STS 5000

Multifunction substation maintenance & commissioning

test system for current, voltage and power transformers.
Capacitance / Tan Delta diagnostic system
with the optional module TD 5000.

w w w . i s a t e s t . c o m

STS 5000
Multifunction substation maintenance & commissioning test system for
current, voltage and power transformers.
Capacitance/TanDelta diagnostic system with the optional module TD 5000.

Fully automatic

Variable output frequency: 15 - 400 Hz

Primary injection testing capabilities:

up to 800 A or up to 3000 A, with the
optional module BUX 3000

Power dissipation factor test with the

optional module TD 5000 ( voltage up to
12 kV)
2000 V AC high-pot test

Large graphic display

Advanced Test & Data Management
Software for test set control, results
storage and analysis

USB interface and Ethernet interface

for PC connection

Compact and lightweight

Patent pending technology for
capacitance and Tan Delta measurement

STS 5000

M ULTIFUNCTION S UBSTATION M AINTENANCE & C OMMISSIONING T EST E QUIPMENT

The following table lists the tests that can be performed on CTs,
VTs, PTs and ground grid.

N.

TEST

1
2

CT
CT

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

TEST DESCRIPTION

Ratio, Voltage mode

Ratio, polarity and burden with high AC
current
CT
Burden; secondary side
CT
Excitation curve
CT
Winding or burden resistance
CT
Voltage withstand
CT
Polarity check
CT
Rogowski coil transformers
CT
Low power transformers
CT
Tan Delta measurements
VT
Ratio; polarity
VT
Burden, secondary side
VT
Ratio, electronic transformers
VT
Voltage withstand
VT
Polarity check
VT
Tan Delta measurements
PT
Ratio per TAP
PT
Static and dynamic resistance of Tap
Changer contacts
PT
Excitation current
PT
Short-circuit impedance
PT
Tan Delta measurements
CB
High DC current micro-Ohmmeter test
CB
Tan Delta measurements
CB, RELAY Current threshold and timing
R
Ground resistance and resistivity
R
Step and touch voltages
L
Measurement of line impedance and of
the related parameters
OTHERS Sequencer

Tests are performed in accordance with the following IEC

standards: EN 60044-1; EN 60044-2; EN 60044-5; EN 60044-7;
EN 60044-8; EN 60076-1, and also in accordance with ANSI/IEEE
C57.13.1.

The following optional modules enhance the STS 5000 features.

The high voltage (HV) generator TD 5000 performs the
measurement of the tan Delta, capacitance and power factor of
any device, at the frequency of the mains or in a wide frequency
range;
The Circuit Switch option STCS performs the automatic measurement of PTs transformer ratios, of the winding resistances
and of the short-circuit inductances, testing also the operation
of the Load or no-Load Tap Changer;
The extremely high BUX 3000 option performs high current
tests, with currents up to 3000 A;
The oil tester STOIL tests the dielectric oil of a power
transformer.

SYSTEM DESCRIPTION
The STS family includes 3 models: STS 5000, STS 4000 and
STS 3000. STS 4000 is not equipped with AC and DC high current outputs, STS 3000 is not equipped with AC and DC high
current outputs, AC and DC high and low voltage outputs. All the
3 models can be connected to the Tan Delta module TD 5000.
STS 5000 includes a six-outputs generator: high AC current; low AC current; high DC current; low DC current; high AC
voltage; low AC voltage.
In the local control mode, the selected output is adjustable and
metered on the large, graphic LCD display. With the control knob
and the LCD display, it is possible to enter the MENU mode, that
allows to set many functions, that make STS 5000 a very powerful testing device, with manual and automatic testing capabilities, and with the possibility to transfer test results to a PC
via USB, ETHERNET or Pen Drive. In the PC control mode, the
TDMS software allows performing the same tests as in the local
mode, with the same control windows. It allows also to download, display and analyse test results obtained in local mode.
TDMS operates with all Windows versions.
The ease of operation has been the first goal of STS 5000.
This is why the LCD display is so large and the dialogue in
MENU mode is made easy. STS 5000 includes three measurement inputs:
. DC voltage (10 V DC).
. AC voltage:
.. High range (300 V AC)
.. Low range (3 V AC)
. Current (10 A AC or DC).
All these inputs are independent among them and allow the
measurement of CT or VT outputs or of another source.
In addition, a digital input (up to 300 V) is available: it can measure the timing of a wet or dry contact. The instrument is housed in a transportable aluminium box, which is provided with
removable cover and handles for ease of transportation. A transport trolley can also be supplied upon request.
The test set can be operated locally or by PC.
3

STS 5000

STS 5000 - FRONT PANEL

Display

Keyboard
Safety Key

Digital
input

Current
input

DC voltage
input

Function keys
Active
output
AC voltage
inputs

V/I Output

Power ON/OFF

Multifunction
control knob

Start/Stop

Emergency
push-button

STS 5000

M ULTIFUNCTION S UBSTATION M AINTENANCE & C OMMISSIONING T EST E QUIPMENT

STS 5000 - SIDE PANELS

High-current
output

High-voltage
output

External booster
output

External
devices input
Remote start

Interfaces

Safety warnings

STS 5000

TEST PLAN EDITOR

TEST PLAN EDITOR is an innovative and advanced software module allowing the operator to define and plan a sequence of tests. The operator defines the desired sequence of
tests and sets the parameters of each test. TEST PLAN EDITOR
creates a sequence of tests to be performed automatically. This
feature is available for the test of current, voltage and power
transformers. It is also possibile to create a test sequence
for primary and secondary injection.

Test plans can be saved or recalled, like test results. Up to 64

settings can be stored and recalled. Settings are permanently
stored in the memory and new settings can be written to the
same address after confirmation. During the test, test results
can be stored in the memory. At the end of test, settings and
test results can be transmitted to a PC provided with TDMS. The
software allows saving, exporting and analysing test results.

EXAMPLES OF TEST PLAN EDITOR FOR CT TESTS

Nominal values window: from these nominal data,

the program computes the nominal saturation knee.

Tests header window: reference data for the test.

Tolerances window allows setting the tolerances for

each of the available tests.

Test selection window: it allows selecting the test

to be performed.

At the end of the programming, starting the first test will

execute the complete sequence. During the test, test results
are stored in the memory. The test set minimizes the test

duration, in order to avoid over-heating the components.

The same feature is available when controlling the test set via
PC and TDMS.

STS 5000

M ULTIFUNCTION S UBSTATION M AINTENANCE & C OMMISSIONING T EST E QUIPMENT

TEST OF CURRENT TRANSFORMER

CT RATIO AND POLARITY VOLTAGE METHOD
The ratio measurement is performed applying high-voltage AC to the CT
secondary and measuring the CT primary voltage.
Input parameters are: the nominal primary and secondary current, from
which the program computes the nominal ratio, the voltage range, the
nominal test voltage and the test frequency. The display shows:
The voltage output, the secondary voltage and the current during the test;
Actual ratio and ratio error;
Phase shift and polarity.

TEST OF CURRENT TRANSFORMER

CT RATIO, POLARITY AND BURDEN CURRENT METHOD
The ratio measurement is performed applying high current to the CT
primary and measuring the CT secondary current. The burden can be
by-passed or left in series for the measurement. In this instance, the
voltage drop is measured. The secondary current can be measured by a
clamp. Input parameters are: the nominal primary and secondary current,
from which the program computes the nominal ratio and the nominal test
current. The display shows:
The actual current output; The corresponding current input, and the
value of the secondary current with the nominal primary current;
Actual ratio and ratio error; Phase shift and polarity.
When the burden is tested, the following parameters are displayed:
The voltage drop across the burden; For the burden: VA rating at the
nominal current, angle and power factor.

TEST OF CURRENT TRANSFORMER

CT BURDEN SECONDARY SIDE
The burden measurement is performed applying low AC current to the CT
burden and measuring the voltage drop.
Input parameters are: the nominal secondary current and the nominal
test current. The display shows:
The actual current output;
The voltage drop across the burden;
For the burden: VA rating at the nominal current, angle and power
factor.

STS 5000

TEST OF CURRENT TRANSFORMER

CT EXCITATION CURVE
The excitation curve is tested connecting the high AC voltage to the
CT secondary, ramping the voltage and measuring at the meantime the
output current and voltage. Input parameters are taken from the CT nominal value window. Other inputs are: maximum test voltage, maximum
current and test frequency. The test set controls the output voltage and
current during the test and stops as the knee is recognized. The display
shows:
The characteristic curve;
The actual voltage knee and the error with respect to the nominal;
The actual current error at knee.

TEST OF CURRENT TRANSFORMER

WINDING RESISTANCE
The resistance (not impedance) is measured connecting the low DC
current source to the winding or burden, and measuring the test current
and the voltage drop. Input parameters are: the nominal resistance, the
connected output, the test current and the resistance limits. It is also
possible to compensate the test temperature. The test set controls the
output current and voltage during the test, and stops as the test current
is reached. The display shows:
The test current; The voltage drop;
The measured resistance and the compensated resistance;
The test duration and the current deviation when the measurement
was achieved.

TEST OF CURRENT TRANSFORMER

VOLTAGE WITHSTAND
The test is performed connecting the high AC voltage source between the
CT secondary cabling and the ground.
Input parameters are: maximum test current (with automatic switch-off),
test time, output range, test voltage, test frequency.
The display shows:
During the HV ramping, the test voltage and current;
As the test is completed, the maximum current, the total elapsed time
and the isolation impedance.

STS 5000

M ULTIFUNCTION S UBSTATION M AINTENANCE & C OMMISSIONING T EST E QUIPMENT

TEST OF CURRENT TRANSFORMER

POLARITY CHECK
The test is performed connecting the high AC current source to the
primary side, and measuring the induced secondary current on the
optional polarity sensor.
Input parameters are: the test current, the time interval and the test result
(OK or NO). The display shows the test current and records the test result
of the different points.

TEST OF CURRENT TRANSFORMER

ROGOWSKI COIL
The test is performed connecting the high AC current source to the
primary side, and connecting the CT secondary side to the low-voltage
measurement. Input parameters are: the nominal primary current and
the nominal secondary voltage, from which the program computes the
nominal ratio, the current range, the test current and the test frequency.
The display shows:
The range current and the test current;
The actual test current, the secondary voltage and the value of the
primary current with the nominal secondary voltage;
Actual ratio and ratio error;
Phase shift and polarity.

TEST OF CURRENT TRANSFORMER

LOW POWER
The test is performed connecting the high AC current source to the
primary side, and connecting the CT secondary side to the low-voltage
measurement. Input parameters are: the nominal primary current and
the nominal secondary voltage, from which the program computes the
nominal ratio, the current range, the test current and the test frequency.
The display shows:
The range current and the test current;
The actual test current, the secondary voltage and the value of the
primary current with the nominal secondary voltage;
Actual ratio and ratio error;
Phase shift and polarity.

STS 5000

TEST OF CURRENT TRANSFORMER

POWER FACTOR, CAPACITANCE AND TAN DELTA with the TD 5000
optional module
The test is performed using the TD 5000 optional module,
and then connecting the high AC voltage source to test target.
Input parameters are: Winding, test voltage and frequency, test mode, and the nominal capacitance, PF, DF.
The display shows the following data:
Test voltage, current and frequency;
Capacitance, tan() and power factor;
Power data: active, reactive and apparent;
Impedance: module, argument and components.

TEST OF VOLTAGE TRANSFORMER

VT RATIO AND POLARITY
The ratio measurement is performed applying high voltage to the VT
primary, and measuring the VT secondary voltage. Input parameters
are: the nominal primary and secondary voltage, from which the
program computes the nominal ratio, type of connection (Y or ), the HV
range, the nominal test voltage and frequency and the selected voltage
meter. The display shows:
The actual test voltage; The secondary voltage;
The value of the secondary voltage with the nominal primary voltage;
Actual ratio and ratio error;
Phase shift and polarity.

TEST OF VOLTAGE TRANSFORMER

VT BURDEN
The burden measurement is performed applying low AC voltage to the VT
burden, and measuring the corresponding current.
Input parameters are: the nominal secondary voltage, the voltage
range, the test voltage and frequency.
The display shows:
The actual voltage output;
The output current;
For the burden: VA rating at the nominal voltage, angle and power
factor.

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STS 5000

M ULTIFUNCTION S UBSTATION M AINTENANCE & C OMMISSIONING T EST E QUIPMENT

TEST OF VOLTAGE TRANSFORMER

RATIO OF ELECTRONIC TRANSFORMER
The ratio measurement is performed applying high voltage to the VT
primary, and measuring the low-level VT secondary voltage. Input parameters are: the nominal primary and secondary voltage, from which the
program computes the nominal ratio, type of connection (Y or ), the
HV range, the nominal test voltage and frequency. The display shows:
The actual test voltage;
The secondary voltage;
The value of the secondary voltage with the nominal primary voltage;
Actual ratio and ratio error;
Phase shift and polarity.

TEST OF VOLTAGE TRANSFORMER

VOLTAGE WITHSTAND
The test is performed connecting the high AC voltage between the VT secondary cabling and the ground.
Input parameters are: maximum test current (with automatic switch-off), test
time, output range, test voltage and test frequency.
The display shows:
During the HV ramping, the test voltage and current;
As the test is completed, the maximum current, the total elapsed time and
the isolation impedance.

TEST OF VOLTAGE TRANSFORMER

POLARITY CHECK
The test is performed connecting the high AC current source to the
primary side, and measuring the induced secondary current on the
optional polarity sensor.
Input parameters are: the test current, the time interval and the test result
(OK or NO). The display shows the test current and records the test result
of the different points.

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STS 5000

TEST OF VOLTAGE TRANSFORMER

POWER FACTOR, CAPACITANCE AND TAN DELTA with the TD
5000 optional module
The test is performed using the TD 5000 optional module, and then
connecting the high AC voltage source to the test target.
Input parameters are: Winding, test voltage and frequency, test mode and
the nominal capacitance, PF, DF.
The display shows the following data:
Test voltage, current and frequency;
Capacitance, tan() and power factor;
Power data: active, reactive and apparent;
Impedance: module, argument and components.

TEST OF POWER TRANSFORMER

RATIO PER TAP
The ratio measurement is performed applying high voltage to the VT
primary, and measuring the VT secondary voltage for each tap. If the
STCS option is available, connection is performed via the option, and the
test is completely automatic. Input parameters are: the nominal primary
and secondary voltage, from which the program computes the nominal
ratio, type of connection (Y or ), the type of Tap changer, the HV range,
the nominal test voltage and frequency and the selected voltage meter.
The display shows:
The test current and angle; The test voltage, primary and secondary;
Actual ratio and ratio error; Phase shift and polarity.

TEST OF POWER TRANSFORMER

STATIC AND DYNAMIC WINDING RESISTANCE AND TAP CHANGER
TEST
The test is performed applying low DC current to the VT primary plus
Tap Changer and measuring the voltage drop. The tester measures the
resistance peak during the switch and the resistance after the selection. If the STCS option is available, the connection is performed via the
option and the test is completely automatic. Input parameters are: the
tap number, the type of Tap changer, the current range, the test current,
the nominal resistance and the resistance limits. It is also possible to
compensate the test temperature. The test set controls the output current
during the test and issues the Tap Change command. The display shows:
The test current; The tap number; For the static resistance: the test
voltage and resistance, also compensated; For the dynamic resistance:
the measured value or the maximum resistance during the selection.

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STS 5000

M ULTIFUNCTION S UBSTATION M AINTENANCE & C OMMISSIONING T EST E QUIPMENT

TEST OF POWER TRANSFORMER

EXCITATION CURRENT
The test is performed using the TD 5000 optional module, and then
connecting the high AC voltage source to the test target.
Input parameters are: the tap number, the type of Tap changer, the test
voltage and the frequency. The test set applies the high voltage and
measures the output current during the test.
The display shows:
The test voltage;
The current and the phase shift;
The power losses;
The reactance.

TEST OF POWER TRANSFORMER

SHORT-CIRCUIT IMPEDANCE
The test is performed applying low AC current to the winding under test,
while other windings are short-circuited and measuring the associated
voltage and phase shift. If the STCS option is available, the connection
is performed via the option and the test is completely automatic. Input
parameters are: the test current and frequency, the type of winding and
the phase under test. It is also possible to compensate the test temperature. The test set measures the output voltage and computes the related
parameters. The display shows:
Phase shift; the power loss; the R, X, Z and inductance of the
transformer;
The same parameters, but expressed in Per Unit.

TEST OF POWER TRANSFORMER

POWER FACTOR, CAPACITANCE AND TAN DELTA
with the TD 5000 optional module
The test is performed using the TD 5000 optional module, and then
connecting the high AC voltage source to test target.
Input parameters are: Winding, test voltage and frequency, test mode and
the nominal capacitance, PF, DF.
The display shows the following data:
Test voltage, current and frequency;
Capacitance, tan() and power factor;
Power data: active, reactive and apparent;
Impedance: module, argument and components.

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STS 5000

CB AND RELAY TESTS

CB; PRIMARY AND SECONDARY RELAY TESTS
The selection allows ramping or injecting the test parameter and
measuring the relay threshold and trip delay of a MV CB or of a relay. It is
also possible to measure external voltages and currents. With the option
BUX 3000 it is possible to perform high current tests, up to 3000 A.
Input parameters are: current range, output current, output voltage and
frequency. It is possible to enable the time measurement on the digital
input or on the fall of the applied current (MV CB tests) and to set the type
of digital input (wet or dry). The display shows the following data:
Test current or test voltage; Trip delay; External voltage and current
measurements.

CIRCUIT BREAKER TESTING

CONTACT RESISTANCE DC
The contact resistance test is performed using the high DC current
output. The test set measures the contact resistance down to the Ohm
range. With the same selection it is also possible to measure higher
resistances. Input parameters are: current output range, test current and
resistance limits. The display shows:
DC current;
DC voltage;
Resistance.

CIRCUIT BREAKER TESTING

POWER FACTOR, CAPACITANCE AND TAN DELTA
with the TD 5000 optional module
The test is performed using the TD 5000 optional module and then
connecting the high AC voltage source to test target.
Input parameters are: Winding, test voltage and frequency, test mode and
the nominal capacitance, PF, DF.
The display shows the following data:
Test voltage, current and frequency;
Capacitance, tan() and power factor;
Power data: active, reactive and apparent;
Impedance: module, argument and components.

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STS 5000

M ULTIFUNCTION S UBSTATION M AINTENANCE & C OMMISSIONING T EST E QUIPMENT

OTHER FUNCTIONS
SEQUENCER
The selection allows programming any series of ramp or step generation
of any of the available outputs.
Input parameters are: type of test (shot or ramp), selected output, output
value or rate of change, cycle duration, frequency and trigger enable.
The display shows the following data:
Test parameters for each cycle;
Corresponding test results.

TDMS SOFTWARE
The software allows:
setting-up test plans;
executing test;
saving test results;
using the same window of the local control. It allows also saving set-up
and results created locally. TDMS is also a powerful report editor that
allows to create professional test reports that can be exported in Access
format.

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STS 5000

STS 5000 SPECIFICATION

MAIN GENERATOR
The main generator has six outputs: High AC current, High DC
current, Low AC current, Low DC current, High AC voltage, Low
AC voltage. Output adjustment is automatically performed once
the test has been set. The following specification applies to the
separate use of these outputs.
/

High AC current output - supply 230 V AC * **

CURRENT
OUTPUT
A
800
600
400
300
200

MAX
POWER
VA
4800
3780
2560
1940
1300

MAX TEST
DURATION
s
25
200
500
15 min
> 2 hours

FREQUENCY
Hz
15 to 400
15 to 400
15 to 400
15 to 400
15 to 400

. Connection: two high-current safety sockets, with safety

protection.
. Accuracy: 0.1 % of the reading 0.1% of the range.

High DC current output - supply 230 V AC * /**

CURRENT
OUTPUT
A
400
300
200
100

MAX
POWER
W
2600 W
1950 W
1300 W
630 W

MAX TEST
DURATION
s
140
3 min
> 2 hours
>> 2 hours

. Connection: two high-current sockets, with safety protection.

. Accuracy: 0.2% of the reading 0.05% of the range.
Low AC current output **
. Maximum output current: 6 A or 3 A.
. Maximum output voltage: 70 V AC or 140 V AC.
. Maximum output power: 420 VA.
. Connection: two safety 4 mm banana sockets.

Low DC current output **

. Maximum output current: 6 A or 3 A.
. Maximum output voltage: 65 or 130 V DC.
. Maximum output power: 390 W.
. Connection: two safety 4 mm banana sockets.

16

High AC Voltage output - supply 230 V AC **

The high AC voltage output is isolated by a HV switch
inside the test set. This switch is closed only when the operator
selects a high-voltage test, after the enable key is turned ON
and until the START button is kept pressed.
Three voltage ranges are available.

MAX
VOLTAGE
OUTPUT
V

CURRENT
OUTPUT
A

OUTPUT
POWER
VA

MAX
FREQUENCY
TEST
Hz
DURATION
s

2000
2000
2000

1.25
1
0.5

2500
2000
1000

60
130
> 2 hours

15 to 400
15 to 400
15 to 400

1000
1000
1000

2.5
2
1

2500
2000
1000

60
130
> 2 hours

15 to 400
15 to 400
15 to 400

500
500
500

5
4
2

2500
2000
1000

60
130
> 2 hours

15 to 400
15 to 400
15 to 400

. Output connection: two HV safety sockets.

. Accuracy: 0.05% of the reading 0.05% of the range.
On this output the test set generates the current.

CURRENT
RANGE
A
5
0.5
0.05

ACCURACY

0.2% reading 0.05% range

0.05% reading 0.05% range
0.1% reading 0.01% range

Notes:
. Tolerances are typical values.
. Output power is reduced with the supply of 110 V.

Low AC Voltage output **

. Voltage range: 140 V AC.
. Output power: 420 VA.
. Frequency range: 15 - 400 Hz.
. Connection: two safety 4 mm banana sockets.

* Not available on the STS 4000 model.

* *Not available on the STS 3000 model.

STS 5000

M ULTIFUNCTION S UBSTATION M AINTENANCE & C OMMISSIONING T EST E QUIPMENT

EXTERNAL INPUT MEASUREMENTS

Current and Voltage
It is possible to meter the current and the voltage of an external
generator. Three metering groups are available:
AC or DC current, up to 10 A.
AC voltage, with two connections:
o High range, up to 300 V AC.
o Low range, up to 3 V AC.
DC voltage, up to 10 V DC.
The selected input is shown in the front panel by an LED.
Resolution and accuracy
INPUT

RANGE

LOW AC VOLTAGE

DC VOLTAGE

1 A; 10 A
1 A; 10 A
300 mV; 3 V;
30 V; 300 V
30 mV
300 mV
3V
10 mV; 100 mV
1 V: 10 V

RESOLUTION

PHASE

O.O1

0 - 360

ACCURACY
0.1

OTHER MEASUREMENTS:
Starting from the internal and external measurements, the
test set computes the following parameters:
RATIO
CT, PT
POLARITY
CT, PT
BURDEN
CT, VT
SATURATION KNEE
CT
RESISTANCE
CB

ACCURACY
% reading
% range

AC CURRENT
DC CURRENT
HIGH AC VOLTAGE

MEASUREMENT RANGE

0.05 0.05
0.03 0.08
0.15 0.05
0.05 0.05
0.1 0.25
0.08 0.08
0.03 0.08
0.05 0.15
0.03 0.08

Timer
The test set allows testing protection relays. In this mode of
operation, the test current or voltage can be ramped or stepped.
As the output changes, a timer is started; the timer stops as the
Digital In input senses that the relay has tripped or the output
in cut (MV CB tests).
Characteristics of the Digital In input:
The input may be selected as Normal Open, Normal Closed.
Type of input: either dry or under voltage. Maximum input:
300 V AC or DC.
Voltage thresholds: 5 V, 24 V, 48 V or > 80 V.
Timer resolution: 1 ms.
Timer accuracy, digital input: 0.001% of the measurement
0.1 ms, for input lasting more than 1 ms.
Maximum measured time: 9,999 s.

Phase angle
The test set measures the phase angle between the two AC
selected parameters which are used during the test.

For the CT, VT and PT ratio measurement, the following applies.

Range: 0 to 9999;
Resolution: 1;
Accuracy: 0.15% of the reading 0.15% of the range.
For the resistance test, the following applies:
SOURCE

HIGH DC CURRENT
400 A
LOW DC CURRENT
6A
DC V METER

RANGE

10 Ohm to
10 mOhm
100 mOhm to
10 Ohm
100 Ohm to
20 kOhm

ACCURACY

0.7%
0.5%
0.3%
0.2%
0.6%
0.5%

DISPLAY
The large graphic display has the following characteristics:
Pixels: 640 x 480, coloured.
LCD type: TFT.
View area: 132 x 99 mm.
Backlight.

LOCAL TEST CONTROL

Local test control: by the START / STOP pushbutton. After test
selection, pressing it, the output is generated, according to the
type of test. During ON, if a manual control test is selected, the
operator adjusts the output at the desired value.
Test saving:
Automatic save.
After operator confirmation.

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STS 5000

OTHER CHARACTERISTICS
Standard (optional) connection cables
One mains supply cable, 2 m long.
One grounding cable, 6 m long, terminated on one side with a
4 mm banana plug, and on the other side with an earth connection clamp.
One interface cable for the USB port.
One ETHERNET interface cable.
One USB pen drive.
One mating connector for the Remote Start input connector.
One mating connector for the Safety Warnings connector.
Two high-current connection cables, 70 sq. mm, 6 m long (10
m long optionally), for tests up to 800 A.
Two high-voltage connection cables, 6 m long (10 m long
optionally), 5 kV, with earth screen.
Six connection cables (three red and three black,) 2.5 sq. mm,
6 m long (10 m long optionally), for the connection of: DC current output, low AC voltage output and digital input.
Four clamps to connect low voltage or low current or measurements, two red and two black, with a short cable terminating
with a banana socket.
One cable for the 3 V measurement connection, shielded, 6 m
long (10 m long optionally).
One cable for the 10 V or 300 V measurement connection,
shielded, 6 m long (10 m long optionally).
Four crocodiles for measurements connections (two red and
two black).
One connection cables transport case.
Communication interfaces
Slave USB and ETHERNET for the PC connection.
USB port for the USB key.
USB port for optional keyboard or mouse.
Interfaces to external modules:
Commands to TD 5000 and STCS.
Alarms to a flashing light.
Remote start input.
Mains supply
100-230 V 15%; 50-60 Hz.
Maximum supply current: 16 A.
Dimensions: 450 (W) x 400 (H) x 230 (D) mm.
Weight: 29 kg.

18

OPTIONAL ACCESSORIES
TRANSPORT TROLLEY
The trolley eases the transport of STS 5000, especially when
the optional TD 5000 has to be used too. The trolley is designed
to host both instruments and also the high-voltage cable for
TD 5000.
TRANSPORT CASE
The transit case allows delivering STS 5000 with no concern
about shocks up to a fall of 1 m. This case is supplied with
handles and wheels.

CURRENT CLAMP
The current clamp allows to avoid the opening of the secondary
current circuit when performing the primary test of CT burden.
The clamp ratio is 1000//1; maximum primary current 100 A
and maximum cable diameter 12 mm.

STS 5000

M ULTIFUNCTION S UBSTATION M AINTENANCE & C OMMISSIONING T EST E QUIPMENT

BUX 3000 - VERY HIGH CURRENT BOOSTER

The very high current booster option allows performing highcurrent primary tests, with currents up to 3000 A.
The option is made of a module, which incorporates:
A power transformer, which generates a low-voltage, highcurrent output.
A metering CT, which measures the output current, and sends
the metering to STS 5000.

The option avoids wasting power on the connection cables, by

putting the power transformers as close as possible to the test
object: the weight of transformer plus cable is comparable to
the weight of the standard connection cables.
Option features:
TEST CURRENT
A
1000
2000
3000

OUTPUT POWER
VA
900
2400
4800

TEST DURATION
s
INFINITE
300
60

Weight: 16 kg.
Dimensions: external diameter 190 mm; height 120 mm.
BUX 3000 is supplied with the high current cable, made of 4
cables, 95 sq. mm, 1.2 m long, with high current clamps and 2
connection cables: one with the power supply, 20 m long; the
other one, 20 m long, with the output current measurement. In
addition, the option is provided with 2 metering cables for the
connection of the CT secondary.

SU 3000 SAFETY DEVICE FOR THE LINE IMPEDANCE

MEASUREMENT
During line impedance test, STS 5000 is connected to
the overhead line to be tested. The purpose of the SU
3000 optional device is to protect the operator against
possible high-voltage spikes. SU 3000 incorporates:
A voltage suppressor, rated 1000 V AC and 15 kVA;
An ON/OFF switch, rated 375 A steady, 2000 A peak, 1500
V AC.
Weight: 20 kg.
Dimensions: 55 x 45 x 25 cm.
The device is connected to the ground and to the HV line with
cables, which are not included with in the option.
EARTH RESISTANCE AND RESISTIVITY TEST KIT
The option is the kit of connection cables and auxiliary spikes
that allows executing these tests. The kit is made of the following devices.
A) Current generation.
- One cable for the connection of STS 5000 to the auxiliary spike, 100 m long, 2.5 sq. mm cross section, wound on a wheel.
- Three cables for the following connections: of STS 5000 to the
above wheel, of the two earth spikes between them, and of the
measurement input to the measurement wheel; 4 m long, 2.5
sq. mm cross section.
- Two cables for the connections of STS 5000 to the local earth
system, both for generation and measurement, 10 m long, 2.5
sq. mm cross section.
- Two auxiliary earth spikes, screw shaped, for the dispersion
of the current into the soil. Length: 0.95 m; screwed section 0.6
m. Material: zinc-plated iron.
- Handle to screw the spike into the ground.
- One current clamp to connect STS 5000 to the local earth
system.
B) Voltage measurement
- One cable for the connection of STS 5000 to one voltage spike, 50 m long, 2.5 sq. mm cross section, wound on a wheel.
- Two auxiliary earth spikes, to measure the voltage drop; material: zinc-plated iron; length: 0.5 m.
- One measurement clamp to connect STS 5000 to the local
earth system.

STCS CIRCUIT SWITCH MODULE

When it is necessary to perform one of the following tests:
Winding resistance.
Short-circuit inductance.
PT ratios.
The external module STCS allows performing them automatically. The connection to the phases of the transformer under
test (and to STS 5000) is performed just once; then all tests are
performed without interruptions. During the test, when taps are
to be tested, the device issues the corresponding command to
the tap changer (or load changer); so, also tap ratio measure19

STS 5000

ments are automated. STCS is powered and controlled by STS

5000. During tests, the suitable high or low STS 5000 voltage
outputs (AC or DC) are connected to STCS. The corresponding
measurements are connected to STS 5000 voltage measurement inputs.
The option comes complete with the following connection cables:
Ten coaxial cables marked with different colours, for the connection to the PT primary or secondary side of the current or
voltage output and of the measurement input, and of the Tap
Changer commands. Cables are 15 m long, mounted on wheels.
Two cables, 2 m long (one red and one black) for the connection
to the HV output.
Six cables, 2 m long (three red and three black) for the connection to: DC current generator, 300 V AC meter and 10 V DC
meter.
One connection cable to the EXT. DEVICES connector of STS
5000.
Six converters, from banana to terminator.
Eight clamps, for the connection of the generator and of the
meter to the PT primary or secondary.
One connection cables transport case.

STOIL CELL FOR THE HV TEST OF THE DIELECTRIC OIL

The option allows testing that the oil characteristics of isolation
are met, and that there is no contamination.
The option is made of a suitable glass container with electrodes; the electrodes are connected to the option TD 5000 for
the test execution. The test result, displayed by STS 5000, is
the oil tan().
Cell characteristics are the followings.
Maximum test voltage: 2 kV.
Cell volume: about 0.4 l.
Capacitance of the empty cell: about 50 pF.
The option comes complete with two HV connection cables, 2
m long.

PROTECTIONS
If the test set is not connected to the ground, the test set
does not allow for power generation, and warns the operator
with a diagnostic message and a fixed LED light.
Fuses on: the mains supply, the low-power current and
voltage outputs and the current meter input.
At power-on, a diagnostic sequence controls the test set.
In case of problems, the operator is alerted by a message.
Emergency pushbutton: if pressed, all outputs are removed.
The high-voltage output has the following protections:
confirmation key; the HV is generated only if selected; start
button kept pressed.
Thermal sensors.
If maximum current limits and time duration of power
transformer generators are trespassed, the generation is
interrupted, and the operator is warned by an alarm message.

APPLICABLE STANDARDS

TD 5000 MODULE FOR THE HIGH-VOLTAGE TEST OF TAN

ANGLE FOR TRANSFORMERS AND BUSHINGS
The high-voltage generator TD 5000 performs the measurement of the tan(), of the dissipation factor and of the capacitance of a transformer or of a bushing, at the frequency of
the mains or in a wide frequency range. The measurement is
performed by the module, which is equipped with a patented
measurement circuitry; the result is sent to STS 5000. Please,
refer to TD 5000 datasheet for more information.

20

The test set conforms to the EEC directives regarding

Electromagnetic Compatibility and Low-Voltage instruments.
A) Electromagnetic Compatibility: Directive no. 2004/108/
EC. Applicable Standard : EN61326-1:2006
B) Low Voltage Directive: Directive n. 2006/95/EC.
Applicable standards:
. CEI EN 61010-1:2001. In particular:
. Input/output protection: IP 2X - IEC69529; IP 4X for HV
output.
. Operating temperature: -10 to 55 C; storage: -20 C to 70 C.
. Relative humidity: 5-95% without condensing.

STS 5000

M ULTIFUNCTION S UBSTATION M AINTENANCE & C OMMISSIONING T EST E QUIPMENT

ORDERING INFORMATION
CODE
10175
20175
30175
12175
11175

13175
50175
51175

MODULE

CODE

STS 5000 - 230 V complete

with TDMS software and test cable kit
STS 4000 - 230 V complete
with TDMS software and test cable kit
STS 3000 - 230 V complete
with TDMS software and test cable kit
STCS Circuit switch module
TD 5000 module for the high-voltage test of
Tan (delta) angle for transformers and
bushings
STOIL Cell for the eletric test of insulating oil
of the transformer
BUX 3000 - External Advanced Booster up to
3000 A
Heavy duty plastic transport case for
BUX 3000

16175
18175
17175
16102
19102
26102

MODULE
Long cable test kit for STS 5000
Trolley for STS family test sets and TD 5000
Heavy duty plastic transport case
Current Clamp 1/1000 Max 100A
Earth Resistance and Soil Resistivity Kit
SU 3000 Safety grounding unit for line
impedance measurement

COMPARISON TABLE OF THE STS FAMILY

STS MODEL

HIGH
CURRENT,
AC & DC

HIGH
VOLTAGE

LOW
AC-DC
OUTPUTS

OPTIONAL
TAN DELTA
TESTS

OPTIONAL
HIGH AC
CURRENT

WITH TD 5000

WITH BUX 3000

STS 5000 *
STS 4000 *

NOT AVAILABLE

STS 3000 *

NOT AVAILABLE

NOT AVAILABLE

NOT AVAILABLE

* For USA and Germany, only STS 3000 model is available.

21

TD 5000
Capacitance and Tan Delta diagnostic system for high-voltage apparatus

Optional module for STS 5000, STS

4000 and STS 3000 test sets Tan
Delta, capacitance, dissipation factor
measurements and for the excitation
current test

The following table lists the tests that can be performed on

power transformers and high-voltage apparatus:
tan Delta (or dissipation factor DF): from 0 to more than

Output voltage up to 12 kV
Variable output frequency: 15 - 400 Hz

100%.
Capacitance: from 1 pF to 3 F.
Power factor : from 0 to 100%.

Test & Data Management Software

Compact and lightweight
Patent pending technology

Excitation current test: 5 A AC.

The high-voltage generator TD 5000 performs the measurement of the Tan Delta, of the dissipation factor and of the
capacitance of a transformer or of a bushing, at the frequency
of the mains or in a wide frequency range. The measurement
is performed by the module, which is equipped with a patent
pending technology.
TD 5000 is powered and controlled by STS 5000, STS 4000 or
STS 3000. During tests, the high power, not isolated STS 5000
voltage output is connected to TD 5000.
Type of generator: HV generator with electronic control.

STS 5000

M ULTIFUNCTION S UBSTATION M AINTENANCE & C OMMISSIONING T EST E QUIPMENT

Generator characteristics
MAX VOLTAGE
OUTPUT
V
12000
12000

CURRENT
OUTPUT
A
300 mA
100 mA

MAX OUTPUT FREQUENCY

DURATION
Hz
T Max
120 s
15 to 400
> 1 hour
15 to 400

Output measurements
OUTPUT

RESOLUTION TYPICAL
ACCURACY
% (rdg) % (rg)

12000 V AC
5 A AC
8 mA AC

1V
1 mA
1 A

0,2% 0,5 V
0,2% 1 mA
0,2% 0,1 A

digits. Accuracy: 0.03% of the value 0.1 pF.

o Measurement range 2, from 10 nF to 3 F. Resolution: 6
digits; accuracy: 0.1% of the value 10 pF.
Tan Delta or dissipation factor DF:
o Measurement range 1: from 0 to 10% (capacitive). Resolution:
5 digits; accuracy: 0.05% of the value 0.005 %.
o Measurement range 2: from 0 to 100%. Resolution: 5 digits;
accuracy: 0.3% of the value 0.01 %.
o Measurement range 3: over 100%. Resolution: 5 digits; accuracy: 0.5% of the value 0.03 %.
Power factor PF (or cos()):
o Measurement range 1: from 0 to 10% (capacitive). Resolution:
5 digits; accuracy: 0.05% of the value 0.005 %.
o Measurement range 2: from 0 to 100%. Resolution: 5 digits;
accuracy: 0.3% of the value 0.02 %.
Power: Active, reactive, apparent.

Connections: by two HV connectors, a ground socket and two

measurement sockets

Impedance: module, argument, R and X components.

Test results
Capacitance:
o Measurement range 1, from 1 pF to 100 nF. Resolution: 6

TD 5000 Dimensions: 440 (W) x 345 (H) x 210 (D) mm.

Weight: 25 kg.

Connection between STS 5000 and TD5000

23

STS 5000

TESTING CABLES
The option comes complete with the following connection
cables:
One connection cable to the EXT. DEVICES connector of STS
5000.
One connection cable to the BOOSTERS connector of STS
5000.
One high-voltage connection cable, 20 m long, 25 kV, with
earth screen, for the connection to the device under test. The
cable is mounted on a wheel.
Two shielded connection cables, 20 m long, for the connection to the metering points. Cables are mounted on wheels.
Two yellow-green connection cables, 2 m long, for the ground
connections.
One clamp, 5 kV isolation, with a connector which mates with
the HV cable.
Two clamps, terminated with banana sockets, which allow
connecting to the metering point.
One connection cables transport case

ISA Srl
Via Prati Bassi, 22
21020 Taino VA - Italy
Tel +39 0331 956081
Fax +39 0331 957091
Web site: www.isatest.com
E-Mail: isa@isatest.com
24

OPTIONAL TRANSPORT CASE

The transit case allows delivering TD 5000 with no concern
about shocks up to a fall of 1 m.

ORDERING INFORMATION
CODE
11175

19175

EN - STS 5000 & TD 5000

03/2013

ACCESSORIES

MODULE
TD 5000 module for the high-voltage test of
Tan Delta angle for power transformers and
HV apparatus, with software and testing
cables
Heavy duty plastic transport case

The document is subject to change without notice.

Always refer to our technical specification for more detailed
information and as formal contract document.