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Page 161

WAYNE-DRESSER 1V, 2V & 3V SERIES DISPENSER

RETROFIT for HEALY SYSTEMS, INC.
MODEL VP1000
VAPOR RECOVERY ASSIST SYSTEM
(KIT Z084)

OUTLINE
Notice: USE THIS PROCEDURE IF CONVERTING A BALANCE VAPOR RECOVERY
SYSTEM TO A HEALY VAPOR RECOVERY ASSIST SYSTEM
This Manual is to be used for new, replaced, retrofitted, or reconditioned dispensers/pumps.

1. Purpose
2. Safety
3. Models Covered
4. Parts Lists
5. Tools Required
6. Dispenser Access
7. Survey Scope of Work
8. Installing The Healy VP1000 System
9. Installing The Sealed Nipple Assembly
10. Wiring Inside The Electronics Compartment
11. Connecting Healy Systems Dispensing Equipment
12. VP1000 Theory Of Operation
13. Testing The System
14. Trouble Shooting The VP1000
15. VP1000 Vane & Rotor Service & Replacement Guide
Start-up / New Installation / Warranty / Annual Testing Form

Franklin Fueling Systems

3760 Marsh Road
Madison, Wisconsin 53718 USA
ARB Approved Installation, Operation and Maintenance Manual

Website: http://www.franklinfueling.com
Email: sales@franklinfueling.com
Telephone: 800-225-9787
Fax: 608-838-6433

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1. PURPOSE:
This procedure describes the tools, methods and skill levels required to install a Healy
Systems, Inc. Model VP1000 Vapor Recovery pump in vapor ready Wayne-Dresser 1V, 2V
& 3V series gasoline dispenser. Only Healy trained and certified contractors will be able to
perform these retrofits or warranty will be void. The installer shall be a skilled petroleum
technician and thoroughly familiar with the requirements of State, Federal and local codes
for installation and repair of gasoline dispensing equipment. Also, they shall be aware of all
the necessary safety precautions and site safety requirements to assure a safe and trouble
free installation. NOTE: All electrical and hydraulic plumbing fittings referred to in these
instructions must be UL listed or recognized for the purpose.
Note: Installations of vapor piping into the inlet side of the vacuum pump should be sloped such
that the natural flow direction is toward the vacuum pump. However, it is permissible to
have a piping slope tilted away from the vacuum pump provided that all other applicable
tests (Dispenser integrity and V/L) meet the specifications outlined in the appropriate
section of the Executive Order and ARB Approved Installation, Operation and
Maintenance Manual.
Note: For installations with In-Station Diagnostics (ISD), the vapor flow meter shall be installed
on the down stream side of the vacuum pump. Every effort shall be made to install the
vapor flow meter so that vapor piping between the vacuum pump and the vapor flow meter
is sloped such that the natural flow direction is toward the vapor flow meter. However, it
is permissible to have the piping slope away from the vapor flow meter provided that all
other applicable tests (Dispenser integrity, V/L and ISD Operability) meet the specifications
outlined in the appropriate section of the Executive Order and ARB Approved Installation,
Operation and Maintenance Manual.
2. SAFETY: Before installing the equipment, read, understand and follow:
- The National Electrical Code (NFPA 70)
- The Automotive and Marine Service Code (NFPA 30A)
- Any national, state and local codes that may apply.
The failure to install the equipment in accordance with NFPA 30A and 70 may
adversely affect the safe use and operation of the system.
Accurate, sound installations reduce service calls: Use experienced, licensed
contractors that practice accurate, safe installation techniques. Careful
installation provides a sound troubleshooting framework for field repairs and can
eliminate potential problems.
1. Read all instructions before beginning.
2. Follow all safety precautions:
Barricade the area.
Do not allow vehicles or unauthorized people in the area.
Do not smoke or allow open flames in the area.
Do not use power tools in the work area.
Wear eye protection during installation.
3. Use circuit breakers for multiple disconnects to turn off power and prevent
feedback from other dispensers.

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3. MODELS COVERED:
Wayne 1V, 2V & 3V series of blending and non-blending dispensers. The addition of
the Healy Systems VP1000 to these dispensers will increase the current draw of the
dispenser by 2 amps. Use the label supplied to note this change.
4. PARTS LISTS: (See Photo A)
1
VP1000 Vacuum Pump
1
1365A Wire Harness / MC100 Series Interface Module Assembly (for 3V) or
1
1363A Wire Harness / MC100 Series Interface Module Assembly (for 1V & 2V)

PHOTO A

PHOTO B

PHOTO C

PHOTO D

HARDWARE KIT Z084H: (See Photo B)

1

1/4-20 bolts, washers, lock washers and nuts.

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ELECTRICAL KIT Z084E: (See Photo C)

7

Wire nuts

8-32 x 3/4 machine screw w/ nut

3/4 electrical coupling

#1346 potted conduit nipple

#8 Ring tong terminal

Notice label (p/n 1406)

UL Listed label (p/n 1410)

1/2 electrical capped elbow

3/4 x 1/2 electrical bushing

1/2 electrical close nipple

1/2 electrical union

1/2 x 7 electrical nipple

1/2 x 4/1/2 electrical nipple

1/2 electrical coupling

Explosion proof J box

Current change label (p/n 1405)

VAPOR KIT Z084V: (See Photo D)

2

1/2 NPT x 5/8 straight flare

1/2 x 1 NPT bell reducer

12

5/8 OD copper tube, type L

1/2 x 1/4 x 1/2 reducing tee

1/2 ball valve

1/4 pipe plug

5/8 flare nuts

1 x 1/2 NPT reducing bush.

1/2 NPT ell galv.

1/2 NPT galv. union

1/2 NPT x 2-1/2 galv. nipple

1/2 NPT galv. close nipples

1/2 NPT x 5/8 flare elbow

MATERIALS SUPPLIED BY INSTALLER:

Thread Sealing Compound non-Setting, UL Classified for use on all tapered
thread, non-electrical, plumbing fittings.
Teflon tape
5. TOOLS REQUIRED:
1/2 or 3/8 ratchet set w/ sockets 1/4 through 9/16 + 3 extension
9 linemans pliers
Assorted open end wrenches 1/4 through 3/4
Wire cutters/strippers 18 AWG and 26 AWG
1-1/8 Greenlee type sheet metal punch
Mechanical hand drill (egg-beater type)
Assorted drill bits 1/16 through 7/16
Assorted screwdrivers (flat blade-one must be 1/8 wide and Phillips)
5/8 copper tube bending tool
5/8 copper tube flaring tool

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Copper tubing cutter

Electrical multi-meter
Small hand brush (1-1/2 thick, for clearing chips)
12 adjustable wrench
10 pipe wrench
Tape measure
Allen wrenches
6.

DISPENSER ACCESS:
Secure Dispenser Access keys from Station Management.
Lock-out and tag-out all electrical power to dispenser being modified.
Remove both lower dress panels.
Remove side skin on the left side as viewed from the A side (J box). This is the side
where the 1 balance vapor pipe is installed.
Open both upper doors to the electronics compartment.

7. Survey Scope of Work: Perform this step before beginning steps 8 thru 10.
Read and familiarize yourself with the theory of operations sheet and wiring instructions
for the VP1000 Vapor Pump. The installation of the pump is accomplished by rotating the
motor mounting bracket bolting it to the dispenser frame on the same side as the electrical
J box in the free space on the left hand side, see photos E & F. From this survey, you will
have an indication of where the vapor plumbing fittings need to go and where the electrical
conduits need to be routed. The Healy potted conduit nipple is installed in the vapor
barrier above the meters, in a 1 1/8 hole that is already available but is plugged. See
Photo K and Section 9. CAUTION: ALL POWER TO DISPENSER UNDER MODIFICATION
SHOULD BE COMPLETELY DISCONNECTED AND CAPPED OFF AT JUNCTION BOX TO
AVOID UNINTENTIONAL FEEDBACK FROM OTHER DISPENSERS!!
Photo E

Photo F

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8. INSTALLING THE HEALY VP1000 SYSTEM:

Locate the 1 vapor down pipe on the side of the cabinet and remove the U bolt that
secures the pipe to the cross rail in the hydraulics area.
On the top of the down pipe, loosen the two flare nuts and release the two vapor pipes
coming into the tee from each side of the dispenser. Caution: the pipe is now loose and
could fall down, see photo G.
Remove the pipe from the dispenser and remove the tee from the pipe. Save the tee,
discard the pipe.
Use pipe dope and install a 1 x 1/2 NPT reducer bushing into the branch of the tee.
Install a 1/2 NPT x 5/8 straight flare fitting into the reducer installed above.
Re-install the tee back into the dispenser with the branch facing downward and reconnect the vapor tubes removed earlier. Be sure to tighten the vapor tube flare nuts
securely, see photo H.
Get the VP1000 pump and looking from the front (pump end), remove the four screws
holding the black mounting bracket to the motor and reposition the bracket 90
clockwise, then re-install the screws. This keeps the pump inlet in the correct up
orientation when mounted in the cabinet, see photo E.
Place two of the 1/4- 20 mounting bolts, flat washers, lock washers and nuts loosely
together and into the slots on the motor mounting base.
On the left side of the cabinet (A side with J Box), notice the three keyhole punchouts, see photo F. Lift the motor and push the washer/nut combinations through from
inside the cabinet to mount the motor tight to the side frame.
Photo G

Photo H

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Photo I

Photo J

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Photo K

Use Teflon tape on the following steps.

Get the 1/2 galvanized union and thread a 1/2 galvanized close nipple into each end.
Separate the union and install the end that does not have the nut on it into the inlet of
the vacuum pump. To the other end of the union, assemble the 1/2 galvanized elbow
and then a 1/2 x 2-1/2 galvanized nipple into the elbow, see photo I.
To the nipple above, thread on the 1/2 ball valve so that when the handle is in the open
position it faces you. Completely tighten the ball valve to be about 30 below horizontal
to the right, see photo I.
To the valve, install a 1/2 close nipple then the 1/2 x 1/4 x 1/2 reducing tee and
completely tighten with the branch of the tee facing to the right when looking from the
union end, see photo I.
Install the 1/4 pipe plug into the reducing tee and completely tighten.
Install and completely tighten the 1/2 NPT x 5/8 flare elbow into the tee with the flare
facing up, opposite the union fitting, see photo J.
Take the above assembly and feed over the pump motor so the flare elbow protrudes
through hole in the side frame and assemble the union collar to hold the assembly in
place on the motor. Completely tighten the union collar positioning the assembly as
shown in photos I & J.
Install a 1/2 x 5/8 flare elbow into the outlet of the VAC pump and tighten to face either
the vapor tee mounted on the dispenser frame if available or the 1 vapor riser.
Measure, cut, install flare nuts and flare a piece of 5/8 OD copper tube to fit between
the flare fitting in the top vapor manifold and the flare elbow assembly just installed, see
photo K.

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9. INSTALLING THE SEALED NIPPLE ASSEMBLY:

In the extreme left corner, A (J box) side of the vapor barrier there is a sealed
knockout, (may be obscured by a plastic rain tray). Remove the bolt, nut and washer
assembly to open the hole.
Install the 1346 sealed nipple assembly by removing the first nut and washer, turn the
other nut up fully on the threads and feed the wires down from the top of the vapor
barrier to the hydraulics area, see photo L. Re-install the washer and nut over the wires
and turn onto the first couple of threads leaving the nipple loose at this time.
Get a 1/2 x 7 conduit nipple and install the female half of the electrical union on one
end and a 3/4 x 1/2 reducer on the other end. To the reducer, attach the 3/4 electrical
coupling. Install this assembly to the sealed nipple, see photo M. NOTE: Electrical
fittings must be installed with a minimum of five threads.
Photo L

Photo M

On the pump motor, install a 1/2 x 7 conduit nipple, a 1/2 electrical coupling and a
1/2 x 4-1/2 nipple, see photo N.
Get the electrical J box, remove the cover and install a 3/4 x 1/2 reducer bushing
into each hub. Install the J onto the 4-1/2 nipple positioned as shown in photo N.
Install a 1/2 electrical close nipple to J box followed by the pull elbow, see photo O.
Remove the pull elbow cover.
Install the male half of the electrical union to the pull elbow. Run wires through the pull
elbow and into the J box. Connect the union halfs together being careful not to pinch
wires, reinstall the pull elbow cover and tighten the nut on the potted nipple.
At the J box, cut all the wires leaving at least 6 on each piece. Strip all wires about
1/2 and join the wires color for color, using wire nuts supplied. Coil all wires and place
into box, replace the cover.

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Photo N

Page 169

Photo O

10. WIRING THE ELECTRONICS

Place the module loosely in the area for mounting, see photo P. Dress the harness
wires from the module under the partition and up to the valves board in the center
compartment, see photos P & Q.
Connect the wires from the sealed nipple to the interface module as follows:
Black wire to motor on module
White wire to neutral on module
Red wire (either) to output 1 on module
Red wire (other) to output 2 on module
Orange wire to fault common on module
Purple wire to fault input on module
Green wire needs a #8 ring tong lug (provided) installed and connected to any
chassis ground (frame)
Locate the harness cable from the module and bring up to the valves board. Disconnect
the existing valve wire connector in the board (J3 connector, labeled Solenoid Valves)
and plug it into the harness male connector. Plug the original female connector into the
male connector on the harness, see photo Q.
Mount the module as shown in photo R, using the 8-32 x 3/4 screw and nut supplied in
the electrical kit. There is an existing hole in the chassis that is the right size and in the
right place for the screw.
Locate the black and white twisted pair wire from the module with a connector and plug
into any vacant receptacle on the power distribution board (CM301) located at the center
of the front frame rail.

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Photo P

Page 170

Photo Q

Photo R

Install the following labels supplied:

NOTICE label for current increase (1405), install on the inside of the cabinet
panel near the existing power consumption label, see photo S.

Large NOTICE label (1406) relating to the vapor recovery upgrade and how to
reset the electronic module should be installed near the module, where it will
be readily visible to a service technician on the inside of the cabinet near the
nozzle spout housing, see photo T.

UL, retrofit kit identification number (1410), install near the electronic module.

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Photo S

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Photo T

11. CONNECTING HEALY SYSTEMS DISPENSING EQUIPMENT

Completing the connection of Healy Systems dispensing equipment requires the
installation of Healy Systems Phase II dispenser adaptors, hoses and nozzles
(Hanging Hardware).
If applicable, remove existing non-Healy hanging hardware (from the dispenser
product outlet adaptor to and including the nozzles).
-

Vapor ready dispensers will require a Healy Systems adaptor to make the hose
threads compatible with other Healy Systems equipment. Install following
instructions packed with the adaptor. Various adaptors are available, depending on
how the dispenser is configured: M34 metric (Healy designation F3 or S3) or balance
ready (Healy designation S4).

Healy Vapor Recovery Hoses are available in various lengths to satisfy local
ordinances and still provide far side fueling capability. Install these following
instructions contained on the shipping box.

Breakaways are required: Install either Model 8701VV breakaway or Model 807
swivel breakaway; install using the instructions supplied with the unit.

The Healy Systems nozzle Model 900 (EVR) series is the only nozzle necessary
to complete the upgrade. Check to be sure that the nozzle hanger is mounted in
the highest position. Be sure to check for proper fit in the nozzle holster and that
the nozzle can be locked in the off position. Also, be sure that when the nozzle is
locked, that the dispenser cannot be activated from the locked position.

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12. VP1000 Theory of Operation

The Healy Systems VP1000 is a self-contained rotary vane pump, designed for gasoline
vapor recovery utilizing various parts of the Healy System Vapor Recovery product line. It is
intended for use by either OEM dispenser/pump manufacturers or as an after market add-on
to make existing equipment compatible with Healy System technology. In order to convert to
others equipment, an electronic interface is required to adapt the targeted pump/dispenser
to the new vapor recovery equipment. The interface senses when authorization to dispense
has been given and sends signals to the motor to operate at a low speed for one hose, or a
higher speed for two hoses. It also functions to shut off the pump/dispenser if it senses that
the vapor pump is not operating properly. The vacuum is regulated at a level sufficient to
clear liquid gasoline from the vapor path in MPD applications. The actual amount of vapors
withdrawn is controlled by the Healy nozzle, itself, in response to the liquid gasoline flow rate.

MOTOR SPECIFICATIONS
Horsepower

1/8

Voltage

120VAC
INTERFACE SPECIFICATIONS

Input voltage
Relay current capacity
Input signals
Motor Input signal

120 VAC
5A AC
120 VAC
5 VDC @ 20 Hz 50% Duty Cycle

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13. TESTING THE SYSTEM:

-

Carefully review all work completed, being sure all mechanical joints are thoroughly
tightened and electrical connections sealed.

Open the product crash valves and restore power to the dispenser.

With the power on, but no nozzles authorized, the VP1000 should not be running
(unless the ambient temperature is below 40F), but the power LED (yellow) should
be energized on the interface module.

Authorize one handle and the vacuum system should activate when the gasoline
flow control valve is engaged. Repeat for all other nozzles, individually testing each
nozzle on each side of dispenser. With each authorization, one of the green LEDs
on the interface module should illuminate and the VP1000 activate.

Note: For unihose dispensers, conduct individual tests for each product grade on
each side of the dispener to ensure that the same LED activates for all grades on the
same side. If the other LED activates, wiring needs to be corrected.

Authorize one nozzle and listen to the speed of the VP1000. With only one nozzle
activated, the speed will be slower than if a nozzle on each side is activated. Activate
a nozzle on the other side of the dispenser and listen for the speed to change.

To test the tightness of the vapor plumbing installed on the suction side of the
system requires a 0-100 water column gauge. Connect the gauge into the 1/4 test
port of the reducing tee installed earlier in section 8, photo I. Continue by following
and completing the START-UP / NEW INSTALLATION / WARRANTY / ANNUAL
TESTING FORM.

14. TROUBLESHOOTING THE VP1000:

Use extreme care and caution when performing the tests listed below. If 120 VAC is
accidentally applied to the fault or DC terminals, the module will be destroyed.
With power applied to the dispenser, but no products authorized, there should be
120 VAC between neutral and 120 VAC on the module terminal strip.
As above, with any product authorized, there should be single speed power applied
to the VP1000. Verify this by checking for 2-3 VDC from OUTPUT 1 (RED WIRE) to
FAULT COMMON (ORANGE WIRE), (or from OUTPUT 2 TO FAULT COMMON) also;
one GREEN LED should be illuminated. With a second product authorized on the
opposite side of the dispenser i.e. one product on each side, the motor should
operate at higher speed and there should be 2-3 VDC on both output 1 and 2 (to fault
common) and both GREEN LEDs should be illuminated.

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With the pump running, a fault can be simulated by shorting, with a jumper wire, the
FAULT INPUT (purple wire) to FAULT COMMON (orange). This should cause the
motor to shut off, the solenoid valves to lose power and the dispenser to shut down.
Also, as long as the short is maintained, the red LED will be illuminated. Removing
the short will not automatically reset the module. To reset the module, remove
the short, remove power to the dispenser for twenty seconds and restore power.
The module should now be reset and the red led extinguished. This can also be
accomplished by using the power reset (PWR RESET) on the module.
If diagnosing a problem where the LED is already illuminated, a steady light indicates
a low current condition, therefore expect a vane or rotor problem. If the LED is
blinking, that indicates a high current condition and would expect to find a jammed
rotor or vapor line flooded with product. See Start-up / New Installation / Warranty /
Annual Testing Form.
The electronics of the motor will make three attempts to have a successful start of
the motor. If it detects a problem, on the fourth unsuccessful start, it will short the
fault line to signal minus (DC-) and shut down the electronics.
MC100 Interface Module

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15. VP1000 Vane & Rotor Service & Replacement Guide

Caution

Disconnect power before beginning service.

1. The work area must be clean and have sufficient lighting.

2. Disconnect the vapor piping connected to the IN and OUT ports of the VP1000 cover assembly.
3. Remove the four Allen head screws and lock washers that secure the pump cover assembly to the pump housing and
remove the cover carefully.
Caution

Use a spill cloth when removing the cover, as there may be some gasoline inside the pump cavity.

4. Carefully turn the rotor assembly by hand until the shaft key notch
is at the 12 oclock position. (See Figure 1)

Notch

Figure 1

5. Remove the rotor, vanes and shaft key from the pump housing.

VP1000VRC
Carbon Rotor
(limited availability)

Note: Place your hand or a container under the rotor while removing.
Do not use any sharp objects that would scratch the surfaces of
the pump cavity, pump shaft, rotor, or vanes.
6. Rotate the shaft by hand. If the shaft does not rotate freely, the
entire vacuum pump needs replacement (p/n VP1000-5).
7. If the rotor and vanes are cracked, chipped, excessively worn or
excessively dirty, the rotor and vanes should be replaced because
cleaning will not remedy these conditions (p/n VP1000VRC or
VP1000VRC-P).
8. If there is no visible damage, use a lint-free cloth with isopropyl
alcohol to clean the rotor and vanes.

Shaft Key
Vane

Notch

9. Using a lint-free cloth with isopropyl alcohol, thoroughly clean: the

inside of the pump ring and rear of the pump cavity, the rotor shaft,
and the inside of the pump cover.

Figure 2:
VP1000VRC-P
Enhanced
Carbon Rotor

10. Reposition the shaft (if necessary) so that the shaft key notch is
in the 12 oclock position. Install the cleaned original or new shaft
key onto the shaft.
11. Carefully install the cleaned original or new rotor onto the shaft
followed by the cleaned original or new vanes into the rotor.
Note: The rotor assembly should slide on to the shaft easily, without
excessive force. (Rotors and vanes are reversible)

Shaft Key
Vane

12. Lightly lubricate and install the new O-Ring for the pump housing.
Note: Do not allow any lubricant to get inside the pump housing.
13. Install the pump cover using the four Allen head screws and lock washers removed in step 3 and cross tighten.
Note: Use caution when sliding the pump cover over the O-Ring seal to prevent cutting or tearing.
14. Re-connect the vapor piping to the IN and OUT ports of the pump cover assembly that was removed in Step 2.
15. Re-apply power. Test for normal operation. (See VP1000 Vacuum Performance Test Procedure)

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START-UP/NEW INSTALLATION/ WARRANTY/ ANNUAL TESTING FORM (Rev. 10/07)

HEALY VP1000 VACUUM PUMP
Date___________________
BOTH SIDES OF THIS TEST FORM MUST BE COMPLETED FOR NEW INSTALLATIONS
Start-up / New installations complete SIDE A and sections 3, 4, 5 and 6 of SIDE B. Submit forms to Healy
Systems.
Warranty Service or Annual Testing complete contact information, dispenser make, vacuum pump serial #
and the tests in sections 1 and 2 on SIDE A and conduct the appropriate tests specified on SIDE B. Submit
Forms to Healy Systems.

SERVICE COMPANY NAME

TELEPHONE

SERVICE TECHNICIAN

HEALY TECH CERT #

STATION ADDRESS

CITY

DISPENSER MAKE

VACUUM PUMP SERIAL #

STATE

SIDE A
DISPENSER EQUIPMENT CHECKLIST - Parts A-1 and A-2

YES

A-1

Is all the installed dispenser hanging hardware listed in Exhibit 1 of Executive Order
VR-201 or VR-202?

A-2

Proper installation of the VP1000 requires the test port and ball valve on the inlet side
of the vacuum pump. Are the test port and ball valve installed correctly?

NO*

*If the answer to either A-1 or A-2 is NO, the Healy Warranty is Void.

A-3

THE FOLLOWING TEST WILL PERFORM A POSITIVE PRESSURE LEAK CHECK OF THE VACUUM PUMP,
DISPENSER VAPOR PIPING, HANGING HARDWARE AND ALL NOZZLES ON BOTH SIDES OF THE
DISPENSER.
THE VP1000 OUTLET IS NOT CONNECTED TO UNDERGROUND PIPING DURING THIS TEST.

CAUTION: REGULATE GASEOUS NITROGEN TO 2.5 PSI (~70 WC) MAXIMUM BEFORE TESTING
1. Install a 0-100 inch water column ( wc) mechanical gauge at the VP1000 test port.
2. Use the water column gage positive (high) pressure port.
3. Gaseous nitrogen gas can now be connected to the outlet (exhaust) port of the VP1000.
4. Test pressure cannot exceed 70 wc.
5. Slowly introduce the gaseous nitrogen to a pressure between 60 70 wc.
6. After reaching the pressure range, close the valve supplying the gaseous nitrogen.
7. Record the initial pressure reading on the gauge - observe and record the final pressure reading after 60 seconds.
8. Leaks must be repaired when the pressure falls more than 4 wc in 60 seconds.
9. Retest until all leaks have been repaired.
10. Record test results in Section A-4.

A-4
PRESSURE TEST
2.5 PSI (~70wc) Maximum

Initial Pressure test reading (wc)

Pressure test reading after 60 seconds

(wc)

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START-UP/NEW INSTALLATION/ WARRANTY/ ANNUAL TESTING FORM (Rev. 10/07)

HEALY VP1000 VACUUM PUMP
Date___________________
BOTH SIDES OF THIS TEST FORM MUST BE COMPLETED FOR NEW INSTALLATIONS
Start-up / New installations complete SIDE A and sections 3, 4, 5 and 6 of SIDE B. Submit forms to Healy
Systems.
Warranty Service or Annual Testing complete contact information, dispenser make, vacuum pump serial
# and the tests in sections 1 and 2 on SIDE A and conduct the appropriate tests specified on SIDE B. Submit
Forms to Healy Systems.

SIDE B
Warranty Service
Complete Troubleshooting Sections
B-1 and B-2

Start-up/ New Installations/ Annual Testing

Complete Sections
B-3 through B-6

Control Module Fault Light

(Circle one)
Flashing (LED)
Steady (LED)
1. All fault conditions require removal and cleaning or replacement of the rotor and vanes located inside the
vacuum pumps round front cover assembly. Use the VP1000 ROTOR & VANE SERVICE AND REPLACEMENT GUIDE in the applicable dispenser retrofit manual of the ARB Approved Installation, Operation and
Maintenance Manual for Executive Orders VR-201-E and VR-202-E.
2. Clean all surfaces including vanes, rotor, rotor housing and cover assembly.
3. Manually spin and inspect the motor shaft for bearing wear before re-installing the rotor kit.
4. Replace motor when bearings or shaft are damaged or worn.
5. Check O-ring seal before replacing rotor cover assembly.

B-2

Re-Assemble / Reset Vacuum Pump and Module. (Power must be removed from both the vacuum pump and
the module for 20 seconds to reset the system) using the power reset switch on the MC100 module.

B-3

1.
2.
3.
4.

Dispenser Vapor Line

Integrity Test

B-1

B-4
Dispenser
Vaacuum Test

B-5

Audible Increase
Test

B-6

Install 0-100 inch water column ( wc) vacuum mechanical gauge at the VP1000 test port.
Authorize the dispenser for fueling. The VP1000 will begin to run.
Close the ball valve at the pump inlet.
Record the initial vacuum reading on the gauge observe and record the final vacuum reading after 60
seconds.
5. Open the ball valve at the pump inlet.
6. Leaks must be repaired when the vacuum reading falls more than 4 wc in 60 seconds.
7. Retest until all leaks have been repaired.
8. Record data in Section B-4.
Note: If the initial vacuum reading is less than 60 wc, it could indicate a problem with the VP1000.
Remove the dispenser from service. Use the troubleshooting section of the manual to investigate
problem or contact the FFS Technical Help Desk at 800-984-6266 for assistance.
VACUUM TEST Using
VP1000 as vacuum source

Initial Vacuum test reading ( wc)

Vacuum test reading after 60 sec. ( wc)

With one side of the dispenser authorized (VP1000 running) and the ball valve at the pump inlet open, dispense
in handheld position a minimum of 0.5 gallons of fuel into a vehicle or test tank. Record the vacuum level while
dispensing. Repeat test for the other side of the dispenser.
1. Side A Dispensing Vacuum ____________ wc
2. Side B Dispensing Vacuum ____________ wc
Note: If the dispensing vacuum is less than 60 wc, remove the dispenser from service. See the troubleshooting section of the manual or contact FFS Technical Help Desk at 800-984-6266 for assistance.
Test the VP1000 Vacuum Pump for normal operation. Use the 6 step procedure titled, Testing the VP1000
Vacuum Pump for normal operation using the following test procedure: in Section 1.1 (Weekly Inspection and
Testing) of the Healy Systems Scheduled Maintenance document in the ARB Approved Installation, Operation
and Maintenance Manual for the Healy Phase II EVR System not Including ISD. This is to verify that the pump
recognizes when both sides of the dispenser are activated for fueling.
Does the VP1000 Vacuum Pump change speeds (audible increase) when both sides are activated for fueling?
Yes No
If the answer is no, use the troubleshooting section of the manual to investigate problem or contact the
FFS Technical Help Desk at 800-984-6266 for assistance.

Repairs - Comments

To Obtain Returned Materials Authorization number (RMA#) Call 800-984-6266

Forms can be faxed to Franklin Fueling Systems Customer Service at 800-225-9787