Manual T650 y T950
Manual T650 y T950
Manual T650 y T950
T650 / T950H
Truck Blower
25 PSI / 1.72 BAR (T650)
29 PSI / 2.2 BAR (T950H)
INSTALLATION
OPERATION
MAINTENANCE
MANUAL
WARNING
DO NOT OPERATE
BEFORE READING MANUAL
1/2010
WARNING
WARNING
Keep body
and clothing away
from drive shaft.
CAUTION
Do not
operate without
guards in place.
CAUTION
Do not
touch hot
surfaces.
SAFETY INSTRUCTIONS
1.
2.
Use adequate protection, warning and safety equipment necessary to protect against hazards involved in installation and
operation of this equipment.
NOTICE
The above safety instruction tags were attached to your unit prior to shipment. Do not remove, paint over or obscure in any
manner. Failure to heed these warnings could result in serious bodily injury to the personnel operating and maintaining
this equipment.
SAFETY WARNING
Keep hands and clothing away from rotating machinery, inlet and discharge openings.
Blower and drive mounting bolts must be secured.
Drive belts and coupling guards must be in place.
Noise level may require ear protection.
Blower heat can cause burns if touched.
SAFETY PRECAUTIONS
FOR EQUIPMENT COVERED SPECIFICALLY OR INDIRECTLY IN THIS INSTRUCTION BOOK, IT IS IMPORTANT
THAT ALL PERSONNEL OBSERVE SAFETY PRECAUTIONS TO MINIMIZE THE CHANCES OF INJURY. AMONG MANY
CONSIDERATIONS, THE FOLLOWING SHOULD PARTICULARLY BE NOTED:
Rotating shafts can be dangerous. You can snag clothes, skin, hair, hands, etc. This can cause serious injury or death.
Do not work on a shaft (with or without a guard) when the engine is running.
Do not engage or disengage driven equipment by hand from under the vehicle when the engine is running.
In order to avoid becoming entangled, install the power take off and/or shaft behind the frame rail, tanks, battery box, etc.
If power take off and/or shaft are still exposed after installation, install a guard.
Install a support strap when servicing a drive shaft to prevent personal injury.
THIS MANUAL CONTAINS SAFETY INSTRUCTIONS. READ, UNDERSTAND AND FOLLOW THIS MANUAL.
Get proper training
TABLE OF CONTENTS
SAFETY PRECAUTIONS
INTRODUCTION
INSTALLATION
SAFETY CHECKLIST
PTO SELECTION FOR TRANSMISSION
ENGINE SPEED
OPERATION
SPECIFICATIONS TABLE
PERFORMANCE CURVES
OPERATING THE BLOWER
BLOWER SPECIFICATIONS
LUBRICATION
FILLING PROCEDURE
PREVENTATIVE MAINTENANCE
KIT COMPONENTS
PRESSURE RELIEF VALVE
AIR FILTER
CHECK VALVE
SUCTION & DISCHARGE PIPING
MUFFLERS & DISCHARGE FILTRATION
VACUUM VALVE
PTO DRIVE SHAFT
ASSEMBLY INSTRUCTIONS AND DRAWINGS
T650/T950H ASSEMBLY INSTRUCTIONS STAGE ONE
T650/T950H ASSEMBLY DRAWING AND PARTS LIST STAGE ONE
T650/T950H ASSEMBLY INSTRUCTIONS STAGE TWO
T650/T950H ASSEMBLY DRAWING AND PARTS LIST STAGE TWO
T650/T950H ASSEMBLY INSTRUCTIONS STAGE THREE
T650/T950H ASSEMBLY DRAWING AND PARTS LIST STAGE THREE
DIMENSIONAL AND EXPLODED VIEW DRAWINGS
T650/T950H EXPLODED VIEW DRAWING AND PARTS LIST
T650/T950H DIMENSIONAL DRAWING
WARRANTY TRUCK BLOWERS
2
4
4
4
4
4
4
4
5
5
5
6
6
6
6
6
6
7
7
7
7
7
8-13
8
9
10
11
12
13
14-15
14
15
18
IMPORTANT
In order to assure you of the full benefits of our product warranty, please complete, tear out and return
the warranty registration card located on the back cover of this manual, or you can register your product online at:
http://www.tuthill.com/us/en/about/organization/lob/vacuum/product-registration.cfm
INTRODUCTION
CONGRATULATIONS on your purchase of a new Tuthill T650/T950H Truck Blower. Please examine the blower for shipping damage,
and if any damage is found, report it immediately to the carrier. If the blower is to be installed at a later date make sure it is stored in
a clean, dry location and rotated regularly. Make sure covers are kept on all openings. If blower is stored outdoors be sure to protect
it from weather and corrosion.
Tuthill Truck Blowers are built to exacting standards and if properly installed and maintained will provide many years of reliable
service. We urge you to take time to read and follow every step of these instructions when installing and maintaining your blower.
INSTALLATION
SAFETY CHECKLIST (TO BE COMPLETED PRIOR TO BLOWER OPERATION)
TRUCK NUMBER
GEARBOX NUMBER
P.T.O. NUMBER
DATE INSTALLED
P.T.O. RATIO
INSPECTED BY
ENGINE SPEED
Engine speed must be constant when blower is in the operating cycle. A constant speed governor or throttle control system must
be installed to assure the proper blower operation.
OPERATION
SPECIFICATIONS TABLE
MODEL
MAXIMUM PRESSURE
MAXIMUM VACUUM
RPM RANGE
T650
25 (PSIG)
17 (Hg)
1000 - 2000
T950H
2.2 (Bar g)
1000 - 2100
1.
Reduce the maximum operating pressure by 1 PSI (.07 Bar) for each 2000 feet (610 meters) of elevation above sea level.
(Example: At an altitude of 4000 feet (1219 meters) above sea level, the maximum working pressure of the blower will
decrease by 2 PSI (.138 Bar).
2.
Specifications are at 14.7 PSIA (1014 mBar) and 70 F (20 C) standard conditions
PERFORMANCE CURVES
T650 PRESSURE CURVE
600
CFM
500
m/h
1000
PSIG
1100
10
15
20
25
450
400
350
300
250
700
600
kW
400
40
30
1750
0
2250
2000
20
10
1000
1200
1400
m/h
450
17
"Hg
400
350
BHP
300
30
250
17
200
Horsepower (BHP)
14
10
1000
14
500
0
2200
20
1800
2000
0
2200
475
800
575
700
mbar
600
500
400
25
575
475
350
300
"Hg
10
350
900
kW
25
15
20
mbar
15
Kilowatts (kw)
2000
1100
10
1600
RPM
1800
1400
1600
RPM
CFM
1200
40
bar
RPM
1000
50
0.5 30
Kilowatts (kw)
Horsepower (BHP)
1.5
10
1500
2.2
2
50
20
1250
60
500
60
1000
bar
800
25
PSIG
0.5
1
1.5
2
2.2
900
BHP
20
18
15
12
10
AIR FLOW AT
STANDARD INLET
CONDITIONS
1013mb + 20C
10
5
1000
1200
1400
1600
1800
2000
0
2200
RPM
Inspect blower mounting, drive line, PTO, and air filter for integrity.
2.
Remove Camlock dust cap and connect the hot air hose.
3.
Follow trailer instructions regarding product hose connection and valve operation.
4.
Slowly engage PTO with engine at idle, and blower unloaded. Bring up to operating speed and lock engine at recommended
speed (Shown in cab)
5.
Unload trailer as per trailer manufacturers recommendation and do not exceed maximum tank pressure or maximum blower
pressure.
6.
While discharging, visually check blower for vibration, mechanical noise or excessive heat.
7.
8.
9.
Disengage PTO
LUBRICATION
ROUND
SUMP
Every Tuthill blower is factory tested, oil drained, and shipped dry. The oil reservoir must be
filled to the proper level before operation.
Each T650 and T950H is supplied with sufficient Tuthill PneuLube ISO 32 synthetic oil.
Before filling the blower, refer to Figure 1. The lubrication capacities shown are for reference
only and are based on filling from dry condition. A sight glass should be used to determine oil
level.
Never mix oil types or grades in your Tuthill Truck Blower. This could cause gear and bearing
failure.
PREVIOUS
DESIGN
0.9 Quarts
(0.85 Liters)
SQUARE
SUMP
CURRENT
DESIGN
3 Quarts
(2.8 Liters)
FILLING PROCEDURE
1.
2.
SLOWLY pour oil through fill until oil appears up to the center of the oil sight glass.
3.
4.
Figure 1.
Lubrication Capacities
CAUTION: Check sight glass to ensure that oil levels are correct before starting.
WARNING: NEVER ATTEMPT TO CHANGE OIL WHILE THE BLOWER IS IN OPERATION. Oil level must be checked
while the blower is not running and on a level surface.
PREVENTATIVE MAINTENANCE
A newly installed blower should be checked frequently during the first month of operation, especially lubrication. Check oil level and
add oil as needed. Complete oil changes are recommended every 500 operating hours, or more frequently depending on the type
of oil and oil operating temperatures. The following is recommended as a minimum maintenance program. An oil analysis program
is recommended.
DAILY
1.
2.
WEEKLY
1.
2.
MONTHLY
Inspect the entire
1.
system for leaks.
Inspect condition
2.
of oil and change if
necessary.
SEMI-ANNUALLY
Inspect the drive line
bearings.
Change oil even if 500
operating hours has not
been reached.
KIT COMPONENTS
PRESSURE RELIEF VALVE
The relief valve must be sized for the correct air flow and pressure rating. Install the valve as close to the blower as possible
and before the check valve.
Ensure that pipe sealant is used on the threads to seal against air leakage.
AIR FILTER
The filter should be selected to suit the air flow requirement of the application.
Always fit an air filter restriction indicator set at 22 H2O (55 mBar).
CAUTION: An undersized air filter will cause the blower to operate at higher temperatures. This can cause blower
to overheat, causing damage.
CHECK VALVE
Minimum restriction for application and mounted downstream of the relief valve.
The check valve should be sized for maximum air flow (CFM).
All piping should be free and clear of any welding slag or foreign material.
The suction piping requirements is a minimum of 4 (100 mm) diameter for proper flow to the blower.
VACUUM VALVE
This valve should be located before the blower inlet air filter.
Normally this valve is mounted on the trailer.
DRIVE SHAFT ANGLE
Blower drive shaft and PTO output shaft must be parallel and
in phase. Maintain axis within one degree in vertical plane to
ensure low vibration during operating conditions.
Do not force yokes onto the blower drive shaft or the PTO
output shaft.
(Horizontal Plane)
SPEED
1250 RPM
1650 RPM
2000 RPM
ANGLE
12 Degrees
10 Degrees
8 Degrees
2.
INSTALL PLUMBING FOR END PLATE (FROM STAGE TWO DRAWINGS (21)(22)(23)(24)(25))
3.
2.1.
2.2.
PREPARE HOUSING
3.1.
4.
5.
Install plugs.
PREPARE ROTORS
4.1.
Hone lobes.
4.2.
Sand.
POSITION/INSTALL ROTORS
5.1.
Place male rotor (4) to right side of fixture (1) plate so that it aligns with the drive shaft.
5.2.
5.3.
5.4.
5.5.
TAKE A MEASURE Check with feeler gauge to ensure that rotors are flush with end cover.
5.6.
TAKE A MEASURE Seal shoulder must be greater than endplate bore shoulder by .005+.
5.7.
TAKE A MEASURE Measure step from end of shaft to each side of bearing sleeve and each side of bearing
surface and do calculation to find mean. Shim size is to be determined for both male rotor and female rotor.
Average = (left + right)/2
Shim Size = 0.003-average
6.
7.
6.2.
6.3.
Press seals (6) into place (RED) right seal male rotor: (BLUE) left seal female rotor.
6.4.
TAKE A MEASURE Seal shoulder must be less than or no greater than .001 above step in end plate.
6.5.
Oil and install the roller bearings (7) flange down; it is best to install one side at a time. Start with either male or
female. NOTE: It is very important that the bearings are started straight!
6.6.
6.7.
Install dummy bearing dummy bearing should be approximately 0.005 above endplate.
6.8.
6.9.
TAKE A MEASURE measure clearances between rotor and end plate. Clearances should be between 0.0015
and 0.0020.
6.10.
If clearances are out of specification, then remove retainer and dummy bearings and add or remove shims. Recheck
clearances between rotor and end plate as required. Repeat until within specification.
6.11.
Install ball bearings (9). First install ball bearing race to rotor, then add ball bearing components with numbers and
asterisk facing up. NOTE: The ball bearings should be slightly above the endplate.
6.12.
7.2.
Prep keyway by beveling the edges to allow key to fit better in shaft
7.3.
Install keys (14). Dress key with stone. DO NOT USE A STEEL HAMMER TO DRIVE KEY ONTO SHAFT!!
PRESS THE KEY INTO THE SHAFT.
7.4.
Install gear (15) onto shaft in press, (pre-lube shaft) insure gear is pressed flush with shoulder of shaft!!!
7.5.
TAKE A MEASURE measure rotor clearances and record. It is critical that endplate to rotor clearance is between
0.0015 and 0.0020.
Assembly Instructions are continued on page 10.
10
9
1
ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NUMBER
ASSEMBLY PLATE
LEVELING TOOL
81052
81053
81007
1730X-2
30410-207
SHIM
81020-207
81054
80057-16
81024-30
81024-31
80051-12
81015
81027
80058
DESCRIPTION
QTY.
1
1
1
1
1
2
2
VARIES
2
2
6
1
1
1
1
2
2
9
INSTALL HOUSING
8.1.
8.2.
8.3.
8.4.
TAKE A MEASURE Visually check rotor-to-housing clearance to make sure rotor shoulder is above housing
bore on inlet end.
9.
10.
Install seals (5) so that right seal (red) goes on female rotor and left seal (blue) presses on male rotor.
9.2.
Install roller bearings (6): it is important that the numbers and flange are face out.
9.3.
Install retainer (7) and torque cap screws (8) to 108 in-lbs. The female bearing retainer has the tube clamp.
10.2.
10.3.
11.
12.
12.2.
12.3.
Install two-piece large gear (14)(15) so that of the bolthole is showing on the right side. Install on female rotor with
key.
12.4.
TAKE A MEASURE Install .002 shim between any lobes. Check all lobes for tightest lobe and set it at .001
clearances. Check interlobe clearance and record.
12.5.
12.6.
Install timing gear retainer washer (19) and cap screw (20).
12.7.
26 17 16 15 13 14 9
TABLE TOP
22
21
23
25
24
20
27
19 18
ITEM NO.
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
12
10
11
PART NUMBER
80050-20
81003-101 (Consult factory for T950H P/N)
80046-25
1730X-2
30410-207
81055
80057-16
93378
91210-025
81057
81028-30
80051-22
81010
81011
80040-8
80046-25
81012
81027-2
80058
92690-062
OIL TUBING
PICK UP TUBE
B18.2.4.5M - HEX JAM NUT
80045-35
81005-117
80045-20
ASSEMBLED
IN STAGE 1
DESCRIPTION
PIN, DOWEL 10 20 MM
HSG, AC C.I. T650
SCREW, CAP, SOC HEAD M8
LEFT OR RIGHT HAND SEAL ASSEMBLY
BRG, ROLL CYL
RETAINER BEARING INLET END
SCREW, CAP, SOC HEAD M6
ELL, TUBE 1/4 1/4T
CLAMP, LOOP
TUBE, INJECTION
SPACER, GEAR
KEY, MM 8 7 22
GEAR TIMING FEMALE
HUB TIMING GEA
LOCK WASHER
SCREW, CAP, SOC HEAD M8
GEAR TIMING MALE
WASHER, ROTOR SHAFT
SCREW, CAP, SOC HEAD M8
ELL, TUBE 1/41/4 MPT
TUBING, RD 1018 STEEL
TUBING, RD 1018 STEEL
M6 HEX NUT
SCREW, CAP, SOC HEAD M6
COVER, MACH C.I.
SCREW, CAP, SOC HEAD M6
QTY.
2
1
10
2
2
2
6
1
1
1
2
2
1
1
6
6
1
2
2
2
1
1
1
1
1
12
11
14.
14.2.
14.3.
14.4.
14.5.
14.6.
14.7.
Install three cap screws (18) and draw cover into position over bearing.
Note: There should only be a light fit to the bearing
14.8.
14.9.
15.2.
Position oil pump (9) with pin (8) in small radius area.
15.3.
15.4.
15.5.
Install pump plate (5) and 6 bolts (7) oil pump plate can only go on one way - use Loctite.
16.
17.
18.
19.
12
17
17
16
14
15
12
13
11
10
9
8
3
6
TABLE TOP
ITEM NO.
PART NUMBER
DESCRIPTION
QTY.
80050-20
29361-017
VITON O-RING
29361-030
VITON O-RING
81021
6 MM
80045-25
81049
81017
10*
30238-5208
11*
81016
SHAFT DRIVE
12*
80054
13*
81013
GEAR DRIVE
14*
81024-50
SPACER GEAR
15*
30410-210
16
92332-90
17
81009-101
18
80046-25
11
19
16924
ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
14
DESCRIPTION
ROTOR MALE 131MM
ROTOR FEMALE 121 MM
HOUSING MACH C.I. T650/T950H
ENDPLATE MACH C.I.
COVER MACH C.I.
COVER MACH ALUM
BEARING QJ BALL
BEARING, ROLL CYLINDER
RETAINER BEARING DISCHARGE END
RETAINER BEARING INLET END
GEAR TIMING FEMALE
FHCS M6 10 SOCKET DR
HUB TIMING GEAR
SHCS M8 25
LOCKWASHER
GEAR TIMING MALE
KEY, 8MM 7 22
GEAR DRIVE FEMALE
KEY, 8MM 7 12
SEAL ASSEMBLY - RIGHT HAND
SEAL ASSEMBLY - LEFT HAND
SPACER GEAR 30MM
SPACER GEAR 30MM EXT
SPACER INLET GEAR
WASHER ROTOR SHAFT
SHAFT DRIVE T650/T950H
SPRING, WAVE STL SSB
BEARING, ROLL CYLINDER
SPACER GEAR
GEAR DRIVE INPUT
QTY.
1
1
1
1
1
1
2
4
2
2
1
11
1
32
6
1
2
1
1
2
2
1
1
2
2
1
1
1
1
1
ITEM NO.
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
DESCRIPTION
KEY 14MM 9 22
BEARING, BALL 2 ROW
OIL PUMP PLATE
O-RING VITON
O-RING VITON
PUMP OIL SHAFT MTD
PIN OIL PUMP DRIVE
ELL, TUBE 1/4 1/4 MPT
ELL, TUBE 1/4T 1/4T
TUBING, ROUND, 1018 STEEL
TUBE, INJECTION
CLAMP, LOOP
HHCS M6 16
BUSHING, REDUCER, 3/8 1/8
ELBOW 1/4 NPT 1/4 37DEG FLARE
HOSE 1/4 15 FEMALE SWIVELS BOTH
ENDS
ELBOW 1/8 NPT 1/4 37DEG FLARE
EXTENDED
SHCS M6 20
O-RING, VITON
O-RING, VITON
PIN, DOWEL 10 20 MM
SHCS M6 30
SHIM BEARING 1.375 ID .001 THK
HEX NUT M24
WASHER, GEAR LOCK
OIL SIGHT GLASS, 1/2 NPT
SEAL TRIPLE LIP VITON 1.875 DIA
SCREW SET M3 3 CUP POINT
QTY.
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
12
1
1
6
6
4
2
2
2
1
2
22.31
567
2.52
64
T650:
1.63 Shaft
T950H:
40mm Shaft
13.20
335
10.68
271
20.47
520
Filter Indicator
Connection
1/8 NPT
18.10
460
(Both Sides)
5.00 Inlet *
Oil Fill Plugs
(Both Sides)
15.99
406
* Purchased Separately
2.58
66
Sight Glass
(Both Sides)
15.78
401
NOTES
15
NOTES
16
NOTES
17
PRODUCT TYPE
WARRANTY DURATION
New
18 months from date of shipment, or 12 months after initial startup date, whichever occurs first
Remanufactured
12 months from date of shipment, or 12 months after initial startup date, whichever occurs first
Repair
THIS WARRANTY EXTENDS ONLY TO BUYER AND/OR ORIGINAL END USER, AND IN NO EVENT SHALL THE
SELLER BE LIABLE FOR PROPERTY DAMAGE SUSTAINED BY A PERSON DESIGNATED BY THE LAW OF ANY
JURISDICTION AS A THIRD PARTY BENEFICIARY OF THIS WARRANTY OR ANY OTHER WARRANTY HELD TO
SURVIVE SELLERS DISCLAIMER.
All accessories furnished by Seller but manufactured by others bear only that manufacturers standard warranty.
All claims for defective products, parts, or work under this warranty must be made in writing immediately upon discovery and,
in any event within one (1) year from date of shipment of the applicable item and all claims for defective work must be made
in writing immediately upon discovery and in any event within one (1) year from date of completion thereof by Seller. Unless
done with prior written consent of Seller, any repairs, alterations or disassembly of Sellers equipment shall void warranty.
Installation and transportation costs are not included and defective items must be held for Sellers inspection and returned to
Sellers Ex-works point upon request.
THERE ARE NO WARRANTIES, EXPRESSED, IMPLIED OR STATUTORY WHICH EXTEND BEYOND THE DESCRIPTION
ON THE FACE HEREOF, INCLUDING WITHOUT LIMITATION, THE IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS OF PURPOSE.
After Buyers submission of a claim as provided above and its approval, Seller shall at its option either repair or replace its
product, part, or work at the original Ex-works point of shipment, or refund an equitable portion of the purchase price.
The products and parts sold hereunder are not warranted for operation with erosive or corrosive material or those which may
lead to build up of material within the product supplied, nor those which are incompatible with the materials of construction.
The Buyer shall have no claim whatsoever and no product or part shall be deemed to be defective by reason of failure to
resist erosive or corrosive action nor for problems resulting from build-up of material within the unit nor for problems due to
incompatibility with the materials of construction.
Any improper use, operation beyond capacity, substitution of parts not approved by Seller, or any alteration or repair by others
in such manner as in Sellers judgment affects the product materially and adversely shall void this warranty.
No employee or representative of Seller other than an Officer of the Company is authorized to change this warranty in any way
or grant any other warranty. Any such change by an Officer of the Company must be in writing.
The foregoing is Sellers only obligation and Buyers only remedy for breach of warranty, and except for gross negligence,
willful misconduct and remedies permitted under the General Terms of Sale in the sections on CONTRACT PERFORMANCE,
INSPECTION AND ACCEPTANCE and the PATENTS Clause hereof, the foregoing is BUYERS ONLY REMEDY
HEREUNDER BY WAY OF BREACH OF CONTRACT, TORT OR OTHERWISE, WITHOUT REGARD TO WHETHER ANY
DEFECT WAS DISCOVERED OR LATENT AT THE TIME OF DELIVERY OF THE PRODUCT OR WORK. In no event shall
Buyer be entitled to incidental or consequential damages. Any action for breach of this agreement must commence within one
(1) year after the cause of action has occurred.
January, 2005
18
IMPORTANT
All Tuthill Truck Blowers manufactured by Tuthill Vacuum & Blower Systems are date coded at time of shipment. In order to assure
you of the full benefits of the product warranty, please complete, tear out and return the product registration card below, or you can
visit our product registration web page at:
http://www.tuthill.com/us/en/about/organization/lob/vacuum/product-registration.cfm
IMPORTANT
All blowers manufactured by Tuthill Vacuum & Blower Systems are date coded at
time of shipment. In order to assure you of the full benefits of the product warranty,
please complete, tear out and return this product registration card.
Company
Location
City
Telephone :
State/Province
ZIP/Postal Code
Country
E-mail:
Model:
Serial Number:
Date of Purchase:
Date of Startup:
Pnuematic Conveying
Food
Vacuum
Paper
Wastewater
Gas/Petrochemical
Other
NO POSTAGE
NECESSARY
IF MAILED
IN THE
UNITED STATES