Kawasaki PC Boiler-Tonasa

Kawasaki PC Boiler
(Pulverized Coal Fired Boiler)
2013 Kawasaki Heavy Industries, Ltd. All Rights Reserved
Capability of KHI for Coal Fired Power Plant

KHI
KHI
Plant Total Engineering
KHI
Steam Turbine: max 100 MW
Drum boiler: max 520 T/H

One through boiler: max 810 T/H
KHI
FGDmax 2,440 km3N/H
SCRmax 1,620 km3N/H
Deane.
Water
KHI
Treatment
Unloadermax 2500 T/H
Stacker max 2600 T/H
Reclaimedmax 5300 T/H
Coal Conveyormax 3000 T/H
FW
Tank
Conde
nser
FW Heater
Deane.
FW
Pump
BFW Pump
Turbine
Gen.
Stack
DeNOx
Coal Bunker
ESP
Boiler
Unloader
Feeder
Loader
Stacker
Coal Carrier
Reclaimed
GAH
FDF
Coal Mill
EarthTechnica
MPS Mill: max MPS160

KVM Millmax KVM200
BA Silo
FO Tank
FO Pump
IDF
Fine Bin
FGD
KHI
Coarse
Bin Heightmax. 230
KHI
Domestic share: 90%
SCCmax 1.9t/h
MACmax 23t/h
Ash Silo
Ship
Loader
Ship
Capacity Coverage
Type
Application
Max Capacity
Self Standing Type Small Size Boiler
Max: 120 t/h
Middle Size Boiler
Max: 520 t/h
One-through Boiler
High press/temp Boiler,

Rather large size Boiler
Max: 810 t/h
Fluidized Bed Boiler
For low grade coal
Max: 156 t/h
Drum
Boiler
Hanging Type
Simple Structure of Boiler Pressure Part

3SH
STEAM DRUM
SCW INLET HEADER

EVA TUBE
SCW & 1SH

2SH
SCW
1SH
ECO
Kawasaki Original Low-NOx Coal Burner - CC burner -
3ry air
2ry air
3ry air
2ry air
Dense PC
Lean PC
Swirler
Stable Ignition
Pri. air
+
Pulverized.coal
2ry air
3ry air
Pulverized coal is separated to dense layer and thin zone by swirler.

Outer flame is composed of dense PC while flame center is lean.
Combustion air, 2ry and 3ry air are fed to outer flame, which makes burner flame
stable.
3ry air is fed swirling, which uniforms combustion air distribution.
Kawasaki Original Vertical Mill (KVM Mill)

KHI designs and manufactures KVM Type Vertical Mill for a very extensive
range of industries as power generation, iron manufacturing, cement
manufacturing and chemical industry.
In the milling industry, KHI has to date manufactured and delivered over 1,000
mills for use in the treatment of raw materials. KHI has thus accumulated
invaluable knowledge and experience in every field and developed a high
reputation for their broad technological competence and reliability.
-High grindability
-Low abrasively
-Low running cost
-Stable operation at load
fluctuation
-Low noise and vibration
-Required small space
-Easy maintenance
Major installations of PCB BoilerFrom 1985

Customer/Location
Nos.
Of
Unit
Evaporation
t/h
Boiler Specification
Pressure
Temp.
MPaG
Turbine specification
Delivery
Year
Naikai Salt Industries
Okayama
66
7.16
485
Condensing extraction 8.9MW
1985
Electric Power Development
Ishikawa
490
19.12
569/569
Condensing extraction 156MW
1986
Nippon Paper Industries
Kushiro
380
13.63
553
1986
Idemitsu Kosan Co.
Aichi
200
12.75
540
1987
Fushiki
150
13.63
553
1989
Nichiha Corporation
Nagoya
100
9.81
528
Condensing extraction 10.75MW
1994
Okinawa Electric Power
Gushikawa
520
17.26
569/541
1994
Kushiro
260
14.71
569/541
2004
Nippon Beet Sugar Mfg
Memuro
170
6.08
483
Back pressure extraction 15MW
2004
Ishihara Sangyo Kaisha
Yokkaichi
200
12.74
540
2005
Nippon Beet Sugar Mfg
Bihoro
80
8.14
473
Back pressure extraction 6.5MW
2005
STEAG-STATE Power Inc.
Philippine
Mindanao
370
16.82/14.02
541/541
2006
Nippon Paper Chemicals Co.
Gotsu
105
6.86
465
2008
Hokuren Federation of
Agricultural Coop
PT. Semen Tonasa
Nakashari
145
8.53
503
Back pressure extraction 15.5MW
2010
Indonesia
144
9.0
513
Condensing extraction 35MW2
2013
PT. Pupkik Sriwidjaja Palembang
Indonesia
240
5.5
487
Condensing extraction 38MW x1
2015
Installation (1)
Electric Power Development Corp./ Ishikawa
Steam Generation
490 t/h
Steam Pressure
205 / 195 kgf/cm2G
20.3/19 MPa
Steam Temperature 569/569
Fuel
Coal
Operation Start
1986
Coal Fired one-through sub-critical
pressure boiler installed in a small island
Installation (2)
Okinawa Electric Power Corp./ Gushikawa
Steam Generation 520t/h
Steam Pressure
176 kgf/cm2G
17.5 MPa
Steam Temperature 569 / 541
Unit Capacity
156 MW
Fuel
Coal
Operation Start
1994
Coal Fired Drum Boiler with

Hybrid sliding pressure operation
Installation (3) Nippon Paper Ind./ Kushiro

Steam Generation 260 t/h
Steam Pressure
150 kgf/cm2G
14.7 MPa
Steam Temperature 569 / 541
Power Output
88 MW
Fuel
Coal
Operation Start
2004
Coal Fired Reheat Cycle IPP
10
Installation (4)
Ishihara Sangyo Kaisha / Yokkaichi
Steam Generation
Steam Pressure
Steam Temperature
Feed Water Temp.
Fuel
Emission regulation
NOx
SOx
Particulate
Operation Start
: 200 t/h
: 12.7 MPa ( 130 kg/cm2g)
: 540
: 195
: Coal ,Heavy Oil
:
: 30 ppm (with SCR)
: FGD Efficiency 97%
: 40 mg/m3N
: 2005
PCB in the region of very stringent emission level.

BTG full plant supplied by KHI as full turnkey job
11
Installation (5)
Nippon Beet Sugar mfg. / Memuro
Steam Generation
Steam Pressure
Steam Temperature
Turbine
Operation Start
: 170 t/h
: 62 kgf/cm2G
: 483
: 15,000 kW
: October 2004
PC Boiler of normally island operation providing steam

and electricity to sugar plant.
12
Installation (6) Nippon Beet Sugar mfg./Bihoro

Steam Generation
Steam Pressure
Steam Temperature
Fuel
Operation Start
:
:
:
:
:
80 t/h
8.14 MPa (83 kg/cm2g)
473
Coal, Heavy Oil
October 2005
Small size PC Boiler, normally island operation

providing steam an electricity to sugar plant.
13
Installation (7)
STEAG-STATE Power Inc. /Mindanao, Philippine
Power output
Steam generation
Steam pressure
Steam temperature
Fuel
Operation start
:
:
:
:
:
:
210 MW
370 t/h2units
171.5 cg
541/541
Coal, FO
2006
Full turn key job, including Boiler, Turbine,

Generator, Fuel handling system, Ash handling
system, Demineralizer, Waste water treatment
system, Jetty for coal unloading, Sea water
injection, Power transmission cable and so on.
14
Installation (8)
Nippon Paper Chemicals / Gotsu
Steam Pressure
70 kgf/cm2G
6.86 MPa
Steam Temperature 465
Fuel
Coal, Heavy Oil
Operation Start
2008
Typical small sized PC Boiler for papermanufacturing company.
15
Installation (9)
Hokuren Federation of Agricultural Cooperatives / Naka Shari

Steam Pressure
87 kgf/cm2G
8.53 MPa
Steam Temperature 503
Power Output
15.5 MW
Fuel
Coal, Heavy Oil
Operation Start
2010
PC Boiler normally island operation providing
steam an electricity to sugar plant.
16
Installation (10) PT. Semen Tonasa / Indonesia

Steam Generation
Steam Pressure
Steam Temperature
Power Output
Fuel
Operation Start
144 t/h2 units

9.0 MPa
513
35 MW 2 units
Low Grade Coal
2013
Sub-bituminous with 40% moisture coal fired island

operation Boiler.
17
18

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Kawasaki PC Boiler

(Pulverized Coal Fired Boiler)

2013 Kawasaki Heavy Industries, Ltd. All Rights Reserved

Capability of KHI for Coal Fired Power Plant

Plant Total Engineering

Steam Turbine: max 100 MW

Drum boiler: max 520 T/H

MPS Mill: max MPS160

2013 Kawasaki Heavy Industries, Ltd. All Rights Reserved

Self Standing Type Small Size Boiler

Max: 120 t/h

Middle Size Boiler

Max: 520 t/h

High press/temp Boiler,

Max: 810 t/h

Fluidized Bed Boiler

For low grade coal

Max: 156 t/h

2013 Kawasaki Heavy Industries, Ltd. All Rights Reserved

Simple Structure of Boiler Pressure Part

SCW INLET HEADER

SCW & 1SH

2013 Kawasaki Heavy Industries, Ltd. All Rights Reserved

Kawasaki Original Low-NOx Coal Burner - CC burner -

Pulverized coal is separated to dense layer and thin zone by swirler.

Kawasaki Original Vertical Mill (KVM Mill)

2013 Kawasaki Heavy Industries, Ltd. All Rights Reserved

Major installations of PCB BoilerFrom 1985

Naikai Salt Industries

Condensing extraction 8.9MW

Electric Power Development

Condensing extraction 156MW

Nippon Paper Industries

Condensing extraction 54MW

Idemitsu Kosan Co.

Condensing extraction 36MW

Nippon Paper Industries

Condensing extraction 33MW

Condensing extraction 10.75MW

Okinawa Electric Power

Condensing extraction 156MW

Nippon Paper Industries

Condensing extraction 88MW

Nippon Beet Sugar Mfg

Back pressure extraction 15MW

Ishihara Sangyo Kaisha

Condensing extraction 38MW

Nippon Beet Sugar Mfg

Back pressure extraction 6.5MW

STEAG-STATE Power Inc.

Condensing extraction 116MW

Nippon Paper Chemicals Co.

Back pressure extraction 15.5MW

Condensing extraction 35MW2

PT. Pupkik Sriwidjaja Palembang

Condensing extraction 38MW x1

2013 Kawasaki Heavy Industries, Ltd. All Rights Reserved

2013 Kawasaki Heavy Industries, Ltd. All Rights Reserved

Coal Fired Drum Boiler with