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ProcessPower

High pressure pump units

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Table of contents
Our philosophy

4|5

Applications

6|7

Design options

8|9

EP 601

10

EP 602

10

P3-10 11
P4-20 12
Px-45 12
Px-70 13
Px-80 13
Px-96 14
P5-98 14
KD600 15
KD700

16 | 17

KD800 18
MPx 19
Our product range

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Customer satisfaction due to highest availability


and a maximum range of applications
Whether as a high pressure pump for descaling, as a process pump for
CO2 extraction, the residual oil recovery or as a pump for high-pressure
cleaning: URACA pump units fulfill their duties tirelessly and reliably.
Whether operated continuously or intermittently. The design of our
products meets their intended uses - also in terms of materials and
product choice. Based on our customised solutions URACA pump units
achieve highest customer satisfaction at a maximum availability.

URACA ProcessPower

Top performance
requires a strong heart

Quality
URACA high pressure plunger
pumps are manufactured
in-house considering the highest
quality standards.

Industry standard
URACA plunger pumps
are designed for
uninterrupted heavy
duty operation 24 hours
a day for decades.

Know-how
Since more than 120 years,
URACA is manufacturing
high pressure pumps.

Variety
The optimum pump of
URACAs product family
for each unit.

Performance
Maximum pressure level
and maximum flow rate.
Not only on paper.

Energy efficiency
URACA products achieve
highest efficiency. Cost-effective
year in and year out.

Quality without compromises


The daily, professional use is a tough challenge
for a pump unit. Most important for top
performance, endurance and highest economic
efficiency of the ProcessPower range is the
strong heart: The URACA high pressure plunger
pump.

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5

Our philosophy:
the most reliable units in the market.

Developed for the future


As a leading manufacturer in the field of high
pressure technology URACA offers with the
ProcessPower series electrically operated
pump units with a wide range perfectly
matched solutions for professional
applications in industry and services.
We do not invent superlatives on paper,
but develop workhorses for practice.
ProcessPower units are designed for
maximum performance, efficient handling,
durability and flexibility.

Proven under the toughest


conditions
Electrically operated pump units of the series
ProcessPower are in operation worldwide
under the toughest conditions. ProcessPower
units easily withstand dirt and dust, extremely
high and low temperatures and especially
heavy duty conditions that such machines are
subject to. Countless testimonials from
enthusiastic users confirm the durability of
URACA units. You also can work with the best
power units available.

ProcessPower units are


used in the toughest
system operation
here we are at home.

URACA ProcessPower

Indestructible pumps with


high-quality components allow
efficient running costs for the
units.

Built for professionals

Our philosophy

Design intelligence, the best plunger pumps

Over 120 years of experience

as a basis, vertical integration up to crank

Production Made in Germany

shafts completely manufactured in-house,

Highest vertical integration

precise machining and careful assembling by

Comprehensive engineering know-how

qualified employees as well as extensive test

In-house testing operation

procedures ensure the reliable functioning

Customised solutions

of our products. This offers the best possible

Excellent price-performance ratio

economic efficiency and lasting value.

Highest energy efficiency

Every day. For many years.

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7

The optimum ProcessPower


high pressure pump unit for each application

Process technology

Water jet applications


Concrete refurbishment

Oleochemicals,
bio-energy,
pharmaceuticals
and cosmetics

Chemical process technology

Geothermal

CO2-extraction
Coal liquefaction

Oil and gas extraction

Surface processing

Water jet cutting

UREA production

CO2-extraction

Hydro cracking

Petrochemistry

Casting core removal

URACA ProcessPower

Industrial technology

High pressure cleaning

Descaling

Drinking water supply

Tank and vessel cleaning

Hydrostatic bearing lubrication

Cement mixer cleaning

Parts cleaning
Industrial cleaning

Press drives

Spray tower feeding

Spunlacing
Reverse osmosis

Pressure testing
Sewer cleaning

Tank wagon cleaning


Heat exchanger cleaning

Pipe cleaning

8
9

Powerful
pump units
for professional
use
The varied range of electrically driven pump units

Our features

Your benefit

For URACA plunger pumps

__
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____
__
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Sophisticated
pump design
Inclined splitted 1)
power end casing
Integrated gear box

1)

Tailor made liquid end

from URACA provides the optimum solution for


your application. URACA pump units are robust
and powerful. Different power levels open up a
wide application spectrum ranging from pressure
testing to high-pressure cleaning and to continuous operation in the industry. For all liquids from
water, hot water, solvents, to chemical and
abrasive liquids. Customer-specific design of the
URACA pump units facilitates maximum efficiency
as well as the reliability you are used to.

Individually selected
materials
For URACA pump units
Compact design
Modular construction
of the unit
Customised unit design

1)

Less energy consumption due to


high mechanical efficiency
Low-wear operation
Easy maintenance options
Compact design
Small footprint
Optimum volumetric efficiencies
for almost all liquid fluids
Highest resistance
of all wetted parts
Low wear and high availability

Small footprint
Individual configuration options
Compliance with individual,
national and international
standards and norms

only for certain model ranges

URACA high pressure pump units


Drive power

from 1.5 up to 3,500 kW

Operating pressures

up to 3,000 bar

Ultra-high pressure pump unit


KD719 with suction valve release for
fast and precise load changes

High-pressure pump unit KD724


for the oil and gas industry with
pulsation damper, discharge sided
ball resonator and lube oil system

URACA ProcessPower

Design options
maximum efficiency
due to customised construction
Drive configuration

__Drive arrangement
__Pump arrangement
__Gear box/converter/belt/direct
Horizontal
pump

Vertical
pump

LW

With
gear box

Without
gear box

Design:
right

Design:
left

Design options

__stationary/mobile
__with/without noise protection
__open/in container/in frame
__ATEX conform design
Mobile

Stationary

Noise
protection

Container
installation

Pump configurations
and types

__Liquid end designs,


valve designs
__Material selection
__Accessories
__Pulsation damping
__Injection units
Excontrol

Suction
valve release

High-pressure pump unit KD823


for liquid NH3 with partly heated
pulsation damper and ball resonator

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ProcessPower EP601
Test unit EP601 in
protection and transport frame.
Stationary and mobile.

EP601 W/100

EP601 D/200

Drive power pump unit

1.5 kW

3 kW

Pressure max.

100 bar

200 bar

Flow rate max.

5 l/min at 5bar
5 l/min at 100bar

5 l/min at 5bar
5 l/min at 200bar

Weight

37 kg

44 kg

Dimensions

775x400x350 mm

775x400x350 mm

ProcessPower EP602

The new series of electrically-powered test


pump units offers a wide range of applications.
The pump units are used for hydrostatic
pressure testing of all types of components,
pipes, pipelines, vessels, cylinders and
pressurized installations. Universal use in the
plumbing, heating, solar and sprinkler
installation, compressed air systems, steam
and cooling systems, oil installations, as well
as hydraulic systems for boilers, pressure
vessels and fittings as well as on construction
sites. Functional and ergonomic handling are
outstanding features of these compact and
reliable pump units.

Mobile pressure
test unit EP602

EP602 D/200

EP602 D/350

EP602 D/500

Drive power pump unit

11 kW

11 kW

11 kW

Pressure max.

200 bar

350 bar

500 bar

Flow rate max.

30 l/min at 20bar
30 l/min at 200bar

15 l/min at 20bar
15 l/min at 350bar

10 l/min at 20bar
10 l/min at 500bar

Weight

114 kg

114 kg

119 kg

Dimensions

1,265x565x1,000 mm

1,265x565x1,000 mm

1,265x565x1,000 mm

Design may be subject to modification. Weights, dimensions, illustrations and technical data are non-binding examples which may be subject to considerable
deviations depending on the construction and type of pump. 1 bar = 14,5038 psi; 1 l/min = 0,26417 USGPM = 0,22 IPGPM; 1 kW = 1,3410 HP; 1 mm = 0,03937 inch

URACA ProcessPower

ProcessPower P3-10
High-pressure pump units for all cleaning and pressure
testing jobs mainly for industrial use. The heart is our
small but powerful pump P3-10. Models for explosionproof, mobile and stationary types, with and without
noise insulation covers are available.

P3-10
Drive power pump

38 kW

Pressure max.

1,000 bar

Flow rate max.

163 l/min at 125bar


20 l/min at 1,000bar

Weight

500 kg

Dimensions

1,200x800x1,000 mm

High-pressure cleaning unit P3-10 liquid


end in stainless steel and ATEX design

Mobile pressure testing unit P3-10


with hose reel

Stationary pressure testing unit P3-10


with speed regulation and feed tank

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ProcessPower P4-20
The ideal pump unit, for example, for the supply of
drinking water in pumping stations. The high
hydraulic and mechanical efficiency of the pump
ensures energy-efficient operation of the plant.

P4-20
Drive power pump

75 kW

Pressure max.

100 bar

Flow rate max.

652 l/min at 60 bar


398 l/min at 100bar

Weight

1,500 kg

Dimensions

2,500x1,000x1,000 mm

ProcessPower Px-45

High-pressure pump unit


P4-20 for drinking water
supply in the pumping
station

The pump units for high flow rates. Proven for


industrial cleaning tasks, for example in malting
plants or power stations.

P3-45

P4-45

135 kW

180 kW

Pressure max.

250 bar

250 bar

Flow rate max.

483 l/min at 150bar


292 l/min at 250bar

645 l/min at 150bar


389 l/min at 250bar

Drive power pump

Weight

1,500 kg

2,000 kg

Dimensions

2,500x1,300x1,600 mm

2,600x1,300x1,600 mm

High-pressure pump unit P3-45


for cleaning tasks with high flow
rates.

Design may be subject to modification. Weights, dimensions, illustrations and technical data are non-binding examples which may be subject to considerable
deviations depending on the construction and type of pump. 1 bar = 14,5038 psi; 1 l/min = 0,26417 USGPM = 0,22 IPGPM; 1 kW = 1,3410 HP; 1 mm = 0,03937 inch

URACA ProcessPower

ProcessPower Px-70

High-pressure pump unit P5-70


with suction and discharge sided
resonators and lube oil system

P3-70

P4-70

P5-70

Drive power pump

330 kW

440 kW

550 kW

Pressure max.

2,800 bar

2,800 bar

2,800 bar

Flow rate max.

910 l/min at 195bar


42 l/min at 2,800bar

975 l/min at 250bar


56 l/min at 2,800bar

1,220 l/min at 250bar


70 l/min at 2,800bar

the Px-70 and Px-80 series have

Weight

5,000 kg

5,500 kg

6,000 kg

been developed in line with latest

Dimensions

2,700x1,800x1,200 mm 2,700x1,800x1,200 mm 3,000x1,800x1,200 mm

The highly reliable pump units of

design features. Particularly

ProcessPower Px-80

suitable for industrial use, especially


in continuous operation.

P3-80

P5-80

Drive power pump

680 kW

1,150 kW

Pressure max.

1,600 bar

1,600 bar

Flow rate max.

3,800 l/min at 100bar


220 l/min at 1,600bar

6,300 l/min at 100bar


340 l/min at 1,600bar

Weight

11,000 kg

18,000 kg

Dimensions

3,300x2,500x1,500 mm

4,000x2,500x1,500 mm

High-pressure pump
unit P3-80 with
integrated suction
sided pulsation
dampers and
discharge sided ball
resonator

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ProcessPower Px-96 / P5-98

High-pressure pump
unit P3-96 with
additional injection
pump and lube oil
system

P3-96

P5-96

Drive power pump

2,100 kW

2,600 kW

Drive power pump

3,500 kW

Pressure max.

480 bar

360 bar

Pressure max.

480 bar

Flow rate max.

6,600 l/min at 170bar


2,400 l/min at 480bar

10,970 l/min at 130bar


3,900 l/min at 360bar

Flow rate max.

11,100 l/min at 170bar


3,900 l/min at 480bar

Weight

35,000 kg

90,000 kg

Weight

90,000 kg

Dimensions

8,500x6,600x6,500 mm 9,700x6,600x6,500 mm

Dimensions

9,700x6,600x6,500 mm

P5-98

Extremely powerful industrial pump units for


maximum load requirements for special
applications. For handling of low viscosity to
pasty, neutral or aggressive, abrasive, very hot
or toxic media in continuous operation with
high availability. Examples: coal slurry,
residual oils, ammonia and carbamate.

High-pressure
pump units
P5-96 and
P3-96 for coal
slurry

Design may be subject to modification. Weights, dimensions, illustrations and technical data are non-binding examples which may be subject to considerable
deviations depending on the construction and type of pump. 1 bar = 14,5038 psi; 1 l/min = 0,26417 USGPM = 0,22 IPGPM; 1 kW = 1,3410 HP; 1 mm = 0,03937 inch

URACA ProcessPower

ProcessPower KD600
Powerful industrial pump units for standard
applications such as descaling or spunlacing as
well as in customised design for almost all process
applications.

High-pressure pump unit KD626


on base frame

KD626

KD629

Drive power pump

300 kW

570 kW

Pressure max.

800 bar

1,160 bar

Flow rate max.

1,019 l/min at 165bar


180 l/min at 800bar

2,005 l/min at 160bar


266 l/min at 1,160bar

Weight

7,000 kg

10,000 kg

Dimensions

3,000x2,000x1,500 mm 3,300x2,500x1,500 mm

High-pressure pump unit KD629 with resonator on discharge


side and integrated pulsation dampers for spunlacing

High-pressure pump unit KD629


with lube oil system

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ProcessPower KD700
High-pressure pump units with the optimum
power range for a whole variety of applications of
high pressure cleaning up to oleochemicals,
hydrostatic bearing lubrication and injection.
Most suitable for continuous operation and
industrial use under extreme loads.
High-pressure pump unit KD724
on base frame with suction and
discharge sided pulsation dampers

Drive power pump

KD708

KD719

KD724

KD725

75 kW

110 kW

170 kW

270 kW

Pressure max.

1,200 bar

2,800 bar

3,000 bar

2,800 bar

Flow rate max.

295 l/min at 135bar


30 l/min at 1,200bar

432 l/min at 125bar


14.7 l/min at 2,800bar

615 l/min at 130bar


20 l/min at 3,000bar

715 l/min at 200bar


34 l/min at 2,800bar

Weight

1,200 kg

1,300 kg

3,000 kg

3,500 kg

Dimensions

1,900x1,300x900 mm

1,900x1,300x900 mm

2,500x1,700x1,200 mm

2.700x1.800x1,200 mm

High-pressure pump unit KD724 with


suction valve release for fast and accurate
load changes as well as sensors for
operating data logging

High-pressure pump unit


KD719 with belt-drive

Design may be subject to modification. Weights, dimensions, illustrations and technical data are non-binding examples which may be subject to considerable
deviations depending on the construction and type of pump. 1 bar = 14,5038 psi; 1 l/min = 0,26417 USGPM = 0,22 IPGPM; 1 kW = 1,3410 HP; 1 mm = 0,03937 inch

URACA ProcessPower

High-pressure pump unit KD719


on base frame according to ATEX

High-pressure pump unit KD708


according to ATEX with hose reel

High-pressure pump unit


KD724 with booster pump

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ProcessPower KD800
The indestructible, highly
reliable pump units of the
KD800 series are characterised
by their robust construction.
The slowly running pumps are
particularly suitable for
continuous heavy duty
operation.
High-pressure pump unit KD821
for fatty acid with catalyst and
additional injection pump

High-pressure pump unit KD823 for


liquid NH3 with partly heated pulsation
damper, discharge ball resonator and
lube oil system

Drive power pump

KD821

KD822

KD823

KD825

KD827

260 kW

450 kW

650 kW

1,200 kW

2,000 kW

Pressure max.

820 bar

820 bar

820 bar

675 bar

650 bar

Flow rate max.

1,160 l/min at 110bar


155 l/min at 820bar

2,080 l/min at 110bar


260 l/min at 820bar

3,248 l/min at 100bar


392 l/min at 820bar

4,550 l/min at 130bar


840 l/min at 675bar

4,988 l/min at 130bar


1,470 l/min at 650bar

Weight

4,000 kg

4,500 kg

8,500 kg

15,000 kg

24,000 kg

Dimensions

4,500x3,000x2,000 mm 5,200x3,500x2,000 mm 5,500x3,800x2,000 mm 6,000x4,000x2,200 mm 6,500x4,500x2,300 mm

High-pressure pump unit


KD823 for residue oil with
injection pump, sealing oil
supply and lube oil system

URACA ProcessPower

ProcessPower MPx
Diaphragm pump units are a contribution to
the safe handling of hazardous fluids and the
reliability of the production line. Hermetic
displacement pumps are preferably used for
toxic, explosive, corrosive, foul-smelling,
environmentally hazardous or abrasive fluids.
Diaphragm pumps offer the benefits of almost
wear free piston seals and leak free operation.
The liquid-end in a T-configuration provides a

Hermetic high-pressure
pump unit MP626 for
toxic media

uniquely favourable size ratio, which is barely


larger than that of a classical triplex plunger
pump.

MP708

MP719

MP724

MP626

MP629

Drive power pump

12.5 kW

25 kW

50 kW

100 kW

250 kW

Pressure max.

350 bar

350 bar

350 bar

350 bar

350 bar

Flow rate max.

40 l/min at 130bar
13 l/min at 350 bar

95 l/min at 115bar
30 l/min at 350 bar

220 l/min at 115bar


68 l/min at 350bar

385 l/min at 130bar


120 l/min at 350bar

850 l/min at 120bar


250 l/min at 350bar

Weight

1,100 kg

1,500 kg

3,000 kg

4,600 kg

10,500 kg

Dimensions

2,100x1,300x1,100 mm

1,900x1,600x1,400 mm

2,500x1,900x1,200 mm 2,900x2,300x1,500 mm 5,300x2,700x1,800 mm

High-pressure diaphragm pump


unit MP626 in T-configuration for
leak free operation

Diaphragm pump unit


MP719 with vertical motor

Design may be subject to modification. Weights, dimensions, illustrations and technical data are non-binding examples which may be subject to considerable
deviations depending on the construction and type of pump. 1 bar = 14,5038 psi; 1 l/min = 0,26417 USGPM = 0,22 IPGPM; 1 kW = 1,3410 HP; 1 mm = 0,03937 inch

URACA professional high pressure


system supplier

Product range
Products
and services

Pumps
The core of the URACA technology:
Superior quality, powerful high pressure
positive displacement pumps, also for
high-demanding continuous use. URACA
pumps are designed acc. to API 674 on
demand.
Process and industrial pumps
reciprocating plunger pump or
diaphragm design
Test pumps
High pressure water jetting pumps
Sewer cleaning pumps

Tools
URACA manufactures a wide range
of cleaning tools for any application.
Spray guns
Tank cleaning heads
Sewer cleaning nozzles
Rotating nozzles
Floor cleaners

Accessories and components


URACAs pump range is completed with a
wide range of high pressure accessories
and components, like
Nozzles
Remote controls
Hoses
High pressure valves
90 degree rotary joint
Multi-consumer systems
Resonators and pulsation dampers

High pressure water jetting systems


URACA gathered a lot of experience
and engineering competence in the
field of water jetting. URACA designs
and manufactures complete systems,
from simple cleaning head positioning
devices up to semi-automatic and
automatic operated systems for
Reactor and vessel cleaning
Pipe and tube cleaning
Surface conditioning
And others just give us
your request!

Service
After sales service is URACAs top priority. The
qualified and specially trained personnel and
technicians are prepared to support you at any
time, whether for
Spare parts
Revamps
Upgrades in case of changed process conditions
Training
Supervising
Or answers to any questions you may have in
terms of URACA equipment
Please do not hesitate to contact us!

URACA GmbH & Co. KG Sirchinger Strae 15 72574 Bad Urach Germany
Phone +49 (0) 7125 133-0 Fax +49 (0) 7125 133-202 info@uraca.de www.uraca.com

ProcessPower.e 04.15

Pump units
Unit assembly and drives at your
convenience in stationary or mobile
design. Whether in container, on
skid or on trailer.
Electrically driven units
Engine driven units
Hydraulically driven units
Tailor made pump control systems

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