8277e200 g004

Young & Franklin Inc.
FIELD SERVICE MANUAL
IGV ACTUATOR ARRANGEMENT
MODEL
8277E200-G004

Specialty Hydraulic Controls
942 Old Liverpool Rd., Liverpool, NY 13088
Phone: 315-457-3110 Fax: 315-457-9204

ITEM NO.: 8277E200-G004
ITEM
COMPONENT PART
DESCRIPTION
QTY PER
8277D100-G004
ACTUATOR ASSY OUTLINE
247B7415-G003
LINK
8277B028-P003
SPACER .411 THK
8277B029-P005
PIN 1.874DIA X 5.05L
N900P187
RETAINING RING
8277A123-P001
LOCKING STRIP
N173P2920
SCREW,SET 1/2-13 X 1-1/4
9200A124-P001
NAMEPLATE
N536P404
SCREW,DRIVE #4 X 1/4 S.S.
10
215A4665-P002
SPACER
11
8277B029-P002
PIN 1.874DIA X 5.56L
12
N173P3328
SETSCREW, SOCKET HEADLESS
14
2109-20-20
FLANGE ADAPTER, MAIN MFG P/N
18
N170P27028
SCREW, SCKT HD
19
N405P139
WASHER, LOCK 7/16
23
9200A140-P222
O-RING
25
8277A030-P001
NAMEPLATE MFR FOR GE
26
T8277E500-G001
TUBING KIT
27
8577A062-P005
ELBOW
28
8577A062-P006
ELBOW
29
SP3-08
SHPNG PLATE, 1/2 IN FLG, CLINTON P/N
30
SP3-12
SHPNG PLATE, 3/4 IN FLG, CLINTON P/N
31
8277A072-P001
GASKET, SHIPPING
32
8277A072-P002
GASKET, SHIPPING
33
8277A072-P003
GASKET, SHIPPING
34
N14P23008
SCREW, 5/16-18 X 1/2 IN GR8 HHCS
35
N14P25010
BOLT,HEX HD 3/8-16 X 5/8 G8

ITEM
COMPONENT PART
DESCRIPTION
QTY PER
8277C039-P001
SERVO GUARD
8277B023-G001
BASE ASSY
8277E002-P001
CYLINDER, HYD 7.0B 3.0R
N170P42040
SCREW, CAP, SOC-HD
8277B017-P001
BLOCK, MOUNTING (MULT 8)
8277B073-P001
VALVE, SERVO
T8277E500-G001
TUBING KIT
9200A034-P002
BEARING, SPHER
10
8277E035-P001
VALVE BLOCK (RUN IN EVEN NOS.)
12
9200A140-P117
O-RING .093X.812X1.00
13
8277D041-G001
HYDRAULIC TRIP VALVE ASSY
14
N14P21028
1/4-20 X 1-3/4 HHCS GR 8
15
9200A047-P002
CAP SCREW, HEX SCKT HD
16
N14P23052
BOLT, HEX HEAD
17
N14P25068
SCREW, HEX CAP, 3/8-16 UNC X 4-1/4
18
N509P2520
PIN,ROLL 1/4 X 1-1/4
19
9200A140-P119
O-RING
20
N646P21020
1/4-20 X 1-1/4 ALLOY STEEL CS
21
9200A010-P001
FILTER
22
N14P23064
5/16-18 X 4 HHCS GR 8 Z/P
23
8277B037-P001
GUIDE ROD
24
286A6356-P054
NAMEPLATE,LAMINATED 96TV-2
25
9200A140-P114
O-RING
26
FSHF3800007A
SCREEN, SAFETY LEE CO.
27
9800C058-P003
TRANSDUCER, LINEAR
28
N405P42
WASHER, LOCK, STEEL SPRING 5/16

IN
29
8277B014-P001
BLOCK, SUPPORT (MULT 8)

30
8277B038-P001
GUIDE BLOCK (MULT 4)
31
8277E033-P001
CLEVIS
32
N509P1318
PIN, SPRING DOWEL 1/8 IN X 1-1/8 IN
34
N509P1924
PIN,ROLL 3/16 X 1-1/2
35
N402P9
WASHER,PLAIN-NARROW #10 (.190)
39
N14P29088
BOLT, 1/2-13 X 5-1/2
40
N14P23032
BOLT,HEX HD 5/16-18 X 2
43
N405P45
WASHER,LOCK 1/2 IN
44
SS-810-2-8ST
ELBOW 90DEG SWAGELOK
45
N405P43

IN
48
N14P21008
BOLT,HEX HD 1/4-20 X 1/2 G8
11
49
N405P41

IN
17
50
8277A025-P003
STOP, ACTUATOR
51
286A6356-P053
NAMEPLATE,LAMINATED 96TV-1
52
N14P21024
HEX HD CAP SCR
54
N170P21016
SCREW,CAP SCKT HD 1/4-20 X 1
55
N405P136
WASHER, LOCK HI-COLLAR 1/4
58
N405P81
WASHER, LOCK
59
N210P16
NUT,MACHINE SCREW,HEX #10-32
61
8277A024-P009
ORIFICE
62
8277C008-P001
GUARD, LVDT LOWER
63
8277C009-P001
GUARD, LVDT UPPER
66
94115A619
SCREW, SET MCMASTER-CARR
68
356A1796-P200
NAMEPLATE, LAM 90TV-1
70
8277D059-P001
GUARD, INSTALLATION
1001
158A7228-P001
ADHESIVE

1.0
Hydraulic Cylinder Seal Removal

NOTE:
Reference Figure 1 for removal.
1.1
Remove the support block screws (40) and lock washers (28) from the
support block (29). Remove the block from the hydraulic cylinder (3).
1.2
Remove the guide arm assembly screws (16) and lock washers (28) from
the guide arm (30). Remove the guide arm from the clevis (31).
1.3
Remove the LVDT cover screws (48) and lock washers (49). Remove the
cover (63).
1.4
Disconnect the two LVDTs from their mounting block (5) by loosening the
lock nuts (59) and removing the screws (15). Carefully lower the LVDTs
out of the way.
1.5
Remove the set screw (66) from the clevis (31). Unscrew the clevis from
the hydraulic cylinder piston.
1.6
Remove the hydraulic cylinder piston seals per the hydraulic cylinder
maintenance instructions.

2.0
Hydraulic Cylinder Seal Installation

NOTE:
Reference Figure 1 for installation.
2.1
Install the new hydraulic cylinder piston seals per the hydraulic cylinder
maintenance instructions.
2.2
Thread the clevis (31) onto the hydraulic cylinder piston until maximum
thread engagement is achieved. Position the clevis so that the guide arm
assembly (30) and the support block (29) mounting holes are in line with
each other.
2.3
Install the guide arm assembly (30) onto the clevis (31) using screws (16)
with new lock washers (28) and tighten.
2.4
Install the support block (29) onto the hydraulic cylinder (3) using screws
(40) with new lock washers (28) and tighten.
CAUTION:
Use care when installing the LVDT rod mounting screws. Ensure
that the rods are straight before tightening the lock nuts. The rods
must be straight or the LVDTs will not work properly.
2.5
Raise the two LVDT rods to the mounting block, thread the mounting
screws into the block until the head of the screw is just touching the
bearing in the rod. Tighten the lock nut. Visually inspect the rods for
straightness. Adjust as necessary by lengthening or shortening the
mounting screws.
2.6
Check the calibration of the two LVDTs and re-calibrate as necessary

using the LVDT maintenance instructions (sections 9.0 - 12.0).
2.7
Install the set screw (66) into the clevis and tighten.
2.8
Install the LVDT cover (63) using screws (48) with new lock washers (49)
and tighten.

Hydraulic Cylinder Removal / Installation

Figure 1

3.0
Servo-Valve Removal
NOTE:
4.0
Reference Figure 2 for removal and installation.
3.1
Remove the servo-valve cover screws (48) and lock washers (49).
Remove the cover (1).
3.2
Remove the electrical connector from the servo valve.
3.3
Remove the servo-valve mounting screws and remove the servo-valve.
Servo-Valve Installation
4.1
Place the new servo-valve (6) onto the actuator, install the mounting
screws and tighten. Install the electrical connector.
4.2
Install the servo-valve cover (1) using screws (48) with new lock washers
(49) and tighten.

Servo-Valve Removal / Installation

Figure 2

5.0
6.0
Safety Screen Removal

NOTE:
Reference Figure 2 and Figure 3 for removal.
CAUTION:
Special care shall be taken to ensure that no contamination is

introduced into the valves hydraulic circuit during the performance
of this procedure.
5.1
Remove the servo-valve cover screws (48) and lock washers (49).
Remove the cover (1)
5.2
Remove the electrical connector from the servo valve, Remove the servovalve mounting screws and remove the servo valve (6)
5.3
Remove the trip valve assembly mounting screws (17) and lock washers
(45). Remove the trip valve assembly (13).
5.2
Remove the two safety screens (26), three o-rings (25), and discard.
Safety Screen Installation

NOTE:
Reference Figure 2 and Figure 3 for installation.
CAUTION:

introduced into the valves hydraulic circuit during the performance
of this procedure.
6.1
Install two new safety screens (26) and three o-rings (25).
6.2
Install the trip valve assembly (13) onto the actuator. Install the mounting
screws (17) with new lock washers (45) and tighten.
6.3
Place the servo-valve onto the trip valve assembly, install the mounting
screws and tighten. Install the electrical connector.
6.4
Install the servo-valve cover (1) using screws (48) with new lock washers
(49) and tighten.

Safety Screen Removal / Installation

Figure 3

7.0
Trip Relay Seal Removal

NOTE:
Reference Figure 4 for removal.
CAUTION:

introduced into the valves hydraulic circuit during removal /
installation.
7.1
Remove the spring retainer screws (18), lock washers (20), retainer (3)
and o-ring (12) from the trip relay valve assembly (13). Remove the
spring (8) and spring seat (7).
7.2
Remove the trip cap screws (6), lock washers (20) and trip cap (2) from
the trip relay valve assembly. Remove the o-ring (12).
7.3
Remove the piston (4) from the valve housing. Remove the piston rings
(17).
7.4
Remove the screws from the sleeve (5) and remove the sleeve from the
valve housing. Remove the o-rings (21) and back up rings (16) and
discard.

8.0
Trip Relay Seal Installation

NOTE:
Reference Figure 4 for installation.
CAUTION:

introduced into the valves hydraulic circuit during removal /
installation.
8.1
Install the new o-rings (21) and back up rings (16) onto the sleeve (5).
Install the sleeve into the valve housing. Install the screws (10). Tighten
the screws.
8.2
Install new piston rings (17) onto the piston (4). Install the piston into the
sleeve in the valve housing.
8.3
Install a new o-ring (12) into the trip cap (2). Place the cap (2) onto the
housing and secure with screws (6) and new lock washers (20). Tighten
the screws.
8.4
Install the spring seat (7) and spring (8) into the valve housing. Install a
new o-ring (12) into the spring retainer (3). Place the retainer onto the
valve housing. Install the bolts (18), with new lock washers (20), and
tighten.

Trip Relay Seal Removal / Installation

Figure 4

9.0
LVDT Removal
Note: Reference Figures 1, 5, and 6.
10.0
9.1
Remove LVDT upper guard screws (48) and lock washers (49). Remove
LVDT upper guard (63).
9.2
Remove LVDT lower guard screws (48) and lock washers (49). Remove
LVDT lower guard (62).
9.3
Loosen LVDT jam nuts (59). Remove LVDT core-rod mounting screw
(15).
9.4
Remove rod end (35) from LVDT core-rod (27)
9.5
Remove LVDT mounting bolts (52) and lock washers (49). Remove LVDT
(27) from actuator.
LVDT Replacement
11.0
10.1
Place new LVDT (27) onto actuator. Install LVDT mounting bolts (52) and
lock washers (49).
10.2
Thread rod end (35) and LVDT jam nuts (59) onto LVDT core-rod (27).
10.3
Attach LVDT jam nuts (59), washers (35), and rod end (35) onto the
core-rod mounting screw (15).
10.4
Attach the core-rod mounting screw (15) to the LVDT mounting block (5).
Adjust the core-rod mounting screw so that the LVDT core rod is centered
in the LVDT bore. Tighten LVDT jam nuts (59).
LVDT Adjustment
11.1
Connect 0-10V, 3000 Hz, AC power supply, to the LVDT input (see Figure
7).
11.2
Connect 0-10V AC Digital Voltmeter to LVDT output (see Figure 7).

12.0
11.3
Connect 10 MV Resistor in parallel with the LVDT output (see Figure 7).
11.4
Set power supply to 7.00 Vrms.
11.5
Fully extend the actuator.
11.6
Position the LVDT core rods (27) by adjusting the rod end bearing (35)
and core rod thread engagement to attain .71.01 Vrms output.
11.7
Retract the actuator against the mechanical stop, while verifying that both
LVDT rods remain centered in the LVDT bores and do not bind
throughout their entire stroke. The difference in output voltage between
both LVDT's shall not exceed .10 Vrms at the fully retracted position.
Replace LVDT Guards

12.1
Position the LVDT lower guard (62). Install LVDT lower guard screws
(48) and lock washers (49).
12.2
Postion LVDT upper guard (63). Install LVDT upper guard screws (48)
and lock washers (49).

LVDT Removal/Replacement
Figure 5

LVDT Removal/Replacement
Figure 6

LVDT Connection Diagram

Figure 7

13.0
Periodic Maintenance
NOTE:
Reference Figure 8 for grease points.
NOTE:
It is recommended that this maintenance be performed every

twelve months using bearing grease. If the actuator is installed in
a harsh environment or is subjected to higher than normal usage,
this maintenance should be performed every six months.
13.1
Remove the LVDT cover (63).
13.2
Apply grease to the rod end bearings through the grease fitting.
13.3
Apply grease to the rod end bearings of the link through the grease fitting.
13.4
Reinstall the LVDT cover (63) using the original screws with new lock
washers.

Maintenance Grease Points

Figure 8


















8277e200 g004

Uploaded by

Copyright:

Available Formats

8277e200 g004

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

8277e200 g004

Uploaded by

Copyright:

Available Formats

Young & Franklin Inc.

FIELD SERVICE MANUAL

IGV ACTUATOR ARRANGEMENT

Young & Franklin Inc.

Young & Franklin Inc.

ACTUATOR ASSY OUTLINE

SPACER .411 THK

PIN 1.874DIA X 5.05L

SCREW,SET 1/2-13 X 1-1/4

SCREW,DRIVE #4 X 1/4 S.S.

PIN 1.874DIA X 5.56L

SETSCREW, SOCKET HEADLESS

FLANGE ADAPTER, MAIN MFG P/N

WASHER, LOCK 7/16

NAMEPLATE MFR FOR GE

SHPNG PLATE, 1/2 IN FLG, CLINTON P/N

SHPNG PLATE, 3/4 IN FLG, CLINTON P/N

SCREW, 5/16-18 X 1/2 IN GR8 HHCS

BOLT,HEX HD 3/8-16 X 5/8 G8

Young & Franklin Inc.

CYLINDER, HYD 7.0B 3.0R

SCREW, CAP, SOC-HD

BLOCK, MOUNTING (MULT 8)

VALVE BLOCK (RUN IN EVEN NOS.)

HYDRAULIC TRIP VALVE ASSY

1/4-20 X 1-3/4 HHCS GR 8

CAP SCREW, HEX SCKT HD

BOLT, HEX HEAD

SCREW, HEX CAP, 3/8-16 UNC X 4-1/4

PIN,ROLL 1/4 X 1-1/4

1/4-20 X 1-1/4 ALLOY STEEL CS

5/16-18 X 4 HHCS GR 8 Z/P

SCREEN, SAFETY LEE CO.

WASHER, LOCK, STEEL SPRING 5/16

BLOCK, SUPPORT (MULT 8)

Young & Franklin Inc.

GUIDE BLOCK (MULT 4)

PIN, SPRING DOWEL 1/8 IN X 1-1/8 IN

PIN,ROLL 3/16 X 1-1/2

WASHER,PLAIN-NARROW #10 (.190)

BOLT, 1/2-13 X 5-1/2

ELBOW 90DEG SWAGELOK

WASHER, LOCK, STEEL SPRING 3/8

BOLT,HEX HD 1/4-20 X 1/2 G8

WASHER, LOCK, STEEL SPRING 1/4

HEX HD CAP SCR

SCREW,CAP SCKT HD 1/4-20 X 1

WASHER, LOCK HI-COLLAR 1/4

NUT,MACHINE SCREW,HEX #10-32

GUARD, LVDT LOWER

GUARD, LVDT UPPER

SCREW, SET MCMASTER-CARR

NAMEPLATE, LAM 90TV-1

Young & Franklin Inc.

Hydraulic Cylinder Seal Removal

Reference Figure 1 for removal.

Young & Franklin Inc.

Hydraulic Cylinder Seal Installation