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Gas Turbine Combustion
Gas Turbine Combustion
H I G H L I G H T S G R A P H I C A L A B S T R A C T
• An integrated system model was An integrated model for power generation from biomass gasification-gas turbine combustion system.
established based on ASPEN PLUS.
• The flow of the integrated model for
power generation from biomass
gasification-gas turbine combustion
was described.
• A higher temperature is conducive to
a higher syngas composition.
• The simulated data are consistent
with the experimental values.
• The model can simulate the integrated
system and obtain the main parame-
ters of gas turbine.
a r t i c l e i n f o a b s t r a c t
Article history: ASPEN PLUS is an important tool for process design. But in the biomass gasification-gas turbine combustion
Received 20 December 2017 field, ASPEN PLUS has not been extensively studied. In this paper, the operation unit in the biomass
Received in revised form 12 February 2018 gasification-gas turbine combustion power generation system was introduced. Based on ASPEN PLUS, an in-
Accepted 13 February 2018
tegrated system model for power generation by biomass gasification-gas turbine combustion was devel-
Available online xxxx
oped. The model consists of biomass gasification and gas-cleaning system, gas turbine combustion
Keywords:
system, and power generation system. The main aim of this research was to develop an integrated power
Biomass gasification generation system model, to predict the gasifier performance and power generation under various operat-
Gas turbine combustion ing conditions. Parameters such as temperature, equivalence ratio (ER), and catalyst affected the syngas
Power generation composition and heating value. The results show that the simulated data are consistent with the experi-
ASPEN PLUS mental data. Considering M701F gas turbine as the research object, the process of integrated power gener-
Model ation system was described. The simulation of biomass gasification-gas turbine combustion integrated
power generation system can simulate the integrated system and obtain the main parameters of gas tur-
bine. The system model based on ASPEN PLUS can be used to predict power generation capacity from bio-
mass gasification-gas turbine combustion system.
© 2018 Elsevier B.V. All rights reserved.
⁎ Corresponding authors.
E-mail address: lanwj2003@126.com (W. Lan).
https://doi.org/10.1016/j.scitotenv.2018.02.159
0048-9697/© 2018 Elsevier B.V. All rights reserved.
W. Lan et al. / Science of the Total Environment 628–629 (2018) 1278–1286 1279
1. Introduction bed gasifier by considering the hydrodynamic and reaction kinetics si-
multaneously. They used four ASPEN PLUS reactor models and external
Biomass energy has attracted more and more attention in the past FORTRAN subroutines for hydrodynamics and kinetics to simulate the
decades (Chen et al., 2017). It can be preferable choice for the replace- gasification process. Im-orb et al. (2016) developed a model for a bio-
ment of conventional fossil fuels in the near future. Gasification is a ther- mass gasification combined with a Fischer Tropsch process using
mochemical process which converts carbonaceous materials into Aspen plus to perform a techno-economic analysis of the integrated
syngas (Laxmi et al., 2017). This is achieved by reacting the material at process with rice straw feedstock for green fuel They modeled oxygen
high temperature in an environment with oxygen and/or steam. Due supported gasification at 1000 °C, water gas shift at 150 °C to adjust
to the low-oxidation conditions, gasification can be seen as a more envi- H2/CO ratio to 2.37, and a slurry phase FT reactor at 220 °C and 20 bar.
ronmentally friendly way of using biomass, as the pollutant emissions Chen et al. (2007) established a model of biomass gasification based
are lower (Jennifer et al., 2016). ASPEN PLUS is a problem-oriented on Gibbs free energy minimization. The authors performed a sensitivity
input program used to facilitate the calculation of physical, chemical, analysis with ER and bed temperature, the results indicate that the gas
and biological processes. It can be used to describe processes involving composition was mostly affected by the bed temperature. The syngas
solids in addition to vapor and liquid streams (Puig et al., 2010). It is heating value and gasification efficiency were mostly affected by the
an important tool for process design. It is used to simulate coal conver- ER. The effects of air temperature on gas composition and gasification
sion such as in the methanol synthesis process (Kundsen et al., 1982; efficiency were also evaluated. They also found that the simulation
Schwint, 1985), indirect coal liquefaction processes (Barker, 1983), inte- values are consistent with the experimental data. Zhang et al. (2007)
grated coal gasification combined cycle (IGCC) power plants (Phillips carried out the simulation calculation of char gasification of biomass py-
et al., 1986), and atmospheric fluidized-bed combustor processes rolysis products and the direct gasification of raw materials using ASPEN
(Douglas and Young, 1990). PLUS. The model was composed of RYIELD and RGIBBS units, and the gas
Researchers have developed models by using ASPEN PLUS to avoid phase reaction was assumed to be in the equilibrium state. The results
complex processes and to develop the simplest possible model that show that the best working condition of the entrained flow gasification
can incorporate the main gasification reactions. In the field of biomass was the final pyrolys is temperature of 300 °C and O/C ratio between 0.9
gasification, many researchers modeled the process of gasification by and 1.1. The gasification temperature and conversion rate of carbon in-
using ASPEN PLUS. For instance, Beheshti et al. (2015) developed a creased with increasing O/C molar ratio. For the semi-char at 300 °C, the
model to simulate air-steam gasification of biomass in a bubbling air temperature was preheated to 550 °C. The gasification temperature
fluidised bed for hydrogen and syngas production. Mathieu and reached up to 1056 °C, and the carbon conversion rate was close to
Dubuisson (2002) modeled wood gasification in a fluidized bed using 100%.
ASPEN PLUS. The model was based on the minimization of Gibbs free Other researchers also modeled the gasification of coal and biomass
energy, the flow of model was also described. The gasification processes using ASPEN PLUS. For example, Yan and Rudolph (2000) developed a
were uncoupled to pyrolysis, combustion, Boudouard reaction, and gas- model for a compartmented fluidized-bed coal gasifier process. Sudiro
ification. The authors performed sensitivity analyses with respect to dif- et al. (2009) modeled the gasification process to obtain synthetic natu-
ferent parameters such as the oxygen factor, air temperature, oxygen ral gas from petcoke. Paviet et al. (2009) described a very simple two-
content in air, operating pressure, and steam injection. Doherty and step model of chemical equilibrium in a wood biomass gasification pro-
Reynolds (2013) developed a model in Aspen Plus for a fast internally cess. Robinson and Luyben (2008) developed an approximate gasifier
circulating fluidized bed (FICFB) gasifier. Begum et al. (2013) developed model, this model can be used for dynamic analysis using ASPEN Dy-
an Aspen Plus model for an integrated fixed bed gasifier and predicted namics. They used a high-molecular-weight hydrocarbon present in
the steady-state performance of the model for different biomass feed- the ASPEN library as a pseudo fuel, and the proposed approximate
stocks. Mansaray et al. (2002a, 2002b, 2002c) used ASPEN PLUS to sim- model captured the essential macroscale thermal, flow, composition,
ulate a dual-distributor-type fluidized-bed rice husk gasifier. The model and pressure dynamics. Doherty et al. (2008) and Doherty et al.
was based on the homogeneous equilibrium theory, material and en- (2009) developed a model for a circulating fluidized bed and studied
ergy balances, and the two-phase theory of gas-solid fluidized beds. the effect of diverse operating parameters including the ER, tempera-
The three equilibrium reactions (water-gas shift, methanation, and ox- ture, level of air preheating, biomass moisture, and steam injection on
idation) were used in the model. The model was kinetic-free and capa- the product gas composition, gas heating value, and cold gas efficiency.
ble of predicting the reactor temperature and composition, higher Van der Meijden et al. (2009) also used ASPEN PLUS as a modeling tool
heating value, and production rate of the produced gas. The fluidized to quantify the differences in overall process efficiency for producing
bed was operated on wheat straw at various equivalence ratios (ERs), synthetic natural gas in three different gasifiers (entrained-flow,
fluidization velocities, and bed heights. Both the predicted and experi- allothermal, and circulating fluidized-bed gasifiers).
mental bed temperatures increased linearly with the increase in ER. However, in the biomass gasification-gas turbine combustion field,
Sensitivity of the kinetic-free homogeneous equilibrium model devel- ASPEN PLUS has been less extensively studied. The main aim of this re-
oped for the fluidized bed gasification of cereal straw was tested search was to develop an integrated power generation system model of
under a wide range of parameters, including ER, bed height, fluidization a CFB biomass gasifier, and to predict the gasifier performance and
velocity, solid circulation coefficient, nitrogen–oxygen ratio, and fuel power generation capacity under various operating conditions. Firstly,
distribution function. The results show that the bed temperature was an integrated system model was developed in order to avoid complex
sensitive to changes in all these parameters. Mitta et al. (2006) modeled processes. Secondly, the details of how operating conditions (such as
a fluidized-bed type gasification plant with air and steam using ASPEN temperature, ER and catalyst) effect on gasifier performance were eval-
PLUS, validated the results using a gasification pilot plant located at uated. Thirdly in order to simulate the integrated system and obtain the
the Chemical Engineering Department of Technical University of Catalo- main parameters of gas turbine, M701F gas turbine was taken as the re-
nia (UPC). Their gasification model was divided into three different search object, the process of integrated power generation system was
stages: drying, devolatilization-pyrolysis, and gasification–combustion. described.
Sreejith et al. (2013) developed an equilibrium model based on Gibbs
free energy minimization for steam gasification of biomass using the 2. Model of biomass gasificatio-gas cleaning system
Aspen Plus process simulator. They assumed that carbon is fully con-
verted to product gases and no tar content is present in the gaseous It is necessary to prepare various basic data according to the require-
product. Nikoo and Mahinpey (2008) developed a model capable of ments of software input conditions when ASPEN PLUS is used. The em-
predicting the steady-state performance of an atmospheric fluidized- pirical method is very important to build a successful simulation
1280 W. Lan et al. / Science of the Total Environment 628–629 (2018) 1278–1286
Table 1
Reactor model (Ma, 2008).
RGIBBS Equilibrium reactor Calculate based on the minimum free energy of GIBBS due to the limitation of atomic equilibrium Pressure, temperature
RYIELD Yield reactor Calculation the chemical reactor of the distribution ratio of known reaction products and unknown reaction kinetics model Pressure, temperature
process. If a suitable gasification reaction model of biomass gasification conventional solid elements, i.e., the product of gasification was the
process is established, the effects of different factors such as the gas simplest form of each element such as O2, H2, S, C, N2, and ASH. Pyrolys
yield, gas composition, and heating value on biomass gasification can heat (QDCOMP) was supplied as a part of the heat generated by the gas-
be simulated and analyzed. ification module. The parameters needed for DECOMP pyrolysis module
was to set the pyrolysis temperature to calculate the equilibrium.
2.1. Assumption of biomass gasification system model GASIFIER module simulated the biomass gasifier as well as its internal
process. SSPLIT module after the GASIFIER module simulated the sepa-
In this paper, biomass gasification was performed in a fluidized gas- ration of gas and solid.
ifier. The reaction was close to balance at high temperatures. The Gibbs The energy flow in this process was as follows: Some of the heat gen-
free energy minimization principle was applied to the gasification reac- erated by the carbon combustion was the heat loss of the entire system,
tion. A biomass gasification model was established under certain as- and some flowed to the pyrolysis reactor. The remaining heat was sup-
sumptions as follows (Wang et al., 2004): plied to the gasification reaction to generate gas. In this study, the heat
① The gasifier is in a stable state, all the parameters do not change loss of the system was about 2% of the low heating value of biomass. In
with time. the pyrolysis module, the carbon conversion ratio was 99% in the gas-
② The material and agent were mixed completely and momentarily ifier using Fortran language.
in the furnace.
③ The H, O, N, and S in the biomass were all converted into gas- 2.3. Model description
phase products, while the C did not change completely with the
conditions. The simulation of biomass gasification - gas cleaning process was di-
④ There is no pressure decrease in the gasifier. vided into two parts: Biomass gasification and gas cleaning. The gasifi-
⑤ The ash in biomass is inert and is not involved in the gasification cation process was carried out as follow: The raw material BIOMASS
process. was put into the DECOMP module after preheating to 300 °C to calculate
⑥ The temperature of biomass particles is uniform and without the elemental yield. In this module, the biomass was decomposed into
gradient. routine solid elements, i.e., the gasification product was the simplest
⑦ All the reactions are fast and reach to balance. form of each element such as O2, H2, S, C, N2, and ash. The product
DECPROD entered the GASIFY reactor to calculate the gasification prod-
2.2. Biomass gasification system -gas cleaning system uct according to the kinetic parameters, the product is raw gas with high
temperature GAS1.
To develop a biomass gasification system-gas cleaning system, The gas cleaning process was carried out as follows: The raw gas
RYIELD and RGIBBS reactor modules were selected. The inputs of the GAS1 was separated in the cyclone SPLIT(SSPLIT model) after coming
gasification reactor module are shown in Table 1. out of the gasifier. The separated gas GAS2 was transferred to the con-
The material flow in the process was as follows: Biomass gasification denser COOLING (HEATER model), achieving cooling and heat transfer.
gas components such as CO, H2, CO2, CH4, N2, H2O, and O2 were The products mixed with gas and tar (GLPROD) were passed through
defined as the routine components. BIOMASS and ASH were the non- the gas–liquid separator SEP module, producing clean gas GAS3. Then,
conventional components. DECOMP module was simulated by yield re- the clean gas GAS3 was transferred to the gas turbine combustor. Bio-
actor RYIELD. In this module, the biomass was decomposed into some mass gasification and gas cleaning process are shown in Fig. 1.
BURN TURBINE
GAS3
FUEL GEN
SPLIT
AIR3-3
COMP
AIR3-1
AIR2 AIR3
EXHEATER
AIR3-2
2.4. Physical property method carried out at a high temperature (1000 K) and atmospheric pressure.
Therefore, it is reasonable to use the RKS-BM equation.
The nonconventional solid component is a substance characterized
by an empirical coefficient known as the component property. It is 3. Model of gas turbine combustion system
mixed with diverse solids. ASPEN PLUS can automatically handle such
substances and simplifies when they are not involved in the calculation 3.1. Gas turbine combustion system module
of chemical equilibrium and phase equilibrium (Wu et al., 2003). In this
study, ASPEN PLUS was used to classify the components, process types, Higher quality gas is required for a gas turbine (H2S ≤ 200 mg/m3, tar
and reaction conditions to select the physical methods by providing the and impurity b100 mg/m3) (Wu et al., 2003). For the integrated power
relevant information. The application of BK10, RK-SOAVE, and PR-BM of system, COMPR module was used to simulate the compressor. TURBINE
this model did not significantly affect the final result, because it is a gen- module was used to simulate the turbine. BURN module was used to
eral estimation method suitable for various temperature and pressure simulate the combustion chamber. A reactor module (RGIBBS) simula-
conditions. The physical properties of RKS-BM were selected based on tion chamber was built based on ASPEN PLUS. Because the gas turbine
the RK-Soave equation. This method is not only suitable for the mixture system is also one of the major factors affecting the integrated system,
of nonpolar and weak polar components such as (hydrocarbons, CO2, the gas turbine power generation system should be simulated.
and H2), but also suitable for biomass processing. Correct calculation re-
sults can be obtained even when the RKS-BM method is used in all the 3.2. Process description
temperature and pressure ranges, it can also be used to simulate hydro-
carbon refining and processing under high temperature and high pres- M701F gas turbine was selected as the research object based on
sure conditions. In this paper, the biomass gasification process was ASPEN PLUS. The process was carried out as follows: The air AIR2 was
Fig. 3. Flow chart of the integrated model for power generation from biomass gasification-gas turbine combustion system.
1282 W. Lan et al. / Science of the Total Environment 628–629 (2018) 1278–1286
Table 2
Biomass gasification simulation parameter settings.
Environment 20 °C
temperature
Heat exchanger Inlet temperature of water: 20 °C
Inlet parameters Biomass flow: 1 kg/h; CaO/Biomass (w/w) = 0–30%
Gasifying agent Pressure: Constant pressure; temperature: 20 °C
Condenser Inlet temperature: 650–900 °C; outlet temperature:150
°C
Heat loss 2LHV% (Gao et al., 2008)
Gasification reactor Pressure: constant pressure; temperature: 650–900 °C
Carbon conversion rate 98%
Ash Heat capacity 1.2 kJ/(kg·K)
Fig. 5. Effect of gasification temperature on syngas composition at ER = 0.20.
W. Lan et al. / Science of the Total Environment 628–629 (2018) 1278–1286 1283
module).The air was defined as AIR3. The compressor exhaust was di- conditions are shown in Table 2. The effects of operating conditions on
vided into two parts by assuming that all the cooling air was removed biomass gasification performance were evaluated.
from the compressor outlet: About 83% of the air AIR3–1 was mixed
with clean gas GAS3 and burned in the combustion chamber, then pro- 5.1.1. Effect of gasification temperature
duced gas FUEL. About 17% of the air AIR3–2 was extracted from the The model was validated against the experiments of Lan (2013) con-
compressor outlet, cooled, and pressurized through the cooler ducted on a pilot scale CFB gasifier. The experimental results were com-
COOLING (EXHEATER unit). The cooling air AIR3–3 was mixed with pared with the simulation results using the ASPEN PLUS model. The
the combustion chamber exhaust FUEL in the turbine inlet and fed comparisons between the experimental and simulation results on syn-
into the TURBINE (COMPR module). Then, the gas turbine TURBWK gas composition are shown in Figs. 4–6. H2, CO, CO2, and CH4 were the
was operated. Finally, the gas was discharged from the gas turbine main components of gasification syngas.
with cooling air after cooling and depressurization. The flow chart of A higher temperature was found to be conducive to a higher volume
the integrated system is shown in Fig. 3. fraction of combustible gas. A higher temperature slightly increases the
yields of H2 and CH4. With the increase in temperature, the composition
of CO increased significantly, decreasing the CO2 yield. The simulated
5. Simulation analysis of biomass gasification-gas cleaning system data of CO and CO2 compositions are lower than the experimental re-
sults. However, the simulated data of CH4 and H2 compositions are
5.1. Simulation results higher than the experimental results. This can be explained as follows:
In the chemical equilibrium, the composition of CnHm almost reaches
To investigate the accuracy of the model, the results of biomass gas- 0% when the Gibbs free energy is minimized. Therefore, CnHm and
ification on fluidized bed were verified. The main input parameters and other hydrocarbons are not considered in the simulation. According to
the elemental balance of H and chemical equilibrium, the simulated
data of CH4 and H2 compositions are higher than the experimental
results.
5.1.2. Effect of ER
The effect of ER on syngas composition was investigated. In this
study, Fig. 7 shows the comparison of simulation and experimental re-
sults at a given temperature of 750 °C.
Fig. 7 shows that the simulated data are consistent with the experi-
mental values, and the basic trend is almost the same. With the increase
in ER, the yields of H2, CO, and CH4 decreased. However, the yields of
CO2 increased. The simulated data of CH4 and H2 are higher than the ex-
perimental results. However, CO and CO2 compositions obtained from
the simulation are lower than the experimental results. This is because
Table 3
Proximate analysis, ultimate analysis, and high heating value (HHV) of wood flour.
Ma Va FCa Aa C H N S O
4.9 77.3 17.7 0.4 47 6.9 3.4 0.1 42.2 19,070
a
Fig. 7. Effect of ER on syngas composition at 750 °C. M – moisture; V – volatile matters; FC – fixed carbon; A – ash.
1284 W. Lan et al. / Science of the Total Environment 628–629 (2018) 1278–1286
Table 4 Table 6
Comparison of simulation and experimental results. The main calculation conditions of the system.
when the Gibbs free energy is minimized in the chemical equilibrium, Temperature Pressure (bar) Vapor Enthalpy MMkal/h
the composition of CnHm almost became 0%. Therefore, in the simula- (°C) (Frac)
tion, CnHm and other hydrocarbons are ignored among the gaseous AIR2 20 1.01325 1 −5.0312
products. In addition, the simulation process follows the elemental bal- AIR3–1 400.5726 17.32658 1 160.7655
ance of H and chemical equilibrium. The yields of CnHm and other hy- AIR3–2 400.5726 17.32658 1 36.6841
GAS3 338 1.01325 1 −26.0023
drocarbons are equal to those of H2 and CH4 in the simulation.
FUEL 1400.6452 17.32658 1 49.9782
Therefore, the CH4 and H2 compositions obtained from the simulation EXH 597.400 1.10895 1 −412.0078
are higher than the experimental results. AIR4 (Cooling) 20 15.0647 1 −1.4968
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