SPTU240R2
SPTU240R2
SPTU240R2
3I >>
3
(I )
I n = 1A 5A (I o )
I n = 1A 5A
f n = 50Hz
L1
L2
L3
I
I o IRF
60Hz
SPAM 150 C
80...265V
~
18...80V
NO
NC
I /I n
t 6x [ s]
p [ %]
a [ %]
i [ %]
kc
I s /I n
t s [ s]
U aux
SPCJ 4D34
REGISTERS
1
2
3
4
5
6
7
8
9
/I n
I L2 / I n
I L3 / I n
I
L1
I o [ % I n]
[ %I L ]
I t [ %I s 2 t s ]
m [ % ]
[ %]
t i [ min ]
I
OPER.IND.
I >> / I n
t >> [ s]
1
2
3
4
5
6
7
8
9
I o [%I n]
t o [ s]
> a
> t
i + t si + EINH
I [% I L ]
t [ s]
I < [% I ]
t < [ s]
I >>
t si [ s]
t s [ s/h ]
RESET
STEP
PROGRAM
SGF
Io
I<
SGB
EXT.TRIP
SGR 1
SGR 2
RS 641
Ser.No.
956
955D
TRIP
SPCJ 4D34
1MRS 750637-MUM EN
Issued 1997-03-05
Modified 2002-04-24
Version B (replaces 34 SPAM 8 EN1)
Checked MK
Approved OL
SPAM 150 C
Motor protection relay
Contents
Characteristics ................................................................................................................ 2
Area of application .......................................................................................................... 3
Short description of operation ........................................................................................ 3
Connection diagram ....................................................................................................... 4
Connections ................................................................................................................... 6
Control signals between the modules .............................................................................. 7
Abbreviations of signal names ......................................................................................... 7
Operation indicators ....................................................................................................... 8
Power supply and output relay module ........................................................................... 9
Technical data (modified 2002-04) ............................................................................... 10
Maintenance and repair ................................................................................................ 13
Spare parts .................................................................................................................... 13
Ordering numbers ........................................................................................................ 13
Dimensions and instructions for mounting .................................................................. 14
Information required with order ................................................................................... 14
The complete users manual includes the following separate manuals:
Motor protection relay, general description
General characteristics of D type relay modules
Motor protection relay module type SPCJ 4D34
Characteristics
1MRS 750637-MUM EN
1MRS 750066-MUM EN
1MRS 750476-MUM EN
Undercurrent protection with wide start current and operate time setting ranges
Start-up supervision with Is2 x ts-characteristic,
with a low-set overcurrent unit or as a start-up
time counter. The start-up supervision can also
cooperate with a speed switch on the motor
shaft of an ExE-type motor
Continuous self-supervision of hardware and
software
Current range handled meets the requirements
for ExE motor drives of Zone 1
Two versions; one with a normally open trip
contact for circuit-breaker controlled drives and
another with a normally closed trip contact for
contactor controlled drives
Fibre-optic serial communication over the SPA
bus provides access to any relay data
Powerful support software for parametrization
of the relay and for recording of measured and
recorded values, events, etc.
Area of
application
Short description
of operation
for the blocking of co-operating protective relays located upstreams, for connection to annunciator units etc.
By appropriate programming of the output relay matrix, various starting, prior alarm or restart inhibit signals are received as contact
functions. This contact information is used e.g.
The motor protection relay contains one external logic control input, which is activated by a
control signal on the auxiliary voltage level. The
influence of the control input on the relay is
determined by programming switches of the
measuring module. The control input can be
used either for blocking one or more of the
protective stages, for carrying out an external
trip order, for inhibiting a restart attempt or for
resetting a latched output relay in the manual
reset mode.
IL1
IL2
THREE-PHASE THERMAL
OVERLOAD PROTECTION
49
14
48
51
THREE-PHASE HIGH-SET
DEFINITE TIME OVERCURRENT
PROTECTION
50
TRIP
SIGNAL 1
PRIOR ALARM
OR SIGNAL 2
IL3
LOW-SET DEFINITE TIME
EARTH-FAULT PROTECTION
51N
START
46
RESTART
ENABLE
Io
DEFINITE TIME UNDERCURRENT PROTECTION
37
IRF SELF-SUPERV.
CONTROL
INPUT BS
CUMULATIVE START-UP
COUNTER AND RESTART
INHIBIT FUNCTION
SERIAL PORT
SERIAL COMMUNICATION PORT
Fig. 1. Protective functions of the motor protection relay type SPAM 150 C.
The encircled numbers refer to the ANSI-numbering of protective functions.
3
Connection
diagram
U3
63
5A
1A
5A
1A
62 61
L1
L2
L3
SIGNAL 1
PRIOR ALARM
SIGNAL 2
U aux
START
PRIOR ALARM
- (~)
+ (~)
IRF
68 69
TRIP
65 66
80 81
77 78
+
74 75
+
RESTART
ENABLE
+
SS3
70 71 72
+
TS2
SS2
SGB/7
SGB/8
LATCHING
U1
TRIP
SS1
TS1
SGR2/4
SGR2/5
SGR2/6
SGR2/7
SGR2/8
~
+ SPTU _ R2
IRF
> i
> a
> t
I s2 x t s
START
Is >
SGR1/1
SGR1/2
SGR1/3
SGR1/4
SGR1/5
SGR1/6
SGR1/7
CONTROL
INPUT
10
U2
STALL
ts >
RESTART RESTART
INHIBIT
INHIBIT
I>>
I
Io>
I<
EXTERNAL TRIP
RELAY RESET I/O
SG4/2
1 2 3 4 5 6 7 8 9 25 26 27 11
SPTE 4E3
SGB/1
SGB/2
SGB/3
SGB/4
SGB/5
SGB/6
SPA-ZC_
Rx
Tx
SERIAL
PORT
SPCJ 4D34
5A
1A
SPAM 150 C
SGR1/8
SGR2/1
SGR2/2
SGR2/3
SG4/3
5A
1A
Fig. 2. Connection diagram of the motor protection relay SPAM 150 C. The version shown is the
one with the normally open trip contact, i.e. with an auxiliary supply and output relay module type
SPTU 240R2 or SPTU 48R2.
U3
SPA-ZC
SERIAL PORT
Rx, Tx
Serial Port
STALL
RESTART INHIBIT
LATCHING
Auxiliary voltage
Output relays
Self-supervision
Switchgroup for the configuration of the blocking or control signal
Trip output relay, output 65-66
Signal on tripping
Prewarning for a beginning overload condition
Start information from the motor
Starting of motor inhibited in fault conditions
Motor protection module SPCJ 4D34
Power supply and output relay module SPTU 240 R2 or SPTU 48 R2
with a normally open trip contact, SPTU 240 R3 or SPTU 48 R3 with
a normally closed trip contact
Input module SPTE 4E3
Bus connection module
Serial communication port
Receiver bus terminal (Rx) and the transmitter bus terminal (Tx) of
the bus connection module
External stall control input
External restart inhibit control signal
Latching function of the trip relay
SPA
Uaux
A, B, C, D, E, F
IRF
SGB
TRIP
SIGNAL
PRIOR ALARM
START
RESTART ENABLE
U1
U2
61
62
69
63
77
65
66
74
75
70
71
68
78
80
Made in Finland
81
25 72
26 10
27 11
Connections
The three phase currents are connected to terminals 1-2, 4-5 and 7-8, when the rated current
of the secondary circuits is In = 5 A. When using
current transformers with a rated current of 1 A,
terminals 1-3, 4-6 and 7-9 are used. The thermal overload protection may also be used in
single-phase or two-phase applications, in this
case inputs not used may be left unconnected.
To get a proper operation of the unbalance and
incorrect phase sequence protection in a twophase application, the two phase currents should
be summed in the third phase current input. In
single-phase applications, wiring the phase current through two or three current inputs in series
may slightly increase the operating speed of the
relay and stabilize operation of the thermal unit.
The neutral current of the earth-fault protection
is connected to terminals 25-26 when the rated
current is 5 A and to terminals 25-27 when the
rated current is 1 A.
The control input 10-11 can be used in five
different ways:
- as the control input controlled by a motor
speed switch in Ex-type applications
- as the control input of an external blocking
signal for blocking the operation of the unbalance or earth-fault protection units
- as the control input for an external trip signal
- as the control input for unlatching the trip relay
- as the control input for the restart enable relay.
The designed function is selected by means of
switches 1...8 of switchgroup SGB in the main
menu of the protection relay module.
The auxiliary supply voltage of the relay is
connected to the terminals 61-62. At d.c. auxiliary supply voltage the positive lead is connected
to terminal 61. The accepted input voltage
range is determined by the type of power supply
and output relay module inserted in the relay
case. For further details see the description of the
power supply module. The accepted auxiliary
voltage range of the relay is indicated on the
front panel.
Output relay A provides the CB tripping commands when the operate time of a protective
unit has elapsed. The earth-fault unit can be
made non-tripping, i.e. only signalling, with
switch 8 of switchgroup SGR1. On delivery from
factory all protective units are selected to perform tripping. A latching function of the output
relay A can be selected by means of switches
SGB/7 and SGB/8. Switch SGB/7 gives a latching function after a short-circuit, an earth-fault
or an unbalance tripping. Switch SGB/8 pro-
vides a latching function after any trip operation. After having latched the output relay must
be manually reset or reset by remote control.
The trip alarm signals from the relay module are
obtained via output relays B and C. The signals
to be routed to these relays are selected with
switches1...7 of switchgroup SGR1 and switches
4...8 of switchgroup SGR2 of the relay module.
Normally the output relays B and C are given
such a configuration that a thermal prior alarm
is obtained over relay C and the trip signals of
the protection units are linked to output relay B
to form an auxiliary trip signal. This is also the
default setting of the relay on delivery from the
factory.
The signals to be routed to the output relay D
are selected with switches 1, 2 and 3 of software
switchgroup SGR2 in the main menu of the
relay module. Switch SGR2/1 routes the thermal prior alarm, switch SGR2/2 routes the
startup information for the motor and switch
SGR2/3 routes the start signal of the high-set
overcurrent stage to output relay D.
Output relay E, terminals 74-75, is a heavy duty
output relay capable of controlling a circuit
breaker, as the main trip relay A. Relay E is used
for controlling the restart of the motor. If the
thermal capacity used exceeds the set restart
inhibit level of the thermal unit, if the allowed
maximum cumulative start-up count is exceeded
or if the external restart inhibit signal is active
the output relay E prevents a motor restart
attempt. This also applies to a condition where
the protective relay is out of auxiliary voltage or
the relay is faulty.
Output relay F, terminals 70-71-72, operates as
the output relay of the integrated self-supervision system. The relay operates on the closedcircuit principle, thus under normal service conditions the contact gap 70-72 is closed. If a fault
is detected by the self-supervision system, or if
the auxiliary supply fails, the output relay drops
off, providing an alarm signal by closing the NO
contact 71-72.
The relay is connected to the SPA data bus by
means of bus connection module type SPA-ZC
17 or SPA-ZC21. The bus connection module
is connected to the D type connector marked
SERIAL PORT on the rear panel of the relay.
The fibre-optic cables are connected to the
connectors Tx and Rx of the bus connection
module. The communication mode selector
switches on the bus connection module are set
in position "SPA".
Control signals
between the
modules
SGR2 / 2
I ,t 6x
START
IL1
IL2
> t
> a
> i
RESTART RESTART INH.
ts
INH.
IL3
SGR1 / 2
SGR2 / 4
SGB / 1
I>, Is
t>, ts
SG4 / 2
TS1
1
SGB / 7
SG4 / 3
SGB / 2
IRF
SGR2 / 1
SGR1 / 1
SGR1 / 3
SGR2 / 5
I>>
t>>
RESTART
ENABLE
RESET+
PROGRAM
SS1
SGR2 / 3
SGR1 / 4
STALL
IRF
START /
PRIOR ALARM
(AR2)
BS
SGR1 / 5
SS2
SGR2 / 6
PRIOR ALARM /
SIGNAL 2
(AR3)
SGB / 3
t<
I<
SGR1 / 7
SGR2 / 8
SS3
Io>
to>, ko
Io
SGR1 / 6
SGR2 / 7
SGR1 / 8
TS2
SGB / 4
(AR1)
RESET+
PROGRAM
SGB / 8
SIGNAL1
TRIP
TRIP
RESET
SGB / 5
SGB / 6
EXTERNAL TRIP
RELAY RESET
SPCJ 4D34
SPTU ___R2
Fig. 4. Control signals between the modules of the motor protection relay SPAM 150 C.
The functions of the blocking and starting signals are selected with the switches of switchgroups
SGF, SGB and SGR. The checksums of the
switchgroups are found in the setting menu of
Abbreviations of
signal names
Phase currents
Neutral current
Blocking or control Signal
Start Signal 1
Start Signal 2
Start Signal 3
Trip Signal 1
Trip Signal 2
Auto-Reclose start signals (not in use in SPAM 150 C)
Internal Relay Fault signal
Switch Group for Functions
Switch Group for Blockings
Switch Groups for Relay configuration
Operation
indicators
3I >>
3
(I )
I n = 1A 5A (I o )
I n = 1A 5A
f n = 50Hz
L1
L2
L3
I
I o IRF
60Hz
SPAM 150 C
80...265V
~
18...80V
NO
NC
I /I n
t 6x [ s]
p [ %]
a [ %]
i [ %]
kc
I s /I n
t s [ s]
U aux
SPCJ 4D34
REGISTERS
1
2
3
4
5
6
7
8
9
0 0
OPER.IND.
/I n
/I n
I L3 / I n
I
L1
L2
I o [ % I n]
[ %I L ]
t [ %I s 2 t s ]
m [ % ]
[ %]
t i [ min ]
I >> / I n
t >> [ s]
1
2
3
4
5
6
7
8
9
I o [%I n]
t o [ s]
> a
> t
i + t si + EINH
I [% I L ]
t [ s]
I < [% I ]
t < [ s]
I >>
t si [ s]
t s [ s/h ]
RESET
STEP
PROGRAM
SGF
Io
I<
SGB
EXT.TRIP
SGR 1
SGR 2
Ser.No.
956
955D
TRIP
RS 641
SPCJ 4D34
Indication
Explanation
1
2
3
> a
> t
> i, tsi,
EINH
I>>
I
4
5
6
7
8
9
C) Besides being a code number at data presentation, the leftmost red digit in the display
serves as a visual operation indicator. An
operation indicator is recognized by the fact
that the red digit alone is switched on. Normally the first event to appear is indicated.
For the thermal unit, however, a prior alarm
signal is later replaced by the trip indication,
if tripping is carried out. In order to enable
reading of actual thermal levels etc., it is
possible to acknowledge the indication of
the thermal unit while the unit is still activated. The same applies to a signalling earthfault. In these cases the indications are memorized and reappear when the display is dark.
All operation indicators are automatically
reset when the motor is restarted. The following table, named OPERATION IND.
on the relay front panel, is a key to the
operation indicator code numbers used.
= The thermal level has exceeded the set prior alarm level
= The thermal unit has tripped
= The thermal restart inhibit level is exceeded, the startup time
counter is full or the external inhibit signal is active
= The high-set stage of the overcurrent unit has tripped
= The unbalance/incorrect phase sequence protection unit has
tripped
I2 x t
= The start-up stall protection unit has tripped
I0
= The earth-fault unit has tripped
I<
= The undercurrent unit has tripped
EXT.TRIP = An external tripping has been carried out
D) The TRIP indications persist when the protective stage returns to normal. The indicator is reset by pushing the RESET/STEP
push-button. A restart of the motor automatically resets the operation indications.
Further, the indicators may be reset via the
external control input 10-11 by applying a
control voltage to the input, provided that
the switch SGB/6 is in position 1.
The basic protective relay functions are not
depending on the state of the operation
indicators, i.e. reset or non-reset. The relay is
permanently operative.
B) If the display is dark when one of the protection stages I>, I>> or I0> operates, the faulty
phase or the neutral path is indicated with a
yellow LED. If, for instance, the TRIP indicator glows red, and the indicators IL1 and
IL2 at the same time are illuminated, overcurrent has occurred on phase L1 and L2.
E) In two minutes after the internal self-supervision system has detected a permanent relay
fault the red IRF indicator is lit and the
output relay of the self-supervision system
operates. Further, in most fault situations an
autodiagnostic fault code is shown in the
display. The fault code is composed of a red
figure 1 and a green code number, which
indicates the fault type. The fault code can
not be reset as long as the fault persists.
When a fault code appears on the display, the
code number should be recorded on a piece
of paper and given to the authorized repair
shop, when overhaul is ordered.
Power supply
and output relay
module
1 A slow
Uaux
80...265 V ac & dc
18...80 V dc
+8V
Unstabilized logics
voltage
+12V
-12V
+24V
Operation amplifier
voltage
Output relay coil
voltage
Technical data
(modified 2002-04)
Energizing inputs
Phase and neutral current inputs,
terminals
Rated current In
Thermal withstand capability
- continuously
- for 1 s
Dynamic current withstand, half-wave value
Input impedance
Phase current monitoring range
Neutral current monitoring range
Rated frequency fn
20 A
500 A
1250 A
< 20 m
4A
100 A
250 A
< 100 m
0...63 x In
0...210 % In
50 Hz / 60 Hz
NO (normally open)
65-66, 74-75
250 V dc/ac
5A
30 A
15 A
NC (normally closed)
65-66
250 V dc/ac
5A
10 A
8A
5A/3A/1A
5A
1 A / 0.25 A / 0.15 A
5A
Signalling contacts
Terminals
- Rated voltage
- Rated current
- Make and carry for 0.5 s
- Make and carry for 3.0 s
- Breaking capacity for dc, when the control
circuit time-constant L/R 40 ms,
at 48 / 110 / 220 V dc control circuit voltage
External control inputs
Blocking, remote reset or remote setting input
External control voltage level
Typical control current of input circuit
Power supply and output relay module
Supply and relay module, type SPTU 240R2/ - R3
Supply and relay module, type SPTU 48R2/ - R3
Power consumption under quiescent/operating
conditions
10-11
18...265 V dc or 80...265 V ac
220 mA
80...265 V dc/ac
18...80 V dc
~4 W/ ~6 W
Note!
*) The trip contact 65-66 has different contact ratings depending on whether it is a normally open
contact (SPTU 240R2 or SPTU 48R2) or a normally closed contact (SPTU 240R3 or SPTU
48R3).
10
0.5...1.50 x In
0.01 x In
2.0...120 s
0.5 s
1...64 x the heating time constant
50...100% of the thermal trip level t
20...80% of the thermal trip level t
70% of the thermal trip level t,
i.e. hot motor
1.0...10.0 x In
0.380 s
1.0...10.0 x In
0.380 s
~300 ms
1.0...100% In
0.05...30 s
-20 dB
Undercurrent unit
Start current I< in per cent of the full load
current setting
Operation inhibited below level
Operate time
5...500 s
2...250 s / h
Note!
*) If the thermal prior alarm is set below 70%, the connection of the auxiliary supply to the relay
will cause a thermal prior alarm signal.
**)The operation can be defined either as a low-set definite time overcurrent function (SGF/7 = 0)
or as a current based start-up supervision function (SGF/7=1). Both functions cannot be used
at the same time. In either case, the time-counting can be stopped by a control signal to the speed
switch input (SGB/1 =1).
11
Data transmission
Transmission mode
Data code
Selectable data transfer rates
Fibre optic bus connection module
for supply from host relay
- for plastic core cables
- for glass fibre cables
Fibre optic bus connection module for
supply from separate power source
- for plastic core cables
- for glass fibre cables
Insulation Tests *)
Dielectric test IEC 60255-5
Impulse voltage test IEC 60255-5
Insulation resistance measurement IEC 60255-5
Electromagnetic Compatibility Tests *)
High-frequency (1 MHz) burst disturbance test
IEC 60255-22-1
- common mode
- differential mode
Electrostatic discharge test IEC 60255-22-2 and
IEC 61000-4-2
- contact discharge
- air discharge
Fast transient disturbance test IEC 60255-22-4
and IEC 61000-4-4
- power supply
- I/O ports
Mechanical tests (tested with SPAJ 140 C)
Seismic tests acc. to ANSI/IEEE C37.98-1987
- operating basis earth-quake tests (OBE)
- safe shut-down earth-quake tests (SSE)
Vibration test
Shock/bump test acc. to IEC 60255-21-2
Environmental conditions
Corrosion test
Specified ambient service temperature range
Long term damp heat withstand according
to IEC 60068-2-3
Transport and storage temperature range
Protection by enclosure according to IEC 60529,
when the relay is panel mounted
Mass of the relay including flush mounting
relay case
SPA-ZC 21 BB
SPA-ZC 21 MM
SPA-ZC 17 BB
SPA-ZC 17 MM
2.5 kV
1.0 kV
6 kV
8 kV
4 kV
2 kV
0.55.25 g
0.57.5 g
213.2 Hz, 1.0 mm
13.2100 Hz, 0.7 g
20 g, 1000 bumps/direction
Battelle-test
-10...+55C
<95% at 40C for 56 d
-40...+70C
IP 54
~3.5 kg
*) The tests do not apply to the serial port, which is used exclusively for the bus connection module.
12
Maintenance
and repair
Spare parts
Ordering
numbers
Note!
Static protective relays are measuring instruments and should be handled with care and
protected against moisture and mechanical stress,
especially during transport.
SPCJ 4D34
SPTK 4E3
SPTE 4E3
SPA-ZC 17 or SPA-ZC 21