Control Valve S2000 Installation - en

A.
Hock MSR- und Electronic Service GmbH Valve Division

Wrth am Main
SERIES 2000
Single seated top guided control valve
INSTALLATION
General installation
The valve suitability to meet alternative service Install the valve (see Figure 1) using good piping
conditions can be determined by reference to the practices. For flanged bodies, use a suitable gasket
name-plate details and A. Hock MSR- and Electronic between the body and pipeline flanges.
Service GmbH. Correct spares can similary be Series 2000 valves can be installed in any position,
determined. but the normal methods recommended are:
Before installing, inspect the valve and associated
accessories for any damages caused or foreign a) Temperature up to 400C (750F):
material collected, due to transit or storage. Clean all Actuator vertically above valve body.
pipe bores and faces ensuring all traces of pipe scale, b) Temperature above 400C (750 F):
chips, welding slag etc. are removed. Actuator vertically below valve body if unlagged.
Excessive piping stresses, if transmitted to the valve
body, may cause plug friction or other operation If continous operation is required during maintenance
faults. and inspection, install a conventional four-valve by-
Every effort should be made to ensure a stressfree pass around the conrtrol valve.
installation as far as possible. When the control valve is completely installed it
Flow through the valve must be in the direction shown should be checked for tightness of all connections
by the arrow of the body. and bolts, for correct travel, freedom from excessive
The normal flow direction is upwards towards the friction and control action (air to open or air to close)
plug. to match the controlling instrument signal.
1.Line pipes squarely with valve at each flange connection. If screwed-on

flanges are used on the pipes, mount pipe flanges on piping before
securing flanges together.
2. Install appropriate gaskets between valve and pipping flanges.

Note: Do not apply pipe dope to valve flange, pipe flange or gasket.
3. Install mounting bolts and nuts in flanges and tighten

evenly.
Fig. 1: Installed valve

A. Hock MSR- und Electronic Service GmbH Valve Division
Wrth am Main
Checking packing After installation, use a regulated air supply to stroke

All valves fitted with adjustable gland packing (Figure the valve through several cycles to ensure that it
2) are shipped with the packing in an uncompressed operates smoothly.
state. Prior to start-up tighten gland nuts at least Mounting actuator on valve in field
finger-tight. After start-up the packing should be Normally, the valve and the actuator are factory
checked. If leakage occurs, tighten the packing flange assembled and adjusted before shipment.
nuts until the leakage stops.. However, the actuator can be mounted and adjusted
Periodic tightening of these nuts is normally required in the field.
on non-spring loaded packing. 1. Push the valve stem down by hand to fully close
Connection air supply the valve.
On valves wihout positioner, the control air signal line 2. Replace the complete actuator, locating the
is connected directly to the appropriate actuator air actuator rods in the holes on the bonnet bridge piece
chamber. and fit the hexagon nuts to the rods without
On a direct acting actuator (air to-close), the control completely tightening the nuts.
air line is connected to the upper, and on a reverse 3. Connect the adjustable air supply to the actuator.
acting actuator (air-to-open) to the lower actuator 4. On direct acting actuator (Figure 3) apply sufficient
chamber. On actuator with positioner the air pressure to the actuator to fully stroke the actuator
interconnecting piping between positioner and to nominal stroke plus 5%.
actuator is factory installed. 5. On reverse acting actuator (Figure 4) apply
A suitable air suooly must be piped to the supply port sufficient pressure to the actuator to start point (eg.
of the positioner. If an airset is factory fitted the piping 0,5 bar).
between airset and positioner supply port is factory 6. Attach the stem connector as this point making
installed and the air supply must be piped to the sure that the stroke indicating pointer faces the lowest
airset. making on the stroke indicator plate with the plug in
Air connections are 1/ inch NPT. Use of non-matching the fully closed position. Tighten the stem clamp cap
fittings may result in damaged threads and leaks. screws fully.
Caution! 7. Completely tighten the actuator rod nuts securing
Do not tamper with pressure regulator adjustment. the actuator firmly to the valve.
Reduced outlet pressure may be insufficient for 8. Fine adjustment may be made (with the plug off
valve operation, while increased pressure may the seat) by slightly slackening the plug stem towards
damage the valve. or away from actuator stem (Figure 5) using spanners
Pressure limits for the various valve-and-actuator fitted to the flats provided on both stems for this
combinations are listed in Specification Sheet. purpose.
Checking operation 9. Readjust the travel indicator plate as necessary.
The valve is adjusted and tested at the factory before
shipment and should require no further adjustment in
the field.
2
PTFE V-ring packing, self adjusting Adjustable packing
Figure 2: Packing
Figure 3: Direct acting actuator Figure 4: Reverse acting actuator Figure 5: Stem clamp, connection
between actuator and valve stem
A. Hock MSR- u. Electronic Service GmbH

Dr.-Konrad-Wiegand-Strasse 13
D-63939 Wrth am Main
Valve Division
Tel.: +49 (0) 9372 94 756 -12 Fax -22
info@ahock.com
www.ahock.com
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A.

Hock MSR- und Electronic Service GmbH Valve Division

1.Line pipes squarely with valve at each flange connection. If screwed-on

2. Install appropriate gaskets between valve and pipping flanges.

3. Install mounting bolts and nuts in flanges and tighten

Fig. 1: Installed valve

Checking packing After installation, use a regulated air supply to stroke

A. Hock MSR- u. Electronic Service GmbH

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