Iec 60034, 2004
Iec 60034, 2004
Iec 60034, 2004
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Wherever the words ' International Standard' appear referring to this standard, they should
be read as ' Indian Standard'.
b)
Comma
(, ) has been used as a decimal mar ker , while in Indian Standards, the current
practice is to use a point(.) as the decimal marker.
In this adopted standard, reference appears to certain International Standards for which Indian
The corresponding Indian Standards, which are to be substituted in their
respective places, are listed below along with their degree of equivalence for the editions indicated:
Degree of
Equivalence
Technically
provided
Equivalent
electrical machinery
International Standard
electrical
machines
(lP
by
enclosure
for
rotating
(first revision)
code)
Classification
IS
14222
Impulse
1995
voltage
do
Identical
for
Technically
IS
Equivalent
12360
Identical
revision)
Technically
output
Equivalent
series
for
rotating
electrical
machines
(first revision)
IEC
60335-1
2001 Household
and
similar
General requirements
electrical
appliances:
Part
(fifth revision)
do
do
Indian Standard
ROTATING ELECTRICAL MACHINES
PART 1
1
Scope
This part of I EC 60034 is applicable to all rotati ng electrical m achi nes except those covered
by other I EC sta n dards, for exa m ple, IEC 60349.
Machi nes withi n the s cope of this stan dard m ay also be s u bject to s u persedi ng, m odifyi ng or
additional requirem ents i n other publ icati ons, for exa m pl e , I EC 60079, a n d I EC 60092.
NOTE If particular clauses of this standard are modified to meet special applications, for example machines
s ubj ect to radioactivity or machines for aerospace, all other clauses apply insofar as they are compatible.
2 Normative references
The foll owi ng referenced docum ents are i ndispensable for the a ppli cati on of this docu ment.
For dated references, o nly the editi o n cited a pplies. For u ndated references, the latest editio n
o f the referenced document (including any a m endments) applies.
I EC 60027- 1 , Letter symbols to be used in electrical technology - Part 1: General
I EC 60027-4, Letter symbols to be used in electrical technology - Part 4: Symbols for
quantities to be used for rotating electrical machines
I EC 60034-2, Rotating electrical machines - Part 2: Methods for determining losses and
efficiency of rotating electrical machinery from tests (excluding machines for traction vehicles)
I EC 60034-3, Rotating electrical machines - Part 3: Specific requirements for turbine-type
synchronous machines
I EC 60034-5, Rotating electrical machines - Part 5: Degrees of protection provided by the
integral design of rotating electrical machines (JP code)- Classification
I EC 60034-6, Rotating electrical machines -Part 6: Methods of cooling (IC code)
I EC 60034-8 , Rotating electrical machines - Part 8: Terminal markings and direction of
rotation
IEC 60034- 1 7 , Rotating electrical machines -Part 17: Cage induction motors when fed from
converters - Application guide
International
Electrotechnical
Vocabulary
(lE V)
- Chapter
Rotating machines
4 1 1:
IEC 60060- 1 , High-voltage test techniques- Part 1: General definitions and test requirements
I EC 60072 ( al l parts ) , Dimensions and output series for rotating electrical machines
I EC 60204- 1 , Safety of machinery - Electrical equipment of machines - Part 1: General
requirements
a qua ntity value assigned, generally by a man ufacturer, for a s pecified operatingflondition of
a m achi n e
[IEV 4 1 1 -5 1 -23]
NOTE The rated voltage or voltage range i the rtted voltage or voltage range between lines a t the terminals.
3.2
rati ng
3.4
load
all the val ues of the el ectrical aqd m echanical quantities that signify th.e demand made on a
rotati n g machine by a n el ectrical circuit or a mechanism at a given i nstant
[IEV 4 1 1 - 5 1 -0 1 )
3.5
no-load (operation)
the state of a m achine rotati ng with zero output power ( but u nder otherwise norm al operatin g
con diti ons)
[IEV 4 1 1 -5 1 -02 , m odifi ed]
3.6
full load
[IEV 4 1 1 -5 1 - 1 0]
3.7
full load val u e
[IEV 4 1 1 -5 1 - 1 1 ]
NOTE This concept applies to power, torque, current, speed, etc.
the complete absence of all m ovement and of all electrical s u pply or m echanical drive
[IEV 4 1 1 - 5 1 -03]
3.9
d uty
the statem ent of the load(s) to which the machine is s u bjected, including, if applicable,
sta rti n g, electric b raking, no-load and rest and de-energized periods, and i ncluding thei r
durations and sequence i n ti m e
[I EV 4 1 1 -5 1 -06]
3.10
d uty type
a conti nuous, short-time or periodic duty, com prising one or m ore loads rem ai ni n g constant
for the duratio n s pecified, or a non-peri9dic duty in which generally load and speed vary
within the pe rm iss ib le operating range
[IEV 411 -5 1 - 1 3]
3.11
the ratio between the period of loadi n g , i ncluding starti ng and electric braking, and the
du ration of the duty cycle, expressed as a percentage
(IEV 4 1 1 -5 1 -09]
3.12
locked -rotor torq u e
the smallest m easured torque the m otor develops at its s haft and with the rotor l ocked, over
all its angular positi ons at rated voltage and frequency
[IEV 4 1 1 -4806]
3.13
locked rotor cu rrent
the greatest steady-state r . m .s . cu rrent taken from the l i n e with the m otor held at rest, over all
angular positions of its rotor, at rated voltage and frequency
{IEV 4 1 1 -48- 1 6]
3.14
pull- u p torque (of an a.c. motor)
the small est steady-state asynchronous torque which the m otor devel ops between zero s peed
and the speed which corresponds to the breakdown torque, when the m otor is s u ppl ied at the
rated voltage and frequency
This definition does not apply to those asynchro nous m otors of which the torque conti nually
decreases with increase in s peed.
NOTE In addition to the steady-state asynchronous torques, harmonic synchronous torques, which are a function
of rotor load angle, will be present at specific speeds.
At such speeds, the accelerating torque may be negative for some rotor load angles.
Experience and calculation show this to be an unstable operating condition ar1d therefore harmonic synchronous
torques do not prevent motor acceleration and are excluded from this definition.
the maxi m u m steady-state asynchron ous torq ue which the m otor dev elops without an abrupt
drop i n s peed, when the m otor is su pplied at the rated voltage a nd frequency
This defi nition does n ot a pply to m otors with torques that contin ually decrease with i ncrease
in speed .
3.16
pul l-out torqu e (of a sync h ronous motor)
the max i m u m torque which the synchronous motor develops at synchronous speed with rated
voltage, frequency a n d fi eld cu rrent
3.17
coo li n g
means
[I EV 411-44-02]
3.19
pr imary coolant.
a mediu m , liquid or gas, wh ich, being at a lower tem perature than a part of a machine and i n
contact with it, rem oves heat f r o m that part
[IEV 4 1 1 -44-03]
3.20
second ary coolant
a m edi u m , liquid or gas, whi ch , bei n g at a l ower tem perature than the pri m a ry coolant,
removes the heat given up by this primary coolant by m eans of a h eat excha nger or th rough
the exter nal surface of the mach i n e
[IEV 4 1 1 -44-04]
3.21
a wi nding m ai nly cooled by cool ant flowi ng i n direct contact with the cool ed part through
hollow conductors, tubes, ducts or chan nels which, regardless of their orie ntation , form an
i ntegral part of the wi n di n g i nside the main insulation
[IEV 4 1 1 -44-08]
3.22
i nd i rect cooled wind l n g1
1> In
all cases when 'indirect' or 'direct' Is not stated, a n indirect cooled winding is implied.
3.24
moment of i nerti a
the s u m (integral) of the products of the m ass elements of a body a n d the squares of their
distances (radii) from a given axis
3.25
thermal equili b ri u m
the state reached when t h e tem perature rises of the several parts of t h e machine do not v ary
by m ore than a gradi ent of 2 K per hour
(I EV 4 1 1 -5 1 -08]
NOTE Thermal equilibrium may be determined from the time-temperature ris.e plot when the straight lines
between points at the beginning and end qf tw9 uenive ron9nable intorviillli eiilc;h have a griildient Qf lelili than
2 K per hour.
3.26
thermal eq uivalent ti m e con stant
the
time
consta nt,
replacing
several
in dividual
ti me
constants,
which
approxi mately the temper ature course in a wi ndi n g after a step-wise curre nt ch a n ge
3.27
encapsulated wind i n g
3.28
rated form factor of d irect cu rrent supplied to a d .c. motor armature from a static power
converter
the ratio of the r. m .s . m axi m u m permissible value of the current Irms 'maxN to. its aver age valu e
lavN ( mean value i ntegrated over one period) at rated con ditions:
k
_
fN-
Irms, maxN
l avN
3.29
cu rrent ripple factor
the ratio of the difference between the m axi m u m value Imax and the m i n i m u m value Imin of a n
u ndulating cu rrent t o two ti m es the average value I1v ( m ean v al ue i ntegrated over one
period):
qi
lmax - Imin
2xl8v
NOTE For small values of current ripple, the ripple factor may be approximated by the following expression:
The a bove expressi o n m ay be used as an a pproxi mati on if the resulti ng calcul ated value of q i
is equal to or less t h a n 0 , 4 .
tolerance
the permitted devi ati on between the declared value of a qua ntity a n d the m easured v a l ue
3.31
type test
a test of one or m ore m achines made to a certa i n design to s h ow that the design meets
certain specifications
[IEV 4 1 1 -5 3-0 1 ]
NOTE The type test may also be considered valid if it is made on a machine which has minor deviations of rating
or other characteristics. These deviations should be subject to agreement.
3.32
routi n e test
a test to which each i ndividual machine is s u bjected duri n g or after m a nufacture to ascertain
whether it complies with certain criteria
[I EV 4 1 1 -53-02]
4 Duty
4.1
Declaration of d uty
lt is the respo nsibility of the p u rchaser to decl are the duty. The p u rchaser m ay describe the
duty by one of the followi n :
a) num eri cally, whe re the load does not vary or where it varies i n a known m an n er;
b) as a ti m e seque nce graph of the vari able quantities;
c) by sel ecti n g one of the duty types S1 to 51 0 that is no less o n erous t h a n the expected
duty.
The duty type shall be designated by the appropriate a bbrevi ation, s pecifi e d in 4 . 2 , written
after the value of the load.
An expression for the cyclic d uration factor is given i n the relevant duty type figure.
The purchaser normally ca n n ot provide val ues for the mom ent of i ne rti a of the m otor (JM) or
the relative therm al l ife expectancy (TL), see Annex A These val ues a re provided by the
man ufacturer.
Where the pu rchaser does n ot decl are a duty, the man ufacturer sh;!! l l ass u m e that d uty type
S 1 (co nti n uo us r u n n i n g d uty) a ppli es.
D ut y types
D uty type 51 - Conti n uous r u n ning d uty
O peration at a constant load m a i ntai ned for suffi cient ti me to allow the m achine to reach
thermal equil i bri u m , see Figure 1 .
The a p pro priate a bb reviati on is S 1 .
Pv
8max
-;
-- ..
--------I ---------------....
I
I
I
I
I
I
Key
P
Pv
e
9max
load
electrical losses
temperature
maximum temperature attained
time
Fig u re 1 - Conti n uous r u n ni n g d uty - D uty type 51
O peration at constant load for a given time, less than that required to reach thermal
equilibrium , followed by a time de-energized and at rest of s ufficient d uration to re-establish
m achine tem peratures within 2 K of the cool a nt tem perature, see Figure 2 .
The a ppropriate a bbreviation is S2 , followed by a n indication of the duration of th e duty,
Exam ple: S2 60 min.
p
!
I
i
i
i
i
Pv
!
!
j
i
i
i
!I
i
i
i
i
i
i
Key
P
Pv
9max
ll.tp
load
electrical losses
temperature
maximum temperature attained
time
operation time at constant load
Fig u re 2 - Short-ti m e d uty - Duty type 52
A sequence of identical duty cycles, each incl uding a time of operation at constant l oad and a
ti m e de-energized a n d at rest, see Figure 3. I n this duty, the cycle is such that the starti ng
current does not significantly affect the tem perature rise.
The a p pro priate a b breviati on is S3 , followed by the cyclic duration factor.
Exam ple: S3
25%
p
I=Mp
Tc
I R
=I
I
i
i
i
i
i
Pv
I
I
I
I
I
I
I
I
I
I
I
I
--- ------1
I
I
I
I
I
I
I
I
I
I
Key
P
Pv
9max
Tc
t.tp
t.tR
load
electrical losses
temperature
maximum temperature attained
time
time of one load cycle
operation time at constant load
time de-energized and at rest
Cyclic duration factor= 11tp/Tc
F i g u re 3 - I nterm ittent period ic d uty- D uty type S3
2) Periodic. duty implies that thermal equilibrium is not reached during the time on load.
10
A sequence of identical duty cycles, each cycle including a significant starting time, a time of
operation at constant load and a time de-energized and at rest, see Figure 4.
The appropriate abbreviation i s 84, followed b y the cyclic duration factor, the moment of
inertia of the motor (JM ) and the moment of inertia of the load (Jext l both referred to the motor
shaft.
Example: 84 25% JM
0,1 5 kg
m2
Jext
0 , 7 kg
m2
Tc
I
I
Pv
..
C.lp
I
I
...
I
I
I
: ...
t.IR
I
I
I
I
I
I
I
I
I
t.lo
0max
------1
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
...I
I
I
I
I
'
I
I
--------
I
I
I
I
I
1
I
------------- --I
I
I
I
I
I
I
I
Key
p
Pv
El
load
electrical losses
temperature
maximum temperature attained
l'itR
(Mo + l'itp)ITc
time
time of one load cycle
starting/accelerating time
operation time at constant load
time de-energized and at rest
2 Periodic duty implies that thermal equilibrium is not reached during the time on load.
11
A sequence of identical duty cycles, each cycle consisting of a starting time, a time of
operation at constant load, a time of electric braking and a time de-energized and at rest, see
Figure 5.
The appropriate abbreviation is S5, followed by the cyclic duration factor, the moment of inertia of
the motor (JM ) and the moment of inertia of the load (Jext) , both referred to the motor shaft.
Example: S5 25% JM
0,15 kg
m2
Jext
0,7 kg x m2
Tc
I
I
I
I
I
I
Pv
I
I
I
I
Alo:
I
I
I
I
I
I
I
I
I
lI : AIF
'----I
:I
:
:I Alp I
:
..
:.-...
o..._.
I
..
I
I
I
I
I
I
I
I
I
I
I
I
I
I
9max
Key
P
load
electrical losses
temperature
e
maximum temperature attained
9max
time
Cyclic duration factor (!!10 + Mp +
Pv
l!tF)/Tc
2 Periodic duty implies that thermal equilibrium is not reached during the time on load.
12
D uty type 56
A sequence of identical duty cycles, each cycle consisting of a time of operation at constant
load and a time of operation at no-load. There is no time de-energized and at rest, see
Figure 6.
The appropriate abbreviation is 86, followed by the cyclic duration factor.
Example: S6 4 0%
p
Tc
j: =!
i--......,
Pv
E>max
I
I
I
I
I
I
I
I
I
I
I
I
I
I ---------I
--r-----1
I
I
I
I
I
I
I
T
I
I
I
I
I
I
I
I
I
------
Key
p
Pv
e
load
electrical losses
tem perature
maximum tem perature attained
0max
Cyclic duration factor
t.tp/Tc
Tc
dip
t.tv
time
time of one load cycle
operation time at constant load
operation time at no-load
2 Periodic duty implies that thermal equilibrium is not reached during the time on load.
13
A sequence of identical duty cycles, each cycle consisting of a starting time, a time of
operation at constant load and a time of electric braking. There is no time de-energized and at
rest, see Figure 7.
The appropriate abbreviation is 87, followed by the moment of inertia of the motor (JM ) and
the moment of inertia of the load (Jext l both referred to the motor shaft.
Example: 87 JM
0 , 4 kg
m2
7,5 kg
m2
Tc
Mo
Pv
Jext
CJp
1
I
I
I
I
I
I
I
I
I
I
I
I
'
1\!
I
I
I
I
1\i
1\
t--1
Key
p
time
time of one load cycle
starting/accelerating time
operation time at constant load
time of electric braking
load
electrical losses
Pv
temperature
e
maximum temperature attained
9max
Cyclic duration factor 1
=
2 Periodic duty implies that thermal equilibrium is not reached during the time on load.
14
--
4.2.8
D uty type SS - Conti n uous-ope ration period ic d uty with related load / s peed
changes 2
A sequ ence of identical duty cycles, each cycle consisting of a tim e of o peration at constant
load corres pon d i n g to a predetermined s peed of rotation, followed by one or m ore times of
operation at other constant loads corresponding to different s peeds of rotation (carried out, for
exam ple, by m eans of a change in the n u m ber of poles in the case of i nducti on m otors).
There is no ti m e de-e nergized and at rest (see Figure 8).
The appropri ate abbreviatio n is SB, followed by the m o m ent of inertia of the m otor (JM) and
the m oment of inertia of the load {Jext). both referred to the m otor shaft, together with the
load, speed and cyclic d u ration factor for each s peed condition.
Ex am ple:
S8JM
0,5 kg
m2
lext
6 kg
m2
16 kW
40 kW
25 kW
740 min-1
1 460 m i n- 1
2 Periodic duty implies that thermal equilibrium is not reached during the time o n load.
15
980 m i n-1
30%
30%
40%
IS/IEC 60034-1
2004
Tc
Pv
llro
I
I
I
I
I
I
I
1
I
I
I
I
I
I
I
I
I
: Llrp3 :
t.lp1
I..
I
I
I
llfF2:
:---
1
I
.I
I
I
Key
p
Pv
e
time
load
time of one load cycle
electrical losses
starting/accelerating ti me
temperature
operation time at constant load (P1 , P2, P3)
maximum temperature attained
time of electric braking (F1, F2)
n
speed
AtF
Cyclic duration factor= (Ar0 +6tp1)/Tc: (61F1 +Mp2)/Tc: (MF2 +6tp3)/Tc
Fi g u re 8 - Conti n uous operation peri od i c d uty wit h related
load /speed changes - Duty type SS
16
-IS/IEC 60034-1
4.2.9
2004
D uty type 59 - Duty wi th non -per iod i c load and speed variati o n s
A duty i n which generally load and s peed vary non-periodically within tl\e permia.ible
operati n g range . . This duty i ncludes frequ ently a ppl ied overloads that may greatly exceed the
reference load (see Figure 9).
Pv
I
I
I
I
--
I
I
I
I
I
,I------Ir ---- I ------- I -----
-----I
1
I
I
I
I
I
I
I
I
I
I
I
I
I
I
Key
p
Pref
Pv
e
Smax
n
load
reference load
electrical losses
temperature
maximum temperature attained
speed
Mo
Mp
!liF
diR
!lis
time
starting/accelerating time
operation time at constant load
time of electric braking
time de-energized and at rest
time under overload
17
A duty consisti n g of a s pecific n u m ber of discrete values of load (or equivalent loading) and if
applicable, s peed, each load/speed com bination being maintai ned for s uffi cient ti me to allow
the machine to reach thermal equilibri u m , see Figure 1 0. The m i n i m u m load within a duty
cycle m ay have the val u e zero ( no-load or de-energized and at rest).
The a ppropriate abbreviati on is S1 0, followed by the per u nit quantities p/11t for the res pective
load and its duratio n a nd the per u n it quantity TL for the relative thermal life expectancy of the
i nsulati on syste m . The reference val ue for the therm al life expectancy is the thermal life
expectancy at rati n g for conti n uous r unning duty and permissible l i m its of tem perature rise
based on duty type S 1 . For a tim e de-energized and at rest, the load shall be i n dicated by the
letter r.
Exam ple: S 1 0plllt
TL
0,6
The v a l ue of TL should be rounded off to the nearest multiple of 0,05. Advice concerni ng the
ignifieanee of this parameter and the derivation of its value is given in a nnex A.
For this duty type a constant load appropriately selected and based on duty type S1 shall be
taken as the refere nce value ( 'Pref' in Figure 1 0) for the discrete loads.
NOTE The discrete values of load will usually be equivalent loading based on integration over a period of time. lt
not necessary that each load cycle be exactly the same, only that each load within a cycle be maintained for
sufficient time for thermal equilibrium to be reached, and that each load cycle be capable of being integrated to
give the same relative thermal life expectancy.
is
18
P ref
Tc
---------r-=
- - ----r--,
- =:":1
- --
11
tz
p1
Pv
11--
_,:
i
i
i
i
i
t=:i
e
Key
p
load
P;
I;
Pref
time
Tc
Py
electrical losses
ei
temperature
speed
E>ref
19
The rati ng, as defi ned in 3 . 2, shall be assigned by the man ufacturer. I n assi g n i n g the rati ng
the man ufactu rer shall select one of the classes of ratin g defi n ed i n 5. 2 . 1 to 5.2.6. The
desi gnation of the class of rati ng shall be writte n after the rated output. If no desig nation is
stated, rating for conti nu ous running d uty applies.
When accessory com ponents (such as reactors, capacitors, etc. ) a re connecte d . by the
manufacturer as part of the machine, the . rated values shall refer to the su pply term inals of
the whole arrangement.
NOTE This does not apply to power transformers connected between the machine and the supply.
S pecial considerations are required when assigning rati ngs to m ach i n es fed from or s upplyi ng
atltic converters. IEC 60034-17 gives guidance for the case of cage i nducti on motors covered
in IEC 60034-12.
5.2
5;2.1
cr.....
tit r.tlftg
fo r
an
This class of rati ng corresponds to duty type 51 and is designated as for the duty type 51 .
5.2.2
A rati ng at which the machine m ay be operated for a limited period, starting at a m bient
tem peratu re, while com plying with the requirements of this standard.
This class of rati ng corresponds to duty type 52 a n d is designated as for the duty type 52.
5.2.3
A rati n g at which the m a ch i n e may be operated on d uty cycles, while com plying with the
This class of ratin g corresponds to one of the periodic duty types 53 to 58 and is designated
as for the correspondi n g duty type.
Unless otherwise s pecified, the duration of a duty cycle shall be 1 0 m in and the cyclic
duration factor shall be one of the followi n g values:
1 5 % , 25 %, 40 %, 60 %.
5.2.4
A rati n g at which the machine m ay be o perated non-periodically while com plyi n g with the
This class of rati n g corresponds to the non-periodic duty type 59 and is designated as for the
duty type 59.
20
A rating at which the machine may be operated with the associated loads and s peeds of duty
type 810 for an u n l i m ited period of ti me whi le complyi n g with the requi rements of this
sta ndard. The m axi m u m permissible load within one cycle shall take into consideration all
parts ,of the m achine, for ex am ple, the i nsulation system regarding the validity of the
expon ential law for the relative thermal life expectancy, bea ri n gs with respect to tem perature,
other parts with respect to therma, l ex pansi on. Unless s pecified in other relevant I EC
standards, the m axi m u m lo a d shall not exceed 1,15 times the value of the l oad based on duty
type 51. The m i n i m u m load m ay have the value zero, the m a c h i n e o perati ng at no-load or
bei ng de-energized and at rest. Consi derations for the applicati o n of this class of rati ng a re
given in an nex A.
This class of rating corres ponds to the duty type 810 and is designated as for the duty type
510.
NOTE O ther relevant IEC standards may specify the maximum load
temperature rise) instead of per unit load based on duty type 51 .
5.2.6
A rati ng, for test purposes, at which the m achine may be operated at constant load u ntil
thermal equilibrium is reached and which results i n the sam e stator wi n di ng tem perature rise
as the average temperature rise during one load cycle of the s pecified duty type .
NOTE The determination of an equivalent rating should take account of the varying load, speed and cooling of the
duty cycle.
This cl ass of rating, if a pplied, is designated 'equ'.
5.3
A machine m a n ufactured for general pu rpose shall h ave a rati ng for conti n u o us running duty
and be ca pable of performing d uty type 81.
If the duty has not been s pecified by the purchaser, duty type 81 applies and the rati ng
assigned shall be a rati ng for continuous running duty.
When a machi n e is i ntended to have a rati ng for short-tim e duty, the rati n g shall be based o n
duty type 82, see 4.2.2.
When a m achine is i ntended to supply varyi ng loads or' loads i ncluding a time of no-load or
tim es where the m achine will be i n a state of de-energized and at rest, the rati ng shall be a
rati ng for periodic duty based on a duty type selected from duty types 83 to 88, see 4.2.3
to 4.2.8.
When a machine is i ntended non-periodically to supply varia bl e l oads at vari a ble spee ds,
i ncl uding overloads, the rati n g shall be a rati ng for non-periodic d uty based on duty type 89,
see 4.2.9.
When a machine is i ntended to su pply discrete constant l oads i ncl uding ti m es of overload or
times of no-load (or de-energized and at rest) the ratin g shall be a ratin g with discrete
constant loads based on duty type 810, see 4.2.1 0.
21
Rated output
DC generators
.
The rated o utput is the o utput at the termi nals and shall be expresse d in watts (W) .
5.5.2
AC generators
rated ou tpu t is the a pparent power at the term i nals and shall be expressed in volt
am peres (VA) together with the power factor.
The
The rated power factor fo r syn chronous generators shall be 0,8 lagging (over-excited), unless
othe rwise specified by the purch aser.
5.5.3
Motors
The rated output is the m echanical power available at the sh aft and shall be expressed i n
watts (W) .
NOTE l t i s the practice i n some countries for the mechanical power available at the shafts of motors to be
expressed in horsepower (1 h.p. is equivalent to 745,7 W; 1 eh (cheval or me'tric horsepower) is equivalent to
736 W).
5.5. 4
The rated o utput is the reactive power at the terminals and shall be expressed in volt-amperes
reactive (var) in leadi n g ( u nder-excited) and lagging (over-excited) conditions.
_
5.6
5.6.1
R ated voltage
D C generators
For d . c. generators i ntended to operate over a relatively s m a l l range of volta ge, the rated
output and c urrent shall a pply at the highest voltage of the range, unless otherwise specified,
see also 7 . 3 .
5.6.2
AC generators
lt is n ot practical to build machines of all rati ngs for all rated voltages. In general, for a.c.
m achi nes, based on desi gn and manufacturing considerations, preferred volta ge ratings
above 1 kV in terms of rated o utput are as shown in Tabl e 1.
22
Rated voltage
1,0<U N 3,0
100
kV
5.8
kW (or kVA)
3,0<UN 6,0
150
6,0<U N,;;11,0
800
11,0<UN :S15,(!)
2 500
For m a chines with m ore than one rati ng, the machine shall comply with this standard in all
respects at each rating.
F o r multi-speed motors, a
When a rated q uantity (output, voltage, s peed, etc. ) m ay assume several values or vary
conti n uously within two lim its, the rating shall be stated at these val ues or li mits. This
provision does not apply to voltage and frequency v ariations d u ring operation as defined in
7.3 or to star-delta connections intended for starting.
G en e ra l
Unless otherwise s pecified, m achines shall b e s u itable for the fol lowing site o peration
conditions. For site operating conditions deviating from those v a l u es, corrections are given in
Cla use 8.
6.2
Altitude
M ax im u m a m bient a i r temperature
M in i m u m a m bient a i r temperature
The am bient air tem perature shall not be less than -15 c for any m achine.
The am bient air tem perature shall be not less than 0 c for a m achine with any of .t he
following:
a) rated output greater than 3 300 kW (or kVA) per
b) rated output l es s than 600 W (or VA);
c) a comm utator;
d) a sleeve bearing;
e) water as a prim ary or secondary coolant.
23
1 000 m in-1;
The water cool a nt tem peratu re at the inlet to a m achine or h eat exchanger, or the a m bient
water (in the case of s u bmersible machines with surface cooling or machines with water
jacket cool i ng) shall not exceed +25 c nor be l ess than +5 c.
6.6
When tem peratures l ower than specified in 6.4 are expected during trans portation, storage, or
after installation,. the purchaser shall inform the manufacturer and s pecify the expected
mini m u m tem perature.
6.7
Hydrogen cooled m achi nes shall be capable of operating at rated output under rated
conditio ns with a coolant containing not less than 95 % hydrogen by volume.
NOTE For safety reasons, the hydrogen content should at all times be maintained at 9 0 % or more, it being
assumed that the other g1u1 in tho mixt11re io olr,
For calculating efficiency in accordanc.e with I EC 60034-2, the standard composition of the
gaseous mixture shall be 98 % hydrogen and 2 % air by volume, at the specified values of
press ure and tem perature of the re-cooled gas, u n less otherwise agreed. Wi ndage losses
shal l be calculated at the corresponding density.
Electri ca l s u p_ ply
7 .2.1
AC motors
AC m otors rated for use on a power supply of fixed frequency, s upplied from an a. c.
generator (whether local or via a su pply network) s hall be suitable for o peration on a su pply
voltage h av i n g a harmonic v oltage factor (HVF) not exceeding:
7.2.1.1
0,02 for single- ph ase m otors and three-phase m otors, i n cl uding syn chronous m otors but
excluding m otors of design N (see I E C 60034- 1 2), u nless the m a n ufacturer declares
oth erwise.
24
HVF =
where
un
is the order of harmonic (not divisible by three in the case of three-phase a.c. motors);
&
1 3.
AC motors supplied from static converters have to tolerate higher harmonic contents
of the supply voltage, see I EC 60034- 1 7 for the case of cage motors within the scope of
I EC 60034- 1 2 .
7 . 2. 1 . 2
NOTE Whe n the supply voltage is significantly non-sinusoidal. for example from static converters, the r.m.s. value
of the total wavefo rm and of the fundamental are both relevant in determining the performance of an a.c. machine.
7.2.2
AC generators
Three-phase a.c. generators shall be suitable for supplying circuits which, when supplied by a
system of balanced and sinusoidal voltages:
a) result in currents not exceeding a harmonic current factor (HCF) of 0, 05, and
b) result in a system of currents where neither the ngative-sequence component nor the
zero-sequence component exceed 5% of the positive-sequence component.
The HCF shall be computed by using the following formula:
HCF =
11=2
where
1 3.
Should the limits of deformation and imbalance occur simultaneously in service at the rated
load, this shall not lead to any harmful temperature in the generator and it is recommended
that the resulting excess temperature rise related to the limits specified in this standard
should be not more than approxim ately 1 0 K .
25
Unless otherwise specifi ed, three-phase synchronous m achi nes shall be capable of operati ng
conti n u ously on an u n bal anced system in such a way that, with none of the phase cu rre nts
exceedi ng the rated cu rrent, the ratio of the negative-sequence com ponent of cu rrent (!2) to
the rated current (I N ) does not exceed the values i n Table 2 a nd u nder fault con diti ons shall
2
be capable of ope rati on with the product of (J2/IN ) and ti m e (t) not exceedi n g the val ues in
Table 2.
Table 2- Unbalanced operating cond itions for synchronous mac h i n es
Maxim u m (I2/IN)2 x t in
seconds for operation under
fault conditions
motors
0,1
20
generators
0,08
20
0,1
20
m<tons
0,08
15
generators
0,05
synchronous condensers
0,08
Item
Machine type
synchronous condensers
2
15
15
0,1
15
hydrogen-.cooled
0,1
10
0,08
See Note 1
See Note 2
See Note 1
0,05
NOTE 1 " For these machines, the value of I.JIN is calculated as follows:
/
/N
2 = 0,08 -
SN - 350
3x10
NOTE 2 For these machines, the value of (I.j/N)2 x 1 , in seconds, is calculated as follows:
(I.j/N)2 X I 8 - 0,005 45 (SN - 350)
where in the tWO notes, SN is the rated apparent power in MVA
26
7 .2.4
I n the case of a d . c . motor su p plied from a static power converter, the pu lsati ng voltage a n d
current affect t h e perform ance of the m achi ne. Losses and tem perature rise will i ncrease
and the comm utation is m ore difficult com pared with a d.c. m otor su pplied from a pure d.c.
power source.
lt is necessary, therefore, for m otors with a rated o utput exceedi n g 5 kW, i ntended for s u pply
from a static power converter, to be designed for operati on from a specified s u pply, and, if
considered necessary by the motor m a n ufacturer, for an external i n ductance to be provided
for reducin g the u n dulati o n .
T h e static power converter supply s h a l l be characterized by m e a n s o f a n identifi cation code,
as follows:
consists of three o r fou r digits indicating the rated alternatin g voltage a t the i nput
terminals of the converter, in volts;
consists of two digits i ndi cati n g the rated i n put frequency, in h e'rtz;
consists of one, two or th ree digits indicati ng the series i n ductance to be added
externally to the m otor armature ci rcu it, in millihenrys . If this is zero, it is omitted.
Motors with rated output not exceeding 5 kW, instead of being tied to , a s pecific type pf static
power converter, may be designed for use with any static power converter, with or without
external i n ducta nce, provided that the rated form factor for which the m otor is desig ned will .
not be surpassed a n d that the ins ulation level of the m otor armat u re circuit is a ppropriate for
the rated altern ati n g voltage at the i n put termi nals of th e static power converter.
I n all cases, the u n dulation of the static power converter output c urrent is ass umed to be so
low as to result i n a current ripple factor not higher than 0 , 1 at rated conditi ons.
7.3
F o r a . c. m achines rated fo r use on a power supply o f fixed freq uency s upplied from an a . c.
generator (wheth er local or via a su pply network), com bi natio ns of voltage variation a nd
frequency variation a re classified as bei ng either zone A or zone B, in accordance with Figure
1 1 for generators a n d synchronous condensers, and Figure 1 2 for m otors.
For d . c. m achines , when directly con nected to a normally constant d . c . bus, zones A and B
apply o nly to the voltages.
A machine s h a l l be capable of performing its prim a ry functi o n , as specified in Tabl.e 3,
conti nu ously within zone A, but need not com ply fully with its performance at rated voltage
and freq uency (see rati ng poi nt in Figures 1 1 and 1 2) , and m ay exhi bit some deviations.
Tem perature rises may be higher than at rated voltage and frequency.
27
NOTE 1 In practical applications and operating conditions, a machine will sometimes be requires to opete
outside the perimeter of zone A. Such excursions should be limited in value, duration and frequency of occurrence.
Corrective measures should be taken, where practical, within a reasonable time, for example, a reduction in output.
Such action may avoid a reduction in machine life from temperature effects.
NOTE 2 The temperature-rise limits or temperature limits in accordance with this standard apply at the ratmt
point and may be progressively exceeded as the operating point moves away from the rating point. For conditions
at the extreme boundaries of zone A, the temperatu-re rises and temperatures typically exceed the limits specified
in this standard by approximately 1 0 K .
NOTE 3 An a.c. motor will start at the lower limit of voltage only if its starting torque is adequately matched to the
counter-:orque of the load. but this is not a requirement of this clause. For starting performance of design N
motors , see IEC 60034-12 .
Primary function
Machine type
AC
DC generator
DC motor
28
y
y
1
3
Key
X
axis
Y axis
frequency p.u.
voltage p . u.
zone A
2
7.4
Three- ph ase a . c . m achi nes shall be suitable for conti n u ous operatio n with the neutral at or
near earth pote ntial. They shall also be suitable for operati on on unearthed systems with one
line at earth potenti al fo r i nfrequent periods of short du ration, for example as requi red for
normal fa ult cle arance. If it is i ntended to run the machine conti nuously or for prolonged
periods i n this condition, a machi ne with a level of i nsul ation suitable for this condition will be
req uired.
If the wi nding does not have the same insulation at the l i n e and ne utral ends, this shall be
stated by the m a n ufacturer.
NOTE The earthing or interconnection of the machine's neutral points should not be undertaken without
consulting the machine manufacturer because of the danger of zero-sequence components of currents of all
frequencies under some operating conditions and the risk of mechanical damage to the windings under line-to
neutral fault conditions.
29
7.5
For a. c. m otors the m anufacturer shall declare a l i m iting value for the peak v oltage and for the
voltage gradient in conti nuous o peration.
For cage induction m otors within the scope of I EC 60034- 1 2, see also I E C 60034- 1 7.
For hi gh-voltage a . c. m otors, see also I EC 60034- 1 5 .
Thermal class
A thermal class in accordan ce with I EC 621 1 4 shall be assi gned to the i nsulation systems
used i n m achi n es.
l t is the responsibility of the m anufacturer of the m achine to i nterpret the results obtai ned by
thermal endurance testin g according to the a ppropriate part of I EC 60034- 1 8 .
NOTE 1 The thermal class of a new insulation system should not b e assumed to be directly related to the thermal
capability of the individual materials used in it.
NOTE
8.2
is acceptable where it
Reference coolant
The reference cool ant for a given method of cooli n g the machine is s pecified in Table 4.
Table 4 - Reference coolant ( see also Table 10)
Item
Primary
coolant
Method of
cooling
Secondary
coolant
Air
I ndirect
None
Air
I ndirect
Air
Table
number
Table referred to in
column 5 specifies
limits of:
Temperature rise
Air
I ndirect
Water
Hydrogen
I ndirect
Water
Air
Direct
None
12
Reference coolant
Ambient air
Reference temperature:
40 c
'
Coolant at inlet to
machine or ambient water
Reference temperature of
cooling gas at inlet to
machine: 40 c
Reference temperature of
ambient water: 25 c
(see note)
Temperature
Ambient air
Air
Direct
Air
12
Reference temperature:
40 c
Air
Direct
Water
12
Hydrogen
or liquid
Direct
Water
12
NOTE A machine with indirect cooled windings and a water cooled heat exchanger may be rated using either the
primary or secondary coolant as the reference coolant (see also 10.2 for information to be given on the rating
plate). A submersible machine with surface cooling or a machine with water jacket cooling should be rated using
the secondary coolant as reference coolant.
30
8.3
8.3.1
Electrical s u pply
D u ri n g thermal testi ng of an a.c. m otor the HVF of the s upply shall not exceed 0,015 and
the negative-sequence c o m po nent of the system of voltages s h all be less than 0,5 % of the
positive-sequence component, the i nfl uence of the zero-sequence com ponent being
eli mi nated.
If the tem perature of a wi nding is to be determ i ned from the increase of resistance, the i n itial
shall n ot differ from t h e coolant b y m o r e than 2 K .
wi ndi n g temperature
When a machine is to be tested o n a short-ti m e rati n g ( d uty type 52) its temperature at the
begi n n i n g of the thermal test shall be within 5 K of the tem perature of the coolant.
8.3. 3
A machine m ay be tested at any convenient value of coolant tem perature. See Tabl e 1 1 (for
indirect cooled windi n gs) or Table 1 4 (for direct cooled win di n gs).
8.3.4
The value to be a dopted for the te m perature of a coolant d u ri n g a test shall be the mean of
the readings of the temperature detectors taken at equal i ntervals of ti m e during the last
quarter of the d uration of the test. To reduce errors due to the ti m e Jag of the change of
tem perature of l arge m achi nes fol l owin g variations i n the temperature of the coolant, all
reasonable precautions shall be taken to m i n i m ize such variations.
8.3. 4.1
O pen m ach i nes o r closed mach ines without heat exchangers (cooled by
s u rrou n d i ng a m b ie nt air or gas)
The tem perature of the a m bient air or gas shall be m easured by means of several d etectors
placed at different poi nts around a n d halfway up the machin e at 1 m to 2 m from it. Each
detector shall be protected from radiant heat and d raughts.
8.3.4.2
The tem perature of th e pri m a ry coolant shall be measured where it enters the machi ne.
31
The tem perature of the prim ary coola nt shall be measu red wh ere it enters the machine. The
temperature of th e secondary cool a nt shall be measured wh ere it enters the h eat exchanger.
T em peratu re rise of a part of a m ac h i ne
8.4
The tem perature rise, fl. B, of a part of a machine is the difference between the te m perature of
that part m easured by the a ppropriate m ethod in accorda nce with . 8.5, and the tem perature
of the coolant m easured in accord ance with 8 . 3 . 4 .
For com parison with the lim its of tem perature rise (see Ta ble 7 or 8 ) or of tem perature (see
Table 12) , when possi ble, the tem perature shall be meas u red i m m ediately before the m achine
is s h ut down at the end of the thermal test, as descri bed i n 8.7.
When this is not poss i ble, for ex a m ple, when using the direct m easurement of resistance
method, see 8 . 6 . 2 .3.
For m achi nes tested on actual periodic duty (d uty types S3 to S8) the tem perature at the end
of the test shall be taken as that at the middle of the period causing the greatest heati ng i n
the last cycle of o perati on ( but see also 8. 7.3).
Methods o f measu re m e n t of temperature
8.5
8.5. 1
G en eral
Th ree m ethods of m eas uring the tem perature of wi ndi ngs and oth er parts are recognized:
-
resistance m ethod;
thermometer m etho d .
Resistance m ethod
The tem perature of the wi ndings is dete rmined from the i ncrease of the resistance of the
wi ndi ngs.
8.5.3
The tem perature is determined by mea ns of tem perature detectors (e.g. resistance
thermometers , thermocouples or semi-cond uctor negative coefficient detectors) built i nto the
machine d u ring construction, at points which a re inaccessible after the machine is com pleted.
8.5.4
Thermometer m ethod
32
In general , fo r m easuring the tem perature of the wi ndings of a m achine, the resista nce
method in accorda nce with 8 . 5. 1 shall be a pplied (but see also 8.6.2. 3 . 3 ) .
For a . c . stator wi ndi ngs of m achines having a rated output o f 5 000 kW (or kVA) or m ore the
ETD method sh all be used.
For a . c. machi nes having a rated output less tha n 5 000 kW (or kVA) but greater than 200 kW
(or kVA) the m a n ufactu rer s hall choose either the resistance or the ETD method, unless
otherwise agreed .
For a . c . machi nes having a rated output less than o r equal to 2 0 0 kW (or kVA) the
man ufacturer shall ch oose the di rect measurement version or the su perposition version of
the resista nce m ethod (see 8.6. 2. 1 ) , u n l ess otherwise agreed (but see also below).
For machi nes having a rated output less than or equal to 600 W (or VA), when the windings
are non-u niform o r severe co m pl i cati ons are involved in m a king the necessary connecti ons,
the tem perature may be determ ined by m ea ns of thermometers. Tem perature rise li mits in
accordance with Table 7, item 1 d for resistance method shall a pply.
The thermometer m ethod is recogn ized in the fol lowi ng cases:
a) when it is not practicable .to determ i ne the te m perature rise by the resistance method as,
for exam ple, with low-resista nce com m utati ng coils a n d com pensati n g wi ndi ngs and, i n
genera l , i n t h e case o f low-resistance wi ndings, especi ally when the resista nce of joi nts
a n d connections forms a consi derable proportion of the total resista nce;
33
8.6.2.1
Measu rement
direct m easurem ent at the beg i nning a nd the end of the test, using an i nstrument having a
suitable range;
m easure m e nt by d.c. current/voltage i n d.c. wi ndings, by m easuri n g the cu rrent in and the
voltage across the windi ng, using i nstruments having suitable ranges;
m easure m ent by d.c. cu rrent/voltage in a . c. win di ngs by i njecti n g direct current i nto the
wi nding when de-energized;
su perposition m ethod without i nterruption of the a . c. l oad current by superim posing on the
load current a s m all d.c. measuri ng current, in accordance with IEC 60279.
8.6.2.2
Calcu lation
R2
-- = -
81 . + k
R1
where
81 is the tem perature (0C} of the winding (cold) at the moment of the i n itial resistance
m easurement;
is the tem perature (C) of the wi nding at the end of the thermal test;
88 is the temperature (0C} of the coolant a.t the end of the thermal test;
R 1 is the resistance of the winding at tem perature 81 (cold);
R2 is the resistance of the winding at the end of the thermal test;
k is the reci procal of the tem perature coefficient of resistance at 0 oc of the conductor
material.
For copper
k = 235
For aluminium
For practical purposes, the foll owi ng alternative form ula may be fo und convenient:
8.6.2.3
8.6.2.3.1
The m easurement of temperatures at the end of the thermal test by the di rect m easurem ent
resistance m ethod reqlri res a quick shutdown . A carefully pla n ned procedure and an adequate
num ber of people a re requ ired.
34
IS/IEC 60034-1
8.6. 2.3.2
2004
If the i nitial resistance reading is obtai ned withi n the tim e i nterval s pecified in Table 5, that
readi ng shall be a ccepted for the te m perature m easurement.
Table 5 - T i m e i nterval
Rated output (PN)
kW or kVA
off power
30
PN s 50
50 < P N s 200
90
1 20
5 000 < P N
By agreement
For machines with one coil-side per slot, the resistance m ethod by di rect measurement may
be used if the machine comes to rest within the time i nterval specified in Table 5. If the
m achine takes m ore than 90 s to come to rest after switchi n g off the power, the auperposition
method may be used if previ ously agreed.
8.6. 3
8.6. 3 . 1
General
The detectors shall be s uitably distributed throughout the winding and the n u m ber of detectors
i nstalled shall be not less than six.
All reasonable efforts, consistent with safety, shall be made to place the detectors at the
poi nts wh ere the h i g h est tem peratures are li kely to occur, in such a m anner that they are
effectively protected agai nst co ntact with the pri mary coolant.
The highest readi n g from the ETD elem ents shall be used to determine the temperature of the
wi nding.
NOTE ETD elements or their connections may fail and give incorrect readings. Therefore, if one or more readings
are shown to be erratic, after investigation they should be eliminated.
35
The detectors shall be l ocated between th e i nsulated coil-sides with i n the slot in positions at
which the highest tem peratures are l ikely to occur.
8.6.3.3
The detectors shall be l ocated between the wedge and the outside of the wi nding i ns ulation i n
positions a t which t h e h i ghest tem peratures are likely t o occur, but s e e a l s o 8 . 6 . 1 .
8.6.3.4
E n d wind ing s
T h e tem perature etectors s h a l l b e located between two adjacent coil-sides with i n t h e end
wi ndi ngs i n positi ons where the hi ghest tem peratures are li kely to occ ur. The sensing poi nt of
each detector shall be i n close contact with the surface of a coil-si de and be adequately
protected agai nst the i nfl uence of the coola"nt, but see also 8.6 . 1 .
8.6.4
Determ i nation
by thermometer method
All reasonabl e efforts ; consistent with safety, shall be m ade to place thermom eters at the
poi nt, or poi nts where the highest tem peratures a re li kely to occur ( e . g . in the end wi ndings
close to the core i ro n ) in such a m a n ner that they a re effectively protected agai nst co ntact
with the pri m a ry cool ant and are in good thermal contact with the wi nding or other pa rt of the
mac hine.
The highest reading from any thermometer shall be taken to be the tem perature of the
wi nding or other part of the machine.
8.7
8.7. 1
D u ration of t h e r m a l tests
Rating for conti n u ou s running d uty
The test shall be conti n ued u ntil thermal equilibri u m has been reached.
8.7.2
The duration of the test shall be the ti m e given in the rati ng.
8.7.3
Norm ally the rating for equivalent loading assigned by the manufacturer (see 5.2. 6) shall be
appl i ed until thermal equili bri u m has bee n reached. If a test on the actual duty is agreed, the
load cycle specified shall be applied and conti n u ed u ntil practically identi cal tem perature
cycles are o btai ned. The criterion for this shall be that a straight l i n e between the
corresponding poi nts of successive duty cycles on a temperature plot has a gradient of less
than 2 K per hour. If necessary, measurements s hall be taken at reasonable i ntervals over a
period of time.
8.7.4
Ratings for non-periodic d uty and for d u ty with d i screte constant loads
The rati ng for equival ent loadi ng assigned by the man ufactu rer (see 5.2.6) shall be a ppl ied
until thermal equilibrium has been reached.
36
The thermal equivalent tim e constant with ventil ation as i n normal operati n g conditions,
suitable for approx i m ate dete rmi nation of the tem perature course, ca n be determ i n ed from the
cooling curve pl otted in the same m a n n er as in 8 . 6 . 2 . 3 . The v a l ue of the tim e constant is
1 ,44 ti m es (that is to say, 1 /l n(2) times) the time taken by the m achin e to cool to o ne-half of
the full load tem perature rise, after its disconnecti on from the s u pply.
M eas u rem ent of beari n g temperature
8.9
Measuring point
Ball or roller
I n the bearing housing and not more than 10 mm 1 from the outer.
ring of the bea ring2
S leeve
A
B
The distance is measured to the nearest point of the ETD or thermometer bulb.
In the case of an 'inside out' machine, point A will be in the stationary part not more than 10 mm from the inner
ring and point B on the outer surface of the stationary part as close as possible to the inner ring.
The bearing shell is the part supporting the bearing material and which is secured in the housing. The pressure
zone is the portion of the circumference which supports the combination of rotor weight and radial loads.
The therm al resista nce between the tem perature detector a n d the o bject whose tem perature
is to be m easu red shall be m i n i m ized; for exa m ple, air gaps shall be packed with thermally
conducti ng paste.
NOTE Between the measuring points A and B, ;s well as between these points and the hottest point of the
bearing, there are temperature differences which depend, among other things, on the bearing size. For sleeve
bearings with pressed-in bushings and for ball and roller bearings with an im'!ide diameter of up to 1 50 mm, the
temperature difference between points A and B may be assumed to be negligible. In the case of larger bearings,
the temperature difference between measuring points A and B is approximately 15 K .
8.10
Limits are given for operation u n der site operati n g con ditions specified i n Clause 6 and at
rati ng for c6nti nu ous r u n n i n g duty ( reference conditi ons), followed by rules for the adjustment
of those l i m its when operatin g at site u nder other conditions and o n other ratings. Further
rules give adjustm e nts to the l i m its during thermal testi ng when conditions at the test site
differ from those at the o peratin g site.
The li mits are stated relative to the refe rence cool ant s pecified in Table 4 .
A r u l e is given to a l l ow f o r the purity o f hydrogen coolant.
37
Tem perature rises u nder reference conditions shall not exceed the l i m its given in Table 7 (ai r
coolant) or Table 8 ( hydrogen coola nt) as appropriate.
For oth er ope rati ng site conditions, for ratings other than conti n u ous r u n n i n g d uty, and for
rated voltages greater than 12 000 V, the l i m its shall be a djusted according to Table 9. (See
also Ta ble 1 0 for limit on cool ant tem perature which is assumed in Table 9 . )
I n t h e case o f thermo m eter readings made i n accordance with 8.6 . 1 , the l i m it of tem perature
rise s hall be according to Table 7.
If, for wi n di ngs i n d i rectly cooled by air, conditions at the test site differ from those at the
operati n g site, the a djusted li m its given in Table 1 1 shall apply at the test site .
If the adjusted limits given i n Tabl e 1 1 l ead to permissible tem pe ratures at the test site which
the m anufacturer ao ns i de rs to be excessive, the testi ng procedure and th e li m its shall be
agreed.
No a djustm ents at the test site are given fo r wi ndings indirectly cooled by hydrogen, because
it is very unli k ely that they will be tested at rated l oad anywh ere oth er than at the operati n g
site.
38
1 30 ( B)
T h e r m a l class
ETD
Th
ETD
Th
80
851)
1 05
1 1 01)
80
9 0 1)
1 05
1 1 51 )
80
1 05
AC wi ndings o f mac hines having rated o utputs o f less tha n 600 W (or
VA) 2>
85
85
70
80
70
Th
Item
AC wind i ngs of mac hines having o utp uts of 5 000 kW (or kVA) o r
l E:D
1 80 (H)
M eth o d o f m e a s u rem e n t
1 a)
1 55 ( F )
R
K
1 25
1
1 30 )
1 25
1 35
1 25
1 10
1 30
110
1 30
85
1 05
1 05
1 25
more
1 b)
1 c)
AC win dings of m a c h ines having o utputs a bove 200 kW (or kVA) , but
less than 5 000 kW (or kVA)
1)
1d)
1 e)
w
<.0
2>
4a )
80
85
1 05
1 05
1 25
90
110
1 35
4b)
I nsulated stationary fie ld windi ngs of d.c. ma c h ine s having more than
one layer
70
80
90
85
1 05
110
1 05
1 25
1 35
4c )
80
80
1 00
1 00
1 25
1 25
4d )
90
90
110
1 10
1 35
1 35
1)
2) With the a pplication of the superpositio n test method to windings of machines rated at 200 kW (or k VA) or less with the rma l classes 1 30 (B) and 155
(F), the tim its of temperature rise given for the resistance method may be exceeded by 5 K.
3) A lso includes m ultiple layer windings provided that the under l ayers are each i n c o ntact with the circ u lating pri m a ry cool ant.
-
c;;
......
ffi
0
0')
0
0
w
..
N
0
0
..
Thermal class
1 30 (B
Method of measurement
ETD
1 66 IF
Resistance
K
ETD
K
Resistance
K
ETD
K
1 05 1 )
1 00 1 )
98 1 )
93 1 )
9o 1 >
80
85 1 >
80 1 >
78 1 )
73 1 )
70 1 l
85 1 >
1 00
1 1 01 )
80
105
Item
1
85
80
90
1 05
1 00
1 10
Also includes multi-layer field windings provided that the under layers are each in contact with the circulating
primary coola nt.
Item
1a
Maximum temperature of
ambient air or of the
cooling gas at inlet to the
machine ( 9c) and for
altitudes of up to 1 000 m .
o c s 11c s -40 c
a higher altitude
replace 40 c with the
value given in Table 1 0.
40
Item
1b
o c s Be
s;
1_
'j"C
thermal class
lim.tmp.))
with
lim.tmp.
limit of temperature rise according to
Tables 7 or 8 at 40 c cold coolant temperature
1c
40 c
1d
Be
Maximum temperature of
the water at the inlet to
water-cooled heat
exchangers or maximum
temperature of the
ambient water for
submersible machines
with surface cooling or
machines with water
jacket cooling ( 8w)
Altitude (H)
<
<
Be s s o c
0 or Be > 60 c
5 c s 8w s 25 c
Bw
12
25 c
kV < UN s; 24 kV
UN > 24
By agreement
> 2s c
H > 4000 m
4
kV
By agreement
52)
Increased by 10 K
62)
6B may
72 )
1l Assuming the decrease in ambient temperature is 1 % of the limiting rises for every 1 00 m of altitude above
1 000 m , the maximum ambient air temperature at the operating site can be as shown in Table 1 0.
41
Thermal class
Altitude
m
1 30 ( B )
1 000
40
40
40
3 000
24
19
15
2 000
4 000
8 . 1 0.2
1 66 ( F )
1 80 ( H )
Temperature
c
32
30
16
28
3
D i rect cooled w i n d i n g s
Tem peratures under refe rence con ditions shall not exceed the l i mits given i n Table 12.
For o'ther operati ng site conditions the l i m its shall be adjusted accordi n g to Table 13.
If conditions at the test site differ from those at the operati ng site, the adjusted lim its given i n
Table 1 4 shall a pply at the test site.
If the adj usted l i mits given in Table 14 lead to tem peratures at the test site which the
m a n ufacturer considers to be excessive, the testi ng procedure and the l i m its shall be agreed.
8. 1 0. 3
For wi ndi ngs di rectly or i ndi rectly cooled by hydrogen, no adjustm ent shall be made to l i m its
of tem perature rise or of total tem perature if the proporti o n of hydrogen i n the coolant is
between 95 % a n d 1 00 % .
8 . 1 0. 4
The tem perature rise or the tem perature shall not be detrimental to the i nsulation of that part
or to any other part adjacent to it.
8. 1 0. 5
Com m utators and s l i p r l ngs, open o r enclosed and their brushes a n d brushgear
The tem perature rise or tem perature of any com m utator, slipring, brush or brushgear shall not
be detri m ental to the i nsulation of that part or any adjacent part.
The tem perature rise or tem perature of a comm utator or slipring shall not exceed that at
which th e combi nation of brush grade and com m utator or sli pring materi al ca n handle the
cu rrent over the full operati ng range.
42
Item
1
Test condition
Temperature difference of
reference coolant at test site
( Bcr> and operating site ( Bc)
Absolute value of
( Bc - Bcr > s
Absolute value of
2
..
MJ
By agreement
30 K
H < 1 000 m
NOTE 1
A ir
30 K
llB1
llBr
MJT
(
{
{
llB 1 -
H - l OOO m
ll
1+
f-Ir - 1 000 m
10000 m
1-t
Hr - H
10 000 m
lO OOO m
By agreement
NOTE 2 If temperature rise is to be measured above the temperature of the water where it enters the cooler,
the effect of altitude on the temperature difference between air and water should strictly be allowed for.
However, for most cooler designs, the effect will be small, the difference increasing with increasing altitude at
the rate of roughly 2 K per 1 000 m. If an adjustment is necessary, it should be by agreement.
43
1 30 (B)
Thermal class
Method of measurement
Thermometer .
c
Resis tanc e
c
ETD
c
Item
1 615 (F)
ETD
1a)
1 10
1 30
1 b)
Water
90
90
120
AC windings
2a)
2b)
Gas cooled
Liquid cooled
3
3a)
1 45
Note 1
Note 1
1 00
115
3 and 4
1 05
1 20
110
1 25
115
1 30
1 20
1 35
to 1 4
above 1 4
3b)
4
Liquid cooled
4a)
Gas cooled
4b)
Liquid cooled
NOTE 1
item 2.
1 30
1 50
No adjustment in the case of high-voltage a.c. windings is applicable to these items, see Table 1 3,
NOTE 2 The rotor ventilation Is classified by the number of radial outlet regions on the total length of the rotor.
Special outlet regions for the coolant of the end wlndings are included as one outlet for each end. The common
outlet region of two axially opposed flows is to be counted as two regions.
44
Item
1
o c s
Temperature Be of
reference coolant
Be s 40 c
o40 c <
2
Be s eo c
Be < 0 c or Be > 60 c
UN > 1 1 kV
Test conditio11
Item
1
Difference of reference
coolant temperatures of
test site (Bcr> and
operating site
(Be)
Difference of altitudes
of test site (H1) and .
operating site (H)
Br = B
Absolute value of
(Be - BeT) S 30 K
Absolute value of
By agreement
81
Br
....:::,
81
{
{
( {
H - 1000 m
10 000 m
- Be 1 +
Hr - 100l m
10000 m
= 8 - 1 +
H1 - H
10000 m
By agreement
NOTE 8 is given in Table 1 2 and adjusted if necessary in accordance with Table 1,3.
45
(9 - 8c 1
+ 8cr
+ BeT
+ BeT
Routine tests
Routi n e tests are always factory tests . They can only be performed o n m a chines which a re
assembled at the works of the m a n ufacturer. The machine n eed not be com pletely
assem bled. lt can lack components which are not significant for the testi ng. Routine tests do
not need the m a ch i ne to be coupled except for the open-ci rcuit test on synchronous
machi nes.
The m i n i m u m test schedul e is listed in Table 1 5 and is a pplicable for machi nes with rated
output s 20 MW ( M VA) . Additi onal routi ne tests may be perfo rmed especially on machi nes
with rati ngs a bove 200 kW (kVA) . The term synchronous m achi nes i n cludes perma nent
mag net machines.
For d.c. machines, depending on size and design, a com m utation test u n der load may be
performed as a routi ne test.
Table 15 - M i n i m u m sched u le of routi n e tests
Number
I nduction machines
(including
synchronous '
induction motors)
Synchronous
machines
Motors
Generators
DC machines
with separate or
shunt excitation
Yes
Yes
Yes
Yes4
Yes4
Yes
Yes
Sa
Direction of rotation
Yes
Yes
Yes
6b
Phase sequence
Yes
Yes
3a
3b
7
1
Test
Yes
Yes
Yes
IEV 41 1 -33-04.
46
A test voltage, as s pecified below, shall be applied between the wi ndi ngs under test and the
frame of the m achi ne, with the core and the windi ngs not under test con nected to the fra me. lt
shall be a ppli e d only to a new and completed m achine with all its parts i n place u nder
co nditions equival ent to normal wo rking conditions and shall be carried out at the
man ufacturer's works or after erection on site. When a thermal test is carried out, the
withstand voltage test shall be carried out i m m ediately after that test.
In the case of polyphase m achi nes with rated voltage above 1 kV having both ends of each
phase individually access i ble, the test voltage shall be applied between each phase and the
frame, with the core and the other phases and wi ndi ngs not under test con nected to the
frame.
Except as stated below, the test voltage shall be of power freque ncy a n d as near as possible
to a sine wave form. The fi nal value of the voltage shall be in accorda nce with Table 1 6.
However , for m achi n es with a rated voltage 6 kV or greater, when power frequ ency equi pment
is n ot available, then by agreement a d.c. test may be carri e d out at a voltage 1 , 7 times the
r . m .s. value given in Table 1 6.
NOTE lt is recogni<:ed that, during a d.c. test. the surface potential distribution along the end winding insulation
and the ageing mechanisms are different from those occurring during an a .c. test.
The test shall be comm enced at a voltage not exceedi ng h alf of the full test v oltage. The
voltage shall then be i ncreased to the full value, steadily or i n steps of not m ore than 5 % of
the full value, the ti m e allowed for the voltage increase from half to full value being not less
than 1 0 s. The full test v oltage shall then be maintained for 1 m i n in a ccordance with the
value as specified in Table 1 6. There shall be no fail ure (see I EC 60060- 1 ) d u ri n g this period.
During the routi ne testi ng of qua ntity produced machi nes up to 200 kW (or kVA) and rated for
UN s; 1 kV, the 1 m i n test may be repl aced by a test of 1 s at 1 20 % of the test voltage
specified in Table 1 6.
'
The withstand voltage test at full voltage made on the wi n di ngs on acceptance shall not be
repeated. If, however, a second test is made at the request of the purchaser, after further
dryi ng if consi dered necessary, the test voltage shall be 80 % of the voltage s pecified i n
Table 1 6.
To determi n e the test v oltage from Table 1 6 for d . c . m otors s upplied by static power
converters, the di rect v oltage of the m otor or the r. m . s . phase-to-phase val ue of the rated
alternatin g voltage at the i n put terminals of the static power converter shall be used,
whichever is the greater.
Com pletely rewound wi ndi n gs shall be tested at the full test voltage for new machines
When a user and a repai r contractor have agreed to carry out withstand voltage tests in cases
where windings h ave been partially rewound or in the case of an overha uled m achine, the
followi ng procedure is reco m m ended:
a) partially rewound win d i n gs are tested at 75 % of the test v oltage for a new m achine.
Before the test, the old part of the windi n g shall be carefully cleaned and dried;
47
Item
Machine or part
SOO
4
s
Sa)
above 24 000 V
Subject to agreement
Sb)
Se)
- above SOO V.
Sa)
Sb)
48
Item
7
Machine or part
Exciters (except as below)
Exception 1:
1 500 V
windings.
NOTE 3 The voltage occurring between the terminals of the field windings, or sections thereof, under the
specified starting conditions, may be measured at any convenient reduced supply voltage, and the voltage so
measured shall be increased in the ratio of the specified starting supply voltage to the test supply voltage.
NOTE 4 For wlndings of one or more machines connected together electrically, the voltage to be considered"is
the maximum voltage that occurs in relation to earth.
9.3
9.3. 1
The excess curre nt capability of rotating m achi nes is given for the purpose of co-ordi nati ng
these m achi n es with control and protective devices. Tests to demonstrate these capabilities
are not a requirem ent of this stan dard. The heati ng effect in the machi ne wi n di n gs varies
approx i m ately as the product of the time and the square of the current. A current in excess of
the rated cu rrent will result i n increased temperature. Unless otherwise a greed, it can be
assumed th at the m achine wil l not be operated at the excess currents specified for m ore than
a few short periods d uri n g the lifetime of the machine. When an a . c. m achine is to be used as
both a gen erator a nd a m otor, the excess current capability should be the s u bject of
agreem ent.
NOTE For the capability of synchronous machines concerning the occasional negative-sequence component of
current under fault conditions, see 7 .2.3.
9.3.2
Generators
AC generators hav i n g rated outputs not exceedi n g 1 200 MVA shall be capable of
withstanding a current equal to 1 , 5 times the rated current for not l ess than 30 s .
AC generators h av i n g rated outputs a bove 1 200 MVA shall b e capable o f withstanding a
cu rrent equal to 1 , 5 tim es the rated cu rrent for a period which shall be a greed, but this period
shall be not less than 1 5 s.
49
M otors (except com m utator motors and permanent mag net motors)
Polyphase m otors having rated outputs not exceeding 3 1 5 kW and rated voltages not
exceedi ng 1 kV shall be capable of withstanding:
-
NOTE Polyphase motors having rated outputs above 315 k W and all single-phase motors, n o occasional excess
current Is specified.
9.3. 4
2) d.c. generator:
rated speed;
b) armatu re voltage:
Motors, whatever their d uty and construction, shall be capabl e of withsta nding an excess
torque of at least 60 % of their rated torque for 1 5 s without eithe r stall i n g or exh i biting an
abrupt cha nge of s peed ( un der gradual i ncrease of torque). The voltage a n d frequency (for
inducti on m otors) shall be m a i ntai ned at their rated val ues.
NOTE Higher torques are required for some motors manufactured according to IEC 60034- 1 2.
For d.c. m otors, the torque shall be expressed i n terms of overl oad current.
Motors for d uty type S9 shall be capable of withstan di n g m o mentarily an excess torque
determi ned accordi ng to the duty specified.
NOTE For an approximate determination of the change in temperature due to the current-related losses, the
thermal equivalent time constant determined according to 8.8 may-be used.
Motors i ntended for specific a p plications that require a h i g h torqu e (for exa m pl e for hoisti ng)
shall be th s u bj ect of agreem ent.
For cage-type ind uctio n m otors s pecially designed to ensure a starti n g current of less than
4,5 tim es the rated cu rrent, the excess torque can be below the value of 60 % given in
paragraph 1, but not less tha n 50 % .
I n the case o f special types o f in duction m otors with special i n h erent starti n g properties, for
exam ple m otors i ntended for use at variable frequency or induction m otors supplied from
static converters, the value of the excess torque shall be the s u bject of a greement.
50
Po lyp hase s y n c h ro no u s mo to rs
Unless otherwise agreed, a polyph ase synchronous m otor, irrespective of the d uty, s hall be
capable of withsta nding an excess to rque as specified bel ow for 1 5 s with out fall ing out of
synch ronis m , the excitation bei ng maintai ned at the val u e co rres ponding to rated load. When
automatic excitati on i s used, the l i m its of torqu e shall be the same val ues with the excitation
equi pm ent operat i n g u nder normal conditions:
-
35 % excess torque;
35 % excess torque;
50 % excess torque.
9.4. 3
Other mo to rs
The mom entary excess torque for single-phase, comm utator and other motors s hall be the
subject of agreement.
9.5
P u ll-u p torq u e
Unless otherwise specified (for exa m ple m achi nes according to I EC 60034-1 2), the pull-up
torque of cage i nducti on motors u nder full voltage shall be not less than 0,3 ti mes the rated
torq ue.
9.6
All three- ph ase single-speed cage i n d ucti o n m otors of frame num ber u p to and i ncl u di ng 3 1 5
and for volta ges up to and i ncludi ng 1 000 V shall be capable of safe continuous operation at
speeds u p to the a ppropriate s peed given i n Table 1 7 unless otherwise stated on the rating
plate.
T able 17 - M a xi m u m safe o perati ng speed ( m i n 1 ) o f th ree-phase si n g l e- speed
cage i n d uctio n mo to rs fo r vo ltages up to and i n c l u d i n g 1 000 V
-
2 pole
4 pole
6 pole
5 200
3 600
2 400
112
5 200
3 600
2 400
1 32
4 500
2 700
2 400
1 60
4 500
2 700
2 400
Frame n u m ber
1 00
1 80
4 500
2 700
2 400
200
4 500
2 300
1 800
225
3 600
2 300
1 800
250
3 600
2 300
1 800
280
3 600
2 300
1 800
315
3 600
2 300
1 800
NOTE The above values may have to be reduced to meet the requirements of
IEC 60079.
NOTE When operating at speeds above rated speed, for example, when used with adjustable speed controls,
noise and vibration levels will increase. The user may require to fine balance the motor rotor for acceptable
operation above rate d speed. Bearing life may be reduced. Attention should be paid to the re-greasing intervals
and the grease service life.
51
Ov erspeed
Item
1
Machine type
Overspeed
AC machines
All machines other than those specified 1 ,2 times the maximum rated speed
below:
1 a)
1 b)
The specified runaway speed of the set but not less than
1 ,2 limes the maximum rated speed.
1,1
1 d)
DC machines
2a)
2b)
2c)
2d)
2e)
Generators
1 c)
52
Unless otherwise specified, the pe ak value of the short-ci rcuit current for synchronous
machi nes, i ncluding tu rbi ne-type m achines not covered by I EC 60034-3, in the case of short
ci rcuit on all ph ases duri ng operation at rated voltage, shall n ot exceed 1 5 times the peak
value or 21 ti m es the r. m . s . value of the rated current.
Verification may be ca rried out by calcu lation or by means of a test at a voltage of 0 , 5 times
the rated volta ge or a bove.
9.9
The three- phase short-circuit test for synch ronous machi nes shall be carried o ut only at th e
request of the purchase r. I n this case, th e test shall be carried out on the machine running on
no-load with an excitation corres ponding to the rated voltage unless otherwise agreed. The
test shall n ot be carried out with a n excitation greater than that correspondi ng to 1 , 05 times
the rated voltage at no load.
The test excitation, as determined, may be reduced b y agreement, i n order to take into
accou nt the i m pedance of the transformer which may be placed between the m achines. and
the system . In this l atter case, it m ay a lso be agreed that the test be m a de at the operati ng
site with the over-excitati on dev ice i n operati on. The short ci rcuit shall be m aintained for 3 s.
The test is considered satisfactory if n o harmful defor mation occurs a n d i f t h e requirem ents of
the a pplied voltage dielectric test (see Table 1 6) are m et after the sh ort-ci rcuit test. For three
phase turbine-type m achi nes, see I EC 60034-3.
9. 1 0
A d.c. or a . c . com m utator machine shall be capable of operati ng from no-load to operati on
with the excess curre nt or excess torque, specified i n 9 . 3 a nd 9.4 respectively, without
perm a ne nt damage to the surface of the com m utator or brushes a n d without injurious
sparki n g, the brushes re maining i n the same set positio n. If possible, the com m utation test
shall be performed in warm conditions.
9. 1 1
9. 1 1 . 1
mach ines
General
The re quirements of this subcla use apply only to synchronous m achi nes having rated outputs
of 300 kW (or kVA) or more, i ntended for connection to power networks operati n g at nominal
frequencies of 16 2t3 Hz to 1 00 Hz i ncl usive, with a view to m i ni m izi n g i nterference caused by
the machines.
9. 1 1 . 2
Lim its
When tested on o pe n-circuit and at rated speed and voltage, the total harmonic distortion
( THD) of the l i n e-to- l i n e terminal voltag e , as measured accordin g to the m ethods laid down i n
9. 1 1 . 3, shall not exceed 5 % .
NOTE Limiting values of individual harmonics are not specified a s it is considered that machines which meet the
above requirements will operate satisfactory.
9.1 1 .3
Tests
Type tests shall be carried out on a . c . m achines to v erify com pliance with 9. 1 1 .2. The range
of frequencies m easured shall cover all harmonics from rated frequency up to the 1 00th
harmonic.
53
J :
u
wh ere
is th e rati o of the l i n e-to-line term i nal voltage
term i nal fundamental. voltage u1 of the machine;
un
Un
1 00 .
1 0 Rating plates
General
10.1
Every el ectri cal machine shall be provided with a rating plate(s). The plates shall be made of
durable m aterial a n d be securely mounted.
The rati n g plate(s) shall preferably be mou nted o n the frame of the machine and be l ocated so
as to be easily legible in the position of use determ ined by the type of construction and
mounti ng a rra ngem ent of the machine. If the el ectrical machine is so enclosed or i ncorporated
in the equi pment that its rati ng plate is not easily legible, the m a n ufacturer shall, on request,
su pply a second plate to be mou nted on the equi pment.
10.2
Marking
Machi nes with rated o utputs up to and i ncl udi ng 750 W (or VA) and di m hsions not covered
by I EC 60072 shall be m arked with the i nfo rmati on g iven i n items 1 , 2 , 1 1 , 1 2 and 26 below as
a m i n i m u m . For s pecial-purpose a n d built-i n m achi nes with rated o utputs up to a n d i n c lu d in g
3 kW (or kVA) items 1 , 2 , 1 1 and 12 s hall b e m a rked a s a m i n i m u m and item 2 6 may be
provided in anoth er form .
I n all other cases, rati ng plate(s) shall be durably marked with the items i n the followi ng list,
as far as they a pply. The items need not all be on the same plate . Letter sym bols for u nits a nd
quantities shall be i n accordance with I EC 60027- 1 and I EC 60027-4.
If the m anufacturer gives m ore i nformati o n , this need not necessarily be m a rked on the rati ng
plate(s).
The items a re n u m bered for conv enient reference, but the order in wh ich they appear on the
rati ng plate(s) is n ot sta ndardized. Items m ay be suitably combined.
1 ) The man ufacturer's name or m ark.
2) The man ufacturer's serial n u m ber, or identifi cation mark.
NOTE A single identification mark may be used to identify each member of a group of machines which are
made to the same electrical and mechanical design and are produced in one batch using the same technology.
54
The class(es) of rating of the machine if designed for other than rati n g for conti n uous
run ning duty S 1 , see 5.2.
or r a n ge of r ated voltage .
or a . c . 50 Hz/d . c.
The maxim u m water cool ant tem perature, if other than 25 oc.
55
11
11.1
Machi nes shall be provided with an earthing terminal or a nother device to permit the
connection of a protective conductor or an earthing conductor.
The
symbol
legend
shall
i dentify
this
device.
However,
m achi nes
shall
56
50 % of that of the live con ductor for cross-secti onal areas exceedi ng 50 m m 2 .
Cross-sectional area
live conductor
of the
m m2
m m2
10
10
16
16
25
35
25
25
50
25
70
35
95
50
1 20
70
1 50
70
1 85
95
240
1 20
300
1 50
400
1 85
1 1 . 2 Shaft-end key(s)
When a machine sh aft end is provided with one or more keyways, each shall be provided with
a full l<ey of normal s h a pe and l e n gth.
57
1 2 Toleran ces
General
1 2. 1
Unless stated otherwise, tol erances on decl ared val ues shall be as specified in Table 20.
Table 20
Item
Quantity
Tolerance
Efficiency 1J
1J)
-10 % of ( 1 - 1J)
-1 /6 (1 - cos (f)
M inimum absolute value 0,02
Maximum absolute value 0,07
4
4a)
m otors
PNlnN
<
0,67
0,67 s
10 s
1 000 PN/nN
2,5 s
4b)
000
Series motors
0,67 s
2,5 s
10
:I: 1 5 %
:1: 1 0 %
:1: 7,5 %
:1:
5%
:1: 20 %
:1: 1 5 %
:1: 1 0 %
:1: 7,5 %
Inherent voltage regulation of compound excited :1:20 % of the regulation, with a minimum of :1:3 % of
generators (at the rated power-factor in the case the rated voltage. (This tolerance applies to the
maximum deviation at any load between the
of alternating current)
observed voltage at.that load and a straight line
drawn between the points of no-load and full-load
voltage.)
4c)
58
Item
8 a)
Quantity
PN
PN
8 b)
Tolerance
1 kW
10
+25
-15 % of the torque.
11
12
13
14
+25
15
16
30 % of the value
17
15 % of the value
18
Moment o f inertia
20 % of the value
NOTE When a tolerance is stated in only one direction, the value is not limited in the other direction.
1
Tolerances in item 4 depend on the ratio of rated output PN in kW, to rated speed in min-1.
59
General
The foll owi ng requirem ents apply to rotati ng el ectri cal machi nes with rated voltages n ot
exceeding 1 000 V a . c . or 1 500 V d . c. and which are i nte nded for operatio n i n i ndustri al
environ ments.
Electronic components m ounted i nside a rotati ng electrical machine a n d which are essential
for its operation (for ex a m ple rotati ng excitatio n devices) a re part of the machi ne.
Requirements which apply to the final drive system and its components, for exam ple power
and control electronic equipm ent, coupled machin es, monitori n g devices, etc. wheth er
m o u nted i nside or o utside the machine, are outside the scope of this sta ndard.
The requi re m e nts of this claus e apply to machin es that are su pplied di rectly to the end-user.
NOTE Machines that :no intondod for incorporation u components in an apparatus, where the enclosure
assembly will affect the E MC emissions, are covered by the EMC standard that relates to the final product.
and
I m m u n ity
'
M achines not lncorporatin g electronic circuits
1 3. 2 . 1
Machi nes without el ectronic ci rcuits are not sensitive to electro m agnetic e missions under
normal service conditions and, therefore, no i m m U n ity tests are requi red.
M achines incorporating electronic circuits
1 3.2.2
As electronic circuits which are incorporated i n machi nes generally utilize com po nents that
are passive (for exam ple diodes, resistors, varistors, capacitors, surge su ppressors,
i nductors), i m m u nity tests are not requi red.
1 3 .3
Em ission
1 3.3.1
Radiated and conducted em issions shall com ply with the requirements of C I S P R 1 1 , Class 8,
Group 1 , see Table 8 . 1 .
1 3.3.2
Radiated and conducted (if applicable) em 1ss1ons shall com ply with the requi rem ents of
CI SPR 1 1 , Class A, Group 1 , see Table 8.2.
1 3.4
I m m u n ity tests
60
E mission tests
Type tests shall be carried o ut in accorda nce with C I SPR 1 1 , CISPR 1 4 a nd C I SPR 1 6 as
appl icable .
. 1 3.5.1
Machi nes without brushes shall com ply with the em ission l i m its of 1 3 . 3. 1 .
NOTE The emission from squirrel cage induction motors are always so low that testing is not needed.
1 3.5.2
Machi nes with brushes, when tested at no-load, shall com ply with the e m ission l i m its of
1 3.3.2.
NOTE 1 The no-load measurement Is justified by the negligable influence of load on the emission.
NOTE 2 There a re no conducted emissions from d.c. machines as they are not directly connected to the a.c.
s upply .
NOT!! 3
Tho omission from aarthlng brushas a r 11 always so low that tGsting i s not nGGdlld .
1 4 Safety
Rotati ng m achines in accord a n ce with this stan dard shall com ply with the requi rem ents of
I EC 60204-1 or I EC 60204- 1 1 or, i n the case of rotati n g mach i n es i ncorporated in household
a n d similar electrical a ppliances, I EC 60335- 1 , as appropriate unless otherwise specified i n
this sta ndard, a n d b e desig ned a n d co nstructed a s far as possible i n accordance with
i nternationally a ccepted best design practice, appropriate to the application.
NOTE lt is the responsibility of the manufacturer or assembler of equipment incorporating electrical machines as
components to ensure that the overall equipment is safe.
This may involve consideration of relevant product standards such as:
IEC 60079: Electrical apparatu$ for explosive ga$ atmospheres,
and other parts of IEC 60034 including:
IEC 60034-S, IEC 60034-6, 1EC 60034-7, 1EC 60034-S, IEC 60034-1 1 and IEC 60034 -12.
In addition , it may be necessary to consider limitation of the surface temperature and similar characteristics: see
for example IEC 60335-1 , Clause 1 1 : Heating.
61
(informative)
G u i d a n ce fo r the a p p l i cation of d uty type S 1 0 a n d for
establishing the val ue of relative the rmal l ife expecta ncy TL
A. 1 The load of the machine at any m oment is equivalent to duty type S 1 correspo nding
to 4 . 2 . 1 . However, the l oad cycle may com prise loads oth er than the rated load based on duty
type S 1 . A load cycle com prising fou r discrete constant load/speed combi nations is shown i n
Fi gure 1 0.
Depending on the value and duration of the different loads within one cycle, the relative
life expectancy of the machine based on the thermal ageing of the i nsulati on system can be
calculated by the foll owi ng equati on:
A.2
!19;
1
= :LM; x 2 k
n
TL
i=1
where
TL
is the relative thermal l ife expectancy related to the thermal life expectancy i n case of
duty type S1 with rated o utput;
Il8;
is the difference between the tem perature rise of the wi n d i n g at each of the various
loads withi n one cycle and the tem perature rise based u pon d uty type S 1 with
reference load;
Llt;
is the i nc rease i n tem perature rise in K, whi ch leads to a shorte n i ng of the thermal life
expectancy of the i nsul ation system by 50 %;
A.3 The quantity TL is an i ntegral part of the u n a m bi guous identification of the class of
rati ng.
The value of the qua ntity TL can be determi ned only when, i n a dditio n to i nformation
concerning the load cycl e according to Figure 1 0, the value k for the insulation system is
known . This value k h as to be determined by ex perim ents in conformity with I EC 60034- 1 8 for
the whole tem perature ra nge with i n which the load cycle takes place according to Figure 1 0.
A.4
A.5 TL can be stated sensi bly as a relative value only. This value can be used by
approx i m ation to assess the real change i n the mach i n e ther m al life expectancy as com pared
to duty type S1 with rated output, because it may be assumed that in considerati on of the
varyi ng l oads existi n g within a cycle the rem aining i nfl uences over the lifeti m e of the machine
(e. g . diel ectric stress, environm ental i nfluences) are approxi mately the same as in the case of
duty type S1 with rated output.
A.6 The m a n ufacturer of the machine is res ponsi ble for the correct com pilation of the
various parameters for determining the value of TL.
62
(informative)
Electromag netic com pati b i l ity ( E M C ) l i m its
Radiated emission
Conducted emission
11 , , , liloiiiiiiY torminillli
on
NOTE 1
Frequency range
Limits
30 M Hz to 230 MHz
0,50 MHz to 5 M Hz
5 MHz to 30 MHz
Radiated emission
Conducted emission
on a .c. supply terminals
Frequency range
Limits
0,50 MHz to 30 M Hz
NOTE 1 May be measured at 1 0 m distance using the limits increased by 1 0 dB or measured at 3 m distance
using the limits increased by 20 dB.
NOTE 2 Emission limits are from CISPR 1 1 , Class A, Group 1 .
63