AERZEN

P O S I T I V E DISPLACEMENT BLOWERS
New Aerzen Positive Displacement Blower Units
Delta Blower Generation 5 as vacuum design
Intake volume flows from 30 m/h to 5.400 m/h

Vacuum

AERZENER

MASCHINENFABRIK
GMBH

G1-080 01 EN
2000

8.2010

Now also available

as vacuum design

Generation

- the name of the new

blower units of Aerzener
Maschinenfabrik

Aerzener Maschinenfabrik started

manufacturing positive displacement
blowers in 1868 and is proud to be
one of the oldest and largest manufacturers worldwide, with a market
leading position in Europe. Technical
competence, experienced staff and
constant dialogue with our customers
maintains the basis for the successful developments that originate from
Aerzen.
Our priority is that the customer benets and because of these innovative
products Aerzener Maschinenfabrik
can guarantee that plant manufacturers and end users alike can secure their market success in the short and long term.

Customers benet from technical progress

The Delta Blower Generation 5 is the synthesis of the successful characteristics developed in previous
generations combined with new technical innovations that already meet the market requirements of the
future.
Why Generation 5?
Aerzener Maschinenfabrik was the rst blower manufacturer to design a compact unit in 1960 and has developed this machine type continuously ever since.
Delta Blower Generation 5 is therefore the fth generation of Aerzen blower units and represents the successful combination of tradition and innovation. However compared to other blower models this new series
offers 5 main advantages for the customers. 5 main advantages which led to the name Generation 5.
For the special requirements in the suction pneumatic the new series has now been adjusted and further
developed.

Lower sound levels

In comparison with the previous generation the sound
levels of the new series Delta Blower Generation 5 could
be considerably decreased, in average by approx. 6 db(A),
in single cases even more. Special focus has been
placed on the disturbing blow-off noise, therefore, for
the nominal widths DN 80 to DN 125 (60 m/h to 1550
m/h) an integrated silencer had been designed. Within
this range of nominal widths it can freely be blown off the
acoustic hood resp. via piping. Upon request for the other
sizes additional blow-off silencers are available.
Thanks to the considerable sound reductions costly special measures (e.g. special acoustic hoods) can be avoided from the start.
2

Generation 5 is quieter! On average the sound pressure levels

of the machine noise has been reduced by 6 8 dB(A) compared
to the previous models.

Generation

Sound pressure level of the machine noise, differential pressure -500 mbar
GM 15L Delta Blower Generation 5

machine noise Lp(A) [dB(A)]

95

90

without acoustic hood, with connected blow-off piping

85

80

75

with acoustic hood, free blowing-off

70

with acoustic hood, with connected blow-off piping

65
8

10

intake volume ow Q1 [m3/min]

11

12

13

14

15

16

17

Based on DIN EN ISO 2151 / free eld measurement acc. to enveloping

surface method (sound values without piping radiating noises)

Easy operation and

maintenance:
Transport with fork lifters
and lifting trucks, the
main maintenance work
is carried out from the
front.
The oil level control
can be viewed from
the outside when
blower is running.

Simple operation and easy maintenance

During development, special consideration was given to the ease of handling of the new
units. The rst consideration was easy positioning and installation: The units can be
transported at site, by means of a suitable fork or pallet truck. They are delivered with a
service pack that includes a lifting jack, oil funnel and an initial ll of oil, which also makes
commissioning very easy. All service tasks and components that require maintenance
are accessible from the front of the unit.
However, the important advantage is the new oil system. The oil level can be viewed and
checked from the outside with the blower fully operational, this is possible without any
problems. Therefore, blower shutdowns, process and production interruptions belong to
the past. The most important advantage is however the new oil system. This makes a
check of the oil level possible from the outside with the machine running. Necessary
shutdowns of the machines and consequently interruptions of the process or the production thus belong to the past. Size DN 50 is the only exception. Due to the small dimensions the oil service can easily be carried out via the detachable acoustic hood roof.

Generation

Generation 5 - simply operate!

During development special attention was given to the easy
application of these units.

Mechanical fan
A mechanical fan mounted on the blower drive shaft
is used to ventilate the acoustic hood. Without the
need for an electric fan additional electrical installation and energy costs are saved.
An additional advantage for this system is that it
fully complies with all ATEX requirements. Expensive
ex-proof fan motors are not required - a considerable
cost saving.

ATEX-certication
Aerzen blower units for intake- and discharge operation are designed acc. to the European machine
guideline 94/9/EG especially for the requirements in
categories 2 and 3 for dust- and gas zones. In addition the Aerzen units consider a protection against
explosion for units acc. to ATEX-guideline 137
(1999/9/29EG).
Schematic description in case of suction
conveyance
Separation lter

Emergency
lter

Bulk material
entrance

Regarding intake operation it is to be ensured that in

case of separation lter damage, no combustible
dust-air-mixture is sucked into the blower. For this
reason, usually an additional lter element (emergency lter) must be provided by the unit design. This
also means additional expenditures for the project
work, assembly and installation.
Therefore Aerzener Maschinenfabrik has developed
a puncture-proof lter element which can be integrated in the suction silencer. The lter is monitored by
a differential pressure measurement. Consequently
the Aerzen special lter element replaces the previous additionally necessary emergency lter.
Luftumlenkung

Filter

Separation lter

Integrated emergency lter

(option)

Bulk material
entrance

Further advantages of the new series Delta Blower

Generation 5 in vaccum design are the following:
Blower stage with patented procedure for pulsation
reduction
Standard application for energy-saving motors of class
EFF1
Compliant as per the PED guidelines (discharge silencer and pressure valve)
Automatic belt retention due to hinged motor mounting
plate

Filter

zone 20
4

Space saving design

Especially with the smaller size units the dimensions
have been reduced, linked with the facility to install
the units side by side, the required oor space has
also been considerably reduced. Providing further
cost savings in designing the size of the blower
room.
Due to the changed dimensions and type of design
there is a better possibility of replacement regarding
the previous Aerzen generations KI, KII and KIII.

zone 21

zone 22

Generation

Generation 5 uses a mechanical fan!

This is mounted on the blower shaft and, therefore, does not need
any additional absorbed power or electrical installation costs.

Scope of supply:
Blower stage
Base support with integrated discharge silencer
Intake system with safety relief valve
(vacuum breaking element)
Drive (hinged motor mounting plate and belt drive)
Connecting housing with pressure valve and non-return ap
Flexible piping connection
As option: Exhaust silencer outside of acoustic hood
Accessories:
Acoustic hood for internal or external installation
Driving motor EFF1
Vacuum meter for indication of intake pressure
Differential pressure monitoring (option)
Aerzen blower control AERtronic (option)
Puncture-proof lter element (option)

Optional accessories:
puncture-proof lter element

Low-maintenance:
Automatic belt
re-tension by hinged
motor support

Generation

Generation 5 is ATEX-certied!
The base support of the new unit is authorized as spark extinguisher
acc. to European guideline 1999/92/EG.

Application ranges and use

Pneumatic conveying devices are very common in
the bulk industry: They are easy to install, do not have
many movable parts and require, therefore, only
little maintenance and are very adaptable. Even in
case of longer distances solid particles are blown by
air or inert gas through corresponding pipings.
There is a difference between pressure- and suction
conveyance. Regarding the pneumatic conveyance
the load of solid particles inuences considerably the
operation behaviour of the unit.
The smaller the load the less tendency for the pipings
to get clogged. However, a smaller load (air conveyance / pressure conveyance) requires high ow
speeds and a lot of energy leading to wear. In general hard and bulk materials sensitive to abrasion
should be transported by means of suction conveyance, i.e. with smaller gas speeds. In the medium
pressure range positive displacement blowers are
proven for the pressure conveyance as well as for
the intake operation.
At present, Delta Blower Generation 5 is available for
vacuum applications with nominal widths of DN 50
to DN 200.
Further sizes are available in series Delta Blower.

Using a exible modular construction and a belt

driven system makes it possible for all blowers and
motor sizes to be installed, within a nominal range.
Therefore, achieving an optimum adjustment to
match the blower output and power consumption.
Further modications are also possible.
For the new series Generation 5 12 vacuum series
are available for intake volume ows from approx.
30 m/h to 5.400 m/h
Examples of the various pneumatic application ranges
are e.g.:
Cement technology
Foodstuff technology
Synthetic granulating pneumatics
Pharmaceutical industry
and many more

Generation 5 saves space! Especially with the smaller sizes

the dimensions have been reduced and an installation variant
side-by-side is also possible.

Generation

Dimensions DELTA BLOWER GM 3 S to GM 25 S

100 positive displacement blower
610 base frame
611 connection housing DS with
integrated non-return ap
613 anti-vibration mountings
620 hinged motor plate
1810 electric motor
2110 belt drive
2410 belt guard (only in case of installation without acoustic hood
2710 exible pipe connection DS
2730 blow-off silencer (accessories)
3410 intake silencer
3450 exible pipe connection SS
4430 intake valve
6520 pressure gauge
7110 acoustic hood
7210 fan
type A

A1

B1

DN / D

F1

K1

M1

P R

X X1 Y Y1

J J1

Weight

Weight

without
with
acoustic hood acoustic hood

3 S 886 991 123 228 530 50 / 60.3 606 90 192 245 163 249 416 426 678 495 247,5 20 650 24 96 1055 800 761 800 46 707 82 636 15 9 170 kg 234 kg

Dimensions expressed (in mm), not binding

100
610
611
612
613
614
620
1810
2110
2410

weight without motor and belt drive

positive displacement blower

base frame
connection housing DS
integrated non-return ap
anti-vibration mountings
blow-off silencer
hinged motor plate
electric motor
belt drive
belt guard (only in case of installation without acoustic hood
exible pipe connection DS
(accessories)
intake silencer
exible pipe connection SS
intake valve
pressure gauge (accessories)
acoustic hood
fan

2710
3410
3450
4430
6520
7110
7210

Weight Weight

A1

B1

F1

K1

M1 N

O1

P1

X1

Y1

J J1

without
acoustic
hood

with
acoustic
hood

DN1 / D1

DN2 / D2

4 S 1101 1206 170 275 555

DN 80 / 88.9

DN 80 / 88.9

637 142 255 258 329 160 450 560 1000 558

45 783 1058 168 116 408 1280 1135 370 1187 925 75 985 105 715 15 9 218 kg 330 kg

7 L 1101 1206 170 275 555

DN 80 / 88.9

DN 80 / 88.9

637 142 255 258 329 160 450 560 1030 558

45 783 1058 168 116 408 1280 1135 370 1187 925 75 985 105 715 15 9 223 kg 335 kg

10 S 1101 1206 170 275 555

DN 80 / 88.9

DN 80 / 88.9

637 142 255 258 329 160 450 560 1030 558 468 45 783 1058 168 116 408 1280 1135 370 1187 925 75 985 105 715 15 9 247 kg 359 kg

type

10 S 1291 1396 208 313 880 DN 100 / 114.3 DN 100 / 114.3 875 160 295 375 319 215 580 690 1255 610 720 45 917 1232 325 251 521 1500 1350 402 1425 1250 90 1170 105 1040 15 9 360 kg 526 kg
15 L 1291 1396 208 313 880 DN 100 / 114.3 DN 100 / 114.3 875 160 295 375 319 215 580 690 1295 610 720 45 917 1232 325 251 521 1500 1350 402 1425 1250 90 1170 105 1040 15 9 375 kg 541 kg
25 S 1311 1416 208 313 880 DN 125 / 139.7 DN 125 / 139.7 875 160 295 375 319 215 580 690 1310 610 720 70 937 1232 301 201 551 1500 1350 402 1450 1250 90 1170 105 1040 15 9 432 kg 598 kg

Dimensions expressed (in mm), not binding

weight without motor and belt drive

Dimensions DELTA BLOWER GM 30 L to GM 90 S

100 positive displacement

blower
610 base frame
611 connection housing DS
612 integrated non-return ap
613 anti-vibration mountings
620 hinged motor plate
1810 electric motor
2110 belt drive
2410 belt guard (only in case
of installation without
acoustic hood
type

A1

B1

2710 exible pipe connection DS

2730 blow-off silencer
(accessories)
3410 intake silencer
3450 exible pipe connection SS
4430 intake valve
6520 pressure gauge
7110 acoustic hood
7210 fan

DN1 / D1

F1

Weight

Weight

without
acoustic hood

with
acoustic hood

30 L 1625 1765 216 356 840 DN 150 / 168.3 1016 180 390 435 477 316 761 1640 780 70 1200 420 728 1980 1800 1966 1500 705 kg

1035 kg

35 S 1665 1805 216 356 840 DN 150 / 168.3 1016 180 390 435 477 316 761 1640 780 70 1240 420 728 1980 1800 1966 1500 765 kg

1095 kg

50 L 1665 1805 216 356 840 DN 150 / 168.3 1016 180 390 435 477 316 761 1690 780 70 1240 420 728 1980 1800 1966 1500 845 kg

1175 kg

50 L 1730 1860 227 357 930 DN 200 / 219.1 1184 210 414 525 493 316 761 1670 780 70 1245 285 663 1211 2055 1917 1700 865 kg

1400 kg

60 S 1830 1960 227 357 930 DN 200 / 219.1 1184 210 414 525 493 316 761 1651 780 70 1345 285 663 1211 2055 1917 1700 1120 kg 1555 kg
80 L 1980 2107 326 453 1340

DN 250 / 273

1120 315 461 600 631 350 760 2352 1000 87 1354 733 543 2344

2671 1900 1830 kg 2530 kg

90 S 2110 2237 326 453 1340

DN 250 / 273

1120 315 461 600 631 350 760 2352 1000 87 1484 733 543 2344

2671 1900 1890 kg 2590 kg

Dimensions expressed (in mm), not binding

weight without motor and belt drive

Performance data DELTA BLOWER vacuum operation

blower size
GM 3 S
GM 4 S
GM 7 L
GM 10 S
GM 10 S
GM 15 L
GM 25 S
GM 30 L
GM 35 S
GM 50 L
GM 50 L
GM 60 S
GM 80 L
GM 90 S

vacuum pressure

volume ow

motor rating

sound pressure level

mbar

m3/h

kW

dB(A)

-500
-500
-500
-500
-500
-500
-500
-500
-500
-500
-500
-500
-500
-500

210
300
450
600
660
975
1410
1980
2280
2700
3250
3340

7,5
7,5
11
15
15
22
30
45
55
75
75
75

68
70
70
70
70
73
73
75
75
75
78
78

4750
5220

110
110

80
80

without blow-off noise

Aerzener Maschinenfabrik GmbH

Reherweg 28 . 31855 Aerzen / Germany P.O. Box 1163 . 31849 Aerzen / Germany
Phone + 49 51 54 / 8 10 . Fax + 49 51 54 / 8 11 91 . www.aerzen.com . info@aerzener.de