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Samson Temperature Regulator

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Self-operated Temperature Regulators

Temperature Regulator Type 1


with unbalanced single-seated globe valve Flanges

Application
Temperature regulators for heating installations with control
thermostats for set points from 10 to +250 C Nominal sizes
DN 15 to 50 Nominal pressure PN 16 to 40 Suitable for
temperatures up to 350 C
The valve closes as the temperature rises.

Note
Typetested temperature regulators (TR), temperature
limiters (TL), safety temperature monitors (STM) and
safety temperature limiters (STL) are available.

The regulators consist of an unbalanced valve and a control


thermostat, consisting of a temperature sensor, set point adjuster with excess temperature protection, capillary tube and operating element.
Special features
Low-maintenance P regulators requiring no auxiliary energy
Wide set point range and convenient set point adjustment indicated on a dial
Unbalanced single-seated globe valves for use in applications with liquids, gases and vapors, especially for heat
transfer fluids such as water, oil or steam
Valve body optionally made of cast iron, spheroidal graphite iron, cast steel or cast stainless steel
Versions with double adapter available for attachment of a
temperature limiter or a second control thermostat. See Data
Sheet T 2036 EN for details.
Versions
Type 1 Temperature Regulators
Nominal sizes DN 15 to 25 PN 25 to 40 DN 32 to 50 PN 16
to 40 Types 2231 to 2235 Control Thermostats
For details on the application of the control thermostats, refer to
Information Sheet T 2010 EN.
Type 2111/2231 With Type 2111 Valve and Type 2231
Control Thermostat for liquids Set points from 10 to +150 C
Set point adjustment at the sensor
Type 2111/2232 With Type 2111 Valve and Type 2232
Control Thermostat for liquids and steam Set points from 10
to +250 C Separate set point adjustment
Type 2111/2233 With Type 2111 Valve and Type 2233
Control Thermostat for liquids, air and gases Set points from
10 to +150 C Set point adjustment at the sensor
Type 2111/2234 With Type 2111 Valve and Type 2234
Control Thermostat for liquids, air and gases Set points from
10 to +250 C Separate set point adjustment
Type 2111/2235 With Type 2111 Valve and Type 2235
Control Thermostat for air-heated storerooms, drying, climatic
and heating cabinets Set points from 10 to +250 C Separate set point adjustment and a sensor tube to be installed on site

Valve DN 25 Body EN-JS1049


Type 2231 Control Thermostat

Valve DN 50
Body 1.0619 or 1.4408
Type 2231 Control Thermostat

Valve DN 50 Body
1.0619 or 1.4408
Type 2232 Control
Thermostat Separate
set point adjustment
Fig. 1 Type 1 Temperature Regulator with single-seated globe
valve and control thermostat

Versions with screwed ends G to G1 female thread can be


found in Data Sheet T 2112 EN

Special version
5 m, 10 m or 15 m capillary tube
Sensor made of CrNiMo steel
Capillary tube made of CrNiMo steel or plastic-coated
copper
Valve free of non-ferrous metal
Valve in corrosion-resistant version
ANSI version (see Data Sheet T 2115 EN)

Associated Information Sheet

Edition March 2012

T 2010 EN

Data Sheet

T 2111 EN

Principle of operation (see Fig. 2)


The regulators operate according to the liquid expansion principle. The temperature sensor (11), capillary tube (8) and operating element (7) are filled with an expanding liquid. The liquid
changes its volume depending on the temperature, causing the
operating element (7) and the plug stem (5) with the plug (3) of
the valve to move.
The position of the plug determines the flow rate of the heat
transfer medium across the area released between the plug (3)
and seat (2).
The temperature set point can be adjusted with a key (9) to a
value that can be read off the dial (10).

Type 2111 Valve


Body of 1.0619 or
1.4408

Type 2231
Control Thermostat
9

1
-

10
2

3
4

Valve
1 Valve body
2 Valve seat
(exchangeable)
3 Valve plug
4 Lower part (only for 1.0619
and 1.4408)
5 Plug stem with spring

Control thermostat
6 Connection for operating
element (coupling nut)
7 Operating element with
bellows
8 Capillary tube
9 Key for set point adjustment
10 Set point dial
11 Temperature sensor
(bulb sensor)

5
6
7

11

Installation
Valve
Install the valves in horizontal pipelines. The direction of flow
must correspond with the arrow on the body. The connecting element must be vertically suspended.
Capillary tube
Install the capillary tube such that it is not exposed to considerable temperature fluctuations and cannot be damaged. Make
sure the permissible ambient temperature range is not exceeded. The smallest possible bending radius is 50 mm.
Temperature sensor
The temperature sensor can be installed in any desired position.
Nevertheless, its entire length must be immersed in the process
medium. Choose a place of installation where neither overheating nor considerable idle times occur.
Only use the same kind of materials together. For example,
thermowells made of stainless steel 1.4571 can be installed in
stainless steel heat exchangers.

Fig. 2 Type 1 Temperature Regulator with single-seated


globe valve, DN 50, body of 1.0619 or 1.4408,
and Type 2231 Control Thermostat

T 2111 EN

Table 1 Technical data All pressures in bar (gauge)


The specified permissible pressures and differential pressures are limited by the specifications in the pressure-temperature diagram
and the pressure ratings (acc. to DIN EN 12516-1).
Type 2111 Valve
Nominal pressure

PN 16 to PN 40

KVS, leakage rate and max. permissible differential pressures Dp in bar


Standard version

DN

15

KVS coefficient
Differential pressure

Dpmax

20

25

32

6.3

16

20

32

16 1)

14

6 2)

15

20

0.05 % of KVS coefficient

Special version

DN

KVS coefficient

2.5 1 0.4 0.1

Diff. pressure

25

32

40

50

4 1) 1 0.4
0.1

6.3 1)

16

16

14

25

Dpmax

Permissible valve temperature

Max. 350 C See pressure-temperature diagram (T 2010 EN)

Types 2231 to 2235 Thermostats

Size 150
10 to +90 C, 20 to 120 C, or 50 to 150 C
For Types 2232, 2234, 2235 also 100 to 200 C, 150 to 250 C

Set point range (set point span 100 K)


Permissible ambient temperature at the
set point adjustment head

40 to +80 C

Permissible temperature at the sensor

100 K above the adjusted set point


Without thermowell: PN 40 With thermowell: PN 40/PN 100
With thermowell with flange: PN 40/PN 100

Permissible pressure Type 2231/2232


at the sensor
Type 2233/2234

Without thermowell: PN 40 With flange PN 6/PN 40

Length of the capillary tube


For EN-JS1049: Dpmax = 14 bar

50

25 1)

Leakage rate acc. to IEC 60534-4

1)

40

3 m (special version: 5 m, 10 m or 15 m)
2)

In conjunction with Type 2212 STM: 4 bar

Table 2 Materials Material numbers according to DIN EN


Type 2111 Valve
Nominal size
Nominal pressure
Body

DN 32 to 50

DN 15 to 50

PN 16

PN 25

Cast iron EN-JL 1040

Spheroidal graphite iron


EN-JS 1049

Seat and plug

PN 40

1.4305

Plug stem/spring

Cast steel 1.0619

Cast stainless steel


1.4408

1.4104/1.4112

1.4571

1.4301/1.4310
1.0425 1)

Lower part
Body gasket

1.4571

Graphite on metal core

Extension piece/
separating piece

Brass (special version: stainless steel 1.4301)

1.4301

Types 2231, 2232, 2233, 2234 and 2235 Thermostats


Standard version
Operating element

Special version
Nickel-plated brass

Type 2231/2232

Nickel-plated bronze

Sensor Type 2233/2234

Nickel-plated copper

Type 2235

Copper

Nickel-plated copper

Plastic-coated copper or stainless steel 1.4571

Immersion tube

Nickel-plated bronze Nickel-plated steel

Stainless steel 1.4571

Threaded nipple

Nickel-plated brass Nickel-plated steel

Stainless steel 1.4571

Immersion tube

Steel

Stainless steel 1.4571

Flange

Steel

Stainless steel 1.4571

Capillary tube

Stainless steel 1.4571

Thermowell
with threaded connection G 1

with flange

1)

EN-JL 1040 and EN-JS 1049 with brass bushing

T 2111 EN

Flow rate diagram for water


Q
300
200

3
[ m ]
h

Also available:
Safety temperature monitors (STM) and safety temperature
limiters (STL). For details refer to Data Sheets T 2043 EN and
T 2046 EN.

K vs

Typetested safety equipment


The register no. is available on request.
Temperature regulators (TR) with a Type 2231, 2232, 2233,
2234 or 2235 Thermostat and a Type 2111 Valve in nominal
sizes DN 15 to 50.
Sensor without thermowell: up to 40 bar
Sensor with thermowell: only in SAMSON version G 1, bronze
and 1.4571 up to 40 bar
DVGW-typetested thermowells for flammable gases, threaded
connection G 1, PN 100
For further details on typetested devices see Data Sheet
T 2040 EN.

100
50

32
20
16

20
10

8
6.3
4

2.5

1
0.5

0.4

0.2
0.1

0.1
0.04

p
0.01

0.05 0.1

0.5

10 20 25 [bar]

Valve sizing for other media according to IEC 60534-2-1


with the terms: FL = 0.95 and xT = 0.75.

Fig. 3 Flow rate diagram for water

Accessories
Thermowells with threaded connection or flange for bulb sensors (Type 2231 or Type 2232) Threaded connection G 1,
PN 40, made of bronze, steel or CrNiMo steel Flange DN 32,
PN 40, with immersion tube made of stainless steel or steel Immersion tube made of PTFE, PN 6 (flange PN 40)
Thermowell for flammable gases typetested by DVGW (German Technical and Scientific Association on Gas and Water),
threaded connection G 1, PN 100
Mounting parts for Type 2233 and Type 2234 Brackets for
wall mounting Cover for thermostat
To protect the operating element from inadmissible operating
conditions, an extension piece or separating piece must be installed between the valve and the operating element.
An extension piece is needed for temperatures over 220 C.
The standard version does not have sealing.
The special version of the extension piece is made of stainless
steel and has a bellows seal. It additionally acts as a separating
piece.
An extension piece is required for temperatures over 150 C
when valves with cast iron or spheroidal graphite iron bodies
are used together with Type 2212 Safety Temperature Limiter or
Type 2213 Safety Temperature Monitor.
A separating piece is made of brass (for water and steam) or
CrNi steel (for water and oil).
A separating piece must be used when a seal between thermostat and valve is required. Separating pieces made of CrNi steel
must be used when all wetted parts are to be free of non-ferrous
metals.
In addition, it prevents the medium from leaking while the thermostat is being replaced.

Dynamic behavior of the thermostats


The dynamics of the regulator are mainly determined by the
response of the sensor with its characteristic time constant.
Table 3 lists the response times of SAMSON sensors operating
on different principles when tested in water.
Table 3 Time constants of SAMSON thermostats
Functional
principle

Liquid
expansion

Adsorption

Type
Control
Thermostat

Time constant in seconds


Without

With

thermowell

2231

70

120

2232

65

110

2233

25

1)

2234

15

1)

2235

10

1)

2213

70

120

2213

1)

40

1) Not permissible

T 2111 EN

Table 4 Dimensions in mm and weights


Type 2111 Valve

DN

Length L

15

20

25

32

40

50

130

150

160

180

200

230

Body material of cast iron (EN-JS 1040) and spheroidal graphite iron (EN-JL 1049)
H1

82

H
Weight (body PN 16)

Approx. kg

152

372

442

10 1)

Body material of cast steel (1.0619) and stainless steel (1.4408)


Without extension piece

H1
H

225

With extension piece

365

Without extension piece

515

With extension piece

655

Weight

Approx. kg

Thermostat

Type

Immersion depth T
Weight
1)

Body PN 16; +15 % for PN 25/PN 40

4.5

5.5

10 1)

11.5 1)

13.5 1)

2231

2232

2233

2234

2235

290 2)

235 2)

430

460

3460

3.2

4.0

3.4

3.7

3.6

Approx. kg
2)

Larger immersion depths available on request

Dimensions in mm Valves and control thermostats


Type 2111with flanges

Type 2232/2234

25

G1
T

G1

G1

410

G1

H1
G1

410

290

310

H1

Type 2235

290

Type 2231/2233

25

Body material
(material no. acc. to DIN EN)
EN-JS 1049, EN-JL 1040,
1.0619, 1.4408

with separate set point adjustment

Fig. 4 Dimensions of valves and control thermostats

Ordering text
Temperature Regulator Type 1
DN , PN
Body material
With Control Thermostat Type ..., set point range ...C
Capillary tube m
Special version, if required
Accessories

Conversion of valve sizing coefficients


CV (in US gallons/min) = 1.17 KVS (in m/h)
KVS (in m/h) = 0.86 CV (in US gallons/min)

T 2111 EN

Accessories
Clamps and perforated cover
for wall mounting

Thermowells for Types 2231/2232


Type 2231

Type 2232

325

250

Immers. depth T2 in mm

140(170)
100(125)
G1

18(26)

Control thermostat

Extension piece/
separating piece

G1(G1)
T2
4x18(22)

28(30)

Extension piece:
Standard version
L = approx. 140 mm,
approx. 0.5 kg

T2

28(30)

Flanged connection
DN 32/PN 40
DN 40/PN 100
(dimensions in parentheses)

Threaded connection
G 1/PN 40 or PN 100
PN 100 (dimensions in
parentheses)

Special version (with bellows


seal)
L = approx. 180 mm,
approx. 0.6 kg
Separating piece:
with seals
approx. L = 55 mm,
approx. 0.2 kg

Thermowells for flammable gases (PN 100/PN 63)


Type 2231

Type 2232

Length L1

mm

315

255

Length L2

mm

340

280

SW46

G1
G1

L2

L1

1)

When accessories are used,


the H and H1 increase by
the dimension L

Flange for Type 2233 and Type 2234

11(18)

G1

10(18)

Control thermostat

110(100)
140
29.5

Thermowell for flammable


gases
G 1/PN 100

Flange PN 6, 140 outside

Flange PN 40/DN 32
(dimensions in parentheses)

Fig. 5 Dimensions of accessories

SAMSON AG MESS- UND REGELTECHNIK


Weismllerstrae 3 60314 Frankfurt am Main Germany
Phone: +49 69 4009-0 Fax: +49 69 4009-1507
Internet: http://www.samson.de

T 2111 EN

2012-06

Specifications subject to change without notice.

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