. 5 gives the pressure gradient along the bump which shows
186
5. Optimization results
Fig. 5. Pressure gradient along the bump (from Bernard et al. [20]).
Fig. 6. Skin friction distribution along the bump (from Bernard et al. [20]).
Table 1
Effective parameters used in the previous passive device studies
Model used
Lin 1991
Lin 1999
Lin 1999
Bernard 2000
Betterton 2000
Jenkins 2002
APGBL (Ramp)
APGBL (Ramp)
High-lift Airfoil
APGBL (Bump)
APGBL (Bump)
APGBL (Ramp)
CtR
CtR
CtR
CtR
CtR
CoR
VGs
h/
Xvg / h
l/ h
L/ h
/ h
pd ( )
Wishbones
Rectangular vanes
Trapezoid vanes
Delta wing shape a = 45
Triangular plates
Trapezoid vanes
0.20
0.20
0.12
0.30
0.20
[510]
[510]
[510]
52
52
19
3.4
2.0
7.0
1.0
10.0
4.0
2.7
2.0
2.2
1.5
6.0
4
4
4
5
12
4
23
15
23
45
14
23
Table 2
Range of values of passive devices parameters tested
Model used
VGs
h/
XVG / h
l/ h
L/ h
/ h
pd ( )
APGBL (Bump)
CtR CoR
0.200.46
4565
13
1.44
412
1328
187
Table 3
Counter-rotating configuration starting parameters
h/
XVG / h
l/ h
L/ h
/ h
pd ( )
0.20
45
23
Table 4
Co-rotating configuration starting parameters
h/
XVG / h
l/ h
/ h
pd ( )
0.37
57
18
Fig. 8. Influence of the actuators position XVGs for counter rotating devices.
Fig. 7. Influence of the skew angle pd for different counter rotating device
spacing.
Fig. 9. Influence of the height h/ for counter rotating devices.
188
Fig. 10. Influence of the VGs width L/ h for counter rotating devices.
Fig. 11. Influence of the spanwise spacing / h for counter rotating devices.
Fig. 12. Influence of the VGs aspect ratio l/ h for counter rotating devices.
6. PIV results
axis, /0 increases significantly from / h = 4 to / h = 8
and remains constant for / h > 8. A value of / h = 6 was
retained as the best compromise.
To conclude the procedure, the influence of the device length
was investigated. Fig. 12 shows the results obtained. The only
significant evolution of /0 (+20%) is observed between
l/ h = 1 and l/ h = 2 on the axis of the device. A value of
l/ h = 2 was thus retained for the final configuration.
Using the PIV set-up described in Section 3.3, measurements were performed at 3 different stations: X = 17.67 m,
18.09 m, 18.57 m corresponding to X/ h = 22, 38, 57
with respect to the point of minimum skin friction (XCfmin =
18.58 m). The optimal counter-rotating array was located at
Xd = 17.10 m, which corresponds to XVG / h = 57. At each
measurement station, 200 instantaneous velocity fields were
Table 5
Optimal parameters for both configurations of passive devices
VGs
CtR
CoR
Triangular vanes
Triangular vanes
h/
0.37
0.37
XVG / h
57
57
l/ h
2
2
L/ h
2.5
/ h
6
6
pd ( )
18
18
/0 (%)
min
max
110
55
200
105
189
Fig. 14. Mean velocity maps at X/ h = 22, for the smooth wall and the counter rotating actuators. The vectors show the in plane velocity components. The grey
levels the out of plane (streamwise) component.
Fig. 15. Mean velocity maps at X/ h = 38, for the smooth wall and the counter rotating actuators. Same representation as Fig. 14.
190
Fig. 16. Mean velocity maps at X/ h = 57, for the smooth wall and the counter rotating actuators. Same representation as Fig. 14.
Table 6
Global parameters deduced from the velocity profiles
Actuator
Ue (m/s)
/0 (%)
(m)
(m)
(m)
H12
Re
Re
Without CtR
Pas. Dev.
Variation
10.34
10.32
0
200
0.455
0.455
0.0668
0.0513
23.1%
0.0401
0.0399
0.5%
1.667
1.288
22.8%
0.848
0.980
15.6%
27610
27431
0.6%
46026
35318
23.3%
In agreement with previous studies, the co-rotating configuration is less effective than the counter-rotating one. The
average difference is about 100%.
The results show a sensitivity to the skew angle. The skin
friction increases when pd decrease. The optimal value
of pd is around 18 . It is consistent with the results of
Pauley et al. [7], who observe a linear increase of the vortices strength up to a skew angle of 18 .
The VGs aspect ratio (l/ h) is not very sensitive in the range
tested. A minimum value of 2 is recommended and the optimal value of 2.5 is the one predicted by Pearcey [5].
The transverse aspect ratio /L converges towards 2.5.
This value is slightly higher than the one used for the studies referenced in Table 1. It is lower than the value of 4
suggested by Pearcey [5] in order to avoid the vortices ejection away from the wall. In spite of this lower value, no
indication of ejection was found in the present tests. This
value is coherent with the results of Betterton et al. [17]
and Angele et al. [18] in adverse pressure gradient boundary layer.
The optimal streamwise position was found at Xd =
17.10 m were the boundary layer thickness is = 0.07 m.
The optimal distance between the VGs trailing edge and
the Cfmin line (57h) is equivalent to Betterton et al. [17].
Nevertheless, this parameter is not very sensitive.
The height h of the actuator appears to behave differently
from what is indicated in the literature. A monotonic increase is observed with h in the plane of symmetry for
h/d > 0.2. The high momentum transfer toward the wall
seems to be much more sensitive to the device height than
the low momentum transfer outward.
Having optimized the actuators, it was of interest to investigate in some details the flow physics associated to the best one.
For that purpose, a stereo-PIV experiment was settled. The PIV
results in the three planes normal to the flow, downstream of the
actuators, clearly explain the flow structure. The mechanism of
momentum transfer between the near wall region and the outer
flow is based on counter-rotating vortices which organize themselves in a very stable way. They grow rapidly in size as they
progress downstream but stay coherent and attached to the wall.
A high streamwise momentum area rapidly appears around the
plane of symmetry of each actuator, while a low momentum region is initially attached to the wall between two devices and
takes more time to spread outward. At the last station, although
the vortices become less visible, the streamwise momentum is
improved in the whole region of interest as compared to the basic flow.
Acknowledgements
The research reported here was undertaken as part of the
AEROMEMS II project (Advanced Aerodynamic Flow Control Using MEMS, Contract No G4RD-CT-2002-00748). The
AEROMEMS II project is a collaboration between BAE SYSTEMS, Dassault, Airbus Deutschland GmbH, EADS-Military,
Snecma, ONERA, DLR, LPMO, Manchester University, LML,
191